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Power Supply System

User Manual

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31010148 V1.0

Notice
Please pay attention to the following items to ensure normal
functioning of this system:
 Please operate according to the User Manual.
 Handle with care.
 Please refer to the instructions for power connection.
 In order to avoid personal injuries and machine breakdown due
to electric shock, don’t open the machine cover.
 Avoid overloaded operation which may cause machine failure.
 Keep the User Manual properly for future reference.
 Refer to the solutions in “Exceptional handling procedures” if
the machine functions abnormally.
 Please keep the machine clean.

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31010148 V1.0

CONTENTS

I. Introduction ........................................................................................... 1

II. Structure and Function Description .................................................... 2

III. Wiring List ............................................................................................. 4

IV. Precautions for Placement .................................................................... 5

V. Operating Procedures ........................................................................... 5

VI. Troubleshooting ................................................................................... 10

VII. Operation Principle ............................................................................. 19

VIII. Communication interface ................................................................ 21

IX. Feature List .......................................................................................... 24

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31010148 V1.0

I. Introduction

(I) Foreword:

Based on the actual situation of domestic power grid and in accordance with the

trend of office automation, this product is designed with exquisite quality, excellent

performance and easy operation. We have taken into consideration such issues as the

space for placement, the position for placement and the operation noises influencing

office staff. This product can help users to acquire the purest quality of power supply.

Therefore, this product is the best office appliance for supplying power.

(II) Notice:

This User Manual will help you easily operate and maintain this system. Please

pay attention to the following items to ensure normal functioning of this system:

1. Make sure you have read this Manual in detail before operating.

2. Operate according to the instructions.

3. Handle with care.

4. Please refer to the instructions for power connection.

5. In order to avoid personal injuries and machine breakdown due to electric

shock, don’t open the machine cover.

6. Avoid overloaded operation which may cause UPS failure.

7. Keep the User Manual properly for future reference.

8. Refer to the solutions in “Exceptional handling procedures” if the machine

functions abnormally.

9. Please keep UPS clean.

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31010148 V1.0

II. Structure and Function Description

(A) Operation Panel Description

ON OFF SET PAGE

1. Input indicator : Mains power input.

2. Bypass indicator : Bypass power output.

3. Output indicator : Inverter power output.

4. Battery power indicator : Low battery power.

5. Overload indicator : Overloaded power consumption.

6. Fault indicator : UPS fault.

7. LCD: Data signal display.

8. UPS ON button.

9. UPS OFF button.

10. Communication setting button

11. LCD page turning button

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31010148 V1.0

(B) Structure and Function Description

并机接 口 并 机接口

4 过 压
RS232

过 载

同 步

旁 路

电池 低

市电断 1
RS485

故 障

公共 点

3 3
5

1. Communication interface: RS232 and RS485

2. Parallel operation data interface (optional)

3. Vent of machine

4. Power distribution terminal blocks of machine

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31010148 V1.0

IN-N S:0V P:0V


0V 225V
IN-T 460V
225V
IN-S 460V
225V 240V 118V
IN-R 460V

G N L R S T - + N L TN 2 TL 2 TN 1 TL 1
GND BYPASS INPUT BATTERY OUTPUT INV OUT INV INPUT

5. Dry contact terminals


Common Breakdo Power Low
By-pass Synchronization Overload Overvoltage
point wn failure battery

III. Wiring List

1. Rated input current and diameter of input power wire are listed as follows:

Type Max input current Input wire Wiring terminal pecification


20KVA 61Amax 162 Round rod
2. Rated output current and diameter of output power wire are listed as follows:

Type Max output current Output wire Crimp terminal pecification


20KVA 91Amax 252 Round rod

3. Diameters of input and output wires of external input isolation transformer are

listed as follows:
Input Wiring terminal Output Wiring terminal
Type
wire specification wire specification
20KVA 62 φ5.5-6 162 φ14-6
4. Diameters of input and output wires of external inverter isolation transformer are

listed as follows:
Input Wiring terminal Output Wiring terminal
Type
wire specification wire specification
20KVA 352 φ38-8 252 φ22-8

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31010148 V1.0

IV. Precautions for Placement

(I) Handling or moving

1. Please remove all the wires first after switching off.

2. Handle with care and avoid collision.

3. Avoid upside-down moving.

(II) Placement:

1. Avoid placement on uneven or tilted platforms.

2. Put the UPS in a well-ventilated place with at least a 10-centimeter space

between its back and the wall, to make sure its vents are unobstructed.

3. Avoid placement in humid environment or under direct sun or rain.

4. Keep away from flame or heat.

5. Avoid placement in environments with corrosive gas.

6. Operating temperature: 0~40℃.

V. Operating Procedures

(I) Preparations before switching on the UPS:

Please confirm the following items before switching on the UPS to ensure

normal functioning of the UPS.

1. The power switch is off.

2. The grounding cable is connected.

3. Check the input power wire to see whether it is loose. Fasten it if loose.

4. Load unconnected.

5. Use electric meter to check if the input voltage is suitable for the UPS

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31010148 V1.0

(II) Operating procedures for switching on the UPS for the first time:

LED light signals are as follows:

ON OFF

Switch on the UPS according to the following instructions and picture after

conforming the above items.

1. Switch on the power switch. The input indicator and the bypass indicator on the

operation panel light up at the same time (as shown below).

System shutdown
Please switch on ON OFF SET PAGE

2. Press the UPS ON button(Last 1 s) ,as shown below. The input indicator and

bypass indicator light still. The LCD shows that mains power (AC) and

batteries (BAT) are OK and mains power is output through bypass.

AC:OK BAT:OK
BYPASS OUTPUT ON OFF SET PAGE

3. After about 20 seconds, the input indicator still lights and the bypass indicator

goes out. The output indicator lights on and the LCD shows “AC OK”, “BAT

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31010148 V1.0

OK” and “INVERTER OUTPUT” (as shown below).

AC:OK BAT:OK
INVERTER OUTPUT ON OFF SET PAGE

4. Shut off the UPS input power and the input indicator goes out. The LCD shows

“AC LOSS”, “BAT OK” and “INVERTER OUTPUT” (as shown below). The

UPS buzzes every 5 seconds to signal that UPS is supplied by DC source. (It

stops buzzing after about 90 seconds and begins to buzz every 2 second to

signal low DC source.)

AC:LOSS BAT:OK
INVERTER OUTPUT ON OFF SET PAGE

5. Restore the UPS input power and the input indicator lights on. Press the LCD

page turning button to check whether values of all the displayed items are

normal. Then the operating procedures for switching on the UPS for the first

time are finished.

6. Press the LCD page turning button to check whether all the operating parameters

are normal.

(III) Communication setting


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31010148 V1.0

1. Press setting button in the initial interface and LCD will display as follows.

Then, press page turning button to alter the communication protocol version,

version have free agreement (V1) and standard MODBUS RTU protocol (V2),

press setting button to confirm communication protocol version and move to the

next page at the same time.

USART SET
Protocol:V1 ON OFF SET PAGE

2. After finishing the setting of communication protocol, press setting button

and the LCD will display as follows. Then, press page turning button to alter the

parameter of baud rate (only including 2400 and 9600). Press setting button to

confirm the value of baud rate and move to the next page.

USART SET
Bps:2400 ON OFF SET PAGE

3. After finishing the setting of communication baud rate, Press setting button

and LCD will display as follows. Then, press page turning button to alter Q0

parameter (Q value ranges from Q0 to Q9) and press setting button to confirm Q

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31010148 V1.0

value and move to the next page at the same time.

USART SET
Adress:Q0 ON OFF SET PAGE

4. After finishing the setting of communication adress, press setting button and

LCD will display as follows. Then, press page turning button to alter the serial

port communication mode (including RS232 and RS485). Press setting button

to confirm the serial port communication mode and move to the next page.

USART SET
Port:RS232 ON OFF SET PAGE

5. After finishing the setting of serial port communication mode, press the

setting button and LCD will display as follows, which means the

communication setting has finished and LCD will return back to the initial

interface after 3 seconds.

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31010148 V1.0

USART SET
COMPLETING ON OFF SET PAGE

(IV) Daily ON/OFF operating procedures

If daily ON/OFF operation is needed, please operate according to the

following instructions:

1. Press the UPS OFF button on the operating panel to switch off the UPS.

Then the UPS is in the bypass state and mains power supplies the electricity.

2. Press the UPS ON button to activate the UPS.

Long-term non-use ON/OFF operating procedures

1. For non-use over 10 days, first press the UPS OFF button to switch off the

UPS and turn off the air-break switch which is on the rear cover of the machine.

2. Please operate according to the operating procedures for switching on for the

first time to start the UPS if it is not used for over three months.

VI. Troubleshooting

(I) Troubleshooting for abnormal functioning and display of UPS:

Check the indicators on the operating panel and LCD data as well as the

buzzing of the buzzer to know whether the UPS is functioning normally. If not,

please refer to the solutions provided below.

1. If the panel shows like this:

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31010148 V1.0

OUTPUTPOWER:
100% ON OFF SET PAGE

(1) UPS functioning status: Mains power normal, UPS normal, running at 100%

load

(2) Solution: No treatment is needed.

2. If the panel shows like this:

BATTERY VOL:
***V ON OFF SET PAGE

(1) UPS functioning status: Mains power normal, UPS normal, DC source full.

(2) Solution: No treatment is needed.

3. If the panel shows like this:

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31010148 V1.0

INPUT VOL:
218V ON OFF SET PAGE

(1) UPS functioning status: Mains power normal, UPS normal

(2) Solution: No treatment is needed.

4. If the panel shows like this:

BATTERY VOL:
***V ON OFF SET PAGE

(1) UPS functioning status: Mains power normal, UPS normal, low DC source

(2) Solution: Power strip has fault and shall be replaced with a new one.

5. If the panel shows like this:

System shutdown
Please switch on ON OFF SET PAGE

(1) UPS functioning status: Mains power is normal and supplies electricity. The

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31010148 V1.0

UPS ON button is not turned on and the UPS is not activated.

(2) Solution: Operate according to Flow Chart 1B.

6. If the panel shows like this:

OUTPUTPOWER:
125% ON OFF SET PAGE

(1) UPS functioning status: Mains power supplies electricity. The UPS runs a 125%

overload. The overload indicator lights and the buzzer sounds.

(2) Solution: Reduce the load to make the output power displayed on the LCD

lower than 100%. If the solution doesn’t work, please operate according to

Flow Chart 2.

7. If the panel shows like this:

AC:OK BAT:OK
BYPASS OUTPUT ON OFF SET PAGE

(1) UPS functioning status: Mains power is normal, but the UPS malfunctions.

Mains power supplies electricity.

(2) Solution: Please operate according to Flow Chart 3.

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31010148 V1.0

8. If the panel shows like this:

OUTPUTPOWER:
100% ON OFF SET PAGE

(1) UPS functioning status: Mains power is interrupted and DC source supplies

electricity. The load is full. The buzzer sounds every 5 seconds (the buzzer

and the indicator will stop after about 90 seconds).

(2) Solution: Please reduce unnecessary load to increase service time in time of

Mains power failure. Operate according to Flow Chart 1A for abnormal

power failure.

9. If the panel shows like this:

AC:LOSS BAT:LOSS
INVERTER OUTPUT ON OFF SET PAGE

(1) UPS functioning status: Mains power is interrupted and DC source supplies

electricity. The buzzer sounds every other second. The DC source indicator

lights on.

(2) Please save important information immediately and be prepared for automatic

shutdown.
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31010148 V1.0

10. If the panel shows like this:

ON OFF SET PAGE

(1) UPS functioning status: Mains power may be interrupted and batteries have

run out. The UPS switches off automatically.

(2) Solution: Wait till the mains power is restored and the UPS will start to

work automatically.

If power failure lasts for over 6 hours, please switch off the UPS according

to long-term non-use operating procedures.

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31010148 V1.0

B A

Yes
Yes

Is bypass switch ON? Switch on the


Whether it is No
bypass switch.
right boot?

Yes
Yes

Is the operation Check the


Input voltage is
No input wire
panel ON? correct?

Yes

Is the input wire No Re-wiring


correctly connected?

Yes
No Are input and bypass
indicators on?

Contact our after-sale


Yes
department to deal with it.

Continue

F l ow Ch a r t 1

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31010148 V1.0

Yes

Is the UPS No Refer to the operating


switched on
procedures for switching
correctly?
on for the first time

Yes

Load is more than


Yes
100% and the Reduce some load.
buzzer sounds.

Yes

Is Fault No
indicator on? D

Yes Yes Is output indicator still off?

Contact our after-sale


No
department to deal with it.

The UPS
functions well.

F l ow Ch a r t 2

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31010148 V1.0

Press the UPS OFF button


and the UPS switches off.

Remove most of the load.

Refer to daily ON/OFF


operating procedures.

Is the input
indicator on ? No A

Yes

Is the output
indicator on? No B

Yes

Is the bypass
indicator on? Yes C

Yes

Is the fault Connect to the load and re-start


indicator on? No the UPS according to daily
ON/OFF operating procedures.

Yes

Contact our after-sale


department to deal with it.

F l ow Ch a r t 3

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31010148 V1.0

VII.Operation Principle

(I) UPS system architecture block chart (as shown below)

SW-BYP
Bypass

Bypass power supply

SW-IN SW-OUT
Load

Input isolation Output isolation


Main power supply Rectifier Inverter Static switch

SW-BAT

DC power supply

(II) Operation method for UPS functions normally:

1、When UPS on the initial electric,bypass power through the bypass switch

and into static switch to supply electricity for the equipment.

SW-BYP
Bypass

Bypass power supply

SW-IN SW-OUT
Load

Input isolation Output isolation


Main power supply Rectifier Inverter Static switch

SW-BAT

DC power supply

2、When UPS is powered on, In normal functioning, mains power is

input into isolating transformer and changed into DC power through

rectifier and then into pure sine-wave power through inverter which is

output through static switch to supply electricity for the equipment.

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31010148 V1.0

SW-BYP
Bypass

Bypass power supply

SW-IN SW-OUT
Load

Input isolation Output isolation


Main power supply Rectifier Inverter Static switch

SW-BAT

DC power supply

3、If the mains power lost , the UPS will switch from normal power

supply mode to battery power supply mode automatically.


SW-BYP
Bypass

Bypass power supply

SW-IN SW-OUT
Load

Input isolation Output isolation


Main power supply Rectifier Inverter Static switch

SW-BAT

DC power supply

(III) Operation method for UPS supplying electricity through bypass:

UPS supplies electricity through bypass in the following 5 situations:

1. Overload;

2. Inverter failure;

3. During the 20 seconds when the UPS is slowly activated after switching on

the UPS ON button;

4. After switching off the UPS OFF button and shutting down the UPS;

5. When UPS is functioning in overheated internal environment.

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31010148 V1.0

VIII. Communication interface

1 Overview

◆ This series UPS provide RS232 interface, RS485 interface communication;


◆ Communication protocol have free (V1) and standard MODBUS RTU protocol
(V2)
◆ Mixer adopts the MODBUS as interface protocols, and at the same time support
the MODBUS RTU standards
◆ Mixer in support of the register are defined as follows (using 03 command to
view) :

By default the MODBUS address: 1

Baud rate: 9600

bits:8

Stop bits: 1.

Check digit: no check

2 Modscan set

When open the MODBUS, of the following options first Settings:

A, according to the starting Address Address is set to 0001

B, display the data Length Length is set to 20

C, address of the MODBUS Device Id is set to 1

D, according to the drop-down menu to select 03: HOLDING REGISTER

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3 MODBUS address lookup table data

Address Deline Unit length Data format


0000 Input voltage V 2 byte High byte:Low byte
0001 Output voltage V 2 byte High byte:Low byte
0002 Input frequency HZ 2 byte High byte:Low byte
0003 Output frequency HZ 2 byte High byte:Low byte
0004 Load percentages % 2 byte High byte:Low byte
0005 Battery voltage V 2 byte High byte:Low byte
0006 Environment ℃
2 byte High byte:Low byte
temperature
0007 Unused Unused 2 byte High byte:Low byte
0008 Rated Output V
2 byte High byte:Low byte
Voltage
0009 Rated output current A 2 byte High byte:Low byte
000A Rated battery V
2 byte High byte:Low byte
current
000B Rated frequency HZ 2 byte High byte:Low byte
000C 00 00 Mains supply normal
2 byte High byte:Low byte
00 01 Mains supply abnormal
000DH 00 00 Battery normal
2 byte High byte:Low byte
00 01 DC under-voltage
000EH 00 00 UPS normal output
2 byte High byte:Low byte
00 01 Bypass the power supply
000FH 00 00 UPS normal
2 byte High byte:Low byte
00 01 UPS failure
0010H 00 00 For on-line UPS type
Types of UPS for 2 byte High byte:Low byte
00 01
back-up type
0011H UPS is not in the test
00 00
state 2 byte High byte:Low byte
00 01 UPS in the test state
0012H 00 00 UPS is not turned off
2 byte High byte:Low byte
00 01 UPS in shutdown state
0013H 00 00 UPS buzzer is not called
2 byte High byte:Low byte
00 01 UPS buzzer chirping

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4 Communication port

 RS232 Communication Foot Deline


6 RXD

7 GND

9 TXD

 RS485 Communication

Foot Deline
1 T-/A

2 T+/B

5 Dry contact description

Users can select proper communication contact according to their own

requirements. When the system is under normal condition, the circuits between

corresponding points and common points are opened. When the system is under

abnormal condition, the circuits between corresponding points and common

points are closed. Users may connect any alarm signal according to their own

requirements.

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31010148 V1.0

IX. Feature List

Operation method TURE ON-LINE UPS


Phase Three phase (A+B+C)+N+GND
Input Voltage Line voltage 460 VAC ±15%
Frequency range (60±5%) Hz
Rated capacity 20kVA
Rated voltage Single phase 220VAC
Voltage accuracy (220±1%) VAC
Output frequency (60 ±0.5%) Hz (Battery status)
Output waveform Pure sine wave
Output Power factor 0.8
Wave distortion <3% (Linear full load)
125%: maintain for 1 min then switch to bypass; >130%: switch to
Overload capacity bypass immediately and return to UPS supply automatically after
overload is removed.
Switching time 0ms
Efficiency (AC-- AC) >85%
DC source DC voltage 216V
Overload
Switch to bypass power supply
protection
Overheat
Switch to bypass power supply when above 85oC
protection
Short circuit Limit the current and switch off the UPS, the circuit breaker trips
Protection
protection off automatically
Overvoltage
Switch to bypass power supply
protection
Low-voltage
UPS automatically shuts down
protection
Mains power indicator, inverter indicator, bypass indicator, battery
LED
power indicator, overload indicator and fault indicator
Display
Input, output, battery voltage; input and output frequency; load
LCD
percentage; UPS functioning status, etc.
Alarm Buzzer Mains power failure, low battery, overloaded output, UPS fault, etc.
Interface RS232 interface Intelligent monitoring software (optional)
Operating
(0~ 40)℃
Environmenta temperature
l parameter Relative humidity <95% (non-condensing)
Noise <55 dB (1-meter distance)
Size (mm)
Mechanical W×D×H 482×440×355
Specifications
Weight (kg) 30

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