You are on page 1of 47

F01T500A (ETP48200)

Quick Installation Guide

Issue 02
Date 2021-10-10

HUAWEI TECHNOLOGIES CO., LTD.


Contents

1 About This Document………………………………………………………………………………………...........................1


2 Installation environment requirements……………………….................................................................………….2
3 Precautions …………….…………………………………………….................……………………............................………….3
4 Tools for Installation ………………………………………………................………………….............................………………….4
5 Appearance and Structure ………………………………………..............……………………….............................…………….5
6 Installing the Cabinet on a Concrete Pedestal…………......….......................……………………..........…………….7
6.1 Construct the Concrete Pedestal ………………………………………………………………………………………….7
6.2 Fastening the Cabinet ….……….................. ……………………………………................................................9
7 Routing Cables ………………………………....................................................…………………...............................………..11
7.1 Routing the Cabinet PGND Cable...............…………………………………....................................................11
7.2 Connecting Power Cables ……………………………………………………………………………..............................12
7.3 Connecting External Subscriber Cables (Copper Configuration or Optical/Copper Mixed
Configuration)………………………………………………………………………………………………………….…….13
7.4 Connecting Optical Cable and Optical Fibers (Upstream).............. ………………...........................15
7. 5 Connecting Op tical Ca bl e and Op tical Fibers ( Downstrea m, Op tical
Configuration)………………………………………………………………………………………………………………………………16
8 Installing PC2500D Air Conditioner ……………………………..........................................…………………..............17
8.1 Mechanical Installation ...............…………………………………....... ……………….............................................. 17
8.2 Connecting the Air Conditioner Cable………………………………...………………...………………...………………...19
9 Installing the Electronic Door Lock System…………....................................………….………….…………..21
9.1 Installing the Door Lock(BOM: 02311EYT).………………………………………………...................................21
9.2 Replacing the Anti-Theft Screw ………..…. ……………………………………………….......................................23
9.3 Post-Installation Check …….................. ………………………………………………..............................................25
10 Installing Batteries …………..................................…............................................……………………..………………….26
10.1 Installation Requirements ……………………………………………..……………………………………………….26
10.2 Pre-installation Check..………..................……………………….......................................................................27
10.3 Connecting Batteries..……........…...........………………………........................................................................28
10.4 Connecting Battery monitor alarm cables . ……………….……............................................................30
11 Installing the Li-ion Battery Support................................................................................... 31
12 Installing the Li-ion Battery ......................................................................................................................32
12.1 Installing the Li-ion Battery.................…………………….........................................................................32
12.2 Connecting the Li-ion Battery Cables …………………………….............................................................34
13 Checking the Cabinet Installation …………………….……............................................................………….37
14 Powering On the Device…….......................................................................................................…………………38
15 Powering On the Air Conditioner..................................................................................................................39
15.1 Check Before Power-on................………………...........................................................................................39
15.2 Start-up check................……………………..................................................................................................... 40
16 Sealing the Cabinet………..........................................…………............………………...……………........ ….41
Appendix A: Preprocessing the External Subscriber Cables…......................…................……………...……….42
Appendix B: How to Repair the Paint…………………..............................................................……………...……….43
FAQs for Installation ..........................................…………………….............................……………...……….44
i
1 About This Document

Intended Audience
This topic describes how to install the F01T500A cabinet, including installing the cabinet, routing cables, and
powering on the system.

The intended audience is hardware installation engineers.

Symbol Conventions
The symbols that may be found in this document are defined as follows:

Symbol Description

Indicates an imminently hazardous situation which, if not avoided, will result in


death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in


death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.

Indicates a potentially hazardous situation which, if not avoided, could result in


equipment damage, data loss, performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal injury.
Calls attention to important information, best practices and tips.
NOTE is used to address information not related to personal injury, equipment
damage, and environment deterioration.

Change History
Changes between document issues are cumulative. Therefore, the latest document issue contains all updates
made in previous issues.

Updates in Issue 02 (2021-10-10)

Delete the high temperature battery.

Updates in Issue 01 (2019-09-30)

This is first release.

1
2 Installation environment requirements

Cabinet grounding
Requirements for selecting the installation site:
• Install the cabinet in a place free from high temperature, heavy dust, harmful gas, inflammable or explosive
material, electromagnetic interference (such as a large radar station, launching tower, or transformer
substation), unstable voltage, great shock (for example, near a railway).
• Ensure that the cabinet is installed at a place at least 500 meters away from the pollution source, highways,
and the seashore. Do not install the cabinet at erosion-prone areas such as downwind direction of chemical
plants, gas stations, foul ditches, fur factories.
• The installation site should be away from trees or other plants to reduce the possibility of air intake vent
blockage and ensure normal operation of the equipment.
• If the installation site is prone to snow accumulation, you are advised to increase the installation foundation
height to prevent the cabinet door from being blocked by snow.
• If the installation site is prone to snow accumulation, you are advised to increase the installation foundation
height to prevent water from entering the cabinet.
• To prevent the cabinet noise from affecting residents, it is recommended that the distance between the
installation site and households be greater than 10 m.
• Select a suitable place for the cabinet according to the telecom network plan and telecom device
requirements considering the hydrology, geology, earthquake, electric power, and traffic conditions.

Environment
Requirements for the conditions outside the cabinet:
• Temperature: –45°C to +50°C or –45°C to +45°C with solar radiation
• Relative humidity : 8%–100%
• Absolute humidity : 0.03–30 g/m³
• Temperature change rate: ≤ 0.5°C/minute
• Atmospheric pressure: 70–106 kPa
• Solar radiation: ≤ 1120 W/m2
• Wind speed: ≤ 45 m/s

2 Copyright © Huawei Technologies Co., Ltd. 2021 All rights reserved.


3 Precautions

• This document aims to provide simple and distinctive guidelines for hardware installation.
• This document does not describe operations for the pre-delivery installation of the internal cables and so
on. Instead, this document describes only the operations for on-site installation.

Electrostatic Discharge
Before touching the device, or holding the boards and IC chips, wear the ESD gloves or the ESD wrist strap to
prevent the electrostatic discharge of the human body from damaging the sensitive components. Ensure that
the other end of the ESD wrist strap is properly grounded.

ESD gloves ESD wrist strap

Bundling cables
• The distance between cable ties or binding straps inside the cabinet must be within 250 mm. (For user cable,
the distance must be within 200 mm.)

• Use diagonal pliers to cut off the extra part of the cable tie to the end, and ensure that the cable tie is neat
without sharp edges to prevent hand injury.

Affixing labels / tags


• After routing the cable, attach the label or fasten the tag to the cable 20 mm away from the connector.

• After the label for the signal cable is attached to the signal cable, the rectangular text area of the label must
face rightwards or downwards.

• After the identification plate for the power cable is attached to the power cable, the text area of the plate
must face rightwards or upwards. Ensure that the side attached with the label faces outwards.

Using the desiccant


After removing the packing case of the cabinet on the site, take out the desiccant packages from the
corresponding paper bag (Note: Do not tear the own packages of the desiccant). Then, put the desiccant
packages at proper places of the cabinet. After powering on the cabinet, the desiccant packages must be
removed and disposed of as an industrial waste.

3 Copyright © Huawei Technologies Co., Ltd. 2021 All rights reserved.


4 Tools and Meters
Before you begin, get the following tools ready.

Marker pen Flat-head screwdriver Phillips screwdriver Diagonal pliers

Adjustable wrench Socket wrench Measuring tape Claw hammer

Hammer drill Impact tool Multimeter ESD wrist strap

Spade ESD gloves leveling Ø 16 bit

Electric screwdriver

4
5 Appearance and Structure
Cabinet outline Configured with MA5600T (only copper
Unit:
access/copper-fiber hybrid access)
mm
Service device
Cable distribution
Air conditioner compartment Air conditioner

1600

TCU
ETP48200 Battery heater
ODF power system Battery
compartment
Battery heater AC PDU

Configured with MA5800-X17(only fiber access)


Configured with MA5600T(only fiber access)
Service device Air conditioner Service device Air conditioner
Air conditioner Air conditioner
Cable distribution Cable distribution
compartment compartment

TCU ETP48200
power system Battery heater
TCU ETP48200 ODF
power system Battery heater Battery
ODF compartment
Battery Battery heater AC PDU
Battery heater compartment
AC PDU

5
5 Appearance and Structure
Dimensions of installation interfaces
Unit: mm
(Top view)

Bottom of device
department

A A

Front door side


of the cabinet

Bottom of
battery
department

Front door side


of the cabinet

Inner installation holes: Φ4-18 mm Cable access holes for power cables, upstream cables, and PGND
cables: Φ33 mm
Outer installation holes: Φ4-18 mm Cable access area for subscriber cables and upstream cables

Square holes

6
6 Installing the Cabinet on a Concrete Pedestal
6.1 Construct the Concrete Pedestal

• According to the actual requirements, install the cabinet with the outer installation holes or the
inner installation holes.
• Square holes must be reserved on the concrete ground for easy cable routing.
• The concrete base must be strong enough to support the maximum weight of the cabinet.

Planing space for the concrete pedestal


Unit: mm

Ground

Top view
930

Cable area for power cable, optical cable Cable area for subscriber cable or optical cable
(upstream), and PGND cable (downstream)

Inner installation hole Outer installation hole

7
6 Installing the Cabinet on a Concrete Pedestal

• Construct the concrete pedestal. Decide the specific method for constructing the concrete pedestal based on the
local standards. Ensure the constructed concrete pedestal is horizontal. The horizontal deviation must be within 4 mm.
• Cover the sealing material (such as silica gel and grease) onto the cable hole at the bottom of the cabinet to seal the
cable hole gap and the gaps among cables.
• The cabinet base that contacts with the concrete pedestal must be sealed to prevent moisture air from entering the
cabinet.

Constructing the concrete pedestal


Cabling aperture
(Recommended radius 40 mm)

Expansion bolt hole (for


Outer installation holes)
Concrete pedestal

Expansion bolt hole (for Inner


installation holes)

Ground

Drilling holes and installing expansion bolts

Unit: mm

M12x60 bolt
Spring washer
Flat washer
Expansion tube 90º
Guide trough
52-60

Cone bolt Φ12

8
6 Installing the Cabinet on a Concrete Pedestal
6.2 Fastening the Cabinet

• When fastening the cabinet, after you cover the cover of the installation foot, you must seal the installation foot with
the transparent or white silica gel.
• Construct the protection fence after installing the cabinet.
• Plan the coverage of the protection fence based on the ground plan to ensure that all doors of the cabinet can be
opened without difficulties.
• The accessories of a battery compartment include 3 types of spacers. These 3 types of spacers have different thicknesses.
Select a proper spacer based on the live-network environment so that the cabinet bottom is level.
• The bolts on the inner side of the cabinet can be fixed only after the anchor bolts on the outer side are fixed.
• The raking struts cannot be removed.

F01T500A cabinet

Bearing capacity of the steel rope > 750 kg

Fastening the cabinet with the outer installation

Cover of the installation foot

9
6 Installing the Cabinet on a Concrete Pedestal

You are advised to use a socket handle (recommended length: 100 mm) on the socket for screw tightening.

Fastening the cabinet with the inner installation holes

Unit: mm

10
7 Routing Cables
7.1 Routing the Cabinet PGND Cable

• Ensure that the cabinet is grounded properly, and the cabinet is safe and reliable; in addition, it is advised to install an
electrical leakage protective device on the power supply side of the site to protect personnel against the injury caused by
the accidental electric shock on the device side.
• The cross-sectional area of PGND cable is 25 mm2.

PGND cable

PGND cable Philips screwdriver

11
7 Routing Cables
7.2 Connecting Power Cables

• An all-polarity disconnection device is installed on the power supply side of the site. Shut off the AC input, and attach
labels on the switches that will be set during the cabling work.
• Insulate the AC terminals and all unnecessary bare parts.
• The cross-sectional area of AC power cable is not less than 10 mm2.

AC power cables
AC power cables

12
7 Routing Cables
7.3 Connecting External Subscriber Cables (Copper Configuration or
Optical/Copper Mixed Configuration)

• After routing external user cables into the cabinet, reserve an extra length to clamp the cables to the cable side terminal
block on the MDF.
• You must preprocess the external subscriber cables after routing the external subscriber cable into the cabinet. For
detailed operation, see Appendix A Preprocess the External Subscriber Cables.

Scenario where fiber patching is required (such as, narrowband-access-only scenario)

Cable side terminal block

Shielded cable ground


point (optional)

Impact tool
Protective unit

13
7 Routing Cables
Scenario where fiber patching is not required (such as, broadband-access-only scenario)

Cable side terminal block

Shielded cable ground


point (optional)

Impact tool Protective unit

14
7 Routing Cables
7.4 Connecting Optical Cable and Optical Fibers (Upstream)

Do not look into the optical port without eye protection.

• You must use protection pipe to protect core wires of optical cables in the cabinet, and use the binding strap to bind
optical fibers; do not drag or bind the optical fiber too tightly.
• The bending radius of the optical cable core or optical fiber must be 20 times larger than the diameter of the optical cable
core or optical fiber. Generally, the bending radius is greater than or equal to 40 mm.
• Only the qualified personnel are allowed to splice the optical fiber. Ensure that the optical fiber is spliced according to the
on-site requirements and local practice.

Reinforcing
core

Ground
point

Protection
pipe

Optical
cable

15
7 Routing Cables
7.5 Connecting Optical Cable and Optical Fibers (Downstream, Optical
Configuration)

Do not look into the optical port without eye protection.

• You must use protection pipe to protect core wires of optical cables in the cabinet, and use the binding strap to bind
optical fibers; do not drag or bind the optical fiber too tightly.
• The bending radius of the optical cable core or optical fiber must be 20 times larger than the diameter of the optical cable
core or optical fiber. Generally, the bending radius is greater than or equal to 40 mm.
• Only the qualified personnel are allowed to splice the optical fiber. Ensure that the optical fiber is spliced according to the
on-site requirements and local practice.
• Decide whether to deploy a fiber management tray based on site requirements.

All fibers must be routed


over the cable manager so
that the cabinet door will
not be hindered by
protruding fibers when
being closed.

Cable tray

16
7 8Installing
Installing the
the PC2500DDoor
Electronic Air Conditioner
Lock System
8.1 Mechanical Installation

• Do not install any device within 0.3 m from the inlet or outlet of the air conditioner to avoid strong resistance and
poor ventilation.
• Only professionals are allowed to install this product.

Drill holes on the inner side of the Use M5x12 screws to fix the air conditioner on the
cabinet door, as shown in the door of the cabinet, as shown in the following
following figure. figure.
M5x12 screws Adhesive gasket
Cabinet door
Air Conditioner

Inner bottom of the cabinet

17
7 8Installing
Installingthe
the PC2500DDoor
Electronic Air Conditioner
Lock System
The installation is complete, as shown in the following figure.

Outer
side

Front cabinet
Inner side door

18
7 8Installing
Installing the
the PC2500DDoor
Electronic Air Conditioner
Lock System
8.2 Connecting Air Conditioner Cables

• Ensure that the air conditioner is powered off.


• Connect the power cables as shown in the following diagram and tighten the screws.
• Connect signal cables to the proper terminals on the air conditioner according to the terminal
definitions and customer requirements.
• After connection, use a clamp meter to check the power cables and signal cables for short circuits and
open circuits.

All electrical connections must comply with the regulations of the local country and area. Power off the air
conditioner before installation. Choose cables with proper cross-sectional areas and circuit protection
devices based on the information on the air conditioner nameplate and technical specifications.

Connect the alarm dry contact signal cables to the signal cable of the signal transfer box.

Connect one end of the monitoring cable to the alarm dry contact.

Insert the screwdriver into the Lift the upper port using the Pull out the screwdriver. The
upper port of the connector. screwdriver. Insert the cable into connection is completed.
the lower interface of the
connector.
Connect one end of the monitoring cable to the DI1 or IO2 port on the signal transfer
box.
Left front door Right front door

IO2 DI1

19
7 8Installing
Installing the
the PC2500DDoor
Electronic Air Conditioner
Lock System
Connect one end of the ground cables to the PE ports on the power system and the other
end to the main ground bar. Connect one end of the power cables to the –48 V DC and
RTN power ports and the other end to the output terminals of the ETP48200 power system.
Left front door Right front door

To the main To the main


ground bar ground bar

20
9 Installing the Electronic Door Lock System

9.1 Installing the Door Lock (BOM: 02311EYT)

• When installing an electric lock on a cabinet, adjust the door handle based on the direction in which the door is
opened so that the door can be easily opened.
• The lock cylinder and lock body of an electronic lock are delivered together. Decide whether to replace the lock
cylinder based on site conditions. If you decide to replace the lock cylinder, refer to to replace the lock cylinder
and keep the mechanical key properly.
• When the electronic door lock and battery anti-theft component are configured, the door lock cover in the battery
anti-theft component is scrapped.
• Dispose of the lock tongue in the attachment of the electronic door lock。

When you open or close the cabinet door using the electric lock, the following may occur if the lock handle lever is not
in position (abutting the lock handle), as shown in figure B . In this case, you need to press the lock handle lever until
it is in position and then swipe the access card again, as shown in figure A .

Open the cabinet door.


Lock handle
Wear the ESD wrist strap and connect its grounding end to the ESD
jack on the cabinet, or wear ESD gloves.

Remove the HW-2802 lock from the cabinet. For details, see
Common Maintenance Guide for Outdoor Cabinets.

Take out the electronic lock and disassemble the lock to facilitate
subsequent installation.

(Optional) Install the restraint part and jump ring.


A B
"OK" "NOK"
The restraint part must be correctly assembled so that the lock
handle moves in the same direction (clockwise or anti-clockwise)
as the opening direction of the door.

Assembled and delivered together

Lock
M5 screw

Lock cover Left-right Up-down

M6 screw

Restraint part Restraint part


Lock tongue
Delivered separately Clockwise Anti-clockwise

21
9 Installing the Electronic Door Lock System

Clear foreign materials on the position where the new door lock is to be installed, and install the door lock on the
door lock position of the cabinet.
Install the cover on the inner side of the cabinet door, and use a Phillips screwdriver to tighten the 3 screws
clockwise on the cover.
Use a Phillips screwdriver to tighten the screws that fix the lock tongue.
Connect the communication terminal of the door lock to the communication cable of the expansion box. For details
on connections between the 2 compartment door locks and the MUE03A sensor transfer box, see "Table 1".
Verify that the cable of the electric lock does not interfere with the lock rod when the lock rod moves.
(Optional) Use a Phillips screwdriver to loosen the screws that fix the lock core and take out the lock core. Then,
install the new lock core by following the installation procedure in a reverse order.
Use a box-end anti-theft wrench to clockwise fasten the anti-theft screw on the lock handle.

Communication cable on Communication cable on


the electronic lock side the MUE03A sensor
transfer box side

Lock core

Table1 Connecting cables

Expansion Box Port Silk Screen Connected Component

COM_OUT1 Door of the device compartment

COM_OUT2 Door of the MDF compartment

22
9 Installing the Electronic Door Lock System

9.2 Replacing the Anti-theft Screw

• The anti-theft screw can be replaced only after the electric lock is powered on. Before replacing the anti-theft screw,
use the access card or user identity card to check whether the door can be unlocked.
• The electric lock core and anti-theft screw must be properly installed. Otherwise, the electronic door cannot protect the
cabinet.

• The recommended way of delivering the SPS security keys is as follows: The SPS security keys and electric lock cores are
separately packed and delivered together with the SPS.
• Before completing the site deployment, configure electric lock information such as the IP address, mask, NMS, and
authority. In addition, record the name of the site where the cabinet is installed, serial numbers of the SPS security keys,
and serial numbers of the electric lock cores.
• Steps 1 and 2 are recommended steps and you can perform these 2 steps based on the site requirements.

Deliver the SPS security keys to the Security Department, and deliver the electric lock cores to each
site together with the cabinet based on the allocation rule.
Replace the electric lock cores at a site based on either of the following scenarios:

Scenario 1 If the power supply of the site has been set up and the cabinet can be powered on and work
normally, replace the electric lock cores and anti-theft screws. Then, the customer can
open the cabinet doors using the authorized access card and install and maintain service
devices in the cabinets.
Scenario 2 If the power supply of the site has not been set up and the cabinet cannot be powered on,
hand over the electric lock cores, anti-theft screws, and universal keys to the customer.
When the power supply of the site is available, the customer can assign an engineer to the site to
replace the electric lock cores and anti-theft screws.

Use a box-end anti-theft wrench to anti-clockwise loosen the anti-theft screw on the lock.
Use an authorized access card or a universal key to open the electric lock.

Box-end
anti-theft
wrench

Universal key

23
9 Installing the Electronic Door Lock System
Take out the special anti-theft screw component, and secure it on the lock handle.
Use a box-end anti-theft wrench to anti-clockwise fasten the screw on the anti-theft screw component.
Lock the cabinet door.
Verify that the cables of the electric lock do not interfere with the lock rod when the lock rod moves.

24
9 Installing the Electronic Door Lock System

9.3 Post-Installation Check

No. To Verify That… Check Method

1 Boards support easy removal and reinstallation. Check by trial use.

2 The ELU port is connected correctly. Check the port connection.

3 The door locks are correctly installed, and cables are Check the door locks and their connections.
correctly connected.
4 Monitoring cables and AC power cables are not bundled Check cable routing.
together, and the cables are neatly and securely routed.

5 All power cables must use jointless copper cores and Check all power cables and power cable
correctly connected according to operation standards. connections.

6 All cables are intact without joints between two ends. Check all cables.

7 The cabinet interior is clean without foreign materials, and Check the interior of the cabinet and air
the air intake/exhaust vent is not blocked. vents.

25
10 Installing Batteries
10.1 Installation Requirements

• Before powering on the cabinet, do not connect the batteries and power module; otherwise, the batteries will discharge
to the power module, affecting the battery service life.
• Record the last charging time (The last time charged at __) and required next charging time (Refresh Charging No Later
than __) marked in the package container to ensure timely charging. If the batteries are stored overtime without any
recharging, the batteries will bulge and their capacity will decrease, resulting in a shorter service life..
• Unpack the packaged batteries only after they arrive at the installation site. Install batteries grouped in the package
container. Do not use together batteries of different types, specifications, capacities, and batches in a group.
• Before powering on the batteries, perform the pre-installation check.

Package container
of the batteries

Install the batteries according to the field installation environment:

• If the cabinet is powered on within the day when it is installed, place the batteries into the battery compartment and
connect them.
• If the cabinet is not powered on within the day when it is installed, store the batteries in an appropriate environment
(battery storage environment: temperature 5°C-45°C and relative humidity ≤ 90% RH) for proper maintenance and
management. Otherwise, the batteries will have unrecoverable damages. If the cabinet is not planned to be powered
on for a short period (1-2 months), it is recommended that the batteries be stored in the warehouse for subsequent
maintenance and management.

26
10 Installing Batteries
10.2 Pre-installation Check
Check Item Requirement

Battery outline • No distortion, flaw or disrepair is detected in the appearance of the battery.
• The terminals are protected properly.
• There is no stain or acid liquid on the surface of the battery.
• The battery terminals are protected against erosion.

Battery structure • The positive and negative leads on the battery are marked to facilitate
connections.
• The polarities, terminals and visual dimensions of batteries must be consistent
with the sample product picture.
• Spare parts, such as bolts, nuts, washers, and connection cables that are
delivered should be consistent with the delivery list.

Battery storage period If the batteries are stored overtime, make a record and consult professional
(overtime or not) personnel for processing. Perform the following operations by referring to
(The storage period indicates Maintenance Guide of Outdoor Cabinets:
the period since the last • If the storage period of the batteries is 8-12 months, recharge the batteries.
charging.) • If the storage period of the batteries is 12-18 months, activate the batteries.

Battery usability check A battery must be replaced if one of the following situations occurs:
• The battery has been stored for more than 18 months without any processing
(battery recharging is required when the storage period of the batteries is 8-
12
months, and battery activation is required when the storage period of the
batteries
is 12-18 months).
• The small-current discharge time (when the power module is connected to
the
batteries but is not powered on) is over two months.
• The open circuit voltage is lower than 12 V.

Battery maintenance record The power-on time must be recorded.

27
10 Installing Batteries
10.3 Connecting Batteries

Follow exactly the installation procedure to install the batteries. Wrap the metal installation tools, such as wrench, with
insulation tape for insulation. Any short circuit may hurt personnel and damage the equipment.

• Before laying out the battery power cable, ensure that the battery switch is in the OFF state.
• Ensure that the polarity position of each battery is correct. The connection between two batteries, or the connection
between batteries and the power system must be firm and correct.
• Keep a space of at least 10 mm between batteries for heat dissipation.
• After the batteries are installed, the battery parameters must be configured during software commissioning. Otherwise,
the battery life may be shortened.
• Secure the battery cable to the positive and negative terminals according to the torque required by the battery vendor.
• The cabinet can be configured with two groups of 100 AH batteries. For the method of connecting batteries, seethe
corresponding label on the cabinet front door.

Turn off the circuit breaker on the ETP48200


Take out the batteries, connect the battery
power system for controlling power supply to
cables to the wiring terminals of the batteries.
the battery compartment.

Battery cable (blue) Battery cable (black)

BAT

28
10 Installing Batteries
Place the battery in the battery compartment.

Mechanical part for


Position of the positioning batteries
batteries

Serially connect the batteries using battery cables according to the following figure.

• The batteries should be connected from the positive pole to the negative pole in series.
• The power cables and monitoring cables from the circuit breakers to the battery compartment are reserved in the
battery compartment and do not need to be routed onsite.

Power system

Battery compartment

Ensure that all the connections are correct, then turn on the circuit breaker of the ETP48200 power system for controlling
power supply to the battery compartment.

29
10 Installing Batteries
10.4 Connecting Battery Monitoring Alarm Cables

• Before connecting to the B1 and B2 DC terminal block of the power supply, ensure that the BATT circuit breaker of the
power supply is off.
• The batteries should be connected from the positive pole to the negative pole in series.
• Before turning on the BATT circuit breaker of the power supply, ensure that all the connections are correct.

Turn off the circuit breaker on ETP48200 power system for controlling power supply to the battery compartment .

As shown in the following figure, connect the four batteries of the first battery set in series and the four
batteries of the second battery set in series according to the wiring diagram. Then, connect the battery sets to
the BAT- and BAT+ terminal of the power supply; Battery monitor alarm cables connect to the battery `s
"+" of each battery set.

Ensure that all the connections are correct, then turn on the circuit breaker of the ETP48200 power system for
controlling power supply to the battery compartment.

30
11 (Optional) Installing the Li-ion Battery Support

This section only applies to the network reconstruction scenario. For scenarios in which the Li-ion battery support is not
delivered separately, skip this section.

Open the cabinet door, place the Li-ion battery support in the battery compartment, and use 12 tapping screws to tighten the
support at the bottom of the battery compartment.

31
12 Installing the Li-ion Battery
12.1 Installing the Li-ion Batteries

• The Li-ion battery weighs about 44 kg. At least two or three persons are required to install the battery. Wear
protective shoes and gloves during the installation.
• Follow exactly the installation procedure to install the Li-ion battery. Wrap the metal installation tools (such as a
wrench) with insulation tape. In addition, prevent any short circuit because it will cause serious consequences to the
personnel and device.
• Dispose of waste ESMs in strict accordance with local laws and regulations.

• Ensure that a single Li-ion battery, Li-ion batteries, and Li-ion batteries and the power system are correctly connected
in terms of connection and polarities.
• If multiple ESMs are installed, clearances should be reserved. It is not supported to stack ESMs or make an ESM land
on its back panel.

The Li-ion battery close to the bottom of the battery compartment is defined as the first Li-ion battery string.

32
12 Installing the Li-ion Battery
Lift the handles on both sides of the first Li-ion battery, When the handles on both sides of the Li-ion battery are
and place it in the support. in contact with the Li-ion battery support, put down the
handles.

Push the Li-ion battery inside until the mounting ears on both sides of the Li-ion battery are in contact with the Li-ion
battery support. Then use the panel screws from the package to tighten the Li-ion batteries(4 pcs).

Place the three other sets of Li-ion batteries in the Li-ion battery support in the same way.

33
12 Installing the Li-ion Battery
12.2 Connecting the Li-ion Battery Cables
Check and turn off the circuit breaker that controls the Li-ion batteries in the power system.

Power
system

BAT1&BAT2 Before laying out the Li-ion battery power cable,


ensure that the Li-ion battery switch is in the OFF
state.

Use a cable cutter to cut off the cable ties on the reserved cables, and use a knife to remove the heat shrink tubing from the
Li-ion battery power cables.

34
12 Installing the Li-ion Battery
Connect the Li-ion battery ground cable reserved in the battery cabinet to the Li-ion battery ground point.

The ground cables from the Main ground bar to the Li-ion batteries are reserved in the battery cabinet and do not
need to be routed onsite.

BAT2 BAT4

BAT1 BAT3

Main ground bar

Connect communications cables and build-out resistor between Li-ion batteries according to the following table, and then
connect a communications cable between the COM_IN port on BAT1 Li-ion battery and the CAN port on the SMU11C.

The following table lists the mapping between communications cables and Li-ion batteries.

Mapping

Starting Point End Point

BAT1: COM_IN ETP48200: CAN

BAT1: COM_OUT BAT2: COM_IN

BAT2: COM_OUT BAT3: COM_IN

BAT3: COM_OUT BAT4: COM_IN

BAT4: COM_OUT Build-out resistor

35
12 Installing the Li-ion Battery

CAN

Build-out resistor

Connect the Li-ion battery power cables reserved in the battery compartment to the Li-ion batteries.

The power cables from the


busbar to the Li-ion batteries
are reserved in the battery BATT BATT
cabinet and do not need to be
routed onsite.

BAT2 BAT4

BAT1 BAT3

36
13 Checking the Cabinet Installation
NO Requirement Method

1 The cabinet components are installed correctly. The cabinet door shall have no Observe and try out
distortion. The boards can be plugged and unplugged without difficulty.
2 The cabinet is installed correctly without flake-off or damage. Observe

3 The cabinet is installed reliably, satisfying the quake-proof requirements in the Observe
project file.
4 The cabinet installation site complies with the project file. Observe
5 All cable apertures are sealed well, including apertures for power cables, Observe
ground cable, optical cable, and external subscriber cables.
6 The external positive lead and positive lead of battery are correctly and Test with a
reliably connected to the power system. multimeter
7 The protective cap on the wiring terminal of the battery is intact. Observe

8 None of the cables have damage, fracture, or joint on the cable. Observe

9 The power cable and ground cable adopt a whole segment of copper core. Observe
The cable has no joint in the middle or scratch on the skin.

10 The cross sectional area of the power cable and that of the ground cable Observe
comply with the project file, satisfying the power distribution requirements of
the cabinet.

11 Optical fiber headers and board optical ports to be used are protected with Observe
protective caps. If necessary, clean them in compliance with Huawei
regulations.

12 Cables outside the cabinet are buried underground if possible. If they are Observe
routed through the cable tray, the lightning proof measures shall be adopted.

13 The cabinet is grounded properly and the ground resistance is smaller than 10 Test with the ground
ohms. resistance test
equipment

14 An electrical leakage protective device is installed on the power supply side of Observe
the site. If such a device does not exist, it is advised to install this device.

15 An all-polarity disconnection device is installed on the power supply side of Observe


the site. If such a device does not exist, it is advised to install this device.

16 The inner cabinet is clean and neat, and free of redundant sundries. Ensure Observe
that the air intake vent and air exhaust vent of the device are not blocked by
any object.

37
14 Powering On the Device

• The cabinet must be powered on within seven days after installation.


• To ensure the safety, before powering on the device, check whether condensation exists in the cabinet. Power on the
device only after you ensure that no condensation exists. For the detailed method of removing condensation, see the
corresponding label on the cabinet front door.
• During the power-on, before and after turning on each circuit breaker for the first time, you must use a multimeter
to check the input and output voltages and ensure that the voltages are normal.
(AC ranges: 200 V AC to 240 V AC; DC range: –42 V DC to –58 V DC)
• During the power-on process, shut down the device immediately if any abnormality is detected. Rectify the fault
and proceed with the procedure.

When Huawei power monitoring module is connected to Li-ion batteries for the first time, the battery management parameters
need to be changed to Li-ion battery management parameters, so the monitoring module automatically restarts.

AC PDU

When configured with MA5600T When configured with MA5800-X17

Green: on for 1s and off for 1s repeatedly


LED for fan tray

LED for fan tray

Green: on for 1s and off for 1s repeatedly

Green: on

38
15 Powering On the Air Conditioner
15.1 Check Before Power-on
NO. Item

1 All screws have been tightened.

2 There is no barrier around the inlet and outlet of ventilation.

3 The fan can turn freely without abnormal noises.

4 Power cable's polarity is correct and communication & alarm cable's connecting are correct.

Check the power supply voltage using a current meter, whether the power supply voltage is normal, and comply
5
with the nameplate parameter.

39
15 Powering On the Air Conditioner
15.2 Start-up Check
Close the DC power input air switch. And then select the "Diagnosis" function in the "Set Up" menu, and the unit starts
the "self-test" procedure automatically. If the self-test is passed, the system enters the normal running status.

Self-test

• The internal fan runs for 60 seconds with full speed.


• The compressor runs for 90 seconds with low limit speed, meanwhile the external fan runs with 50% full
speed.
• The compressor runs for 90 seconds with upper limit speed, meanwhile the external fan runs with full speed.
• The compressor, internal fan & external fan stops.
• And then, the unit works according to the normal logic.
Normal running

After self-test, the system enters the normal running status. The internal fan runs. If the cabinet internal return
temperature reaches the cooling start-up point, the cooling will start and the compressor and external fan run at
the same time.

Normal display
Start-up

40
16 Sealing the Cabinet

• After the engineering installation of the cabinet is completed and before the device is powered on, to avoid the
condensation in the cabinet, you must remove the packaging bag from the desiccant (four packages) that is attached to
the cabinet.
• Place two packages at the bottom of the device compartment and place the other two packages at the bottom of the
MDF compartment. Remove the desiccant packages only when the device is powered on next time.
• After cables are led in to the MDF compartment, seal the cable holes by tightening the strings of the cable sealing bags
(4 PCS).
• The cabinet base that contacts with the concrete pedestal must be sealed to prevent moisture air from entering the
cabinet.
• Cover the sealing mud onto the cable hole at the bottom of the cabinet to seal the cable hole gap and the gaps among
cables.
• When the cabinet is configured with a power meter box, seal the cable hole at the left side of the cabinet by using the
sealing mud.

Cable
sealing bag

Waterproof
silicone

Sealing
grease
Sealing
grease

41
Appendix A: Preprocessing the External
Subscriber Cables
After the external cables enter the cabinet, ensure that the stripped cables are winded with the adhesive tape to protect the
filling materials inside cables against overflow.

Adhesive tape

After the external cables are stripped, ensure that the filling materials of all wires of all the scripted cables must be clean.
No residues are allowed.

• It is recommended that you use the detergent specified by the cable manufacturer to clean filling materials. Do
not use gasoline or unidentified detergent.
• It is recommended that you use the absorbent cotton or soft paper of good oil absorption to clean the cable.
• Ensure that every cable pairs are separately cleaned. Do not clean only the external-layer cable from multi-layer
cables.

During cable construction, do not apply filling materials inside cables to the terminal block support or the other
places of the cabinet.

Before installing the terminal block onto the support, clean the terminal block and support.

The filling material of the external cable in each area is different. Do not use the external cable that contains
chemicals (such as toluene and organic acid) corrosive to PC material to connect the MDF terminal block.

42
Appendix B: How to Repair the Paint

• The surface paint must be intact. If there is any peeling paint, repair the paint to protect the base from corrosion.
• The paint coating should be thin and even. Paint drops are prohibited on the coating. The surface should be smooth.

The color of the re-painted spot should be the same as the original color of the cabinet. There is no visible chromatic
aberration, bulge, or peeling paint.

Application Color Name Huawei palette Code Intermation

Outdoor base and installation RAL7035 YB026 (Huawei gray) RAL7035


mechanical parts

Use the fine sandpaper to polish the paint-peeling spot to remove stains or rust.

Dip the cotton cloth into the anhydrous alcohol, rub the polished spot to remove stains using the cotton cloth
wetted by the anhydrous alcohol, and then wipe the spot using a clean cotton cloth.

Anhydrous alcohol
Choose a suitable paintbrush based on the base color.

Shake up the paint before painting. Dip the paintbrush into the paint, and then evenly paint the paint-peeling
spot until the paint-peeling spot is covered properly.

Paint

After the paint is repaired, leave the base under the room temperature for 30 minutes and then perform other
operations.

43
FAQs for Installation

44
FAQs for Installation

45

You might also like