Professional Documents
Culture Documents
Competitions
Keith B. Wipke
National Renewable Energy Laboratory
Nicole Hill
Robert P. Larsen
Argonne National Laboratory
January 1994
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Analysis of Data from Electric and Hybrid Electric
Vehicle Student Competitions
Keith B. Wipke
National Renewable Energy Laboratory
0
regenerative braking) or out of the batteries (power used to
propel vehicle) through a numeric integration. The voltage 100 ·8
Phoenix was the setting for the 1993 APS Solar &
Electric 500, the first of the year's ERCs sponsored by DOE,
held March 5 and 6. One New Mexico and 25 Arizona high
school teams converted gasoline cars and trucks into EVs. The
DOE student engineering competitions use static and dynamic
events to educate students in currently available electric vehicle
technology.
The two-day competition included static events, such
Figure 1. Photograph of the energy meter, Phoenix. as the Oral Presentations and Design Event, and dynamic
events including the Energy Efficiency Event, Range Event,
and Acceleration/Braking Event. Both types of events were
The unit had a numeric LCD to display the voltage,
incorporated to display the full range of students' involvement
current, or net energy used by means of a three-way switch.
with their vehicle projects. The static events allowed the
Capturing the temporal data required a laptop computer with
students the opportunity to work on their communication and
appropriate software that stored all the information from the
analytical skills, while the dynamic events allowed them to test
serial port. Because of the expense and weight of portable
their vehicle designs and discover the satisfaction of seeing a
computers, only a few schools used an on-board computer to
project to its completion.
capture this information. Figure 2 shows temporal data from
Vehicles were built to meet the technical
a 25-lap run by Cortez High School at the Phoenix
specifications of the 1993 Phoenix Solar & Electric 500 Rules,
. [ Vehicle Weight
of the teams had from January until May to design and convert
J
their vehicles to run on electric power. Because of the short
Wetght Factor= Average Vehicle Weight X 0.7 + 0.3 ( 1)
amount of preparation time, only ten of the teams competed in
the Grand Prix. The Clean Air Vehicle Association (CAVA)
Each vehicle's energy economy was divided by this factor, put together the Clean Air Grand Prix to educate the public and
which could be greater or less than one. The average the students on electric vehicles, as well as to add flair to the
competition vehicle weight was used as the baseline for this exposition.
equation in the Efficiency Event. The vehicle data used for CAVA worked with a number of sponsors to have
this weight factor is listed in Table AI of the Appendix. most of the items donated to all the teams, including the
After each vehicle successfully completed the safety vehicles, batteries, tires, motors, controllers, and the energy
and technical inspections, the next step was the meters. Trojan Battery Company provided the batteries,
Acceleration/Braking Event. The acceleration times General Electric provided the motors, controllers, and technical
indicated performance characteristics of the vehicles. The support for the teams, and Arena Auto Auctions donated
event itself covered 0.40 km, subdivided into a 0.20 km suitable cars to the teams. CAVA developed a set of rules and
acceleration run and a 0.20 km braking distance. The time technical specifications based on the Sports Car Club of
required to complete the total distance was used to score this America's touring rules. All teams were limited to the 120 V
event. battery packs and DC motors and controllers. While there were
The Range Event measured the farthest distance no pickup trucks in this competition, the donated vehicles
traveled by a vehicle at a constant speed in 1 hour. A pace varied in model, style, and weight (see Table A2 for detailed
car led the single-file line of vehicles around the track at a Atlanta competition vehicle data). Because the teams had no
speed of 88.5 km/h for the entire event, with no passing say in the vehicle they received, normalizing the vehicle
allowed. The actual average speed over the hour-long event weights was important in scoring the events affected by this
was 81 kmlhr because the first few laps were used to get the factor. The variation in the weight of the vehicles was
vehicles up to speed. As vehicles lost energy and slowed compensated for by using Equation 1.
below the required speed, they had to leave the track. The The structure of the Atlanta competition was similar to
number of laps, elapsed time, and energy used was recorded the one in Phoenix with a layout that included acceleration,
for the vehicles as they left the track. Unfortunately, some range, electrical efficiency, design review, and oral
confusion with the flagmen occurred when gaps between the presentations. However, ANL personnel worked closely with
vehicles were formed. As a result, two vehicles were flagged the event organizers and had input into the type of data
off prematurely and were not allowed to reenter the track. collected and the manner in which it was collected. For
The range of these two vehicles was adjusted to compensate example, the Acceleration Event was modified to include a
for their premature exit on the basis of their energy readings five-lap solo event, and the Efficiency Event was separated
and those of the other vehicles which ran until their energy from the Range Event. This allowed for data collection at three
was depleted. For future competitions, this situation could be separate constant speeds, with additional control over
alleviated by using a radar gun, requiring accurate collection methods.
speedometers, and allowing passing under controlled The Acceleration/Solo Event added a five-lap solo run
conditions. to the 0.20 km acceleration run. The solo portion tested the
The Efficiency Event was scored by using the raw performance of each vehicle and allowed drivers time alone on
data from the meters and the distance traveled during the the track to test their vehicles without the complication of
Range Event to calculate the distance per amount of energy passing. The 0.20 km acceleration run was held on a 1.42 km
used. The vehicle that demonstrated the most efficient use of road track at the Atlanta Motor Speedway. In addition to the
energy, after applying the weight factor discussed earlier, track times, kilowatt-hour readings were recorded for each
won the Efficiency Event. vehicle. This provided a history of energy usage for each
The Phoenix competition provided a testing ground
for the meters and determined the best overall performing
The Range Event used the same road course as the charging schemes and skillful driving were encouraged by
Acceleration/Solo Event. The layout of the course did not measuring the kilometers driven per kilowatt-hour of energy
lend itself to the type of pace car setup used in Phoenix. consumed. A loss factor representing energy losses in the
Instead, the vehicles had a time limit of 2 hours and a vehicle charging systems was applied in computing the
minimum lap speed of 40 kmlh. This gave the teams greater electrical efficiency results.
flexibility with their individual driving strategies. Passing
was allowed only on the straightaways, and vehicles were
allowed to pull off the track and reenter at any time during
the 2 hour limit.
The Efficiency Event measured the energy
consumption of the vehicles at three distinct, constant speeds.
A pace car led the vehicles around the 2.4 km oval for a total
of five laps at 72 kmlh and 56 kmlh and three laps at
40 km/h. The meters were read just before and just after
each group of laps was driven.
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Vehicle Mass (kg) � 1300k g
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Figure 6. Energy economy vs. mass, Atlanta. z 0.7
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Distance Traveled (km) one state. Table A7 compares the University of Central Florida
(UCF) vehicle during the Range Event in Atlanta with three
American Tour de Sol vehicles on day 4, showing comparable
Figure 8. Electric-only range for all 3 competitions.
performance from the Kineticar (7 .83 kmlkWh) with the UCF
vehicle (6.56 km/kWh). Two other American Tour de Sol
Figure 8 shows the electrical energy used plotted
conversion vehicles are also in the table to show that many
against distance traveled during the Range Event for each
vehicles performed much better than this at similar speeds.
vehicle in the three competitions. The maximum ranges
Although the efficiency numbers generated at the
under these conditions for the best vehicles were 121.1 km at
different events are not directly comparable, they establish
Atlanta, 82.0 km at Phoenix, and 87.9 km at Dearborn during
benchmarks against which existing and future EVs will be
the two ZEV portions. Since extended range is one of the
judged. Besides being tools for evaluating the development of
advantages of HEVs, it should be noted that the best range
EVs over the road and on closed courses, they set a standard
achieved at Dearborn, including the APU operational mode,
for which vehicle designers and student engineers can aim.
was 303 km. HEVs use two sources of energy, thus
However, besides the energy economy of EV operation, the
complicating energy economy calculations. We will focus
overall energy economy of EVs will be affected by the
on the electric-only energy usage. As will be discussed in
efficiency of their charging systems, as will be discussed in the
the next section, the ratio of distance traveled to energy used
next section.
provides a measure of a vehicle's energy economy, which is
Table A1. 1993 APS Solar & Electric 500 Vehicle Data, Phoenix
Table A4. Escort Conversion 1993 HEV Challenge Vehicle Data, Dearborn
Battery
Capacity Regen.
Vehicle Name kg GU/Conv Battery Type (kWh) Motor Type Braking
Aztec 363 GU Lead Acid 6.8 DC Brushless y
C-M Sunpacer 464 .. GU Lead Acid 9 DC N
Chevy S-10 pjt. E 1 ,858 Conv. Lead Acid 27.6 DC -
ate
l;pJS �-0�� l=r :; �;11
Berea College 1329 10.50 65.6 6.24 2.63 8.6 3.25
Clemson 1493 1.11 7.2 6.53 0.92 7.2 7.88 0.55 4.8 a78 16.99 104.0 6.12 2.52 a6 3.39
Daytona Beach 1250 1.09 7.2 6.65 0.88 7.2 a23 0.52 4:8 9.29 a18 59.9 7.32 2.3 8.S 3.72
Duke Univer.;ity 1023 5.88 57.0 9.69 1.75 as 4.69
Fort Valley State 1110 0.73 7.2 9.92 0.59 7.2 12.28 0.34 4.8 14.21 7.18 69.8 9.72 2.33 as 3.67
Kentucky Mi Tech 1300 0.86 7.2 a42 0.70 7.2 10.35 0.43 4.8 11.23 6.35 55.S a75 2.13 as 4.01
Kentucky Tech 1595 1.03 7.2 7.03 0.96 7.2 7.55 0.59 4.8 a19 16.22 105.5 6.50
L.ooisiana.Tech 1695 1.38 7.2 5.25 1.18 7.2 6.14 0.63 4.8 7.67 1a59 96.9 5.22 2.53 as 3.38
Uriver.;ity Cent. Fl. 1703 1.01 7.2 7.17 0.90 7.2 a05 0.60 4.8 a05 1a36 121.1 S.60 1.75 as 4.89
I Ava. 7.28 h I Ava. 8.64 h I Ava. 9.63 h I Am. 7.22 h I Ava. 3.90h
Phoenix: APS Solar & Electric 500, March 1993 Dearborn: 1993 HEV Challenge, June 1993
Efficiency Event (const. speed} (const. speed} ("*>. speed) (mixluJe)
DPG ZEV
�Ei ii9YMIS ZEV
biSI. Elf�
TotaiZEV
I '1: 1::
rep DiS!. Elii9Y
cactus
School
1467
M
97.0
M
6.0 37 6.88 5.38
School
GtOUnrJ.Up Class
(km) (kWh) (km) kmlk- (kWh) :; �
Camelback 1645 97.5 4.5 27 5.37 5.10 Cal Poly Pomona 1248 5.06 33.2 6.55 5.06 33.2 6.55
C8J1 Hayden #13 1459 102.0 2.5 23 3.54 6.37 Cal Poly SLO 1223 3.70 25.1 6.78 3.70 25.1 6.78
C8J1 Hayden #69 1348 90.0 14.0 47 7.44 6.23 Cornell Urive!Sity 1155 3.98 33.2 a33 5.93 46.3 a15 9.91 81.5 a22
Chapparral 1481 90.4 13.6 69 a93 7.75 Lawrence Tech. 1650 3.98 1S.7 4.21 3.82 25.8 6.74 7.80 42.5 5.45
Cortez 1415 90.0 15.0 76 10.64 7.11 Michigan State 1478 4.60 33.2 7.21 2.82 25.8 9.13 7.42 56.9 7.94
E. Valley lnst�ute 1481 88.0 15.5 88 10.45 6.47 UCDavis 1062 3.81 37.7 9.89 S.41 48.3 7.54 10.22 86.0 a41
Fannington 1471 87.5 15.0 52 10.75 4.79 UC Santa Bart>ara 1401 4.97 33.2 6.67 3.20 1S.1 5.03 a17 49.3 6.03
Holbrook 1367 86.0 1aO 66 9.89 6.67 Uriv.of Tenessee 1233 3.95 33.2 8.40 3.95 33.2 a40
Marcos de Niza 1580 94.0 9.0 45 7.20 6.26 Con��ersion Class
Marcos de Niza #93 1509 87.5 17.0 53 8.80 6.04 Col. School of Mines 1614 3.42 33.2 9.70 6.13 46.3 7.88 9.55 81.5 ass
Marcos de Niza #94 1451 91.0 13.5 48 8.27 5.94 Col. State Uriver.;lty 1722 4.94 33.2 6.71 4.94 33.2 S.71
McClintock 1323 88.5 16.0 40 6.31 6.38 Concortla Uriver.;lty 1671 4.35 33.2 7.62 4.35 33.2· 7.62
Mountain View 1345 99.5 4.0 21 3.12 6.71 Jordan College 1694 4.41 33.2 7.52 4.41 33.2 7.52
Page 1462 89.5 14.0 82 13.00 6.32 Seattle Uriver.;ity 1715 3.99 33.2 a31 2.92 19.3 6.62 S.91 52.5 7.60
Palo Verde 1517 91.0 17.5 56 11.39 4.95 Stanford Urive!Sity 1650 5.59 33.2 5.93 2.08 12.9 6.19 7.67 46.0 6.00
Paradse Valley 1464 85.0 17.5 71 9.19 7.71 u.s. NaVal Academy 1717 5.09 33.2 6.52 5.09 33.2 6.52
St. Joms 1334 91.0 14.5 76 9.85 7.88 Urive!Sity of Alberta 1633 4.21 33.2 7.88 4.64 54.7 11.80 ass 87.9 9.93
Shadow Mountain 1307 95.0 ao 48 a21 5.88 Uriver.;ity of Illinois 1648 3.91 33.2 a48 3.91 33.2 a48
South Mountain 1426 103.5 92.5 11.0 47 7.76 6.02 Wayne State 1848 5.40 33.2 6.14 1.59 9.7 6.08 S.99 42.8 6.13
Sumyslde 1533 · 1 04.5 92.5 12.0 64 10.21 6.31 Weber State 1725 4.29 33.2 7.73 3.25 29.0 a92 7.54 62.1 a24
!�
Window Rock 1409 104.0 96.5 5.5 21 �-!!!! I Avo. h
7.40 I Ava. 7.S4 h I Avo. 7.43 h
I 6.27 1
Table A7. Representative 1993 American Tour de Sol and Atlanta vehicle data comparison