ANGLO AMERICAN OPERATIONAL RISK MANAGEMENT (ORM)

JRA – MX-S- 930-4- REAR AXLE -02

SECTION A - GENERAL AND PERSONNEL INFORMATION
JOB RISK ASSESSMENT
Job/Task Description: PC020 Installation and maintainance of the Condition (Vibration) Monitoring system on Haul Truck inside Rear Axle in the workshop
Objective: To safely and efficiently Install and maintenance of the Condition (Vibration) Monitoring system on Haul Truck via the Rear axle
Job/Task Scope & Objective: Scope: To install Condition (Vibration) Monitoring system on Haul Truck during truck maintenance / service which occurs during daytime in the truck workshop and entails work on the
truck Rear Axle

Site: Mogalakwena Complex

Top Events:
Department where JRA is being conducted: Mining services (Top Event ID's & Descriptons)

Business Area: Workshop JRA Team Leader: Treven Govender / Jan-Adrian Erasmus

Process Activity: Installation and maintenance of monitoring system JRA Recorded By: Louise Woodburn KBC

Is there an existing procedure for the task to be assessed? No If ‘Yes’ complete ‘a’ to ‘d’, if ‘No’ leave ‘a’ to ‘d’ blank
a: Procedure reference number
b: Name of procedure:
(if available):

c: Date of procedure: d: Issue/version number:

Date JRA Conducted: 16/10/2022

Tools: Stop Blocks |Power drill │ Condition Monitoring System/ Enclosure / sensor / looms |hand tools/ bootlace crimping tool/ wire stripper/ screw drivers/rubber or copper hammer /
multi-meter| Mounting adhesives / P-clamps / cable ties│Lock-out locks & register│ Site specific PPE - Safety Gloves / Steel capped boots / reflective vest / bump cap or hard hat /
List Equipment/tools required for task:
hearing protection / safety glasses │ Task Specific PPE - Safety Harnesses │Mobile platform / steps / scissors lift
Documents: Line up meeting minutes │ Pre-work Risk assessment │Tool Pre- use inspection |PPE check │SLAM │Permits to Work - WAH / Confined Space| DSTI

Do the task activities impact on other people/work? Yes If ‘Yes’ indicate who/what and how: Travelling / Hauling on Haul roads

PLANNED TASK OBSERVATION

Person making observation Person being observed (1) Person being observed (2) Person being observed (3)
Name
Occupation:
Department:
Assessment date:

Recurring scheduled observation New Worker Assess suitability of JRA/procedure Other (specify)
Reason for assessment:
✘
Is the procedure being observed the same as that listed above in the JRA?: if ‘Yes’ leave ‘a’ to ‘d’ blank, if ‘No’ complete ‘a’ to ‘d’ below
a: Procedure reference number (if available): b: Name of procedure:
c: Date of procedure: d: Issue/version number:
Are the equipment/tools required for task in place? If ‘No’ explain:
Are the person/s physically fit to conduct the work? If ‘No’ explain:

Describe any contextual and/or environmental conditions at time of assessment that may be relevant:
SECTION B – JRA / PTO TASK INFORMATION
# Task /Activity Step
1 Prework assessment
2 Inspect & make Work Area safe
Walking on truck deck
4 Working with other teams
Hazard
1.Failing to indentity the daily risks
1. Moving machinery / equipment / vehicles – en
route to workplace
2. Trip and Fall hazards en route to workplace -
loose rocks / objects
3. Tripping and Falling - Loose lying objects on truck 3.1. Potential tripping and falling due to 3.1.1. Operator removes all objects from the truck deck.
deck
Risks from other teams impacting on motornostix
operations
5. Working in confined space
6. Slipping and Falling - lubricants on truck deck
7. Inadequate or no access to emergency services
8. Heat from truck/traction motors
JRA WED PTO
Control Execution Specification Go/No-Go Training Procedure followed / Controls used as
specified
Unwanted Event Controls to be used Prompt (mark
(mark X) X) Yes / No
1.1.1DSTI is completed for daily risks identified X
1.1.2SLAM is conducted with full team
1.1.3Daily pause to be conducted
1.1injury to employees 1.1.4 Lock and isolation procedure ( rgister signed) Have we completed the paperwork for the daily work ?
1.1.5 Toolbox talk
to be conducted 1.1.6
Review and sign off of JRA
1.1. Exposure to path of travel of other 1.1.1 Adhere to the travel plans of the area and approved and use the dedicated walk and Do team adhere to the approved travel plans and approved and X
vehicles / equipment en route to the travel ways dedicated walk ways and travel rules applicable while on route
work area – due to not complying to to the work area?
travel plans and approved walk ways
2.1. Exposure to trip and fall hazard due 2.1.1 Persons refrain from walking across loose rocks / objects that could result in trippping Has it been reiterated that persons must refrain from walking
to presence of loose rocks / objects and falling across loose rocks / objects?
leading to injury (uneven ground and
mud) 2.1.2. Remove rocks / objects or barricade off if the route is such that it is not possible to Have all trip and fall hazards been removed or hazardous loose X
avoid rocks / objects objects been demarcated as trip hazards?
Were all loose objects removed from the truck deck? X
exposure to objects / lubricants near
axle 3.1.2. Wash area clean of slippery substances prior to commencing with task Had area been washed clean (of slippery substances) and
awareness of “tripping and falling” reiterated?
3.1.3. Awareness of slipping and falling continue for the duration of the task. X
4.1 Exposure to risks from other teams 4.1.1 Review JRA from other teams Have the JRA been reviewed ?
activities 4.1.2 Good communication between working teams Have we communicated to team lead ? X
X
5.1 Lack of oxgygen, lack of 5.1.1. All personnel will have completed confinded pace entry permit inlcuding appointing a Has a permit been completed ? X
ventilatation, heat from the truck, buddy, testing of the gas percentages using a Dragger , wearing correct PPE for heat
moving truck exposure and sharp edges , training on confined space entry Employee has the correct PPE ?
Has the gas tested been completed ? X
Is there a buddy ?
X
6.1. Potential slipping and falling due to 6.1.1. Wash area clean of slippery substances prior to commencing with task Had truck deck / area been washed clean of slippery substances? X
exposure to lubricants on the truck deck
6.1.2. Awareness of slipping and falling continue for the duration of the task. Was awareness of “tripping and falling” reiterated?
7.1 Staff members not having access to 7.1.1. Place emergency response teams on 24/7 standby Is the team aware of emergency contact numbers and X
timeous emergency preparedness procedure?
services – due to the emergency 7.1.2. Personnel have access to an effective communication system
services not planned and placed on
standby and inadequate notification / 7.1.3. Inspection conducted by two persons minimum (buddy system)
alarm (people not applying buddy
system for the inspection and work
process
8.1 Burns to employees 8.1.1 Correct PPE to be worn Are you wearing correct PPE ? X
8.1.2 Waiting for truck to cool down before approach
3 Gaining entry into the rear axle and
remove the ventilation cover plates
4 Mark out cable route/s on truck
chassis / frame
5 Surface preperation for clickbond on
studs and sensor mounting, and studs
Install of click bond studs
6 Install sensors on rear axle using HCS
1.Ergonmics
2.Hand tools
3. Nipping Points - engine / spanner / hand tools
4. Use of steps to gain entry to the rear axle
5. Poor lighting
6. Sharp edges in rear axle
1. Incorrect cable routing / installation
1.Portable electric tools (grinder)
2.Ergonmics
3.Slipping and Falling - lubricants on truck deck
4.Hazardous chemical (acetone to clean)
5. Bumping into sharp edges inside axle box
1. Chemical substances - Clickbond CB420-50 /
Pratley Steel / Loctite 3463 Metal Magic Steel
1. Ergonmics
1.1 Staining of body to fit into axle area 1.1.1 Awareness training on correct position, alternate with buddy to limit time in axle box Has the awarness training on body position been conducted ?
2.1 Falling objects 2.1.1 Awareness training on falling objects, and using the right tool for the job Do we have the right tool for job? X
2.1.2 Use tool lanyards Has
the awareness training been completed
3.1Exposure to nipping points between 3.1.1. Technician uses tool/s which is in a good condition and of the correct size Are the tools used in a good condition ? X
components and hand tools due to tools
slipping 3.1.2 Technician takes care to avoid nipping points between spanner and engine Was it reiterated that nipping points should be avoided?
4.1.1 Checklist for the steps to ensure it is in good conditon is the checklist is complete? X
4.1 Steps being not in good condition
1.1.1. Use the device to light the area Do we have a light source ? X
1.1 Potential injury due to poor light
1.1.1 Awareness of surrounding 1.1.2 Do we have the correct PPE ? X
1.1 Potential injury Correct PPE
1.1. Potential malfunctioning of 1.1.1. Technician refers to the configuration / hardware placement document during the Does the technician refer to the hardware configuration / X
Conditioning Monitoring system due to installation of each cable to verify correct installation placement document during installation of cables, P-clamps,
incorrect / inaccurate installation seals and earth strapping?
1.1.2. Technician installs appropriate cushion clamps, seals and earth strapping at pre-
determined position/s as per 1.1.1 above
1.1. Potential injury due to loss of 1.1.1 Checklist for the portable tools and that is in good condition Is the checklist for Portable electric equipment is complete ?
control of portable tool Training conducted on the use of portable equipment Has the PTO been
conducted?
X
2.1 Staining of body to fit in axle area 2.1.1 Awareness training on correct Body position, alternate with buddy to limit time in axle Awarness training on body position?
box
3.1Potential slipping and falling due to 3.1.1 Wash area clean of slippery substances prior to commencing with task Had truck deck / area been washed clean of slippery substances? X
exposure to lubricants on the truck deck
3.1.2 Awareness of slipping and falling continue for the duration of the task. Was awareness of “tripping and falling” reiterated?
4.1 Inhaling Fumes 4.1 1 Correct PPE (gloves, mask, eye protection) Is there training on HCS ?
4.1.2 Training on MSDS Are we wearing Correct PPE ?
4.1.3 Emergency plan in place
4.1.4 Use correct tool - clickbond gun X
5.1 Potential injury 5.1.1 Awareness of surrounding 5.1.2 Correct Are we wearing the correct PPE ?
PPE
1.1 Exposure to volatile chemical 1.1.1 Correct PPE (gloves, mask, eye protection) 1.1.2 Is there training on HCS ?
substance / fumes inhalation Training on MSDS 1.1.3 Are we wearing Correct PPE ?
-Irritation to respiratory tract Emergency plan in place
X
1.1 Staining of body to fit into axle area 1.1.1 Awareness training on correct position, alternate with buddy to limit time in axle box Has awarness training on body position been conducted
X
 2. Chemical substances - Clickbond CB420-50 / 2.1 Exposure to volatile chemical 2.1.1 Correct PPE (gloves, mask, eye protection) Has the training on HCS been conducted?
Pratley Steel / Loctite 3463 Metal Magic Steel substance / fumes inhalation 2.1.2 Training on MSDS are we wearing the Correct PPE?
-Irritation to respiratory tract 2.1.3 Emergency plan in place
X

7 Install enclosure on rear axle 1. Ergonmics 1.1 Staining of body to fit into axle area 1.1.1 Awareness training on correct position, alternate with buddy to limit time in axle box Has awarness training on body position been conducted

8 Install wiring loom / instrumentation 1. Incorrect cable routing / installation of cables 1.1. Potential damage to cables leading 1.1.1. Technician installs cables on previously marked out cable routes Are cables installed on previously marked out route/s
cables to malfunctioning of Condition
Monitoring System 1.1.2. Technician verifies that no cable cross attachments to avoid rubbing and insulation Was it checked that cables do not cross attachments which could
damage cause insulation damage? X

1.1.3. Clamp cables to cable ties attached to anchor point / adhesive studs Are cable looms supported by installed cable tie mounting ?

1.1.4. Attach network cables to existing cable routes on sides of the truck and secure by Are network cables securely attached to existing cables /
means of T50R black Hellerman Tyton cable ties hydraulic pipes by means of cable ties?

2.Ergonmics 2.1 Staining of body to fit into axle area 2.1.1 Awareness training on correct position, alternate with buddy to limit time in axle box Awarness training on body position been conducted

3.Hand tools 3.1 Falling objects 3.1.1 Awareness training on falling objects, and using the right tool for the job Are we using the right tool for job ? X
2.1.2 Use tool lanyards
Has awareness training been conducted

4. Nipping Points - engine / spanner 4.1. Exposure to nipping points between 4.1.1. Technician uses spanner/s which is in a good condition and of the correct size Are the spanners used in a good condition and of the correct
engine components and spanner due to size?
spanner slipping 4.1.2. Technician takes care to avoid nipping points between spanner and engine
Was it reiterated that nipping points should be avoided? X

9 ReInstall the covers in rear axle 1. Ergonmics 1.1Staining of body to fit into axle area 1.1.1 Awareness training on correct position, alternate with buddy to limit time in axle box Awarness training on body position been conducted X

2. Hand tools 2.1 Falling objects 2.1.1 Awareness training on falling objects, and using the right tool for the job Do we have right tool for job ? X
2.1.2 Use tool lanyards Has the
awareness training been conducted ?

3. Nipping Points - engine / spanner 3.1. Exposure to nipping points between 3.1.1. Technician uses spanner/s which is in a good condition and of the correct size Are the spanners used in a good condition and of the correct
engine components and spanner due to size?
spanner slipping 3.1.2. Technician takes care to avoid nipping points between spanner and engine
Was it reiterated that nipping points should be avoided? X

4. Use of steps to gain entry to the rear axle 4.1 Steps being not in good condition 4.1.1 Checklist for the steps to ensure it is in good conditon Checklist is complete X

10 Troubleshooting equipment 1. Hand tools / sensors / cables / Looms 1.1 Tools in substandard condition 1.2 3.1 Tool pre inspection Do we have the right tool for job? Are the tools in good? Is X
Sensors damage 3.2 Training/PTO/work procedure the employee adequetly trained to perform the task?
1.3 Cable damage 3.3 P.P.E Is the employee wearing the correct P.P.E and is
the P.P.E in good condition?

2. Ergonmics 2.1 Staining of body 2.1.1 Awareness training on correct position, alternate with buddy to limit time. Be aware Has the awarness training on body position been conducted ? Is X
of body limitations. Do not over exert the technician implementing the buddy system?

11 Uninstall sensors in rear axle 1. Hand tools 1.1 Tools in substandard condition 1.2 1.1 Tool pre inspection Is the technician using the correct tool for the job? Are the tools X
Incorrect tool for the job 1.2 Use correct tool for the job pre insected and in good condition? Is the technician suffuciently
1.3 Damage sensor 1.3 Follow motornostix procedure trained to perform the task?
1.4 Training

2. Ergonmics 2.1 Staining of body 2.1.1 Awareness training on correct position, alternate with buddy to limit time. Be aware Has the awarness training on body position been conducted ? Is X
of body limitations. Do not over exert the technician implementing the buddy system?

12 Uninstall enclosure in rear axle 1. Hand tools 2. Enclosure 3. components (nuts 1.1 Tools in substandard condition 1.2 1.1 Tool pre inspection Is the technician using the correct tool for the job? Are the tools X
washers, rubber dampers) Incorrect tool for the job 1.2 Use correct tool for the job pre insected and in good condition? Is the technician suffuciently
1.3 Damage enclosure 1.3 Follow motornostix procedure trained to perform the task?
1.4 Training
 2. Ergonmics 2.1 Staining of body 2.1.1 Awareness training on correct position, alternate with buddy to limit time. Be aware Has the awarness training on body position been conducted ? Is X
of body limitations. Do not over exert the technician implementing the buddy system?

13 UniInstall wiring loom / instrumentation 1. Hand tools 1.1 Tools in substandard condition 1.1 Tool pre inspection Is the technician using the correct tool for the job? Are the tools X
cables 1.2 Incorrect tool for the job 1.2 Use correct tool for the job pre insected and in good condition? Is the technician suffuciently
1.3 Damage loom 1.3 Follow motornostix procedure trained to perform the task?
1.4 Training

2. Ergonmics 2.1 Staining of body 2.1.1 Awareness training on correct position, alternate with buddy to limit time. Be aware
Has the awarness training on body position been conducted ? Is X
of body limitations. Do not over exert the technician implementing the buddy system?
Display live test sign
Live testing sign Communicate to all team members working on equipment
Communication and permission Buddy system Make use of buddy system
Correct tools Use correct tools to perform task
14 Live testing Potential energy Release of potentiol energy Slam Identify all energies and record in slam

15 Working In a Confined Space

JRA Comments/Remarks:

Suggested remedies/Corrective Actions (e.g. change task, change tools / equipment / retraining / etc.)

PTO Comments/Remarks:
 SECTION C - SIGN OFF
Occupation/Designation Name Signature Date
Job Risk Assessment
Team Leader / Foreman: Treven Govender - Site Manager 16-Oct-22
Jan-Adrian Erasmus -Supervisor 16-Oct-22
Micheal Mampuru -Supervisor
Team member/s
Louise Woodburn (JRA Facilitator) 16-Oct-22

Planned Task Observation

Team Leader / Foreman
Superintendent
Manager

Observed Employee/s