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m93 P 00181 10 Service Manual For Boaray 5000d 3 PDF Free
m93 P 00181 10 Service Manual For Boaray 5000d 3 PDF Free
Boaray 5000D/C
Ventilator system
Contents
Contents .......................................................................................................................... 1
Foreword ......................................................................................................................... 4
Warnings.......................................................................................................................... 4
Cautions .......................................................................................................................... 5
Chapter 1 Introduction.................................................................................................. 7
1.1 Ventilator diagram................................................................................................ 7
1.2 Patient circuit connection diagram....................................................................... 8
1.3 Trolley assembly.................................................................................................. 8
1.4 Ventilator.............................................................................................................. 9
1.5 Displayer.............................................................................................................. 9
1.6 Electrical system................................................................................................ 10
1.6.1 Power board .............................................................................................. 10
1.6.2 Main board................................................................................................. 10
1.6.3 Pneumatic circuit board ..............................................................................11
1.6.4 Parameter board.........................................................................................11
1.7 Pneumatic system ............................................................................................. 12
1.7.1 Pneumatic PEEP Valve.............................................................................. 12
1.7.2 Expiratory control assembly....................................................................... 13
1.7.3 Pneumatic circuit module........................................................................... 14
Chapter 2 Assembling ................................................................................................ 16
2.1 Tools .................................................................................................................. 16
2.2 Unpacking and installation................................................................................. 17
2.2.1 Unpacking processes for trolley................................................................. 17
2.2.2 Install the trolley assembly......................................................................... 18
2.2.3 Unpacking processes for ventilator............................................................ 20
2.3 Complete unit installation................................................................................... 21
2.3.1 Install ventilator’s mainframe ..................................................................... 21
2.3.2 Install the displayer .................................................................................... 22
2.3.3 Install the battery ....................................................................................... 23
2.3.4 Install O2 sensor ........................................................................................ 24
2.3.5 Install the humidifier................................................................................... 25
2.3.6 Connecting patient’ circuit.......................................................................... 25
2.3.7 Install the support arm ............................................................................... 26
2.3.8 Connecting gas source .............................................................................. 27
2.4 Functional test ................................................................................................... 27
2.4.1 Connection ................................................................................................ 27
2.4.2 Test methods ............................................................................................. 28
Check the test items respectively .................................................................................. 28
2.5 Pneumatically connection diagram .................................................................... 31
2.6 Wiring connection diagram ................................................................................ 32
Chapter 3 Disassembly .............................................................................................. 34
Page 1 of 95
3.1 Total unit disassembly........................................................................................ 34
3.2 Disassemble the displayer module .................................................................... 35
3.3 Disassemble the pneumatic PEEP valve........................................................... 36
3.4 Disassemble the shell........................................................................................ 37
3.5 Disassemble the power assembly ..................................................................... 38
3.6 Disassemble the system switch......................................................................... 39
3.7 Disassemble the protective tube........................................................................ 40
3.8 Disassemble the electro circuit assembly .......................................................... 40
3.9 Disassemble the pneumatic control module ...................................................... 42
3.10 Disassemble the respiratory control module...................................................... 46
3.11 Disassemble the front shell................................................................................ 46
Chapter 4 PCBA......................................................................................................... 47
4.1 Introduction........................................................................................................ 47
4.1.1 System control board................................................................................. 48
4.1.2 Pneumatically control board ...................................................................... 53
4.1.3 Displayer control board.............................................................................. 56
4.1.4 Encoder interface board ............................................................................ 62
4.1.5 Displayer backlight board .......................................................................... 62
4.1.6 Hi-pressure sensor board .......................................................................... 64
4.1.7 Agreement transforms board (optional) ..................................................... 64
4.1.8 SPO2 isolate board (optional).................................................................... 66
4.1.9 Power module............................................................................................ 67
4.1.10 Flow sensor board ..................................................................................... 69
Chapter 5 Maintenance .............................................................................................. 71
5.1 Maintenance schedule....................................................................................... 72
5.2 Maintenance of the ventilator surface................................................................ 73
5.3 Maintenance of the fan filter .............................................................................. 73
5.4 Maintenance of the pneumatic PEEP valve....................................................... 74
5.5 Maintenance of the breathing tube .................................................................... 74
5.6 Maintenance of the batteries ............................................................................. 74
5.7 Maintenance of the oxygen sensor.................................................................... 75
Chapter 6 Calibration ................................................................................................. 76
6.1 Condition ........................................................................................................... 76
6.1.1 Replacing parts.......................................................................................... 76
6.1.2 Performance parameter tolerance above standard.................................... 77
6.1.3 Software upgrade may involve in re-calibration ......................................... 77
6.2 Tools and equipments........................................................................................ 78
6.3 Methods............................................................................................................. 79
6.3.1 Connecting methods.................................................................................. 79
6.3.2 Calibration software ................................................................................... 79
6.3.3 Items.......................................................................................................... 79
6.3.4 Gas source ................................................................................................ 80
6.3.5 Other notes................................................................................................ 80
6.3.6 Calibration steps ........................................................................................ 80
Page 2 of 95
6.3.7 PEEP valve calibration .............................................................................. 81
6.4 Troubleshooting methods .................................................................................. 82
6.4.1 Air proportional valve and air flow sensor calibration fail. .......................... 82
6.4.2 O2 proportional valve and O2 flow sensor calibration fail. .......................... 82
6.4.3 Expiratory flow sensor calibration fails....................................................... 83
6.4.4 O2 sensor calibration fails. ......................................................................... 83
6.4.5 Inspiratory and expiratory pressure sensor calibration fails. ...................... 84
6.4.6 PEEP valve calibration fails ....................................................................... 84
Chapter 7 Troubleshooting For Servicing ................................................................... 85
7.1 Startup Failure and Solutions............................................................................. 85
7.2 Other Alarm Failure and Solutions..................................................................... 88
7.3 Performance Failure and Solutions ................................................................... 92
Page 3 of 95
Foreword
This service manual is intended as a guide for technically qualified personal performing
Warnings
Warnings:
Please read this service manual carefully before repair and calibration.
Possible electric shock hazard, the machine may be only opened by authorized
service personnel.
For continued protection against fire hazard, replace all fuses with the type and rating
Disconnect from power supply before replacing fuses, otherwise that can injure
Remove all accessories from the shelf before moving the machine, the company has
no responsibility for that heavy loading can cause the machine to tip over causing
injury.
Dispose of waste and invalidated apparatus must be in accordance with the local
The auxiliary mains socket-outlet of this equipment can only be used for the specified
Only the specified and with protective ground power supply can be used. If you have
any questions about the installation of the external cable, the equipment must be
While cleaning the parts of the equipment, it must be away from the equipment.
Page 4 of 95
Warnings:
While disassembling the shell of the equipment, the power supply must be cut off and
Do not throw the batteries or the oxygen sensors to the fire so as to avoid exploder.
The heating accessories of the flow sensor are electriferous, so that it should be
cleaned with a soft cloth soaked in alcohol and should not be disinfected by way of
The moving parts and the knock-down components may lead to pinched or crushed
dangers please pay more attention when moving or replacing the parts of the system.
Please use the accessories provided by the Company in order to avoid the value
Cautions
Cautions:
All pictures are only for reference, please refer to actual product.
Do not leave gas cylinder valves open if the pipeline supply is in use, if used
The fuse is fragile, so replacement should be carefully. Do not use excessive force.
After servicing and routine maintenance, please perform check completely, including
the check of electrical safety, shell, protection cover and screw’s installation.
Please shut off the equipment and disconnect the power cable while cleaning.
Please install or transport the equipment appropriately to avoid falling, hitting, serious
Page 5 of 95
Cautions:
Page 6 of 95
Chapter 1 Introduction
4. Displayer
Page 7 of 95
Introduction
4. Wye connector
1
2
6
3
1. Installing seat of support 2. Thumb screw for fixing unit 3. Fixing frame for humidifier
arm
Page 8 of 95
Introduction
6 7 8 9 10
2 34 5
Figure 1-4 Ventilator components diagram
10. Power switch 11. CO2 interface (Optional) 12. SPO2 interface (Optional)
1.5 Displayer
1 2 5
4 3 7 6
Page 9 of 95
Introduction
7. Displayer arm
4
3
4. Parameter board
2) Fuse: T2AL/250V.
Ethernet interface.
2) Responsible for the communication between system and power supply &
3) Provide the memory of GUI and parameters, and the communication with
1) Control unit driven by respiratory system controls various valves through the
signals monitored by pressure and flow sensors, such as PEEP and proportional
valve.
2) Pneumatic control board controls and adjusts various valves through data passed
Page 11 of 95
Introduction
2
1
4
5
2
1
Page 12 of 95
Introduction
4. Pressure sampling hole for exhalent Low pressure sampling hole for
gas exhalent gas
Caution:
Do not touch the membrane of the expiratory valve when maintenance and disinfection,
Page 13 of 95
Introduction
14
17
10 16 12
8 15
13
11
3
7
6
4
2
1
18
19
Page 14 of 95
Introduction
Hi-pressure sensor
4 Measure O2’s pressure and pass data to system control board.
board for O2
Hi-pressure sensor
5 Measure Air’s pressure and pass data to system control board.
board for Air
Nebulizer
6 It will open with power-on(12V),and supply 7L gas.
valve(optional)
Proportional valve It will open with power-on(≤5V), and control the opening according to the
7
for O2 signals provided by pneumatic board to reach the gas the system need.
Proportional valve It will open with power-on(≤5V), and control the opening according to the
8
for Air signals provided by pneumatic board to reach the gas the system need.
Pneumatic circuit
9 Divide into two pathways for O2 and Air.
control module
Inspiratory flow Measure the flow for Air proportional valve and pass the measured data to
10
sensor for Air pneumatic circuit board.
Inspiratory flow Measure the flow for O2 proportional valve and pass the measured data to
11
sensor for O2 pneumatic circuit board.
Water collection It will open with power-on(12V), and supply 5L gas, to prevent water
12
valve collection of expiration vlave membrane and sensor.
When the airway pressure reaches 95 CMH2O, gas pressure will be
13 Safty valve relieved by safty valve; and will be relieved completely when reaching
125CMH2O.
Measure oxygen concentration of airway, and pass the data to system
14 O2 sensor
control board.
1. It will close after powering on (12V);
2. When gas supply’s pressure is too low, it will be opened and avoid the
15 Free-breathing valve patient apneaed;
3. When airway pressure is too higher, gas pressure will be relieved by
free-breathing valve.
Mix with AIR after gas enters respiratory control assembly, and it prevents
18 Non-return valve(O2)
gas from flowing back.
Non-return Mix with O2 after gas enters respiratory control assembly, and it prevents
19
valve(AIR) gas from flowing back.
Page 15 of 95
Assembling
Chapter 2Assembling
2.1 Tools
6*200mm
1 Cross-screwdriver
2 Cross-screwdriver
3*75mm
20mm
4 Adjustable wrench
5 Multi meter
Page 16 of 95
Assembling
3) Take out the plate and remove the plastic wrap around the plate.
Page 17 of 95
Assembling
4) Take out the basket and remove the plastic wrap around the basket.
5) Take out the jackets and the pole; remove the plastic wrap around the pole.
1) Remove the screws on the both sides of the pole, place the pole onto the
pedestal, and then tighten with four M8X16 screws plus washer (Note: the
installing direction for the pedestal and pole as shown below figure).
Page 18 of 95
Assembling
2
1
2) Place the plate onto the pole, and then tighten with four M8X16 screws plus
washer to lock the plate well (Note: the installing direction for the pedestal shown
below picture).
3) Remove the 2 screws on the pole, and tighten with 2 M5X10 screws plus washer
Page 19 of 95
Assembling
1) Cut the shipping straps and remove the nail with pliers, open the box, and take
out the accessories that contains the humidifier, support arm, patient circuit, user
2) Take out the ventilator and remove the packing bag around the ventilator.
Page 20 of 95
Assembling
3) Take out the displayer and remove the packing bag around it.
1) Remove the hand-by screws from plate’s bottom; See figure as left, place the
ventilator’s mainframe onto the trolley, installs from the bottom of the trolley with
the hand-y screws, and lock the mainframe onto the trolley. See figure as right.
(Note: Make sure there is no varia at air inlet of mainframe’s bottom before
mainframe’s installation.)
Page 21 of 95
Assembling
1) Remove the screws from displayer; See figure as left, fix the displayer into the
right hole on the mainframe (Note: the installing direction of the displayer), and
lock with 4 M5X12 hexagonal socket head cap screws (plus washer) See figure
as right.
2) After finish, plug displayer’s data wire into the Monitor’s interface at back of the
mainframe.
Page 22 of 95
Assembling
1. 4 fixing screws
1) Loosen two screws, and remove the battery cover as shown below figure 2-14.
2) Take out the battery from the box, make sure the battery fastener downside and
2
3
3) Install the battery cover, and tighten with two screws, as shown below figure.
Page 23 of 95
Assembling
1) Press O2 sensor cover by right thumb and remove the cover as shown in the
figure 2-16(1).
2) Take out the O2 sensor from the box, remove the packing bag, turn the O2 sensor
clockwise into the installing hole, and connect the sampling line to O2 sensor as
3) Install O2 sensor cover back to the mainframe as shown in the figure 2-16(4).
1
2
3
Page 24 of 95
Assembling
Open the box, take out the humidifier from the packing bag, and install the humidifier to
Patient’s circuit connection shown as below(Without humidifier, connect the two pipes on
Page 25 of 95
Assembling
4. Wye connector
Remove the packing bag around the support arm, and install the support arm on the seat
of the ventilator’s trolley. (Note: if not good for use when the support arm seat is at the
Page 26 of 95
Assembling
Remove the dustproof plug from the gas source inlet, remove the packing bag around the
pipelines, and connect the two pipelines onto the ventilator’s mainframe according to the
silk-screen instruction of air and O2 inlet respectively (as shown below figure).
1 2
Figure 2-20 Gas source connection diagram
2.4.1 Connection
Note: this test is carried out only by the person approved by specialized training.
Use a corrugated tube to connect inspiration port with expiration port before test.
1. Connecting tube
Page 27 of 95
Assembling
2) Select “engineer mode” key, input the password to enter into “engineer mode”
Note: it may be canceled gas circuit resistance test and compliance test in the next
software version.
Note: Use a corrugated tube to connect inspiration port with expiration port before test.
Page 28 of 95
Assembling
Page 29 of 95
Assembling
Page 30 of 95
Assembling
4
3
1. Pneumatic circuit module 2. Continuous gas flow module 3. Nebulizer control module
4. Pneumatic control board 5. Pneumatic PEEP valve module 6. Inserting block module
Page 31 of 95
Assembling
Membrance key
Backlight board
System switch
Fan
Touch screen
Battery
Connect CO2 probe
O2 flow sensor
N (Nebulizer)
Page 32 of 95
Assembling
Wire list
No Part No Description
1 W5000-M-02005 Connection cord for the main board to the high pressure sensor board
2 W5000-M-02001 Power cord for the main board to the pneumatic circuit control board (ventilator)
3 W5000-M-02002 Communication cord for the main board to the pneumatic circuit control board
4 W5000-M-02006 Communication cord for the main board to the CO2 interface (ventilator)
5 W5000-M-02004 Communication cord for the main board to the SPO2 board
6 W5000-M-01004 Power cord for the power board to the main board (ventilator)
7 W5000-M-01005 Communication cord for the power board to the main board (ventilator)
8 W5000-M-02003 Communication cord for the main board to the display control board
9 W5000-M-05002 Communication cord for the display control board to the LCD displayer
10 W5000-M-05004 Communication cord for the display control board to the speaker
11 W5000-M-05001 Communication cord for the display control board to the LCD back light
12 W5000-M-05003 Communication cord for the display control board to the encoder board
20 W5000-M-01001 Connection cord for the filter to the power board (ventilator)
25 Fan with cord Connection cord for the power board to the fan
26 W5000-M-01002 Connection cord for the switching power to the battery box (ventilator)
32 W700-M-03003 Valve connection cord (Anesthesia Machine ) to connect the valve’s end/port
Page 33 of 95
Disassembly
Chapter 3Disassembly
Notes:
Before disassembly
1) Unplug the communication cable between the displayer and mainframe, hold the
displayer, and remove the 4 screws on the fixed seat at the bottom of the
displayer with hexagon bar wrench, and then disassemble the displayer.
2) Figure 3-1 (1), unscrews the hand-by screws at the bottom of the trolley’s plate,
accordingly.
4) Figure 3-1 (1), raises the humidifier upside, and disassembles accordingly.
3
2
Page 34 of 95
Disassembly
1) Remove the four mounting screws by using the cross-screwdriver to separate the
2) Remove the eight mounting screws by using the cross-screwdriver; and remove
the communication wire from the displayer control board to separate the front
1 2
3) After disassembled the back shell, the maintenance staff can replace the display
Page 35 of 95
Disassembly
1
2
1. Inverter board
2) Push the cover lock to unlock according to the direction of the silk-screen, and
take out the PEEP valve cover, and pull out the expiratory valve forcefully.
1
2
4
3
Page 36 of 95
Disassembly
1) Remove the four mounting screws on the back panel by using the
2) Remove the four mounting screws on the bottom of the unit by using the
3) Remove the two mounting screws on the both sides of the unit by using the
Page 37 of 95
Disassembly
4) After disassembled the shell, the maintenance staff can replace the components
1) Remove the two mounting screws on the bottom of the unit by using the
2) Remove the two mounting screws on the rear panel by using the
Page 38 of 95
Disassembly
disassemble the battery cover, and unplug the related cables as shown below.
5) After disassembling the power box, the maintenance staff can replace the
components such as switching power supply, system switch and so on, it shown
as below.
1. Switching power
This step should be performed after disassembling the power module, unplug the cable on
the system switch, hold the upside & down-side parts which inserted into the back board
Page 39 of 95
Disassembly
with left hand, and unplug the system switch with right hand.
Enlarge diagram
1
2
1) Remove the mounting base of the protective tube by using the slotted screwdriver
to replace the two protective tubes along with 2A/250V, it shown as below.
1
2
1) Remove the two mounting screws from the bottom plate by using the
Page 40 of 95
Disassembly
2) Remove the four mounting screws on the rear panel by using the
3) Remove related cables and disassemble the electro circuit module, it shown as
below.
1 2
Page 41 of 95
Disassembly
4) Remove the four mounting screws on the rear panel by using the
1 2
The following procedures are carried out after disassembled the power module and
1) Loosen the two mounting screws from the bottom plate by using the
2) Loosen the four mounting screws from the bottom plate by using the
Page 42 of 95
Disassembly
2
1
3) Disassembled the pneumatic circuit module and the rear panel are shown as
below figure, loosen the air filter from the module by using the adjustable wrench;
1. Air filter
Page 43 of 95
Disassembly
5) Loosen the four mounting screws from the electromagnet by using the
3
1
4
2
5
4. Membrane 5. Electromagnet
6) Turn the safe valve counterclockwise and remove it, it shown as below figure (7).
(Note: the sealing ring around the safe valve can not be lost).
1. Safe valve
7) Loosen the two mounting screws from the proportional valve by using the
cross-screwdriver; turn the proportional valve approx 30° and remove it, it shown
Page 44 of 95
Disassembly
8) Loosen the four mounting screws from the regulator by using the
cross-screwdriver and remove the regulator from the module, it shown as below
9) Remove the high pressure sensor board by using adjustable wrench from the
module and it shown as below figure (13), (Note: the sealing ring can not be lost).
1
2
Page 45 of 95
Disassembly
Loosen the two mounting screws from the module by using the cross-screwdriver and
remove the respiratory control module to replace the components shown as below.
1. Two mounting screws 2. Proportion valve for small flow 3. Pressure regulator
The following procedures are carried out after disassembled the shell.
1) Loosen the four mounting screws by using the cross-screwdriver and remove the
front shell.
Page 46 of 95
PCBA
Chapter 4PCBA
4.1 Introduction
This chapter is focus on the introduction of boards function and boards ports information.
Warnings:
Some components on PCBA are easy to be electrostatic ally damaged, when you
During the operation process of PCBA, the maintenance staff must wear a grounding
wrist strap, used tools must be well grounded and spare or replacement parts must
Page 47 of 95
PCBA
The system control board is one of the cores of the ventilator system, and the following
4) Supply the power source and communication for the other PCBA.
Page 48 of 95
PCBA
1 GND Ground
3 GND Ground
5 GND Ground
7 GND Ground
SPO2 interface, J9
2 GND Ground
Page 49 of 95
PCBA
CO2 interface, J8
2 GND Ground
5 GND Ground
1 GND Ground
5 GND Ground
7 GND Ground
8 GND Ground
Page 50 of 95
PCBA
2 GND Ground
4 GND Ground
6 GND Ground
8 GND Ground
12 GND Ground
7 GND Ground
8 GND Ground
11 GND Ground
12 GND Ground
Page 51 of 95
PCBA
6 GND Ground
7 NC No Connection
8 NC No Connection
Ethernet interface, J4
3 GND Ground
Page 52 of 95
PCBA
14 GND Ground
19 GND Ground
23 GND Ground
24 GND Ground
27 GND Ground
28 GND Ground
The pneumatically control board is one of the cores of the ventilator system, and the
1) Drive and control the electromagnet valves, such as PEEP valve, proportional
valve.
3) O2 concentration monitoring.
Page 53 of 95
PCBA
Page 54 of 95
PCBA
1 NC No Connection
4 NC No Connection
3 NC No Connection
4 NC No Connection
7 Valve1 No Connection
8 P+12V_VALVE No Connection
9 Valve2 No Connection
10 P+12V_VALVE No Connection
11 NC No Connection
12 NC No Connection
13 NC No Connection
14 NC No Connection
2 GND Ground
4 GND Ground
Page 55 of 95
PCBA
6 GND Ground
8 GND Ground
12 GND Ground
7 GND Ground
8 GND Ground
The following functions for the displayer control board are shown as below:
Page 56 of 95
PCBA
2 2 Ground
Page 57 of 95
PCBA
5 5 Backlight enable
Encoder interface, J4
PIN NAME FUNCTION
6 GND Ground
Speaker interface, J5
PIN NAME FUNCTION
Page 58 of 95
PCBA
19 GND Ground
20 GND Ground
23 SEGE No Connection
24 GND Ground
Power interface, J9
PIN NAME FUNCTION
5 GND Ground
6 GND Ground
7 GND Ground
8 GND Ground
9 GND Ground
Page 59 of 95
PCBA
10 NC No Connection
1 GND Ground
12 GND Ground
17 GND Ground
21 GND Ground
22 GND Ground
23 NC No Connection
24 NC No Connection
25 NC No Connection
26 NC No Connection
27 NC No Connection
28 NC No Connection
Page 60 of 95
PCBA
27 NC No Connection
30 NC No Connection
31 NC No Connection
32 GND Ground
33 NC No Connection
34 NC No Connection
3 GND Ground
4 GND Ground
9 GND Ground
10 GND Ground
15 GND Ground
16 GND Ground
17 GND Ground
19 GND Ground
22 GND Ground
Page 61 of 95
PCBA
27 GND Ground
28 GND Ground
It supply selection and confirmation functions for operator during the human-computer
interaction.
Encoder interface, J1
PIN NAME FUNCTION
6 GND Ground
It supplies the high-pressure power for LCD-TFT displayer and light the displayer.
Page 62 of 95
PCBA
Warning:
electric shock will occurs when operating the displayer’s backlight under the situation
Control interface, J1
PIN NAME FUNCTION
2 2 Ground
5 5 Backlight enable
Page 63 of 95
PCBA
Hi-pressure sensor board transform the ventilator’s pipeline supply gas pressure to
electric signal and the system can monitor supply gas pressure real-time.
2 GND Ground
It provides communication support for SPO2 isolate board to system control board.
Page 64 of 95
PCBA
3 GND Ground
7 GND Ground
1 GND Ground
2 RESET RESET_78F0515
3 TXD6 TXD6_78F0515
5 RXD6 RXD6_78F0515
6 P31 OCD1A
7 P32 OCD1B
8 FLMD0 FLMD0_78F0515
9 RESET_78F0515 RESET_78F0515
10 GND Ground
Page 65 of 95
PCBA
Module interface, J4
2 GND Ground
2 GND Ground
4 NC No Connection
Page 66 of 95
PCBA
The following functions for the power board are shown as below:
1) Convert AC power into DC power and supply DC power for the Boaray5000
ventilator.
1 G Ground
2 N neutral wire
3 L live wire
Page 67 of 95
PCBA
1 1 Battery cathode
2 2 No Connection
3 3 No Connection
1 1 No Connection
3 3 No Connection
4 4 No Connection
6 6 No Connection
7 7 No Connection
8 8 No Connection
9 9 No Connection
11 11 Ground
12 12 No Connection
1 1 positive pole
2 2 cathode
1 1
Power ON / OFF
2 2
Page 68 of 95
PCBA
5 5 Ground
6 6 Ground
11 11 Ground
12 12 Ground
Page 69 of 95
PCBA
2 Ground
GND
Page 70 of 95
Maintenance
Chapter 5Maintenance
Warning:
Everyone should realize that some components of the ventilator may be in danger of
All the maintenance work should be performed after cut-off the ventilator’s power and
Cautions:
All the disposable parts should be disposed in a safe and environmental way
In order to prevent damages, if you have any problem about the cleanser, please see
Do not use abrasive cleanser. (e.g. steel wool, silver polish or detergent)
Do not use equipment which is out of order. Please let authorized Customer Service
whenever at possible or accomplish the maintenance work of listed parts in the user
Use parts produced or sold by our company to replace those broken ones, and have
a test after replacement to assure that they correspond with the specification
Any service support requirement, please contact after-sale service department of the
Company.
Page 71 of 95
Maintenance
When taking any parts from the ventilator, you should abide by the hospital rules and
regulations about taking and disposing infectiousness materials. Because the way of
cleaning, sterilizing in the Medical institutions is very different from the practice.
Therefore the Company can not satisfy all the special needs and can not be
responsible for cleaning, sterilizing or other hygienic measure taken by the hospital
during therapeutic process. We suggest that you use the effective methods already
proven in this user manual, specific equipment and steps. Other methods may be just
authorization.
We suggest that when cleaning or sterilizing, you should use drinking water at least
Cleaning is the most important step in cleaning and sterilizing process. If you clean
The instrument should be cleaned and sterilized immediately after using if possible.
Filth like saliva or blood should not remain in the instrument and turn dry.
Page 72 of 95
Maintenance
1) Using wet cloth that dipped in flexible cleanser (70% of medical alcohol) to wipe
2) After finish the clean of the surface, using dry, Lint-free clothe to wipe the residual
detergent.
Warning:
If liquid dip into control units will damage the equipments or induce people in danger,
please make sure there is no liquid dip into the control units, and must disconnect the
equipment and the AC power during the process of cleaning the surface. Reconnect
the AC power after all the parts that have cleaned are dried.
Cautions:
The screen must be cleaned by the cloth that is dry, soft and lint-free, do not use
liquid.
If there is too much dirt on the surface, you can use Ethylene glycol or isopropyl
alcohol.
Check the fan filter periodically to make sure it is clean (the color should be black).if it is
dusty, you can dismantle the filter cover (embedded button) and rinse it in the water,
Cautions:
Fan filter must be dry after cleaning before equipped in for use, otherwise will occur
Page 73 of 95
Maintenance
1) Put the PEEP valve assembly into Disinfectant chemicals (2% glutaraldehyde
solution)about 30 minutes.
2) Take it out and dip in clean water for 30 minutes, repeated twice.
Warning:
Clean it with Detergent or disinfectant in the heating room (at least 10 minutes, the
recommended temperature inside is 80 degree) or use clean water or mild detergent (the
recommended temperature is 40 degree), and wipe it with the 70% of medical alcohol; or
134 degree).
The one-off breathing tube should be processed in a safe and environmental way
Cautions:
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Maintenance
In order to extend the battery life, use the battery at least one time every month, and
2) Open the package of oxygen sensor, and put the gasket into the sealing groove
of the battery.
3) Turn the oxygen battery clockwise to the proper position, and plug the cord of the
oxygen sensor.
Warnings:
If any operation will induce danger to the patient, like change the O2 sensor, then
should disconnect the tube between the ventilator and the patient.
The O2 sensor is a sealed part; it contains corrosive liquid which can burn the skin
and eyes badly. If touches the skin carelessly, you should flush with clean water at
least 15 minutes immediately and go to the hospital, especially when the corrosive
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Calibration
Chapter 6Calibration
Cautions:
This machine must only be operated by the after-sales staff of the company or the
authorized person.
A functional test must be performed after servicing; the machine can be putted into
Confirm the power is off and the battery is taken out from the ventilator before
servicing.
The instruments like VT should have calibration deadline and ensure its validity and
properness.
VT gas circuit connects high-flow port, flow setting: AIRWAY; pressure setting: HIHG.
If the machine show faults during the calibration, it may be repaired by a qualified
service technician, for disassembling and assembling please refer to chapter 2~3.
6.1 Condition
valve, flow sensor, pneumatic PEEP valve, pneumatically control board and parameters
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Calibration
2
3
When serious deviation occurs in Vti, Vte, PEEP and Pressure, calibration needed.
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Calibration
3 VT-PLUS --
Siemens
4 Siemens S1901
splint lung
SP2 to
5 Serial port for female
RS232 cable
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Calibration
6.3 Methods
The connection methods between ventilator and VT and computer are shown as below;
the machine should be open during calibration, and make sure the control module work
6.3.3 Items
2) O2 valve calibration.
6) O2 sensor calibration.
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Calibration
3) Ventilator’s power cable and VT power cable are connected rightly, and both are
in open situation.
1) Click “system setting”—click “engineer mode”—input the password and enter into
2) Select calibration item, Click “start” button to carry out calibration. please carry on
O2 valve calibration.
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Calibration
O2 sensor calibration.
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Calibration
6.4.1 Air proportional valve and air flow sensor calibration fail.
2) Check whether the machine turned on, enters into the engineer mode and
3) Check whether the connection for the machine, VT and PC is right, the
installed.
6) Check whether the connection wire of air proportional valve is correctly installed.
7) Check whether the connection wire of air flow sensor is correctly installed.
11) Replace the pneumatically control board and estimate whether it is OK.
2) Check whether the machine turned on, enters into the engineer mode and
3) Check whether the connection for the machine, VT and PC is right, the
installed.
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Calibration
6) Check whether the connection wire of air proportional valve is correctly installed.
11) Replace the pneumatically control board and estimate whether it is OK.
2) Check whether the machine turned on, enters into the engineer mode and
3) Check whether the connection for the machine, VT and PC is right, the
installed.
9) Check whether the three sampling holes of expiratory valve are jammed.
11) Replace the pneumatically control board and estimate whether it is OK.
2) Check whether the machine turned on, enters into the engineer mode and
installed.
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Calibration
2) Check whether the machine turned on, enters into the engineer mode and
installed.
4) Check whether the three sampling holes of expiratory valve are jammed.
2) Check whether the machine turned on, enters into the engineer mode and
installed.
4) Check whether the three sampling holes of expiratory valve are jammed.
10) Replace the pneumatically control board and estimate whether it is OK.
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7 Troubleshooting for servicing
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7 Troubleshooting for servicing
failure;
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7 Troubleshooting for servicing
failure.
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7 Troubleshooting for servicing
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7 Troubleshooting for servicing
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7 Troubleshooting for servicing
upper limit.
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7 Troubleshooting for servicing
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7 Troubleshooting for servicing
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7 Troubleshooting for servicing
occurs alarm.
Pressing “Manual 1. “Lock” key is selected; 1.Check “Lock” key and unlock;
15 inspiration” key is 2.Membrane board is 2.Replace membrane board.
invalid. damaged.
Pressing “Manual
inspiration” key, the Membrane board is
16 Replace membrane board.
relevant indicator do not damaged.
light.
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7 Troubleshooting for servicing
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