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KTM 790 Duke

Crash Protection
Installation Instructions
Installation Instructions

Kit Contents PRN013992


A 1 x L/H Main Bracket J 1 x M12 x 95mm x 1.25 Caphead
B 1 x L/H Spacer (Long) K 1 x Cross Support Bar
C 1 x L/H Cable Bracket L 2 x M8 x 25mm Caphead
D 1 x R/H Main Bracket M 2 x M10 x 35mm Caphead
E 1 x R/H Spacer (Short) N 2 x M8 x 10mm Black Button Head
F 1 x R/H Cable Bracket O 2 x M12 Washer
G 1 x M10 x 90mm Caphead P 2 x Polyurathane Washer
H 1 x M10 x 75mm Caphead Q 2 x Bobbin Heads
I 1 x M12 x 85mm x 1.25 Caphead R 3 x Cable Ties
K
A
M

B
P
J O Q
H C

N
D
M

E
P
O I
Q
C G

N
Installation Instructions 1
Installation Instructions 2
Installation Instructions 3
Installation Instructions 4
R

Loop cable ties through the


bracket.
Secure wires in position

Caution
Installation Instructions 5

Loop cable ties through the


bracket.
Secure wires in position

Caution
Installation Instructions 6
Installation Instructions 7

Loop cable ties through the


bracket.
Secure wires in position

Caution
Installation Instructions 8

N
Installation Instructions 9
Installation Instructions 10
D

G
Installation Instructions 11

Do Not Fully
Caution Tighten
Installation Instructions 12

Do Not Fully
Caution Tighten
Installation Instructions 13

Do Not Fully
Caution Tighten
Installation Instructions 14
Installation Instructions 15
Installation Instructions 16

C
Installation Instructions 17

N
Installation Instructions 18

Loop cable ties through the


bracket.
Secure wires in position

Caution
Installation Instructions 19

Loop cable ties through the


bracket.
Secure wires in position

Caution
Installation Instructions 20
Installation Instructions 21
Installation Instructions 22

A
Installation Instructions 23

M
Installation Instructions 24
Installation Instructions 25
Installation Instructions 26

L
Installation Instructions 27

H
MAX TORQUE SETTING
OF 38Nm
Caution
Installation Instructions 28

MAX TORQUE SETTING Fully


OF 38Nm
Caution
Caution Tighten
Installation Instructions 29

M
Installation Instructions 30

MAX TORQUE SETTING Fully


OF 38Nm
Caution
Caution Tighten
Installation Instructions 31

MAX TORQUE SETTING


OF 38Nm
Fully
Caution Caution Tighten
Installation Instructions 32

MAX TORQUE SETTING Fully


OF 25Nm
Caution
Caution Tighten
Installation Instructions 33
Installation Instructions 34

Q
Installation Instructions 35

Q
Installation Instructions 36

I
O
Installation Instructions 37
Installation Instructions 38

MAX TORQUE SETTING Fully


OF 45Nm
Caution
Caution Tighten
Installation Instructions 39

Q
Installation Instructions 40

B
Installation Instructions 41

O J
Installation Instructions 42

MAX TORQUE SETTING Fully


OF 45Nm
Caution
Caution Tighten
Installation Instructions 43

MAX TORQUE SETTING


M8 = 25Nm
Fully
Caution M10 = 38Nm Caution Tighten
Installation Instructions 44

MAX TORQUE SETTING


M8 = 25Nm
Fully
Caution M10 = 38Nm Caution Tighten
Installation Instructions 45

Run wires neatly down the channel


in both parts ensuring they
Caution
do not get trapped or squashed
Installation Instructions

It is recommended that periodic inspections are made to


ensure that all bolts are tightend to the specified torque settings.

Should the bike be involved in an accident a thorough inspection


should be made and any components that have taken an
impact, no matter how small, be replaced
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