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For the climatic zone of Latvia two extreme conditions As the voltage is smaller and current is larger in case of
are chosen +35º C and -40º C and maximal irradiation of low-temperature conditions these values will be used for
1000W/m2. These are extreme temperature points for the calculations as default. However, in some cases the high-
region and will be used as two reference points as there is temperature condition reference-values must be used as
different currents and voltages are expected in each of cases. well.
The calculation results for the panel are given in Table 2: The turn ratio of fly-back transformer is:
Dmax ap VMPP1
TABLE II. REFERENCE VALUES FOR TWO TEMPERATURE N pts ap
CONDITIONS Dmax ap 1 Vout
Ambient temperature
Parameter Description where Npts is ratio of turns of primary to secondary winding,
+35 -40
Dmax is the maximal duty cycle, ηap is approximate
Open Circuit Voltage (VOC1, VOC2) [V] 18.426 22.986
efficiency of converter. The forward voltage of output diode
Short Circuit Current (ISC1, ISC2) 5.6 5.435
of classic equation is not included as the efficiency ratio is
Maximum Power (PMPP1, PMPP2) 75.649 100.046
included and the output voltage is relatively high comparing
Approximate Maximum Power Point
Voltage (VMPP1, VMPP2)
15.4 19.2 to the voltage drop on diode. Usually the obtained value gets
Approximate Maximum Power Point rounded (to integer number) for easier approach and new
4.92 5.22 maximal duty ratio is calculated, but using the modern
Current (IMPP1, IMPP2)
calculation software the use of the precise value is not
The values of approximate maximum power point voltage problem anymore. For inductance calculation the current
and current can be used as reference numbers for converter ripple must be obtained, according to [11], [12], for better
input calculation. Both of values will be needed in further efficiency it must be for most of the design cases:
approach as the converter must be able to handle the i1 25% I MPP1
generated energy in both of cases that have different input.
In the same manner gets calculated Δi2 for different
B. Flyback Converter Approach conditions with IMPPT2. In the case of low temperature
Once the input reference values are estimated following conditions the PV-output voltage is higher that means the
decisions must be made: duty cycle is lower:
Choice of frequency
Choice of output voltage
N pts So it get assumed as some part of total converted energy.
DMPP 2 In the considered example maximal converted power is
V MPP 2
N pts about 100 W. We take 2% or 2 W to be dissipated in both
Vout windings of fly-back transformer. The reference [7] contains
Now the inductance for both of cases can be calculated. the table of geometrical constants for common ferrite core
The larger value will be able to keep current pulsations at geometries in Appendix 2 that is defined as:
the rated ripple limit [12], [13]. The chosen one value get Ac2W A
kg
V MPP1 D max MLT
L p1
2 f SW i1 where Ac is the core cross-sectional area, WA is the window
The secondary inductance is equal to [14]: area, and MLT is the winding mean-length-per-turn. The
geometrical constant of the core must have larger than the
2
1 estimated value in formula (15). But choice of core with too
L sek L p large geometrical constant than estimated one leads to
N pts
increase of core losses according to equation [7]:
Transformer input RMS current is equal to [14], [15]: PFe k Fe B Ae l e
iin2 Coefficient kFe is expressing relative losses for the
I inRMS DI in2 D corresponding frequency, ΔB is flux density ripple, β is core
3
loss exponent, le is effective magnetic path, Ae effective
The equation for output RMS current [13]: cross-section of magnetic path. The best core that fits the
estimated values is P 2213. But this kind of cores has small
iin2 material list in the retail. Therefore, due to the popularity the
I outRMS (1 D) I in2 (1 D)
3 chosen core size for the considered example is ETD29 (that
has larger geometrical constant). As the core geometrical
Currents for both of cases must be calculated. In case of
constant is larger than estimated, the total copper loss will
high-temperature conditions the duty cycle D has the value
be smaller than 1W. To avoid core saturation and energy
of Dmax, Iin is equal to the IMPP1 and Δiin is equal to the Δi1.
storage the lg air gap must be calculated.
In case of calculation for low-temperature operation DMPP2,
2
IMPP2 must be used. Current pulsation must be recalculated 0 L p I sat
for chosen primary induction value. lg
Bsat Ae
For fly-back transformer the value of maximal current
must be estimated. For the safety reserve reasons the sum of The minimal turn number of the primary winding is:
short-circuit current value and current ripple is used as
saturation current. Using of this variable in equation is L p I over
N p min
making a reserve that will never be reached at any case. Bsat Ae
Even if the MPPT converter control system is failed, the
saturation current is never reached. Note, the current ripple The obtained number of turns is minimal and expected as
decreases in the PV-module current-source region as the non-integer number. The number of turns of secondary
voltage of the source gets smaller. Saturation current for this winding is equal to the same number divided by primary to
case: secondary turn ratio. The numbers are 8 turns and 45.
VgsMain
VdsMain
Fig. 6. Efficiency for three types of converters (conventional flyback with
RCD snubber, active clamp flyback and active clamp forward) for voltage
of 15.4 V VgsClamp
Three topologies were tested, efficiency values estimated
by the Precision Power analyzer PPA5530 KinetiQ.
Fig. 10. Oscillograms for forward converter with active clamp, Drain-
Source voltage and gate-source and drain-source voltage of active clamp
switch voltage for voltage of 19.2 V and current 3.5 A