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SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location ----------------------------------------------------------------------------------------- 4-1


Group 2 Electrical Circuit -------------------------------------------------------------------------------------------------- 4-3
Group 3 Electrical Component Specification ------------------------------------------------------------------ 4-38
Group 4 Connectors --------------------------------------------------------------------------------------------------------- 4-46
SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION

1. LOCATION 1

28 27
29 26
30 25
31 24
32
B
A
C

19

23
22
21
1
20
2
3
4
5
6
7 Electric box
8

10 18
11 15 17
14
13
12
1409S4EL01

1 Cigar lighter 12 Safety lever 24 USB socket


2 Air conditioner switch 13 Power max switch 25 Overload switch
3 Remote controller 14 Emergency engine stop switch 26 Beacon switch
4 Accel dial switch 15 One touch decel switch 27 Quick clamp switch
5 Horn switch 17 Fuse & relay box 28 Cab light switch
6 Breaker operation switch 18 Master switch 29 Travel alarm switch
7 Handsfree 19 Machine control unit 30 Washer switch
8 Cluster 20 RS232 & J1939 service socket 31 Wiper switch
9 Start switch 21 Radio & USB player 32 Main light switch
10 Hour meter 22 Heated seat switch
11 Air compressor switch 23 Speaker

4-1
2. LOCATION 2

4
21 1
1
1
11 1

23
BOOM BOOM SAFETY VALVE SOLENOID VALVE CAB

2 8 9 10 22
a3
14
12
a1
a2
13
3 16
5
1

15 6

20
Ai
19
7 Patt

17
hi
18
c

SHUTTLE BLOCK MAIN CONTROL VALVE

1409S4EL02

1 Lamp 9 P2 pressure sensor 17 Boom up pressure sensor


2 Fuel sender 10 P3 pressure sensor (cluster type 1) 18 Swing pressure sensor
3 Fuel filler pump 11 Overload pressure sensor 19 Attach pressure sensor
4 Beacon lamp 12 Heater relay 20 Travel pressure sensor
5 Battery 13 Alternator 21 Solenoid valve
6 Battery relay 14 Start relay 22 Pump EPPR valve
7 Horn 15 Air cleaner switch 23 Boom priority EPPR valve
8 P1 pressure sensor 16 Travel alarm buzzer

※ Cluster type 1 only : 17, 18

4-2
GROUP 2 ELECTRICAL CIRCUIT
CIRCUIT(1/2 CLUSTER TYPE 1
1)

AC COMP RY
CS-74A
R/DRYER 5R 146 5R

CS-74
146
1

87a 87 85

30 86
WASHER PUMP 145 5W 143 5R
2

Pa
POWER RY

M
MASTER SW 138 2WR
CABIN LAMP RY

CN-22
CN-29

60A
FUSE BOX

DO-5
CR-7
CN-95

87a

2
1
30
86

87a 87 85
85

2
87

CIRCUIT BREAKER
30 86
2
MASTER SW

1
5W 145

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
87a 87 85

30 86

1
2
3
4
5
6
7
8
9
2
5W 144

30A
10A
30A
30A
20A
10A
10A
10A
20A
20A
10A
10A
10A
20A
30A
30A
10A
20A
30A
30A
10A
20A
10A
20A
20A
20A
20A
20A
10A
20A
10A
1

MANUL RESET
0.8GrW

0.8GrW

CR-35
0.8V
0.8L
0.8L

0.8V
0.8
0.8

0.8V
0.8

87a
FUEL CUT-OFF RY

ROOM LAMP/CASSE
30
86

85
CR-9

87

FUEL CUT-OFF SOL


143

87a
5R

30
86

85
87

CABIN LAMP(OPT)
2

BEACON(OPTION)
AIR CON/HEATER
148A
148E
5R 142 BATTERY

149
150
NO. CN-11

39E
149

13A

SWITCH PANEL
DESTINATION 1

39A

0.8WOr
60

13

FUEL HEATER

2
CS-74B
2B 129

START, STOP
FUEL HEATER RY

AC& HEATER
CONVERTER
2WR

SAFETY SOL

TRAVEL SOL
0.8B

WORK LAMP
1 AC GND 1 CN-60

SOLENOIDE
HEAD LAMP

30A
0.8Gr

FUEL PUMP
MCU CONT.
2W

START KEY

MCU_EPPR
60B

4 5
60R

3
FUEL HEATER FUEL PUMP

0.8R

CASSETTE
1

IG POWER
2

PRE-HEAT
2 BLOWER SIG.

2R

CLUSTER
CLUSTER
2

2V
2L 148

CR-51
OPTION

87a 87 85

30 86
138
3 AC 24V

SPARE
WIPER

WIPER
3

CN-36
G3

CIGAR

M
24
34

HORN
140
140A

MCU
21
30
CR-1

CN-96
4 REVERSE FAN

2W
2W

5
2

4
3
4 12V X 2
3Y 147
5 AC CONTROLLER B+ 5 G23 1.2B

CR-46

2
1
0.8 150

CN-61
87a
6 AC COMP 6 141 1.2G

39 0.8GrW
0.8RW

1.2RW

0.8RW
TO:STARTER "B" TERM.

30
1.2R

86

85
0.8Y

104 1.2ROr

87

0.8V
0.8L
0.8Gr

1.2Or
1.2Gr

1.2Or
1.2Br

1.2Br

2Br
2W

2W

2RW

0.8
0.8R

1.2R

1.2V

2.0Y
0.8V

1.2V
3Y

0.8L

1
2
7 AC CONDENSOR FAN 7

2Br
0.8
0.8

2R

2Y

2B
2L

2L
0.8ROr 10E
8 ILLUMINATION 8
BATT RY

147
24
25
78
23

00
00
00
00
12

130
140

131
124
148
134

132
126
79
86
32
26
26
17

50
87

18
16
20
47

0.8V
87A 0.8L

2B
2Y
6
5

G31
AIR CON HARNESS

2Br

133
2L
DO-3
141E 0.8G
2

133
122
0.8B 4

87
G24 0.8B

G21
126
1

CN-5
0.8Y 1
1 CLUSTER_RX 1
0.8L 2
2 CLUSTER_TX 2
SH 3G
3 SHIELD 3
0.8B 4
4 CLUSTER_GND 4
0.8Gr 5
5 CLUSTER_IG 5
0.8RW 6
6 CLUSTER_BATT.24V 6
7 ECONO SW_COM 7
8 ECONO SW_NO 8 CD-44
0.8BW 82 80H 1.2ROr
9 P_DUMP(SERVICE CONN.) 9 A SUPPLY
0.8Br 7 91 1.2LW
10 QUICK COUPLER SW_NO 10 B SIG
0.8Br 7 81H 1.2BW
11 OVERLOAD SW_COM 11 C RETURN
0.8ROr 00
12 OVERLOAD SW_NO 12 A3
0.8ROr 10A
13 ILLUMINATION 13
14 HOUR METER SIG.
0.8W 11 CD-18
14
0.8G 74
15 RS232 RX(SERVICE CONN.) 15 1 1.2GrW
0.8R 73 Pa
16 RS232 TX(SERVICE CONN.) 16
0.8B 3F
17 GND(SERVICE CONN) 17
0.8R 12 ENG OIL PS
18 WIPER CONT_BATT.24V 18
0.8V 13
19 WIPER CONT_WASHER P/P DRIVE 19
0.8V 51 CN-28
20 CAN_Hi(SERVICE CONN) 20 2 1.2VW
0.8G 52 1
21 CAN_Lo(SERVICE CONN) 21
SH 53
22 CAN SHIELD 22
0.8 00
23 CAMERA_2 23 AC COMP
0.8GrW 39 CN-2
24 WIPER IG 24 1.2GrW
1.2ROr 104 46 0.8Y 1
25 OPTION SW 25 1
1.2B 15 2 CN-79
26 HEAT SEAT_GND 26 1.2VW 2 2B
1.2Gr 16 60 0.8V 3
27 CIGAR LIGHTER_IG 27 3 G
1.2V 17 00 0.8 1.2 00 4 2W
28 DC-DC CONVERTER 24V 28 4 F
1.2Or 18 86E 0.8 1.2LW 5 5 1.2LW
29 SPARE SW_COM(IG) 29 5 H
1.2B 19A 6
30 GND 30 19 2B FUEL CUT OFF SOL
1.2B 19E 7
31 GND 31
64 2W 2W 4
32 NC 32 8 CN-75
20 56 Or 1.2Or 6 6 1.2Or
1.2Br 9 2
33 BEACON SW_COM(IG) 33 7 1.2Br
1.2V 21A 21 2V 75 Br 1.2Br 7
34 CABIN LIGHT 34 10 1
0.8BOr 22 8 Y 1.2Y 8
35 START KEY SW_START 35 11 EPPR VALVE
1.2W 23 9 L 1.2L 9
36 START KEY SW_COM 36 12
00 0.8 1.2 00 CD-17
37 CAMERA_3 37 13 8 1.2Y
68 2B 2B 3 2

m
0.8V 21E 14

rp
38 CABIN LIGHT 38 9 1.2L
00 0.8 1.2 00 1
39 REVERSE FAN AUTO 39 15
40 REVERSE FAN MANUAL 40
SPEED SENSOR
41 RS232 RX2(GPS) 41
0.8BrW 77 REAR ENGINE HARNESS
0.8GrW 76
42 RS232 TX2(GPS) 42
CR-23 CN-45
43 NC 43 CN-3
68A 0.8B 1.2 10 10 B
1
M
44 NC 44 1 M
64E 0.8 1.2 11 11 Gr
45 NC 45 2 2
0.8Y 25 66 0.8W 1.2 12
46 CASSETTE RADIO_BATT.24V 46 3
0.8V 26 67 0.8Y 1.2 13 B+
47 CASSETTE RADIO_IG 47 4 START RY FROM BATT.RY
0.8B 27 81A 0.8 1.2 14 STARTER
48 CASSETTE RADIO_GND 48 5
0.8BrW 28 43 0.8 1.2 15
49 SWITCH PANEL_HEAD LIGHT 49 6
0.8VW 29
50 SWITCH PANEL_WORK LIGHT 50 7
15 R CN-74
51 NC 51 8 RS-1
16
52 NC 52 9 2 B+
3W/300 12A
53 NC 53 10 1 G
0.8 84 1 P
54 SWITCH PANEL_PREHEAT 54 11 12 1.2W 3~
0.8Gr 30 2 L
55 SWITCH PANEL_CABIN LAMP 55 12 U
0.8RW 32 3 FI
56 SWITCH PANEL_TRAVEL ALARM 56 4 NC
0.8RW 32
57 SWITCH PANEL_IG 57
0.8B 33 CR-24 ALTERNATOR
58 SWITCH PANEL_GND 58 15R
0.8WOr 34 13 V
59 START SW_ACC 59 CN-80
0.8GW 35
60 START SW_BR 60 15R

PRE-HEAT RY Pre-heater
CN-8
1 NC 1
2 NC 2 CD-8
14 B
3 NC 3 1 C
15 G
4 NC 4 2
0.8 18
5 GND 5 WATER TEMP SENDOR
6 NC 6
0.8 18
7 ILLUMINATION 7
8 NC 8
9 NC 9
10 NC 10
CR-36
55 0.8BOr
1
11 NC 11 132A 0.8L 4 5 1
2
12 NC 12 132 0.8L
3
CN-7 4
1 NC 1 67 0.8Y 3 2
5
2 NC 2
PRE-HEAT RY
3 NC 3
0.8 18 CR-5
4 SEAT HEAT 4 131 2.0Y
0.8Or 18 30
5 BREAKER SW 5 22 0.8BOr 87a 87 85
0.8BW 40 86
6 BREAKER SW 6 64 2W
0.8B G42 87
7 HORN 7 123 0.8Br
0.8GrW 41 85
8 HORN 8 30 86
87a
9 BUTTON 2 9
10 BUTTON 2
ANTI-RESTART RY
10
11 BUTTON 1 11 CR-13
50 1.2Br
12 BUTTON 1 12 30
50A 0.8Br 87a 87 85
13 NC 13 86
0.8Gr 42 10 1.2ROr
14 ACCEL DIAL SUPPLY 14 87
0.8W 99 28 0.8BrW
15 ACCEL DIAL SIGNAL 15 85
0.8B 37 30 86
16 ACCEL DIAL GND 16 87a

RH CONSOLE HARNESS CN-4 HEAD LAMP RY


1 NC 1
CL-4
G22 1.2B
2
2 NC 2 10 1.2ROr
1
3 NC 3
4 NC 4 CR-62 HEAD LAMP
0.8GrW 00 1.2B
5 POWER MAX SW 5 G30 0.8Br G22
0.8B 81R 1 2
6 POWER MAX SW 6 40 0.8BW 4 5 1 10 1.2ROr
0.8GrW 48 2 1
7 ONE TOUCH DECEL 7 18 0.8Or
0.8B 81R 3 CL-3
8 ONE TOUCH DECEL 8 4
9 BUTTON 2 9 136 0.8Br 3 2 CN-12 CL-5
5 G11 2B B 2 2 B
10 BUTTON 2 10 2 1
11 BUTTON 1
BREAKER RY 128 2RG
1
V 1 1 V
2
11
12 BUTTON 1 12 CR-4 WORK LAMP
13 NC 130 2RW 2A B
13 30 1
1.2B G41 V
14 SAFETY SW COM 14 130A 0.8RW 87a 87 85 1A
86 2
15 SAFETY SW NC 15 128 2RG
1.2G 49 87 CL-6
16 SAFETY SW NO 16 29 0.8VW
85
30 86
LH CONSOLE HARNESS 87a
WORK LAMP RY

CR-2
41 0.8GrW
1
124A 0.8V 4 5 1
CN-140 2
B 152 124 0.8V
1 3
0.8Br 7 G12
CN-25
2 4 0.8B
127 0.8G 3 2 2
5 127 0.8G
QUICK CLAMP 1
HORN RY
CD-10 HORN
1.2B 81S G13 0.8B
2
Pa 1.2YOr 127 0.8G
83 1

AIR CLEANER SW CN-20


CD-2
0.8B 81R
1
0.8 100
2
FUEL LEVEL
CD-1
0.8B 81
C 1
0.8 101
2
HYD TEMP

G32
47E
120

121
158

136
80
98
81
0.8ROr

0.8GW
0.8LOr
0.8BW
0.8BW

0.8Or

0.8Br

0.8Br
0.8B
2B 3

CN-15

10
11
12
2

6
7
8
9
1

4
3

5
0.8Gr 42A
37A

2B

1
2
3

4
5
36

6
7

4
5
63
54

122
118
118

118
118

118
118
118
118

123

118
118

118
118

118

118
118
0.8GrW 76

0.8GrW 76

0.8BrW 77

0.8BOr 55

0.8OrW 90

91
00

00
0.8GrW 76

99
82

66
36
00
0.8GrW 76

0.8GrW 76
8

9
78

37
1.2RW 79
3

1.2ROr 80

0.8Gr 42
54
63

11
51
51

73

52

74
80G

81G

80G

81G

3A
W

53
81
80E

81E

80A

81A

G
81H
80A

81A

80A

B
81J

1
92

92

94

0.8WOr 96

80
0.8OrW 90

91

0.8BW
8

0.8LW
0.8W

0.8W

0.8W
0.8W
1.2R

0.8G

0.8G

0.8G
0.8B
0.8Y

0.8R

0.8V
0.8V

0.8V
0.8V

0.8Y
CN-76

0.8L

0.8L
1.2B
1.2B

0.8L

0.8
0.8

0.8
0.8

0.8
0.8
0.8
0.8

0.8

0.8
0.8

0.8
0.8

0.8
0.8
0.8
0.8ROr

0.8ROr

0.8ROr

0.8ROr

0.8
0.8BOr

0.8

0.8
SH
0.8ROr

0.8ROr

0.8ROr
0.8YW
0.8BW

0.8YW
0.8BW

0.8BW

0.8BW
0.8BW

0.8BW

0.8BW

6
5
4
3
2
1
0.8LW
0.8V

0.8Or 47G
CN-51

70

47A

134
SIG

CN-52

105
0.8RW 104

47H

0.8GOr 118
0.8Rw 106

0.8BrW 119
M+

P+
NC

49
M-

47
P-

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
CD-31

6
7
CD-43

CD-42

CD-24

CD-32

0.8V
CD-6

CD-7

0.8ROr
1

0.8BW
0.8BW
5

1.2G
RETURN C

RETURN C

RETURN C

RETURN C

2
A
B

A
B

A
B

A
B

1.2V
RETURN C

0.8W
RETURN C

RETURN C
A
B

A
B

A
B

0.8Or

0.8Or

0.8Or
BOOM PRIORITY EPPR+
M

SPEED SENSOR+(HMC)

TRAVEL PS SENSOR(A)
BOOM PRIORITY EPPR-

0.8
0.8
PRE-HEAT SELECT SIG
TR ALARM SELECT SIG

WATER TEMP SENDER

PUMP EPPR2 SENSOR

0.8LOr

0.8GW
ATT PILOT PRESSURE

BOOM UP PS SENSOR
ARM IN_OUT BK IN PS
AIR CLEANER SW(NO)
RS485+(TX)-CLUSTER

WORK PS SENSOR(A)
SUPPLY

SUPPLY

SUPPLY

SUPPLY

PUMP POWER EPPR+


ANTI RESTARY RY.(F)

FUEL LEVEL SENSOR


RS485-(RX)-CLUSTER
SUPPLY

0.8Or
SUPPLY

SUPPLY

0.8Or

0.8Or
PUMP POWER EPPR-

0.8Br
ATT_ CONFLUX SOL.

OVERLOAD SENSOR

0.8Br
6

GOV.POTENTIO SIG.
3

TRAVEL SPEED SOL

0.8B
HYD.TEMP SENDER
ONE TOUCH DECEL

SWING PS SENSOR
P1 PRESS SENSOR
P2 PRESS SENSOR
RS232C1_RX-HRDT
RS232C1_TX-HRDT

ENG PRE-HEAT RY
FUEL WARMER RY
BATT.POWER_24V

ATT_ SAFETY SOL


RS232C2_RX-RCM
POWER BOOS SW

RS232C2_TX-RCM

CN-133
CN-242
POWER MAX SOL

CD-69
TACHO SENSOR+

PROGRAM DUMP
POWER_24V OUT

CN-70

CN-68
SIG

SIG

SIG

SIG

2
1
ATT_PRESS SOL.

CN-88
ARM REGEN SOL
SIG

TACHO SENSOR-

CN-135
COOLENT LEVEL
SIG

SIG

ENG STOP RY(H)

ACCEL ACTUATOR
TRAVEL BUZZER

ACCEL DIAL SIG.


POWER IG EPPR
POWER_5V OUT

1
ENG.OIL FILTER

1
2

1
2

RETURN C
1

A
B
2

CN-236

CN-149
G/A MOTOR(+)

CN-237
GND_RETURN

CN-66
G/A MOTOR(-)

HOUR METER

BLOWER SIG.

CN-81
CAN_SHIELD

1
2

1
2

1
2
SWING OVER BOOM
ENG OIL PS

P2 P1

SUPPLY
ATT. EPPR-
ATT.EPPR+

ALT. LEVEL

TRAVEL WORK
GND_MAIN

EPPR GND
POWER IG

PRESS PRESS LOAD UP


CAN1 Lo
GND_5V

CAN1 Hi

SIG
ATT BOOM ARM TRAVEL POWER SAFETY 1409S4EC01
NC
NC
NC
NC

NC

NC
NC
NC

NC

NC

NC

NC
NC

FLOW PRIORITYREGEN HIGH MAX ATT. PS ATT ATT. ATT. BREAKER SOL
TRAVEL BZ PRESS SAFETY CONFLUX
MCU SOL

4-3
·ELECTRICAL
ELECTRICAL CIRCUIT(2/2
CIRCUIT CLUSTER TYPE 1)
1
Service Tool DC/DC CONVERTER CIGARLIGHT RELAY
OVERLOAD SW INTAKE M/ACT MODE(D/FOOT) MODE(VENT)
12V SOCKET HOUR METER TEMP M/ACT BLOWER

24V

12
RS232 P_DUMP

12

10
3

4
ECONO SWITCH

9
12V
1 4 2 7 1 4 2 7 BLOWER

h
12
M 3 M

RS232_RX
3 M M

3
12
7

1
7

RS232_TX
10
3

4
9

CAN2_Lo
CAN2_Hi

CN-48
GND
CAN_Lo
CAN_Hi
5 5

12V
24V

CL-2
IG 24V

M
4
2
GND

CN-138
CN-139

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4
3
2
1
CS-67

11
1
1
2

8
C

CS-50
A
B
1

1
2
1

4
2
3
10
11
12
CN-21

9
4

8
1
2
3

6
7
11
1 12

1.2Gr
1

1.2B
2

ROr
0.8W
CS-52

0.8B
0.8Y
3 1 WIPER CUT SW 00

G
0.8G

B
E

A
F
10
11

1.2Or
12

J
R 10

9
3

24M 1.2B
1
2
3

6
7

1.2Or
1.2V
24L 1.2B

0.8VOr
2 9 0.8Br

0.8Or

0.8Or
0.8Br
Gr 12 4

24Q

0.8V

24R 0.8B
12B
5 3

35E
24V

21
13
4A

CS-53
R 5

1 0.8BW

60
0.8Or

27F 0.8Br
4

60
22
0.8G

0.8G
0.8B

24T 0.8B

6 0.8G
6 0.8G
6 0.8G
6 0.8G

2 0.8G
3 0.8R
5 0.8V
4 0.8B
4 G 8 6

61
11

27
10

61
5 23F 0.8Or 3
L 9 7 7 AIR-CON HARNESS

B
6 M 2 6 23F 0.8Or 9

62

62
Or

CN-126
8

7
2A
4 CN-11 NO. DESTINATION

10
9
8
7
6
5
4
9 8

3
2
1
11
10 1 1 GND
WIPER MOTOR 10
9A 0.8Br 2 2 BLOWER SIG
11

0.8BW
24S 0.8B 11 12 3 3 FUSE(IG)

0.8G

0.8G
0.8R
0.8V
0.8B
12
4 4 REVERSE FAN
CN-141 QUICK CLAMP SW
G 8 5 5 FUSE(Battery)

59
73
72
71
70
69
FEED BACK 1
W 1 6 6 DPS(COMPRESSOR)
MOTOR DRIVE SIG 2 CN-17 CN-113
L 9 00 0.8B 7 7 CONDENSOR FAN
MOTOR DRIVE- 3 1
R 10 1 W 0.8W 48 1 8 8 ILLUMINATION
MOTOR DRIVE+ 4 2 00 0.8G
B 2 2 B 1.2B 24B 2
GND 5 3
GrW 3 3 GrW 0.8ROr 65 BUZZER
VCC 6 4
R 4 4 R 0.8R 14
CONTINUE 24V 7 5
V 5 5 V 0.8V 15
WASHER P/P 8 6
L 6 6 L 0.8L 49
WASHER SIG. 9 7
Br 7 7 Br 0.8Br 50 CN-56
INT. SIG 10 8 6 0.8RW RW
Or 11 1 BATT.24V
WIPER CUT SW 11 WR
2 SIG_3
N.C 12 81 1.2B B
FEED BACK 13
Gr 12 WIPER MOTOR HARNESS 1 0.8Y
3
Y
GND
4 TX
5 0.8Gr Gr
WIPER MOTOR CONTROLLER 5 IG 24V
WL
6 SIG_2

10
11
12
13
14
15
16
17
18

10
11
12
13
14
1 0.8W W

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
7 CAMERA SIG
2 0.8L L
8 RX

TEMP MOTOR ACT(+)

0
DUCT SENSOR(GND)

0
0
TEMP MOTOR ACT(-)

DPS(COMPRESSOR)
MODE M/ACT(FOOT)

BLOWER RELAY(Lo)
INLET MOTOR(REC)

2
1
CLUSTER

INLET MOTOR(FRE)

MODE M/ACT(PBR)
MODE M/ACT(DEF)

AMBIENT SENSOR
TEMP M/ACT(PBR)

CONDENSOR FAN
MOTOR ACT(REF)

DUCT SENSOR(+)

W/TEMP SENSOR
MODE M/ACT(M+)

POWER TR BASE
MODE M/ACT(M-)

FET(FEED BACK)

INCAR SENSOR

REVERSE FAN
ILLUMINATION
ILLUMINATION
CS-82 CN-5

BATTERY(+)
FET(GATE)
POWER AMBIENT INCAR

POWER IG
0.8B 20E 1 0.8Y W/TEMP
12 1 1 MCU_RX TR
12 11 0.8LW 26A 2 0.8L DUCT SENSOR SENSOR SENSOR

IG 24V
11 2 2 MCU_TX

GND
3 SH SENSOR

NC
NC

NC
10 3 3 MCU_GND
10 4 0.8B
8 9 4 4 GND
4 1.2ROr 19A 5 0.8Gr AC & HEATER CONTROLLER(auto)
8 5 5 FUSE
9 6 0.8RW
7 7 6 6 FUSE
3 7 0.8B CS-1 CN-24
6 7 7 NC Gr 11
8 0.8Or 0.8G 2
5 8 8 NC 2
1.2LW 26 59 0.8BW 0.8V 3 CN-10 NO. DESTINATION
4 9 9 P_DUMP(MCU) 1
9 0.8Br CL-1 1 1 NC
3 10 10 QUICK COUPLING SOL Gr 11
10 0.8V
DOOR SW 3 SPEAKER-RH 2 2 NC
2 11 11 OVERLOAD PS 0.8Y 1 1 0.8Y
12 1 11 0.8VOr 2 3 3 FUSE
1 12 12 MCU_OVERLOAD 0.8B 6 2 0.8G
12 0.8ROr 1 4 4 CASSETTE_RH-
SPARE SW 13 13 HEAD LAMP RY 3 0.8V
13 0.8W CN-23 ROOM LAMP 5 5 CASSETTE_RH+
14 14 MCU_HOURMETER 0.8Y 4 4 0.8Y
69 0.8G 2 6 6 CASSETTE_LH-
15 15 RS232_RX(MCU) 0.8L 5 5 0.8L
70 0.8R 1 7 7 CASSETTE_LH+
16 16 RS232_TX(MCU) 6 2.0B
71 0.8B SPEAKER-LH 8 8 GND
17 17 GND 7 2.0B
14 0.8R CL-7 9 9 GND
18 18 FUSE 1.2BrW 8 8 1.2BrW
15 0.8V 10 10 BEACON SW
19 19 WASHER P/P M 1.2B 6A 9 2.0V
72 0.8V 11 11 CABIN LIGHT RY
20 20 CAN_Hi 10 2.0V
73 0.8G BEACON LAMP 12 12 CABIN LIGHT RY
21 21 CAN_Lo
74 SH
22 22 Shieeld CL-8
2.0V 9 10 2.0V
CL-9 CABIN HARNESS
23 23 NC 2 2
65 0.8ROr 1.2B 6B 7 1.2B
24 24 WIPER FUSE 1 1
19 1.2ROr
25 25 FUSE CABIN LIGHT CABIN LIGHT
20 1.2B
26 26 GND
21 1.25Gr
27 27 FUSE
CS-23
22 1.2V
CS-83 ACCEL DIAL LED
28 28 FUSE

CN-279
0.8B 24J 23 1.2Or 0.8B 19G
12 29 29 FUSE 12 CS-26A

1
2
12 11 0.8BrW 58A 24A 1.2B 12 11 0.8Or 18A 5E 0.8BW
11 30 30 GND 11 2
24E 1.2B 4E 0.8G
10 24 2B 31 31 GND 10 1
10 10 0.8G 15

0.8ROr
0.8B
8 9 32 32 NC 8 9
4 1.2Br 27E 27 1.2Br 4 0.8V 16 BREAKER SW
8 33 33 FUSE 8
9 28 2V 28A 1.2V 9 0.8BrW 17
7 34 34 CABIN LAMP RY 7 7 CN-156

19F
7

32
3 29 1.2BOr 3 19 1.2B
6 35 35 ANTI RESTART RY 6 2
30 1.2W 31 1.2ROr
5 36 36 FUSE 5 1
1.2BrW 58 0.8Or 18
4 37 37 NC 4
20
AIR SEAT
28E 0.8V 0.8Gr
3 38 38 CABIN LAMP RY 3 CN-8 NO. DESTINATION
2 39 39 NC 2 15 0.8G
12 1 12 1 1 1 NC
1 40 40 NC 1 16 0.8V
75 0.8BrW 2 2 FUSE
41 41 RS232 RX2 CREEP SW 17 0.8BrW
BEACON LAMP SW 76 0.8GrW 3 3 CRAB COM
42 42 RS232 TX2 18 0.8Or
CN-125A CS-99 4 4 NC
0.8W 30E 43 43 NC 0.8B 19A 19 1.2B
BATTERY POWER 1 12 5 5 NC
1.2R 47A 44 NC 12 11 0.8GW 21A 20 0.8Gr
KEY "IG" 2 44 11 6 6 CRAB SIG_MCU
45 45 NC 32 0.8ROr
NC 3 35 0.8Y
10 7 7 ILLUMINATION
0.8BrW 75 46 FUSE 10 22 0.8L
RX232(1)-TX 4 46 8 9 8 8 NC
0.8B 71A 36 0.8V 4 0.8L 22 23 0.8VW
RX232(1)-GND 5 47 47 FUSE 8 9 9 NC
37 0.8B 0.8L 22A 24 0.8R
48 48 GND 9
RX232(2)-RX 6 38 0.8BrW 7 7 10 10 NC
49 49 HEAD LAMP RY 3 25 0.8LW
RX232(2)-TX 7 6 11 11 NC
39 0.8VW 26 0.8RW
RX232(2)-GND 8 50 50 WORK LAMP RY 5 12 12 NC
0.8GrW 76 00 0.8B 0.8GW 21
RX232(1)-RX 9 51 51 CAMERA GND 4
00 0.8W
NC 10 00 SH
52 52 CAMERA SIG 3
0.8RW 26 RH CONSOLE HARNESS
MAIN GND 11 53 53 CAMERA SHIELD 2
0.8B 24H 40 0.8WOr 12 1
MAIN GND 12 54 54 PRE-HEAT 1
41 0.8Gr
55 55 CABIN LAMP RY
RMS 42 0.8YW AIR COMP SW
56 56 MCU_TRAVEL ALARM SW CN-7 NO. DESTINATION
CN-10 43 0.8RW CS-100
57 57 FUSE 0.8B 19E 1 1 NC
1 NC 1 44 0.8B 12
58 58 GND 12 11 0.8V 29
2 2 NC
2 NC 2 45 0.8WOr 11
0.8Y 35A 59 59 POWER RY 0.8V 29
3 ROOM LAMP 24V 3 46 0.8GW 10 3 3 NC
0.8G 51 60 60 BATT. RY 10 0.8VW 23 31 1.2ROr
4 SPEAKER RH- 4 6 9 4 4 NC
0.8V 53 4 BREAKER 0.8G 4 4 0.8G
5 SPEAKER RH+ 5 8 1 5 5 BREAKER SW
0.8Y 52 B 0.8BW 5 5 0.8BW
9 2 6 6 BREAKER RY
6 SPEAKER LH- 6 5 7 CS-26 0.8B 6
0.8L 55 3 0.8R 24 6 0.8B
7 SPEAKER LH+ 7 6 HORN 1 7 7 GND
1.2B 24F 24 2B CS-2 0.8R 24A R 0.8Grw 7 7 0.8Grw
30 1.2W 2 8 8 HORN RY

H0 I
8 GND 8 5 CS-5 0.8L 8
1.2B 24G 1 0.8Br 30 8 0.8L
9 GND 9 46 0.8GW 4 9
9 9 NC
2 L 0.8L

0, I
1.2BrW 58 2 0.8LW 25 9 0.8L
10 BEACON LAMP 10 47 1.2R 3 10 10 NC
3 4 0.8Gr 10 10 0.8Gr

H BRACC
1.2V 28F 28 2V
11 CABIN LIGHT 11 2 1 Gr
11 11 NC
1.2V 28G 4 1 12 1 0.8Br 30 0.8Gr 11 11 0.8Gr

B
2 12 12 NC
12 CABIN LIGHT 12 3 1
5
29 1.2BOr SPARE SW CN-142 13 13 NC
CABIN HARNESS 6
+ A
0.8Gr 12 12 0.8Gr
14 14 MCU_5V

STC
5 0.8W 13 13 0.8W
6 S B 15 15 MCU_ACCEL SIG.
0.8B 14 14 0.8B
START KEY SW - C 16 16 MCU_SUPPLY GND
CN-116 ACCEL DIAL
12 NC
44 0.8B
11 GND
43 0.8RW CS-33
10 POWER 24V
6 6
9 NC
42 0.8YW 5 5
8 TRAVEL ALARM
41 0.8Gr
7 CABIN LIGHT OUT
4 4 LH CONSOLE HARNESS
40 0.8WOr 3 3
6 PRE-HEAT
49 0.8L 2 2 CN-4 NO. DESTINATION
5 WASHER SIG
48 0.8W 1 1
4 WIPER MOTOR DRIVE 1 1 NC
50 0.8Br
3 INT. SIG EMERGENCY ENGINE STOP SW 2 2 NC
39 0.8VW
2 WORK LIGHT OUT 3 3 NC
38 0.8BrW
4 NC
36E

36E

1 HEAD LIGHT OUT 4


12F

25
68
18

0.8Y 4 4 0.8Y
63
31

51
17

35
12

53

16

37
37E

SWITCH PANEL power 1 5 5 MCU_POWER MAX


36

max B 0.8B 5 5 0.8B


2 6 6 MCU_SIG.GND
0.5ROr

0.8ROr
0.8BOr
0.5BW
0.5GY

CS-29
0.5YL

6 6 0.8Grw
0.5LY

0.8Grw
0.5Lg

0.8Or
0.5V

0.5V

0.8G

7 MCU_DECEL
0.8V
0.5B

0.8Y

0.8V

0.8B

1 7
decel R 0.8B 7 7 0.8B
2 8 8 MCU_SIG.GND
CS-19 0.8L 8 8 0.8L
CN-246

9 NC
CN-27A

CN-27

9
2 L 0.8L 9 9 0.8L
1

4
5

10
11
12
13
14
15
16
2

4
5

8
3

6
10

1
2
3
4
5
6
7

9
8

10 10 NC
0.8Gr 10 10 0.8Gr
1 Gr
11 11 NC
0.8Gr 11 11 0.8Gr
REMOCON GND

12 12 NC
SPK FRT RH+

SPK FRT LH+


SPK FRT RH-
SPK FRT LH-

REMOCON+

CS-4 13 13 NC
USB(GND)

BACK UP+
AUX GND

AUX GND

TEL MUTE
USB GND

0.8B 12 12 0.8B
USB(D+)

B C
USB(D-)

ANT 12V

14 GND
USB D+
AUX S1

A
USB 5V
AUX S2

14
USB D-

RH SIDE HARNESS
AUX R
AUX L
USB+

0.8V 13 13 0.8V
B 15 NC
GND

15
ACC

ILL+
NC
NC
NC

NC

ILL-

0.8G
NC

NC

NC

0.8G 14 14
A C 16 16 SAFETY SOL
USB & SOCKET ASSY REMOTE ASSY CASSETTE RADIO SAFETY SW
1409S4EC02

4-4
·ELECTRICAL
ELECTRICAL CIRCUIT(1/2
CIRCUIT CLUSTER TYPE 2)
2
AC
COMP RY
R/DRYER 5R 146 146 5R

CS-74
1

87a 87 85

30 86
WASHER P/P 145 5W 143 5R
2

Pa
POWER RY

M
MASTER SW CABIN LAMP RY 138 2WR CS-74A

CN-22
CN-29
FUSE BOX

DO-5
CR-7

87a
CN-95

30

2
1
86

87a 87 85
85
87

30 86
1

2
MASTER SW

1
5W 145

87a 87 85

30 86

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
2
3
4
5
6
7
8
9
2
5W 144

30A
ROOM LAMP/CASSETTE 10A
30A
30A
20A
10A
10A
10A
20A
10A
10A
10A
30A
20A
30A
30A
10A
20A
30A
20A
10A
20A
10A
20A
20A
20A
20A
20A
10A
20A
10A
1

0.8GrW

0.8GrW

CR-35
0.8V
148A 0.8L
148E 0.8L

0.8V

0.8V
0.8
0.8
FUSIBLE LINK

0.8

87a
30
CR-9

86

85
87

CABIN LAMP(OPTION)
87a
5R 143

30
86

85
87
2

OPTION(BEACON)
AIR CON/HEATER
5R 142

149
150
BATTERY

39E
CN-11

13A
149

39A
NO. DESTINATION 1

SWITCH PANEL
FUEL CUT-OFF
60

CS-74B
13

34 0.8WOr

FUEL HEATER
2B 129

138 2WR
FUEL HEATER

AC& HEATER
G3 0.8B

START,STOP
CONVERTER

SAFETY SOL

TRAVEL SOL
WORK LAMP
1 AC GND 1 CN-60

30 0.8Gr

SOLENOIDE
24 2W

MCU CONT.

HEAD LAMP
60B

START KEY
60R

140A 0.8R
FUEL HEATER FUEL PUMP

CASSETTE
IG POWER
1
2

PRE-HEAT
140 2R

21 2V

CLUSTER
2 BLOWER SIG. 2

FUEL P/P
2L 148

OPTION

87a 87 85

30 86
SPARE
SPARE
WIPER

SPARE
3 AC 24V 3

WIPER

CIGAR

M
CN-36

HORN
MCU

CN-96
CR-1

2W
2W
4 REVERSE FAN 4
3Y 147
12V X 2
5 AC CONTROLLER B+ 5 G23 1.2B

CR-46

2
1

CN-61
0.8 150

87a
6 AC COMP 6 141 1.2G TO:STARTER "B" TERM.

30
86

85
87
78 1.2R

1.2ROr
25 0.8Y

39 0.8GrW
79 1.2RW

32 0.8RW
0.8Gr

1.2Or
1.2Gr

1.2Or
50 1.2Br

1.2Br
24 2W

23 2W

130 2RW
12 0.8R

1
17 1.2V

0.8V

1.2V

2
131 2.0Y
147 3Y

0.8L

2Br
7 AC CONDENSOR FAN 7

2B
26 0.8

140 2R

2Y
0.8ROr 10E

87 2L

2L
8 ILLUMINATION 8
BATT RY

0.8V
124
148
134
104

132
126

0.8L

2B
2Y
G31
2Br
18
16
20
47

133
AIR-CON HARNESS

2L
5
DO-3
141E 0.8G

87A
2

133
122
0.8B 4

87
G24 0.8B

G21
126
1

CN-5
0.8Y 1
1 CLUSTER_TX 1
0.8L 2
2 CLUSTER_RX 2
SH 3G
3 SHIELD 3
0.8B 4
4 CLUSTER_GND 4
0.8Gr 5
5 CLUSTER_IG 5
0.8RW 6
6 NC 6 CD-44
7 NC 7 80H 1.2ROr
A SUPPLY
8 NC 8 91 1.2LW
0.8BW 82 B SIG
9 P_DUMP(SERVICE CONN.) 9 81H 1.2BW
0.8Br 7 C RETURN
10 QUICK COUPLER SW_NO 10
0.8Br 7 A3
11 OVERLOAD SW_COM 11
0.8ROr 00
12 OVERLOAD SW_NO 12
0.8ROr 10A
13 ILLUMINATION 13 CD-18
0.8W 11
14 HOUR METER SIG. 14 1 1.2GrW
0.8G 74 Pa
15 RS232 RX(SERVICE CONN.) 15
0.8R 73
16 RS232 TX(SERVICE CONN.) 16
0.8B 3F
17 GND(SERVICE CONN) 17 ENG OIL PS
0.8R 12
18 WIPER CONT_BATT.24V 18
0.8V 13
19 WIPER CONT_WASHER P/P DRIVE 19
CN-28
20 CAN_Hi(SERVICE CONN) 20 2 1.2VW
1
21 CAN_Lo(SERVICE CONN) 21
22 CAN SHIELD 22
23 23 AC COMP
0.8GrW 39 CN-2
24 WIPER IG 24 1.2GrW 1
1.2ROr 104 46 0.8Y
25 OPTION SW 25 1
1.2B 15 2
26 GND 26 1.2VW 2
1.2Gr 16 60 0.8V
27 CIGAR LIGHTER_IG 27 3
1.2V 17 00 0.8 1.2 00
28 DC-DC CONVERTER 24V 28 4
1.2Or 18 5
29 SPARE SW_COM(IG) 29
1.2B 19A 6
30 GND 30 19 2B
1.2B 19E 7
31 GND 31
32 NC 32 8 CN-75
1.2Br 20 56 Or 1.2Or 6 6 1.2Or
33 BEACON SW_COM(IG) 33 9 2
1.2V 21A 21 2V 75 Br 1.2Br 7 7 1.2Br
34 CABIN LIGHT 34 10 1
0.8BOr 22 8 Y 1.2Y 8
35 START KEY SW_START 35 11 EPPR VALVE
1.2W 23 9 L 1.2L 9
36 START KEY SW_COM 36 12
00 0.8 1.2 00 CD-17
37 NC 37 13 8 1.2Y
21E 2

m
0.8V 14 1.2L

rp
38 CABIN LIGHT 38 00 9
00 0.8 1.2 1
39 NC 39 15
40 NC 40 SPEED SENSOR
41 NC 41 REAR ENGINE HARNESS
42 NC 42 CN-45
CR-23
43 NC 43 CN-3
2.0
1
2.0 10 10 B
1 M
44 NC 44
64E 0.8 1.2 11 11 Gr M
45 NC 45 2 2
0.8Y 25 66 0.8W 1.2 12
46 CASSETTE RADIO_BATT.24V 46 3
0.8V 26 67 0.8Y 1.2 13 START RY B+
47 CASSETTE RADIO_IG 47 4
48 CASSETTE RADIO_GND 48
0.8B 27 81A 0.8
5
1.2 14 FROM BATT.RY STARTER
0.8BrW 28 43 0.8 1.2 15
49 SWITCH PANEL_HEAD LIGHT 49 6
0.8VW 29
50 SWITCH PANEL_WORK LIGHT 50 7 15 R
RS-1 CN-74
51 NC 51 8 16
52 NC 9 2 B+
52 3W/300 12A
0.8 84 1 G
53 BREAKER SW 53 10 1 P
0.8 84 2.0 2.0 1.2W
54 SWITCH PANEL_PREHEAT 54 11 12 3~
0.8Gr 30 2 L
55 SWITCH PANEL_CABIN LAMP 55 12 U
0.8RW 32 3 FI
56 SWITCH PANEL_TRAVEL ALARM 56 4 NC
0.8RW 32 CR-24
57 SWITCH PANEL_IG 57
0.8B 33 15R ALTERNATOR
58 SWITCH PANEL_GND 58 13 V
0.8WOr 34
59 START SW_ACC 59
0.8GW 35 15R
60 START SW_BR 60

PRE-HEAT RY Pre-heater

LW
Gr
CN-8

B
1 NC 1
CD-8

CN-79
2 NC 2 G H F 14 B
3 NC 3 1 C
15 G
4 NC 4 2
0.8 18
5 GND 5 FUEL CUT OFF SOL WATER TEMP SENDOR
6 NC 6
0.8 18
7 ILLUMINATION 7
8 NC 8
9 NC 9
10 NC 10
CR-36
55 0.8BOr
11 NC 1
11 132A 0.8L 4 5 1
12 NC 2
12 132 0.8L
3
CN-7 4
1 NC 1 67 0.8Y 3 2
5
2 NC 2 PRE-HEAT RY
3 NC 3
0.8 18 CR-5
4 SEAT HEAT 4 131 2.0
0.8Or 18 30
5 BREAKER SW 5 22 0.8BOr 87a 87 85
0.8BW 40 86
6 BREAKER SW 6 64 2.0
0.8B G42 87
7 HORN 7 123 0.8Br
0.8GrW 41 85
8 HORN 8 30 86
87a
9 BUTTON 2 9
10 BUTTON 2 10 ANTI-RESTART RY
11 BUTTON 1 11 CR-13
50 1.2Br
12 BUTTON 1 12 30
50A 0.8Br 87a 87 85
13 NC 13 86
0.8Gr 42 10 1.2ROr
14 ACCEL DIAL SUPPLY 14 87
0.8W 99 28 0.8BrW
15 ACCEL DIAL SIGNAL 15 85
0.8B 37 30 86
16 ACCEL DIAL GND 16 87a

RH CONSOLE HARNESSCN-4 HEAD LAMP RY


1 NC 1
CL-4
G22 1.2B
2
2 NC 2 10 1.2ROr
1
3 NC 3
4 NC 4 CR-62 HEAD LAMP
0.8GrW 00
5 POWER MAX SW 5 G30 0.8Br G22 1.2B
0.8B 81R 1 2
6 POWER MAX SW 6 40 0.8BW 4 5 1 10 1.2ROr
0.8GrW 48 2 1
7 ONE TOUCH DECEL 7 18 0.8Or
0.8B 81R 3 CL-3
8 ONE TOUCH DECEL 8 4
9 BUTTON 2 9 136 0.8Br 3 2 CN-12 CL-5
5 G11 2B B 2 2 B
10 BUTTON 2 10 2 1
BREAKER 128 2RG V 1 1 V
11 BUTTON 1 11 1 2
12 BUTTON 1 12
CR-4 WORK LAMP
13 NC 130 2RW 2A B
13 30 1
1.2B G41 V
14 SAFETY SW COM 14 130A 0.8RW 87a 87 85 1A
86 2
15 SAFETY SW NC 15 128 2RG
1.2G 49 87 CL-6
16 SAFETY SW NO 16 29 0.8VW
85
87a 30 86
LH CONSOLE HARNESS
WORK LAMP RY

CR-2
41 0.8GrW
1
124A 0.8V 4 5 1
CN-140 2
B 152 124 0.8V
1 3
0.8Br 7 4 G12 0.8B
CN-25
2 127 0.8G 2
5 3 2 127 0.8G
QUICK CLAMP 1
HORN RY HORN
CD-10 G13 0.8B
1.2B 81S 2
Pa 1.2YOr 83 127 0.8G
1

0.8Br
CN-20

0.8B
AIR CLEANER SW
CD-2

CN-66
0.8B 81R

1
1

2
0.8 100
2
FUEL LEVEL
CD-1 BREAKER SOL
0.8B 81
C 1 0.8 101
2
HYD TEMP
CD-31
LW 84
Pa 2
B 12J
1

OVERLOAD PS
81H
80A

BR/OR 27
81J

2B
80
90

91

117

8A
Y/W 26
34
OR/W 28
GY/W 30

14
47
16
38
39
40
31
45

36

13
11
29
25
33
65
67

12

32

G/W 55
BR/W 60
L/W 63
W/OR 61
Y/W 62
Y/W 62

50

57
37
54
64

51
44

46

66

68
69

71
72
73

48
42A
1.2ROr 2A

1.2BW 4A

1.2ROr 2

1.2BW 4
1

3
G/OR

B/OR
37A

R/W

B/W

B/W
V/W
0.8OrW
0.8ROr

0.8ROr

63
54

36

OR

OR
GY

GY
BR

BR

BR
0.8BW

0.8BW
0.8LW

W
W

W
G

G
R

R
Y

B
Y

B
L

L
1.2G

105
104
1.2L

0.8Or 47G

47H
0.8Gr

106

47A
0.8V 70

0.8GOr 118

0.8BrW 119

134
CN-51

CN-50

47

49
W
G
V

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
CD-7

0.8RW
CD-6
CD-42
CD-43

0.8Rw
0.8W

1.2G
CN-76

1.2V
C

0.8Or
SUPPLY A
RETURN B

SUPPLY A
RETURN B

0.8Or
RETURN C

RETURN C
SUPPLY A
B

SUPPLY A
B

0.8Or
FUEL LEVEL SENSOR

BOOM PRIORITY SOL


6
5
4
3
2
1

GND(PRES.SENSOR)

TRAVEL SPEED SOL.


HYD TEMP SENDOR
24V(PRES.SENSOR)

WATER TEMP SENDOR


TRAVEL ALARM SW

TACHO SENSOR(+)
TACHO SENSOR(-)

CN-81
ANTI-RESTART RY
WATER LEVEL SW

POWER MAX SOL.


PUMP PROLIX SW
AIR CLEANER SW

ENG PREHEATER

PROGRAM DUMP

TRAVEL BUZZER
POWER MAX SW

GND (POT&DIAL)
SIG

CN-133
BATTERY 24V(+)

CN-70
MAX FLOW SOL.
ACCEL DIAL SIG

2
1

CN-88
M+

CN-68
P+
NC

CN-135
M-

OVERLOAD SIG
SIG

SIG

P-
SIG

SIG

GND (SENSOR)

1
2

1
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.

O/T DECEL SW

2
PUMP EPPR(+)
5V (POT&DIAL)

1
2

1
2
PRE-HEAT SW

1
FUEL HEATER

PUMP EPPR(-)

ACCEL ACT(+)

2
HOUR-METER

ACCEL ACT(-)
WORKING PS

RS232 (GND)
1
5

TRAVEL PS
ENG OIL PS

GND (MAIN)
2

SERIAL-RX
ALT LEVEL

SERIAL-TX
POWER IG

P2 P1 TRAVEL WORK
M

RS232 (+)
RS232 (-)
POT-SIG

PRESS PRESS
6

BOOM ARM TRAVEL POWER


GND

ACCEL ACTUATOR SAFETY


NC

NC

NC

NC
NC
NC

NC
NC
NC

NC
NC
NC
NC

NC

NC

NC
NC

NC

NC
NC
NC
NC

TRAVEL PRIORITY REGEN HIGH MAX


BZ
MCU
1409S4EC51

4-5
·ELECTRICAL
ELECTRICAL CIRCUIT(2/2
CIRCUIT CLUSTER TYPE 2)
2
Service Tool DC/DC CONVERTER CIGARLIGHT RELAY
OVERLOAD SW INTAKE M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT)
12V SOCKET HOUR METER BLOWER

24V

12
RS232 P_DUMP

12

10
3

4
9
ECONO SWITCH

12V
2 7 2 7
BLOWER

h
1 4 1 4

12

RS232_RX

3
12
M 3 M

1
3 M

RS232_TX
M 7 7

10
3

4
9

CAN2_Lo
CAN2_Hi

CN-48
GND
CAN_Lo
CAN_Hi
5 5

12V
24V

CL-2
CN-139
IG 24V

M
4
2
GND

CN-138

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4
3
2
1
CS-67

11
1
1
2

8
CS-50
C
A
B
1

1
2
1

4
2
3
10
11
12
CN-21

9
4

8
1
2
3

6
7
11
1 12

1.2Gr
1

1.2B
2

ROr
0.8W
CS-52
WIPER CUT

0.8B
0.8Y
3 1 00

G
0.8G

B
E

A
F
10
11

1.2Or
12

J
R 10

9
3

24M 1.2B
1
2
3

6
7

1.2Or
1.2V
24L 1.2B

0.8VOr
2

CS-53
9 0.8Br

0.8Or

0.8Or
0.8Br
Gr 12 4

24Q

0.8V

24R 0.8B
12B
5 3

35E
24V

21
13
R 4A 5

1 0.8BW

60
0.8Or

27F 0.8Br
4

60
22
0.8G

0.8G
0.8B

24T 0.8B

6 0.8G
6 0.8G
6 0.8G
6 0.8G

2 0.8G
3 0.8R
5 0.8V
4 0.8B
4 G 8 6

61
11

27
10

61
5 3
L 9
23F 0.8Or
7 7 AIR-CON HARNESS

B
6 M 2 6 23F 0.8Or 9

62

62

CN-126
Or
8

7
2A
4 CN-11 NO. DESTINATION

10
9
8
7
6
5
4
9 8

3
2
1
1 GND

11
WIPER MOTOR 10 1
10
9A 0.8Br 2 2 BLOWER SIG
11

0.8BW
24S 0.8B 11 12 3 3 FUSE(IG)

0.8G

0.8G
0.8R
0.8V
0.8B
12
4 4 REVERSE FAN
CN-141 QUICK CLAMP SW
G 8 5 5 FUSE(Battery)

59
73
72
71
70
69
FEED BACK 1
W 1 6 6 DPS(COMPRESSOR)
MOTOR DRIVE SIG 2 CN-17 CN-113
3
L 9 00 0.8B 7 7 CONDENSOR FAN
MOTOR DRIVE- 1
R 10 1 W 0.8W 48 1 8 8 ILLUMINATION
MOTOR DRIVE+ 4 2 00 0.8G
B 2 2 B 1.2B 24B 2
GND 5 3
GrW 3 3 GrW 0.8ROr 65 BUZZER
VCC 6 4
R 4 4 R 0.8R 14
CONTINUE 24V 7 5
V 5 5 V 0.8V 15
WASHER P/P 8 6
L 6 6 L 0.8L 49
WASHER SIG. 9 7
Br 7 7 Br 0.8Br 50
INT. SIG 10 8
Or 11
WIPER CUT SW 11
N.C 12
Gr 12
FEED BACK 13 WIPER MOTOR HARNESS
WIPER MOTOR CONT. CN-56A
17 BR RR
1 POWER IG(24V)

10
11
12
13
14
15
16
17
18

10
11
12
13
14
18 B

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
2 GND
19 Y
3 RX
20 L

0
0

0
0
TEMP MOTOR ACT(+)

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

DPS(COMPRESSOR)
MODE M/ACT(FOOT)
4

1
2
BLOWER RELAY(Lo)
TX

INLET MOTOR(REC)
INLET MOTOR(FRE)

MODE M/ACT(PBR)
MODE M/ACT(DEF)

AMBIENT SENSOR
TEMP M/ACT(PBR)

CONDENSOR FAN
MOTOR ACT(REF)

DUCT SENSOR(+)

W/TEMP SENSOR
MODE M/ACT(M+)

POWER TR BASE
MODE M/ACT(M-)

FET(FEED BACK)
CLUSTER

INCAR SENSOR

REVERSE FAN
ILLUMINATION
ILLUMINATION
CS-82 CN-5

BATTERY(+)
FET(GATE)
POWER TR AMBIENT INCAR W/TEMP

POWER IG
0.8B 20E 1 0.8Y
12 1 1 MCU_RX
12 11 0.8LW 26A 2 0.8L DUCT SENSOR SENSOR SENSOR

IG 24V
11 2 2 MCU_TX

GND
3 SH SENSOR

NC
NC

NC
10 3 3 MCU_GND
10 4 0.8B
8 9 4 4 GND
4 1.2ROr 19A 5 0.8Gr
FUSE
AC & HEATER CONTROLLER(auto)
8 5 5
9
7 7 6 6 NC
3 7 0.8B CS-1
6 7 7 NC CN-24
8 Gr 11 0.8G 2
0.8Or 2
5 8 8 NC CN-10 NO. DESTINATION
1.2LW 26 59 0.8BW 0.8V 3
4 9 9 P_DUMP(MCU) 1
9 0.8Br CL-1 1 1 NC
3 10 10 QUICK COUPLING SOL DOOR SW Gr 11 SPEAKER-RH
10 0.8V 3 2 2 NC
2 11 11 OVERLOAD PS 0.8Y 1 1 0.8Y
12 1 11 0.8VOr 2 3 3 FUSE
1 12 12 MCU_OVERLOAD 0.8B 6 2 0.8G
12 0.8ROr 1 4 4 CASSETTE_RH-
SPARE SW 13 13 HEAD LAMP RY 3 0.8V
13 0.8W CN-23 ROOM LAMP 5 5 CASSETTE_RH+
14 14 MCU_HOURMETER 0.8Y 4 4 0.8Y
69 0.8G 2 6 6 CASSETTE_LH-
15 15 RS232_RX(MCU) 0.8L 5 5 0.8L
70 0.8R 1 7 7 CASSETTE_LH+
16 16 RS232_TX(MCU) 6 2.0B
71 0.8B SPEAKER-LH 8 8 GND
17 17 GND 7 2.0B
14 0.8R CL-7 9 9 GND
18 18 FUSE 1.2BrW 8 8 1.2BrW
15 0.8V 10 10 BEACON SW
19 19 WASHER P/P M 1.2B 6A 9 2.0V
72 0.8V 11 11 CABIN LIGHT RY
20 20 CAN_Hi 10 2.0V
73 0.8G BEACON LAMP 12 12 CABIN LIGHT RY
21 21 CAN_Lo
74 SH
22 22 Shieeld CL-8
2.0V 9 10 2.0V
CL-9 CABIN HARNESS
23 23 NC 2 2
65 0.8ROr 1.2B 6B 7 1.2B
24 24 WIPER FUSE 1 1
19 1.2ROr
25 25 FUSE CABIN LIGHT CABIN LIGHT
26 26 GND
21 1.25Gr
27 27 FUSE CS-83
22 1.2V 0.8B 19G ACCEL DIAL LED
CS-23 28 28 FUSE 12 CS-26A

CN-279
0.8B 24J 23 1.2Or 12 11 0.8Or 18A 5E 0.8BW
12 29 29 FUSE 11 2

1
2
12 11 0.8BrW 58A 24A 1.2B 4E 0.8G
11 30 30 GND 10 1
24E 1.2B 10 0.8G 15

0.8ROr
10 24 2B 31 31 GND 8 9

0.8B
10 4 0.8V 16 BREAKER SW
8 9 32 32 NC 8
4 1.2Br 27E 27 1.2Br 9 0.8BrW 17
8 33 33 FUSE 7 7 CN-156

19F
19 1.2B

32
9 28 2V 28A 1.2V 3
7 7 34 34 CABIN LAMP RY 6 2
3 29 1.2BOr 31 1.2ROr
6 35 35 ANTI RESTART RY 5 1
30 1.2W 0.8Or 18
5 36 36 FUSE 4
20
AIR SEAT
1.2BrW 58 0.8Gr
4 37 37 NC 3 CN-8 NO. DESTINATION
28E 0.8V
3 38 38 CABIN LAMP RY 2 15 0.8G
12 1 1 1 NC
2 39 39 NC 1 16 0.8V
12 1 2 2 FUSE
1 40 40 NC SPARE SW 17 0.8BrW
3 3 CRAB COM
41 41 NC 18 0.8Or
BEACON LAMP SW CS-99 4 4 NC
42 42 NC 0.8B 19A 19 1.2B
CS-27 12 5 5 NC
0.8B 24J 43 43 NC 12 11 0.8GW 21A 20 0.8Gr
12 11 6 6 CRAB SIG_MCU
12 11 0.8BrW 58A 44 44 NC 32 0.8ROr
11 10 7 7 ILLUMINATION
45 45 NC 10 22 0.8L
10 35 8 9 8 8 NC
10 0.8Y 4 0.8L 22 23 0.8VW
8 9
46 46 FUSE 8 9 9 DPF REGEN
4 36 0.8V 0.8L
0.8 27E 47 47 FUSE 9 22A 24 0.8R
8 37 0.8B 7 7 10 10 DPF COM
9 48 48 GND 3 25 0.8LW
7 7 38 6 11 11 DPF INHIBIT
0.8BrW 26 0.8RW
3 49 49 HEAD LAMP RY
6 39 5 12 12 AIR COMP RY
0.8VW 0.8GW 21
50 50 WORK LAMP RY 4
5
4
0.8 58 51 51 NC 3
0.8RW 26
RH CONSOLE HARNESS
52 52 NC 2
3 40 0.8 12 1
53 53 BREAKER SW(JOYSTICK) 1
2 40 0.8WOr
12 1 54 PRE-HEAT
54
1 41 0.8Gr SPARE SW
55 55 CABIN LAMP RY
BREAKER SW 42 0.8YW CS-100
56 56 MCU_TRAVEL ALARM SW
CN-10 43 0.8RW 1 CN-7 NO. DESTINATION
57 57 FUSE
1 NC 1 44 0.8B 2 1 1 NC
58 58 GND
2 NC 2 45 0.8WOr 3 2 2 NC

0
0.8Y 35A 59 59 POWER RY 0.8VW 23
3 ROOM LAMP 24V 3 46 0.8GW 4 3 3 NC
51 60 BATT. RY

0,1
0.8G 60 31 1.2ROr
4 SPEAKER RH- 4 5 4 4 FUSE
0.8V 53 R 0.8R 24 0.8G 4 4 0.8G
5 SPEAKER RH+ 5 4 6 1 5 5 BREAKER SW
0.8Y 52 BREAK B 0.8BW 5 5 0.8BW
6 SPEAKER LH- 6 6 7 2 6 6 BREAKER RY
0.8L 55 0.8R 24A CS-26 0.8B 6 6 0.8B
7 SPEAKER LH+ 7 8 1 7 7 GND
1.2B 24F 24 2B CS-2 HORN R 0.8Grw 7 7 0.8Grw
30 1.2W

H0 I
8 GND 8 10 I 9 2 8 8 HORN RY
1.2B 24G 1 0.8LW 25 CS-5 0.8L 8 8 0.8L
9 GND 9 46 0.8GW 8 10 9 9 NC

0, I
1.2BrW 58 2 2 L 0.8L 9 9 0.8L
10 BEACON LAMP 10 47 1.2R 11 10 10 NC
3 4

H BRACC
1.2V 28F 28 2V 12 11 0.8Br 30 0.8Gr 10 10 0.8Gr
11 CABIN LIGHT 11 12 11 11 NC
1.2V 28G 4 1 1 Gr

B
2 0.8Gr 11 11 0.8Gr
12 CABIN LIGHT 12 3 SPARE SW 12 12 NC
5
HARNESS CABIN 29 1.2BOr CN-142 13 13 AIR COMP RY
6 0.8Gr 12 12 0.8Gr
+ A 14 MCU_5V

STC
5 14
6 0.8W 13 13 0.8W
S B 15 15 MCU_ACCEL SIG.
0.8B 14 14 0.8B
START KEY SW - C 16 16 MCU_SUPPLY GND
CN-116 ACCEL DIAL
12 NC
44 0.8B
11 GND
43 0.8RW
10 POWER 24V CS-33
9 NC 6 6
42 0.8YW 5 5
8 TRAVEL ALARM
41 0.8Gr
7 CABIN LIGHT OUT 4 4 LH CONSOLE HARNESS
40 0.8WOr
6 PRE-HEAT 3 3
49 0.8L
5 WASHER SIG 2 2 CN-4 NO. DESTINATION
48 0.8W
4 WIPER MOTOR DRIVE 1 1 1 1 NC
50 0.8Br
3 INT. SIG EMERGENCY ENGINE STOP SW 2 2 NC
39 0.8VW
2 WORK LIGHT OUT 3 3 NC
38 0.8BrW
36E

36E

1 HEAD LIGHT OUT 4 4 NC


12F

25
68
18
63
31

0.8Y 4 4 0.8Y
51
17

35
12

53

16

37
37E

SWITCH PANEL 1 5 5 MCU_POWER MAX


36

power
max B 0.8B 5 5 0.8B
MCU_SIG.GND
0.5ROr

6
0.8ROr

2 6
0.8BOr
0.5BW
0.5GY
0.5YL

0.5LY

0.5Lg

cs-29
0.8Or

0.8Grw 6 6 0.8Grw
0.5V

0.5V

0.8G
0.8V
0.5B

0.8Y

0.8V

0.8B

1 7 7 MCU_DECEL
decel R 0.8B 7 7 0.8B
2 8 8 MCU_SIG.GND
cs-19 0.8L 8 8 0.8L
CN-246

CN-27A

CN-27

9 9 NC
2 L 9
1

4
5

10
11
12
13
14
15
16
2

4
5

0.8L
3

9
10

0.8L
3

1
2
3
4
5
6
7

9
8

10 10 NC
0.8Gr 10 10 0.8Gr
1 Gr
11 11 NC
11
REMOCON GND

0.8Gr 11 0.8Gr
12 12 NC
SPK FRT RH+

SPK FRT LH+


SPK FRT RH-
SPK FRT LH-

REMOCON+

13 NC
USB(GND)

CS-4 13
BACK UP+
AUX GND

AUX GND

TEL MUTE
USB GND
USB(D+)

0.8B 12 12 0.8B
USB(D-)

ANT 12V
USB D+
AUX S1

C
USB 5V

B
AUX S2

USB D-

A 14 14 GND
AUX R
AUX L
USB+

0.8V 13 13 0.8V
GND

HARNESS RH SIDE
ACC

15 NC
ILL+

B
NC
NC
NC

15
NC

ILL-
NC

NC

NC

0.8G 14 14 0.8G
A C 16 16 SAFETY SOL
USB&SOCKET ASS'Y REMOTE ASS'Y CASSETTE RADIO SAFETY SW
1409S4EC52

4-6
MEMORANDUM

HYUNDAI HEAVY INDUSTRIES CO., LTD


CONSTRUCTION EQUIPMENT DIV.

4-7
1. POWER CIRCUIT (CLUSTER TYPE 1)
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.

1) OPERATING FLOW
Battery Battery relay Fusible link [CN-60] Master switch [CS-74]
Fuse box [No.1] Power relay [CR-35 (30)]
Fuse box [No.2] I/conn [CN-5 (46)] I/conn [CN -10 (3)] Room lamp [CL-1 (2)]
Door switch [CS-1]
Radio & USB player [CN-27 (8)]
Fuse box [No.3] MCU [CN-51 (1)]
Fuse box [No.4] Master switch [CS-74B] l/conn [CN-5 (36)] Start switch [CS-2 (1)]
RMS [CN-125A (1)]
Fuse box [No.5] l/conn [CN-11 (5)] AC & Heater controller (3)
Blower relay (3)
Fuse box [No.6] I/conn [CN - 5 (18)] I/conn [CN -17 (5)] Wiper motor controller
[CN-141 (7)]
Wiper motor [CN-21 (4)]
Fuse box [No.7] I/conn [CN - 5 (6)] Cluster [CN -56 (1)]

※ I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND (battery 1EA) 10~12.5V


Θ - GND (battery 2EA) 20~25V
OFF OFF
Ι - GND (battery 2EA) 20~25V
Κ- GND (fusible link) 20~25V
ö GND : Ground

4-8
CS-74

MASTER SW
CN-141 CN-5

RW
R

2
1
CONTINUE 24V 7
1 2W CR-35

CS-74B

8
7
6
5
4
3
2
1
2 30
0.8WOr 87a 87 85

CN-56
86

CONTROLLER
CN-17 3

WIPER MOTOR
2WR

RR
RR
RR
RR
RR
RR
RR
RR
2W
2W
CN-21 1 87
4 0.8B
0.8Gr
2 85
3 1 5
0.8RW 30 86
POWER RY
87a
2 3 6

TX

RX
SIG_2
GND
SIG_3

IG 24V
3 4 7

BATT.24V
5
R

CLUSTER
CAMERA SIG
4 5 8
4 CN-36
5 6 9 30A
2W IG POWER
6 2 6 7 17 1
M 0.8R 0.8Y ROOM LAMP/CASSETTE 10A

WIPER MOTOR
8 18 2
1.2R MCU 30A
19 3
2W START KEY 30A
CN-138 20 4
6
5 3Y 20A

ST C
CS-2 AIR CON & HEATER
5R

12V 12V C 21
1.2V 1.2V 5
6 24V A 28 0.8R WIPER 10A
6
3 5 24V GND B 29 0.8RW CLUSTER 10A

DC & DC
2 7

BR ACC
1 4 30 0.8Gr 10A
CLUSTER

CONVERTER
1.2R 8

H
4 3 31 20A
MCU CONT.
9

0, I
2
2WR

32 10A
1.2W MCU EPPR
1 33 10

START KEY SW
POWER CIRCUIT (CLUSTER TYPE 1)

10A

H 0 I
SWITCH PANEL
34 11
CASSETTE 10A
35 12
1.2W 30A

2
CN-27

9
8
7
6
5
4
3
FUEL CUT-OFF SOL

12
11
10
36 13
ACC 1 1.2V CONVERTER 20A
37 14

CN-125A

NC
NC
ILL- 2 38 WORK LAMP 30A

RMS
15
NC 3 39 CABIN LAMP(OPT) 30A
CN-126

KEY "IG"

4-9
16

MAIN GND
MAIN GND
SPK FRT RH- 4 42 WIPER 10A
10

RX232(2)-TX
RX232(1)-TX

RX232(1)-RX
RX232(2)-RX
0.8G 17

RX232(2)-GND
RX232(1)-GND
SPK FRT LH- 5 43 9 J IG 24V HEAD LAMP 20A
0.8G 18

BATTERY POWER
TEL MUTE 6 44 8 H CAN2_Lo 30A
0.8G FUEL HEATER
ANT 12V 7 45 7 G CAN2_Hi 19
0.8Y 0.8Y 0.8G START. STOP 20A
BACK UP+ 8 46 6 F CAN_Lo 20
5W

0.8V HORN 10A


ILL+ 9 47 5 E CAN_Hi 21
0.8B AC & HEATER 20A
48 4 D GND 22
NC 10 0.8R
SAFETY SOL 10A
Service Tool

3 C RS232_TX

5
57

4
1

9
8
7
6
3
23

12
11
10
SPK FRT RH+ 11 0.8G
2 B RS232_RX OPTION 20A

CN-10
58

RADIO & USB PLAYER


REMOCON+ 12 0.8WOr 0.8BW 24
59 1 A RS232 P_DUMP SOLENOIDE 20A
REMOCON GND 13 25
60 CIGAR LIGHTER 20A

0.8Y
SPK FRT LH+ 14 26
BEACON LAMP(OPT) 20A

Gr

1
2
3
Gr
NC 15 27

0.8Y
TRAVEL SOL 20A
GND 16 28
CR-1

CN-48
PRE-HEAT 10A

1
2
3

29

h
CL-1
20A
BATT RY

FUEL P/PUMP
30

CS-1
SPARE 10A

DOOR SW
HOUR METER 31
FUSE BOX

ROOM LAMP
CN-11
2
MANUAL RESET

1
CIRCUIT BREAKER

CS-74A
60R

BATTERY(+)

(AUTO)
3 2 5R
3 1
5R
1
2

1
2

4 2
CS-74

AC & HEATER
3Y
CN-60
CN-95

CONTROLLER
FUSIBLE LINK

5
MASTER SW

(12VX2)
5R
5R
5W
5W

6
BATTERY

1 2 1 7
4

8
60B

2
1

1409S4EC03
3 4 4 CN-51
1.2R

BLOWER RY
BATTERY 24V (+) 1
MCU
2. POWER CIRCUIT (CLUSTER TYPE 2)
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.

1) OPERATING FLOW
Battery Battery relay Fusible link [CN-60] Master switch [CS-74]
Fuse box [No.1] Power relay [CR-35 (30)]
Fuse box [No.2] I/conn [CN-5 (46)] I/conn [CN -10 (3)] Room lamp [CL-1 (2)]
Door switch [CS-1]
Radio & USB player [CN-27 (8)]
Fuse box [No.3] MCU [CN-50 (7)]
Fuse box [No.4] Master switch [CS-74B] l/conn [CN-5 (36)] Start switch [CS-2 (1)]
Fuse box [No.5] l/conn [CN-11 (5)] AC & Heater controller (3)
Blower relay (3)
Fuse box [No.6] I/conn [CN - 5 (18)] I/conn [CN -17 (5)] Wiper motor controller
[CN-141 (7)]
Wiper motor [CN-21 (4)]
Fuse box [No.8] I/conn [CN - 5 (5)] Cluster [CN -56A (1)]

※ I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (battery 1EA) 10~12.5V


② - GND (battery 2EA) 20~25V
OFF OFF
③ - GND (battery 2EA) 20~25V
④ - GND (fusible link) 20~25V
※ GND : Ground

4-10
CS-74

MASTER SW

BR
CN-141 CN-5
R

2
1
CONTINUE 24V 7

4
3
2
1
1 2W CR-35

CS-74B
2 30

CN-56A
0.8WOr 87a 87 85
86

CONTROLLER
CN-17

RR
3

WIPER MOTOR
2WR

2W
2W
CN-21 1 87
4 0.8B
0.8Gr
2 85
3 1 5
30 86
POWER RY

87a
2 3 6

TX
RX
GND
3 4 7

CLUSTER
5
R
8

POWER IG(24V)
4 5
4 CN-36
5 6 9 30A
2W IG POWER
6 2 6 7 17 1
M 0.8R 0.8Y ROOM LAMP/CASSETTE 10A

WIPER MOTOR
8 18 2
1.2R MCU 30A
19 3
2W START KEY 30A
CN-138 20 4
6
5 3Y 20A

ST C
CS-2 AIR CON & HEATER
5R

12V 12V C 21
1.2V 1.2V 5
6 24V A 28 0.8R WIPER 10A
6
3 5 24V GND B 29 SPARE 10A

DC & DC
2 7

BR ACC
1 4 30 10A
0.8Gr CLUSTER

CONVERTER
1.2R 8

H
4 3 31 20A
MCU CONT.
POWER CIRCUIT (CLUSTER TYPE 2)

0, I
2
2WR

32 10A
1.2W FUEL CUT-OFF SOL
1 33 10

START KEY SW
10A

H 0 I
SWITCH PANEL
34 11
CASSETTE 10A
35 12
CN-27 1.2W START. STOP 30A
36 13
ACC 1 1.2V CONVERTER 20A
37 14
ILL- 2 38 WORK LAMP 30A
15

4-11
NC 3 39 CABIN LAMP(OPT) 30A
CN-126 16
SPK FRT RH- 4 42 WIPER 10A
10
0.8G 17
SPK FRT LH- 5 43 9 J IG 24V HEAD LAMP 20A
0.8G 18
TEL MUTE 6 44 8 H CAN2_Lo 30A
0.8G FUEL HEATER
ANT 12V 7 45 7 G CAN2_Hi 19
0.8Y 0.8Y 0.8G SPARE 20A
BACK UP+ 8 46 6 F CAN_Lo 20
5W

0.8V HORN 10A


ILL+ 9 47 5 E CAN_Hi 21
0.8B AC & HEATER 20A
48 4 D GND 22
NC 10 0.8R
SAFETY SOL 10A
Service Tool

3 C RS232_TX

5
57

4
1

9
8
7
6
3
23

12
11
10
SPK FRT RH+ 11 0.8G
2 B RS232_RX OPTION 20A

CN-10
58

RADIO & USB PLAYER


REMOCON+ 12 0.8WOr 0.8BW 24
59 1 A RS232 P_DUMP SOLENOIDE 20A
REMOCON GND 13 25
60 CIGAR LIGHTER 20A

0.8Y
SPK FRT LH+ 14 26
BEACON LAMP(OPT) 20A

Gr

1
2
3
Gr
NC 15 27

0.8Y
TRAVEL SOL 20A
GND 16 28
CR-1

CN-48
PRE-HEAT 10A

1
2
3

29

h
CL-1
20A
BATT RY

FUEL P/PUMP
30

CS-1
SPARE 10A

DOOR SW
HOUR METER 31
FUSE BOX

ROOM LAMP
CN-11
2

1
CS-74A
60R

BATTERY(+) 3

(AUTO)
2 5R
3 1
1
2

1
2

5R
CN-60
CN-95

4 2
CS-74

AC & HEATER
3Y
FUSIBLE LINK

CONTROLLER
5
MASTER SW

(12VX2)
5R
5R

6
5W

BATTERY
5W

1 2 1 7
4

8
60B

2
1

1409S4EC53
3 4 4 CN-50
1.2R

BLOWER RY
BATTERY 24V (+) 7
MCU
3. STARTING CIRCUIT (CLUSTER TYPE 1)
1) OPERATING FLOW
Battery(+) terminal Battery relay [CR-1] Fusible link [CN-60] Master switch [CS-74]
Fuse box [No.4] Master switch [CS-74B] I/conn [CN-5(36)] Start switch [CS-2(1)]
(1) When start key switch is in ON position
Start switch ON [CS-2 (2)] I/conn [CN-5 (60)] Battery relay [CR-1]
Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] I/conn [CN-5 (59)]
Power relay [CR-35 (86) → (87)] Fuse box [No.10]
(2) When start key switch is in START position
Start switch START [CS-2 (6)] I/conn [CN-5 (35)] Anti-restart relay [CR-5 (86) → (87)]
l/conn [CN-3 (2)] Start relay [CR-23]

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (battery)
② - GND (start key)
③ - GND (battery relay M4)
OPERATING START ④ - GND (starter B+) 20~25V
⑤ - GND (starter M)
⑥ - GND (start relay)
⑦ - GND (battery relay M8)

※ GND : Ground

4-12
CN-5
1

MCU
2 CR-35
CS-74 2W
3 30
0.8WOr 87a 87 85
4 86
2WR

MASTER SW
5 87
0.8B
6 85

ANTI RESTARTY RY
2
1
30 86

POWER RY
7 87a

CS-74B
6
8

20
5

ST C
CS-2

2W
2W
9

CN-51
1.2BOr
6 31 CN-36
5

V/W
3 32 2W IG POWER 30A
2

BR ACC
1 4 33 1
1.2R ROOM LAMP/CASSETTE 10A
2

H
4 3 34
0.8GW 0.8BOr MCU 30A

0, I
2 35 3
1.2W 1.2W 2W START KEY 30A

START KEY SW
1 36 4

H 0 I
AIR CON & HEATER 20A
5R

37 5
WIPER 10A
38 6

2
39 CLUSTER 10A
7
57 CLUSTER 10A
8
58 MCU CONT. 20A
0.8WOr 9
2WR

59 MCU EPPR 10A


0.8GW 10
60 10A
SWITCH PANEL
11
CASSETTE 10A
12
0.8 FUEL CUT-OFF SOL 30A
13
CONVERTER 20A
14
ENG STOP RY(H) 14 WORK LAMP 30A
STARTING CIRCUIT (CLUSTER TYPE 1)

W 15
ALT. LEVEL 27

MCU
CABIN LAMP(OPT) 30A
CN-52 16
WIPER 10A
17
HEAD LAMP 20A
18
FUEL HEATER 30A

4-13
19
START. STOP 20A
20
HORN 10A

0.8
2.0
2W

0.8W
2B
0.8Br
2.0Y

0.8
21

2W
0.8BOr

AC & HEATER 20A


22
5W

10A

5
4
1

9
8
7
6
3
2

5
4
1

9
8
7
6
SAFETY SOL

12
11
10
15
14
13
12
11
10
85
86
87
30

23
CR-5

CN-3
CN-2
87a

OPTION 20A
24

1.2
1.2

1.2
20A

2B
SOLENOIDE

2W
25

1.2LW
CIGAR LIGHTER 20A
3 2
4 5 1

26

3
BEACON LAMP(OPT) 20A
27
20A
ANTI-RESTART RY

TRAVEL SOL
1.2B
1.2G

0.8B
0.8G
28
PRE-HEAT 10A
29
2
1
FUEL P/PUMP 20A
CR-1

1.2B
7

30
DO-3

1.2BOr

6
SPARE 10A

RS-1
DIODE 31

3W/300
BATT RY
FUSE BOX

2
1
2
1

16
12A
1
MANUAL RESET
CIRCUIT BREAKER

CR-23
CS-74A
60R

5R

START RY
1
5R
1
2

1
2
CS-74

1.2W
CN-60
CN-95

FUSIBLE LINK

2Br

5
0.8L

0.8V
MASTER SW

4
3
2
1
(12VX2)
5R
5R
5W
5W

BATTERY

L
P
3

FI
4
2

5
1

B+

NC
M
2B
2W

B+
1.2LW

CN-74
CR-51
60B

CN-45

ALTERNATOR
3~
F

G
H
G

U
STARTER
3 2
4 5 1

CN-79

1409S4EC04
FUEL CUT OFF RY

FUEL CUT OFF SOL


4. STARTING CIRCUIT (CLUSTER TYPE 2)
1) OPERATING FLOW
Battery(+) terminal Battery relay [CR-1] Fusible link [CN-60] Master switch [CS-74]
Fuse box [No.4] Master switch [CS-74B] I/conn [CN-5(36)] Start switch [CS-2(1)]
(1) When start key switch is in ON position
Start switch ON [CS-2 (2)] I/conn [CN-5 (60)] Battery relay [CR-1]
Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] I/conn [CN-5 (59)]
Power relay [CR-35 (86) → (87)] Fuse box [No.10]
(2) When start key switch is in START position
Start switch START [CS-2 (6)] I/conn [CN-5 (35)] Anti-restart relay [CR-5 (86) → (87)]
l/conn [CN-3 (2)] Start relay [CR-23]

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (battery)
② - GND (start key)
③ - GND (battery relay M4)
OPERATING START ④ - GND (starter B+) 20~25V
⑤ - GND (starter M)
⑥ - GND (start relay)
⑦ - GND (battery relay M8)

※ GND : Ground

4-14
CN-5
1

MCU
2 CR-35
CS-74 2W
3 30
0.8WOr 87a 87 85
4 86

MASTER SW
2WR
5 87
0.8B

ANTI RESTARTY RY
6 85

2
1
30 86

POWER RY
7 87a

CS-74B
8

11
6
5

ST C
CS-2

CN-50
9

2W
2W
1.2BOr
6 31 CN-36

V/W
3 5 32 30A
2W IG POWER
2

BR ACC
1 4 33 1
1.2R ROOM LAMP/CASSETTE 10A
2

H
4 3 34
0.8GW 0.8BOr MCU 30A

0, I
2 35 3
1.2W 1.2W 2W START KEY 30A

START KEY SW
1 36 4

H 0 I
AIR CON & HEATER 20A
5R

37 5
WIPER 10A
38 6

2
39 SPARE 10A
7
57 CLUSTER 10A
8
58 MCU CONT. 20A
0.8WOr 9
2WR

59 2.0Y FUEL CUT-OFF SOL 10A


0.8GW 10
60 10A
SWITCH PANEL
11
CASSETTE 10A
12
0.8 START. STOP 30A
13
CN-51 CONVERTER 20A
W 14
ALT. LEVEL 9 WORK LAMP 30A
STARTING CIRCUIT (CLUSTER TYPE 2)

MCU
15
CABIN LAMP(OPT) 30A
16
WIPER 10A
17
HEAD LAMP 20A
2W
0.8Br
2.0Y

18
0.8BOr

FUEL HEATER 30A


19

4-15
SPARE 20A
85
86
87
30

20
CR-5

87a
5W

10A

2.0
0.8
2.0
HORN

0.8W
21
AC & HEATER 20A
22
10A

5
4
1

9
8
7
6
3
SAFETY SOL

12
11
10
3 2
4 5 1

23

CN-3
OPTION 20A
24

1.2
1.2

1.2
ANTI-RESTART RY

SOLENOIDE 20A
25
CIGAR LIGHTER 20A
26

3
BEACON LAMP(OPT) 20A
27
TRAVEL SOL 20A
1.2B
1.2G

0.8B
0.8G
28
PRE-HEAT 10A
29

2
1
FUEL P/PUMP 20A
CR-1

1.2B
7

30
DO-3

RS-1
1.2BOr

3W/300
SPARE 10A

2
1
DIODE
31
BATT RY
FUSE BOX

2
1

16
12A
1

CR-23
CS-74A
60R

5R

START RY
1
1
2

1
2

5R
CN-60
CN-95
CS-74

1.2W
FUSIBLE LINK

5
MASTER SW

4
3
2
1
(12VX2)
5R
5R
5W

BATTERY
5W

L
P

FI
B+

NC
M

B+

2B
CN-74

2W
1.2LW
60B

CN-45

ALTERNATOR
3~
G

F
H
G
STARTER
M

CN-79

1409S4EC54
FUEL CUT OFF SOL
5. CHARGING CIRCUIT (CLUSTER TYPE 1)
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
[CR-1].
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "L" terminal I/conn [CN-3 (3)] MCU alternator level [CN-52 (27)]
Cluster charging warning lamp(Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible link [CN-60] Master switch [CS-74]
Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (battery voltage)


② - GND (battery relay)
Run ON ③ - GND (alternator B+ terminal) 20~30V
④ - GND (alternator L terminal)
⑤ - GND (MCU)

※ GND : Ground

4-16
CN-51
BATT.POWER_24V 1
POWER IG 2 CN-36
POWER_24V OUT 3 IG POWER 30A
TACHO SENSOR+ 4 1
GND_5V 5
ROOM LAMP/CASSETTE 10A
2
POWER_5V OUT 6 MCU 30A
G/A MOTOR(+) 7 3
START KEY 30A
G/A MOTOR(-) 8 4
NC 9 AIR CON & HEATER 20A
5R

NC
5
10 10A
WIPER

SH
GND_MAIN 11 6

0.8L
0.8L

0.8Y
0.8Y
RW
CAN_SHIELD 12 CLUSTER 10A
7
GND_RETURN 13 CLUSTER 10A

8
7
6
5
4
3
2
1

5
4
1

9
8
7
6
3

60
59
58
57
24
23
22
21
20
19
18
17
SPEED SENSOR+(HMC) 14 8
20A

CN-5
MCU CONT.

CN-56
TACHO SENSOR- 15 9
PROGRAM DUMP 16 MCU EPPR 10A

RR
RR
RR
RR
RR
RR
RR
RR

SH
10

0.8L
0.8Y
ONE TOUCH DECEL 17
SWITCH PANEL 10A
POWER BOOS SW 18 11
HOUR METER 19 CASSETTE 10A

TX
12

RX
ANTI RESTARY RY.(F)

SIG_2
GND
20 30A

SIG_3
FUEL CUT-OFF SOL

IG 24V
BATT.24V

MCU
CAN1 Hi 21 13

CLUSTER
20A

CAMERA SIG
NC 22 CONVERTER
0.8L 14
RS485+(TX)-CLUSTER 23 WORK LAMP 30A
RS232C1_TX-HRDT 24 15
CABIN LAMP(OPT) 30A
RS232C2_TX-RCM 25 16
TR ALARM SELECT SIG 26 WIPER 10A
ENG OIL PS 27 17
HEAD LAMP 20A
COOLENT LEVEL 28 18
AIR CLEANER SW(NO) 29 FUEL HEATER 30A
BLOWER SIG.
19
30 START. STOP 20A
CAN1 Lo 31 20
5W

NC 32 HORN 10A
0.8Y 21
RS485-(RX)-CLUSTER 33 20A
CHARGING CIRCUIT (CLUSTER TYPE 1)

AC & HEATER
RS232C1_RX-HRDT 34 22
SAFETY SOL 10A
RS232C2_RX-RCM 35 23
PRE-HEAT SELECT SIG 36 OPTION 20A
ENG.OIL FILTER 37 24
SOLENOIDE 20A
NC 38 25

4-17
NC 39 CIGAR LIGHTER 20A
NC
26
40

0.8B
20A

0.8W
BEACON LAMP(OPT)
27
TRAVEL SOL 20A
28

5
4
1

9
8
7
6
3

12
11
10
PRE-HEAT 10A

CN-3
CN-52 29
W
ALT. LEVER 27 FUEL P/PUMP 20A

1.2
1.2

1.2
30
MCU SPARE 10A
31
FUSE BOX

1.2B
1.2G

0.8G
0.8W
MANUAL RESET

RS-1
1
2

3W/300
CIRCUIT BREAKER

2
1
CS-74
CR-1

1.2B
DO-3

1.2BOr
5R
1

DIODE
BATT RY 5R
1
2

1
2

16
2
CS-74

2
1

12A
CN-60
CN-95

FUSIBLE LINK
MASTER SW

5R
5R
5W
5W

CR-23
60R

START RY

4
1.2W
5

4
3
2
1
(12VX2)
BATTERY

L
P

FI
B+

NC
M

B+

CN-74
60B

ALTERNATOR
CN-45

3~
G

U
STARTER
M

1409S4EC05
6. CHARGING CIRCUIT (CLUSTER TYPE 2)
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
[CR-1].
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "L" terminal I/conn [CN-3 (3)] MCU alternator level [CN-51 (9)]
Cluster charging warning lamp(Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible link [CN-60] Master switch [CS-74]
Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (battery voltage)


② - GND (battery relay)
Run ON ③ - GND (alternator B+ terminal) 20~30V
④ - GND (alternator L terminal)
⑤ - GND (MCU)

※ GND : Ground

4-18
CN-50 CN-36
BOOM PRIORITY SOL 1
MAX FLOW SOL. 2 IG POWER 30A
1
POWER MAX SOL. 3 ROOM LAMP/CASSETTE 10A
HOUR-METER 4 2
MCU 30A
ENG PREHEATER 5 3
FUEL HEATER 6 START KEY 30A
BATTERY 24V(+) 7 4
AIR CON & HEATER 20A 5R
PUMP EPPR(-) 8 5
NC WIPER 10A

L
9

SH
6

0.8L
0.8Y
PROGRAM DUMP 10 10A
SPARE
ANTI-RESTART RY 11 7
ACCEL ACT(+) 12 CLUSTER 10A

4
3
2
1

5
4
1

9
8
7
6
3

60
59
58
57
24
23
22
21
20
19
18
17
8
TRAVEL SPEED SOL. 13 20A

CN-5
MCU CONT.

CN-56A
NC 14 9
FUEL CUT-OFF SOL 10A

RR
NC 15

SH
10

0.8L
0.8Y
TRAVEL BUZZER 16 SWITCH PANEL 10A
PRE-HEAT SW 17 11
CASSETTE 10A
NC 18 12
NC 19 START. STOP 30A

TX
RX

MCU
13

GND
OVERLOAD SIG 20 20A
CONVERTER
NC 21 14

POWER IG(24V)

CLUSTER
NC 22 WORK LAMP 30A
15
ACCEL ACT(-) 23 CABIN LAMP(OPT) 30A
POWER IG 24 16
WIPER 10A
NC 25 17
NC 26 HEAD LAMP 20A
NC 27 18
FUEL HEATER 30A
GND (MAIN) 28 19
Y
SERIAL-TX 29 SPARE 20A
L 20
SERIAL-RX 30
5W

HORN 10A
GND 31 21
RS232 (+) 32 AC & HEATER 20A
22
CHARGING CIRCUIT (CLUSTER TYPE 2)

RS232 (-) 33 10A


SAFETY SOL
RS232 (GND) 34 23
NC OPTION 20A
35
24
PUMP EPPR(+) 36 SOLENOIDE 20A
25
CIGAR LIGHTER 20A

4-19
26

0.8B
20A

0.8W
BEACON LAMP(OPT)
27
TRAVEL SOL 20A
28

5
4
1

9
8
7
6
3

12
11
10
PRE-HEAT 10A

CN-3
CN-51 29
W
ALT. LEVER 9 FUEL P/PUMP 20A

1.2
1.2

1.2
30
MCU SPARE 10A
31
FUSE BOX

1.2B
1.2G

0.8G
0.8W
2

RS-1
1
2

3W/300
2
1
CS-74
CR-1

1.2B
DO-3

1.2BOr
5R
1

DIODE
BATT RY
1
2

1
2

5R

16
CN-60
CN-95

2
CS-74

2
1

12A
FUSIBLE LINK
MASTER SW

1
5R
5R
5W
5W

CR-23
60R

START RY

4
1.2W
5

4
3
2
1
(12VX2)
BATTERY

L
P

FI
B+

NC
M

B+

CN-74
60B

ALTERNATOR
CN-45

3~
G

U
STARTER
M

1409S4EC55
7. HEAD AND WORK LIGHT CIRCUIT (CLUSTER TYPE 1)
1) OPERATING FLOW
Fuse box (No.18) Head light relay [CR-13 (30,86)]
Fuse box (No.15) Work light relay [CR-4 (30,86)]
(1) Head light switch ON
Head light switch ON [CN-116 (1)] l/conn [CN-5 (49)] Head light relay [CR-13 (85) → (87)]
Head light ON [CL-3 (1)] , [CL-4 (1)]
l/conn [CN-11 (8)] AC & Heater controller illumination ON [4]
l/conn [CN-5 (13)] Cigar light [CL-2]
Radio & USB player illumination ON [CN-27 (9)]

(2) Work light switch ON


Work light switch ON [CN-116 (2)] l/conn [CN-5 (50)] Work light relay [CR-4 (85) → (87)]
l/conn [CN-12 (1)] Work light ON [CL-5 (2), CL-6 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (fuse box)


② - GND (switch power output)
③ - GND (head light relay)
④ - GND (head light)
STOP ON 20~25V
⑤ - GND (fuse box)
⑥- GND (switch power output)
⑦ - GND (work light relay)
⑧ - GND (work light)

※ GND : Ground

4-20
NC
GND
IG 24V
2
1
CN-36

POWER IG
IG POWER 30A

CN-279

BATTERY(+)
1

ILLUMINATION
ILLUMINATION

REVERSE FAN
ROOM LAMP/CASSETTE 10A

INCAR SENSOR
0.8B

AC & HEATER
2

POWER TR BASE

W/TEMP SENSOR
DUCT SENSOR(+)
0.8ROr
CN-246

ACCEL DIAL LED

AMBIENT SENSOR
MCU 30A
0.5YL 3

DUCT SENSOR(GND)
USB(D-) 1
0.5GY START KEY 30A
USB(D+) 2 4

CONTROLLER(AUTO)
0.5ROr AIR CON & HEATER 20A
3

9
8
7
6
5
4
3
2
1
USB(GND)

14
13
12
11
10
5
4 WIPER 10A
AUX S1
6
AUX S2 5 CLUSTER 10A
0.5V 7
USB+ 6 CLUSTER 10A
NC 7 8
CN-5

1.2B
MCU CONT. 20A

0.8ROr
NC 8 9
1 MCU EPPR 10A
NC 9 10

USB & SOCKET ASSY


2 10A

2
2

5
5

4
1
4
1

8
7
6
9
8
7
6

3
3
10 SWITCH PANEL

12
11
10
AUX GND
3 11

CN-8
10A

CN-11
CN-27A CASSETTE
0.5V 4 12
1

0.8
0.8
USB 5V 1 FUEL CUT-OFF SOL 30A
0.5LY 5 13

0.8ROr
USB D- 2 CONVERTER 20A
0.5BW 6 14
USB D+ 3 30A
0.5Lg 2RW WORK LAMP
4 7 15
USB GND
8 CABIN LAMP(OPT) 30A
NC 5 16
6 9 WIPER 10A
AUX L 17
AUX R 7 CL-2 10 1.2Br HEAD LAMP 20A

REMOTE ASSY
18
AUX GND 8 11 FUEL HEATER 30A
19
CN-27 12 START. STOP 20A
ROr 0.8ROr 0.8ROr
ACC 1 13 20
10A
5

HORN
ILL- 2 14 21

CIGAR LIGHT
AC & HEATER 20A
NC 3 15 22
SAFETY SOL 10A
SPK FRT RH- 4 16 23

4-21
OPTION 20A
SPK FRT LH- 5 17 24
SOLENOIDE 20A
TEL MUTE 6 18 25
ANT 12V 7 19 CIGAR LIGHTER 20A
26
BACK UP+ 8 20 BEACON LAMP(OPT) 20A
0.8ROr 27
20A
HEAD AND WORK LIGHT CIRCUIT (CLUSTER TYPE 1)

ILL+ 9 21 TRAVEL SOL


28
NC 10 41 PRE-HEAT 10A
29
SPK FRT RH+ 11 42 FUEL P/PUMP 20A
30

CASSETTE RADIO
REMOCON+ 12 43 10A
SPARE
REMOCON GND 13 31
44
FUSE BOX

SPK FRT LH+ 14 45


2B
2RG

NC 15

2
46
GND 16 47
1
2

CN-116 48
CN-12

0.8BrW 0.8BrW 0.8BrW


HEAD LIGHT OUT 1 49
0.8VW 0.8VW 0.8VW
WORK LIGHT OUT 2 50
INT. SIG 3 51
3
1.2B
1.2B

52
7

WIPER MOTOR DRIVE 4


2RG
2RW

1.2ROr
1.2ROr
0.8RW

0.8VW

WASHER SIG 5 53

6
0.8Br
PRE-HEAT 6 54
V
B
V
B

1.2ROr
0.8BrW
1.2Br

CABIN LIGHT OUT 7 55


TRAVEL ALARM 8 56
1
1

2
2
1

87
87
2

85
85
1

86
86
2

30
30

87a
87a

CL-4
CL-3
CL-6

57
CR-4
CL-5

NC 9

SWITCH PANEL
CR-13

POWER 24V 10 58
GND 11 59
HEAD LAMP

30 86
30 86
WORK LAMP

87a 87 85
87a 87 85

NC 12 60
HEAD LAMP RY
WORK LAMP RY

1409S4EC06
8. HEAD AND WORK LIGHT CIRCUIT (CLUSTER TYPE 2)
1) OPERATING FLOW
Fuse box (No.18) Head light relay [CR-13 (30,86)]
Fuse box (No.15) Work light relay [CR-4 (30,86)]
(1) Head light switch ON
Head light switch ON [CN-116 (1)] l/conn [CN-5 (49)] Head light relay [CR-13 (85) → (87)]
Head light ON [CL-3 (1)] , [CL-4 (1)]
l/conn [CN-11 (8)] AC & Heater controller illumination ON [4]
l/conn [CN-5 (13)] Cigar light [CL-2]
Radio & USB player illumination ON [CN-27 (9)]

(2) Work light switch ON


Work light switch ON [CN-116 (2)] l/conn [CN-5 (50)] Work light relay [CR-4 (85) → (87)]
l/conn [CN-12 (1)] Work light ON [CL-5 (2), CL-6 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (fuse box)


② - GND (switch power output)
③ - GND (head light relay)
④ - GND (head light)
STOP ON 20~25V
⑤ - GND (fuse box)
⑥- GND (switch power output)
⑦ - GND (work light relay)
⑧ - GND (work light)

※ GND : Ground

4-22
NC
GND
IG 24V
2
1
CN-36

POWER IG
30A

BATTERY(+)
IG POWER

CN-279
1

ILLUMINATION
ILLUMINATION

REVERSE FAN
INCAR SENSOR
ROOM LAMP/CASSETTE 10A

0.8B

AC & HEATER
POWER TR BASE

W/TEMP SENSOR
DUCT SENSOR(+)
2

0.8ROr

AMBIENT SENSOR
CN-246

ACCEL DIAL LED


MCU 30A
0.5YL

DUCT SENSOR(GND)
USB(D-) 1 3
0.5GY START KEY 30A
USB(D+) 2 4

CONTROLLER(AUTO)
0.5ROr AIR CON & HEATER 20A
3

9
8
7
6
5
4
3
2
1
USB(GND)

14
13
12
11
10
5
4 WIPER 10A
AUX S1
6
AUX S2 5 SPARE 10A
0.5V 7
USB+ 6 CLUSTER 10A
NC 7 8
CN-5

1.2B
MCU CONT. 20A

0.8ROr
NC 8 9
1 FUEL CUT-OFF SOL 10A
NC 9 10

USB & SOCKET ASSY


2 SWITCH PANEL 10A

2
2

5
5

4
1
4
1

8
7
6
9
8
7
6

3
3
10

12
11
10
AUX GND
3 11

CN-8
10A

CN-11
CN-27A CASSETTE
0.5V 4 12
1

0.8
0.8
USB 5V 1 START. STOP 30A
0.5LY 5 13

0.8ROr
USB D- 2 CONVERTER 20A
0.5BW 6 14
USB D+ 3 30A
0.5Lg 2RW WORK LAMP
4 7 15
USB GND
8 CABIN LAMP(OPT) 30A
NC 5 16
6 9 WIPER 10A
AUX L 17
AUX R 7 CL-2 10 1.2Br HEAD LAMP 20A

REMOTE ASSY
18
AUX GND 8 11 FUEL HEATER 30A
19
CN-27 12 SPARE 20A
ROr 0.8ROr 0.8ROr
ACC 1 13 20
10A
5

HORN
ILL- 2 14 21

CIGAR LIGHT
AC & HEATER 20A
NC 3 15 22
SAFETY SOL 10A
SPK FRT RH- 4 16 23

4-23
OPTION 20A
SPK FRT LH- 5 17 24
SOLENOIDE 20A
TEL MUTE 6 18 25
ANT 12V 7 19 CIGAR LIGHTER 20A
26
BACK UP+ 8 20 BEACON LAMP(OPT) 20A
0.8ROr 27
20A
HEAD AND WORK LIGHT CIRCUIT (CLUSTER TYPE 2)

ILL+ 9 21 TRAVEL SOL


28
NC 10 41 PRE-HEAT 10A
29
SPK FRT RH+ 11 42 FUEL P/PUMP 20A
30

CASSETTE RADIO
REMOCON+ 12 43 10A
SPARE
REMOCON GND 13 31
44
FUSE BOX

SPK FRT LH+ 14 45


2B
2RG

NC 15

2
46
GND 16 47
1
2

CN-116 48
CN-12

0.8BrW 0.8BrW 0.8BrW


HEAD LIGHT OUT 1 49
0.8VW 0.8VW 0.8VW
WORK LIGHT OUT 2 50
INT. SIG 3 51
3
1.2B
1.2B

52
7

WIPER MOTOR DRIVE 4


2RG
2RW

1.2ROr
1.2ROr
0.8RW

0.8VW

WASHER SIG 5 53

6
0.8Br
PRE-HEAT 6 54
V
B
V
B

1.2ROr
0.8BrW
1.2Br

CABIN LIGHT OUT 7 55


TRAVEL ALARM 8 56
1
1

2
2
1

87
87
2

85
85
1

86
86
2

30
30

87a
87a

CL-4
CL-3
CL-6

57
CR-4
CL-5

NC 9

SWITCH PANEL
CR-13

POWER 24V 10 58
GND 11 59
HEAD LAMP

30 86
30 86
WORK LAMP

87a 87 85
87a 87 85

NC 12 60
HEAD LAMP RY
WORK LAMP RY

1409S4EC56
9. BEACON LAMP AND CAB LIGHT CIRCUIT (CLUSTER TYPE 1)
1) OPERATING FLOW
Fuse box (No.27) I/conn [CN-5 (33)] Beacon lamp switch [CN-23 (8)]
Fuse box (No.16) Cab light relay [CR-9 (30, 86)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CS-23 (4)] Switch indicator lamp ON [CS-23 (11)]
l/conn [CN-10 (10)] Beacon lamp ON [CL-7]
(2) Cab light switch ON
Cab light switch ON [CN-116 (7)] I/conn [CN-5 (55)] Cabin lamp relay [CR-9 (85) → (87)]
I/conn [CN-5 (34, 38)] I/conn [CN-10 (11)] Cab light ON [CL-8 (2)]
I/conn [CN-10 (12)] Cab light ON [CL-9 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (fuse box)


② - GND (switch power input)
STOP ON 20~25V
③ - GND (switch power output)
④ - GND (beacon lamp)

⑤ - GND (fuse box)


⑥ - GND (cabin light relay)
STOP ON 20~25V
⑦ - GND (switch power output)
⑧ - GND (cab light)
※ GND : Ground

4-24
12

M
3
4
9

12
10

CL-9
CL-7

CL-8
CN-36

1
1

2
2
IG POWER 30A

CAB LIGHT
1

7
8

2
11

BEACON LAMP
ROOM LAMP/CASSETTE 10A
2

1.2B
2.0V
1.2B

2.0V
10
11

5
9
12

4
8

1.2B
1
2
3
6
7
MCU 30A

1.2BrW
3

CS-23

4
BEACON LAMP SW

8
START KEY 30A
4

0.8B
AIR CON & HEATER 20A

1.2BrW
1.2Br
0.8BrW
5
WIPER 10A
6
CLUSTER 10A

3
7

2
CLUSTER 10A
8
MCU CONT. 20A
9
MCU EPPR 10A
10

5
4
1

9
8
7
6
3
10A

12
11
10
SWITCH PANEL
11

CN-10
CASSETTE 10A
12
FUEL CUT-OFF SOL 30A

1.2V
1.2V
1.2B
1.2B
13

1.2BrW
CONVERTER 20A
14
WORK LAMP 30A
15
2R CABIN LAMP(OPT) 30A
16
WIPER 10A
CN-5 17
HEAD LAMP 20A
1 18
FUEL HEATER 30A
2 19
START. STOP 20A
3 20
4 HORN 10A
21
5 AC & HEATER 20A
22

4-25
6 SAFETY SOL 10A
23
7 OPTION 20A
1.2B 1.2B 24
1

30 SOLENOIDE 20A
1.2B 1.2B
31 25
CIGAR LIGHTER 20A
32 26
1.2Br 1.2Br BEACON LAMP(OPT) 20A
33 27
1.2V 1.2V TRAVEL SOL 20A
34 28
PRE-HEAT 10A
35 29
FUEL P/PUMP 20A
36 30
37 SPARE 10A
CN-116
BEACON LAMP AND CAB LIGHT CIRCUIT (CLUSTER TYPE 1)

0.8V 0.8V 31
FUSE BOX

1 38
HEAD LIGHT OUT
2 39
WORK LIGHT OUT
INT. SIG 3 51

7
WIPER MOTOR DRIVE 4 52
WASHER SIG 5 53
PRE-HEAT 6 54
0.8Gr 0.8Gr 0.8Gr
CABIN LIGHT OUT 7 55
2R

TRAVEL ALARM 8 56
6

2V
0.8R

0.8Gr

NC 9 57

SWITCH PANEL
POWER 24V 10 58
GND 11 59
87
85
86
30

NC 12 60
87a
CR-9

30 86
87a 87 85

CABIN LAMP RY

1409S4EC07
10. BEACON LAMP AND CAB LIGHT CIRCUIT (CLUSTER TYPE 2)
1) OPERATING FLOW
Fuse box (No.27) I/conn [CN-5 (33)] Beacon lamp switch [CN-23 (8)]
Fuse box (No.16) Cab light relay [CR-9 (30, 86)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CS-23 (4)] Switch indicator lamp ON [CS-23 (11)]
l/conn [CN-10 (10)] Beacon lamp ON [CL-7]
(2) Cab light switch ON
Cab light switch ON [CN-116 (7)] I/conn [CN-5 (55)] Cabin lamp relay [CR-9 (85) → (87)]
I/conn [CN-5 (34, 38)] I/conn [CN-10 (11)] Cab light ON [CL-8 (2)]
I/conn [CN-10 (12)] Cab light ON [CL-9 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (fuse box)


② - GND (switch power input)
STOP ON 20~25V
③ - GND (switch power output)
④ - GND (beacon lamp)

⑤ - GND (fuse box)


⑥ - GND (cabin light relay)
STOP ON 20~25V
⑦ - GND (switch power output)
⑧ - GND (cab light)
※ GND : Ground

4-26
12

M
3
4
9

12
10

CL-9
CL-7

CL-8
CN-36

1
1

2
2
IG POWER 30A

CAB LIGHT
1

7
8

2
11

BEACON LAMP
ROOM LAMP/CASSETTE 10A
2

1.2B
2.0V
1.2B

2.0V
10
11

5
9
12

4
8

1.2B
1
2
3
6
7
MCU 30A

1.2BrW
3

CS-23

4
BEACON LAMP SW

8
START KEY 30A
4

0.8B
AIR CON & HEATER 20A

1.2BrW
1.2Br
0.8BrW
5
WIPER 10A
6
SPARE 10A

3
7

2
CLUSTER 10A
8
MCU CONT. 20A
9
FUEL CUT-OFF SOL 10A
10

5
4
1

9
8
7
6
3
SWITCH PANEL 10A

12
11
10
11

CN-10
CASSETTE 10A
12
START. STOP 30A

1.2V
1.2V
1.2B
1.2B
13

1.2BrW
CONVERTER 20A
14
WORK LAMP 30A
15
2R CABIN LAMP(OPT) 30A
16
WIPER 10A
CN-5 17
HEAD LAMP 20A
1 18
FUEL HEATER 30A
2 19
SPARE 20A
3 20
4 HORN 10A
21
5 AC & HEATER 20A
22

4-27
6 SAFETY SOL 10A
23
7 OPTION 20A
1.2B 1.2B 24
1

30 SOLENOIDE 20A
1.2B 1.2B
31 25
CIGAR LIGHTER 20A
32 26
1.2Br 1.2Br 1.2Br BEACON LAMP(OPT) 20A
33 27
1.2V 1.2V TRAVEL SOL 20A
34 28
PRE-HEAT 10A
35 29
FUEL P/PUMP 20A
36 30
37 SPARE 10A
CN-116
BEACON LAMP AND CAB LIGHT CIRCUIT (CLUSTER TYPE 2)

0.8V 0.8V 31
FUSE BOX

1 38
HEAD LIGHT OUT
2 39
WORK LIGHT OUT
INT. SIG 3 51

7
WIPER MOTOR DRIVE 4 52
WASHER SIG 5 53
PRE-HEAT 6 54
0.8Gr 0.8Gr 0.8Gr
CABIN LIGHT OUT 7 55
2R

TRAVEL ALARM 8 56
6

2V
0.8R

0.8Gr

NC 9 57

SWITCH PANEL
POWER 24V 10 58
GND 11 59
87
85
86
30

NC 12 60
87a
CR-9

30 86
87a 87 85

CABIN LAMP RY

1409S4EC57
11. WIPER AND WASHER CIRCUIT (CLUSTER TYPE 1)
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn [CN-5 (57)] Switch panel [CN-116 (10)]
Fuse box (No.6) I/conn [CN-5 (18)] I/conn [CN-17 (5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box (No.17) I/conn [CN-5 (24)] l/conn [CN-17 (4)] Wiper motor controller [CN-141 (6)]
Washer pump [CN-22 (2)]
(2) Wiper switch ON : 1st step (Intermittent)
Wiper switch ON [CN-116 (3)] I/conn [CN-17 (8)] Wiper motor controller [CN-141 (10) → (3)]
Wiper motor intermittently operating [CN-21 (6)]
(3) Wiper switch ON : 2nd step (continual)
Wiper switch ON [CN-116(4)] I/conn[CN-17(2)] Wiper motor controller [CN-141(2) → (4)]
Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-116 (5)] I/conn [CN-17 (7)] Wiper motor controller [CN-141 (9) → (8)]
I/conn [CN-17 (6)] I/conn [CN-5 (19)] Washer pump [CN-22 (1)] Washer operating
Wiper switch ON [CN-116 (4)] I/conn[CN-17 (2)] Wiper motor controller [CN-141 (2) → (4)]
Wiper motor operating [CN-21 (2)]
(5) Auto parking
parking(when switch OFF)
Switch OFF [CN-116 (4)] Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (fuse box)


24V
② - GND (switch power input)
③ - GND (switch power output)
STOP ON 0 ~ 5V
④ - GND (wiper power input)
⑤ - GND (wiper power output) 24V
⑥ - GND (wiper motor) 0 or 24V
※ GND : Ground

4-28
CN-5
1
2
3
4 CN-36
5 IG POWER 30A

6
CN-21 6 1
CS-53 ROOM LAMP/CASSETTE 10A
3 1 7 2
R Or MCU 30A
2 8 3
Gr START KEY 30A
5 3 9 4
R 20A
4 10 AIR CON & HEATER
4 G B 5
5 0.8R WIPER 10A

WIPER CUT SW
11
L 6
6 M 2 6 12 CLUSTER 10A

WIPER MOTOR
7
13 CLUSTER 10A
8

1
14 MCU CONT. 20A
15 9
MCU EPPR 10A
16 10

4
0.8RW SWITCH PANEL 10A
17 11
0.8R 0.8R 10A
CN-141 18 CASSETTE
G 0.8V 0.8V 12
FEED BACK 1 19 FUEL CUT-OFF SOL 30A
W 13

1
MOTOR DRIVE SIG 2 CN-17 20 CONVERTER 20A
L 14
MOTOR DRIVE- 3 1 21 WORK LAMP 30A
R W 0.8W
MOTOR DRIVE+ 4 2 22 15
B B 1.2B CABIN LAMP(OPT) 30A
GND 5 3 23 16
GrW GrW 0.8ROr 0.8ROr 0.8GrW 0.8GrW WIPER 10A
VCC 6 4 24 17
R R 0.8R HEAD LAMP 20A
CONTINUE 24V 7 5 25 18
V V 0.8V 30A
WASHER P/P 8 6 26 FUEL HEATER
19
1

L L 0.8L
WASHER SIG. 9 7 27 START. STOP 20A
Br Br 0.8Br 20
INT. SIG 10 8 28 HORN 10A
Or 21
WIPER CUT SW 11 29 AC & HEATER 20A
1.2B 1.2B
12
22
N.C 30 10A
1.2B 1.2B SAFETY SOL

WIPER MOTOR CONTROLLER


Gr
FEED BACK 13 31 23
20A

4-29
OPTION
32 24
SOLENOIDE 20A

5
33 25
CIGAR LIGHTER 20A
34 26
WIPER AND WASHER CIRCUIT (CLUSTER TYPE 1)

35 BEACON LAMP(OPT) 20A


27
0.8V
0.8V

36 TRAVEL SOL 20A


0.8GrW
0.8GrW

28
37 PRE-HEAT 10A
29
38
1

20A
2

FUEL P/PUMP
2
1

39 30
DO-5

SPARE 10A
CN-22

40 31
M
FUSE BOX

41
42
WASHER PUMP

43
44
45
46
CN-116 47
HEAD LIGHT OUT 1
48
WORK LIGHT OUT 2
0.8Br 49
INT. SIG 3 50
0.8W
WIPER MOTOR DRIVE 4 51
0.8L
WASHER SIG 5 52
PRE-HEAT 6 53
CABIN LIGHT OUT 7 54

3
TRAVEL ALARM 8 55
NC 9 56

SWITCH PANEL
0.8RW 0.8RW 0.8RW
POWER 24V 10 57
GND 11 58
NC 12 59
60

1409S4EC08
2
12. WIPER AND WASHER CIRCUIT (CLUSTER TYPE 2)
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn [CN-5 (57)] Switch panel [CN-116 (10)]
Fuse box (No.6) I/conn [CN-5 (18)] I/conn [CN-17 (5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box (No.17) I/conn [CN-5 (24)] l/conn [CN-17 (4)] Wiper motor controller [CN-141 (6)]
Washer pump [CN-22 (2)]
(2) Wiper switch ON : 1st step (Intermittent)
Wiper switch ON [CN-116 (3)] I/conn [CN-17 (8)] Wiper motor controller [CN-141 (10) → (3)]
Wiper motor intermittently operating [CN-21 (6)]
(3) Wiper switch ON : 2nd step (continual)
Wiper switch ON [CN-116(4)] I/conn[CN-17(2)] Wiper motor controller [CN-141(2) → (4)]
Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-116 (5)] I/conn [CN-17 (7)] Wiper motor controller [CN-141 (9) → (8)]
I/conn [CN-17 (6)] I/conn [CN-5 (19)] Washer pump [CN-22 (1)] Washer operating
Wiper switch ON [CN-116 (4)] I/conn[CN-17 (2)] Wiper motor controller [CN-141 (2) → (4)]
Wiper motor operating [CN-21 (2)]
(5) Auto parking
parking(when switch OFF)
Switch OFF [CN-116 (4)] Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (fuse box)


24V
② - GND (switch power input)
③ - GND (switch power output)
STOP ON 0 ~ 5V
④ - GND (wiper power input)
⑤ - GND (wiper power output) 24V
⑥ - GND (wiper motor) 0 or 24V
※ GND : Ground

4-30
CN-5
1
2
3
4 CN-36
5 IG POWER 30A

6
CN-21 6 1
CS-53 ROOM LAMP/CASSETTE 10A
3 1 7 2
R Or MCU 30A
2 8 3
Gr START KEY 30A
5 3 9 4
R 20A
4 10 AIR CON & HEATER
4 G B 5
5 0.8R WIPER 10A

WIPER CUT SW
11
L 6
6 M 2 6 12 SPARE 10A

WIPER MOTOR
7
13 CLUSTER 10A
8

1
14 MCU CONT. 20A
15 9
FUEL CUT-OFF SOL 10A
16 10

4
0.8RW SWITCH PANEL 10A
17 11
0.8R 0.8R 10A
CN-141 18 CASSETTE
G 0.8V 0.8V 12
FEED BACK 1 19 START. STOP 30A
W 13

1
MOTOR DRIVE SIG 2 CN-17 20 CONVERTER 20A
L 14
MOTOR DRIVE- 3 1 21 WORK LAMP 30A
R W 0.8W
MOTOR DRIVE+ 4 2 22 15
B B 1.2B CABIN LAMP(OPT) 30A
GND 5 3 23 16
GrW GrW 0.8ROr 0.8ROr 0.8GrW 0.8GrW WIPER 10A
VCC 6 4 24 17
R R 0.8R HEAD LAMP 20A
CONTINUE 24V 7 5 25 18
V V 0.8V 30A
WASHER P/P 8 6 26 FUEL HEATER
19
1

L L 0.8L
WASHER SIG. 9 7 27 SPARE 20A
Br Br 0.8Br 20
INT. SIG 10 8 28 HORN 10A
Or 21
WIPER CUT SW 11 29 AC & HEATER 20A
1.2B 1.2B
12
22
N.C 30 10A
1.2B 1.2B SAFETY SOL

WIPER MOTOR CONTROLLER


Gr
FEED BACK 13 31 23
20A

4-31
OPTION
32 24
SOLENOIDE 20A

5
33 25
CIGAR LIGHTER 20A
34 26
WIPER AND WASHER CIRCUIT (CLUSTER TYPE 2)

35 BEACON LAMP(OPT) 20A


27
0.8V
0.8V

36 TRAVEL SOL 20A


0.8GrW
0.8GrW

28
37 PRE-HEAT 10A
29
38
1

20A
2

FUEL P/PUMP
2
1

39 30
DO-5

SPARE 10A
CN-22

40 31
M
FUSE BOX

41
42
WASHER PUMP

43
44
45
46
CN-116 47
HEAD LIGHT OUT 1
48
WORK LIGHT OUT 2
0.8Br 49
INT. SIG 3 50
0.8W
WIPER MOTOR DRIVE 4 51
0.8L
WASHER SIG 5 52
PRE-HEAT 6 53
CABIN LIGHT OUT 7 54

3
TRAVEL ALARM 8 55
NC 9 56

SWITCH PANEL
0.8RW 0.8RW 0.8RW
POWER 24V 10 57
GND 11 58
NC 12 59
60

1409S4EC58
2
CN-76
G
M- 6
6 5 V Service Tool
M M+ 5
NC 4
2 B CN-138

GND
P- 3

IG 24V
3 1 W 12V C

CAN_Hi
12V

CAN_Lo
2 1.2V

CAN2_Hi
SIG

CAN2_Lo
0.8Gr 24V A

RS232_TX
RS232_RX
P+ 1

-
+

S
24V GND B

ACCEL ACTUATOR
DC & DC
RS232 P_DUMP
CN-51

B
A

C
CONVERTER
1.2R

ACCEL DIAL
BATT.POWER_24V 1

CN-142
1.2RW
POWER IG 2

A
C
E

B
D
H
G

0.8B
0.8W
POWER_24V OUT 3

0.8Gr
TACHO SENSOR+ 4
0.8B

0.8B
0.8V

0.8R
0.8G
0.8G
0.8G
0.8G
0.8G

5
4
1

9
8
7
6
3
GND_5V 5

16
15
14
13
12
11
10
0.8BW
0.8Gr

CN-7
POWER_5V OUT 6
0.8V

1
2
3
4
5
6
7
8
9
10
G/A MOTOR(+) 7

RH CONSOLE
0.8G

0.8B
0.8W
0.8Gr
CN-126
G/A MOTOR(-) 8
NC 9
NC 10
1.2B
GND_MAIN 11
CN-36
CAN_SHIELD 12
IG POWER 30A
GND_RETURN 13 1
SPEED SENSOR+(HMC) 14 ROOM LAMP/CASSETTE 10A
2
TACHO SENSOR- 15 1.2R MCU 30A
0.8BW 3
PROGRAM DUMP 16 START KEY 30A
4
ONE TOUCH DECEL 17 AIR CON & HEATER 20A
POWER BOOS SW 18 5
WIPER 10A
HOUR METER 6

0.8BW
19
CLUSTER 10A
ANTI RESTARY RY.(F) 20 7
0.8V CLUSTER 10A
CAN1 Hi 21 8
2
1

60
59
52
51
50
45
44
43
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
1.2RW MCU CONT. 20A
NC 22
CN-5

9
RS485+(TX)-CLUSTER 23 1.2R MCU_EPPR 20A
0.8R 10
RS232C1_TX-HRDT 24 SWITCH PANEL 10A
11
RS232C2_TX-RCM 25 CASSETTE 10A
12
CONTROLLER CIRCUIT (CLUSTER TYPE 1)

TR ALARM SELECT SIG 26 10A


FUEL CUT-OFF SOL
ENG OIL PS 27 13
1.2V CONVERTER 20A
COOLENT LEVEL 28 14

4-32
WORK LAMP 30A
AIR CLEANER SW(NO) 29 15
CABIN LAMP(OPT) 30A
BLOWER SIG. 30 16
0.8G
CAN1 Lo WIPER 10A
31 17
NC 32 HEAD LAMP 20A
18
RS485-(RX)-CLUSTER 33 FUEL HEATER 30A
0.8G 19
RS232C1_RX-HRDT 34 START,STOP 30A
35 20
HORN 10A
NC 39 21
AC& HEATER 20A
NC 40 22
SAFETY SOL 10A
CN-52 23
20A

MCU
OPTION
ARM REGEN SOL 1 24
SOLENOIDE 20A
POWER MAX SOL 2 25
CIGAR LIGHTER 20A
0.8 26
POWER IG EPPR 8 BEACON LAMP(OPT) 20A
0.8 27
PUMP POWER EPPR+ 9 TRAVEL SOL 20A
28
ATT.EPPR+ 10 PRE-HEAT 10A
29
ENG STOP RY(H) FUEL P/PUMP 20A
0.8 30
ENG PRE-HEAT RY 15 10A
Br

SPARE
Or

NC 16
31
FUSE BOX

BOOM PRIORITY EPPR- 17


2

5
4
1

9
8
7
6
3

EPPR GND 18
15
14
13
12
11
10

0.8
CN-2

PUMP POWER EPPR- 19


ATT. EPPR- 20
1.2Br
1.2Or

NC 21
0.8BOr

NC 22
0.8W
ACCEL DIAL SIG. 23
HYD.TEMP SENDER 24
4
2
3

5
1

WATER TEMP SENDER 25


CR-36

FUEL LEVEL SENSOR 26


1
2

ALT. LEVEL 27

1409S4EC09
0.8W
3 2
4 5 1
CN-75

GOV.POTENTIO SIG. 28
PRE-HEAT RY
EPPR VALVE

OVERLOAD SENSOR 39
NC 40
CN-76
G
M- 6
6 5 V
M M+ 5
NC 4
2 B CN-138
P- 3

GND
3 1 W 12V C
12V

IG 24V
SIG 2 1.2V

CAN_Hi
CAN_Lo
0.8Gr

CAN2_Hi
24V A

CAN2_Lo

RS232_TX
P+ 1

RS232_RX

-
+

S
24V GND B

DC & DC

ACCEL ACTUATOR
Service Tool
CN-51

RS232 P_DUMP

CONVERTER

B
A

ACCEL DIAL
WORKING PS 1

CN-142
POWER MAX SW 2

A
C
E

B
D
H
G

0.8B
0.8W
TRAVEL ALARM SW 3

0.8Gr
ENG OIL PS 4

0.8B
0.8V

5
4
1
0.8R

9
8
7
6
3
0.8G
0.8G
0.8G
0.8G
0.8G
NC

16
15
14
13
12
11
10
5

0.8BW

CN-7
NC 6

1
2
3
4
5
6
7
8
9
10
24V(PRES.SENSOR) 7

RH CONSOLE
0.8B
0.8W
0.8Gr
CN-126
GND(PRES.SENSOR) 8
ALT LEVEL 9
P1 PRESS SIG. 10
11
B CN-36
GND (POT&DIAL) 20
G/OR IG POWER 30A
5V (POT&DIAL) 21 1
W ROOM LAMP/CASSETTE 10A
POT-SIG 22 2
W 30A
ACCEL DIAL SIG 23 1.2R MCU
3
FUEL LEVEL SENSOR 24 START KEY 30A
4
TACHO SENSOR(-) 25 AIR CON/HEATER 20A
TACHO SENSOR(+) 5
26 WIPER 10A
6

0.8BW
27 10A
SPARE
WATER TEMP SENDOR 33 7
CLUSTER 10A
HYD TEMP SENDOR 34 8

2
1

60
59
52
51
50
45
44
43
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
1.2RW MCU CONT. 20A
NC
CN-5
35 9
NC 36 FUEL CUT-OFF SOL 10A
10
SWITCH PANEL 10A
11
CN-50 CASSETTE 10A
12
CONTROLLER CIRCUIT (CLUSTER TYPE 2)

BOOM PRIORITY SOL 1 START. STOP 30A


MAX FLOW SOL. 2 13

MCU
1.2V CONVERTER 20A
14

4-33
POWER MAX SOL. 3
WORK LAMP 30A
HOUR-METER 4 15
Y/W CABIN LAMP(OPT) 30A
ENG PREHEATER 5 16
WIPER 10A
FUEL HEATER 6 17
GY 20A
BATTERY 24V(+) 7 HEAD LAMP
BR 18
PUMP EPPR(-) 8 FUEL HEATER 30A
19
NC 9 SPARE 20A
B/W 20
PROGRAM DUMP 10 HORN 10A
ANTI-RESTART RY 11 21
V AC& HEATER 20A
ACCEL ACT(+) 12 22
SAFETY SOL 10A
TRAVEL SPEED SOL. 13 23
OPTION 20A
NC 14 24
NC SOLENOIDE 20A
15 25
TRAVEL BUZZER 16 CIGAR 20A
26
PRE-HEAT SW 17 BEACON LAMP(OPT) 20A
27
NC 18 TRAVEL SOL 20A
NC 28
19 PRE-HEAT 10A
OVERLOAD SIG 20 29
FUEL P/P 20A
NC 21 30
10A
Br
Or SPARE
NC 22 31
G
FUSE BOX

ACCEL ACT(-) 23
OR
POWER IG 24
2

5
4
1

9
8
7
6
3

15
14
13
12
11
10
CN-2

NC 25
NC 26
NC 27
1.2Br
1.2Or

GND (MAIN) 28

0.8BOr
SERIAL-TX 29
SERIAL-RX 30

4
2
3

5
1
1.2Br
1.2Or

GND 31
R
CR-36
RS232 (+) 32
G
1
2

RS232 (-) 33
B

3 2
4 5 1

RS232 (GND) 34
CN-75

1409S4EC59
NC 35

PRE-HEAT RY
OR
PUMP EPPR(+)
EPPR VALVE

36
CN-51
BATT.POWER_24V 1

Pa
CD-10
POWER IG 2

C 1
2
2
1
POWER_24V OUT 3

CD-1

HYD TEMP
CD-2
TACHO SENSOR+ 4

FUEL SENDOR

0.8
1.2B

AIR CLEANER SW

0.8B
0.8
1.2YOr
GND_5V

0.8B
5
POWER_5V OUT 6
G/A MOTOR(+) 7
G/A MOTOR(-) 8
NC 9
NC 10
GND_MAIN 11

SH
0.8L

0.8B
0.8Y

0.8Gr
CAN_SHIELD 12 B
GND_RETURN 13

8
7
6
5
4
3
2
1

5
4
1

9
8
7
6
3

60
59
58
57
53
52
51
38
37
36
35
24
23
22
21
CN-5
SPEED SENSOR+(HMC)

CN-56
14
TACHO SENSOR- 15

RR
RR
RR
RR
RR
RR
RR
RR

SH
0.8L
0.8Y

0.8B
CN-36

0.8Gr
PROGRAM DUMP 16

0.8RW
ONE TOUCH DECEL 17 IG POWER 30A
1

TX

RX
POWER BOOS SW 18 ROOM LAMP/CASSETTE 10A

SIG_2
GND
SIG_3

IG 24V
2

BATT.24V
HOUR METER 19 MCU 30A

CLUSTER
CAMERA SIG
ANTI RESTARY RY.(F) 20 3
START KEY 30A
CAN1 Hi 21 4
AIR CON & HEATER 20A
NC 22 5
0.8L WIPER 10A
RS485+(TX)-CLUSTER 23 6
0.8RW CLUSTER 10A
RS232C1_TX-HRDT 24 7
RS232C2_TX-RCM 25 0.8GR CLUSTER 10A
8
TR ALARM SELECT SIG 26 MCU CONT. 20A
9
ENG OIL PS 27 MCU EPPR 10A
COOLENT LEVEL 10
28 B SWITCH PANEL 10A
MONITORING CIRCUIT (CLUSTER TYPE 1)

AIR CLEANER SW(NO) 29 11


CASSETTE 10A
BLOWER SIG. 30 12
FUEL CUT-OFF SOL 30A
CAN1 Lo

4-34
31 13
CONVERTER 20A
NC 32 14
0.8Y
RS485-(RX)-CLUSTER WORK LAMP 30A
33 15
RS232C1_RX-HRDT 34 CABIN LAMP(OPT) 30A
16
RS232C2_RX-RCM 35 WIPER 10A
17
HEAD LAMP 20A
18
FUEL HEATER 30A

MCU
CN-52 19
ARM REGEN SOL START. STOP 20A
1 20
POWER MAX SOL 2 HORN 10A
21
TRAVEL SPEED SOL 3 AC & HEATER 20A
22
ATT_ SAFETY SOL 4 SAFETY SOL 10A
ATT_PRESS SOL. 5 23
OPTION 20A
6 24
SOLENOIDE 20A
ACCEL DIAL SIG. 23 25
B CIGAR LIGHTER 20A
HYD.TEMP SENDER 24 26
BEACON LAMP(OPT) 20A
WATER TEMP SENDER 25 27
B
FUEL LEVEL SENSOR 26 TRAVEL SOL 20A
28
ALT. LEVEL 27 PRE-HEAT 10A
29
GOV.POTENTIO SIG. 28 FUEL P/PUMP 20A
30
P1 PRESS SENSOR 29 SPARE 10A
P2 PRESS SENSOR 30 31
FUSE BOX

NC 31
PUMP EPPR2 SENSOR 32
ATT PILOT PRESSURE 33
ARM IN_OUT BK IN PS 34
BOOM UP PS SENSOR 35
SWING PS SENSOR 36
WORK PS SENSOR(A) 37

1409S4EC10
TRAVEL PS SENSOR(A) 38
OVERLOAD SENSOR 39
NC 40
CN-51
WORKING PS 1

Pa
CD-10
POWER MAX SW 2

C 1
2
2
1
TRAVEL ALARM SW 3

CD-1

HYD TEMP
CD-2
ENG OIL PS 4

FUEL SENDOR

0.8
1.2B

AIR CLEANER SW

0.8B
0.8
1.2YOr

0.8B
NC 5
NC 6
24V(PRES.SENSOR) 7
GND(PRES.SENSOR) 8
ALT LEVEL 9
P1 PRESS SIG. 10

L
Y
B
Br
P2 PRESS SIG.

SH
11

0.8L

0.8B
0.8Y

0.8Gr
P3 PRESS SIG. 12
TRAVEL PS 13

4
3
2
1

5
4
1

9
8
7
6
3

60
59
58
57
53
52
51
38
37
36
35
24
23
22
21
CN-5
O/T DECEL SW 14

CN-56A
WATER LEVEL SW CN-36
15

RR
B

SH
0.8L
0.8Y

0.8B
IG POWER 30A

0.8Gr
AIR CLEANER SW 16 1
NC 17 ROOM LAMP/CASSETTE 10A
2
NC 18 MCU 30A
3

TX
RX
NC 19

GND
START KEY 30A
GND (POT&DIAL) 20 4
20A

POWER IG(24V)
AIR CON/HEATER

CLUSTER
5V (POT&DIAL) 21 5
WIPER 10A
POT-SIG 22 6
SPARE 10A
ACCEL DIAL SIG 23 7
B/OR 0.8GR CLUSTER 10A
FUEL LEVEL SENSOR 24 8
TACHO SENSOR(-) 25 MCU CONT. 20A
9
TACHO SENSOR(+) 26 FUEL CUT-OFF SOL 10A
10
NC 27 SWITCH PANEL 10A
NC 11
28 CASSETTE 10A
MONITORING CIRCUIT (CLUSTER TYPE 2)

NC 29 12
START. STOP 30A
NC 30 13
B CONVERTER 20A
GND (SENSOR) 31 14

4-35
WORK LAMP 30A
PUMP PROLIX SW 32 15
WATER TEMP SENDOR CABIN LAMP(OPT) 30A
33 16
BR/OR
HYD TEMP SENDOR 34 WIPER 10A
17
NC 35 HEAD LAMP 20A
18
NC 36 FUEL HEATER 30A
19
CN-50 SPARE 20A
20
BOOM PRIORITY SOL 1 HORN 10A
21
MAX FLOW SOL. 2 AC& HEATER 20A
22
POWER MAX SOL. 3 SAFETY SOL 10A
HOUR-METER 4 23
OPTION 20A
ENG PREHEATER 5 24
SOLENOIDE 20A
FUEL HEATER 6 25
CIGAR 20A
BATTERY 24V(+) 7 26
BEACON LAMP(OPT) 20A
PUMP EPPR(-) 8 27
NC 9 TRAVEL SOL 20A
28
PROGRAM DUMP 10 PRE-HEAT 10A
29
ANTI-RESTART RY 11 FUEL P/P 20A
ACCEL ACT(+) 30
12 SPARE 10A
TRAVEL SPEED SOL. 13 31
FUSE BOX

NC 14
15
GND (MAIN) 28
Y
SERIAL-TX 29
L
SERIAL-RX 30
GND 31
RS232 (+) 32
RS232 (-) 33
RS232 (GND) 34

1409S4EC60
NC 35
PUMP EPPR(+) 36
B
max
ker
CD-43

1
2
5
6

Decel
Horn

2
2

1
1
0.8ROr

Brea

Power

A
SUPPLY A
0.8YW

C
SIG B

CS-5
0.8BW

CS-29
CS-26

CS-19
-

P2 PS
+
S

L
4
L

B
B

1
2
5
6
RETURN C

R
R

Gr
Gr

CS-33

A
B
C
CD-42

A
B
C

SAFETY SW
1
1
1
1

2
2
2
2
0.8ROr

ACCEL DIAL

CS-4
CN-142
SUPPLY A
0.8YW
SIG B

L
L
L
L

EMER ENG STOP SW

B
B
Y
B

B
G
0.8G

Gr
Gr
Gr
Gr

V
B
Gr
0.8BW

G
0.8BW

P1 PS
BW
GrW
RETURN C

GrW
CD-24
0.8ROr
1
2

SUPPLY A
0.8BOr
SIG B
0.8BW

SWING
RETURN C
CD-31
0.8ROr
BREAKER SW
CS-26A

SUPPLY A
0.8V
SIG B
0.8BW
RETURN C

OVERLOAD
CD-32 0.8ROr
SUPPLY A
0.8WOr
SIG B CS-52

C
0.8BW
RETURN C 1

2
2

5
5

4
1
4
1

9
8
7
6
9
8
7
6

3
3

2
1
2
1
2 12

16
15
14
13
12
11
10
16
15
14
13
12
11
10

CN-4
CN-7

CD-6

CD-2

CD-1
0.8ROr

HYD TEMP
SUPPLY A 3

FUEL LEVEL
0.8OrW
SIG B 4

0.8
0.8
0.8BW

0.8B
0.8B
RETURN C

BOOM UP TRAVEL
5
CD-7
0.8ROr 6
SUPPLY A 3
0.8LW 7 7
SIG B 9
0.8BW Br

WORK
RETURN C 8
4
ECONO SW

9 8
10
10
CN-76
G 11
M- 6 B 11 12
6 5 V 12
M M+ 5
NC 4 CS-50
2 B
P- 3
3 1 W 1
SIG 2 2 12
0.8Gr 2
P+ 1 Or
3

ACCEL ACTUATOR
VOr
4
5
6
2B Br 3
7 7
V 9
8
ELECTRIC CIRCUIT FOR HYDRAULIC (CLUSTER TYPE 1)

4
CN-51 9 8
OVERLOAD SW

BATT.POWER_24V 1 10
10
POWER IG 2 Or
1.2ROr 11
POWER_24V OUT 3 B 11 12
TACHO SENSOR+
12
4
0.8B
GND_5V 5 CS-67
0.8Gr
POWER_5V OUT 6 1
0.8V
G/A MOTOR(+) 7 2 12
0.8G 2
G/A MOTOR(-) 8
NC 9
3
Br
NC 10 4
1.2B
GND_MAIN 11 5
CAN_SHIELD 12 6
1.2B
GND_RETURN 13 Or 3
7 7
SPEED SENSOR+(HMC) 14 Or 9
TACHO SENSOR-
8
15 4
PROGRAM DUMP 16 9 8
QUICK CLAMP SW

0.8GrW 10
ONE TOUCH DECEL 17 10
0.8 Br
POWER BOOS SW 18 11
HOUR METER 19 B 11 12
12
ANTI RESTARY RY.(F) 20
CAN1 Hi 21 CS-23
NC 22 1
RS485+(TX)-CLUSTER 23 2 12
2
RS232C1_TX-HRDT 24
3
RS232C2_TX-RCM 25
TR ALARM SELECT SIG 26
4
6

9
8
7

10

12

60
59
58
57
33
32
31
30
29
28
27
26
25
11

ENG OIL PS 27 5
CN-5

COOLENT LEVEL 28 12 6
AIR CLEANER SW(NO) 3
29 11 7 7
BLOWER SIG. 30 Br 9
8
10
CAN1 Lo 31 9 4
NC 32
9 8
10
BEACON LAMP SW

8
RS485-(RX)-CLUSTER 33 10

4-36
7
RS232C1_RX-HRDT 34 11
RS232C2_RX-RCM B 11 12
35
6
12
PRE-HEAT SELECT SIG 36
5
ENG.OIL FILTER 37 4
CN-140
NC 38 3 Br
2
NC 39 B
1
2
NC
QUICK

40
CLAMP

1
CN-52 CN-3 CN-36

MCU
0.8
ARM REGEN SOL 1 IG POWER 30A
0.8 1
POWER MAX SOL 2
15
ROOM LAMP/CASSETTE 10A
TRAVEL SPEED SOL 3 14 2
0.8
ATT_ SAFETY SOL 4 13 MCU 30A
0.8 3
ATT_PRESS SOL. 5 30A
0.8
12 START KEY
ATT_ CONFLUX SOL. 6 4
0.8 20A
11
BOOM PRIORITY EPPR+ 7 AIR CON/HEATER
10 5
POWER IG EPPR 8 WIPER 10A
0.8 9 6
PUMP POWER EPPR+ 9
0.8 CLUSTER 10A
ATT.EPPR+
8
10 7
NC 11
7 CLUSTER 10A
8
FUEL WARMER RY 12 6
MCU CONT. 20A
0.8V
TRAVEL BUZZER 13 5 9
MCU_EPPR 20A
ENG STOP RY(H) 14 4 10
ENG PRE-HEAT RY 15 SWITCH PANEL 10A
3 11
NC 16 10A
0.8BOr 2 CASSETTE
BOOM PRIORITY EPPR- 17 12
EPPR GND
1 FUEL CUT-OFF SOL 10A
18 13
0.8
PUMP POWER EPPR- 19 CONVERTER 20A
0.8
CN-2
ATT. EPPR- 20
14
WORK LAMP 30A
NC 21 15
NC 22 CABIN LAMP(OPT) 30A
0.8W 16
ACCEL DIAL SIG. 23 10A
0.8 WIPER
HYD.TEMP SENDER 24 17
0.8 HEAD LAMP 20A
WATER TEMP SENDER 25 18
0.8OrW
FUEL LEVEL SENSOR 26 FUEL HEATER 30A
ALT. LEVEL
19
27 30A
0.8W START,STOP
GOV.POTENTIO SIG. 28 20
P1 PRESS SENSOR 29 HORN 10A
21
P2 PRESS SENSOR 30 AC & HEATER 20A
NC 31 22
V SAFETY SOL 10A
PUMP EPPR2 SENSOR 32 23
0.8
ATT PILOT PRESSURE 33 OPTION 20A
24
ARM IN_OUT BK IN PS 34 SOLENOIDE 20A
0.8LW Or
BOOM UP PS SENSOR 35 25
0.8 20A
SWING PS SENSOR 36 CIGAR
0.8 26
WORK PS SENSOR(A) 37 Br BEACON LAMP(OPT) 20A
0.8 27
TRAVEL PS SENSOR(A) 38
0.8 Or TRAVEL SOL 20A
OVERLOAD SENSOR 39 28
NC 40 PRE-HEAT 10A
29
FUEL P/PUMP 20A
30
SPARE 10A
31
FUSE BOX

5
4
1

9
8
7
6
3

12
11
10
CN-15
Br
Br

Or
BW
LW
BW
ROr

B
B
V
V

G
G

Br
Br
Br

Or
Or
Or
Or
Or
Or
Or
Or

BW
BW

LOr
RW
RW

GW
ROr
GOr

BrW
4
2
3

5
1
A3
CR-62

1
1

1
1
1
1
1
1
2

2
2

2
2
2
2
2
2
1
1
1

2
2
CD-44

2
1
1
2

CD-8
B SIG

CD-69
CN-88
CN-70

CN-66
CN-68
CN-75

CN-237
CN-149
CN-236
CN-135
CN-133

CN-242

C
3 2
4 5 1

BREAKER RY

B SIG
A SUPPLY

C RETURN

ATT FLOW
EPPR VALVE

CN-81

TRAVEL-HIGH

BREAKER SOL
TRAVEL BZ

A SUPPLY
BOOM PRIORITY

C RETURN

ATT
ATT

ATT
ARM

WATER TEMP SENDOR


ATT PS

PRESS SOL

SAFETY SOL
SAFETY SOL

POWER MAX

CONFLUX SOL
REGENERATION

1409S4EC11
B
max
ker

1
2
5
6

Decel
Horn

2
2

1
1
Brea

Power

A
C
CS-5

CS-29
CS-26

CS-19
-
+
S

L
4
L

B
B

1
2
5
6

R
R

Gr
Gr

CS-33

A
B
C
A
B
C

SAFETY SW
1
1
1
1

2
2
2
2

CS-4
ACCEL DIAL
CN-142

L
L
B
B
Y
EMER ENG STOP SW
L
L
B

B
G

Gr
Gr

V
B
W

G
Gr
Gr

Gr
BW
GrW

GrW
0.8G
0.8BW

CD-43
1.2ROr
1
2

SUPPLY A

P2
1.2L
SIG B
1.2BW
RETURN C

PRESS
CD-42
BREAKER SW
CS-26A

1.2ROr
SUPPLY A

P1
1.2G
SIG B
1.2BW
RETURN C

PRESS
C
CD-2

Pa
CD-1
CD-6

Pa

CD-31
0.8ROr CS-52

2
1
2
1
CD-10
SUPPLY A
0.8OrW 1

1
2
RETURN B

HYD TEMP
2
2

5
5

4
1
4
1

9
8
7
6
9
8
7
6

3
3

2 12

16
15
14
13
12
11
10
16
15
14
13
12
11
10

0.8BW

FUEL LEVEL
2

CN-4
CN-7

SIG C

TRAVEL
OVERLOAD PS
0.8
0.8
CD-7 3

AIR CLEANER SW

0.8B
0.8B
1.2B
0.8ROr

1.2YOr
SUPPLY A 4
0.8LW
RETURN B
0.8BW 5
C

WORK
SIG
6
3
CN-76 7 7
G Br 9
M- 6 8
5
ECONO SW

6 V 4
M M+ 5 9 8
NC 4 10
2 B 10
P- 3
3 1 W 11
SIG 2 B 11 12
0.8Gr 12
P+ 1

ACCEL ACTUATOR
CS-50
1
2 12
2
Or
3
VOr
4
5
6
ELECTRIC CIRCUIT FOR HYDRAULIC (CLUSTER TYPE 2)

Br 3
7 7
V 9
8
CN-51 4
9 8
Y/W
OVERLOAD SW

WORKING PS 1 10
Y 10
POWER MAX SW 2 Or
11
TRAVEL ALARM SW 3 B 11 12
ENG OIL PS
12
4
NC 5 CS-67
NC 6 1
R/W
24V(PRES.SENSOR) 7 2 12
B 2
GND(PRES.SENSOR) 8
ALT LEVEL 9 3
B/W Br
P1 PRESS SIG. 10 4
BR
P2 PRESS SIG. 11 5
V
P3 PRESS SIG. 12 6
R
TRAVEL PS 13 Or 3
GY 7 7
O/T DECEL SW 14 Or 9
WATER LEVEL SW 15
8
L 4
AIR CLEANER SW 16 9 8
10
QUICK CLAMP SW

NC 17 10
NC Br
18 11
NC 19 B 11 12
B 12
GND (POT&DIAL) 20
G/OR
5V (POT&DIAL) 21 CS-23
W
POT-SIG 22 1
W
ACCEL DIAL SIG 23 2 12
B/OR 2
FUEL LEVEL SENSOR 24
3
TACHO SENSOR(-) 25
TACHO SENSOR(+) 26 4
6

9
8
7

10

12

60
59
58
57
33
32
31
30
29
28
27
26
25
11

NC 27 5
CN-5

NC 28 12 6
NC 29 3
11 7 7
NC 30 Br 9
B 8
10
GND (SENSOR) 31 4

4-37
9
PUMP PROLIX SW 32 9 8
G 10
BEACON LAMP SW

8
WATER TEMP SENDOR 33 10
BR/OR
HYD TEMP SENDOR
7
34 11
NC 35
6 B 11 12
12
NC 36 5
4
CN-50 CN-140
Br

MCU
G/W
BOOM PRIORITY SOL 1
3
2
BR/W B
MAX FLOW SOL. 2 2 1
QUICK

L/W
CLAMP

POWER MAX SOL. 3 1


HOUR-METER 4 CN-3 CN-36
ENG PREHEATER 5
IG POWER 30A
FUEL HEATER 6 15 1
BATTERY 24V(+) 7 ROOM LAMP/CASSETTE 10A
BR 2
14
PUMP EPPR(-) 8 MCU 30A
13
NC 9 3
PROGRAM DUMP
12 START KEY 30A
10 4
ANTI-RESTART RY 11 20A
11
V
AIR CON/HEATER
ACCEL ACT(+) 12 10 5
W WIPER 10A
TRAVEL SPEED SOL. 13 9 6
NC 14 8 SPARE 10A
7
NC 15 CLUSTER 10A
V
7
TRAVEL BUZZER 16 8
6
MCU CONT. 20A
PRE-HEAT SW 17 9
5
NC 18 FUEL CUT-OFF SOL 10A
NC
4 10
19 10A
G SWITCH PANEL
OVERLOAD SIG 20
3
11
NC 21 2 CASSETTE 10A
12
NC 22 1 START. STOP 30A
G
ACCEL ACT(-) 23 13
CN-2 CONVERTER 20A
POWER IG 24 14
NC 25 WORK LAMP 30A
15
NC 26 30A
CABIN LAMP(OPT)
NC 27 16
B WIPER 10A
GND (MAIN) 28
17
SERIAL-TX 29 HEAD LAMP 20A
SERIAL-RX 30 18
FUEL HEATER 30A
GND 31 19
RS232 (+) 32 SPARE 20A
20
RS232 (-) 33 HORN 10A
RS232 (GND) 34 21
NC AC & HEATER 20A
35 22
OR
PUMP EPPR(+) 36 V SAFETY SOL 10A
23
OPTION 20A
24
Or SOLENOIDE 20A
25
CIGAR 20A
26
Br BEACON LAMP(OPT) 20A
27
Or TRAVEL SOL 20A
28
PRE-HEAT 10A
29
FUEL P/P 20A
30
SPARE 10A
31
FUSE BOX

Br
Br

Or
BW
LW
BW
ROr

B
B
V
V

G
G

Br
Br

Or
Or
Or
Or
Or

RW
RW

GOr

BrW
4
2
3

5
1
CR-62
A3
CD-44

1
1
1
2
2

2
2
2
1
1
1

2
2

2
1
1
2

CD-8
CN-66
CN-88
CN-70
B SIG

CN-75

CN-68

CN-135
CN-133

C
3 2
4 5 1

BREAKER RY
A SUPPLY

C RETURN

MAX FLOW

POWER MAX
EPPR VALVE

TRAVEL-HIGH
SAFETY SOL

BREAKER SOL
TRAVEL BZ
CN-81

BOOM PRIORITY

WATER TEMP SENDOR

1409S4EC61
GROUP 3 ELECTRICAL COMPONENT SPECIFICATION

Part name Symbol Specifications Check

※ Check specific gravity


12V × 80Ah 1.280 over : Over charged
Battery
(2EA) 1.280 ~ 1.250 : Normal
1.250 below : Recharging

Rated load :
24V ※ Check coil resistance(M4 to M4)
100A (continuity) Normal : About 50Ω
Battery relay
1000A ※ Check contact
(30seconds) Normal : ∞Ω
CR-1

※ Check contact
Glow plug relay 24V 200A Normal : 0.942Ω
(For terminal 1-GND)
CR-24
5
4

1
6

2
3

B-BR : 24V 1A ※ Check contact


B-ACC : 24V 10A
B
0, I
OFF : ∞Ω(for each terminal)
1

Start key
B-ST : 24V
40A ON : 0Ω(for terminal 1-3 and 1-2)
H0 I
4
3

START : 0Ω(for terminal 1-5)


2
6
5

STC BR ACC H

CS-2

A SUPPLY
B SIG
C RETURN ※ Check contact
Pressure sensor 8~30V
Normal : 0.1Ω
CD-6 CD-7 CD-42
CD-43 CD-44
CLUSTER TYPE 1
(CD-24, CD-31, CD-32, CD-69)

2 ※ Check resistance
m
rp

Speed sensor 1 - Normal : 300Ω


(For terminal 1, 2)
CD-17

4-38
Part name Symbol Specifications Check

ö Check resistance
Glow plug 24V 200A
0.25~0.12̫

CN-80

Temperature ö Check resistance


1 C
sensor 50˚C : 804̫
-
(hydraulic, 2 80˚C : 310̫
water) 100˚C : 180̫
CD-1 CD-8

ö Check contact
Air cleaner Pa High level : â̫
(N.O TYPE)
pressure switch Low level : 0̫

CD-10

ö Check resistance
Full : 50̫ 6/12 : 350̫
2 11/12 : 100̫ 5/12 : 400̫
10/12 : 150̫ 4/12 : 450̫
Fuel sender 1 -
9/12 : 200̫ 3/12 : 500̫
8/12 : 250̫ 2/12 : 550̫
CD-2 7/12 : 300̫ 1/12 : 600̫
Empty warning : 700̫

3 4 4 ö Check resistance
3 Normal : About 200̫
Relay
2 24V 20A (for terminal 1-3)
(air con blower)
1 2 1 0̫
CR-46  (for terminal 2-4)

1
4 5 1 ö Check resistance
2
3 Normal : About 160 ̫
Relay 4 24V 16A (for terminal 1-2)
5 3 2
0̫(for terminal 3-4)
CR-2 CR-36 CR-62 â̫(for terminal 3-5)
CLUSTER TYPE 1 (CR-51)

4-39
Part name Symbol Specifications Check

30
86
87a 87 85 ※ Check resistance
87 Normal : About 160 Ω
Relay 85 24V 16A (for terminal 85-86)
87a 30 86
0Ω(for terminal 30-87a)
CR-4 CR-5 CR-7 CR-9 ∞Ω(for terminal 30-87)
CR-13 CR-35 CR-46

2 ※ Check resistance
Solenoid valve Normal : 15~25Ω
24V 1A
CN-68 CN-70 CN-88
CN-135 CN-140 (for terminal 1-2)
CLUSTER TYPE 1 (CN-66, CN-149,
CN-236, CN-237)

1
※ Check resistance
EPPR valve
2 700mA Normal : 15~25Ω
(for terminal 1-2)
CN-75 CN-133 CN-242

1
※ Check resistance
Speaker 2 20W
Normal : A fewΩ
CN-23(LH)
CN-24(RH)

※ Check contact
7
6

3
2
1
8

4
12

5
11
10

Normal
11

2
8

Switch ON : 0 Ω(for terminal 3-7, 4-8)


24V 8A
(locking type) ∞Ω(for terminal 7-9, 8-10)
OFF : ∞Ω(for terminal 3-7, 4-8)
10

12
12

9
4

CS-23 CS-50 CS-67 CS-82 0 Ω(for terminal 7-9, 8-10)


CS-83 CS-99 CS-100

※ Check resist
Normal : About 5kΩ
A (for terminal A-C)
+
Accel dial ※ Check voltage
B S -
Normal : About 5V
C - (for terminal A-C)
CN-142 : 2~4.5V
(for terminal C-B)

4-40
Part name Symbol Specifications Check

3 ※ Check disconnection
Normal : 1.0Ω
Room lamp 2 ON : 0Ω(For terminal 1-2)
24V 10W
1 ∞Ω(For terminal 1-3)
OFF : ∞Ω(For terminal 1-2)
CL-1 0Ω(For terminal 1-3)

2
Head lamp, ※ Check disconnection
24V 65W
Work lamp, 1
(H3 Type) Normal : 1.2Ω
Cab lamp
CL-3 CL-5
CL-4 CL-4 CL-6
CL-5
CL-8
CL-6 CL-9
CL-8 CL-9

21V 70W ※Check disconnection


Beacon lamp M (H1 Type) Normal : A fewΩ

CL-7
-
CL-7

1 M
24V 10A ※Check resistance
Fuel filler pump 2 35ℓ /min Normal : 1.0Ω
CN-61

3 ※Check operation
Service meter 2
h Supply power(24V) to terminal
16~32V
1 No.2 and connect terminal No.1
and ground
CN-48

1 ※Check operation
DC22~28V
Horn 2 Supply power(24V) to each
2A
terminal and connect ground.
CN-20 CN-25

4-41
Part name Symbol Specifications Check

2 3 öCheck contact
1
Normal : 0̫(for terminal 1-2)
2 24V 15A
Safety switch â̫(for terminal 1-3)
(N.C TYPE)
3 Operating : â̫(for terminal 1-2)
1
0̫(for terminal 1-3)
CS-4
CS-4

24V öCheck contact


Wiper cut switch
(N.O TYPE) Normal : 0̫(one pin to ground)
CS-53

2
Pa 24V 2.5A öCheck contact
Receiver dryer 1 Normal : â̫
CN-29
10
11
12
13
14
15
16
1
2
3
4
5
6
7

9
8

öCheck voltage
REMOCON GND
SPK FRT RH+

SPK FRT LH+


SPK FRT RH-
SPK FRT LH-

Radio &
REMOCON+
BACK UP+
TEL MUTE

24V 2A 20~25V
ANT 12V

USB plalyer
GND
ACC

ILL+

(for terminal 1-3, 3-8)


ILL-
NC

NC

NC

CN-27

öCheck contact
Washer pump 24V 3.8A
Normal : 10.7̫(for terminal 1-2)

CN-22

3 1
2

5 3
4 öCheck disconnection
Wiper motor 4
5
24V 2A
Normal : 7̫(for terminal 2-6)
6 M 2 6

CN-21

4-42
Part name Symbol Specifications Check

3 12V 12V
DC/DC 2 24V 24V (1-2)
1 24V 12V 3A
Converter GND 12V (1-3)
CN-138

※Check coil resistance


Normal : About 1MΩ
Cigar lighter 24V 5A 1.4W ※Check contact
Normal : ∞Ω
Operating time : 5~15sec
CL-2
CL-2

B+
G
1 P
2 L
3~ ※Check contact
Alternator 3 FI
U 24V 50A Normal : 0Ω (for terminal B+-I)
4 NC
Normal : 24~27.5V
CN-74

M
M
Denso ※Check contact
Starter
24V 4.5kW Normal : 0.1Ω
B+
CN-45

※Check contact
Travel alarm 24V 0.5A
Normal : 5.2Ω

CN-81

1
Aircon ※Check contact
24V 79W
compressor Normal : 13.4Ω
CN-28

4-43
Part name Symbol Specifications Check

※Check contact
Start relay 24V 300A
Normal : 0.94Ω(for terminal 1-2)

CR-23

1 M ※Check resistance
Blower motor 24V 9.5A
2 Normal : 2.5Ω(for terminal 1-2)

※Check resistance
Duct sensor 2 1˚C OFF Normal : 0Ω(for terminal 1-2),
(switch) 1 4˚C ON the atmosphere temp :
Over 4˚C

※Check resistance
Door switch 24V 2W
Normal : About 5MΩ

CS-1
CS-1

Switch 1
(power max, one ※Check resistance
2 24V 6A
touch decal, Normal : ∞Ω
horn, breaker) CS-5 CS-19
CS-26 CS-26A CS-29

※Check disconnection
2
Fusible link normal : 0Ω
60A
(cluster type 2) (connect ring terminal and check
1
resist between terminal 1 and 2)
CN-60 CN-95

4-44
Part name Symbol Specifications Check

2 ※Check disconnection
Fusible link
Normal : 0.1Ω
(cluster type 1) 1 60A
(connect ring terminal and check
CN-60 CN-95 resist between terminal 1 and 2)

※Check disconnection
Master switch 6-36V
Normal : 0.1Ω

CS-74

Pressure switch
Pa 0.5kgf/cm2 ※Check resistance
(for engine oil)
(N.C TYPE) Normal : 0Ω(CLOSE)
CD-18

M- 6
6 5
M M+ 5 ※ Check resistance
NC 4
2 Normal : 10Ω (for terminal 5-6)
Accel actuator 3 1
P- 3 -
SIG 2 5kΩ
P+ 1 (for terminal 1-3)
CN-76

G
Fuel cut-off
F ※ Check resistance
(cluster type 1) 24V
Normal : 15-25 Ω
H
CN-79

4-45
GROUP 4 CONNECTORS

1. CONNECTOR DESTINATION
Connector No. of Connector part No.
Type Destination
number pin Female Male
CN-1 AMP 6 I/conn (Frame harness-Pump PS harness) S816-006002 S816-106002
CN-2 AMP 15 I/conn (Frame harness-Engine harness) 2-85262-1 368301-1
CN-3 AMP 12 I/conn (Frame harness-Engine harness) S816-012002 S816-112002
CN-4 AMP 16 I/conn (Console harness LH-Frame harness) 368047-1 368050-1
CN-5 DEUTSCH 60 I/conn (Side harness RH-Frame harness) DRB16-60SAE-L018 DRB14-60PAE-L018
CN-7 AMP 16 I/conn (Console harness RH-Frame harness) 368047-1 368050-1
CN-8 AMP 12 I/conn (Console harness RH-Frame harness) S816-012002 S816-112002
CN-10 DEUTSCH 12 I/conn (Cab harness-Side harness RH) DT06-12S-EP06 DT04-12P-BE02
CN-11 DEUTSCH 8 I/conn (Frame harness-Aircon harness) DT06-8S-EP06 -
CN-12 DEUTSCH 2 I/conn (Frame harness-Boom wire harness) DT06-2S-EP06 DT04-2P-E005
CN-15 AMP 12 I/conn (Frame harness) S816-012002 S816-112002
CN-17 AMP 8 I/conn (Wiper harness) S816-008002 S816-108002
CN-20 MOLEX 2 Horn 36825-0211 -
CN-21 AMP 6 Wiper motor 925276-0 -
CN-22 KET 2 Washer pump MG640605 -
CN-23 KET 2 Speaker-LH MG610070 -
CN-24 KET 2 Speaker-RH MG610070 -
CN-25 MOLEX 2 Horn 36825-0211 -
CN-27 KUM 16 Cassette radio PK145-16017 -
CN-27A AMP 8 USB Player S816-008002 S816-108002
CN-28 KUM 1 Aircon compressor MWP-01F-B -
CN-29 KET 2 Receiver dryer MG640795 -
CN-36 - - Fuse & relay box 21Q7-10910 -
CN-45 RING-TERM - Starter motor B+ S820-308000 DT04-4P-E005
CN-48 KET 1 Service meter 2-520193-2 -
CN-50 AMP 36 MCU (cluster type 2) 3441111-1 -
CN-51 DEUTSCH 40 MCU (cluster type 1) DRC26-40SA -
CN-51A AMP 36 MCU (cluster type 2) 3441111-1 -
CN-52 DEUTSCH 40 MCU (cluster type 1) DRC26-40SB -
CN-56 AMP 8 Cluster (type 1) - S816-108002
CN-56A DEUTSCH 4 Cluster (type 2) - DT04-4P-E004
CN-60 AMP 2 Fusible link 21N4-01320 S813-130201
CN-61 DEUTSCH 2 Fuel filler pump DT06-2S-EP06 -
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S-EP06 DT04-2P-EP005
CN-68 DEUTSCH 2 Safety solenoid DT06-2S-EP06 -
CN-70 DEUTSCH 2 Travel high solenoid DT06-2S-EP06 -

4-46
Connector No. of Connector part No.
Type Destination
number pin Female Male
CN-74 AMP 4 Alternator "L" terminal 12186568 -
CN-75 AMP 2 Pump EPPR S816-002002 -
CN-76 DEUTSCH 6 Accel actuator DT06-6S-EP06 -
CN-79 RING-TERM 3 Fuel cut off solenoid (cluster type 1) ST710289-2 -
CN-80 RING-TERM - Glow plug S820-306000 -
CN-81 DEUTSCH 2 Travel buzzer solenoid DT06-2S-EP06 -
CN-88 DEUTSCH 2 Power max solenoid DT06-2S-EP06 -
CN-95 YAZAKI 2 Fusible link 21N4-01311 7122-4125-50
CN-96 AMP 4 Fuel warmer 2-967325-3 -
CN-113 KET 2 Travel buzzer MG651205-5 -
CN-116 AMP 12 Switch panel 176116 -
CN-126 AMP 9 Service tool S816-009002 S816-109002
CN-133 DEUTSCH 2 Boom priority solenoid DT06-2S-EP06 -
CN-135 DEUTSCH 2 Arm regeneration solenoid DT06-2S-EP06 -
CN-138 DEUTSCH 3 DC/DC Converter DT06-3S -
CN-139 AMP 2 12V socket 172434-2 -
CN-140 DEUTSCH 2 Quick clamp solenoid DT06-2S-EP06 DT04-2P-E005
CN-141 AMP 13 Wiper motor controller 172498-1 DT04-3P-EP10
CN-142 DEUTSCH 3 Accel dial DT06-3S-EP06 -
CN-149 DEUTSCH 2 Attach safety solenoid DT06-2S-EP06 -
CN-156 DEUTSCH 2 Air seat - DT04-2P-E005
CN-170 AMP 2 Heated seat 12052641 -
CN-236 DEUTSCH 2 Attach pressure solenoid DT06-2S-EP06 -
CN-237 DEUTSCH 2 Attach conflux solenoid DT06-2S-EP06 -
CN-242 DEUTSCH 2 Attach flow solenoid DT06-2S-EP06 DT04-2P-E005
CN-246 AMP 10 USB & Socket assy 316988-6 -
CN-247 DEUTSCH 8 PWM convert DT06-08SA-EP06 DT04-8P
CN-249 DEUTSCH 4 Rear view camera DT06-4S-EP06 DT04-4P-E005
CN-279 AMP 2 Accel dial LED S816-002002 -
·Relay
CR-1 RING-TERM - Battery relay ST730135-2 -
CR-2 - 5 Horn relay - -
CR-4 - 5 Work lamp relay - -
CR-5 - 5 Anti restart relay - -
CR-7 - 5 Aircon compressor relay - -
CR-9 - 5 Cabin lamp relay - -
CR-13 - 5 Head lamp relay - -
CR-23 AMP 2 Start relay - S814-102001

4-47
Connector No. of Connector part No.
Type Destination
number pin Female Male
CR-24 AMP 1 Preheat relay S822-014000 -
CR-35 - 5 Power relay - -
CR-36 - 5 Preheat relay - -
CR-46 - 5 Fuel warmer relay - -
CR-51 - 5 Fuel cut off relay (cluster type 1) - -
CR-62 - 5 Breaker relay - -
·Switch
CS-1 SHUR 1 Door switch S822-014002 S822-114002
CS-2 WP 6 Start key switch S816-006100 -
CS-4 DEUTSCH 3 Safety switch DT06-3S-EP06 -
CS-5 DEUTSCH 2 Horn switch - DT04-2P-E005
CS-19 DEUTSCH 2 One touch decel switch - DT04-2P-E005
CS-20 AMP 1 Safety switch S822-014002 -
CS-23 SWF 12 Beacon lamp switch SWF589790 -
CS-26 DEUTSCH 2 Breaker switch DT06-2S-EP06 -
CS-26A AMP 2 Breaker pedal switch S816-002002 S816-102002
CS-27 SWF 10 Breaker switch SWF 593757 -
CS-29 DEUTSCH 2 Power max switch DT06-2S-EP06 -
CS-33 AMP 6 Emergency engine stop switch S816-006002 S816-106002
CS-50 SWF 12 Overload switch SWF589790 -
CS-53 AMP 1 Wiper cut switch S822-014002 -
CS-67 SWF 12 Quick clamp switch SWF 589790 -
CS-74A AMP 2 Master switch S813-030201 -
CS-74B DEUTSCH 2 Master switch DT06-2S-EP06 -
CS-82 SWF 12 Heated seat switch SWF 589790 -
CS-83 SWF 12 Spare switch SWF589790 -
CS-99 SWF 12 Spare switch SWF 589790 -
CS-100 SWF 12 Spare switch SWF 589790 -
·Light
CL-1 KET 3 Room lamp MG651032 -
CL-2 AMP 1 Cigar light S822-014002 S822-114002
CL-3 DEUTSCH 2 Head lamp-LH DT06-2S-EP06 DT04-2P-E005
CL-4 DEUTSCH 2 Head lamp-RH DT06-2S-EP06 DT04-2P-E005
CL-5 AMP 2 Work lamp-LH 180923-0 -
CL-6 AMP 2 Work lamp-RH 180923-0 -
CL-7 SHUR 1 Beacon lamp S822-014002 S822-114002
CL-8 DEUTSCH 2 Cab light-LH DT06-2S-EP06 DT-2P
CL-9 DEUTSCH 2 Cab light-RH DT06-2S-EP06 DT04-2P

4-48
Connector No. of Connector part No.
Type Destination
number pin Female Male
·Sensor, sendor
CD-1 AMP 2 Hydraulic oil temp sender 85202-1 -
CD-2 DEUTSCH 2 Fuel level sender DT06-2S-EP06 -
CD-6 DEUTSCH 3 Travel pressure sensor DT06-3S-EP06 -
CD-7 DEUTSCH 3 Working pressure sensor DT06-3S-EP06 -
CD-8 AMP 2 Water temperature sender 85202-1 -
CD-10 RING TERM - Air cleaner switch ST730135-2 -
CD-17 - 2 Speed sensor - S818-120221
CD-18 RING TERM 1 Engine oil pressure switch S820-104000 -
CD-24 DEUTSCH 3 Swing sensor (cluster type 1) DT06-3S-EP06 -
CD-31 DEUTSCH 3 Overload sensor (cluster type 1) S816-003002 S816-103002
CD-32 DEUTSCH 3 Boom up sensor (cluster type 1) DT06-3S-EP06 -
CD-42 DEUTSCH 3 Pump pressure 1 DT06-3S-EP06 -
CD-43 DEUTSCH 3 Pump pressure 2 DT06-3S-EP06 -
CD-44 DEUTSCH 3 Pump pressure 3 DT06-3S-EP06 -
CD-69 DEUTSCH 3 Attach pressure sensor (cluster type 1) DT06-3S-EP06 -

4-49
2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

2 5 1 3

1 3 2 5

S811-005002 S811-105002

3 7 1 4

1 4 3 7

S811-007002 S811-107002

4 9 1 5

1 5 4 9

S811-009002 3S811-109002

5 11 1 6

11

1 6 5 11

S811-011002 S811-111002

4 - 50
No. of
Receptacle connector (female) Plug connector (male)
pin

6 13 1 7

13

1 7 6 13
S811-013002 S811-113002

8 1 9
17

17

1 9 8 17
S811-017002 S811-117002
1 21
1 11

21

1 11 1 21
S811-021002 S811-121002

4 - 51
2) J TYPE CONNECTOR

No. of
Receptacle connector (female) Plug connector (male)
pin

1 1
2

2 12
S816-002001 S816-102001

2 3 1

3 1 2

S816-003001 S816-103001

3 1 4 2

4 2 3 1

S816-004001 S816-104001

8 5 2
6 3 1

8 5 2 6 3 1
S816-008001 S816-108001

4 - 52
3) SWP TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 1

S814-001000 S814-101000

2 1

1 2

S814-002000 S814-102000

3 1

2 1 23

S814-003000 S814-103000

2 4
1 3

1 3 2 4

S814-004000 S814-104000

4 - 53
No. of
Receptacle connector (female) Plug connector (male)
pin
3 6
1 4

1 4 3 6

S814-006000 S814-106000
4 8
1 5

1 5 4 8
S814-008000 S814-108000

4 12
1 9

12

4 12
1 9
S814-012000 S814-112000
3 14
1 11

14

1 11 3 14

S814-014000 S814-114000

4 - 54
4) CN TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 1

S810-001202 S810-101202

2 2

1 1

S810-002202 S810-102202

3 2

1 2 1 3

S810-003202 S810-103202

2 4 1 3

1 3 2 4
S810-004202 S810-104202

4 - 55
No. of
Receptacle connector (female) Plug connector (male)
pin
3 6 1 4

1 4 3 6
S810-006202 S810-106202

4 8 1 5

1 5 4 8
S810-008202 S810-108202

4 - 56
5) 375 FASTEN TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 2 1 2

S810-002402 S810-102402

6) AMP ECONOSEAL CONNECTOR

No. of
Receptacle connector (female) Plug connector (male)
pin

12
1

1 13
24
36
36 25
13 12
24
25 36

344111-1 344108-1

7) AMP TIMER CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

85202-1

4 - 57
8) AMP 040 MULTILOCK CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

12 1 6

7 12
174045-2

9) AMP 070 MULTILOCK CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

1 6
14

7 14
173852

10) AMP FASTIN - FASTON CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

6
6
1
4

925276-0

4 - 58
11) KET 090 CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1
2

MG610070

12) KET 090 WP CONNECTORS


No. of
Receptacle connector (female) Plug connector (male)
pin

1
2

MG640605

2 1

MG640795

4 - 59
13) KET SDL CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

14
7

6
14

MG610406

4 - 60
14) DEUTSCH DT CONNECTORS
DT 06 - 3S - ★★★★

Modifications (see below)


Number of contacts (P : Pin, S : Socket)
06 : Receptacle, 04 : Plug
Deutsch connectors
※ Modification
E003 : Standard end cap - gray
E004 : Color of connector to be black
E005 : Combination - E004 & E003
EP04 : End cap
EP06 : Combination P012 & EP04
P012 : Front seal enhancement - connectors color to black for 2, 3, 4 & 6pin
No. of
Receptacle connector (female) Plug connector (male)
pin

2 1 1 2
2

DT06-2S DT04-2P

1 2 2 1

3 3

DT06-3S DT04-3P

1 4 4 1

2 3 3 2

DT06-4S DT04-4P

4 - 61
No. of
Receptacle connector (female) Plug connector (male)
pin

1 6 6 1

3 4 4 3

DT06-6S DT04-6P

5 4 4 5

1 8
8 1

DT06-8S DT04-8P

7 6
6 7

12

12 1 1 12
DT06-12S DT04-12P

4 - 62
15) MOLEX 2CKTS CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 2

35215-0200
35215-0200

16) ITT SWF CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

2
10

1 10

SWF593757

17) MWP NMWP CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

1
1

NMWP01F-B

4 - 63
18) ECONOSEAL J TYPE CONNECTORS
No. of
Receptacle connector (female) Plug connector (male)
pin

S816-001002 S816-101002

1 2 2 1

S816-002002 S816-102002

S816-003002 S816-103002

S816-004002 S816-104002

4 - 64
No. of
Receptacle connector (female) Plug connector (male)
pin

S816-006002 S816-106002

S816-008002 S816-108002

10

S816-010002 S816-110002

12

S816-012002 S816-112002

4 - 65
No. of
Receptacle connector (female) Plug connector (male)
pin

15

368301-1 2-85262-1

19) METRI-PACK TYPE CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

12040753

20) DEUTSCH HD30 CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

J K
K J
B

23 N T

A B
F
F Q N
Q A
HD36-24-23SN HD34-24-23PN

4 - 66
21) DEUTSCH MCU CONNECTOR

No. of
Receptacle connector (female) Plug connector (male)
pin

5
1 6
11 1
10
2
3
11 4
5
21
6
40 21 31
32
7
8
9
33 10
34
35

31 36
37
20
30
20
38
39
35 40

36
30
40

DRC26-40SA/B

22) DEUTSCH SERVICE TOOL CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

C
D
E

A
9
F
B
G
H J
HD10-9-96P

23) AMP FUEL WARMER CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

3 2

2-967325-3

4 - 67
24) DEUTSCH INTERMEDIATE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1
13 12
25 24
31
60 30
37
36
49
48

60
DRB16-60SAE-L018

4 - 68

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