CD1/ MD1 型电动葫芦

Which CD1 and MD1 model electric hoist

安装使用维护手册
The use of maintenance manual installation

山东益统重工机械有限公司
Shandong yi series heavy industry machinery co., LTD
 目 录
Orders to record
一．型号和用途............................................................................................3
1. Model and USES........................................................................................3
二．构造特征................................................................................................4
2.Tectonic characteristics................................................................................4
三．外形结构图................................. ...........................................................6
3. Contour chart... ……………………………………………………….6
四．安全注意事项........................................................................................ 9
4. Security considerations..........................................................................9
五．安装试车.................................................................................................10
5. Installation commissioning....................................................................10
六．使用维护.................................................................................................14
6. Use the maintenance..............................................................................14
七．常见故障排除.........................................................................................19
7. Common troubleshooting......................................................................19
八．质量承诺.................................................................................................21
8. Quality commitment...............................................................................21
附件∶Attachment:
1.锥形电机制动器的调整方法.....................................................................22
1. The cone-shaped motor brake adjustment method... …………………….22
2. 电动葫芦主要技术参数........................................................................ 24
2. The main technical parameters of electric hoist... ………………………..24
3.润滑示意图..................................................................................................28
3. The lubrication schematic............................................................................28
4.电动葫芦电气图纸......................................................................................29
4. Electric hoist electrical drawings................................................ …………29

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一．型号和用途 Model and application
电动葫芦是全国统一设计的轻小型起重设备，有 CD1,MD1,两种型号。CD1 型电动葫芦只有一种
起升速度〔3.5m/min，7 m/min ,8 m/min〕，可满足常规的作业要求。MD1 型电动葫芦比 CD1 型电动
葫芦多了一台起重辅重机和一套慢速驱动装置，使其具有常速〔3.5m/min，7 m/min ,8 m/min〕，和慢
速〔0.35m/min，0.7 m/min ,0.8 m/min 两种起升速度，可满足须精确定位，对起吊平稳性要求较高的
场合使用。
Electric calabash is a national unified design of light and small lifting equipment, with CD1,MD1, two
models. The CD1 type electric hoist only has a lifting speed [3.5 m/min, 7 m/min, 8 m/min], which can meet
the normal operation requirements. MD1 electric hoist is more than model CD1 electric hoist has a lifting
auxiliary juki and a slow drive, has the constant speed (3.5 m/min, 7 m/min, 8 m/min), and slow (0.35
m/min, 0.7 m/min, two lifting speed 0.8 m/min, can meet the precise positioning, use of requiring higher
lifting stability.

（一）型号 Model number

型号：CD1，MD1
Model: CD1, MD1
起重量：0.25,0.5,1,2,2.95,5,10,16 〔t〕
Weight: 0.25, 0.5, 1,2,2.95, 5,10,16 (t)
起升高度：3,6,9,12,18,24,30 〔m〕
Lifting height: 3,6,9,12,18,24,30 [m]
安装或运行方式代号：D-电动小车式
Installation or operation code: d-electric car type
A1，A2，A3,A4---固定式 A1, A2, A3,A4--- fixed
型号示例 CD1 2t-9D 表示 CD1 型起重量 2 吨，起升高度 9 米的电动小车式电动葫芦
he model CD1 2t-9d means that the CD1 type weighs 2 tons and rises to a height of 9 meters

（二）用途. Purposes.
CD1，MD1 型电动葫芦是工厂，矿山，码头，仓库，货场，商店等场所常用的轻小型起重设备。
其工作级别为 M3；其主体可固定安装或通过小车悬挂在工字梁上，沿着轨道做直线或曲线运行。他
能配用在单梁起重机，悬挂起重°机等多种起重机设备上用来起吊货物。因此，它是改善劳动条件和
提高劳动生产率的必备起重机械，是一种理想的物料吊运设备。
CD1, MD1 electric hoist is a small lifting equipment commonly used in factories, mines, wharves,
warehouses, warehouses, stores, etc. Its working level is M3; The main body can be fixed or mounted on the
beam of the beam, along the track in a straight line or curve. He can with the single-beam crane, suspension
crane ° on the machine, and other lifting equipment used for lifting goods. Therefore, it is a necessary lifting
machine for improving working conditions and improving labor productivity. It is an ideal material lifting
equipment.
CD1，MD1 型电动葫芦是一般用途的钢丝式葫芦，其额定工作循坏周期为 10 分钟，基准接电待
续率为 25%,每小时的等效启动次数不超过 120 次。
CD1, MD1 electric calabash is generally used as a wire type calabash, its rated work cycle is 10
minutes, the benchmark is 25%, and the equivalent number of start times per hour is not more than 120.
电动葫芦主电路的额定电压为交流 380V,额定频率为 50Hz。电动葫芦的工作环境为-20℃~ +40℃,
电动葫芦不适合用于充满腐蚀性气体或相对湿度大于 85%,的场所，不能代替防爆葫芦，不能吊
运熔化金属或有毒，易燃或易爆物品。电动葫芦在室外使用时，需加装防护罩，以防风雪。
The rated voltage of the main circuit of the electric hoist is 380V and the rated frequency is 50Hz.
Electric hoist work environment - 20 ℃ ~ + 40 ℃, Electric calabash is not suitable for use in corrosive
gas or relative humidity greater than 85%, can not replace explosion-proof calabash, can not lift molten
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metal or poisonous, flammable or explosive goods. When used outdoors, the electric hoist should be
equipped with a protective cover to avoid the wind and snow.

二．构造特征 Tectonic characteristics

CD1，MD1 型电动葫芦由减速器，运行机（固定是不用)，卷筒装置，吊钩装置，联轴器装置，
起升电机（CD1 型)或双速电机组（MD1 型)，电气装置等部件组成。
Which CD1, MD1 model electric hoist reducer, run the machine (without fixed), drum unit, hook
device, coupling device, lifting motor (model CD1) or double speed electric unit (MD1 type), electrical
devices and other parts.
0.5-5 吨（起升高度 18 米以上)运行式电动葫芦除上述部件外，在加装平衡梁装置及双轮小车装
置。
0.5 to 5 tons (up to 18 meters above the lifting height) the running electric hoist is equipped with
balanced beam device and two-wheel car device in addition to the above parts.
10 吨，16 吨运行式电动葫芦全部用平衡梁装置并使用二套电动小车。
10 tons, 16 tons of running electric hoist with balanced beam device and two electric cars.

（一）减速器 reducer
电动葫芦减速器分别采用行星轮，斜齿轮减速，结构紧凑，承载能力大。齿轮及齿轮轴用合金
结构钢制造，并经过热处理。壳体均为铸铁制造，密封可靠。
The electric hoist reducer adopts the planetary wheel, the helical gear decelerates, the structure is compact,
the load carrying capacity is large. The gear and gear shaft are made of alloy structural steel and have been
heat treated. The shell is made of cast iron and reliable.

（二）运行机构 Run institutions

运行机构也称电动小车，由带制动器的锥形转子电动机通过运行减速器带动小车的一对主动
轮，使整个葫芦沿着工字钢轨道移动；5t（含 5t)以下为一套驱动装，10t，16t 采用两套驱动装置；当
用于箱型量或与 H 型钢使用时，车轮踏面为直线形，用于工字钢轨道时，车轮踏面为圆弧形。
The operating mechanism also calls the electric car, which is driven by a conical rotor motor with
brake to drive a pair of driving wheels of the trolley, so that the whole gourd can be moved along the line of
the work. 5t (including 5t) is a set of driving suits, 10t, 16t with two sets of driving devices; When used for
box type or with H section steel, the wheel tread is straight line, and the wheel tread is curved when used in
the steel rail track.

（三）卷筒装置 Drum gear

卷筒用铸铁或无缝钢管制成，卷筒左端盖花键与减速器空心轴连接，另一端用滚动轴承支承在锥
形电动机前端伸出部位，卷筒外壳用钢板制成。
Drum made by cast iron or seamless steel tube, left end cover spline drum and the hollow shaft
connection speed reducer, the other end with a rolling bearing in cone-shaped motor front parts, drum shell
is made of steel plate.

（四）吊钩装置 Hook device

吊钩采用专用钢模锻制成，并用推力球轴承通过吊钩横梁与外壳相连接，使吊钩运转自如。滑
轮由铸铁制成，其中 0.25t—0.5t 为单轮式吊钩，10t，16t 为双轮滑轮组。
The hook is made of special steel die forging and the lifting hook is connected with the shell by the
lifting hook beam to make the hook run smoothly. The pulley is made of cast iron, of which 0.25t - 0.5t is a
single wheel hook, 10t, 16t is a double-wheel pulley block.

（五）联轴器 coupling
电机的力矩，通过爪形弹性联轴器能吸收负载冲击获得平稳的起动。
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 The torque of the motor can absorb the load shock and achieve a steady start through the claw - shape
elastic coupling.

（六）起升电机 Lifting motor

起升电机采用较大起动力矩的锥形制动电机，以适应工作中频繁的直接启动，电机不工作时，
锥形制动器在弹簧力的作用下紧抱电机后端盖，始终处于制动状态。工作时，电机接电后，锥形转子
产生轴向磁拉力，磁拉力克服弹簧力，使风扇制动轮脱开后端盖，电机正常运转。断电后，轴向磁拉
力消失，在弹簧力的作用下，风扇制动轮返回到原状态，实现制动。
Lifting motor use higher starting torque of cone-shaped brake motor, so as to adapt to work in the
frequent start directly, motor does not work, cone-shaped brake under the action of spring force, clasp the
bake cover, remain the state of the brake. At work, after the motor is connected, the conical rotor produces
axial magnetic pull, and the magnetic tension force can overcome the spring force, so that the fan brake
wheel is removed and the end cover is removed, and the motor operates normally. When the power is off,
the axial magnetic pull disappears, and under the force of the spring, the fan brake wheel returns to the
original state to realize the braking.

（七）双速电机组 Two-speed generator set

双速电机组由主起升电动机，慢速起升电动机和慢速驱动装置组成。主起升电机工作时，慢速
起升电机不接电处于制动状态，慢速驱动装置不动，电动葫芦快速升降。慢速起升电机工作时，通过
慢速驱动装置带动主起升电机锥形转子旋转。此时，主起升电机不接电处于制动状态，电动葫芦慢速
升降，这样就产生了两种速度。
The two-speed electric unit is composed of the main lifting motor, the slow lifting motor and the slow
driving device. When the main lifting motor is working, the slow lifting motor is not connected to the
braking state, the slow driving device is not moving, and the electric hoist is moving rapidly up and down.
When the motor works slowly, the main lifting motor is rotated by a slow driving device. At this point, the
main lifting motor is not connected to the braking state, and the electric hoist has a slow lift, thus producing
two speeds.

（八）限位装置 Limit switch

为防止吊钩上升，下降超过极限位置而造成故障，电动葫芦上装有限位器，当吊钩达到极限位
置时，由卷筒外壳上的限位杆动作，触动安装在主电机上的限位开关而起限位作用。为了确保安全可
靠，5t，10t，16t 电动葫芦在起升上极限位置处又安装了重锤限位装置，有效防止吊钩装置撞到葫芦
本体，一般情况下，应将重锤限位装置作为第一限位使用。
In order to prevent the hook up and down more than limit position and breakdowns, electric hoist with
limited position, when the hook to its limit position, by the limit lever action on the drum shell, touches
installed on the main motor of the limit switch and limit role. In order to ensure safe and reliable, 5 t, 10 t,
16 t electric hoist limit location and installed on the lifting weight limit device, effectively prevent the hook
assembly hit the bottle gourd ontology, under normal circumstances, the weight limit device should be used
as the first limit.

（九）电气装置 Electrical devices

电气装置是由电控箱，电控箱连接架，限位器，控制按钮，软缆引入器等组成，电动葫芦的起
升和运行通过控制按钮的操作来实现。电气装置的安装，接线，维修保养均须有资质的专业人士保养。
The electrical device is composed of the electric control box, the electric control box, the limiter, the
control button, the soft cable inductor, etc., and the electric hoist rises and runs through the operation of the
control button. Installation, wiring and maintenance of electrical installations must be maintained by
qualified professionals.

（十）起重量限制器 Start the weight limiter

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 根据 TSGQ0002-2008《起重机械安全技术监察规程》的要求，1t 以上电动葫芦均配置了起重量
限制器，用以在超载时自动切断上升电路，保护设备。
According to the requirements of tsgq0002-2008 technical supervision regulation of hoisting machinery, the
electric hoist above 1t is equipped with a weight limiter to automatically cut off the ascending circuit and
protect the equipment when overloaded.

三、 外形结构 Shape structure

L d

L'
B'
228.8

5000Kg

h
9

g
A

A 7
267 L1 365(377)
6
L
805.5

1 2 3 4 5

A
B
H

图 1 CD1(MD1)型 0.5~5 吨固定式葫芦外形结构图

FIG. 1 CD1(MD1) type 0.5~5 tons of stationary gourd shape structure diagram
1、起升减速机;2、卷筒装置;3、导绳器装置；4、起升电机;5、按钮控制器;6、吊钩装置；
7、起重量限制器;8、重锤限位开关(5t 用);9、电气装置
1. Lifting speed reducer; 2. Reel device; 3. Guide device device; 4. Lifting motor; 5. Button controller; 6.
Lifting hook device; 7. Weight limiter; 8. Weight limit switch (5t); 9. Electrical installations

L d

L'
B'
293.6

9
h

10000kg
g

A 8

301 L1 429(820)
L
7 30
841.4

177.5

3 4 5 6
1 2
约614.5
300

00
Φ1
H

图 2CD1(MD1)型 10 吨固定式葫芦外形结构图
6
 FIG. 2CD1(MD1) type 10 tons fixed - type gourd shape structure diagram
1、起升减速机;2、卷筒装置;3、导绳器装置；4、起升电机;5、按钮控制器;6、吊钩装置；
7、起重量限制器;8、重锤限位开关(5t 用);9、电气装置
1. Lifting speed reducer; 2. Reel device; 3. Guide device device; 4. Lifting motor; 5. Button controller; 6. Lifting
hook device; 7. Weight limiter; 8. Weight limit switch (5t); 9. Electrical installations
405 244-308 342
228
390 60 37 37 60
28 4 23

160
c b c

14
228.8

13 5000Kg
12
A 11
10
9
22.5
A 8
7
1120

267 L1 365(377) 5000Kg

6
L
805.5

1 2 3 4 5

A
B
H

图 3CD1(MD1)型 0.5~5 吨(起升高度 6,9,12 米)电动小车式葫芦外形结构图

FIG. 3CD1(MD1) type 0.5~5 tons (lifting height of 6,9,12 meters) electric car type gourd shape structure
diagram
1、起升减速机;2、卷筒装置;3、导绳器装置；4、起升电机;5、按钮控制器;6、吊钩装置；
7、起重量限制器;8、重锤限位开关(5t 用);9、运行电机；10、调整垫片;11、运行减速机;
12、电气装置；13、软缆引入器；14、电动小车
1. Lifting speed reducer; 2. Reel device; 3. Guide device device; 4. Lifting motor; 5. Button controller; 6.
Lifting hook device; 7. Weight limiter; 8. Weight limit switch (5t); 9. Running the motor; 10. Adjust the
gasket; 11. Operation speed reducer; 12. Electrical installations; 13. Flexible cable inducer; 14. Electric car

7
 16 405 244-308 342
L
L2
15 390 60 37 37 60
28 4 23

14

160
c b c

130
262.5

13 5000Kg
12
11
10
L1 9
267 365(377)
22.5
L 8
7 5000Kg
805.5

1 2 3 4 5

A
H

75

图 4 CD1(MD1)型 0.5~5 吨(起升高度 18 米以上)电动小车式葫芦外形结构图

FIG. 4 CD1(MD1) type 0.5~5 tons (up to 18 m above) electric car type gourd shape

structure diagram
1、起升减速机;2、卷筒装置;3、导绳器装置；4、起升电机;5、按钮控制器;6、吊钩装置；
7、起重量限制器;8、重锤限位开关(5t 用);9、运行电机；10、调整垫片;11、运行减速机;
12、电气装置；13、软缆引入器；14、平衡梁装置；15、电动小车；16、从动小车
1. Lifting speed reducer; 2. Reel device; 3. Guide device device; 4. Lifting motor; 5. Button
controller; 6. Lifting hook device; 7. Weight limiter; 8. Weight limit switch (5t); 9. Running
the motor; 10. Adjust the gasket; 11. Operation speed reducer; 12. Electrical installations;
13. Flexible cable inducer; 14. Balancing beam device; 15. Electric car; 16. Driven car

8
 L2
228 405 244-308 342

37 60
60 37
284 23

160
a b c

130
15
14
293.6

13 10000kg
12
A
11
10
约1350

A
9
301 L1 429(820)
L 8
7 30
841.4

177.5

3 4 5 6
1 2
约614.5
300

0
10
Φ
H

图5 CD1(MD1)型 10 吨电动小车式葫芦外形结构图

FIG. 5 CD1(MD1) type 10 tons electric car type gourd contour structure drawing
1、起升减速机;2、卷筒装置;3、起重量限制器; 4、导绳器装置;5、起升电机;6、吊钩装置；
7、按钮控制器;8、重锤限位开关;9、运行电机；10、调整垫片;11、运行减速机;12、电气装置；电气
装置；13、软缆引入器；14、平衡梁装置；15、电动小车
1. Lifting speed reducer; 2. Reel device; 3. Weight limiter; 4. Guide device device; 5. Lifting motor; 6.
Lifting hook device; 7. Button controller; 8. Weight limit switch; 9. Running the motor; 10. Adjust the
gasket; 11. Operation speed reducer; 12. Electrical installations; Electrical apparatus; 13. Flexible cable
inducer; 14. Balancing beam device; 15. Electric car

四、 安全注动葫芦意事项 The safety of the gourd

1、 电动葫芦的安装一定要有专业人员进行，非本专业人员不得进行安装。
1. The installation of electric hoist must be carried out by professional personnel, and the
non-professional staff shall not be installed.
2、电气装置的安装、接线和维修护保养均须有资质的专业人士才能进行，在葫芦没有正确安装及
维修好前请勿接通电源。
2. The installation, wiring and maintenance of the electrical installation shall be carried out by qualified
professionals. Please do not connect to the power supply until the calabash is properly installed and
repaired.
3、电动葫芦应有专人操作，操作者应熟知安全操作规程。
3. The electric hoist shall be operated by a special person, and the operator shall be familiar with the safe
operation procedures.
4、请对使用说明书和铭牌上内容熟悉后再操作。
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 4. Please use the instruction manual and the nameplate before operation
5、请将上、下限位的停止块，重锤限位装置调整后再起吊物品。
5. Please put the stop block of upper and lower limit, and rehammer the limit device after adjustment.
6、在使用前请确认锥形电机制动是否可靠。
6. Please confirm whether conical motor braking is reliable before use.
7、使用前请确认楔块是否安装牢固可靠。
7. Please confirm whether the wedge is securely installed before use.
8、超载限制器是否正确接入并设定好，否则应进行调整。
8. The overload limiter is properly connected and set, otherwise it should be adjusted.
9、使用前若发现钢丝绳出现下列异常情况时，绝不能吊运重物。
9. If any of the following abnormal conditions occur before the use of the wire rope, it shall not be able to
lift heavy objects.
（1）弯曲、变形、腐蚀等。
(1) bending, deformation, corrosion, etc.
（2）钢丝绳断裂程度超过报废标准（GB5972-86<<起重机械钢丝绳检验和报废使用规范》），磨
损量达。
(2) the fracture degree of the steel wire rope exceeds the scrap standard (gb5972-86 << hoisting
machinery wire rope inspection and scrap usage specification), and the wear amount is reached.
（3）钢丝绳在卷筒上有乱绳现象。
(3) the wire rope has a disorderly rope on the drum.
10、安装使用前请用 500V 兆欧表检察电机和控制箱的绝缘电阻，在常温下冷态电阻应大于 5MQ,
方可使用。
10. Before installation, please use 500V megohm to check the insulation resistance of the motor and
control box, and the cold resistance should be greater than 5MQ at normal temperature before use.
11、请绝对不要起吊超额定载荷的货物以及重量不明且可能超过超额定载荷的货物(额定载
荷在吊钩铭牌上已注明)。
11. Please do not raise the overrated load and the cargo with an unknown weight and may exceed the
excess load The load is indicated on the hook plate.
12、起吊物上禁止成人，并绝对不要将电动葫芦作为电梯的起升机构用来载人。
12. The lifting is prohibited from adult, and the electric hoist should never be used as lifting mechanism
for lifting people.
13、起吊货物的下面不得有人。
13、There are no people under the lifting goods.
14、请将电动葫芦移动到物品正上方在起吊，不得斜吊。
14.Please move the electric hoist to the top of the item above the lifting, not inclined hanging.
15、限位器不允许当作行程开关反复使用。
15.The limiter is not allowed to be used repeatedly as a travel switch.
16、不得起吊与地面相连的物品。
16.Do not lift objects that are connected to the ground.
17、不得用电动葫芦将重物长时间悬挂在空中。
17.It is not allowed to hang heavy objects in the air with electric calabash.
18、不要用控制按钮电缆线牵拉其它物品。
18.Do not pull any other items with the control button cable.
19、请不要频繁点动操作。
19.Please do not operate frequently.
20、在维修检查前、使用完毕后一定要断电源。
20.The power supply must be broken before and after the repair check.
21、维修检查工作一定要在空载状态下进行。
21.Maintenance inspection must be carried out in no-load condition.
10
 22、上述所有条款请用户认真阅读、执行，若违反而造成的一切损失及责任本公司概不承担。
22. All the above terms and conditions shall be read and executed carefully, and the company shall not
bear all the losses and liabilities arising out of the breach.

五、安装试车 Installation commissioning

1、电动葫芦的安装一定要有专业人员进行，非本专业人员不得进行安装。
1. The installation of electric hoist must be carried out by professional personnel, and the
non-professional staff shall not be installed.
2、、电动葫芦应在安装和即将安装时开箱，以免因开箱过早，保管不善而发生问题，开箱后，应根
据装箱单核对产品和技术文件有无缺少或损伤，对于在运输过程中造成的损伤应在安装前修复。
2, electric hoist to be out of the box in the installation and the installation, in order to avoid premature for
unpacking, improper safekeeping and problems, when unpacking the case, should according to the packing
list to check the product and technical documents have any missing or damage, the damage in transit shall
repair before installation.
3、供电动葫芦移动使用的，其结构形式和具体型号应由具有相应资质的单位进行设计并选定。
3. The structure form and specific model shall be designed and selected by the units with corresponding
qualifications.
4、电动小车和从动小车在安装时应根据工字钢轨道的型号用调整垫片调整墙板之间的距离，以保
证工字钢下翼缘侧面与车轮轮缘之间保持 2-4 毫米间隙）（见图 5-1）。
4, electric cars and driven the car when installation should be according to the I beam orbit model,
adjusting shim, is used to adjust the distance between the wall panel, in order to make sure I beam bottom
flange side and keep 2-4 mm gap) between the wheel rim (see figure 5-1).
5、为防止电动葫芦脱轨，在工字钢轨道两端，应装设限位装置及缓冲装置。
5. To prevent the derailment of electric calabash, at both ends of the steel rails, a limit device and a buffer
should be installed.
6、工字钢轨道必须有安全可靠的接地线。
6. The steel rails must have a secure and reliable grounding line.
7、安装完毕后应进行一次全面检查：
7. After installation, a comprehensive inspection should be conducted:
a）、安装地点的电源是否适合于电动葫芦的电气装置；
A) whether the power supply of the installation site is suitable for electric hoist of electric hoist;
b）、电气线路连接是否正确可靠，电动葫芦的动作方向与控制按钮所指方向是否一致；
B) whether the electrical connection is reliable and reliable, the motion direction of the electric hoist is
consistent with the direction of the control button;
c）、限位装置动作是否正确、灵活、可靠；
C) the action of the limit device is correct, flexible and reliable;
d）、起重量限制器是否已正确接入并设定好，否则须进行调整；
D) whether the weight limiter has been properly connected and set up, otherwise adjustments must be
made;
e）、起升减速器是否加足润滑油（参见表 5-2）；
E) whether to add sufficient lubricating oil (see table 5-2);
f）、小车式葫芦车轮与是否接触可靠，
F), trolley type calabash wheel and its contact with reliable,
g）、选择供电电缆时必须保证葫芦电机进线端电源电压不低于额定电压的 90％。
G) when selecting the power supply cable, it is necessary to ensure that the power supply voltage of the
cable is not less than 90% of the rated voltage.
8、供电与接线（电气装置的安装、接线和维护保养均有触电危险，须有资质的专业人士才能操作，
在电动葫芦没有正确安装前不能接通电源，调试、安装、使用完毕后须及时切断电源）供电方式分轨
行式和供电电缆线两种方式。
11
 (8, power supply and wiring device of the electrical installation, wiring and maintenance are all in shock
hazard and shall be qualified professionals to operate, not connected to the power supply before the electric
hoist is not properly installed, debugging, installation, must cut off power supply in time) after using power
supply rail line and power supply cable in two ways.
8.1 轨行式: Rail line:
为防止触电危险请使用带绝缘轨行式供电方式，如滑出线等，在采用裸露式轨行式供电时要依据电
气标准进行施工。
In order to prevent the electric shock hazard, please use the insulated rail line type power supply mode,
such as the slip line, etc., when using the bare rail line power supply, the construction shall be carried out
according to the electric standard.
8.2 电缆线供电方式：Cable power supply:
在采用供电电缆线方式时，必须使用规定的橡胶绝缘软电缆线。
When the power supply cable is used, the specified rubber insulated soft cable must be used.
8.2.1 电缆线中间不能有接头，长度合适，并直接插入控制箱端子上。
8.2.1There is no joint in the middle of the cable, the length is suitable, and the control box terminal is
inserted directly.
8.2.2 为不让导线的张力直接作用在端子的接线部位，请采取适当的方式固定电缆线。为不引起压
降，请根据供电距离选择电缆线规格（参见表 5-1）.
8.2.2 in order to prevent the tension of the wire directly from the terminal connection, please take
appropriate ways to fix the cable. To avoid pressure drop, select the cable specification according to the
distance of the power supply (see table 5-1).
8.2.3 控制按钮盒电缆上所附承拉钢丝绳应在使用前调整，保证控制按钮悬挂时钢丝承拉，电缆保
持松弛而不受拉。
8.2.3 the cable attached to the control button shall be adjusted before use, ensuring that the steel wire
shall be pulled when the control button is suspended, and the cable shall remain loose and free of tension.
9、一般新装的钢丝绳在吊钩放到最低点时，都会发生程度不同的二根绳相互绞在一起的情况，此
时应松开卷筒外壳背面固定钢丝绳的塞块及钢丝绳夹头，取下钢丝绳充分释放其内应力（旋转绳尾），
直至二根绳不在互绞为止，然后重新装好塞块及钢丝绳夹头，并检查其可靠性。
9, general new wire rope in the hook into the lowest point, will be different levels of two rope twisted
together, at this time should loosen the drum shell on the back of the fixed block and wire rope clip, wire
rope off wire rope to release its internal stress (rotating tail rope), until two rope is not mutual ground, and
packed again block and wire rope clamp, and examine its reliability.
10、试车步骤 Test steps
10.1 空载实验----在空载下开动各机构的电机进行正反转实验。
10.1 no-load test - the motor of each mechanism is carried out on an empty load.
10.1.1 相位调整---空载情况下，通电检查相位。按下控制按钮上升或下降按钮，观察葫芦动作与葫
芦实际动作不一致，则表明相位有误，此时断火限位器将不能正常断火，应及时更正相位。
10.1.1 phase adjustment - in the case of no-load, the phase of electric inspection is checked. Press the
control button up or down button, observe the hoist and hoist the actual action, suggests that the phase is
wrong, now broken fire stop will not be able to normal fire, should be timely correction phase.
10.1.2 限位杆的调整与安装：
10.1.2 adjustment and installation of the limit bar:

12
 1 2 2 1 3 4 5

10.1.3 重锤限位的安装与调整
10.1.3 mounting and adjustment of weight limit
5t，10t，16t 电动葫芦须按上图所示正确安装重锤限位装置，且保证限位开关能回弹自如，灵活可
靠，断火限位器和重锤限位的调试必须分别测试，在保证各独立限位都可靠的前提下，再将限位次序
调试成重锤限位为第一限位，断火限位为第二限位。
5 t, 10 t, 16 t electric hoist shall be in accordance with the above installed correctly weight limit device,
and ensure the limit switch can rebound, flexible and reliable, fire stop and adjustment of weight limit must
test respectively, on the premise of guarantee the independent limit are reliable, debug will limit order again
into a weight limit for the first limit, fire limit for the second limit.
10.2 静载试验—在运行机构不动的情况下，以 1.25 倍的额定负荷进行试验，负荷升离地面约
100mm，悬挂 10min，各机构应正常。
10.2 static load test - in case of the running mechanism, the load is tested at 1.25 times the rated load, the
load is about 100mm from the surface, and 10min is hoisted, and the institutions should be normal.
10.3 动载试验—在静负荷试验结果良好的条件下，以额定负荷进行试验，重复升降和左右移动负荷
不小于 15min，各机构应正常，制动下滑量 s ≤v/100(v 为负载下一分钟内稳定起升的距离)，但最大
下滑量不能超过 200mm，超过此值时应对制动器进行调整，调整方法见附件一。
10.3 - dynamic load test under the condition of static load test result is good, with rated load experiment,
repeated lifting and moving load is not less than 15 min, the agencies should be normal, brake in s v / 100 or
less (v for stable hoisting loads a minute distance), the largest decline amount cannot be more than 200 mm,
more than the value when dealing with the brake adjustment, see appendix a adjusting method.

表 5-1
长度（m）
40 45 50 60 70 75 80 85 90 95 100 110 120
截面积（mm）
功率 KW

3 4 4 6 10

4.5 4 4 6 10 16 16

7.5 6 10 16 25 35

13 10 16 25 35 50

表 5-2
代号 注新标准 N100 或旧标准 50 机械油（GB/T3141-1994）
重量 kg
起重量 t

13
 0.25t 0.15
0.5，0.95，1(t) 0.5
2t 1
2.95t 1.2
5t 2.4
10t,16t 3

六．使用维护 Use the maintenance

1.新安装或拆检后的电动葫芦，首先应进行空车试运转数次。但未安装完毕前，切忌通电运转。
1. The electric calabash after the new installation or inspection should be carried out for several times.
Before installation, do not operate the electricity.
2.通电前请确认各电缆是否连接正确，牢靠；应注意上，下降的方向一致与控制按钮箭头方向是否
一致，否则需调整相位。
2. Please confirm whether the cables are connected correctly and firmly before power. It should be
noted that the direction of the drop is consistent with the direction of the control button arrow, otherwise the
phase should be adjusted.
3.以额定负荷重量，作重复升降与左右移动实验，试验后检查其机械传动部分，电气部分和连接部
分是否正常可靠。
3. To perform repetitive lifting and left and right movement experiments with rated load weight, check
the mechanical transmission part of the test, and whether the electrical part and the connecting part are
normal and reliable.
4.每次使用前，必须开动电动葫芦进行空载运转，并检查下列项目：
4. Before each use, the electric hoist must be carried out for no-load operation, and the following items
shall be checked:
（a）按钮能否可靠的控制葫芦的升降和运行
a) the button can reliably control the lifting and operation of gourds
（b）运转时有无异常响声或气味
(b) there is no abnormal sound or smell during operation
（c）钢丝绳能否在卷筒上正确缠绕
(c) whether the wire rope can coil correctly on the drum
如遇不正常情况，应及时排除后使用
5.不允许倾斜起吊重物，也不允许用葫芦将重物沿地面拖动或用钩头端部起吊重物。
5. It is not allowed to tilt the weight or use the gourd to drag the weight along the ground or lift heavy
objects from the end of the hook end.
6.断火限位器，重锤限位器是为了防止吊钩起升或下降超过极限位置而发生事故的保险装置，不
应作为行程开关经常使用，更不得拆除。
6. The fire limiter, which is designed to prevent the hoisting or descending of the limit position, should
not be used as a travel switch and should not be removed.
7.安装调试和维护时，必须严格检查限位装置是否灵活可靠，当吊钩上升至上极限位时，吊钩外
壳到卷筒外壳距离必须大于 250mm。当吊钩降至下极限位时，应调整卷筒上钢丝绳安全圈，有效安
全圈在 3 圈以上。
7. When installing debugging and maintenance, it is necessary to strictly check whether the limit device
is flexible and reliable. When lifting the hook to the top limit position, the distance of the hook case to the
drum shell must be greater than 250mm. When the hook falls to the lower limit, the wire rope safety coil
should be adjusted and the effective safety circle is above 3 laps.
8.在使用中出现按钮失灵，接触器触点粘合等故障，应立即按下急停按钮切断总电源，由具有资
质的电工进行检查，维修。
8. If the button fails in the use and the contact point of the contactor is broken, the emergency stop
button should be pressed immediately to cut off the total power supply, which shall be inspected and
14
repaired by the qualified electrician.
9.不得用电动葫芦将重物长时间悬挂在空中。
9. No electric hoist can be used to hang heavy objects in the air for a long time.
10.钢丝绳上油时应该使用硬毛刷或木质小片，严禁直接用手给正在工作的钢丝绳上油。
10. The steel wire rope should be used with a hard brush or wood chip, and it is strictly prohibited to use
hand to oil the working wire rope.
11.使用完毕后，应使空钩升离地面 2m 以上，并切断电源确保安全。
11. After use, the air hook should be lifted above 2m above the ground and cut off the power to ensure
safety.
12.钢丝绳的更新标准：钢丝绳的检验和报废应按 GB5972-86《起重机械用钢丝绳检验和报废实用
规范》执行。
12. Update standard of steel wire rope: inspection and scrap of steel wire rope shall be carried out
according to gb5972-86 "steel wire rope inspection and scrap code for lifting machinery".
13.电动葫芦在长时间连续运转后，可能出现自动断电现象，这属于电机过热保护功能，此时按下
下降按钮，放下重物，待电机冷却下来以后即可继续工作。
13. Electric hoist after long time continuous operation, automatic power outages may occur, this belongs
to motor overheating protection function, at this time, press the down button, put down the heavy weights,
for motor cooling down can continue to work in the future.
14.电动葫芦使用过程中必须按润滑示意图（附件四）保持足够的润滑油(脂)，并保持润滑油(脂)
的干净，不应含有杂质或污垢。
14. The electric hoist must be lubricated (grease) in accordance with the lubrication schematic (annex iv)
and keep the oil (grease) clean and should not contain impurities or dirt.
15.电动葫芦属于特种设备，必须由专门人员定期对电动葫芦进行检查，发现故障及时采取措施，
并仔细加以记录。
15. Electric calabash is a special equipment which must be inspected by the special personnel on a
regular basis and the failure to take timely measures is found and carefully recorded.

电动葫芦定期检查项目及措施
Regular inspection of the project and measures
电动葫芦属于特种设备，对于安全性要求性很高，新安装或经过大修的电动葫芦，或闲置时间超
过一年的电动葫芦，再重新交付使用前，应根据国家法律法规作试车检查。电动葫芦的维护和保养按
检查期限分为日检，月检，季检和年检。具体要求如下：
Electric hoist belong to special equipment, for the security requirement is high, the newly installed or
after overhaul of electric hoist, or idle time more than a year of electric hoist, delivery before use again,
commissioning inspection should be done according to the national laws and regulations. The maintenance
and maintenance of electric hoist is divided into daily inspection, monthly inspection, quarterly inspection
and annual inspection. Specific requirements are as follows:

1.日检 Daily inspection

序 号 检查部位 检查项目 更正措施 检 查 周 期
Ordinal Inspection Check the project Corrective actions Checkthe ycle
number site
1 吊钩装置 吊钩是否转动灵活， 每天
Hook 滑轮无卡死和碰擦现 Per day
15
 device 象，防脱装置是否完
好 可 靠 Whether the
lifting hook turns
flexibly, the pulley
does not have the card
death and the collision
phenomenon, the anti -
off device is good and
reliable
2 限位动作 停止块是否松动，限 调 整 好 停 止 块 位 置 并 拧 紧 每天
The limit 位开关是否灵敏可靠 Adjust the stop position and Per day
movement Stop block is loose, tighten it
limit switch is
sensitive and reliable
3 钢 丝 绳 是否有乱绳，散股， 其 安 全 使 用 制 度 程 序 应 符 合 每天
Steel wire 弯折或断丝现象，是 GB5972-86 中 2.5.1~2.5.11 的规 Per day
rope 否有适度的润滑脂 定。如需应报废的，须立即更换
Whether there is a Its safe use system should
disorderly rope, loose, comply with the provisions of
bend or break silk gb5972-86, 2.5.1~ 2.5.11. If it is
phenomenon, whether to be scrapped, it must be
there is moderate replaced immediately
grease
4 导绳器 是否松动，损坏或脱 紧固或更换 每天
Rope guide 落 Loose, damaged or Tighten or replace Per day
detached
5 制 动 器 检查锥形电机制动器 调整或更换 每天
brake 是否可靠；制动下滑 Adjust or replace Per day
距离是否在允许范围
内
Check whether the
cone motor brake is
reliable; The brake
drop distance is within
the allowable range
6 控制按钮 上，下，左，右运行 每天
Control 动作是否灵活 Per day
button Up, down, left, and
right movement is
flexible

2.月检 Monthly inspection

序 号 检 查 部 位 Inspection 检查项目 更正措施 检 查 周 期
Ordinal site Check the project Corrective Checkthe ycle
number actions
1 卷筒外壳焊缝情况 是否变形，脱落或有其它异常情 与生产厂家联系 一个月
Cylinder casing weld 况 Deformation, shedding or other Contact the A month
condition abnormalities manufacturer
16
2 接触器的动作状态 有无触头粘合等异常 There is no 更换 一个月
The action state of the contact bonding and so on replace A month
contactor
3 电缆，按钮的联锁装 有无异常 更换 一个月
置 Presence of abnormal replace A month
The interlocking
device of a cable and a
button
4 吊钩装置 有无裂纹，异常性磨损或钩头异 紧固或更换 一个月
Hook device 常变形；吊钩滑轮槽有无明显裂 replace A month
痕；外壳有无损伤；各紧固件是
否 松 动 There is no crack,
abnormal wear or hook head
abnormal deformation; There is no
obvious crack in the hook pulley
groove; There is no damage to the
shell; Whether the fasteners are
loose
5 钢丝绳绳段固定 有无松动或压绳板脱落等异常情 紧固或更换压绳 一个月
The wire rope is fixed 况 板 A month
There is no looseness or flaking, Tighten or
etc replace the
pressure plate

3.季检 Quarter inspection

序 号 检 查 部 位 检查项目 更正措施 检 查 周 期
Ordinal Inspection site Check the project Corrective Checkthe ycle
number actions
1 接触器触头 有无严重烧灼或磨损等 更换 三个月
Contactor contact
There is no serious burn or wear replace Three months
2 制动环 制动环是否磨损严重 调整或更换 三个月
Brake ring Whether the brake ring is worn Adjust or Three months
or not replace
3 主动车轮 齿部是否润滑良好；齿部，踏 加注油脂，更换 三个月
Active wheel 面或轮缘是否磨损严重 车轮 Three months
The teeth are well lubricated; Add grease and
Teeth, tread or rim wear is replace wheels
serious
4 电缆 有无外伤，异常性弯曲或扭 三个月
cable 转，老化；其连接有无松动； Three months
吊线环有无脱离滑道等
Whether there is trauma,
abnormal bending or torsion,
aging; Whether the connection
is loose or not; Whether the
rings are out of the slip or not
5 电动小车的减速 是否松动 紧固或更换 三个月

17
 器及运行电机的 Whether loose Tighten or Three months
连接螺栓 replace
The gearbox of
electric trolley
and the
connecting bolt
of the running
motor
6 小车双头螺栓上 是否断裂或松动 更换开口销并 三个月
的开头销 Whether it is broken or loose
固定好 Three months
The start pin of Replace the
the car double opening pin and
head bolt fix it
7 外壳上耳子（塞 塞块是否有效，可靠塞紧钢丝 更换塞块 三个月
块） 绳 Whether the plug is effective Replace the Three months
Ear (plug) and reliable and tighten the wire plug
rope
8 起升机的安装螺 是否松动，完好 紧固或更换 三个月
栓 Whether it's loose or not Tighten or Three months
Mounting bolts replace
for hoist
9 平衡滑轮 是否回转平滑，灵活，有无磨 三个月
Balance the 损 Whether it is smooth, Three months
pulley flexible, or not worn

4.年检 The annual inspection

序 号 检 查 部 位 检查项目 更正措施 检 查 周 期
Ordinal Inspection site Check the project Corrective actions Checkthe ycle
number
1 主动车轮，从动 有无裂纹或伤痕；齿部， 更换车轮 一年
车 轮 Active 踏面或轮缘磨损是否严 Change the wheel A year
wheel, driven 重 Whether there is any
wheel crack or scar; Teeth,
tread or rim wear is
serious
2 滑轮的轮槽 轮槽不均匀磨损是否大 更换滑轮 一年
Pulley groove 于 3mm，轮槽底部和壁 Replace the pulley A year
厚 磨 损 是 否 超 差 The
uneven wear of wheel
groove is larger than
3mm, and the bottom and
wall thickness of the
wheel groove are not
very good
3 卷筒 有无裂纹或筒壁的磨损 更换卷筒 一年
drum 量是否大于原壁厚的 Replace the reel A year
10 ％ Whether there is a
crack or the wall of wear
is greater than 10% of
18
 the original wall
thickness
4 电 气 性 能 全部电路的对地绝缘电 检查电气线路 一年
Electrical 阻是否低于 1.5MΩ Check electrical circuit A year
properties Full of insulation
resistance of the circuit is
less than 1.5 M Ω

七.常见故障排除指南 Common troubleshooting guide

名 称 常 见 故 障 主要原因 排除方法
appellation Common faults The main reason Elimination method
起升，运行电机 电源电压过低 保证电机端电压大于额定电压的 90％
一． 不运转或电机工 The power supply is Ensure that the voltage of the motor is
作无力 too low over 90% of the rated voltage
Rising, 电源线太细，线压降大 按说明书选配电源电缆
电机 running motor The power line is too Select the power cable according to the
The motor or motor work fine, the line manual
weak pressure drop is
large
电源三相电压不平衡 调整用电，保证三相电压相差±3％
Power three phase Adjust the electricity to ensure that the
voltage imbalance three-phase voltage difference is plus
or minus 3%
电机两相运转 检查保险丝，接触器及各接线头是否正常
The motor operates in 接通，
two phases Check the fuse, the contactor and the
wiring head.
电机后端盖与制动机 拆下电机风罩，撬动制动轮，使其能
粘合 The rear end of 够分离
the motor is bonded Remove the motor hood and lift the
to the manufacturing brake wheel so that it can be
machine separated
定子线圈受潮 返厂修理，重新浸漆烘干
Stator coil is damp Return to the factory for repair
and repaint to dry
断电后不能制动 制动间隙过大 调整制动器间隙。若制动环已损坏，
或制动后下滑距 Brake clearance 则需更换
离过大 Adjust brake clearance. If the
Unable to brake brake ring has been damaged, it
or brake after needs to be replaced
the power
电机轴端紧固螺钉松 按附件一调整制动间隙，拧紧紧固螺钉
failure is too动 Motor shaft end Adjust the brake clearance according
large fastening screw to the attachment, tighten the
loose fastening screw
二. 噪声超过允许值 缺少润滑油 按规定加足润滑油
减速机 The noise Oil shortage Add the lubricating oil according
reducer exceeds the to the regulations

19
 allowable
value
从卷筒外漏油 减速器中加油过多 将油全部放掉，按规定油量加油
Oil leakage Overfuel in the Drain off all the oil and fill in the
from outside reducer required oil
the drum
从减速机箱盖处 箱体箱盖间油封条损 更换封油条
漏油 坏 Replacement of seal
Oil from the Oil seal in the box
gearbox cover cover is damaged
三. 接触器触头烧坏或 通电电压过低或过高 通电电压对额定电压的偏差超过
电控箱 变压器（36V）烧坏 The electric voltage ±10 ％ The deviation of the current
Electric The contactor's is too low or too high voltage to the rated voltage is over or
cabinet contact is burnt minus 10%
out 环境温度，湿度过高
or 温度不超过 40，湿度不大于 85％
transformer Ambient temperature, Temperature not exceeding 40,
(36V) is burnt high humidity humidity not greater than 85%
接线头松动接触 运输中受到震动 安装前进行检查，紧固
不良 Transport was shaken Check and tighten before
Loose contact installation
of connection
head
控制按钮开关接 控制按钮严重磕碰 及时检查按钮及线头
触不良 The control button is Check the button and line head in
Control button badly knocked time
switch contact 控制电缆内部断线 更换控制按钮电缆，使用中禁止拗折
bad Control cable 电缆线
internal breakage Replace the control button cable
and use it to prohibit the bending
cable
四． 起升上限位失灵 电源线错相 检查确认后调换二相接线
其他 The lifting cap The power line is Check and confirm the second phase
others failed wrong wiring
调 试 中 限 位 杆 停 止 块 重新调节并紧固停止块
未紧固 Readjust and tighten the stop
The stop block is not block
fastened when
debugging
导绳器损坏 歪拉斜吊，起升不垂直 操作者须经培训，遵守安全操作规程
Rope guide The tilt of the Operators must be trained to
damage slanting lifting is comply with safe operating
not vertical procedures
电动小车行走晃 轨道不平直 检查和整修轨道
动，有一只车轮 The track is not Check and repair the track
踏空 straight
The electric 车轨直径不一致 更换小车轮
car moves and The rail diameter is Change the wheels
moves, with one not consistent

20
 wheel on the
air

八.质量承诺 Commitment to quality

公司承诺：本公司保证所有出厂的电动葫芦在客户妥善包管和合理安装，正确使用的条件下，
自使用之日起 12 个月内，及不超过自发货之日起 18 个月内能正常工作。
Company promises: the company to ensure that all electric hoist in the customer factory
properly guaranteeing and reasonable installation, proper use of conditions, from the date
of use 12 months, and no more than 18 months from the date of the consignment can work normally.
1.电动葫芦质量保险及修理
1. Electric hoist quality insurance and repair
1.1 因本产品的质量原因造成用户人身事故或财产的直接经济损失，依法承担赔偿责任（详见
产品质量保险卡）
1.1 party b shall bear the liability for compensation in accordance with the law (see
product quality insurance card)
1.2 本产品在正常使用一年内，因材料或制造的不良问题等引起的产品质量，本公司实行“三包”。
1.2 the company shall apply "three packs" for the quality of products caused by materials
or manufacturing problems within one year of normal use.
2.电动葫芦质量不能保证的范围：
2. The range of quality of electric hoist is not guaranteed:
2.1.用户不按本操作维护手册中所规定的要求维护保养以及使用时超过了技术要求极限。
2.1. Users are not required to maintain the maintenance and use in accordance with the
requirements set out in the maintenance manual.
2.2.维护保养不到位或者安装错误。
2.2. Maintenance failure or installation error.
2.3.因产品质量问题而造成的间接损失。
2.3. Indirect losses due to product quality problems.
2.4.按照规定或生产厂家不允许的使用方法。
2.4. Use methods that are not permitted by the regulations or manufacturers.
2.5.因长时间使用而引起的正常变化
2.5. Normal changes due to prolonged use
3.电动葫芦的维修
本公司对所出售的电动葫芦实行终身维修。
3. Maintenance of electric hoist The company has a lifetime maintenance for the electric
hoist sold.

21
附件一：

锥形电机制动器的调整方法
djustment of cone motor brake
电机制动器调节前请确认已切断电源，吊钩上没有承载任何物品，否则不能进行调节。
Before adjusting the motor brake, please confirm that the power supply has been cut
off. There is no load on the hook, otherwise it cannot be adjusted.
（一） 锥形电机制动器风扇制动轮的调整
受气温或湿度影响，可能被粘住，此时通电会发生电机堵转现象，排除方法：拆下电机的风罩，，
用螺丝刀或其他撬棒插入风叶制动轮与端盖的接口处，沿轴向撬动风叶制动轮，使其能够分离，即可
工作，然后再将电机风罩装上。
(a) adjustment of fan brake wheel of cone motor brake Affected by the temperature or
humidity may be sticking, electric motor stalling phenomenon will happen at this time, the
elimination method: remove the motor cover, wind, insert a screwdriver or other pry bar blades
brake wheel and the end cover of the outlet, along the axial leverage blades brake wheel,
enable it to separation, can get a job, then the motor wind shield.
（二） 锥形电机制动器主轴窜动量（制动间隙）的调整
adjustment of the main shaft of the cone motor brake (brake clearance)
5 NO 名称 appellation
力

4 1 螺钉 screw

3 2 可调式锁母
Adjustable lock
mother
3 风扇制动轮
2 Fan brake wheel
1
4 制动环
Brake ring
5 电机后端盖
Motor rear cover

NO 名称 appellation
CD1 0.5-5t 制动器
5 1 螺钉 screw
力

力
4
2 可调式锁母
Adjustable lock
3 mother
3 风扇制动轮
Fan brake wheel
4 制动环
2
Brake ring
1 5 电机后端盖
Motor rear cover

22
 MD1 0.5-5t 制动器
CD0.5-5t 、MD1 0.5-5t 制动器调整说明：
1.拆下电机风罩用杠杆检查风叶制动轮轴向窜动，正常窜动 2mm 左右。
2.使用一阶段后，如制动下滑量大，调整方法将螺钉 1 松下，可调式锁母 2 逆时针转动 1-2 格，然
后将螺钉 1 拧紧。
1. Remove the motor hood and use the lever to check the brake axle of the blades, and move about 2mm
normally. 2. After using a stage, such as the large amount of brake slip, the adjustment method will
screw the screw 1 panasonic, the adjustable lock female 2 counterclockwise 1-2 g, and then screw 1 screw
1.

NO 名称 appellation
8 7 6
1 螺钉 screw
2 可调式锁母
5 Adjustable lock
mother
4 3 风扇制动轮
Fan brake wheel
4 杠杆 leverage
5 通风扇
Ventilation fans
6 制动环
3
Brake ring
2 7 风罩
The wind hood
1 5 电机后端盖
Motor rear cover

CD1 10-16t 制动器

CD1 10t，16t 制动器调整说明：
1.拆下电机通风扇 5 用杠杆 4 检查风叶制动轮轴向窜动，正常窜动 2mm 左右。
2.使用一阶段后，如制动下滑量大，调整方法将螺钉 2 松下，可调式锁母 1 逆时针转动 1-2 格，然
后将螺钉 2 拧紧。
MD1 10t，16t 制动器调整说明：
1.拆下电机通风扇 4 用杠杆 3 检查风叶制动轮轴向窜动，正常窜动 2mm 左右。
2.使用一阶段后，如制动下滑量大，调整方法将螺钉 1 松下，可调式锁母 2 逆时针转动 1-2 格，然
后将螺钉 1 拧紧。
1. Remove the motor fan 5 and check the brake axle of the blades with the lever 4, and move
about 2mm normally. 2. After using a phase, such as the large amount of braking, the adjustment
method will screw 2 panasonic, the adjustable lock mother 1 will rotate 1-2, and then screw
2 screw tightly. MD1 10t, 16t brake adjustment instructions: 1. Remove the motor fan 4 and
use lever 3 to check the brake axle of the blades of the blades, and move about 2mm normally.
2. After using a stage, such as the large amount of brake slip, the adjustment method will
screw the screw 1 panasonic, the adjustable lock female 2 counterclockwise 1-2 g, and then
screw 1 screw 1.

23
 附件二

CD 型电动葫芦主要技术参数

型号规格 CD11-6/30 CD12-6/30 CD13-6/30

起重量 吨 1 2 3
起升高度 米 6 9 12 18 24 30 6 9 12 18 24 30 6 9 12 18 24 30
起升速度 米／分 8 8 8

运行速度 米／分 20 20 20

钢 绳径 米 7.4 10 12
丝 规 格 6×37+FC 6×37+FC 6×37+FC

绳 长度 米 15.5 21.5 27.5 39.5 51.5 63.5 15.5 21.5 27.5 39.5 51.5 63.5 16.5 22.5 28.5 40.5 52.5 64.5

运 行 工字钢型号 16-28b 20a-32c 20a-32c

轨道 最小曲半径 ｍ 1.5 2.5 3 4 2.0 2.5 3 3.5 2 3.5 4.5 5
电 额定电压 Ｖ 三相交流 380 三相交流 380 三相交流 380
源 额定频率 ＨＺ 50 50 50
机构工作级别 M3 M3 M3
接合次数 次／时 120 120 120
起 型 号 ZD1 22-4 ZD1 31-4 ZD1 32-4
升 额定功率 ＫＷ 1.5 3 4.5
电 额定转速 转／分 1380 1380 1380
机 额定电流 Ａ 4.3 7.6 11
运 型 号 ZDY1 11-4 ZDY1 12-4 ZDY1 12-4
行 额定功率 ＫＷ 0.2 0.4 0.4
电 额定转速 转／分 1380 1380 1380
机 额定电流 Ａ 0.72 1.25 1.25
固 L 毫米 771 869 967 1163 1359 1555 820 920 1020 1220 1420 1620 930 1033 1136 1342 1548 1754

定 L 毫米 401 499 597 793 989 1185 418 518 618 818 1018 1218 451 554 657 863 1069 1275

式 f 毫米 800 850 980

B 毫米 196 240 264
Ø 毫米 19 23 25
基 δ 毫米 12 18 15
本 a 毫米 160 204 240
尺
g 毫米 250 305 343
寸
h 毫米 127 155 175
运 L1 毫米 185 205 205
行 L2 毫米 --- 512 708 904 --- 412 612 812 --- 556 762 968
式 f 毫米 850 950 1000 1085 1100 1185
B 毫米 897 915 935
固定式总重 120 130 140 155 175 195 170 180 200 225 225 270 230 245 260 290 320 350
电动小车式总重 150 165 190 210 230 250 220 240 265 295 325 355 300 320 360 390 420 450

24
型号规格 CD15-6/30 CD110-6/30 CD116-6/16
起重量 吨 5 10 16
起升高度 米 6 9 12 18 24 30 6 9 12 18 24 30 6 8 9 12 16
起升速度 米／分 8 7 3.5
运行速度 米／分 20 20 20
钢 绳径 米 14 14 18
丝 规 格 6×37+FC 6×37+FC 6×37+FC
绳 长度 米 17 23 29 41 53 65 34 46 58 82 106 130 33 41 45 57 73
运 行 工字钢型号 25a-63c 25a-63c 30 异-63c
轨道 最小曲半径 ｍ 2 3.5 4.5 5 3 3.5 4 5 6.5 8 3 3.5 4 5 6
电 额定电压 Ｖ 三相交流 380 三相交流 380 三相交流 380
源 额定频率 ＨＺ 50 50 50
机构工作级别 M3 M3 M3
接合次数 次／时 120 120 120
起 型 号 ZD1 41-4 ZD1 51-4 ZD1 51-4
升 额定功率 ＫＷ 7.5 13 13
电 额定转速 转／分 1400 1400 1400
机 额定电流 Ａ 18 30 30
运 型 号 ZDY1 21-4 ZDY1 21-4 ZDY1 21-4
行 额定功率 ＫＷ 0.5 0.5×2 0.5×3
电 额定转速 转／分 1380 1380 1380
机 额定电流 Ａ 1.8 1.8×2 2.4×2
固 L 毫米 1052 1157 1262 1472 1682 1892 1501 1682 1863 2225 2587 2949 1487 1628 1708 1933 2223

定 L 毫米 485 590 695 905 1115 1325 849 1030 1211 1573 1935 2297 797 947 1027 1252 1542

式 f 毫米 1160 1350 1250

B 毫米 320 376 385
Ø 毫米 31 38 26
基 δ 毫米 20 25 30
本 a 毫米 270 338 377
尺
g 毫米 401 493 525
寸
h 毫米 203 255 283
运 L1 毫米 228 228 232
行 L2 毫米 --- 675 885 1095 530 582 763 1125 1487 1849 485 625 705 930 1220

式 f 毫米 1280 1420 1550 2250

B 毫米 1067 1067 1100
固定式总重 350 365 380 410 450 515 610 650 720 860 990 1120 940 960 980 1000 1040

电动小车式总重 460 475 530 560 600 675 870 910 980 1120 1250 1390 1240 1260 1280 1300 1320

25
 附件三 MD 型电动葫芦主要技术参数

型号规格 MD11-6/30 MD12-6/30 MD13-6/30

起重量 吨 1 2 3
起升高度 米 6 9 12 18 24 30 6 9 12 18 24 30 6 9 12 18 24 30
起升速度 米／分 8/0.8 8/0.8 8/0.8

运行速度 米／分 20 20 20

钢 绳径 米 10 10 12
丝 规 格 6×37+FC 6×37+FC 6×37+FC

绳 长度 米 15.5 21.5 27.5 39.5 51.5 63.5 15.5 21.5 27.5 39.5 51.5 63.5 16.5 22.5 28.5 40.5 52.5 64.5

运 行 工字钢型号 16-28b 20a-32c 20a-32c

轨道 最小曲半径 ｍ 2.0 2.5 3 3.5 2.0 2.5 3 3.5 2 3.5 4.5 5
电 额定电压 Ｖ 三相交流 380 三相交流 380 三相交流 380
源 额定频率 ＨＺ 50 50 50
机构工作级别 M3 M3 M3 M3

接合次数 次／时 120 120 120

起 型 号 ZD1 31-4 ZD1 31-4 ZD1 32-4
升 额定功率 ＫＷ 3 3 4.5
电 额定转速 转／分 1380 1380 1380
机 额定电流 Ａ 7.6 7.6 11
慢 型 号 ZDM1 11-4 ZDM1 11-4 ZDM1 12-4
速 额定功率 ＫＷ 0.2 0.4 0.4
电 额定转速 转／分 1380 1380 1380
机 额定电流 Ａ 0.72 1.25 1.25
运 型 号 ZDY1 11-4 ZDY1 12-4 ZDY1 12-4
行 额定功率 0.2 0.4 0.4
电 额定转速 1380 1380 1380
机 额定电流 0.72 1.25 1.25
固 L 毫米 781 879 977 1173 1369 1565 830 930 1030 1230 1430 1630 940 1043 1146 1352 1588 1764

定 L 毫米 401 499 597 793 989 1185 418 518 618 818 1018 1218 451 554 657 863 1069 1275

式 f 毫米 800 850 980

B 毫米 196 240 264
Ø 毫米 19 23 25
基 δ 毫米 12 18 15
本 a 毫米 160 204 240
尺
g 毫米 250 305 343
寸
h 毫米 127 155 175
C 毫米 261 311 311
运 L1 毫米 185 205 205
行 L2 毫米 --- 512 708 --- 512 708 --- 512 708 --- 512 708 ---
式 f 毫米 850 950 1000 850 950 1000
B 毫米 897 915 935
固定式总重 140 150 160 180 190 210 200 210 230 250 270 290 250 265 290 320 350 380
电动小车式总重 170 190 225 235 250 265 250 270 295 325 355 385 320 340 380 410 440 470

26
型号规格 MD15-6/30 MD110-6/30 MD116-6/16
起重量 吨 5 10 16
起升高度 米 6 9 12 196 24 30 6 9 12 18 24 30 6 8 9 12 16
起升速度 米／分 8/0.8 7/0.7 3.5/0.35
运行速度 米／分 20 20 20
钢 绳径 米 14 14 18
丝 规 格 6×37+FC 6×37+FC 6×37+FC
绳 长度 米 17 23 29 41 53 65 34 46 58 82 106 130 33 41 45 57 73
运 行 工字钢型号 25a-63c 25a-63c 30 异-63c
轨道 最小曲半径 ｍ 2 3.5 4.5 5 3 3.5 4 5 6.5 8 3 3.5 4 5 6
电 额定电压 Ｖ 三相交流 380 三相交流 380 三相交流 380
源 额定频率 ＨＺ 50 50 50
机构工作级别 M3 M3 M3
接合次数 次／时 120 120 120
起 型 号 ZD1 41-4 ZD1 51-4 ZD1 51-4
升 额定功率 ＫＷ 7.5 13 13
电 额定转速 转／分 1400 1400 1400
机 额定电流 Ａ 18 30 30
慢 型 号 ZDM1 21-4 ZDM1 22-4 ZDM1 22-4
速 额定功率 ＫＷ 0.8 1.5 1.5
电 额定转速 转／分 1380 1380 1380
机 额定电流 Ａ 2.4 4.3 4.3
运 型 号 ZDY1 21-4 ZDY1 21-4 ZDY1 21-4
行 额定功率 ＫＷ 0.5 0.5×2 0.5×3
电 额定转速 转／分 1380 1380 1380
机 额定电流 Ａ 1.8 1.8×2 2.4×2
固 L 毫米 1062 1167 1272 1482 1692 1902 2049 2230 2411 2773 3135 3497 1834 1984 2064 2289 2579

定 L 毫米 485 590 695 905 1115 1325 849 1030 1211 1573 1935 2297 797 947 1027 1252 1542

式 f 毫米 1160 1350 1250

B 毫米 320 376 385
Ø 毫米 31 38 26
基 δ 毫米 20 25 30
本 a 毫米 270 338 377
尺
g 毫米 401 493 525
寸
h 毫米 203 255 283
C 毫米 396 -- 337.5
运 L1 毫米 228 228 232
行 L2 毫米 --- 675 885 1095 530 582 763 1125 1487 1849 485 625 705 930 1220

式 f 毫米 1280 1420 1550 2250

B 毫米 1067 1067 1100
固定式总重 400 415 430 460 510 565 680 725 790 930 1060 1200 1000 1020 1040 1060 1100

电动小车式总重 510 525 580 610 650 725 940 980 1050 1190 1320 1460 1300 1320 1340 1360 1380

27
 附件四 润滑示意图
5 2

7 8 7
1

3 3

6 6

4 4

CD1 型单速电动葫芦 MD1 型单速电动葫芦

序号 部位名称 润滑方法 润滑油脂名称 时间
Ordinal Names of parts Thelubrication Lubricating oil name time
number of ethods
1 起升机构减速器 更换润滑油 新标准 N100 或旧标准 50＃机械 三个月一次
Lifting echanism Oil change 油 New standard N100 or old Once every three
reducer standard 50 # mechanical oil months
2 Runthe Remove the 3 # lithium lubricating oil Six months
mechanism motor and
reducer inject
3 Wire rope and Coated on the Wire rope grease Six months
reel surface of
4 Hook thrust into 3 # lithium lubricating oil Six months
ball bearing
5 Wheel bearing into 3 # lithium lubricating oil Six months
6 Roller bearing into 3 # lithium lubricating oil Six months
inner bearing
7 承 Hoisting or into 3 # lithium lubricating oil Six months
running motor
inner bearings
8 Slow housing into 3 # lithium lubricating oil Six months

28
附件五 电动葫芦电气图

M1
M2

29
 M2 M1

30
 M3 M2 M1

31
32
 M1 M1 M1

33
 M2 M1 M1

34
 M1 M2 M3

35
 M2 M1 M1

36
 M1 M2 M3

37
38