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PATTERN SHELL
5
CONSTRUCTION
USE THE ESTABLISHED LAST DRAFT PATTERN AND ADD THE STROBEL CONSTRUCTION LASTING
ALLOWANCES
ESTABLISH THE THROAT POINT – MEASURE 60 MM FOR MEN’S SIZE 9 FROM THE TIP
POINT BACKWARDS AND MARK THE POSITION
ESTABLISHING A SHELL PATTERN – THROAT POINT
SPACE HAS TO BE LEFT BETWEEN THE SCORE LINE AND THE LAST DRAFT SURFACE .
THIS WILL BE THE ALLOWANCE FO4 THE TONGUE THICKNESS, INCLUSIVE OF THE FOAM
DEPENDING ON THE VAMP MATERIAL, THE VAMP SCORE LINE CAN BE CUT INTO THE
LAST OR ABOVE IT. IN THIS CASE IT IS JUST BELOW, SELECT A POINT AND LINE IT UP
WITH THE THROAT POINT AND DRAW A STRAIGHT LINE.
ESTABLISHING A SHELL PATTERN – TIP LENGTH
TO ESTABLISH THE CORRECT TIP LENGTH FOR LASTING WE NEED TO BRING THE
LASTING ALLOWANCE AROUND TO MEET THE VAMP SCORE LINE AT RIGHT ANGLES.
NORMALLY THIS ALLOWANCE AT THE FRONT IS REDUCED BY 3 MM ANTICIPATING SOME
FORWARD STRETCH IN LASTING..
A B
ESTABLISHING A SHELL PATTERN – HEEL CURVE AREA
ALLOWANCE HAS TO BE MADE FOR THE TYPE AND THICKNESS OF THE FOAM PACKAGE TO BE
PLACED IN THE BACK, THE THICKER AND HARDER, THE MORE SPACE IS NEEDED.
ALSO CONSIDER THE THICKNESS OF THE MATERIAL GOING AROUND THE OUTSIDE OF THE
LAST. COLLAR LINING, COUNTER, NYLON PACKAGE AND SYNTHETIC LEATHER.
ESTABLISHING A SHELL PATTERN – DESIGN LINES
THROAT WIDTH IS 30 MM
EYE-STAY HEIGHT IS 90 MM
QUARTER OPENING 105-110 MM
COLLAR HEIGHTS LATERAL IS 56 MM AND 60 MM FOR MEDIAL FOR MEN’S
SIZE 9
BACK HEIGHTS ARE 80 MM FOR MEN’S SIZE 9
ESTABLISHING A SHELL PATTERN – GENERIC TIP LINE
B1
BY CHANGING THE SCORE LINE ANGLE, WE ARE ABLE TO REMOVE THE EXCESS
MATERIAL AROUND THE TOE AREA..
A B1 B
WITH THIS NEW VAMP TOE LINE WE CAN NOW CUT THE ENTIRE VAMP PATTERN
THE TIP FRONT IS DROPPED TO ACCOMMODATE THE SPRING AND SO THE AMOUNT
DROPPED IS COMPENSATED BY DROPPING THE LASTING EDGE OF THE TIP AS SHOWN
IN THE PICTURE.
TIP PATTERN CAN NOW BE CUT USING THE NEWLY GENERATED SCORE LINE
ESTABLISHING A SHELL PATTERN – TIP PATTERN (5)
UNDERLAY ALLOWANCE IS ADDED (10 MM) AND THE GAUGE MARKERS ARE
CUT OUT.
THE 1 MM
ALLOWANCE FOR THIS ALLOWANCE
SHRINKAGE DURING CAN ALSO BE ADDED
ZIGZAG STITCHING IS TO THE BACK CURVE
ALSO ADDED TO THE OF THE PATTER4N
QUARTERS ALONG
THE STITCHING EDGE
ESTABLISHING A SHELL PATTERN – THE QUARTER (3)
MARKERS ARE CUT FOR BOTH QUARTERS AS SHOWN HERE, NOTE THE BANDAGE STRAP
DOES NOT HAVE MARKERS AS IT IS STITCHED FROM THE INSIDE OF THE QUARTER ALONG THE
EDGE OF THE COMPONENT. THE 1.5 MM FROM THE EDGE ACTS AS THE MARKER FOR THE
OPERATOR.
THESE OUTWARD NICKS ACT AS A LOCATION MARKER FOR THE BANDAGE STRAP.
ESTABLISHING A SHELL PATTERN – THE BANDAGE STRAP (1)
THE BANDAGE STRAP IS STITCHED FROM THE LINING SIDE OF THE QUARTER WITH THE
EDGES OF THE BANDAGE POSITIONED ON THE OUTWARD NICKS ON THE QUARTER EXTERIOR.
IT IS IMPORTANT TO NOTE
THAT A FLAT MACHINE WITH
A WALKING FOOD FEED IS
NEEDED TO DO THIS
OPERATION, THIS KEEPS
THE STITCHING LINE
STRAIGHT ON THE SURFACE
OF THE MATERIAL.
THE BANDAGE STRAP CAN BE CUT AS A INDIVIDUAL PATTERN OR STRIP CUT IN A ROLL AND
FEED FROM EITHER THE BOTTOM OR THE TOP OF THE ATTACHING MACHINE.
ESTABLISHING A SHELL PATTERN – QUARTER OVERLAY (1)
THE TWO SEPARATE SWOOSHES ARE CUT, NOTE THE UNDERLAY SECTION AT THE END IS
SHORTENED SO AS TO LAYER THE UNDERLAY EFFECT. THIS WAY WE DON’T HAVE SUCH A
BIG STEP IN THE THICKNESS AND SO REDUCE THE X-RAY EFFECT.
ESTABLISHING A SHELL PATTERN – COLLAR FOAM & COUNTER
THERE IS THE NEED TO ESTABLISH TWO NEW SCORE LINES FOR THE COLLAR LINING AND THE
COUNTER, BOTH ON THE INSIDE OF THE SHELL PATTERN PARAMETER.
ESTABLISHING A SHELL PATTERN – COLLAR FOAM (1)
THE COLLAR FOAM SCORE LINE IS STARTED AT 3-4 MM IN FROM THE TOP AND 5-6 MM AT ITS
BASE, REMEMBER THE BOTTOM OF THE COLLAR FOAM SHOULD NOT COVER THE COUNTER BY
MORE THAN 10 MM.
IN THIS EXAMPLE WE ARE USING 002 FOAM (MEDIUM DENSITY), THERE SHOULD BE A 5 MM
MARGIN ADDED TO THE TOP LINE OF THE COLLAR PATTERN.
THE COLLAR FOAM PATTERN SHOULD STOP SHORT OF THE LOWEST EYE STAY LACE HOLE
ESTABLISHING A SHELL PATTERN – COLLAR FOAM (2)
COLLAR FOAM PATTERN IS DISSECTED WITH LATERAL AND MEDIAL SIDES AND ALLOWANCE FOR
HELPING TO GIVE A BETTER FINISHED APPEARANCE OF THE TURNED TOP LINE OF THE
COMPLETED SHOE.
ESTABLISHING A SHELL PATTERN – COUNTER (1)
THE TOP OF THE COUNTER PATTERN IS STARTED AT 3-2 MM IN FROM THE FOXING OR BACK
CURVE AND IS DRAWN THROW TO A RIGHT ANGLE AT THE BOTTOM OF THE COUNTER.
CREATE THE SCORE LINE TO CUT THE FOXING PATTERN, THIS NEEDS TO BE DONE ON THE
OUTSIDE OF THE BACK CURVE.
ESTABLISHING A SHELL PATTERN – FOXING PATTERN (2)
A FOXING PATTERN SCORE LINE IS CONSTRUCTED ON THE OUTSIDE OF THE LAST BACK CURVE
AS THIS COMPONENT HAS TO GO AROUND THE OUTSIDE OF ALL THE OTHER COMPONENTS.
A FOXING REINFORCEMENT PATTERN IS CONSTRUCTED MUSH THE SAME WAY OTHER
REINFORCEMENT PATTERNS WERE, REDUCE BY A 3 MM MARGIN AROUND THE TOP AND 10 MM AT
THE LASTING MARGIN
ESTABLISHING A SHELL PATTERN – FOXING PATTERN (3)
EMBROIDERY LOCATION IS
ESTABLISHED FOR THE MACHINE
STROBEL LOCATION POINTS ARE ESTABLISHED +/- 70 MM FROM SEAT POINT AND AN
OUTWARD NICK IS ESTABLISHED AS SHOWN IN THE DIAGRAM BELOW.
COLLAR LINING PATTERN STARTS OFF 4-5 MM IN FROM THE TOP AND ABOUT 7-8 MM IN FROM THE
CENTER OF THE BACK CURVE, THIS GENERATES TWO POINTS FROM WHICH TO CREATE A
COLLAR LINING SCORE LINE.
LENGTH OF COLLAR LINING IS ALSO SHORTENED TO HELP IN
STRETCHING THE COMPONENT ON WHILST STITCHING, THIS
HELPS TO ELIMINATE THE WRINKLES.
NOTE, THE LINING IS MADE SMALLER IN THE WIDTH AREA THAN THE TONGUE TOP.
THIS IS TO ALLOW FOR THE BEND OF THE TONGUE OVER THE FOOT AND THIS HELPS TO
ELIMINATE WRINKLING OF THE LINING ON THE FOOT.
BOTH SECTIONS HAVE AN EQUAL 3 MM MARGIN ADDED TO THE TOP OF THE COMPONENT FOR THE
STITCH AND TURN OPERATION IN ASSEMBLY, THE BASE OF THE TONGUE LINING IS EXTENDED BY
6-7 MM EXTRA TO GIVE A LAYERED EFFECT.
ESTABLISHING A SHELL PATTERN – TONGUE ASSEMBLY (3)
REDUCED MARGIN
THE INITIAL STROBEL SOCK PATTERN IS ESTABLISHED BY USING THE BOTTOM GAUGE LAST
PATTERN AS THE FOUNDATION.
A CORRESPONDING MARGIN IS REMOVED FROM THE NETT PATTERN TO ALLOW FOR THE
LASTING ALLOWANCE ADDED TO THE UPPER SHELL PATTERN.
THERE IS A 8 MM REDUCTION IN THE TOE AREA, 6 MM IN THE WAIST AND 3 MM AROUND THE
HEEL AND SEAT AREA.
ESTABLISHING A SHELL PATTERN – STROBEL SOCK PATTERN (3)
STROBEL SOCK IS SPRUNG OUTWARDS TO THE LATERAL SIDE SO THAT THE TOE CENTER LINE
MOVES LATERALLY BY 10-12 MM, THIS HELPS TO KEEP THE STROBEL SOCK CENTER LINE
STRAIGHT DURING LASTING.
IT LENGTHS THE MEDIAL SIDE OF THE STROBEL SOCK PATTERN WHICH WAS SHORTENED
DURING THE LAST DRAFT AVERAGING PROCESS.
ESTABLISHING A SHELL PATTERN – STROBEL SOCK PATTERN (5)
ONCE THE BASIC STROBEL SOCK PATTERN HAS BEEN ESTABLISHED WE NEED TO MARK OUT
THE NECESSARY MANUFACTURING MARGINS.
A STARTING POINT FOR THE STROBEL OPERATOR NEEDS TO BE INDICATED AND THIS IS DONE ON THE
MEDIAL SIDE OF A LEFT FOOT AND THE LATERAL SIDE OF THE RIGHT FOOT.
ALWAYS IN THE WAIST AREA AS THE STITCHING DIRECTION NEEDS TO BE TO FINISH THE HEEL AREA
FIRST AND THEN THE FORE FOOT
ESTABLISHING A SHELL PATTERN – SOCK LOCATION POINTS (1)
C