Component parts

DZW position measuring system

1195 EN 222 480 44 721 IS 974 1

 Other documents DZW position measuring system
Description and instructions 206 491 44 720 IS 974

2
Contents Page

DZW position measuring system cpl. with and without DEL power supply system
for toothed belt 4
for chain 5
Basic trolley
for toothed belt 6
for chain 7
Measuring trolley
with pulse encoder and SW 6 8
with pulse encoder 11

# Alterations compared to previous issue

Example
# 17 318 532 99 1 COUNTERSUNK SCREW M 5 X 16 5.8 A2F DIN 963 3
 DZW position measuring system cpl. with and without
DEL power supply system (chain)

4 1

2
10

2
11 7 5
8

6
14
7 8 9 17 2

16

12
13
11

13

15 40777844.eps

Item No Part Number Quantity Designation Material Standard

1 877 150 44 1 MEAS.TROLLEY.W.INCR.ENC. COMPONENT PARTS SEE PAGE 11

1 877 250 44 1 MEAS.TROLLEY.W.INCR.ENC.A•.SW6 COMPONENT PARTS SEE PAGE 8
1 877 200 44 1 MEAS.TROLLEY.W.ANG.ENC.
1 877 300 44 1 MEAS.TROLLEY.W.ANG.ENC.A.SW6 COMPONENT PARTS SEE PAGE 8
1 877 146 44 1 MEAS.TROLLEY.W.CURRENT COLLECTORS
1 877 141 44 1 BASIC TROLLEY WITHOUT SHAFT COMPONENT PARTS SEE PAGE 6
1 877 145 44 1 MEAS.TROLLEY.W.CURRENT COLLECTORS
2 877 020 44 1 TENSIONING
3 877 001 44 1) TRACK SECTION 1000DZW
3 877 002 44 1) TRACK SECTION 2000DZW
3 877 006 44 1) TRACK SECTION 6000 DZW
4 877 010 44 1 TOOTHED BELT 16 DZW
5 877 038 44 1) JOINT CONNECTOR DZW
6 877 033 44 1) NUT 5X18,5X8
7 877 036 44 1) ACTUATOR PLATE
8 877 035 44 1) ACTUATOR PLATE
9 318 495 99 1) SCREW M5X12 5.8 A2F DIN 963
10 877 046 44 1) DEL SUSPENSION TO DZW
11 876 206 44 1) CONDUCTOR BAR 1-25PVC PH
11 876 216 44 1) CONDUCTOR BAR 1-25PVC PE
11 876 096 44 1) STRAIGHT TRACK SECTION PH
11 876 106 44 1) STRAIGHT TRACK SECTION PE
11 876 208 44 1) STRAIGHT SECTION 1-25PVC 5,95 PH
12 876 240 44 1) BUSBAR CONNECTION (ME = 24 OFF)
12 876 242 44 1) BUSBAR CONNECTION 100A (ME = 12 OFF)
12 876 245 44 1) BUSBAR CONNECTION 200A (ME = 4 OFF)
13 876 046 44 1) TRANSFER SECTION
14 876 095 44 1) CABLE ANCHORAGE PLATE
15 979 508 44 1 PROFILE SECTION 17,5X24,5X 120
16 877 034 44 1 SWITCHING BAR 700
17 318 532 99 1 COUNTERSUNK SCREW M5X16 5.8 A2F DIN 963
22248004.tbl

4 1) As required
DZW position measuring system cpl. with and without
DEL power supply system (chain)

1
3
3

10
4

11 7 5
2
8

6
14
7 8 9 17
2
16

12
13
11

13

15 41173544.eps

Item No Part Number Quantity Designation Material Standard

1 877 150 44 1 MEAS.TROLLEY.INCR.ENC. COMPONENT PARTS SEE PAGE 11

1 877 250 44 1 MEAS.TROLLEY.INCR.ENC.A.SW6 COMPONENT PARTS SEE PAGE 8
1 877 200 44 1 MEAS.TROLLEY.ANG.ENC.
1 877 300 44 1 MEAS.TROLLEY.ANG.ENC.A.SW6 COMPONENT PARTS SEE PAGE 8
1 877 146 44 1 MEAS.TROLLEY WITH CURRENT COLLECTORS
1 877 141 44 1 BASIC TROLLEY WITHOUT SHAFT COMPONENT PARTS SEE PAGE 7
1 877 142 44 1 MEAS.TROLLEY BASIC ARR.CHAIN COMPONENT PARTS SEE PAGE 7
1 877 145 44 1 MEAS.TROLLEY WITH CURRENT COLLECTORS
2 877 015 44 1 DZW CHAIN TENSIONER
3 877 001 44 1) TRACK SECTION 1000DZW
3 877 002 44 1) TRACK SECTION 2000DZW
3 877 006 44 1) TRACK SECTION 6000 DZW
4 966 203 99 1 ROLLER CHAIN -08B-1X394E ST /5004MM DIN 8187
5 877 038 44 1) JOINT CONNECTOR DZW
6 877 033 44 1) NUT 5X18,5X8
7 877 036 44 1) ACTUATOR PLATE
8 877 035 44 1) ACTUATOR PLATE
9 318 495 99 1) SCREW M5x12 5.8 A2F DIN 963
10 877 046 44 1) DEL SUSPENSION TO DZW
11 876 206 44 1) CONDUCTOR BAR 1-25PVC PH
11 876 216 44 1) CONDUCTOR BAR 1-25PVC PE
11 876 096 44 1) STRAIGHT TRACK SECTION PH
11 876 106 44 1) STRAIGHT TRACK SECTION PE
11 876 208 44 1) STRAIGHT SECTION 1-25PVC 5,95 PH
12 876 240 44 1) BUSBAR CONNECTION (ME = 24 OFF)
12 876 242 44 1) BUSBAR CONNECTION 100A (ME = 12 OFF)
12 876 245 44 1) BUSBAR CONNECTION 200A (ME = 4 OFF)
13 876 046 44 1) TRANSFER SECTION
14 876 095 44 1) CABLE ANCHORAGE PLATE
15 979 508 44 1 PROFILE SECTION 17,5X24,5X 120
16 877 034 44 1 SWITCHING BAR 700
17 318 532 99 1 COUNTERSUNK SCREW M5X16 5.8 A2F DIN 963
22248005.tbl

1) As required
5
 Basic trolley (toothed belt)

10
11
12
16 17 18
1 21
13 14
9
47 8 5
2 3
15

6 4
23 24

22 20

6
19

40777744.eps

Item No Part Number Quantity Designation Material Standard

1 877 140 44 1 MEAS. TROLLEY BAS.ARR. C/W ITEMS 2 - 19, 21

1 877 141 44 1 BASIC TROLLEY W/O SHAFT C/W ITEMS 2 - 5, 7 - 24
2 318 489 99 2 HEY.SCREW M4X8 5.8 A2F DIN 963
3 877 064 44 1 COVER PLATE DZW
4 333 159 99 6 HEX.NUT BM 8 04 A2F DIN 439
5 877 054 44 6 GUIDE ROLLER
6 877 092 44 1 MEASURING PINION,SPARE
7 877 068 44 2 RETURN SHEAVE DZW
8 877 071 44 2 SLEEVE 12 X 1,8 X 11
9 877 078 44 1 PLUG 7 DZW
10 319 214 99 2 HEX.SOCKET SCREW 10.9 A2F DIN 912
11 340 682 99 2 WASHER 5,3 X 15 X 2 UST37 A2F DIN 7349
12 977 157 44 2 SPRING 2 X11,8X 44,1
13 877 075 44 2 PIN 8 X 85 M 5
14 342 533 44 4 BUSH 8X 10X10 F ST/PTFE N01194299
15 003 717 98 2 O RING 3 X 1,5 B NB 70 DIN- 3770
16 877 062 44 1 COVER RIGHT DZW
17 343 804 99 2 LOCK WASHER 4 A FEDST A2F DIN 127
18 318 166 99 2 CH.HD.SCR M 4 X 16 4.8 A2F DIN 84
19 345 910 99 2 PIN 3X16 ST A2F DIN 1474
20 877 063 44 1 COVER LEFT - DZW
21 877 060 44 1 TROLLEY HOUSING DZW
22 003 717 98 2 O RING 3 X 1,5 B NB 70 DIN- 3770
23 343 804 99 2 LOCK WASHER 4 A FEDST A2F DIN 127
24 318 166 99 2 CH.HD.SCR M 4 X 16 4.8 A2F DIN 84

22248001.tbl

6
Basic trolley (chain)

8
9
10
14 15 16
1 19
11 12
7
45
2 3
13

6 4
23 24

22 18

6 17

41173344.eps

Item No Part Number Quantity Designation Material Standard

1 877 142 44 1 MEAS.TROLLEY BAS.ARR.CHAIN C/W ITEMS 2 - 19, 22 - 24

1 877 141 44 1 BASIC TROLLEY WITHOUT SHAFT C/W ITEMS 2 - 5, 7 - 19, 22 - 24
2 318 489 99 2 HEY.SCREW M4X8 5.8 A2F DIN 963
3 877 064 44 1 COVER PLATE DZW
4 333 159 99 6 HEX.NUT BM 8 04 A2F DIN 439
5 877 054 44 6 GUIDE ROLLER
6 877 089 44 1 CHAIN SHAFT ASSY
7 877 078 44 1 PLUG 7 DZW
8 319 214 99 2 HEX.SOCKET SCREW M5X12 10.9 A2F DIN 912
9 340 682 99 2 WASHER 5,3X15X2 UST37 A2F DIN 7349
10 977 157 44 2 SPRING 2 X11,8X 44,1
11 877 075 44 2 PIN 8 X 85 M 5
12 342 533 44 4 BUSH 8X 10X10 F ST/PTFE N01194299
13 003 717 98 2 O RING 3 X 1,5 B NB 70 DIN- 3770
14 877 062 44 1 COVER RIGHT DZW
15 343 804 99 2 LOCK WASHER 4 A FEDST A2F DIN 127
16 318 166 99 2 CH.HD.SCR M 4 X 16 4.8 A2F DIN 84
17 345 910 99 2 PIN 3X16 ST A2F DIN 1474
18 877 063 44 1 COVER LEFT - DZW
19 877 143 44 1 TROLLEY HOUSING DZW
22 003 717 98 2 O RING 3 X 1,5 B NB 70 DIN- 3770
23 343 804 99 2 LOCK WASHER 4 A FEDST A2F DIN 127
24 318 166 99 2 CH.HD.SCR M 4 X 16 4.8 A2F DIN 84

22248006.tbl

7
 Trolley with pulse encoder and SW 6

24

2 3 4 5
10 11
1

12 13
6 7
8
23
22

14, 15

19
18,25 21
20,26

16 17

40777944.eps
8
Trolley with pulse encoder and SW 6

Item No Part Number Quantity Designation Material Standard

1 877 250 44 1 MEAS.TROLLEY INC.ENC.AND SW6 C/W ITEMS 2 - 11, 24

1 877 300 44 1 MEAS.TROLLEY ANG.ENC.A. SW6 C/W ITEMS 2 - 11, 24
1 877 325 44 1 MEAS.TROLLEY ANG.ENC.SW5 C/W ITEMS 2 - 11, 24
2 318 166 99 2 CH.HD.SCR M 4 X 16 4.8 A2F DIN 84
3 343 804 99 2 LOCK WASHER 4 A FEDST A2F DIN 127
4 877 120 44 1 COLLECTOR COVER DZW
5 003 717 98 2 O RING 3 X 1,5 B NB 70 DIN- 3770
6 877 079 44 2 DUMMY PLUG DZW
7 343 806 99 2 LOCK WASHER 6 A FEDST A2F DIN 127
8 307 402 99 2 HEXAGON SCREW M 6 X 10 8.8 A2F ISO 4017
9 877 121 44 2 CABLE UNION DZW
10 877 100 44 1 COLLECTOR DEL/DZW 6 C/W ITEMS 12 - 23
11 877 105 44 1 COLLECTOR VAR.POL. C/W ITEMS 12 - 17,19, 21 - 25
12 877 113 44 2 PIN, BEARING PE 5 DZW
13 876 185 44 2 CURRENT COLLECTOR PANT.
14 877 114 44 8 PIN, BEARING PH 6 DZW
15 876 184 44 8 CURRENT COLLECTOR PANT.
16 318 464 99 2 COUNTERSUNK SCREW M 4 X 25 5.8 A2F DIN 963
17 877 116 44 1 CLIP
18 894 792 44 1 CLIP-ON TERM M10/10P
18 894 792 44 2 CLIP-ON TERM M10/10P
19 894 732 44 3 CLIP-ON TERM. 10SHSH M10/10
20 894 731 44 2 CLIP-ON TERM. 4SHSH M4/6
20 894 731 44 1 CLIP-ON TERM. 4SHSH M4/6
21 894 744 44 1 END BRACKET 199408-02
22 350 340 99 10 SELF-TAPPING SCREW ST A2F DIN 7971
23 877 125 44 1 BASE PLATE DZW
25 894 792 44 2 CLIP-ON TERM M10/10P
26 894 731 44 1 CLIP-ON TERM. 4SHSH M4/6

22248003.tbl

Manufacturer T&R TWK Peperl & Fuc

CE 100 M
Encoder type CE 65 M CR 65 CK 105 TRD-J..R24
# ø 60 # ø 80

Absolute X X X X X

Incremental X
DFT encoder cpl.
Assembly 877 135 44 877 136 44 877 137 44 151 720 46 151 662 46 151 744 46

Manufacturer TWK Lenort & Bau Heidenhain Stegmann

Encoder type CM 65 C 3 I 58 GEL 204 ROD 436/426 AG 66 AG 101

24
Absolute X X X

Incremental X X X
DFT encoder cpl.
Assembly 151 724 46 151 661 46 151 660 46 151 689 46

Manufacturer T+R Hohner Gelma

Encoder type IE-60 Serie 30 Serie 10 Serie 60 Serie 20 RA 04

Absolute

Incremental X X X X X X
DFT encoder cpl.
Assembly 151 814 46 151 797 46 151 812 46 151 905 46 151 793 46
22248007.tbl

9
 Trolley with pulse encoder

10
36
35

34 37

3 4 7 38
33

32 30 10
18
22 25
1
8 9 31
5 6 7 2

3 4

7 29
15

14 28
3 4 13 16
12

27 31
26

19 20
11 21

17
24

22 23

40777644.eps
10
Trolley with pulse encoder

Item No Part Number Quantity Designation Material Standard

1 877 150 44 1 MEAS.TROLLEY INC.ENC. C/W ITEMS 2 - 4, 7, 10 - 13, 17, 18

2 877 130 44 1 INCREMENTAL ENC.ASSY. C/W ITEMS 3 - 9
3 318 166 99 2 CH.HD.SCR M 4 X 16 4.8 A2F DIN 84
4 343 804 99 2 LOCK WASHER 4 A FEDST A2F DIN 127
5 877 063 44 1 COVER LEFT - DZW
6 874 655 44 1 SEALING CORD DSM
7 003 717 98 2 O RING 3 X 1,5 B NB 70 DIN- 3770
8 469 581 44 1 DZW ASSEMBLY DZW- 5V
8 469 328 46 1 DZW ASSY. PULSE AMP.
9 466 200 44 1 MEAS.TROLLEY PULSE ENC. 6010-A13
10 877 140 44 1 MEAS. TROLLEY BAS.ARR. COMPONENT PARTS SEE PAGE 7
10 877 142 44 1 MEAS. TROLLEY BAS.ARR.CHAIN COMPONENT PARTS SEE PAGE 7
11 877 061 44 1 COVER LOWER PART
12 877 079 44 2 DUMMY PLUG DZW
13 877 131 44 1 PROX.SW.ASSY. N = 1 C/W ITEMS 14 - 16
13 877 132 44 1 PROX.SW.ASSY. N = 2 C/W ITEMS 14 - 16
13 877 133 44 1 PROX.SW.ASSY. N = 3 C/W ITEMS 14 - 16
13 877 134 44 1 PROX.SW.ASSY. N = 4 C/W ITEMS 14 - 16
14 318 129 99 2 CH HD SCREW 3 X10 4.8 A2F DIN 84
15 894 709 44 1 TERMINAL BOARD 12X2,5 261-112
16 466 574 44 1 PROX.SW. 12 MM DIA
17 877 056 44 1 LIMIT SW. ASSY. RH C/W ITEMS 19 - 24
18 877 055 44 1 LIMIT SW. ASSY. LH C/W ITEMS 19 - 23, 25
19 300 215 44 1 LOCK.SCR M 8X16 VB.RIPP 100 N01189199
20 345 910 99 1 PIN 3X16 ST A2F DIN 1474
21 334 606 44 1 LOCK NUT V M 6 8 A2F DIN 980
22 466 252 44 1 SWITCH
23 321 541 99 1 HEX.SOCK. SCREW M6 X 30 10.9 A2F DIN 912
24 877 058 44 1 LIMIT SWITCH BRACKET
25 877 057 44 1 LIMIT SWITCH BRACKET
26 877 059 44 1 TOWING ARM I 115 BIS 145
27 334 849 99 2 PIN 10 H11M8X 35X 50 ST A2F DIN 1445
28 815 927 44 2 SLEEVE 16 X 2,5 X21,5
29 466 201 44 1 PLUG 0901477012
30 464 395 44 1 DEVICE SOCKET 12P 680 0903328012
31 341 479 99 3 SHIM 8 X 14X1 ST2K50 ST2K50 DIN 988
35 345 910 99 2 PIN 3X16 ST A2F DIN 1474
37 343 804 99 3 LOCK WASHER 4 A FEDST A2F DIN 127
38 3 HEX.SOCK.SCREW M4X.....LENGTH TO COVER THICKNESS
22248002.tbl

11
 Trolley with pulse encoder

Manufacturer T&R TWK Stegmann TWK

Encoder type CE 65 M CR 65 CK 105 AG 66 AG 101 CM 65

32 Absolute X X X X X X
Incremental
DFT encoder cpl.
Assembly 877 135 44 151 720 46 151 662 46 151 660 46 151 689 46 151 724 46
33 Flange 877 083 44 877 081 44 151 653 46 151 651 46 151 688 46 877 081 44
34 Coupling 877 097 44 877 096 44 877 098 44 151 690 46 151 726 46
36 Cover 877 082 44 877 080 44 151 727 46

Manufacturer TWK Lenort & Bau Heidenhain Gelma Peperl & Fuc MDF-Typ HP
Encoder type C 3 I 58 GEL 204 ROD 436/426 RA 04 TRD-J..R24 6010-A13

32 Absolute
Incremental X X X X X X
DFT encoder cpl.
Assembly 151 661 46 151 661 46 151 793 46 151 744 46 877 130 44
33 Flange 877 088 44 877 088 44 151 792 46 151 743 46 -
34 Coupling 151 732 46 151 732 46 CPS15/1 D8/D7 CPS10/1 D8/D8 -
36 Cover 877 080 44 877 080 44 877 082 44 -

Manufacturer T+R Hohner

Encoder type IE-60 Serie 30 Serie 10 Serie 60 Serie 20

32 Absolute
Incremental X X X X X
DFT encoder cpl.
Assembly 151 814 46 151 797 46 151 812 46 151 905 46
33 Flange 151 815 46 877 083 44 151 813 46 151 904 46
34 Coupling 877 096 44 877 097 44 877 096 44 151 732 46
36 Cover 877 080 44 877 082 44 877 080 44 877 082 44
22248008.tbl

Reproduction in whole or in part only with prior consent of Mannesmann Dematic AG, 58286 Wetter Subject to alteration

Mannesmann Dematic AG
P.O. Box 67, 58286 Wetter
Telephone (0 23 35) 92-0, Telefax (0 23 35) 92 76 76
Internet http://www.dematic.com
Printed in Germany MBR/0299/5H

12