Service & Installation Manual: Dipping Cabinets

Dipping Cabinet 1298.
02 2/3/03 1:14 PM Page 1
CARRIER COMMERCIAL REFRIGERATION, INC.
Providing BEVERAGE-AIR • FRIGIDAIRE • KELVINATOR • UNIVERSAL NOLIN Products/Services
SERVICE &
INSTALLATION
MANUAL
DIPPING
CABINETS
R-404A Refrigerant
1 / 2003 51-1298-02
Dipping Cabinet 1298.02 2/3/03 1:14 PM Page 2
If additional information is necessary, call Carrier Refrigeraiton

Operations headquarters.
Our toll free number is 1-800-684-1199. Technical assistance engineers are

willing to assist you in any way possible. Office hours are from 8:00 a.m. to
5:30 p.m., Eastern Standard Time.
Important information is contained in this manual which should

be retained in a convenient location for future reference.
Information in this manual is subject to change without notice.
MODEL DESIGNATION INFORMATION

115V, 60HZ
PART # MODEL # DATA PLATE STYLE
52-1802-31 CKDC27 4HC CURVED
52-1953-31 CKDC47 3500K LIGHTS 8HC CURVED
52-1802-35 KDC27 DL4C 4HR/4HJ STRAIGHT
52-1802-36 KDC47 DL8C 8HR/8HJ STRAIGHT
52-1963-31 KDC47F SS NO LIGHTS 8HF STRAIGHT
52-1802-37 KDC67 DL12C 12HR STRAIGHT
52-1802-38 KDC87 DL16C 16HR STRAIGHT
EXPORT 220V, 50HZ

52-1901-35 ECKDC27 E4HC CURVED
52-1901-36 ECKDC47 E8HC CURVED
52-1901-31 ECKDC67 ECKDC-67 CURVED
52-1901-32 ECKDC87 ECKDC-87 CURVED
52-1901-37 EKDC27 EDL4C E4HR STRAIGHT
52-1901-38 EKDC47 EDL8C E8HR STRAIGHT
52-1901-33 EKDC67 EDL12C EKDC-67 STRAIGHT
52-1901-34 EKDC87 EDL16C EKDC-87 STRAIGHT
EXPORT 220V, 60HZ

52-1944-35 KCKDC27 E4HC2 CURVED
52-1944-37 KKDC27 E4HR2 STRAIGHT
Manual effective for models produced January, 2003. Starting serial number 6527372.
Introduction
Dipping Cabinet Introduction
These Dipping Cabinets are designed to merchandise ice cream or yogurt type
products. Dipping cabinets are produced in four sizes: 4, 8, 12, and 16 facings
of ice cream containers. The cabinet systems contain R-404A refrigerant,
metered into the system by a capillary tube. The evaporator is a cold wall which
has the refrigerant lines strapped to the inner liner of the cabinet. The condenser
is a bare tube mounted on a pullout machinery compartment tray for ease of
servicing. All electrical controls are easily accessible for repair. The temperature
within the cavity is controlled thermostatically, allowing for maintenance of
correct dipping temperatures.
Mechanical equipment may require repair at times. This manual presents
information that is helpful in maintaining, diagnosing, and repairing these
cabinets.
The high level of quality built into these units will allow for many years of
trouble free operation.
2 INTRODUCTION
TABLE OF CONTENTS
INTRODUCTION Condenser Fan Motor Replacement .................................. 44
Ballast Replacement ........................................................ 45
Introduction ........................................................................ 2
Metering Device / Heat Exchanger Replacement .............. 46
Table of Contents ................................................................3
Cabinet Troubleshooting Guide ........................................ 47
CABINET SPECIFICATIONS/DIMENSIONAL DRAWINGS
Compressor Troubleshooting Guide ................................ 49
4HR & 4 HC & EXPORT .................................................. 4
Fluorescent Lamp Troubleshooting Guide ........................ 50
8HR & 8HC & EXPORT .................................................. 5
Measurements - Starting Lamp Voltage .......................... 52
12HR & 12HC & EXPORT .............................................. 6
16HR & 16HC & EXPORT .............................................. 7
Handling & Installation ...................................................... 8
ILLUSTRATIONS & PARTS
Cabinet Parts - Exploded View .......................................... 54
Product Load Line Location .............................................. 10
Cabinet Parts List ............................................................ 55
PRINCIPLES OF OPERATION Canopy Parts - Exploded View .......................................... 56
General Operations Information ........................................ 13 Canopy Parts List ............................................................ 57
4HR & 4HC Electrical & Refrigeration Specs .................... 14 Condensing Unit - Exploded View .................................... 58
8HR & 8HC Electrical & Refrigeration Specs .................... 15 Condensing Unit Parts List .............................................. 59
12HR & 12HC Electrical & Refrigeration Specs ................ 16 Electrical Components - Exploded View .......................... 60
16HR & 16HC Electrical & Refrigeration Specs ................ 17 Electrical Components Parts List ...................................... 61
E4HR & E4HC Electrical & Refrigeration Specs. .............. 18 Lid - Exploded View .......................................................... 62
(220V / 60 Hz) Lid Parts List .................................................................... 63
E8HR & E8HC Electrical & Refrigeration Specs. .............. 19
(220V / 60 Hz)
ACCESSORIES
Can Skirt Accessory Parts List ........................................ 67
E12HR & E12HC Electrical & Refrigeration Specs. .......... 20 Can Skirt Installation ........................................................ 68
(220V / 60 Hz) Dipperwell Installation ...................................................... 70
Sanitary Base Leg Installation .......................................... 71
E16HR & E16HC Electrical & Refrigeration Specs. .......... 21
Caster Installation ............................................................ 72
(220V / 60 Hz)
Lid Lock Kit Installation .................................................... 73
4HR, 4HC / 8HR, 8HC / E4HR, E4HC / E8HR, E8HC Can Clamp Installation ...................................................... 74
Wiring Diagram ................................................................ 22 Round Can Clamp Installation .......................................... 75
12HR, 12HC / 16HR, 16HC Wiring Diagram .................... 23 Half-way Shelf Bottom Support Kit Installation ................ 76
ECKDC67, EKDC67 / ECKDC87, EKDC87

E12HC2, E12HR2 / E16HC2, E16HR2
WIRING DIAGRAM..............................................................24
8HC, 12HC, 16HC (3500K LIGHTS)
WIRING DIAGRAM..............................................................25
MAINTENANCE & REPAIR

Pre-Service Check List ...................................................... 29
General Maintenance Information .................................... 30
Compressor Installation / Diagnostics .............................. 32
Cleaning & Maintenance .................................................. 34
Cleaning the Lid & Touch-up Painting .............................. 35
Lid Seal Replacement ...................................................... 36
Lid Gasket Replacement .................................................. 37
Lid Pivot Bushing Assembly Replacement ...................... 38
Center & End Pivot Rod Replacement .............................. 39
Fluorescent Lamp Holder/Light Starter Socket Replac. .... 40
Fluorescent Bulb & Starter Replacement .......................... 41
Thermostat Replacement .................................................. 42
Master Power Supply Switch / Light Switch Removal ...... 43
Specifications are subject to change without notice.
TABLE OF CONTENTS 3
CABINET SPECIFICATIONS
4HC & 4HR/4HJ E4HC & E4HR E4HC2 & E4HR2

Temp. Range +10°F to -8°F
Capacity 4.6 Cu. Ft.
Capacity (3 Gal. Tubs) 4
Facings (3 Gal. Tubs) 4
Storage (3 Gal. Tubs) 0
Compressor Size 1/4 Hp.
Shipping Weight (App.) 235 lbs.
Condenser Type Bare Tube
Evaporator Type Cold Wall
Refrigerant R-404A
Refrigerant Control Capillary Tube
Defrost System Manual
Rated Amps 3.0 1.7 1.7
Electrical Specs. 115V, 60 Hz., 1 Ph. 220V, 50 Hz., 1Ph 220V, 60 Hz., 1 Ph.
Power Cord No. 16AWG
NSF Listing NSF7
Canopy Construction S.S. Top with Glass ends Straight or Curved Front Glass
Lids (Plexiglass) 1 Lid
Interior Finish White Baked Enamel on Galvanized Steel
Exterior Finish White Baked Enamel
Lighting One 20 Watt Bulb
Accessories Can Skirt Kit, Lid Locks, Dipperwell, Night Covers, Casters, Legs
DIMENSIONAL DATA
4 INTRODUCTION
8HC & 8HR/8HJ & 8HF E8HC & E8HR E8HC2 & E8HR2
Compressor Size 1/3 Hp.
Refrigerant R-404A
Electrical Specs. 115V, 60 Hz., 1 Ph. 220V, 50 Hz., 1 Ph. 220V, 60 Hz., 1Ph.
Power Cord No. 16AWG
NSF Listing NSF7
Lighting Two 20 Watt Bulbs Standard (17 Watt Bulbs on Special Cabinets with 3500 K Lighting)
DIMENSIONAL DATA
INTRODUCTION 5
12HC & 12HR ECKDC-67 & EKDC-67 E12HC2 & E12HR2

Compressor Size 1/3 Hp. 3/4 Hp. 3/4 Hp.
Refrigerant R-404A
Electrical Specs. 115V., 60 Hz, 1 Ph. 220V, 50 Hz, 1 Ph. 220V, 60 Hz, 1 Ph.
Power Cord Yes
NSF Listing NSF7
DIMENSIONAL DATA
6 INTRODUCTION
16HC & 16HR ECKDC-87 & EKDC-87 E16HC2 & E16HR2

Compressor Size 1/3 Hp. 3/4 Hp. 3/4 Hp.
Refrigerant R-404A
Electrical Specs. 115V, 60 Hz., 1 Ph. 220V, 50 Hz, 1 Ph. 220V, 60 Hz, 1 Ph.
Power Cord Yes
NSF Listing NSF7
DIMENSIONAL DATA
INTRODUCTION 7
HANDLING & INSTALLATION-Illuminated Dipping Cabinets

FREIGHT DAMAGES AND SHORTAGES UNCRATING THE CABINET
IMPORTANT The cabinet should be moved as close as possible to
the operating location before removing the skid. Be
The cabinet was inspected and packaged at the sure to follow the steps in the “INSPECTING FOR
factory, and should have arrived in excellent DAMAGES” instructions.
condition. The transportation company or other
parties involved in the shipment are responsible for INSTALLING THE CABINET
loss and/or “damage.” Always make an inspection
Whenever possible leave the crate skid on the cabinet
before and after uncrating, preferably at the point of
until it is moved close to the final position. When it is
unloading by the transportation company.
necessary to move the cabinet through a doorway, it
INSPECTING FOR DAMAGES may be necessary to remove the crate skid.
Note: Run the cabinet down to storage temperature before

adding product.
Always use care when removing shipping tape,
blocks, pads, hardware or other material. Contact CAUTION
your dealer or distributor if technical assistance A. Do not locate cabinet where sunlight or drafts from
is required. fans, air conditioners or open doors can affect product
Check the cartons or containers. If these are damaged temperature.
in any way, open them and inspect the contents in the B. Run cabinet before building in or attaching panels or
driver’s presence. If damage is detected, do the accessories.
following:
C. Employee side access panel must be kept clear for
1. Have the driver note the nature and extent of the adjustments and service.
damage on the freight bill.
D. Cabinet must be installed on the finished floor to
2. Notify the transportation company’s office to request assure rear raceway cover and condensing unit
an inspection. Carrier claim policies usually require (employee side) can be pulled or removed for service.
inspections to be made within 15 days of delivery. DO NOT seal in with cover molding or caulking in the
3. If damage is noticed, file a claim with the area where condensing unit pulls out.
transportation company. E. Do not use extension cords to power this equipment.
FILING A CLAIM Run any necessary electrical, water supply and drain
File a claim for loss at once with the transportation lines before setting the cabinet in position. Shim under
company for: the cabinet as necessary to level it. N.S.F. approval
requires sealing the cabinet to the floor. This can be
A. A cash adjustment B. Repairs C. Replacement
done by applying a bead of mastic sealer between the
When filing your claim, retain all packaging materials cabinet bottom flange and the floor.
and receipts.
Should several cabinets be set up in a row, space is
HANDLING THE CABINET provided in the rear toe space for routing electrical and
Note: plumbing lines. Access to this space requires removing
screws and the metal cover which runs the length of the
The refrigeration system of the cabinet is designed cabinet.
to operate with the cabinet located on a flat surface.
Do not tilt the cabinet more than 30° to any side. If Rivnuts are provided on the operator's side for
the cabinet must be tilted on an angle for handling or mounting dipperwell and other accessories.
moving purposes, allow it to sit in an upright position
20 to 30 minutes prior to operating. CABINET START-UP
Once the cabinet has been located in its permanent
CHOOSE A LOCATION location and the proper power and grounding have
This model cabinet should be situated to allow proper air been provided, the following items must be checked or
circulation. The cabinet must be installed on sturdy, level completed:
floor and positioned so that it can be plugged into a A. Cut and remove the compressor hold-down band (if
properly grounded three-prong electrical wall outlet. The applicable) so the compressor “floats” freely.
electrical outlet should not be controlled by a wall switch
which might be turned off accidentally.
8 INTRODUCTION
B. Check for traces of oil on the compressor pan which

could mean a broken or leaking refrigeration line.
IMPORTANT
UNDER NO CIRCUMSTANCE SHOULD THE Do not, under any circumstance, cut or remove the
COMPRESSOR BE STARTED WHEN OIL IS round grounding plug from the appliance plug.
PRESENT UNTIL INSPECTED BY A SERVICE
TECHNICIAN.
C. INSPECT THE FACTORY WIRING FOR
TERMINALS THAT MIGHT HAVE VIBRATED
LOOSE IN SHIPPING. TIGHTEN ALL SCREW
TYPE TERMINALS.
D. Check the refrigeration lines to see that they are
“free” and no damage was done during shipping.
E. Check fan blade for free operation.
F. Turn on the main power switch. Once the compressor
WARNING
starts, the voltage should be checked at the Consult a licensed electrician if you have any doubt
compressor terminals to determine if there is proper about the grounding of your wall receptacle. Only a
voltage to the compressor. The voltage should not licensed electrician can determine the polarization of
exceed the 10% above or below the rated your wall receptacle. Only a properly installed three-
compressor voltage. pronged wall receptacle assures the proper
polarization with the appliance plug.
EXAMPLE: If the voltage reads 220 volts with no load
and it drops below 210 volts when the compressor IMPORTANT USAGE INSTRUCTIONS
starts, it may indicate that the supply wiring is too small
or that the wire run is too long. Dipping Cabinet
The cabinet must be located in an area free from air
G. Listen for any unusual noise such as lines vibrating,
drafts created by open doors, air conditioning ducts,
etc. Correct the problem by tightening screws,
and fans. The cabinet should not be located in the
slightly bending tubing, etc.
direct sunlight.
H. The temperature control thermostat which is located
The rear grill must be clear of any obstructions so the
in the rear post is factory set for average conditions.
intake and exhausting of air for the condensing unit can
A customer adjustment requires a coin or
move freely.
screwdriver to turn the slotted shaft. A numbered dial
makes it easy to keep track of adjustments. #1 is Dipping cabinets are designed for use in an air
warmest setting and #7 is coldest setting. An “OFF” conditioned store. This cabinet is designed for
position is provided for your convenience in merchandising, not hardening of the product.
defrosting the cabinet.
High humidity can cause fogging of the lid and front glass.
I. Allow the cabinet to pull down and cycle prior to
High temperatures, installation of warm product and
loading with product (Approx. 24 hours).
heavy usage can cause the product to soften. This
GROUNDING INSTRUCTIONS condition will be more noticeable at the top of the cans.
This appliance is equipped with a three-prong The corners of the cabinets are the coldest areas.
(grounding) plug for your protection against shock These areas should be used for product that is more
hazards. The appliance should be plugged directly into difficult to keep firm.
a properly grounded three-prong receptacle. Frost and ice act as insulators. The need for defrosting
Where a two-prong wall receptacle is encountered, it will depend on usage and product firmness.
must be replaced with a properly grounded three-prong If the frost is scraped daily with a plastic scraper,
receptacle in accordance with the National Electrical intervals between complete defrosting may be
Code and local codes and ordinances. The work must extended.
be done by a licensed electrician.
Thermostat adjustments should be made one
increment warmer or colder allowing 24 hours between
adjustments to allow the product to stabilize.
INTRODUCTION 9
PRODUCT LOAD LINE LOCATION
7" BELOW BREAKER
KEEP PRODUCT BELOW RED LINE
NOTE:
KEEP PRODUCT
BELOW THIS LINE.
10 INTRODUCTION
SECTION II
Principles of
Operation
blank
GENERAL OPERATIONS
All the dipping cabinet models are of the same basic Compressors being used in these cabinets utilize
design, consisting of a bare tube condenser and a cap refrigerant 404A and polyol ester oil. Because of the
tube fed tank wrap evaporator. hygroscopic nature of this oil, extreme care must be
taken when any component is changed within the
Ice formation on the walls over a period of time is
system. In the case of compressor replacement, work
normal. This frost should be scraped off periodically in
should be completed before the caps are removed
order to maintain peak performance. These cabinets
from the compressor.
are thermostatically controlled for various temperature
requirements. The thermostat is located post adjacent Agitation of the oil should be kept to a minimum.
to the unit compartment and can be accessed for Compressors should not be open to the atmosphere
adjustment by the user with a screwdriver or a dime. for more than 15 minutes max. Should contamination
Thermostat position #1 being the warmest and occur the oil can be removed and recharged (following
position #7 the coldest. compressor manufacturer's guidelines when
performing this procedure). Because of the porous
These cabinets are manual defrost and a drain is
nature of plastic, polyol ester oil should be stored in a
provided for periodic cleaning. A garden hose can be
metal container. Moisture contained within the oil
attached to the drain plug for draining away any water
cannot be removed even under high vacuum
that might have accumulated. This drain attachment is
conditions and must be replaced.
located in the front base rail of the cabinet. NOTE: The
power supply cord must be disconnected when
cleaning or servicing these cabinets.
NOTE: On initial cabinet pull down the bare tube

condenser may become warm to the touch until
the normal operating temperatures are achieved.
Refer to model serial data tag for cabinet amperage,

refrigerant charge & type.
PRINCIPLES OF OPERATION 13
SYSTEM INFORMATION - 4HR & 4HC

ELECTRICAL
Compressor Manufacturer: Americold Evaporator Cold Wall
Model: HP-110-3083
V.: 115/100 R.L.A.: 2.0 Capillary Tube 7' of .031
L.R.A.: 10 Phase 1
Overload Protector Americold #1456-3453

Thermostat Manufacturer: Ranco
F.L.A.: 25
Start Relay T.I.: Americold #1456-3372 V.: 120/240 L.R.A.: 100
Start Capacitor V.A.C.: 165 M.F.: 88-108 Warm Cut-in 11° Warm Cut-out —
Mid Cut-in -12° Mid Cut-out -24°

Run Capacitor V.A.C.: 180 M.F.: 15
Cold Cut-in — Cold Cut-out -34°
Condenser Manufacturer: Heatcraft Power Cord A.W.G.: 14

A.: 15 @ 125V
Condenser Manufacturer: G.E.

Fan Motor Model: 5KSM51GG-37845 Light Ballast Manufacturer: G.E.
Model: 89G457
Condenser Diameter: 8" # of Blades: 3

Fan Blade Width of Blades: 1 7/8" Fluorescent Manufacturer: G.E.
Lamp F20T12 CW
REFRIGERATION - Refrig. Charge: R-404A / 11.5 oz. / 326.02 grams / No. 4 Stat Position
AMBIENT TEMPERATURE 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C
CONTROL SETTINGS #4 C.S. #4 C.S. #4 C.S.
Suction Pressure - C.O. PSIG/Kpa 13 / 13 / 14 /
Discharge Pressure - C.O. PSIG/Kpa 196 / 224 / 246 /
Compressor Amps 1.8 1.8 1.8
Total Cabinet Amps 2.3 2.0 2.0
Cavity Temperature C.L. 0°F / -17°C 2°F / -16°C 3°F / -16°C
14 PRINCIPLES OF OPERATION
SYSTEM INFORMATION - 8HR & 8 HC

ELECTRICAL
Model: HP-117-1
V.: 115/100 R.L.A.: 3.0 Capillary Tube 8' of .036
L.R.A.: 21.4 Ph.: 1 HP: 1⁄3

F.L.A.: 25
Start Relay T.I.: 8EA1206K1A V.: 120/240 L.R.A.: 100

Run Capacitor V.A.C.: 200 M.F.: 15

A.: 15 V.: 125
Condenser Manufacturer: Morrill

Fan Motor Model: SPB9S1 Light Ballast Manufacturer: G.E.
Model: 89G457(STD)
Condenser Diameter: 8" # of Blades: 3 B232I120RH (3500K)
Lamp F20T12 CW (STD)
F17T8 / SP35 (3500K)
REFRIGERATION - Refrig. Charge: R-404A / 17 oz. / 481.95 grams / No. 4 Stat Position
Suction Pressure - C.O. PSIG/Kpa 9/ 12 / 13 /

ELECTRICAL
Model: HP-127-1
Ph.: 1 Hz.: 60 Capillary Tube 7' of .042
Volts: 115 Amps: 4.2
Overload Protector Manufacturer: Americold

F.L.A.: 25
Start Relay Manufacturer: Americold V.: 120/250 L.R.A.: 100
Start Capacitor V.: 125 M.F.: 189-227 Warm Cut-in 11° Warm Cut-out —

Run Capacitor VAC: 370 M.F.: 20

A.: 15 V.: 125

Fan Motor Model: 5KSM51GG3784 Light Ballast Manufacturer: G.E.
Model: 89G457(STD)
Condenser Diameter: 9.5" # Blades: 3 B232I120RH(3500K)
Fan Blade Width of Blades: 1 29/32"
Fluorescent Manufacturer: G.E.
Lamp F40T12CW (STD)
F32T8/SP35 (3500K)
Cavity Temperature 0°F / -17°C 1°F / -17°C 2°F / -16°C

ELECTRICAL
Model: HP-127-1
Volts: 115 R.L.A.: 4.2 Capillary Tube 7' of .042
L.R.A.: — Ph.: 1 Hz.: 60

F.L.A.: 25
Start Relay Americold #1456-3374 V.: 120/240 L.R.A.: 100
Start Capacitor V.: 125 M.F.: 189-227 Warm Cut-in 11° Warm Cut-out —

Run Capacitor V.: 370 M.F.: 20

A.: 15 V.: 125

Fan Motor Model: 5KSM51GG3784 Light Ballast Manufacturer: G.E.
V.: 115 Hz.: 60 Ph.: 1 Model: 8G3706 (STD)
B232I120RH (3500K)
Condenser Diameter: 9.5" # Blades: 3 Fluorescent Manufacturer: G.E.

Fan Blade Width of Blades: 1 29/32" Lamp F40T12CW (STD)
F32T8/SP35 (3500K)
Cavity Temperature C.L. -.5°F / -18°C -.3°F / -17.9°C -1.2°F / -18.4°C
SYSTEM INFORMATION - E4HR & E4HC (220V / 50 Hz)

ELECTRICAL E4HR2 & E4HC2 (220V / 60 Hz)
Model: HP-110-12-3084
V.: 220 R.L.A.: 2.0 Capillary Tube 7' of .031
L.R.A.: 12.6 Phase: 1/50Hz.
Overload Protector T.I.: Americold #1456-3444

F.L.A.: 25
Start Relay T.I.: Americold #1456-3374 V.: 120/240 L.R.A.: 100

Run Capacitor V.A.C.: 370 M.F.: 7.5

A.: 15 @ 125V

Fan Motor Model: 5KSM51ECG3905 Light Ballast Robertson #02025 (50Hz)
Robertson #02026 (60Hz)
Condenser Diameter: 8" # of Blades: 3 Fluorescent Manufacturer: G.E.

Fan Blade Width of Blades: 1 7/8" Lamp F20T12/CW
REFRIGERATION - Refrig. Charge: R-404A / 11.5 oz. / 326.02 grams / No. 4 Stat Position
Suction Pressure - C.O. PSIG/Kpa 12 / 82 13 / 89 14 / 96
Discharge Pressure - C.O. PSIG/Kpa 206 / 1420 214 / 1475 239 / 1647
SYSTEM INFORMATION - E8HR & E8HC (220V / 50 Hz)

Model: HP-118-12
V.: 220 R.L.A.: 3.0 Capillary Tube 8' of .036
L.R.A.: 12.6 Phase: 1/50Hz.

F.L.A.: 25
Start Relay T.I.: 8EA14 V.: 120/240 L.R.A.: 100

Run Capacitor V.A.C.: 370 M.F.: 7.5

A.: 15 @ 125V

Fan Motor Model: 5KSM51ECG3905 Light Ballast Robertson #02026
Condenser Diameter: 8" # of Blades: 3

Lamp F20T12/CW
Cavity Temperature Range 5°F / -15°C 7°F / -13°C 8°F / -13°C
SYSTEM INFORMATION - EKDC-67 & ECKDC-67

Compressor Mft: Copeland (3/4 HP) Evaporator Cold Wall
Model: KAMB-007E-CAV
Phase: 1 Hz.:50 Capillary Tube 9' of .049
Overload Protector Model No.: 071-0092-29
Start Relay G.E. 3ARR3CT3E5 Thermostat Manufacturer: Ranco

Pick up: 340-360 F.L.A.: 25
Drop out: 45-115 V.: 125/250 L.R.A.: 100
Model No.: 040-0001-03
Warm Cut-in 11° Warm Cut-out —

Start Capacitor V: 220 M.F.: 145-174
Run Capacitor 10UF - 370V Cold Cut-in — Cold Cut-out -34°

Amp: 15

Fan Motor Model: KSM51GG3705 Light Ballast VOSSLOH SCHWABE
Model: L36.291 (50Hz)
Robertson: 1-4026 (60 Hz)
Condenser Diameter: 9-1⁄2" # Blades: 3 Fluorescent Manufacturer: G.E.

Fan Blade Width of Blades: 1-29⁄32" Lamp F40T12CW
Pressure Switch C.O.: 350# C.I.: 250#
CAVITY TEMPERATURE 2°F / -17°C 4°F / -16°C 6°F / -14°C
SYSTEM INFORMATION - EKDC-87 & ECKDC-87 (220V / 50 Hz)

Compressor Mft: Copeland (3/4 HP) Evaporator Cold Wall
Model: KAMB-007E-CAV
R.L.A.: 5.6 L.R.A.: 36.0 Capillary Tube 9' of .049
Phase: 208/230V 60 Hz.
200/220V 50 Hz.
Overload Protector Model No.: 071-0092-29 Thermostat Manufacturer: Ranco

F.L.A.: 25
Start Relay G.E. 3ARR3CT3E5 V.: 125/250 L.R.A.: 100
Start Capacitor V: 220 M.F.: 145-174 Warm Cut-in 11° Warm Cut-out —

Run Capacitor V.: 370 M.F.:10

Amp: 15

Fan Motor Model: KSM51GG3705 Light Ballast VOSSLOH SCHWABE
Model: L36.291 (50Hz)
Robertson: 1-4025 (60 Hz)
Condenser Diameter: 9-1⁄2" # Blades: 3 Fluorescent Manufacturer: G.E.

Fan Blade Width of Blades: 1-29⁄32" Lamp F40T12CW
CAVITY TEMPERATURE 2°F / -17°C 4°F / -16°C 6°F / -14°C
Compressor Amps 7.4 7.5 8
Total Cabinet Amps 9.5 9.3 10
22
LAMP S BLUE
WHITE
SUPPLY
BLUE SWITCH
S LAMP FAN MOTOR
GFCI
BLACK WHITE
MOTOR PROTECTOR
FUSE S
LAMP
LIGHT BALLAST
BALLAST BALLAST SWITCH
(PTCR)
BALLAST
LAMP
BLUE 3 2
BLACK
YELLOW S
BLACK 4 1 RUN CAP.
TEMP. COMPRESSOR
BLACK BLK. BLK.
CONTROL TERMINAL BOX
BLACK
BLACK
BLACK START CAP.
START CAP. (PTCR)
BLACK
LIGHT BLACK
SWITCH 4 1
( SEE NOTES)
BLACK TEMP. MOTOR 3 2
CONTROL PROTECTOR
BLACK
FUSE
(SOME MODELS) WHITE
RUN CAP.
C
ELB S R
(SOME MODELS) TERMINAL
BOARD
FAN MOTOR
WIRING DIAGRAM - 4HR, 4HC / 8HR, 8HC
5 3 1
BLACK
6 4 2
SUPPLY RED (EXTRA)
COMPRESSOR
SWITCH
WHITE WIRE DIAGRAM
BLACK
00-C-2030-00 F
L1 BLUE
(BROWN)
E4HR, E4HC / E8HR, E8HC
BLUE
WHITE
(L2) N (BLUE)
WHITE NOTES: -RED WIRE IS AN EXTRA WIRE.
BLACK -THE 8HF/4HJ/8HJ HAVE NO LIGHTS.
-THE 4HR AND 4HC HAS ONLY ONE LIGHT.
115 VAC. 60 Hz.-10
POWER SUPPLY
E4HR2, E4HC2 / E8HR2, E8HC2
220 VAC. 60 Hz.-10

OR
220 VAC. 50 Hz.-10
POWER SUPPLY FOR
EXPORT MODELS ONLY
SEE SERIAL PLATE FOR
ELECTRICAL INFORMATION.
PRINCIPLES OF OPERATION
LAMP S BLUE
WHITE
BLUE
S LAMP FAN MOTOR
SUPPLY
SWITCH
BLUE
(BLACK-220) BLACK (BROWN) WHITE (BLUE)
BLUE
(BLACK-220) MOTOR PROTECTOR LIGHT

SWITCH
(115/60 ONLY)
BALLAST
LAMP
BALLAST BALLAST
NOTE: 115/60 NOTE: 115/60 (PTCR)
SHOWN SHOWN S
220/60 220/60
SAME LESS SAME LESS
WHITE LEAD. WHITE LEAD. RUN CAP.
BLUE 3 2
BLACK
WHITE YELLOW
(115/60 ONLY) 4 1
START CAP. (PTCR)
TEMP. COMPRESSOR
BLACK BLK. BLK.
CONTROL TERMINAL BOX
BLACK
4 1
BLACK START CAP.
TEMP. MOTOR 3 2
CONTROL PROTECTOR
BLACK
LIGHT BLACK
SWITCH
( SEE NOTES) C
BLACK (115/60 ONLY)
S R
BLACK (BROWN)
WHITE (BLUE)
RUN CAP. FAN MOTOR
SUPPLY
SWITCH COMPRESSOR
TERMINAL
BOARD
BLACK 5 3 1
L1 BLACK
(BROWN)
WHITE 6 4 2 RED (EXTRA)

(L2) N (BLUE)
WHITE WIRE DIAGRAM
KDC67/87-BRT68/90
115 VAC. 60 Hz.-10 BLUE 00-2368-00 Rev B
POWER SUPPLY BLUE
WIRING DIAGRAM - 12HR, 12HC / 16HR, 16HC
WHITE
220 VAC. 60 Hz.-10 BLACK
POWER SUPPLY FOR

EXPORT MODELS ONLY
23
24
LAMP S BLUE
WHITE
BLUE SUPPLY
SWITCH
S LAMP FAN MOTOR
HIGH PRESSURE
BLACK CONTROL (NC)
(BROWN)
FUSE GFCI (BLUE)
(USED ON BRT-90 BLACK WHITE
BLACK
AND H-16 MODELS
ONLY.) LIGHT
SWITCH
BALLAST
R LAMP
BALLAST BALLAST 1
P
1 S
BLACK 3
2 START CAP.
C POTENTIAL
RELAY
BLACK 1
S 5
COMPRESSOR TEMP. BLEED RESISTOR

CONTROL 2
TEMP. YELLOW TERMINAL BOX
BLACK RUN CAP.
CONTROL
BLUE
BLACK
BLACK POTENTIAL
5 MOTOR ONLY ON MODELS WITH RUN
RELAY
PROTECTOR CAPACITOR. SEE COMPRESSOR
NOTE; BLUE WIRE CONNECTS
TERMINAL BOX.
TO #2 ON COMPRESSOR
2 1 P
LIGHT TERMINAL BOARD WHEN
BLACK
SWITCH HIGH PRESSURE CONTROL
IS NOT USED.
BLACK HIGH PRESSURE
WHITE
CONTROL S C R
WHITE
BLACK OPEN 350 20 +
FUSE -
CLOSE 250 20 +
(SOME MODELS) WHITE -
RUN CAP. FAN MOTOR
WHITE
ELB
COMPRESSOR
(SOME MODELS) TERMINAL
BOARD
5 3 1 START CAP.
WHITE
6 4 2 RED (EXTRA)
SUPPLY
WHITE
SWITCH
WHITE
WIRING DIAGRAM
BLACK
L1 BLUE EKDC/KKDC-67/87 &
(BROWN)
BLUE EBRT/KBRT-68/90
WHITE
(L2) N (BLUE)
ONLY ON MODELS WITH RUN
00-C-2342-00 B
CAPACITOR. SEE COMPRESSOR
TERMINAL BOX.
220 VAC. 60 Hz.-10
OR
220 VAC. 50 Hz.-10
POWER SUPPLY FOR
EXPORT MODELS ONLY
E12HC2, E12HR2 / E16HC2, E16HR2
WIRING DIAGRAM - ECKDC67, EKDC67 / ECKDC87, EKDC87
FAN MOTOR
MOTOR PROTECTOR
LAMP BLUE
RED
SUPPLY
BLUE SWITCH
LAMP
BLACK WHITE
(PTCR) LIGHT
BLUE SWITCH
BALLAST
RED
BLUE
BLUE 3 2 LAMP
YELLOW
4 1 LAMP
COMPRESSOR
TERMINAL BOX
BALLAST RUN CAP.
BLACK
BLACK
START CAP.
BLACK START CAP. (PTCR)
TEMP.
TEMP. CONTROL
CONTROL 4 1
BLACK
BLACK 3 2
BLACK
BLACK
MOTOR
PROTECTOR
LIGHT BLACK
SWITCH
BLACK
S C R
BLACK
WHITE
RUN CAP. FAN MOTOR
WHITE
SUPPLY
SWITCH COMPRESSOR
TERMINAL
BOARD
BLACK 5 3 1
L1
(BROWN) BLACK
WHITE 6 4 2 WHITE (EXTRA)
(L2) N (BLUE) WHITE
WIRE DIAGRAM
CKDC-47. 67 & 87 (3500K LIGHTS)
115 VAC. 60 Hz.-10 BLUE 00-C-3020-00A
POWER SUPPLY BLUE
WIRING DIAGRAM - 8HC, 12HC, 16HC WITH 3500K LIGHTS
25
BLANK 26
SECTION III
Maintenance
& Repair
WARNING:
To avoid the possibility of an electrical shock,
turn OFF thermostat and unplug the power cord
of the cabinet before cleaning or touching
electrical connections or parts.
MAINTENANCE & REPAIR — PRE-SERVICE CHECK LIST

You may avoid the cost and inconvenience of an CUSTOMER COMPLAINT
unnecessary service call by first reviewing this check
OR STORED PRODUCT
list of the most frequently encountered situations that
are not the result of system component failure. 1. Check cleaning solutions used inside cabinet.
2. Check cleaning solutions, paint or other
COMPRESSOR RUNS TOO MUCH contaminants used in store maintenance.
1. A refrigerated cabinet automatically compensates for
service loading by running longer and more often. 3. Sometimes the ingredients used in some products or
Before calling for service, check running time for at containers will contaminate other products.
least one hour the first thing in the morning (before 4. Be sure to follow a weekly schedule for cleaning
store traffic starts). cabinet interior.
2. Be sure doors seal. A faulty gasket seal will cause
SERVICE
increased running time.
In the event of a malfunction, damage to the cabinet, or
3. Check the room temperature. The warmer the room, if the cabinet requires service beyond the items in the
the more the compressor will run. “Pre-Service Check List,” contact your local
4. Check to see that condenser fans are running. refrigeration service company or the dealer or
distributor you purchased the unit from.
5. Be sure the condenser fan operates.
6. Check to see that condenser fans are running.
POWER FAILURE
Do not open the cabinet doors unnecessarily if power is
7. If product is too hard, (cold) try setting the temperature cut off due to electrical failure. The cabinet will start up
control (thermostat) warmer. This will result in warmer if the power supply returns, but will require sufficient
cabinet temperature and reduced running time. time to reach maximum cold storage performance.
CABINET DOES NOT OPERATE CABINET FAILURE
1. Be sure the cabinet is plugged in. 1. If the cabinet has stopped operating, check that the
2. Check that the breakers or fuses are good and all cabinet is securely plugged in and turned on. Contact
switches in the supply line are ON. a licensed electrician to locate and correct any power
supply problems.
3. Be sure that cabinet Master Supply Switch is ON.
2. Do not open the cabinet lids unnecessarily.
4. If you are in an area with voltage problems, try
shutting off all non-essential electric equipment. 3. Provisions for other storage of the product may be
required to prevent spoilage.
LIGHT IS OFF If you call us for service, describe the problem and give
1. If the cabinet is operating, be sure the lamp is the information from the following list to the service
properly seated in sockets. representative:
2. If the cabinet is not running, check that Master Supply Cabinet Model ______________________________
Switch of cabinet is ON, fuses are okay, no switch in
the supply is off and the cabinet is plugged in. Part Number ________________________________
Serial Number ______________________________
(These are located on a serial number rating plate
inside of the machinery compartment of the cabinet.)
MAINTENANCE & REPAIR 29

SECTION III
MAINTENANCE & REPAIR
TOOLS: 8) Was the warm-up fast, as in three to six hours, or
To provide full service diagnostics and repairs on over a prolonged time, as in three to five days?
these cabinets the following tools are needed: 9) If the cabinet was running for a long time, was the
A Volt Meter temperature recovery after entering the cabinet
always within an hour, or did it appear as though
An Amp Meter recovery time was longer as usage went on?
An Ohm Meter or tiplet meter to handle all three functions
The refrigeration system should only be entered if it is
An Electronic Leak Detector absolutely necessary. It is critical that a clean,
An Electronic Micron Gauge uncontaminated system be maintained.
A Vacuum Pump capable of pulling to 50 microns If a system is unable to reach the proper operating
temperature, a test of the unit’s mechanical
Four Hand Valves refrigeration components is required.
A Refrigerant Reclaimer
COMPRESSOR EFFICIENCY TEST
A Compound Gauge Set
If the cabinet has a semi-hermetic compressor, begin
A cylinder of nitrogen with a regulator capable of 10 to by testing the compressor’s efficiency.
400 pounds.
To test a semi-hermetic compressor, place compound
Standard refrigeration hand tools like: wrenches, gauge on the compressor’s suction port.
tubing cutter, swage and flare tools, wire strippers,
wire crimpers, wire cutters, standard and phillips head While the compressor is running, close off the suction
screwdrivers. line so that only the port and valve are part of the
compressor’s low side.
PRODUCT HISTORY When the valve is closed and vacuum has started,
The first rule in accurately servicing a refrigeration time how long it takes to pull the compressor’s low
system is to determine if the problem is an electrical side to its lowest possible vacuum.
or mechanical failure within the refrigeration system. Compressors used on these cabinets should be
First, try to obtain the product’s history of operation capable of pulling at least 20 to 22 inches of vacuum
from the customer. This will help identify the source of in less than 40 seconds.
the problem.
Good facts from the cabinet user can help identify Next, shut off the compressor and watch the gauge. A
whether the problem is electrical, within the one or two inch rise in pressure is acceptable, since a
refrigeration system, or a “misapplication by the user.” small amount of freon may remain on the low side of the
Get the history of operation and failure by asking compressor, after which the reading should stabilize.
these questions: If the pressure continues to rise, the discharge reeds
in the valve head are bad, allowing high pressure gas
1) Were there any brown-outs or power outages that to return to the compressor.
they are aware of?
If the compressor pulls less than 20 inches, the
2) Is the cabinet on a dedicated circuit? suction reeds are bad in the valve head.
3) Has any other equipment in this area had If it takes longer than 40 seconds to pull the
operational problems? compressor, to its ultimate low vacuum, one or both
cylinders are not functioning as they should. Any
4) When was the last time the cabinet’s operation was reading less than these will require replacement of the
confirmed as working properly? compressor.
5) When was a problem noticed?
6) How long has the equipment run without this

problem? (Years? Weeks? Days? Hours?)
7) Was anything tried prior to your arrival?
30 MAINTENANCE & REPAIR

ENTERING THE SYSTEM Use this time to check any joints for potential leaks.
Entering the system should only be done as a last
resort. Extreme care must be used no matter what the CHARGING
reason is for entering the system. Of course there are You should use a charging cylinder to measure in the
times it cannot be avoided, such as component or the correct amount of refrigerant. The charging
compressor replacement, or a leak within the system. methods are:
The system must also be entered any time you need 1) Add the refrigerant to the system until you reach a
to obtain the operating pressures. Again, use extreme predetermined balanced pressure. This will give you
caution to avoid any possible contamination. an approximate static charge.
Cabinets that use semi-hermetic compressors allow 2) Weigh in the refrigerant using a scale calibrated in
easy access through the valve ports. ounces.
Cabinets using hermetic compressors do not have The cabinet’s operation is now ready to be tested. A
valve ports, this product has process stubs for both final check of the refrigeration lines should be made
suction and discharge sides of the system. before running the cabinet.
Line taps should only be used to obtain pressure Be sure the refrigeration lines are not kinked or
readings, and not for reprocessing a system. The rubbing against each other.
opening of a line tap is too restrictive for pressure of
vacuum procedures. Also check that the door seals properly. An air leak will
affect proper operation, and the cabinet’s ability to
Install hand valves at the process stub ends. Hand reach its coldest temperature.
valves will be less restrictive to flow because of a
larger opening. They will also be easier to use during Run the cabinet a both 100% run and also at a
repair procedures. cycling temperature for at least one day. If the
temperature and pressures are correct, the system
EVACUATION can be considered repaired.
Once the system has been cleaned and components Hermetic systems should now have their process
have been replaced, you are ready to initiate the final stubs pinched off, hand valves removed and the ends
servicing procedures necessary to achieve proper brazed shut.
cabinet operation.
Pull an evacuation to approximately 50 microns. You

can be sure that any contaminants that can affect the
system’s operation are now removed.

COMPRESSOR INSTALLATION & MAINTENANCE / DIAGNOSTICS

HOLD DOWN BOLTS CAUTION
All models with Copeland compressors have hold This type valve should be tightly capped except when
down bolts. The compressor has a metal hold down making the gauge connection.
band strapping it tightly to the cabinet body. This band TO CHECK FOR OPEN WINDINGS
should be removed and discarded upon installation. If
Use a multimeter. Measure ohms between “C” and “R”
compressor does not float freely, keep backing off all of
and between “C” and “S”.
the retaining nuts until it does.
If windings are OK, multimeter will show a resistance
CHECKING COMPRESSOR THAT WON’T reading between terminals.
If there is no reading, the compressor, winding or
START ON CORD CONNECTED CABINETS windings are open and the compressor should be
1. Check that the supply plug is in wall outlet and that replaced.
outlet has the proper voltage.
TO CHECK FOR GROUNDED COMPRESSOR
2. Check that the cabinet thermostat is on a numerical Use multimeter. Touch probe from each terminal to an
setting. unpainted surface of compressor body. If there is no
If items 1 & 2 are OK: ground, there will be no change of the meter.
3. Pull condensing unit out of the cabinet and remove WARNING: Be Careful Not to Touch
compressor terminal cover. Check proper voltage at
terminals. Uninsulated Parts of the Meter Probes.
A reading indicates a ground and the compressor
TO CHANGE THE COMPRESSOR: should be replaced.
1. Disconnect the power supply to the cabinet. If there is voltage at the compressor terminals and the
2. Disconnect power supply leads at the compressor. compressor tries, but does not run, check voltage at the
3. Disconnect the wires to the relay and capacitors. compressor terminals while attempting to start the
compressor. If the voltage at the compressor terminal is
4. Remove the relay and starting capacitor and install
below 90% of the nameplate voltage, it is possible the
on the new compressor.
motor may not have developed sufficient torque to start.
5. Remove the defective compressor from the Check to determine if:
condensing unit base.
A. Wire sizes are adequate.
6. Set the new compressor in place.
7. Reconnect the relay and capacitor wires. B. Electrical connections are loose.
8. Reconnect the power supply lead. C. The circuit is overloaded.
9. Leak test, evacuate, and weigh in charge. D. The power supply is adequate.
CHANGING DRIER A defective relay or capacitor may prevent the
If flare connected, make sure flares and faces of compressor starting.
fittings on new drier are clean and in good condition
before installing new drier. TO CHECK OUT THE RELAY
Cut tubing only with tube cutters, not hacksaw’s, to 1. Disconnect the cabinet from the power supply.
avoid metal filings from entering the system. Driers 2. Remove the wires from the relay.
must be replaced any time you enter the system,
except when you are obtaining operating pressures. 3. Touch probes to the terminals. Meter should show
infinity if closed.
SERVICE VALVES 4. Touch probes to the terminals of coil. The meter
The compressors on some cabinets have service should show a resistance reading.
valves for measuring suction and discharge pressures.
Two types are used. The first type is connected directly If items 3 & 4 are OK, the relay is good. If items 3 & 4
to the compressor body or shell and back seats to are not as indicated, change the relay.
connect gauges to the access port. The second
(Schrader type) is on the end of a process tube and
requires a gauge or charging line with a depressing pin
to open valve when the connection is made.

COMPRESSOR INSTALLATION & MAINTENANCE / DIAGNOSTICS

TO CHECK CAPACITORS
1. Disconnect the cabinet from the power supply.
2. Make sure the capacitors are discharged before

checking. (Shunt across the terminal of capacitor
with a heavy insulated wire.)
3. Remove the wires from the capacitors.
4. Any capacitor found to be bulging, leading, or

damaged should be replaced.
5. Use a multimeter to check the run and start

capacitors for shorts or open circuits.
With a good capacitor, the indicator should first move

to a reading and then gradually increase to infinity.
If there is no reading change, an open circuit is

indicated.
If the multimeter remains on a low resistance reading,

a short circuit is indicated.
On run capacitor, touch probes to metal case and

each terminal. If meter shows any reading, a ground is
indicated. All defective capacitors should be replaced.

CLEANING & MAINTENANCE

CLEANING THE CABINET EXTERIOR 5. Wash the can skirts and the entire interior storage
Wipe the exterior occasionally with a cloth dampened area with warm water and baking soda solution —
in mild detergent water; rinse, and wipe dry with a about a tablespoon of baking soda per quart of
soft, dry cloth. Do not use abrasive or caustic water. Rinse thoroughly with clean water and wipe
cleaners or scouring pads. dry.
This procedure can also be used for cleaning door
gaskets.
CLEANING THE CONDENSER - FIG. 1A
Periodic cleaning of the condenser can be easily 6. A drain hose (FIG. 1B) is provided in the
accomplished by brushing the coils with a soft brush compressor compartment. Connection is made to fit
and/or using a vacuum cleaner with a brush a standard garden hose for ease of draining water
attachment. from inside of the tank area.
Be sure that dirt, dust and collection of other debris IMPORTANT: Do not use any objects or cleaner which
do not build up to a point air circulation through the may leave residues, odors, or particles. Avoid the use
condenser is restricted. of strong chemicals or abrasive cleaners which may
damage the interior surfaces and contaminate product
CLEANING THE STORAGE COMPARTMENT within the storage area.
1. Remove product and store it in another suitable
6. Wash, rinse, and dry the can skirts while they are
cabinet, if possible. Be sure to prevent spoilage of
outside of the cabinet, using the same procedure as
the product which may occur if it is left at room
described for the storage area.
temperature.
7. Be sure to correctly reinstall the can skirts, plug in
2. Turn OFF the thermostat and unplug the cabinet.
the cabinet, set the temperature control and allow time
3. Remove the can skirts. for cooling of the storage area before storing product.
4. Defrost completely prior to cleaning.

CLEANING THE LID

If the lid has been removed from the cabinet, wash
with plenty of non-abrasive soap or detergent and
water. Use the bare hand to feel and dislodge any
caked soil. Rinse thoroughly with clean water. Do not
use hard, rough cloths that will scratch the surface of
the plastic lid. Dry with a clean, damp chamois.
If the lid is on the cabinet where water cannot be used

freely, it should first be lightly dusted (not wiped) with
a soft, clean cloth. Then the surface can be wiped
carefully with a wet cloth or chamois. The cloth or
chamois should be kept free of grit by frequent rinsing
in clean water.
Do not use solvents such as acetone, alcohol,

benzene, carbon tetrachloride, fire extinguisher fluid,
dry-cleaning fluid, and lacquer thinners, since they
attack the plastic part of the lid. Do not use window
sprays or kitchen scouring compounds.
TOUCH-UP PAINTING INSTRUCTIONS

-SPRAY PAINT
White 9 oz. Touch-up Paint:
Part No. 26-0899-01
1. Sand the entire bare metal or affected area and its
edges until the edges are smooth or feathered. This
insures that you are spraying on to a painted area
that has adhesion.
2. Use an automotive primer (lacquer) over the bare area.
3. Scuff sand the primered area lightly.
4. Test spray can before using on cabinet surface.
Apply in short, even strokes holding can 10" to 12"
from surface, and moving rapidly during use. Apply
top coat of paint in thin layers (4-5 layers minimum)
with air drying time in between coats. Scuff sand
very lightly between coats. This will remove uneven
spots or roughness and will create a high gloss,
smooth finish.
5. Use rubbing compound (preferred) or wax over the
finished area after a few days of hardening/drying
time.

LID SEAL REPLACEMENT
from epics
The lid seal is located on the server side of the cabinet,

attached to the underside of the stainless steel top.
1. Remove lids from the cabinet. 5. Replace the lid seal with new correct art number.
Seal needs to be cut to fit the cabinet width.
2. Remove screws on the underside of the stainless
top on the server side of the cabinet. 6. Replace the stainless steel top with the lid seal
attached.
3. Remove the stainless top from the cabinet.
7. Replace screws along the stainless steel top server
4. Slide the lid seal off of the top channel. side.
8. Replace lids on the cabinet.

LID GASKET REPLACEMENT
1. Remove the lid from the cabinet.

2. Set the lid on a flat, protected surface.
3. Rotate lid upside down.
4. Slide old gasket from the aluminum lid
frame.
5. Install new gasket in the groove
provided. See end detail.
6. Reinstall lid in cabinet.

LID PIVOT BUSHING ASSEMBLY REPLACEMENT
New Style
Old Style
The pivot pin bushing is located on the outside edge of Remove lid from cabinet. Lay the lid on a
each lid. smooth, non-scratch surface. Simply
unsnap lid pivot assembly and replace with
a new part.
1. Remove the lid from the cabinet. Lay the lid on a
smooth, non-scratch surface.
2. Remove the two acorn nuts from the outside edge
of the lid assembly.
3. Remove the shake-proof washer, flat washer, pivot
bushing retainer, and pivot pin bushing.
4. Replace assembly with the correct new part number.
5. Replace the shake-proof washer, flat washer, pivot
bushing retainer, and pivot pin bushing.
6. Replace the two acorn nuts attaching the assembly
to the lid. Tighten nuts to 20" lbs. torque.
7. Replace the lid onto the cabinet.

CENTER/END PIVOT ROD REPLACEMENT
Remove lids from the cabinet.

Remove 2 mounting screws from the mounting bracket.
Replace the pivot bracket with correct new part number.
Reinstall lid assembly.
The 4-hole and 8-hole dipping cabinets have end pivot pins only. The 12- and 16-hole
dipping cabinets have end and center pivot brackets.

FLUORESCENT LAMP HOLDER/LIGHT STARTER

SOCKET REPLACEMENT
The lamp holder and the light starter socket are located on the lamp channel assembly.
1. Disconnect the power to the cabinet.

2. Remove the lids from the cabinet.
3. Remove the fluorescent bulbs.
4. Remove the screws holding the stainless steel
countertop in place. The screws are located
under the inside length of the top of the server
side of the cabinet.
5. Lift the stainless steel top off of the cabinet. Set
it aside. (FIG. 1)
6. For both the lamp holder and the starter socket,
remove the screws holding the part in place.
(FIG. 4-D) Remove the tape holding the wires to
the channel frame. (FIG. 2)
7. Disconnect the lead wires at the butt splice
connector. (FIG. 2-C)
8. Replace part with correct new part number.
9. Replace screws removed in Step 4. (FIG. 4-D)
10. Connect white and blue lead wires to main wire
with butt connectors. Replace the tape holding
the wires to the lamp channel.
11. Replace the stainless steel top (FIG. 1) using
screws removed in Step 4.
12. Replace the starter.
13. Replace the bulbs (fluorescent).
14. Reconnect the power to the cabinet.

FLUORESCENT BULB & STARTER REPLACEMENT
BULB STARTER REPLACEMENT (The

fluorescent bulb starter is located on the lamp
channel assembly. One starter is necessary per
BULB REPLACEMENT
bulb.)
1. Turn light switch off on the cabinet.
1. Turn light switch off on the cabinet.
2. Pull down on the socket (A).
2. Remove the lid from the cabinet.
3. Remove the plastic outer lamp shield (B) and
3. Grasp the starter (E), push in.
bulb (C).
Turn counterclockwise. Pull the starter out of the
lamp channel assembly (F).
4. Raise the bulb up. Pull out of the socket.
4. Replace the starter with the correct new part
5. Remove lamp shields and end caps (D).
number.
6. Place the new bulb in the shield. Attach
5. Grasp the starter, push into contact holes. Turn
end caps.
the starter clockwise to seat properly.
7. Insert the bulb into the cabinet, push up an
6. Turn light switch back on.
snap into place.
8. Turn light switch back on.

THERMOSTAT REPLACEMENT
The thermostat is located on the server side of the
cabinet, directly behind the service grill. It functions
to control the temperature inside the cabinet. The
range on the thermostat dial is adjustable from 1 to
7 (7 being the coldest setting). The OFF position is
provided for defrosting the cabinet.
2. Remove the grill.
3. Remove screws from the thermostat mount.
4. Pull the thermal bulb out of the cabinet. 7. Reattach the thermostat screws to mounting holes.
5. Replace the thermostat with the correct new 8. Replace the grill assembly.
part number.
6. Slide the capillary tube up the control well which
extends into the machinery compartment. (Be very
careful. Do not kink the thermal bulb capillary tube.)

MASTER POWER SUPPLY SWITCH / LIGHT SWITCH REPLACEMENT
The master supply switch (A) and the light

switch (B) are located behind the grill panel, on
the righthand server side of the unit.
2. Remove the grill.
3. Remove screws holding the switch in place.
4. Detach the switch leads.
5. Remove the lock nut on exterior of switch.
6. Replace with new switch.
7. Reattach the electrical leads.
8. Replace the front grill.

CONDENSER FAN MOTOR REPLACEMENT
The condenser fan motor is located in the

machinery compartment, directly behind the
condenser coil.
Motor Specifications:
220 Volts
60 Hz.
1 Phase
9 Watt
2. Remove the grill panel.
3. Remove the condensing tray hold

down bolts.
4. Pull the condenser tray out of the

cabinet. Disconnect the wire at the
compressor.
5. Remove the motor from the fan motor

mounting bracket.
6. Replace with correct motor.
7. Reconnect wires at the compressor.
8. Slide the tray back into the cabinet.

Replace hold down bolts.

BALLAST REPLACEMENT
The ballast is located in the machinery

compartment inside the electrical box.
2. Remove the front grill.
3. Remove the electrical wiring box.
4. Disconnect the leads to the ballast.
5. Replace the ballast with correct part.
6. Reconnect the leads to the ballast.
7. Replace the electrical box assembly.
BALLAST REPLACEMENT 45
METERING DEVICE/HEAT EXCHANGER REPLACEMENT
1. Disconnect power to the cabinet. 7. Connect the end of the capillary on the new heat
exchanger to the evaporator inlet tube.
2. Pull out the condensing unit.
8. Connect the suction line to the compressor valve
3. Disconnect the liquid line. and the capillary line to the bottom of the drier.
Replace the drier.
4. Disconnect the suction line at the compressor.
9. Evacuate and recharge.
5. Cut off the evaporator inlet tube about five
inches down below the point where it comes out 10. Secure short lengths of insulating tubing provided
of the cabinet. around exposed tubing in place with tape and
seal to bottom of the cabinet with permagum
6. Remove the capillary tube from the inside of the which is provided.
evaporator inlet tube.
11. Reconnect power to the cabinet.

CABINET TROUBLESHOOTING GUIDE

TROUBLE COMMON CAUSE REMEDY
UNIT WILL NOT RUN. Blown Fuse. Replace fuse. Check outlet with voltmeter,
should check 115V plus or minus 10%. If
circuit overloaded, either reduce load or
have electrician install separate circuit. If
unable to remedy any other way, install
autotransformer.
Broken temperature control. Jumper across terminals of control. If unit

runs and connections are all tight, replace
control.
Broken relay. Check relay, replace if necessary.
Broken overload. Check overload. Replace if necessary.
Broken compressor. Check compressor. Replace if necessary.
Defective service cord. Check with test light at unit. If no circuit

and current is indicated at outlet, replace
or repair.
Broken lead to compressors or cold control. Repair or replace broken leads.
Broken timer Check with test light and replace

if necessary.
CABINET TOO WARM. Fan motor not running. Check and replace fan motor if necessary.
Cold control set too warm or broken. Check and replace if necessary.
Shortage of refrigerant. Check for leaks. Repair, evacuate and

recharge system.
Not enough air circulation around cabinet. Relocate cabinet or provide clearance to
allow sufficient circulation.
Dirty condenser or obstructed condenser Clean the condenser.

ducts.
Poor lid seal. Level cabinet, replace lid seal.
CABINET TOO COLD. Cold control knob improperly set. Turn knob to warmer position

CABINET TROUBLESHOOTING GUIDE

UNIT RUNS ALL THE TIME. Not enough air circulation around cabinet or Relocate cabinet or provide proper
air circulation is restricted. clearances around cabinet.
Poor lid seal. Check and make necessary adjustments.
Refrigerant charge. Undercharge or overcharge--check,

evacuate and recharge with proper charge.
Room temperature too warm.
Ventilate room as much as possible.
Cold Control.
Check control; if it allows unit to operate
all the time, replace control.
NOISY OPERATION. Loose flooring or floor not firm. Tighten flooring or brace floor.
Tubing contacting cabinet or other tubing. Move tubing.
Cabinet not level. Level cabinet.
Fan hitting shroud. Move fan blade.
Compressor mechanically grounded. Replace compressor mounts.
UNIT CYCLES ON OVERLOAD. Broken relay. Replace relay.
Weak overload protector. Replace overload protector.
Low voltage. Check outlet with voltmeter. Underload

voltage should be 115V plus or minus
10%. Check for several appliances on
same circuit or extremely long or
undersized extension cord being used.
STUCK MOTOR COMPRESSOR Broken valve. Replace motor compressor.
CABINET RUNS ALL THE Faulty thermostat. Check thermostat—test and replace if
ITEM. TEMP TOO COLD. necessary.
RAPID ICE BUILDUP Leaky door gasket; lid left open. Replace gasket; close lids when not serving.
ON EVAP.
FREEZER WORKS, THEN Moisture in system. Evacuate and recharge.
WARMS UP.

COMPRESSOR TROUBLESHOOTING GUIDE

PROBLEMS & CAUSE REMEDY
Compressor won’t start—no hum.
1. Open line circuit. 1. Check wiring, fuses, receptacle.
2. Protector open. 2. Wait for reset - check current.
3. Control contacts open. 3. Check control; check pressures.
Compressor won’t start—hums intermittently (cycling on protector).
1. Improperly wired. 1. Check wiring against diagram.
2. Low line voltage. 2. Check main line voltage, determine location of voltage drop.
3. Open starting capacitor. 3. Replace starting capacitor.
4. Relay contacts not closing. 4. Check by operating manually. Replace relay if defective.
5. Open circuit in starting winding. 5. Check stator leads. If leads are all right, replace compressor.
6. High discharge pressure. 6. Eliminate cause of excessive pressure.
7. Tight compressor. 7. Check oil level-correct binding condition, if possible. If not, replace compressor.
8. Weak starting capacitor or one weak capacitor of a set. 8. Check oil level. Check binding. Replace compressor if necessary.
Compressor starts; motor will not get off starting winding.
1. Low line voltage. 1. Bring up voltage.
2. Improperly wired. 2. Check wiring against diagram.
3. Defective relay. 3. Check operation - replace relay if defective.
4. Discharge pressure too high. 4. Check ventilation, restrictions and overcharge.
5. Starting and running windings shorted. 5. Check resistances. Replace compressor if defective.
6. Starting capacitor weak or one of a set open. 6. Check capacitance - replace if defective.
7. High discharge pressure. 7. Condenser dirty.
8. Tight compressor. 8. Check oil level. Check binding. Replace compressor if necessary.
Compressor starts and runs, but cycles on protector.
1. Short cycling. 1. Reduce number of starts to 20 or less per hour.
2. Additional current passing through protector. 2. Check for added fan motors and pumps connected to wrong side of protector.
3. Suction pressure too high. 3. Check compressor for proper application.
4. Discharge pressure too high. 4. Check ventilation, restrictions and overcharge.
5. Starting and running windings shorted. 5. Check resistances. Replace compressor if defective.
6. Starting capacitor weak or one of a set open. 6. Check capacitance - replace if defective.
7. Inadequate motor cooling. 7. Correct cooling system.
8. Compressor tight. 8. Check oil level. Check for binding condition.
9. Unbalanced line (three-phase) 9. Check voltage of each phase. If not equal, correct condition of unbalance.
10. Discharge valve leaking or broken. 10. Replace valve plate.
Starting capacitors burn out.
1. Short cycling. 1. Reduce number of starts to 20 or less per hour.
2. Prolonged operation on starting winding. 2. Reduce starting load.
3. Relay contact sticking. 3. Clean contacts or replace relay.
4. Improper relay or incorrect relay setting. 4. Replace relay.
5. Improper capacitor. 5. Check parts list for proper capacitor rating—mfd. and voltage.
6. Capacitor voltage rating too low. 6. Check capacitors with recommended voltage rating.
7. Capacitor terminals shorted by water. 7. Install capacitors so terminals will not be wet.
Running capacitors burn out.
1. Excessive line voltage. 1. Reduce line voltage to not over 10% above rating of motor.
2. High line voltage and light load. 2. Reduce voltage if over 10% excessive.
3. Capacitor voltage rating too low. 3. Install capacitors with recommended voltage rating.
Relays burn out.
1. Low line voltage. 1. Increase voltage to not less than 10% under compressor motor rating.
2. Excessive line voltage. 2. Reduce voltage to maximum of 10% above motor rating.
3. Incorrect running capacitor. 3. Replace running capacitor with correct mfd. capacitance.
4. Short cycling. 4. Reduce number of starts per hour.
5. Relay vibrating. 5. Mount relay rigidly.
6. Incorrect relay. 6. Use relay recommended for specific motor compressor.

FLUORESCENT LAMPS - TROUBLESHOOTING GUIDE

Carrier Refrigeration uses standard fluorescent lamps in all of its applications. Standard one- and two- lamp ballast circuits are used.
Replacement lamps should be purchased over the counter from a local electrical wholesaler. The table below indicates general problems that
may be encountered with fluorescent lighting applications, possible causes, and corrective maintenance suggestions.

NORMAL END OF LIFE. Normal failure. Active material on Replace lamp properly.
Lamp won’t operate. Flashes cathodes exhausted.
momentarily and goes out or blinks
on and off.
Ends probably blackened.
SHORT LIFE. Wrong lamp type used. Replace with lamp type marked in owner’s
manual.
Wrong type of starter. Replace with correct starter.
Ballast not supplying the specified electrical Replace with correct ballast for rating for
values. lamp size.
Wrong type of ballast used. Replace ballast with proper type.
Too low or too high voltage. Check primary voltage with range specified
on ballast name plate.
Poor circuit contact. (likely at lampholders) Lamholder should be rigidly mounted and
lamp securely seated.
Ballast improperly or incompletely connected. Study ballast label wiring diagrm and check
connections.
Too many lamp starts. Average life for most lamps is dependant on
number of starts and hours of operation.
END BLACKENING. Normal end of life. Replace lamp promptly.

Dense blackening at one end or
both, extending 2" to 3" from base. Mercury deposit - generally within 1" of Should evaporate as lamp is operated.
lamp end.
Poor circuit contact likely at the lampholder. Lampholders should be rigidly mounted and
lamp securely seated.
Ballast improperly or incompletely connected. Study ballast wiring instructions and check
connections.
Wrong type lamp used. Replace with correct lamp type.
Wrong type of starter or defective starter Replace with proper starter.

causing on /off blinking or prolonged flashing
at each start.
Ballast intalled not supplying the specified Replace with ballast of correct rating for
electrical values. lamp size.
Line voltage too low or too high. Check line voltage with range specified on
ballast plate.
Ballast improperly or incompletely connected. Study ballast label wiring instuctions and
check connections.


NO STARTING EFFORT OR Open lamp cathode circuit due to broken If open, circuit is shown by continuity test
SLOW STARTING. cathode, air leak, or open weld. or by viewing end of bulb against a
pinhole of light. Replace lamp.
Wrong lamp type used. Replace with lamp type indicated in

owner’s manual.
Starter at end of life. Replace starter.
Starter sluggish. Replace starter.
Ballast installed not supplying the specified Replace with certified ballast of correct
electrical values. rating for lamp size.
Temperature cold air contact to bulb. Correct installation of lamp protection

tubes, or shields to prevent cold air
effects.
Circuit voltage. Check voltage and correct if possible.
DECREASED LIGHT Temperature operation, cold air affects lamp Properly install jacketed lamps where
OUTPUT. Full illumination of performance. applicable.
bulbs requires correct
assembly of all components
of lighting system. Ballast improperly or incompletely Study ballast label wiring instructions and
connected. check connections.
Dust or dirt on lamp or fixture. Clean.
Normal failure. Active material on cathodes Replace lamp promptly.

exhausted.
BLINKING ON/OFF. Possible lamp fault. Replace lamp. Investigate further if
Accompanied by shimmering successive lamps blink or flicker in same
effect during “lighted” period. lampholders.
Wrong type of starter or defective starter. Replace with proper starter.
Ballast installed not supplying the specified Replace with correct ballast with correct
electrical circuit. rating for lamp size.
Loose circuit contact. Lampholders should be rigidly mounted

and lamp securely seated.
OVERHEATED BALLAST. Wrong lamp type used. Replace with correct lamp number located
in owner’s manual.
Wrong ballast used. Wrong voltage rating. Replace ballast.
Circuit voltage. Check voltage and correct to design

specification.
Ballast improperly or incompletely connected. Study ballast label. Correct if installed

wrong.

MEASUREMENTS - Starting Lamp Voltage

TYPICAL TWO-LAMP RS BALLAST
Starting Voltage
TYPICAL TWO-LAMP RS BALLAST
R
Y-1
Y-2 B
WHITE
BLACK
BALLAST
The largest percentage of light ballast used today are of the two-lamp rapid start type. In order
to read starting or open circuit voltage, as it is often called, remove both lamps from their
sockets. The high voltage (OVC) which starts and operated the lamp is always between the
“R” and “B” sockets. The two lamps are in series between these sockets. The Y-1 and Y-2
connections provide cathode heat, and serve to connect the lamp ends together. Because the
leads between Y-1 and Y-2 are connected together by jumper leads, they are always wired to
sockets at one end of the fixture. Therefore, the “R” and “B” sockets are always at the other
end of the fixture. This means that in order to measure the voltage which starts the lamps
(OVC), the meter probes must be placed in the sockets at one end of the fixture. The Y-1 and
Y-2 end of the fixture will read zero while the “R” and “B” end of the indoor ballast should read
as follows:
Min. RMS Min. RMS Min. RMS

Lamp Type Voltage HO Voltage 1500 MA. Voltage
F40 256 48" 256 48" 250
F30 215 72" 395 72" 350
96" 465 96" 470

PARTS LISTING
With Illustration
Identification
CABINET PARTS - EXPLODED VIEW
1
2
6
4
9 8
10
11
54 CABINET PARTS - EXPLODED VIEW

CABINET PARTS LIST
CABINET PARTS - EXPLODED VIEW
CABINET PARTS MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO.
Dipping Cabinets 4HC 8HC 8HC 12HC 12HC 16HC 16HC 4HR 8HR 12HR 16HR
Curved & Flat & Export (3500K) (3500K) (3500K)
PART NUMBER DESCRIPTION U/M QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.#
05-1199-* Canopy Top EA 1 -01 1 -02 1 -02 1 -03 1 -03 1 -04 1 -04
1
05-1187-* Canopy Top EA 1 -01 1 -02 1 -03 1 -04
2 44-0862 Upper Lid Seal IN 24.3 - 44 - 44 - 64.5 - 64.5 - 86.8 - 86.8 - 24.3 - 44 - 64.5 - 86.8 -
51-1506-* Canopy Assembly EA 1 -01 1 -02 1 -04 1 -03 1 -05 1 -04 1 -06
3
51-1505-* Canopy Assembly EA 1 -01 1 -02 1 -03 1 -04
4 05-1029-* Lower Front Trim EA 1 -01 1 -02 1 -02 1 -03 1 -03 1 -04 1 -04 1 -01 1 -02 1 -03 1 -04
5 05-1198-01 Outside Post, RH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
6 05-1198-02 Outside Post, LH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
7 10-1158-01 Pivot Bracket, RH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
8 10-1158-02 Pivot Bracket, LH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
9 10-1157-00 Pivot Bracket, Center EA 1 - 1 - 1 - 1 - 1 - 1 -
10 51-1507-* Lid Assembly EA 1 -01 1 -02 1 -02 2 -03 2 -03 2 -04 2 -04 1 -01 1 -02 2 -03 2 -04
11 50-4192-01 Grill Panel Assembly EA 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 -

55
CANOPY PARTS - EXPLODED VIEW
15
8
12
22
9
10
1
11
5
16
2
25
17
6
14
13
6
18
20
3
6
21
19
23
24
4
6
7
56 CANOPY PARTS - EXPLODED VIEW

CANOPY PARTS LIST
CANOPY PARTS
CANOPY PARTS MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO.
Dipping Cabinets 4HC 8HC 8HC 12HC 12HC 16HC 16HC 4HR 8HR 12HR 16HR
Curved & Flat & Export (3500K) (3500K) (3500K)
PART NUMBER DESCRIPTION U/M QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.#
01-0902-01 Glass Bracket, Top EA 2 - 2 - 2 - 3 - 3 - 3 - 3 -
1
02-0942-00 Glass Bracket, Top EA 2 - 2 - 3 - 3 -
51-1502-* Lamp Channel Assembly EA 1 -01 1 -02 1 -03 1 -04 1 -05 1 -06 1 -07 1 -08
51-1503-* Lamp Channel Assembly EA 1 -01 1 -03 1 .02
2
01-1129-* Lamp Channel EA 1 -01 1 -02 1 -02 1 -03 1 -03 1 -04 1 -04
01-1128-* Lamp Channel EA 1 -01 1 -02 1 -03 1 -04
3 02-0936-00 Clamp Top End EA 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 -
05-1034-02 Corner Trim, RH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 -
4
05-1035-02 Corner Trim, RH EA 1 - 1 - 1 - 1 -
05-1034-01 Corner Trim, LH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 -
5
05-1035-01 Corner Trim, LH EA 1 - 1 - 1 - 1 -
6 26-6504-00 Tape, Double Sided FT 1.8 - 1.8 - 1.8 - 1.8 - 1.8 - 1.8 - 1.8 - 1.8 - 1.8 - 1.8 - 1.8 -
7 10-1061-02 Glass Channel, Vert. EA 2 - 2 - 2 - 2 -
10-1042-00 Gasket, Glass (Curved) EA 3 - 3 - 3 - 3 - 3 - 3 - 3 -
19-1975-00 Lampholder EA 1 - 2 - 4 - 2 - 4 - 2 - 4 - 1 - 2 - 2 - 2 -
8
19-0088-00 Lampholder, W/Starter Soc. EA 1 - 2 - 2 - 2 - 1 - 2 - 2 - 2 -
10-0445-00 Lamp Shield &Cap, 40 Watt EA 2 - 2 - 2 - 2 - 2 - 2 -
9
10-0551-00 Lamp Shield &Cap, 20 Watt EA 1 - 2 - 2 - 1 - 2 -
19-0151-00 Lamp, 40 Watt EA 2 - 2 - 2 - 2 -
19-0149-00 Lamp, 20 Watt EA 1 - 2 - 1 - 2 -
10
19-1277-00 Lamp, 34 Watt (3500K) EA 2 - 2 -
19-1312-00 Lamp, 17 Watt (3500K) EA 2 -
11 26-1006-00 Tape, Cush. FT 2.25 - 4 - 4 - 5.5 - 5.5 - 7.25 - 7.25 - 2.25 - 4 - 5.5 - 7.25 -
19-0145-00 Starter, FS4 EA 2 - 2 - 2 - 2 -
12
19-0144-00 Starter, FS2 EA 1 - 2 - 1 - 2 -
05-1036-* Light Shield EA 1 -01 1 -02 1 -03 1 -04
13
05-0935-* Light Shield EA 1 -01 1 -02 1 -02 1 -03 1 -03 1 -04 1 -04
14 05-1197-02 Inside Post RH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
15 05-1197-01 Inside Post LH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
16 05-1192-01 Inside Post, Center EA 1 - 1 - 1 - 1 - 1 - 1 -
17 05-1031-* Frame, Lower Front EA 1 -01 1 -02 1 -02 1 -03 1 -03 1 -04 1 -04 1 -01 1 -02 1 -03 1 -04
20-0073-00 Glass, End EA 2 - 2 - 2 - 2 - 2 - 2 - 2 -
18
20-0076-00 Glass, End EA 2 - 2 - 2 - 2 -
19 10-1061-01 Glass Channel, Horz. EA 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 -
20 02-0937-00 Clamp Bottom End EA 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 -
21 05-1015-02 Frame, Canopy End RH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
22 05-1015-01 Frame, Canopy End LH EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
23 05-1030-* Glass Retainer, Lower Front EA 1 -01 1 -02 1 -02 1 -03 1 -03 1 -04 1 -04 1 -01 1 -02 1 -03 1 -04
20-0072-* Glass, Front EA 1 -02 1 -02 1 -03 1 -03 1 -04 1 -04
24
20-0075-* Glass, Front EA 1 -01 1 -02 1 -03 1 -04
57
25 05-1193-01 Outside Post, Center EA 1 - 1 - 1 - 1 - 1 - 1 -

CONDENSING UNIT EXPLODED VIEW
58 CONDENSING UNIT EXPLODED VIEW

CONDENSING UNIT PARTS MODEL NO. MODEL NO.
E4HC E8HC ECKDC-67 ECKDC-87
CONDENSING UNIT PARTS

Dipping Cabinets 4HC 8HC 12HC 16HC
E4HC2 E8HC2 E12HC2 E16HC2
CONDENSING UNIT PARTS
Curved & Flat & Export 4HR 8HR 12HR 16HR E4HR E8HR EKDC-67 EKDC-87
E4HR2 E8HR2 E12HR2 E16HR2
PART NUMBER DESCRIPTION U/M QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.#
1 310A0010 Flavor Strip holder EA 2 - 4 - 6 - 8 - 2 - 4 - 6 - 8 -
2 90-0125 Insert Bottom Pad EA 1 - 2 - 3 - 4 - 1 - 2 - 3 - 4 -
3 315256 Nameplate Frame EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
31-5257 Nameplate Insert (Kelv) EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
4
26-959-00 Nameplate Insert (U/N) EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
5 92-0242 Tape, Double Sided IN 7.5 - 7.5 - 7.5 - 7.5 - 7.5 - 7.5 - 7.5 - 7.5 -
51-1509-* Condensing Unit As'y EA 1 -01 1 -02 1 -05 1 -06 1 -03 1 -04
51-1510-00 Condensing Unit As'y EA 1 - 1 -
02-0255-00 Condenser Shroud EA 1 - 1 - 1 - 1 - 1 - 1 -
6
02-1007-00 Condenser Shroud EA 1 - 1 -
24-0396 Condenser Fan Motor EA 1 - 1 -
19-0933-00 Condenser Fan Motor EA 1 - 1 -
7
24-0397 Condenser Fan Motor EA 1 - 1 -
19-0934-00 Condenser Fan Motor EA 1 - 1 -
19-0410-00 Condenser Fan Blade EA 1 - 1 - 1 - 1 -
8
19-0101-00 Condenser Fan Blade EA 1 - 1 - 1 - 1 -
9 19-0925-00 Condenser Fan Bracket EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
10 50-0165-02 Unit Base Plate Weld As'y EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
51-0709-* Condenser Coil EA 1 -01 1 -02 1 -02 1 -03 1 -01 1 -02
11
18-0543-00 Condenser Coil EA 1 - 1 -
02-0274-00 Baffle, RH EA 1 - 1 - 1 - 1 - 1 - 1 -
12
02-0275-00 Baffle, RH EA 1 - 1 -
13 02-0851-00 Baffle, LH EA 1 - 1 -
12-3024 Filter Drier EA 1 - 1 - 1 - 1 - 1 - 1 -
14
18-1122-00 Filter Drier EA 1 - 1 -
16-0308-00 Compressor EA 1 -
16-0313-00 Compressor EA 1 - 1 -
16-0301-00 Compressor EA 1 - 1 -
17-0314-00 Motor Protector EA 1 -
15 17-0315-00 Motor Protector EA 1 -
17-0316-00 Motor Protector EA 1 - 1 -
17-0286-00 Start Relay EA 1 - 1 -
17-0300-00 Start Relay EA 1 - 1 - 1 - 1 -
15-0325 Cover, Comp Terminals EA 1 - 1 - 1 - 1 - 1 - 1 -
59
15-0326 Strap, Cover EA 1 - 1 - 1 - 1 - 1 - 1 -

50-3488-* Heat Exchange, Coil EA 1 -01 1 -02 1 -01 1 -02
16 50-4035-00 Heat Exchange, Coil EA 1 - 1 -
50-3475-02 Heat Exchange, Coil EA 1 - 1 -
ELECTRICAL PARTS - EXPLODED VIEW
60 ELECTRICAL PARTS EXPLODED VIEW

ELECTRICAL PARTS LIST
ELECTRICAL PARTS
ELECTRICAL PARTS MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO. MODEL NO.
Dipping Cabinets 4HC 8HC 8HC 12HC 12HC 16HC 16HC E4HC E8HC ECKDC-67 ECHKD-87 E4HC2 E8HC2 E12HC2 E16HC2
Curved & Flat & Export 4HR 8HR (3500K) 12HR (3500K) 16HR (3500K) E4HR E8HR EKDC-67 ECKDC-87 E4HR2 E8HR2 E12HR2 E16HR2
PART NUMBER DESCRIPTION U/M QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.# QTY GR.#
19-1148-00 Wire Harness, Compr EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -

1
19-1149-00 Wire Harness, Compr EA 1 - 1 - 1 - 1 -
2 02-0835-01 Electrical Box EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
3 19-1414-00 Terminal Board EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
19-0146-00 Ballast, 20w EA 1 - 2 -
19-0912-00 Ballast, EA 1 -
19-0916-00 Ballast, EA 2 - 1 - 2 -
4 19-0458-00 Ballast, EA 2 - 2 -
19-1329-00 Ballast, EA 2 - 2 -
19-0539-00 Ballast, EA 2 - 2 -
19-1276-00 Ballast, 3500k EA 1 - 1 - 1 -
17-0288-00 Capacitor, Run EA 1 - 1 - 1 -
17-0302-00 Capacitor, Run EA 1 - 1 - 1 - 1 -

5
17-0320-00 Capacitor, Run EA 1 - 1 - 1 - 1 -
17-0283-00 Capacitor, Run EA 1 - 1 - 1 - 1 -
17-0291-00 Capacitor, Start EA 1 - 1 - 1 -
17-0301-00 Capacitor, Start EA 1 - 1 - 1 - 1 -
6 17-0319-00 Capacitor, Start EA 1 - 1 - 1 - 1 -
19-1327-00 Capacitor, Start EA 1 - 1 -
17-0168-00 Capacitor, Start EA 1 - 1 -
7 17-0306-00 Start Relay EA 1 - 1 - 1 - 1 -
8 43-0182 Grommet, Temp Control EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
9 82-0141 Dial Plate, Temp Control EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
10 19-1222-00 Temperature Control EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
11 19-0659-00 Switch, Light EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
12 01-1136-00 Bracket, Power Switch EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
13 19-0103-00 Switch, Power Supply EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
14 19-0813-00 Strain Relief EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -
19-0620 Power Supply Cord EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -

15
19-1349-00 Power Supply Cord EA 1 - 1 - 1 - 1 - 1 - 1 -
16 19-0915-00 Wire Harness, Cabinet EA 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -

61
LID - EXPLODED VIEW
62 LID - EXPLODED VIEW

LID PARTS LIST
LID PARTS MODEL NO. MODEL NO. MODEL NO. MODEL NO.
Dipping Cabinets 4HC 8HC 12HC 16HC

Curved & Flat & Export
4HR 8HR 12HR 16HR
PART NUMBER DESCRIPTION U/M QTY GR.# QTY GR.# QTY GR.# QTY GR.#
1 10-1141-* Lid, Plexiglas EA 1 -01 1 -02 1 -03 1 -04
2 08-0517-* Lid Frame, Top EA 1 -01 1 -02 1 -03 1 -04
3 23-0164-00 U-Clip EA 6 - 10 - 10 - 10 -
4 08-0520-* Lid Frame, Handle EA 1 -01 1 -02 1 -03 2 -04
5 09-0219-00 Bumper, Lid Front FT 1.73 - 3.46 - 2.49 - 3.66 -
6 10-1156-00 Pivot Bushing, Male EA 2 - 2 - 2 - 2 -
7 10-1135-02 Pivot Fushing,Female EA 2 - 2 - 2 - 2 -
LID PARTS LIST 63

BLANK
ACCESSORIES
CAN SKIRT ACCESSORY PARTS LIST
A Can Skirt Assembly w/ Gripper ................50-3326-02

Gripper ......................................................09-0202-00
Can Skirt Only ........................................ 10-0952-02
B Thumbscrew ............................................ 22-1729-00
C Can Rack .............................................. 15-0296-00
D Support Bracket (Short) .......................... 01-0930-00

Support Bracket (Long) .......................... 01-0931-00
E Thumbscrew ............................................ 22-1729-00
F Product Spacer ........................................ 05-1011-00
G Product Spacer Angle .............................. 05-1010-00
ACCESSORIES 67
CAN SKIRT INSTALLATION INFORMATION

ACCESSORY PART NUMBER CABINET MODEL NUMBER
52-1804-01 4-Hole CKDC27, CKDC27C, DL4C 4HC & 4HR
52-1804-02 8-Hole CKDC47, CKDC47C, DL8C 8HC & 8HR
(1) 52-1804-01 plus (1) 52-1804-2 12-Hole CKDC67, CKDC67C, DL12C 12HC & 12 HR
(2) 52-1804-01 plus (1) 52-1804-2 16-Hole CKDC87, CKDC87C, DL16C 16HC & 16HR
Each accessory assembly contains a complete set of can skirts & brackets for the size cabinet as indicated in the chart above.
1. Set cabinet into its serving location. 9. Place can

racks C into
2. Remove all packaging material, clean interior.
support
3. Locate can skirt assembly cartons. bracket.
Place ball of
4. Open can skirt assembly cartons.
can rack into
5. Sort parts by style. slot on the
support
A Can Skirt Ass’y w/Gripper ............50-3326-02
bracket.
B Thumbscrew ..................................22-1729-00
C Can Rack ......................................15-0296-00
D Support Bracket (Short) ................01-0930-00
Support Bracket (Long) ................01-0931-00
E Product Spacer..............................05-1011-00
F Product Spacer Angle....................05-1010-00
6. Clean all parts.
7. Remove plastic hole

covers in rivnut holes
inside cabinet tank. 10. Place can skirt A
Discard plastic hole over the product
covers. container. Slide
the product
container with can
8. Attach can rack skirt attached into
support bracket D the can rack. Fill
to the inside wall the complete
of the tank using cabinet with
thumbscrews B product
provided. One containers.
thumbscrew is
necessary per
mount hole series.
Adjust height of
can rack support
bracket to desired dipping height. Can rack support
brackets attach to front and rear wall of inner tank.
68 ACCESSORIES
CAN SKIRT INSTALLATION INFORMATION

11. Place product spacer E into the cabinet at center of
tank. Eight-hole and 12-hole assemblies have one
spacer bar; 16-hole has 2 spacer bars.
12. Can skirt is now installed.
ACCESSORIES 69
DIPPERWELL INSTALLATION INFORMATION - 7300000
NOTE: There are provisions for either

righthand or lefthand dipperwell positioning.
To install dipperwell:
1. Remove plastic hole tabs.
2. Mount dipperwell to cabinet using (2) 1/4-20 x 1/2 M.S.
3. Mounting plate must be under flange of stainless

steel cap.
4. Slide flange of dipperwell under stainless steel cap and

line up hole in dipperwell to hole provided in cabinet.
5. Secure dipperwell to cabinet with (2) 1/4-20 x 1/2 M.S.
70 ACCESSORIES
ADJUSTABLE LEG KIT - 52-1831-01
ACCESSORIES 71
CASTER KIT- 52-1830-01
72 ACCESSORIES
INSTALLATION INSTRUCTIONS FOR LID LOCK KIT-52-2081-00

(DIPPING CABINETS)
1. Locate and drill a 5/16" (.313) dia. hole 3/8" (.375) from the edge
of the handle.
2. Slip the hooked end of the lock bracket under the stainless steel top
(see end view above), pull out to allow lid handle to pass and place the
padlock through the handle and the bracket.
ACCESSORIES 73
CAN CLAMP INSTALLATION
74 ACCESSORIES
INSTALLATION INSTRUCTIONS - ACCESSORY PART NO. 52-1874-01

ROUND CAN CLAMP - 9 1Ú4" to 9 5Ú8" Dia. - PLASTIC CANS
Each accessory contains parts to clamp one 4-can 5. If it is necessary to increase clamping pressure,
cluster of ice cream containers. install plastic shim or shims. Rest the notched-
out corners on the mounting angles (operator’s
1. Install 4 mounting angles, using 2 thumbscrews
side) between the rear of the rear clamp body and
each. Select a hole location which will meet your
the liner wall. Shims drop in place without
height requirements. Other cans or other means to
removing parts.
obtain proper height of the four cans in relation to
the can clamps may be used.
NOTE: Cans cannot extend above clamps more PARTS LIST
than 1-1/2" in order for the cam handle to clear the
Center Clamp Section .................................. 764183P
top of the cans. Can clamp mounting angles offer
Front Clamp Body ...................................... 764181 P
approximately 4" of adjustment.
Rear Clamp Body ........................................ 764182P
2. Slide rear clamp body (without cam) on mounting R-12 Mounting Angle, LH ............................ 764185P
angles on operator’s side. R-12 Mounting Angle, RH ............................ 764184P
R-22 Metal Mounting Bracket, Flat .......... 01-0917-00
3. Slide front clamp body (with cam) on mounting
R-22 Metal Mounting Bracket, Curved .... 01-0918-00
angles on customer’s side. Position 4 cans against
Thumbscrews .............................................. 530536P
front and rear clamp bodies.
Thumbnuts .................................................. 548905P
4. Drop in the center clamp section and turn cam about Handle .......................................................... 371057P
90 degrees to lock in cans. Cam ................................................................ 371059
Cap .............................................................. 430243P
ACCESSORIES 75
HALF-WAY SELF BOTTOM SUPPORT KIT
1. Assemble vertical supports to cabinet with thumbscrews through

top hole of support onto rivnuts in liner. The dimple formed in
each support should be towards the wall. The four (4) short
supports go over the unit compartment.
2. Engage the shouldered rivets in each bottom angle in the
keyhole slots of two vertical supports as illustrated, note that in
the deep section you have a choice of two locations. For cans
one row deep, use top keyhole slot. For cans two deep, use
lower keyhole slot.
3. Hook bottom support channels over bottom angle between
verticle supports.
4. Set bottom pads on angles and load product.
5. To raise product - move supports up to position on 2nd through
6th hole.
76 ACCESSORIES
IBC
CARRIER COMMERCIAL REFRIGERATION, INC.
Providing BEVERAGE-AIR • FRIGIDAIRE • KELVINATOR • UNIVERSAL NOLIN Products/Services

P.O. Box 5932
Spartanburg, S.C. 29304-5932 • (800) 684-1199

Service & Installation Manual: Dipping Cabinets

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Service & Installation Manual: Dipping Cabinets

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Dipping Cabinet 1298.

02 2/3/03 1:14 PM Page 1

CARRIER COMMERCIAL REFRIGERATION, INC.

Providing BEVERAGE-AIR • FRIGIDAIRE • KELVINATOR • UNIVERSAL NOLIN Products/Services

If additional information is necessary, call Carrier Refrigeraiton

Our toll free number is 1-800-684-1199. Technical assistance engineers are

Important information is contained in this manual which should

MODEL DESIGNATION INFORMATION

EXPORT 220V, 50HZ

EXPORT 220V, 60HZ

Dipping Cabinet Introduction

ECKDC67, EKDC67 / ECKDC87, EKDC87

MAINTENANCE & REPAIR

4HC & 4HR/4HJ E4HC & E4HR E4HC2 & E4HR2

12HC & 12HR ECKDC-67 & EKDC-67 E12HC2 & E12HR2

16HC & 16HR ECKDC-87 & EKDC-87 E16HC2 & E16HR2

HANDLING & INSTALLATION-Illuminated Dipping Cabinets

Note: Run the cabinet down to storage temperature before

B. Check for traces of oil on the compressor pan which

PRODUCT LOAD LINE LOCATION

7" BELOW BREAKER

KEEP PRODUCT BELOW RED LINE

NOTE: On initial cabinet pull down the bare tube

Refer to model serial data tag for cabinet amperage,

SYSTEM INFORMATION - 4HR & 4HC

Overload Protector Americold #1456-3453

Mid Cut-in -12° Mid Cut-out -24°

Condenser Manufacturer: Heatcraft Power Cord A.W.G.: 14

Condenser Manufacturer: G.E.

Condenser Diameter: 8" # of Blades: 3

SYSTEM INFORMATION - 8HR & 8 HC

Overload Protector Americold #1456-3454

Mid Cut-in -12° Mid Cut-out -24°

Condenser Manufacturer: Heatcraft Power Cord A.W.G.: 14

Condenser Manufacturer: Morrill

SYSTEM INFORMATION - 12HR & 12HC

Overload Protector Manufacturer: Americold

Mid Cut-in -12° Mid Cut-out -24°

Condenser Manufacturer: Heatcraft Power Cord A.W.G.: 16

Condenser Manufacturer: G.E.

SYSTEM INFORMATION - 16HR & 16HC

Overload Protector Americold #1456-3321

Mid Cut-in -12° Mid Cut-out -24°

Condenser Manufacturer: Heatcraft Power Cord A.W.G.: 16

Condenser Manufacturer: G.E.

Condenser Diameter: 9.5" # Blades: 3 Fluorescent Manufacturer: G.E.

SYSTEM INFORMATION - E4HR & E4HC (220V / 50 Hz)

Overload Protector T.I.: Americold #1456-3444

Mid Cut-in -12° Mid Cut-out -24°

Condenser Manufacturer: Heatcraft Power Cord A.W.G.: 14

Condenser Manufacturer: G.E.

Condenser Diameter: 8" # of Blades: 3 Fluorescent Manufacturer: G.E.

SYSTEM INFORMATION - E8HR & E8HC (220V / 50 Hz)

Overload Protector Americold #1456-3321

Mid Cut-in -12° Mid Cut-out -24°

Condenser Manufacturer: Heatcraft Power Cord A.W.G.: 14

Condenser Manufacturer: G.E.

Condenser Diameter: 8" # of Blades: 3

SYSTEM INFORMATION - EKDC-67 & ECKDC-67

Overload Protector Model No.: 071-0092-29

Start Relay G.E. 3ARR3CT3E5 Thermostat Manufacturer: Ranco

Warm Cut-in 11° Warm Cut-out —

Run Capacitor 10UF - 370V Cold Cut-in — Cold Cut-out -34°