Professional Documents
Culture Documents
DOI: 10.5923/j.scit.20170701.03
1
School of chemical Engineering, University of Tehran, Tehran, Iran
2
Young Researchers and Elites club, Science and Research Branch, Islamic Azad University, Tehran, Iran
Abstract The four-step vacuum swing adsorption process applying zeolite 13X is studied in order to separate oxygen
from air. Effects of the duration of vacuum stage, pressure drop and NMP solvent as a coat of the adsorbent are evaluated. An
adsorption model is utilized for isothermal adsorption system by different mechanisms containing local equilibrium and solid
diffusion model. Linear isotherm can describe the adsorption process, appropriately. Moreover, linear driving force, LDF, is
used as the mass transfer approximation, in solid diffusion model. By this approximation and finite difference solution, ODE
equations are solved by Runge-Kutta method using MATLAB. Solid diffusion model utilizing one fitting parameter predicts
the breakthrough curve properly more compatible than another theory. The appropriate solid diffusion coefficient utilized as
the fitting parameter is 10-10 m2/s. The model accuracy is evaluated, and the error values of equilibrium and solid diffusion
model from experimental data are reported 11.7, 1.17, respectively.
Keywords Vacuum swing adsorption, Zeolite 13X, Oxygen, Nitrogen, Mathematical model
Figure 1. Schematic of VSA apparatus, PR = pressure regulator, PT = pressure transducer, RM=Rotameter, OT= oxygen transducer, V=valve, SV=switch
valve
Science and Technology 2017, 7(1): 25-34 27
The air mixture which contains N2 and O2 (78/21 Vol.%) of the adsorption bed during the VSA process. This model is
enters the fixed bed as feed gas. 532 g of zeolite 13X, which based on the following assumptions:
does not absorb oxygen and contains spherical particles, is (1) The process is isothermal.
located as an adsorbent in the column. The characteristics of (2) The particles are spherical and they are packed
the adsorbent are listed in Table 1. The process is operated uniformly into the fixed bed with homogeneous
with two consecutive cycles by pressurizing of 2 bar, porosity.
adsorbing with flow rate of 1.5 lit/min, depressurizing to 0 (3) Equilibrium equations of nitrogen and oxygen
bar and evacuating the bed. By using pressure in the components are represented by binary Henry
adsorption step, nitrogen molecules pierce in particles pores, isotherm.
so the bed should be regenerated. By reducing pressure, the (4) The gas phase behaves as an ideal gas.
fixed bed cannot adsorb N2 in the second cycle, which states (5) The flow pattern is described by the axially dispersion
that the bed cannot be revived. Hence, in order to regenerate flow.
the adsorbent, the vacuum operation is applied. The vacuum (6) Radial concentration gradient is negligible.
pump is utilized in the range of 570 mmHg (25% of absolute
The component mass balance for the gas phase in the
atmosphere pressure) for 15 minutes. In this stage, input and
adsorption bed is derived by the following equation [8]:
output (I/O) routes are closed, and nitrogen adsorbed by bed
is evacuated from bypass path. In order to assure of 𝜕𝜕 2 𝐶𝐶(𝑖𝑖) 𝜕𝜕(𝑢𝑢𝐶𝐶(𝑖𝑖) ) 𝜕𝜕𝐶𝐶(𝑖𝑖) 1−𝜀𝜀 𝑏𝑏 𝜕𝜕𝑞𝑞�(𝑖𝑖)
−𝐷𝐷𝑧𝑧 + + + [𝜌𝜌𝑝𝑝 ] = 0 (5)
completely removing of nitrogen molecules, the outlet pipe 𝜕𝜕𝜕𝜕 2 𝜕𝜕𝜕𝜕 𝜕𝜕𝜕𝜕 𝜀𝜀 𝑏𝑏 𝜕𝜕𝜕𝜕
of vacuum pump is put in a vessel of water. Therefore, The axial dispersion coefficient, 𝐷𝐷𝑧𝑧 , is obtained as follow
whenever bubbles do not exit, it means that no gas exists in [23]:
the bed. Moreover, by this way, air cannot enter to sensor 𝐷𝐷𝑧𝑧 =
20𝐷𝐷𝑚𝑚
+
0.5𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅 𝐷𝐷𝑚𝑚
(6)
chamber through outlet route in low flow rates. The VSA 𝜀𝜀 𝑏𝑏 𝜀𝜀 𝑏𝑏
experiments will continue until outer concentration of O2 Dm is calculated by following equations (7-9) [10]:
becomes near to inner concentration, which states that the 0.5 0.5
𝑇𝑇 15 1 1 1 1
adsorbent is saturated. 𝐷𝐷𝑖𝑖,𝑗𝑗 = � + � �0.0027 − 0.0005 � + � � (7)
𝑝𝑝𝜎𝜎 𝑖𝑖,𝑗𝑗 2 Ω 𝑀𝑀𝑖𝑖 𝑀𝑀𝑗𝑗 𝑀𝑀𝑖𝑖 𝑀𝑀𝑗𝑗
b) Determining the bed porosity: 𝜎𝜎 𝑖𝑖 +𝜎𝜎 𝑗𝑗
A graduated cylinder whose volume is 𝑉𝑉𝑏𝑏 is filled with 𝜎𝜎𝑖𝑖,𝑗𝑗 = ; 𝜀𝜀𝑖𝑖,𝑗𝑗 = (𝜀𝜀𝑖𝑖 𝜀𝜀𝑗𝑗 )0.5 (8)
2
the adsorbent. By weighing this cylinder containing −1.575 0.1
Ω = �44.54(𝐾𝐾𝐵𝐵 𝑇𝑇/𝜀𝜀𝑖𝑖,𝑗𝑗 )−4.909 + 1.911(𝐾𝐾𝐵𝐵 𝑇𝑇/𝜀𝜀𝑖𝑖,𝑗𝑗 ) � (9)
adsorbent (𝑚𝑚S ) and one particle of zeolite, the number of
𝜀𝜀
particles is determined in this volume, so the volume of all = 0.75𝑇𝑇𝑐𝑐
𝐾𝐾
particles is calculated. By subtracting of this volume from 𝑉𝑉𝑏𝑏 , 1
𝑇𝑇
the volume of empty space is calculated as follow. 𝜎𝜎 = (2.3551 − 0.087𝑤𝑤) ( 𝑐𝑐 )3 (10)
𝑃𝑃𝑐𝑐
6𝑉𝑉𝑏𝑏 𝑚𝑚 𝑝𝑝 −𝜋𝜋𝑑𝑑 𝑝𝑝3 𝑚𝑚 𝑆𝑆
𝜀𝜀𝑏𝑏 = � � (1) Therefore, Diffusion coefficient in the mixture is
6𝑚𝑚 𝑝𝑝 𝑉𝑉𝑏𝑏
calculated as follow [10].
c) Calculating the amount of adsorption: 1−𝑦𝑦 𝑖𝑖
𝐷𝐷𝑚𝑚 ,𝑖𝑖 = 𝑦𝑦 𝑖𝑖 (11)
The amount of adsorbed nitrogen per mass of adsorbent is ∑𝑛𝑛𝑥𝑥 =𝑗𝑗
𝐷𝐷 𝑖𝑖,𝑥𝑥
obtained by equation (2).
Qρ τ c
The boundary and initial conditions are presented below.
m= ∫ (1 − ) dt (2) 𝐷𝐷𝑧𝑧 𝜕𝜕𝐶𝐶𝑖𝑖 (0,𝑡𝑡)
ms 0 c0 𝐶𝐶(𝑖𝑖) (𝑧𝑧, 𝑡𝑡) = 𝐶𝐶(𝑖𝑖) (0, 𝑡𝑡) + ; z=0 (12)
𝑢𝑢 𝜕𝜕𝜕𝜕
The mole fraction and density of adsorbed nitrogen 𝜕𝜕𝐶𝐶𝑖𝑖 (𝑧𝑧,𝑡𝑡)
considered as ideal gas law is calculated as follow: = 0; z=L (13)
𝜕𝜕𝜕𝜕
𝑦𝑦𝑁𝑁2 = 1 − 𝑦𝑦𝑜𝑜2 (3) 𝐶𝐶𝑖𝑖 (𝑧𝑧, 0) = 0 (14)
PM
ρ= (4) The binary adsorption equilibrium can be estimated by
RT
Henry isotherm as follow [10, 20]:
𝑞𝑞𝑖𝑖 = 𝑘𝑘ℎ 𝑅𝑅𝑅𝑅𝑐𝑐𝑖𝑖 (15)
3. Mathematical Modeling
In order to calculate the pressure drop, the Ergun equation
Mathematical model is required to perceive the behavior is utilized [21].
28 Abolfazl Karimi et al.: Experimental Verification of Dynamic Modelling of
Nitrogen Adsorption on Zeolite 13X with VSA Process
∆𝑝𝑝 =
150 𝜇𝜇 𝐿𝐿 (1−𝜀𝜀 𝑏𝑏 )2
𝑣𝑣𝑠𝑠 +
1.75 𝐿𝐿 𝜌𝜌 (1−𝜀𝜀 𝑏𝑏 )
𝑣𝑣𝑠𝑠2 (16)
4. Result and Discussion
𝑑𝑑 𝑝𝑝2 𝜀𝜀 𝑏𝑏 3 𝑑𝑑 𝑝𝑝 𝜀𝜀 𝑏𝑏 3
Figure 2 represents experimental oxygen composition data
For the each following cases, these equations are resolved versus time. The characteristics of air as feed is stated in
numerically by Runge-Kutta method, coded by MATLAB. table 2. According to figure 2, the maximum concentration
In order to confirm the model accuracy, the error between the of oxygen is produced during 0 to 100 seconds because the
experimental data and model result is obtained as follow: sites of adsorbent contain no adsorbate at the beginning of
1 𝑦𝑦 𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚 −𝑦𝑦𝑒𝑒𝑒𝑒𝑒𝑒
% 𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒 = ∑𝑁𝑁
𝑖𝑖=1 𝑎𝑎𝑎𝑎𝑎𝑎( ) × 100 (17) the process, so it has the comprehensive potential to adsorb
𝑁𝑁 𝑦𝑦 𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚
nitrogen. By passing air, the adsorbent becomes saturated,
a) Local equilibrium theory and the adsorption rate decreases between 100 to 280
In this theory, the rate of mass transfer is assumed rapid seconds.
and immediate. Therefore, the mass transfer resistance can
be neglected, and the equilibrium between fluid and Table 2. Specification of inlet air as feed
adsorbed phase is established rapidly in each part of the Parameter Unit Value
𝜕𝜕𝑞𝑞� 𝜕𝜕𝑞𝑞 ∗
adsorbent bed. Hence, in equation (5) is replaced by . Density kg/m3 2.4*10-3
𝜕𝜕𝑡𝑡 𝜕𝜕𝜕𝜕
∗
𝑞𝑞 is the adsorbed equilibrium concentration in solid phase, viscosity kg/m.s 1.846*10-5
which is determined by Henry isotherm as follow [10, 11]: Molecular weight g/mole 28.8
𝜕𝜕 2 𝐶𝐶 𝜕𝜕(𝑢𝑢𝑢𝑢 ) 𝜕𝜕𝜕𝜕 1−𝜀𝜀 𝑏𝑏 𝜕𝜕𝑞𝑞 ∗ 𝜕𝜕𝜕𝜕 flow rate lit/min 1.5
−𝐷𝐷𝑧𝑧(𝑖𝑖) + + + [𝜌𝜌𝑝𝑝 ]=0 (18)
𝜕𝜕𝜕𝜕 2 𝜕𝜕𝜕𝜕 𝜕𝜕𝜕𝜕 𝜀𝜀 𝑏𝑏 𝜕𝜕𝜕𝜕 𝜕𝜕𝜕𝜕 inner pressure Bar 2
𝜕𝜕𝑞𝑞 ∗ outer pressure Bar 1.6
= 𝑘𝑘ℎ 𝑅𝑅𝑅𝑅 (19)
𝜕𝜕𝜕𝜕
b) Solid diffusion theory: To calculate the theoretical pressure drop, velocity is
The zeolite crystal contains micropore states in which calculated by volumetric flow rate and cross section of bed,
diffusion of adsorbate molecules happen within surface wall and bed porosity is determined by equation 1. The
of the pore. In this case, the diffusion rate can be written in experimental and theoretical pressure drop (eq. 16) is 0.4 and
terms of the solute concentration. Hence, rate of mass 0.3558, respectively.
transfer in adsorbent particles can be obtained as follow [10, a) Evaluating the time of vacuum stage:
11]. In order to estimate the appropriate duration of vacuum
∂𝑞𝑞 𝑖𝑖
=
1 𝜕𝜕 𝜕𝜕𝑞𝑞
�𝐷𝐷𝑠𝑠𝑠𝑠 𝑟𝑟 2 𝑖𝑖 � (20) stage, temporal oxygen compositions are studied in different
∂t 𝑟𝑟 2 𝜕𝜕𝜕𝜕 𝜕𝜕𝜕𝜕 time periods of applied vacuum (560 torr). Therefore, the
Boundary and initial conditions without external effect of vacuum condition is determined by calculating the
resistance are: amount of adsorbed nitrogen (Eq. 2) in various time of
𝜕𝜕𝑞𝑞 𝑖𝑖 applied vacuum pressure, which is shown in Table 3. which
� � =0 (21)
𝜕𝜕𝜕𝜕 𝑟𝑟𝑝𝑝 =0 states that the time of 3 minutes is appropriate for the
vacuum stage.
�𝐶𝐶𝑝𝑝 𝑖𝑖 � = 𝐶𝐶𝑖𝑖 (22)
𝑟𝑟=𝑟𝑟𝑝𝑝
Table 3. The amount of adsorbed nitrogen in different time of vacuum
Initial condition is as follow [10]. pressure (560 torr)
The breakthrough curves of zeolite 13X which is covered nitrogen mole fraction versus time is plotted as the
by 5% and 10% of NMP are shown in figure 4. By much breakthrough curve.
more amount of NMP, the adsorption of nitrogen decreases Local equilibrium theory:
in the bed. Also, considering to the experiment, coating
Figure 5 shows the effluent nitrogen concentration which
zeolite by NMP is an exothermic reaction.
is modeled by local equilibrium theory with error of 11.7%.
c) Comparing the results of experiment and model:
Therefore, this model cannot predict the experimental data
In the mathematical model, Henry constant is put appropriately. As a result, non-equilibrium model based on
1.1839e10-5 in the Henry isotherm [20]. In order to compare mass transfer rate is applied in the following section.
the results of model with experiments, the dimensionless of
23
22.5
O2 composition in %
22
21.5
21
20.5
0 50 100 150 200 250 300
time(sec)
Figure 2. Temporal profiles of effluent oxygen composition
Figure 3. Temporal profiles of effluent oxygen composition in different time of vacuum pressure (560 torr)
30 Abolfazl Karimi et al.: Experimental Verification of Dynamic Modelling of
Nitrogen Adsorption on Zeolite 13X with VSA Process
19.5
19
18.5
O2 composition in %
18
17.5
17
16.5
NMP5
NMP10
16
0 200 400 600 800 1000 1200 1400
time(sec)
Figure 4. Temporal profiles of effluent oxygen composition of zeolite 13X covered by the various amount of NMP
0.9
0.8
0.7
0.6
c/co
0.5
0.4
0.3
0.2
0.1 model
exp
0
0 50 100 150 200 250 300
time(sec)
Figure 5. The experimental breakthrough curve of nitrogen modeled by equilibrium theory
Solid diffusion model zeolite 13X is less than 1 nm, it is considered as micropore.
Modeling of adsorbed nitrogen by solid diffusion theory is Hence, its dominant diffusion mechanism occurs on the
displayed by figure 6. In this model, zeolite crystallite surface of micropore. Also, the effect of zeolite diffusivity as
diffusivity (Ds), which is in the range of 10-7 to 10-14 [8], is the fitting parameter is shown by figure 8. Considering
used as the fitting parameter. According to this figure, the the %error values, this parameter affects the model and the
single fitting parameter model results in more accurate amount of 10-10 is suitable to predict the data.
correlation. Moreover, solid diffusion model is capable to If instate of axil diffusion (3.45e10-4) used molecular
predict the breakthrough curve better than the equilibrium diffusion coefficient (1.38e10-5) reduced error percent to 1%
model, with error of 1.17%. Since the pore diameter of that shown in figure 7.
Science and Technology 2017, 7(1): 25-34 31
1.4
1.2
0.8
c/co
0.6
0.4
Ds=10-10
0.2
model
exp
0
0 50 100 150 200 250 300
time(sec)
Figure 6. The experimental breakthrough curve of nitrogen modeled by solid diffusion theory
1.4
1.2
0.8
c/co
0.6
0.4
Ds=10-10
0.2
model
exp
0
0 50 100 150 200 250 300
time(sec)
Figure 7. The experimental breakthrough curve of nitrogen modeled by solid diffusion theory without dispersion
32 Abolfazl Karimi et al.: Experimental Verification of Dynamic Modelling of
Nitrogen Adsorption on Zeolite 13X with VSA Process
1.4
e=1.17,DS=1E-10
e=2.25,DS=2E-10
1.2 e=5.3,DS=7E-11
e=9,DS=5E-11
e=15.3,DS=2E-11
1
exp
0.8
c/co
0.6
0.4
0.2
0
0 50 100 150 200 250 300
time(sec)
Figure 8. The effect of zeolite diffusivity on solid diffusion model
5. Conclusions Abbreviation
Vacuum swing adsorption using zeolite 13X is carried out C fluid-phase concentration, mol/𝑚𝑚3
in order to produce oxygen by separating air. It is obtained 𝐶𝐶𝑝𝑝 pore fluid-phase concentration, mol/𝑚𝑚3
that VSA process is much more appropriate and applicable 𝐶𝐶0 initial fluid-phase concentration, 𝑚𝑚2 /𝑠𝑠
than PSA. According to study the effect of vacuum stage on dp particle diameter, m
adsorbing nitrogen, the time of 3 minutes is suitable to 𝐷𝐷𝑧𝑧 axial dispersion coefficient, 𝑚𝑚2 /𝑠𝑠
regenerate the adsorbent. Moreover, it is observed that 𝐷𝐷𝑠𝑠 adsorbed-phase (solid) diffusion coefficient, 𝑚𝑚2 /𝑠𝑠
coating the zeolite by NMP solvent has the detrimental 𝐷𝐷𝑚𝑚 axial diffusion coefficient, 𝑚𝑚2 /𝑠𝑠
effects on the structure of the adsorbent. Hence, the low rate coefficient based on adsorbed-phase concentration
amount of NMP decreases the adsorption, and its high 𝑘𝑘𝑛𝑛
driving force, 𝑠𝑠 −1
amount deactivates the zeolite. Also, the pressure drop 𝑘𝑘ℎ Henry constant
during the experiments is compared with Ergun equation, 𝑘𝑘𝐵𝐵 Boltzmann constant, J/K
which has 11% error. The mass balance of the adsorption bed 𝐿𝐿 bed length, m
with isothermal process, axially dispersion flow and Henry 𝑚𝑚𝑝𝑝 mass of the adsorbent particle, kg
adsorption isotherm is applied to study the adsorption of mass of adsorbent
ms
nitrogen. This model is investigated for two cases containing
m adsorbed nitrogen, kg/kg adsorbent
local equilibrium, and solid diffusion model. Solid diffusion
𝑀𝑀𝑖𝑖 molecular weight i, kg/kmol
model with LDF approximation is used successfully to
P pressure, bar
correlate the adsorbed nitrogen versus time. The modeling
pc critical pressure, bar
result is improved by using adsorbent diffusion coefficient as
Q flow rate, m3/s
a fitting parameter.% error values are 11.7% for equilibrium
𝑞𝑞� average amount of adsorption, mol/kg adsorbent
model and 1.17% for solid diffusion model with one fitting
𝑞𝑞 amount of adsorption, mol/kg adsorbent
parameter.
𝑞𝑞 ∗ adsorbed equilibrium concentration, mol/ 𝑚𝑚3
𝑅𝑅 gas constant, 𝑃𝑃𝑃𝑃 𝑚𝑚3 ⁄(𝑚𝑚𝑚𝑚𝑚𝑚 𝐾𝐾)
ACKNOWLEDGEMENTS sf separation factor
𝑅𝑅𝑅𝑅 Reynolds number
Authors of this work wish to appreciate Dr. Fatemeh
r particle radial coordinate, m
Zabihi and Dr. Ali Farzi for their attendance and Alireza
𝑟𝑟𝑝𝑝 particle radius, m
Salehpour for his technical support and consultation.
Science and Technology 2017, 7(1): 25-34 33
[7] Yuwen, Z., Yuyuan, W., Jianying, G., Jilin, Z. “The [22] M. Suzuki, and J.M. Smith “Axial dispersion in beds of small
experimental study on the performance of a small-scale particles.” Chem. Eng. J., 1972; 3: 256-264.
oxygen concentration by PSA” J. Separation and Purification
34 Abolfazl Karimi et al.: Experimental Verification of Dynamic Modelling of
Nitrogen Adsorption on Zeolite 13X with VSA Process