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Extraction of chitin and chitosan from housefly, Musca domestica , pupa


shells: Production of chitin from housefly

Article  in  Entomological Research · September 2016


DOI: 10.1111/1748-5967.12175

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Entomological Research 46 (2016) 324–328

S H O R T CO M M U N I C A T I O N

Extraction of chitin and chitosan from housefly, Musca


domestica, pupa shells
Min-Woo KIM1, Yeon Soo HAN2, Yong Hun JO2, Myung Hyo CHOI3, Seung Ho KANG3, Sun-Am KIM4
and Woo-Jin JUNG1
1
Department of Agriculture Chemistry, Institute of Environmentally Friendly Agriculture (IEFA), College of Agricultural and Life Science, Chonnam
National University, Gwangju, South Korea
2
Division of Plant Biotechnology, Institute of Environmentally Friendly Agriculture (IEFA), College of Agricultural and Life Science, Chonnam, National
University, Gwangju, South Korea
3
Korea Beneficial Insects Lab. Co. Ltd, Gokseong-gun Jeollanam-do, South Korea
4
Jeonnam Bioindustry Foundation Bio Control Research Center, Gokseong, South Korea

Correspondence Abstract
Woo-Jin Jung, Department of Agriculture
Chemistry, Institute of Environmentally Chitins and chitosans are some of the most abundant natural polysaccharide
Friendly Agriculture (IEFA), College of materials, and are used to increase innate immune response and disease resistance
Agricultural and Life Science, Chonnam in humans and animals. In this work, chitin and chitosan from housefly, Musca
National University, Gwangju 61186, South domestica, pupa shells were obtained by treatment with HCl and NaOH. For chitin
Korea. extraction, 2 N HCl and 1.25 N NaOH solutions were used to achieve decalcification
Email: woojung@jnu.ac.kr
and deproteinization, respectively. For chitosan extraction, 50% NaOH solution was
Received 21 January 2016;
used to achieve deacetylation. The yields of chitin and chitosan from pupa shells of
accepted 8 April 2016. M. domestica were 8.02% and 5.87%, respectively. The deacetylations of chitosan
(from chitin C1 and C2) were 89.76% and 92.39%, respectively, after the first alkali
doi: 10.1111/1748-5967.12175 treatment with 50% NaOH (w/w) solution at 105 °C for 3 h and 5 h, respectively. The
viscosities of the chitosans (from chitin C1 and C2) were 33.6 and 19.2 cP,
respectively.

Key words: chitin, chitosan, housefly, Musca domestica, pupa shells.

Introduction Housefly, M. domestica, is widely distributed as a


livestock pest in Korea and around the world. The lifecycle
Chitin is the second most abundant naturally occurring of a housefly is egg (1 day), larva (5 – 7 days), pupa (5 days)
polysaccharide after cellulose. It is obtained from the cell and adult as a heteromorphism. A housefly lays around 600
walls of some fungi, exoskeletons of crustaceans, internal eggs on livestock feces. In order to control M. domestica,
structure of invertebrates and exuvium of insects. Chitin and its natural enemy Muscidlifurax raptor has been used
chitosan produced from Musca domestica larval shells have against it. To this end, Korea Beneficial Insects Lab. Co.,
been used as sorbents for heavy metal ions (Gyliene et al. Ltd has undertaken mass rearing of M. raptor.
2002). It has been reported that chitosan exhibits biological Muscidlifurax raptor inserts its eggs into the pupae of the
activities against microorganisms. Chitosan is produced from housefly. Musca domestica pupa are used as a food source
housefly M. domestica larval cuticles (Jing et al. 2007) and for M. raptor larvae hatched from the eggs. Musca
shrimp shells (Teli & Sheikh 2012; Younes et al. 2014). It domestica pupa shells can be obtained in large quantities
was reported that Cirrhinus mrigala, a freshwater fish, fed from Korea Beneficial Insects Lab. Co., Ltd. Therefore
with 1% chitin or chitosan obtained from the exoskeleton of the M. domestica pupa shells are a byproduct of breeding
the giant freshwater prawn, Macrobrachium rosenbergii, M. raptor larvae. These chitin-containing M. domestica pupa
shows increased immunity and disease resistance against shells could be a beneficial resource for use in the insect-
Aphanomyces invadans (Mari et al. 2014). based animal feed industry.

© 2016 The Entomological Society of Korea and John Wiley & Sons Australia, Ltd
Production of chitin from housefly

However, extraction of chitin and chitosan from M. N/400 polyvinyl sulfate potassium salt (PVSK). DAc was
domestica pupa shells has not been extensively studied. Thus, calculated using equation (1):
the objective of this study was to obtain the chitin and chitosan
from M. domestica pupa shells for the development of a DAc ð%Þ ¼ 1=f½ð50=4:03  V Þ  1  0:793 þ 1g  100
functionally improved insect-based feed for livestock. In this ðV ¼ Titration value of N =400 PVSK Þ
study, chitin and chitosan were isolated from M. domestica (1)
pupa shells using a chemical manufacturing process. Results
The process of extracting chitin and chitosan from the pupa
shells (G form, fresh weight 100 g) of M. domestica is shown
Materials and methods
in Fig. 1. The yields of chitin and chitosan from the pupa shells
were 7.71% and 6.77%, respectively.
Preparation of chitin and chitosan
Both the NG and G forms of the pupa shells were used for
The pupa shells of M. domestica after use as feed for M. raptor the manufacture of chitin and chitosan (Table 1). The moisture
larvae were supplied from Korea Beneficial Insects Lab. Co., content of the raw pupa shells was 4.5%. The pupa shells were
Ltd. (Goksung, Junnam, Korea). Chitin was prepared from the treated with 2 N HCl solution at room temperature for 3 h.
pupa shells of M. domestica by the modified method of Afterwards, the dry weights of the pupa shells were 47.20 g
Hackman (1954). The pupa shells were prepared with for the original form (from 50 g) and 3.74, 30.82 and 60.42 g
(G form) and without (NG form) grinding. The NG form for the G forms (from 10, 50 and 100 g, respectively).
(50 g) and G form (10, 50 and 100 g) of pupa shells were then Demineralization of the NG form (50 g) was 5.6%, while
decalcified for 3 h in 500 mL of 2 N HCl solution at room those of the G forms (10, 50 and 100 g) were 62.60%,
temperature. After washing, the samples were incubated in 38.36% and 39.58%, respectively. From this result, only the
500 mL of 1.25 N NaOH at 95 °C for 3 h to remove the G form of the pupa shells obtained from acid treatment in
proteins, then washed with water to a neutral pH and then the next step of chitin manufacture was used for
dried for 24 h at 70 °C in an oven. deproteinization under alkali treatment. After the first alkali
To obtain chitosan, chitin particles separated from the M. treatment, the dry weight contents of the pupa shells were
domestica pupa shells were boiled in 500 mL of 50% NaOH 0.85, 3.93 and 7.71 g from 10, 50 and 100 g, respectively.
(w/v) and 50% NaOH (w/w) solution at 95 °C and 105 °C Deproteinization (%) of the three G forms of the pupa shells
for 3 h and 5 h (Song et al. 2014). The chitosan produced from was measured as 77.28, 87.25 and 87.24%, respectively, while
chitin was washed to a neutral pH with tap water and then chitin yields were 8.50, 7.86 and 7.71%, respectively.
dried for 24 h at 70 °C in an oven. Chitin obtained from G forms of the pupa shells were used
for the manufacture of chitosan (Table 2). For deacetylation,
the chitin obtained from the pupa shells was boiled in 50%
Determination of viscosity NaOH (w/v) and 50% NaOH (w/w) solution at 95 °C and
Molecular weight of chitosan samples (0.5 g) was monitored 105 °C for 3 h and 5 h, respectively. For chitin A, after the
by viscosity measurements in 1% acetic acid solution. The alkali treatment the deacetylations of chitosan were 7.04%,
measurements were made at room temperature using a 11.60% and 33.98%, from the first, second and third
viscometer (Brookfield Model DV-II+ Pro, Brookfield, MA, treatments, respectively. For chitin B1, after the alkali
USA) with spindle #63 (100 rpm). The unit of viscosity is cP treatment the deacetylations of chitosan were 7.60% and
(centipoise = mPa · s). 33.43% from the first and second treatments, respectively.
For chitin B2, after the alkali treatment the deacetylations of
chitosan were 7.60% and 96.65%, from the first and second
treatments, respectively. For chitin C1 and C2, the
Determination of degree of deacetylation
deacetylation of chitosan was 89.76% and 92.39%,
Determination of deacetylation (DAc) of chitosan used the respectively, after the first alkali treatment. From these results,
colloidal titration method of Terayama (1952) for determining the viscosities of chitosan in chitin B2, C1 and C2 were 36.0,
the free amino group content in chitosan. Chitosan (1 g) was 33.6 and 19.2 cP, respectively.
added to 100 mL water, and was then mixed with 100 mL From the process of chitin and chitosan extraction from
acetate buffer (82 mL of 0.4 M acetic acid + 18 mL of 0.4 M pupa shells, using 10, 50 and 100 g of the G form, the relative
sodium acetate). Dissolved chitosan solution 1 g was added yields of chitin and chitosan were 8.02% and 5.87%,
to 30 mL water with 2 – 3 drops of indicator (3.82 g toluidine respectively (Fig. 2A). For the production of chitin from the
blue per 100 mL DW + 0.57 g methylene blue per 100 mL ground pupa shells (both 50 g and 100 g samples), the average
ethanol). The mixture was titrated with colloidal solution of weight removed from the pupa shells after demineralization

Entomological Research 46 (2016) 324–328 325


© 2016 The Entomological Society of Korea and John Wiley & Sons Australia, Ltd
M–W. Kim et al.

Figure 1 Process for producing chitin and


chitosan from housefly, Musca domestica,
pupa shells.

Table 1 Comparison of chitin yields after treatment of both the NG and G forms of M. domestica pupa shells with acid and alkali treatments

Items Pupa shells† fresh weight (g) Treatment A, dry weight (g) Yield (%) Treatment B, dry weight (g) Chitin yield (%)

Type A 50 47.20 94.40 – –


Type B 10 37.74 37.40 0.85 8.50
Type B 50 30.82 61.64 3.93 7.86
Type B 100 60.42 60.42 7.71 7.71

†Moisture content of pupa shells = 4.5%.


Type A, NG form of pupa shells; Type B, G form of pupa shells; Treatment A, acid treatment with 2 N HCl for 3 h for RT; Yield, dry weight of pupa shells
after acid treatment; Treatment B, first alkali treatment with 5% NaOH (w/v) for 3 h for 95 °C; –, no data.

was 38.97 g/100 g dry weight (Fig. 2B), and after the food industry. The chitin contents found were about 13%
deproteinization it was 52.95 g/100 g dry weight. The average in brown crab, Cancer pagurus (Harkin et al. 2015), about
chitin content was 7.79 g/100 g dry weight. 14% in Atlantic blue crab, Callinectes sapidus (Muralidhara
The NG and G forms of the pupa shells are shown in Fig. 3A & Maggin 1985), about 21% in blue crab, Portunus
and 3B, respectively, while the final products extracted from trituberculatus (Lee et al. 1984), about 27% in red crab,
pupa shells, chitin and chitosan, are shown in Fig. 3C and Chionoecetes opilio (No & Lee 1995), about 27% in shore
3D, respectively. crab, Carcinus mediterraneus (Hajji et al. 2015) and about
35% in prawn, Litopenaeus vannamei (Mohammed et al.
2013). Compared with those results, the chitin content
obtained from pupa shells, averaging 8.02%, was much lower.
Discussion
For deacetylation, the chitin obtained from M. domestica
To produce chitin, two different forms (NG and G forms) of pupa shells was used with different alkali concentrations
M. domestica pupa shells were used in the procedure and temperatures (Table 2). Deacetylation in chitin A was
(Table 1). The demineralization of the unground pupa shells 33.98% after three treatments with 50% NaOH (w/v) at
(NG forms) was very inefficient. Thus, the ground form was 95 °C for 3 h. Deacetylation in chitin B1 was 33.43% after
used for the production of chitin and chitosan. two treatments with 50% NaOH (w/v) at 95 °C for 5 h and
Research into commercial chitin production in crustaceans, 50% NaOH (w/v) at 105 °C for 3 h. Deacetylation
such as crab and shrimp, has mainly been conducted for use in percentage in chitin B2, chitin C1, and chitin C2 was

326 Entomological Research 46 (2016) 324–328


© 2016 The Entomological Society of Korea and John Wiley & Sons Australia, Ltd
Production of chitin from housefly

Table 2 Comparison of deacetylation and viscosity† after treatment of chitin obtained from M. domestica pupa shells with different alkali
concentration and temperature treatments.

Items 1st Treatment DAc Viscosity 2nd Treatment DAc Viscosity 3rd Treatment DAc Viscosity
condition (%) (cP) condition (%) (cP) condition (%) (cP)

Chitin A 95 °C/3 h, 50% NaOH 7.04 – 95 °C/3 h, 50% NaOH 11.60 – 95 °C/3 h, 50% NaOH 33.98 –
(w/v) (w/v) (w/v)
2
Chitin B1 95 °C/5 h, 50% NaOH 7.60 – 105 °C/3 h, 50% NaOH 33.43 – n.a. n.a. n.a.
(w/v) (w/v)
Chitin B2 95 °C/5 h, 50% NaOH 7.60 – 105 °C/3 h, 50% NaOH 96.65 36.0 n.a. n.a. n.a.
(w/v) (w/w)
Chitin C1 105 °C/3 h, 50% NaOH 89.76 33.6 n.a. n.a. n.a. n.a. n.a. n.a.
(w/w)
Chitin C2 105 °C/5 h, 50% NaOH 92.39 19.2 n.a. n.a. n.a. n.a. n.a. n.a.
(w/w)

Chitin A, chitin obtained from NG form pupa shells (50 g); Chitin B1, B2, C1 and C2, Chitin obtained from G form pupa shells (100 g); DAc,
deacetylation; –, no data; n.a., not applicable.
†Viscosity was measured at room temperature using a Brookfield viscometer (Model DV-II+ Pro) with spindle number #63 (100 r.p.m.); viscosity unit is
cP (centipoise = mPa · s).

Figure 3 Photographs of M. domestica pupa shells in their (A) NG form


and (B) G form; (C) chitin and (D) chitosan extracted from the pupa
shells.

The yields for chitin and chitosan from the pupa shells were
Figure 2 (A) Relative yield of chitin and chitosan extracted from ground 8.02% and 5.87%, respectively (using 10, 50 and 100 g of the
pupa shells (from 10, 50 and 100 g) of M. domestica. (B)
ground form; Fig. 2A). Larval and pupal exuviae of the
Demineralization and deproteinization, and chitin content per 100 g of
dry pupa shells.
hornworm, Manduca sexta, contained 11% and 34% chitin,
respectively (Kramer et al. 1995), larval and pupal exuviae
of beetle (Tenebrio molitor) contained 11% and 25% chitin,
respectively (Kramer et al. 1995, and honeybees were shown
greater than 70% deacetylation with permission range as to contain 11.4% chitin after treatment with 4% NaOH at
chitosan. From these results, the concentration of alkali 99 °C for 2 h (Nemtsev et al. 2004). In this study, the chitin
plays an important role in converting chitin to chitosan. content of M. domestica pupa shells was found to be 8.04%

Entomological Research 46 (2016) 324–328 327


© 2016 The Entomological Society of Korea and John Wiley & Sons Australia, Ltd
M–W. Kim et al.

after treatment 1.25 N NaOH at 95–100 °C for 3 h. The yield Jing YJ, Hao YJ, Qu H, Shan Y, Li DS, Du RQ (2007) Studies on
of chitin from M. domestica larva shells was previously the antibacterial activities and mechanisms of chitosan obtained
identified as 40–45% of the original weight of the raw material from cuticles of housefly larvae. Acta Biologica Hungarica 58:
(Glyiene et al. 2002). Chitosan produced from M. domestica 75–86.
larva shells has been investigated as a sorbent for heavy metal Kramer KJ, Hopkins TL, Schaefer J (1995) Applications of solids
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Current research suggests that insect-based materials could Biochemistry and Molecular Biology 25: 1067–1080.
be used as food for human and feed for fish and livestock Lee MS, Seo JS, Mo SM (1984) A study on the chitin and protein
contents in shells of 5 marine crustaceans. The Korean Society
(FAO, 2013; Moon and Lee 2015; Verbeke et al. 2015).
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and chitosan enriched diets on immunity and disease resistance
materials is necessary. Here, we investigated the production in Cirrhina mrigala against Aphanomyces invadans. Fish &
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Muralidhara HS, Maggin B (1985) Chitin from crab waste:
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of Planning & Evaluation for Technology in Food, and Conservation 11: 273–278.
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