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Service Manual

Boaray 5000D/C

Ventilator system
Contents
Contents .......................................................................................................................... 1
Foreword ......................................................................................................................... 4
Warnings.......................................................................................................................... 4
Cautions .......................................................................................................................... 5
Chapter 1 Introduction.................................................................................................. 7
1.1 Ventilator diagram................................................................................................ 7
1.2 Patient circuit connection diagram....................................................................... 8
1.3 Trolley assembly.................................................................................................. 8
1.4 Ventilator.............................................................................................................. 9
1.5 Displayer.............................................................................................................. 9
1.6 Electrical system................................................................................................ 10
1.6.1 Power board .............................................................................................. 10
1.6.2 Main board................................................................................................. 10
1.6.3 Pneumatic circuit board ..............................................................................11
1.6.4 Parameter board.........................................................................................11
1.7 Pneumatic system ............................................................................................. 12
1.7.1 Pneumatic PEEP Valve.............................................................................. 12
1.7.2 Expiratory control assembly....................................................................... 13
1.7.3 Pneumatic circuit module........................................................................... 14
Chapter 2 Assembling ................................................................................................ 16
2.1 Tools .................................................................................................................. 16
2.2 Unpacking and installation................................................................................. 17
2.2.1 Unpacking processes for trolley................................................................. 17
2.2.2 Install the trolley assembly......................................................................... 18
2.2.3 Unpacking processes for ventilator............................................................ 20
2.3 Complete unit installation................................................................................... 21
2.3.1 Install ventilator’s mainframe ..................................................................... 21
2.3.2 Install the displayer .................................................................................... 22
2.3.3 Install the battery ....................................................................................... 23
2.3.4 Install O2 sensor ........................................................................................ 24
2.3.5 Install the humidifier................................................................................... 25
2.3.6 Connecting patient’ circuit.......................................................................... 25
2.3.7 Install the support arm ............................................................................... 26
2.3.8 Connecting gas source .............................................................................. 27
2.4 Functional test ................................................................................................... 27
2.4.1 Connection ................................................................................................ 27
2.4.2 Test methods ............................................................................................. 28
Check the test items respectively .................................................................................. 28
2.5 Pneumatically connection diagram .................................................................... 31
2.6 Wiring connection diagram ................................................................................ 32
Chapter 3 Disassembly .............................................................................................. 34

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3.1 Total unit disassembly........................................................................................ 34
3.2 Disassemble the displayer module .................................................................... 35
3.3 Disassemble the pneumatic PEEP valve........................................................... 36
3.4 Disassemble the shell........................................................................................ 37
3.5 Disassemble the power assembly ..................................................................... 38
3.6 Disassemble the system switch......................................................................... 39
3.7 Disassemble the protective tube........................................................................ 40
3.8 Disassemble the electro circuit assembly .......................................................... 40
3.9 Disassemble the pneumatic control module ...................................................... 42
3.10 Disassemble the respiratory control module...................................................... 46
3.11 Disassemble the front shell................................................................................ 46
Chapter 4 PCBA......................................................................................................... 47
4.1 Introduction........................................................................................................ 47
4.1.1 System control board................................................................................. 48
4.1.2 Pneumatically control board ...................................................................... 53
4.1.3 Displayer control board.............................................................................. 56
4.1.4 Encoder interface board ............................................................................ 62
4.1.5 Displayer backlight board .......................................................................... 62
4.1.6 Hi-pressure sensor board .......................................................................... 64
4.1.7 Agreement transforms board (optional) ..................................................... 64
4.1.8 SPO2 isolate board (optional).................................................................... 66
4.1.9 Power module............................................................................................ 67
4.1.10 Flow sensor board ..................................................................................... 69
Chapter 5 Maintenance .............................................................................................. 71
5.1 Maintenance schedule....................................................................................... 72
5.2 Maintenance of the ventilator surface................................................................ 73
5.3 Maintenance of the fan filter .............................................................................. 73
5.4 Maintenance of the pneumatic PEEP valve....................................................... 74
5.5 Maintenance of the breathing tube .................................................................... 74
5.6 Maintenance of the batteries ............................................................................. 74
5.7 Maintenance of the oxygen sensor.................................................................... 75
Chapter 6 Calibration ................................................................................................. 76
6.1 Condition ........................................................................................................... 76
6.1.1 Replacing parts.......................................................................................... 76
6.1.2 Performance parameter tolerance above standard.................................... 77
6.1.3 Software upgrade may involve in re-calibration ......................................... 77
6.2 Tools and equipments........................................................................................ 78
6.3 Methods............................................................................................................. 79
6.3.1 Connecting methods.................................................................................. 79
6.3.2 Calibration software ................................................................................... 79
6.3.3 Items.......................................................................................................... 79
6.3.4 Gas source ................................................................................................ 80
6.3.5 Other notes................................................................................................ 80
6.3.6 Calibration steps ........................................................................................ 80

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6.3.7 PEEP valve calibration .............................................................................. 81
6.4 Troubleshooting methods .................................................................................. 82
6.4.1 Air proportional valve and air flow sensor calibration fail. .......................... 82
6.4.2 O2 proportional valve and O2 flow sensor calibration fail. .......................... 82
6.4.3 Expiratory flow sensor calibration fails....................................................... 83
6.4.4 O2 sensor calibration fails. ......................................................................... 83
6.4.5 Inspiratory and expiratory pressure sensor calibration fails. ...................... 84
6.4.6 PEEP valve calibration fails ....................................................................... 84
Chapter 7 Troubleshooting For Servicing ................................................................... 85
7.1 Startup Failure and Solutions............................................................................. 85
7.2 Other Alarm Failure and Solutions..................................................................... 88
7.3 Performance Failure and Solutions ................................................................... 92

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Foreword
This service manual is intended as a guide for technically qualified personal performing

repair and calibration procedures.

Warnings

Warnings:

 Please read this service manual carefully before repair and calibration.

 Possible electric shock hazard, the machine may be only opened by authorized

service personnel.

 For continued protection against fire hazard, replace all fuses with the type and rating

specified by the company.

 Disconnect from power supply before replacing fuses, otherwise that can injure

operator even death.

 In order to prevent an electric shock, the machine may only be connected to a

correctly grounded mains connection.

 Remove all accessories from the shelf before moving the machine, the company has

no responsibility for that heavy loading can cause the machine to tip over causing

injury.

 Dispose of waste and invalidated apparatus must be in accordance with the local

waste disposal regulations.

 The auxiliary mains socket-outlet of this equipment can only be used for the specified

facilities; otherwise it may result in safety risks.

 Only the specified and with protective ground power supply can be used. If you have

any questions about the installation of the external cable, the equipment must be

operated by the internal power supply.

 Do not clean the machine while it is plugged in.

 While cleaning the parts of the equipment, it must be away from the equipment.

 Cool the equipment for half an hour at least before disassembling.

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Warnings:

 While disassembling the shell of the equipment, the power supply must be cut off and

should only be operated by experienced personnel.

 Do not throw the batteries or the oxygen sensors to the fire so as to avoid exploder.

 The heating accessories of the flow sensor are electriferous, so that it should be

cleaned with a soft cloth soaked in alcohol and should not be disinfected by way of

dipping in the liquid.

 Do not use lubricant with grease or oil.

 The moving parts and the knock-down components may lead to pinched or crushed

dangers please pay more attention when moving or replacing the parts of the system.

 Please use the accessories provided by the Company in order to avoid the value

incorrect or the equipment failure.

Cautions

Cautions:

 This machine must only be operated by trained, skilled medical staff.

 All pictures are only for reference, please refer to actual product.

 Do not leave gas cylinder valves open if the pipeline supply is in use, if used

simultaneously, cylinder supplies could be depleted, leaving an insufficient reserve

supply in the event of pipeline failure.

 The fuse is fragile, so replacement should be carefully. Do not use excessive force.

 After servicing and routine maintenance, please perform check completely, including

the check of electrical safety, shell, protection cover and screw’s installation.

 Please shut off the equipment and disconnect the power cable while cleaning.

 Please install or transport the equipment appropriately to avoid falling, hitting, serious

vibrating or other outside forcing damages.

 TypeⅠSpecial waste: Be sure to discard worn-out batteries and other disposable

parts according to local regulations and in an environmentally acceptable way.

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Cautions:

Recycling facilities may not be available in all areas.

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Chapter 1 Introduction

1.1 Ventilator diagram

Figure1-1 Ventilator diagram

1. Trolley 2. Humidifier 3. Mainframe

4. Displayer

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Introduction

1.2 Patient circuit connection diagram

Figure 1-2 Patient circuit connection diagram

1. The patient’s pipeline 2. Humidifier 3. Water collection cup

4. Wye connector

1.3 Trolley assembly

1
2

6
3

Figure 1-3 Trolley assembly diagram

1. Installing seat of support 2. Thumb screw for fixing unit 3. Fixing frame for humidifier
arm

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Introduction

4. Fixing frame 5. Brake 6. Basket


for air compressor

1.4 Ventilator 12 13 1415 16


1 11

6 7 8 9 10
2 34 5
Figure 1-4 Ventilator components diagram

1. Displayer installing area 2. Expiratory port 3. Nebulizer interface (Optional)

4. Inspiratory port 5. O2 sensor cover 6. Air inlet

7. O2 inlet 8. Power socket 9. Battery Fan

10. Power switch 11. CO2 interface (Optional) 12. SPO2 interface (Optional)

13. Displayer interface 14. line buckle 15. Ground terminal


(Fix power cord)
16. Battery installing area

1.5 Displayer
1 2 5

4 3 7 6

Figure 1-5 Displayer components diagram

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Introduction

1. Alarm indicator 2. Function button area 3. Navigation wheel

4. Power/battery indicator 5. hanger (Optional) 6. Speaker

7. Displayer arm

1.6 Electrical system

4
3

Figure 1-6 PCBA position diagram

1. Power board 2. Main board 3. Pneumatic circuit board

4. Parameter board

1.6.1 Power board

1) AC power:100~240V; 50/60Hz; 1.5A Max.

2) Fuse: T2AL/250V.

1.6.2 Main board

1) Supply the connection of system and exterior interfaces, such as:RS232,

Ethernet interface.

2) Responsible for the communication between system and power supply &

pneumatic circuit board, etc.

3) Provide the memory of GUI and parameters, and the communication with

displayer control board.


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Introduction

1.6.3 Pneumatic circuit board

1) Control unit driven by respiratory system controls various valves through the

signals monitored by pressure and flow sensors, such as PEEP and proportional

valve.

2) Pneumatic control board controls and adjusts various valves through data passed

from system control board and algorithm stored in the chip.

1.6.4 Parameter board

1) Save calibrated data.

2) Installing direction as shown below.

The parameter board’s gap direction

should comply with the silk-screen

on pneumatic circuit board.

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Introduction

1.7 Pneumatic system

1.7.1 Pneumatic PEEP Valve

2
1

Figure 1-7 PEEP valve installation position diagram

1. PEEP valve installation position 2. PEEP valve assembly 3. Membrane

4
5

2
1

Figure 1-8 PEEP valve assembly diagram

1. Membrane installation position 2. Inlet port 3. Hi-pressure sampling hole for


exhalent gas

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Introduction

4. Pressure sampling hole for exhalent Low pressure sampling hole for
gas exhalent gas

1.7.2 Expiratory control assembly

Figure 1-9 Expiratory control assembly diagram

1. Proportional valve 2. Pressure regulator 3. Gas cylinder

Caution:

Do not touch the membrane of the expiratory valve when maintenance and disinfection,

and airflow ≤7L.

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Introduction

1.7.3 Pneumatic circuit module

14
17

10 16 12

8 15

13

11
3

7
6

4
2
1

18

19

Figure 1-10 Pneumatic circuit components diagram

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Introduction

No Part Name Function Description


1. Gas supply inlet of oxygen.
1 O2 inlet
2. It contains one-way valve and filter slice.
1. Gas supply inlet of air.
2 Air inlet
2. It contains one-way valve , filter slice that filter the water in the air.

3 Pressure regulator To lower and stabilize the gas supply’s pressure.

Hi-pressure sensor
4 Measure O2’s pressure and pass data to system control board.
board for O2
Hi-pressure sensor
5 Measure Air’s pressure and pass data to system control board.
board for Air
Nebulizer
6 It will open with power-on(12V),and supply 7L gas.
valve(optional)
Proportional valve It will open with power-on(≤5V), and control the opening according to the
7
for O2 signals provided by pneumatic board to reach the gas the system need.
Proportional valve It will open with power-on(≤5V), and control the opening according to the
8
for Air signals provided by pneumatic board to reach the gas the system need.
Pneumatic circuit
9 Divide into two pathways for O2 and Air.
control module
Inspiratory flow Measure the flow for Air proportional valve and pass the measured data to
10
sensor for Air pneumatic circuit board.
Inspiratory flow Measure the flow for O2 proportional valve and pass the measured data to
11
sensor for O2 pneumatic circuit board.
Water collection It will open with power-on(12V), and supply 5L gas, to prevent water
12
valve collection of expiration vlave membrane and sensor.
When the airway pressure reaches 95 CMH2O, gas pressure will be
13 Safty valve relieved by safty valve; and will be relieved completely when reaching
125CMH2O.
Measure oxygen concentration of airway, and pass the data to system
14 O2 sensor
control board.
1. It will close after powering on (12V);
2. When gas supply’s pressure is too low, it will be opened and avoid the
15 Free-breathing valve patient apneaed;
3. When airway pressure is too higher, gas pressure will be relieved by
free-breathing valve.

16 Mixture module Mix Air with O2.

17 Inspiratory port Connect to the patient.

Mix with AIR after gas enters respiratory control assembly, and it prevents
18 Non-return valve(O2)
gas from flowing back.
Non-return Mix with O2 after gas enters respiratory control assembly, and it prevents
19
valve(AIR) gas from flowing back.

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Assembling

Chapter 2Assembling

2.1 Tools

No Tool Name Picture Description

6*200mm
1 Cross-screwdriver

2 Cross-screwdriver
3*75mm

Metric hex wrenches


3

20mm
4 Adjustable wrench

5 Multi meter

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Assembling

2.2 Unpacking and installation

2.2.1 Unpacking processes for trolley

1) Cut the adhesive tapes, and open the box.

Figure 2-1 Trolley unpacking processes (1)

2) Take out the trolley pedestal and remove PE bag.

Figure 2-2 Trolley unpacking processes (2)

3) Take out the plate and remove the plastic wrap around the plate.

Figure 2-3 Trolley unpacking processes (3)

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Assembling

4) Take out the basket and remove the plastic wrap around the basket.

Figure 2-4 Trolley unpacking processes (4)

5) Take out the jackets and the pole; remove the plastic wrap around the pole.

Figure 2-5 Trolley unpacking processes (5)

2.2.2 Install the trolley assembly

1) Remove the screws on the both sides of the pole, place the pole onto the

pedestal, and then tighten with four M8X16 screws plus washer (Note: the

installing direction for the pedestal and pole as shown below figure).

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Assembling

2
1

Figure 2-6 Trolley module installation diagram (1)

1. Keep same for direction of the 2. Four mounting screws


pedestal and pole

2) Place the plate onto the pole, and then tighten with four M8X16 screws plus

washer to lock the plate well (Note: the installing direction for the pedestal shown

below picture).

Figure 2-7 Trolley module installation diagram (2)

1. Four mounting screws 2. Support arm at right sides

3) Remove the 2 screws on the pole, and tighten with 2 M5X10 screws plus washer

to lock the basket onto the pole.

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Assembling

Figure 2-8 Trolley module installation diagram (3)

1. Two mounting screws

2.2.3 Unpacking processes for ventilator

1) Cut the shipping straps and remove the nail with pliers, open the box, and take

out the accessories that contains the humidifier, support arm, patient circuit, user

manual, grounding wire,O2 sensor, lithium battery, pipeline and jackets).

Figure 2-9 Ventilator unpacking processes (1)

2) Take out the ventilator and remove the packing bag around the ventilator.

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Assembling

Figure 2-10 Ventilator unpacking processes (2)

3) Take out the displayer and remove the packing bag around it.

Figure 2-11 Ventilator unpacking processes (3)

2.3 Complete unit installation

2.3.1 Install ventilator’s mainframe

1) Remove the hand-by screws from plate’s bottom; See figure as left, place the

ventilator’s mainframe onto the trolley, installs from the bottom of the trolley with

the hand-y screws, and lock the mainframe onto the trolley. See figure as right.

(Note: Make sure there is no varia at air inlet of mainframe’s bottom before

mainframe’s installation.)

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Assembling

Figure 2-12 Total unit installation diagrams

1. Fix with hand-by screws

2.3.2 Install the displayer

1) Remove the screws from displayer; See figure as left, fix the displayer into the

right hole on the mainframe (Note: the installing direction of the displayer), and

lock with 4 M5X12 hexagonal socket head cap screws (plus washer) See figure

as right.

2) After finish, plug displayer’s data wire into the Monitor’s interface at back of the

mainframe.

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Assembling

Figure 2-13 Displayer installation diagram

1. 4 fixing screws

2.3.3 Install the battery

1) Loosen two screws, and remove the battery cover as shown below figure 2-14.

2) Take out the battery from the box, make sure the battery fastener downside and

insert into the ventilator’s mainframe as shown below figure.

2
3

Figure 2-14 Battery installation diagram

3) Install the battery cover, and tighten with two screws, as shown below figure.

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Assembling

Figure 2-15 Battery installation diagram

1. Battery cover 2. Battery 3. Battery fastener downside

4. Battery 5. Tighten two screws

2.3.4 Install O2 sensor

1) Press O2 sensor cover by right thumb and remove the cover as shown in the

figure 2-16(1).

2) Take out the O2 sensor from the box, remove the packing bag, turn the O2 sensor

clockwise into the installing hole, and connect the sampling line to O2 sensor as

shown in the figure 2-16(3).

3) Install O2 sensor cover back to the mainframe as shown in the figure 2-16(4).

1
2
3

Figure 2-16 O2 sensor installation diagram (1)-(4)

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Assembling

1. O2 sensor cover 2. Installing hole 3. O2 sensor

2.3.5 Install the humidifier

Open the box, take out the humidifier from the packing bag, and install the humidifier to

the trolley as shown in the left figure.

Figure 2-17 Humidifier installation diagram

2.3.6 Connecting patient’ circuit

Patient’s circuit connection shown as below(Without humidifier, connect the two pipes on

the humidifier directly, others shown as below diagram).

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Assembling

Figure 2-18 Patient circuit connection diagram

1. The patient’s pipeline 2. Humidifier 3. Water trap

4. Wye connector

2.3.7 Install the support arm

Remove the packing bag around the support arm, and install the support arm on the seat

of the ventilator’s trolley. (Note: if not good for use when the support arm seat is at the

right, remove the screws and install at left.)

Figure 2-19 Support arm installation diagram

1. Install support arm position

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Assembling

2.3.8 Connecting gas source

Remove the dustproof plug from the gas source inlet, remove the packing bag around the

pipelines, and connect the two pipelines onto the ventilator’s mainframe according to the

silk-screen instruction of air and O2 inlet respectively (as shown below figure).

1 2
Figure 2-20 Gas source connection diagram

1. Air inlet 2. O2 inlet

2.4 Functional test

2.4.1 Connection

Note: this test is carried out only by the person approved by specialized training.

Use a corrugated tube to connect inspiration port with expiration port before test.

Figure 2-21 Function test connection diagram

1. Connecting tube

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Assembling

2.4.2 Test methods

1) Select “system settings” key; it will open “system setting” window.

Figure 2-22 System setting window

2) Select “engineer mode” key, input the password to enter into “engineer mode”

window, and select “system test” key.

Figure 2-23 System test window

Note: it may be canceled gas circuit resistance test and compliance test in the next

software version.

Check the test items respectively

Note: Use a corrugated tube to connect inspiration port with expiration port before test.

Test Options Function Test Methods Information Notes Remark

Check whether 1.Use the air flow AirFlow @ 0L/MIN Tolerance


Air flow the working of sensor and ExpFlow xxx L/MIN >10%, advise
sensor test air sensor and sensor to test the flow ExpFlow @ 0L/MIN to
air valve is value and check the air xxx L/MIN re-calibrate

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Assembling

Test Options Function Test Methods Information Notes Remark

normal, and valve’s current value AirValve @ 0L/MIN


check test through defining the air xxx MA
accuracy under valve by 5 different Test by 5 levels in turn
different flow, levels of flow 2.5 levels
of flow as below
0,5,10,30,60L/min;
Check whether 1.Use the Oxygen flow O2Flow @ 0L/MIN
the working of sensor and ExpFlow xxx L/MIN
O2 sensor and sensor to test the flow ExpFlow @ 0L/MIN
O2 valve is value and check the air xxx L/MIN
Tolerance
normal, and valve’s current value O2Valve @ 0L/MIN
O2 flow >10%, advise
check test through defining the xxx MA
sensor test to
accuracy under oxygen valve by 5 Test by 5 levels in turn
re-calibrate
different flow, different levels of flow
2.5 levels of flow as
below
0,5,10,30,60L/min;
Check whether 1.Use the air flow Airflow + O2Flow @
the working of sensor, oxygen flow 0L/MIN
expiration sensor and ExpFlow Air: xxx L/MIN O2: xxx
sensor and sensor to test the flow L/MIN
expiration valve value and check the air ExpFlow @ 0L/MIN Tolerance of
Expiration is normal, and valve and oxygen’s xxx L/MIN setting flow
flow sensor check test current value through AirValve&O2Valve @ >20%, advise
test accuracy under definition of 5 levels of 0L/MIN to
different flow, different flow(open 50% Air: xxx MA O2:xxx MA re-calibrate
each for air valve and Test by 5 levels in turn。
oxygen valve) 2.5 levels
of flow as below
0,5,10,30,60L/min;
Check low Open the air valve with LowPress
pressure and certain flow, blow for 1 Insp: xxx cmH2O
high pressure of second, and test Exp:xxx cmH2O
Insp.&Exp. whether the variant HighPress
Sensor, and range of the pressure Insp: xxx cmH2O
Pressure check whether sensor before after Exp:xxx cmH2O
sensor test the working of sampling is above 1.Normal note” the
pressure sensor certain voltage value working of pressure
is normal, sensor is normal”
2.Abnormal note” the
working of oxygen
sensor is abnormal,

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Assembling

Test Options Function Test Methods Information Notes Remark

Check whether Open the oxygen valve Oxygen concentration


the working of with certain flow, blow @ 21%
Oxygen sensor for 2 seconds, and test xxx %
is normal, whether the variant Oxygen concentration
range of the oxygen @ 100%
Oxygen sensor before after xxx %
sensor test sampling is above 1.Normal note” the
certain voltage value working of oxygen
sensor is normal”
2.Abnormal note” the
working of oxygen
sensor is abnormal,
1.Normal note” the
working of PEEP valve
Check whether Control if there is
is normal”
PEEP valve the working of Pal-pal noise or not
2.Abnormal note” the
test PEEP valve is when opening and
working of PEEP valve
normal, closing the PEEP valve
is abnormal ,please
check”
Blow the gas to make
sure the circuit pressure 1.Normal note” the
Check whether reach 90CMH2O,and system has no leak”
System leak
the system has suffocate for 10 2.Abnormal note” the
test
leak seconds,the pressure system has leak, please
lower to less than check”
5CMH2O

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Assembling

2.5 Pneumatically connection diagram

4
3

Figure 2-24 Pneumatically connection diagram

1. Pneumatic circuit module 2. Continuous gas flow module 3. Nebulizer control module

4. Pneumatic control board 5. Pneumatic PEEP valve module 6. Inserting block module

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Assembling

2.6 Wiring connection diagram

SPO2 module Encoder connection board


Speaker
SPO2 isolate board
Connect SPO2 probe

Membrance key

Backlight board

Displayer control board

Power box LCD

System switch
Fan

Touch screen
Battery
Connect CO2 probe

O2 flow sensor

AIR flow sensor Pneumatic control board

AV(Collection valve) Main board

N (Nebulizer)

Sensor board O2 Sensor board AIR

Figure 2-25 Wiring connection diagram

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Assembling

Wire list

No Part No Description

1 W5000-M-02005 Connection cord for the main board to the high pressure sensor board

2 W5000-M-02001 Power cord for the main board to the pneumatic circuit control board (ventilator)

3 W5000-M-02002 Communication cord for the main board to the pneumatic circuit control board

4 W5000-M-02006 Communication cord for the main board to the CO2 interface (ventilator)

5 W5000-M-02004 Communication cord for the main board to the SPO2 board

6 W5000-M-01004 Power cord for the power board to the main board (ventilator)

7 W5000-M-01005 Communication cord for the power board to the main board (ventilator)

8 W5000-M-02003 Communication cord for the main board to the display control board

9 W5000-M-05002 Communication cord for the display control board to the LCD displayer

10 W5000-M-05004 Communication cord for the display control board to the speaker

11 W5000-M-05001 Communication cord for the display control board to the LCD back light

12 W5000-M-05003 Communication cord for the display control board to the encoder board

13 W5000-M-03001 Valve connection cord (ventilator)

14 W700-M-03005 O2 sensor connection cord

20 W5000-M-01001 Connection cord for the filter to the power board (ventilator)

24 W5000-M-01003 System switch connection cord (ventilator)

25 Fan with cord Connection cord for the power board to the fan

26 W5000-M-01002 Connection cord for the switching power to the battery box (ventilator)

32 W700-M-03003 Valve connection cord (Anesthesia Machine ) to connect the valve’s end/port

33 W700-M-03003 Valve connection cord (Anesthesia Machine)

36 W5000-M-07001 Connection cord for the SPO2 board to Lei Mozuo

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Disassembly

Chapter 3Disassembly

Notes:

Before disassembly

1) Disconnect the mains cable from the A/C power.

2) Disconnect all pipeline and cylinder gas supplies.

3) Disconnect the breathing circuit from the ventilator.

3.1 Total unit disassembly

1) Unplug the communication cable between the displayer and mainframe, hold the

displayer, and remove the 4 screws on the fixed seat at the bottom of the

displayer with hexagon bar wrench, and then disassemble the displayer.

2) Figure 3-1 (1), unscrews the hand-by screws at the bottom of the trolley’s plate,

and separates the ventilator’s mainframe and trolley.

3) Figure 3-1(1), turns the support arm anti-clockwise, and disassembles

accordingly.

4) Figure 3-1 (1), raises the humidifier upside, and disassembles accordingly.

5) Figure 3-1 (2) for separation.

3
2

Figure 3-1 Total unit disassembling diagram(1)- (2)

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Disassembly

1. Remove the fixed 2. Hand-by 3. Support arm


seat’s screws screws installation location

3.2 Disassemble the displayer module

1) Remove the four mounting screws by using the cross-screwdriver to separate the

support plate from the displayer, it shown as below.

Figure 3-2 Displayer disassembling diagram (1)

1. Four mounting screws

2) Remove the eight mounting screws by using the cross-screwdriver; and remove

the communication wire from the displayer control board to separate the front

shell from the back shell, it shown as below.

1 2

Figure 3-3 Displayer disassembling diagram (2)

1. Eight mounting screws 2. Back shell

3) After disassembled the back shell, the maintenance staff can replace the display

control board and encoder...etc, it shown as below.

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Disassembly

1
2

Figure 3-4 Displayer disassembling diagram (3)

1. Four mounting screws 2. Display control Board

4) Remove the four mounting screws on shielding cover by using the

cross-screwdriver to replace the inverter board, it shown as below.

Figure3-5 Displayer disassembling diagram (4)

1. Inverter board

3.3 Disassemble the pneumatic PEEP valve

1) Pull out the water trap forcefully as shown in below figure.

2) Push the cover lock to unlock according to the direction of the silk-screen, and

take out the PEEP valve cover, and pull out the expiratory valve forcefully.

1
2
4
3

Page 36 of 95
Disassembly

Figure 3-6 Expiratory valve disassembling diagram

1. The cover lock 2. PEEP valve cover 3. Water trap

4. Pneumatic PEEP valve


assembly

3.4 Disassemble the shell

1) Remove the four mounting screws on the back panel by using the

cross-screwdriver, it shown as below.

Figure 3-7 Shell disassembling diagram (1)

1. Four mounting screws

2) Remove the four mounting screws on the bottom of the unit by using the

cross-screwdriver, it shown as below.

Figure 3-8 Shell disassembling diagram (2)

1. Four mounting screws

3) Remove the two mounting screws on the both sides of the unit by using the

cross-screwdriver, it shown as below.

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Disassembly

Figure 3-9 Shell disassembling diagram (3)

1. Two mounting screws

4) After disassembled the shell, the maintenance staff can replace the components

such as power module, electronic components and so on.

3.5 Disassemble the power assembly

1) Remove the two mounting screws on the bottom of the unit by using the

cross-screwdriver, it shown as below.

Figure 3-10 Power assembly disassembling diagram (1)

1. Two mounting screws

2) Remove the two mounting screws on the rear panel by using the

cross-screwdriver, it shown as below.

Page 38 of 95
Disassembly

Figure 3-11 Power assembly disassembling diagram (2)

1. Two mounting screws

3) Remove related cables and disassemble the power module.

4) Remove the eight mounting screws by using the cross-screwdriver and

disassemble the battery cover, and unplug the related cables as shown below.

Figure 3-12 Power module disassembling diagram (3)

1. Eight mounting screws 2. Battery cover

5) After disassembling the power box, the maintenance staff can replace the

components such as switching power supply, system switch and so on, it shown

as below.

Figure 3-13 Power module disassembling diagram (4)

1. Switching power

3.6 Disassemble the system switch

This step should be performed after disassembling the power module, unplug the cable on

the system switch, hold the upside & down-side parts which inserted into the back board

Page 39 of 95
Disassembly

with left hand, and unplug the system switch with right hand.

Enlarge diagram
1
2

Figure 3-14 System switch disassembling diagram

1. Hold the upside & 2. System switch


down-side parts and then
hauls outside

3.7 Disassemble the protective tube

1) Remove the mounting base of the protective tube by using the slotted screwdriver

to replace the two protective tubes along with 2A/250V, it shown as below.

1
2

Figure 3-15 Protective tube disassembling diagram (1)

1. Filter 2. Mounting location of the


protective tube

3.8 Disassemble the electro circuit assembly

1) Remove the two mounting screws from the bottom plate by using the

cross-screwdriver, it shown as below.

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Disassembly

Figure 3-16 Electro circuit module disassembling diagram (1)

1. Two mounting screws

2) Remove the four mounting screws on the rear panel by using the

cross-screwdriver, it shown as below.

Figure 3-17 Electro circuit module disassembling diagram (2)

1. Four mounting screws

3) Remove related cables and disassemble the electro circuit module, it shown as

below.

1 2

Figure 3-18 Electro circuit module disassembling diagram (3)

1. Main board 2. Parameter board 3. Pneumatic circuit board

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Disassembly

4) Remove the four mounting screws on the rear panel by using the

cross-screwdriver to detach the SPO2 board as shown below.

1 2

Figure 3-19 Electro circuit module disassembling diagram (4)

1. SPO2 board 2. Four mounting screws

3.9 Disassemble the pneumatic control module

The following procedures are carried out after disassembled the power module and

electro circuit module.

1) Loosen the two mounting screws from the bottom plate by using the

cross-screwdriver and remove it; it shown as below.

Figure 3-20 Pneumatic control module disassembling diagram (1)

1. Two mounting screws

2) Loosen the four mounting screws from the bottom plate by using the

cross-screwdriver and remove it, it shown as below.

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Disassembly

2
1

Figure 3-21 Pneumatic control module disassembling diagram (2)

1. Four mounting screws

3) Disassembled the pneumatic circuit module and the rear panel are shown as

below figure, loosen the air filter from the module by using the adjustable wrench;

remove the rear panel and re-install the air filter.

Figure 3-22 Pneumatic control module disassembling diagram (3)

1. Air filter

4) Disassembled the pneumatic circuit module is shown as below figure; the

maintenance staff can replace the components.

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Disassembly

Figure 3-23 Pneumatic control module disassembling diagram (4)

5) Loosen the four mounting screws from the electromagnet by using the

cross-screwdriver, and remove the electromagnet, disassembled components is

shown as below figure (6).

3
1
4
2
5

Figure 3-24 Pneumatic control module disassembling diagram (5)-(6)

1. Safe valve 2. Four mounting screws 3. Spring

4. Membrane 5. Electromagnet

6) Turn the safe valve counterclockwise and remove it, it shown as below figure (7).

(Note: the sealing ring around the safe valve can not be lost).

Figure 3-25 Pneumatic control module disassembling diagram (7)

1. Safe valve

7) Loosen the two mounting screws from the proportional valve by using the

cross-screwdriver; turn the proportional valve approx 30° and remove it, it shown

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Disassembly

as below figure (9).

Figure 3-26 Pneumatic control module disassembling diagram (8)-(9)

1. Four mounting screws 2. Proportional valve

8) Loosen the four mounting screws from the regulator by using the

cross-screwdriver and remove the regulator from the module, it shown as below

figure (11), (Note: the sealing ring can not be lost).

Figure 3-27 Pneumatic control module disassembling diagram (10)-(11)

1. Four mounting screws 2. Pressure regulator

9) Remove the high pressure sensor board by using adjustable wrench from the

module and it shown as below figure (13), (Note: the sealing ring can not be lost).

1
2

Figure 3-28 Pneumatic control module disassembling diagram (12)-(13)

Page 45 of 95
Disassembly

1. High pressure sensor 2. seal ring


board

3.10 Disassemble the respiratory control module

Loosen the two mounting screws from the module by using the cross-screwdriver and

remove the respiratory control module to replace the components shown as below.

Figure 3-29 Respiratory control module disassembling diagram

1. Two mounting screws 2. Proportion valve for small flow 3. Pressure regulator

3.11 Disassemble the front shell

The following procedures are carried out after disassembled the shell.

1) Loosen the four mounting screws by using the cross-screwdriver and remove the

front shell.

Figure 3-30 Front shell disassembling diagram

1. Four mounting screws 2. Front shell

Page 46 of 95
PCBA

Chapter 4PCBA

4.1 Introduction

This chapter is focus on the introduction of boards function and boards ports information.

It could enhance the maintenance personnel’s understanding of the entire ventilator

system, and it provides the basis for malfunction analysis of ventilator.

Warnings:

 Some components on PCBA are easy to be electrostatic ally damaged, when you

contact PCBA, protective measures must be taken to avoid electrostatic discharge

damage to the components.

 During the operation process of PCBA, the maintenance staff must wear a grounding

wrist strap, used tools must be well grounded and spare or replacement parts must

be taken to the anti-static packaging.

 You must be careful to avoid damage to components while operation.

Page 47 of 95
PCBA

4.1.1 System control board

The system control board is one of the cores of the ventilator system, and the following

functions are shown as below:

1) Connection with external communication, such as RS232, Ethernet interface.

2) System video signal output, such as LVDS.

3) Detection and computing for the system internal signal.

4) Supply the power source and communication for the other PCBA.

Figure 4-1 System control board, top view

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PCBA

Figure 4-2 System control board, bottom view

Power interface, J22

PIN NAME FUNCTION

1 GND Ground

2 P+12V +12V Power supply

3 GND Ground

4 P+12V +12V Power supply

5 GND Ground

6 P+5V +5V Power supply

7 GND Ground

8 P-12V -12V Power supply

SPO2 interface, J9

PIN NAME FUNCTION

1 A+5V +5V Power supply

2 GND Ground

3 SPO2_RXD_232 RS232 receive signal

4 SPO2_TXD_232 RS232 transmit signal

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PCBA

CO2 interface, J8

PIN NAME FUNCTION

1 P+12V +12V Power supply

2 GND Ground

3 CO2_TXD_232 RS232 transmit signal

4 CO2_RXD_232 RS232 receive signal

5 GND Ground

6 A+5V +5V Power supply

Reserved RS232, J11

PIN NAME FUNCTION

1 GND Ground

2 A+5V +5V Power supply

3 MOTOR_RXD_232 RS232 receive signal

4 MOTOR_TXD_232 RS232 transmit signal

5 GND Ground

Gas signal interface, CN108

PIN NAME FUNCTION

1 DOWN_RESET Down reset signal

2 DOWNLOAD_IO Download enable signal

3 AIR_TXD_232 RS232 transmit signal

4 PS2_RXD PS2 receive signal

5 AIR_RXD_232 RS232 receive signal

6 PS2_TXD PS2 transmit signal

7 GND Ground

8 GND Ground

Gas power interface, CN107

PIN NAME FUNCTION

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PCBA

1 P+12V +12V Power supply

2 GND Ground

3 P+12V +12V Power supply

4 GND Ground

5 GAS_CTRL Gas control signal

6 GND Ground

7 P+12V +12V Power supply

8 GND Ground

9 P-12V -12V Power supply

10 D+3V3_REF +3.3V reference voltage

11 P+5V +5V Power supply

12 GND Ground

Sensor interface, J24

PIN NAME FUNCTION

1 +5V +10V Power supply

2 +5V +10V Power supply

3 +12V +12V Power supply

4 +12V +12V Power supply

5 -12V -12V Power supply

6 -12V -12V Power supply

7 GND Ground

8 GND Ground

9 O2 Oxygen supply gas pressure signal

10 AIR Air supply gas pressure signal

11 GND Ground

12 GND Ground

13 +10V +10V Power supply

14 N2O nitrous oxide supply gas pressure signal

15 +12V +12V Power supply

16 -12V -12V Power supply

Page 51 of 95
PCBA

Power board signal interface, J23

PIN NAME FUNCTION

1 BATTERY_FULL Battery detection signal

2 BATTERY_EMPTY Battery detection signal

3 AC_ON AC power detection signal

4 POWER_TXD_232 RS232 transmit signal

5 POWER_RXD_232 RS232 receive signal

6 GND Ground

7 NC No Connection

8 NC No Connection

PS2 interface, J21

PIN NAME FUNCTION

ALL J21 (PS/2 type) RS232 for Calibration

Ethernet interface, J4

PIN NAME FUNCTION

ALL J4 Standard Ethernet Port

RS232 interface, J10

PIN NAME FUNCTION

ALL J10(debug port) Standard RS232 Port

Displayer interface(power + LVDS), J7

PIN NAME FUNCTION

1 P+12V +12V Power supply

2 P+12V +12V Power supply

3 GND Ground

4 TXOUT3+ LVDS data difference to positive signal 3

5 TXOUT3- LVDS data difference to negative signal 3

6 TXCLKOUT+ LVDS clock difference to positive signal

Page 52 of 95
PCBA

7 TXCLKOUT- LVDS clock difference to negative signal

8 TXOUT2+ LVDS data difference to positive signal 2

9 TXOUT2- LVDS data difference to negative signal 2

10 TXOUT1+ LVDS data difference to positive signal 1

11 TXOUT1- LVDS data difference to negative signal 1

12 TXOUT0+ LVDS data difference to positive signal 0

13 TXOUT0- LVDS data difference to negative signal 0

14 GND Ground

15 DISPLAY_422Y RS422 Display signal out

16 DISPLAY_422Z RS422 Data signal out

17 DISPLAY_422B RS422 Data signal in

18 DISPLAY_422A RS422 Data signal in

19 GND Ground

20 AC_ON AC power detection signal

21 BATTERY_EMPTY Battery detection signal

22 BATTERY_FULL Battery detection signal

23 GND Ground

24 GND Ground

25 P+5V +5V Power supply

26 P+5V +5V Power supply

27 GND Ground

28 GND Ground

4.1.2 Pneumatically control board

The pneumatically control board is one of the cores of the ventilator system, and the

following functions are shown as below:

1) Drive and control the electromagnet valves, such as PEEP valve, proportional

valve.

2) Real-time monitoring for the flow and pressure of the expiration.

3) O2 concentration monitoring.

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PCBA

Figure 4-3 Pneumatically control board, top view

Figure 4-4 Pneumatically control board, bottom view

O2 cell interface, CP103

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PCBA

PIN NAME FUNCTION

1 NC No Connection

2 IN+ O2 concentration signal positive input

3 IN- O2 concentration signal negative input

4 NC No Connection

Valve interface, CP106

PIN NAME FUNCTION

1 P+12V_O2 main valve power supply

2 O2_VALVE main valve drive signal

3 NC No Connection

4 NC No Connection

5 P+12V_PEEP PEEF valve power supply

6 PEEP_VALVE PEEF valve drive signal

7 Valve1 No Connection

8 P+12V_VALVE No Connection

9 Valve2 No Connection

10 P+12V_VALVE No Connection

11 NC No Connection

12 NC No Connection

13 NC No Connection

14 NC No Connection

15 P+12V_VALVE Heat control board power supply

16 HEAT_DECT Heat control board drive signal

Power interface, CP107

PIN NAME FUNCTION

1 EX_A+12V +12V Power supply

2 GND Ground

3 EX_A+12V +12V Power supply

4 GND Ground

5 WATCH_DOG Watchdog signal

Page 55 of 95
PCBA

6 GND Ground

7 EX_A+12V +12V Power supply

8 GND Ground

9 EX_A-12V -12V Power supply

10 A3V3REF_MON +3.3V reference voltage

11 EX_D+5V +5V Power supply

12 GND Ground

Communication interface, CP108

PIN NAME FUNCTION

1 GAS_RST Reset signal

2 DOWN_IO Download enable signal

3 R2IN RS232 transmit signal

4 T1OUT PS2 receive signal

5 T2OUT RS232 receive signal

6 R1IN PS2 transmit signal

7 GND Ground

8 GND Ground

4.1.3 Displayer control board

The following functions for the displayer control board are shown as below:

1) Receive encoder signal.

2) Receive key board signal.

3) Output speaker alarm video signal.

4) Receive touch screen signal.

5) Output LCD-TFT backlight voltage.

6) Video drive LVDS signal transfer.

Page 56 of 95
PCBA

Figure 4-5 15 inch displayer control board, top view

Figure 4-6 15 inch displayer control board, bottom view

LCD backlight interface, J2


PIN NAME FUNCTION

1 1 D+12V Power supply

2 2 Ground

Page 57 of 95
PCBA

3 3 LCD Dimming signal control

4 4 LCD Dimming signal control

5 5 Backlight enable

6 D+5V D+5V Power supply

Encoder interface, J4
PIN NAME FUNCTION

1 KEY_C2 Switch encoding signal

2 KEY_R4 Switch encoding signal

3 TS_B Switch encoding signal

4 TS_A Switch encoding signal

5 VCC +5V Power supply

6 GND Ground

Speaker interface, J5
PIN NAME FUNCTION

1 Speaker+ Speaker+ output

2 Speaker- Speaker- output

Touch screen interface, J6


PIN NAME FUNCTION

1 UR Touch panel UR signal

2 LR Touch panel LR signal

3 WIPER Touch panel wiper signal

4 UL Touch panel UL signal

5 LL Touch panel LL signal

Key board interface, J8


PIN NAME FUNCTION

1 SEGA Key indicator light drive signal SEGA

2 SEGB Key indicator light drive signal SEGB

3 SEGC Key indicator light drive signal SEGC

Page 58 of 95
PCBA

4 SEGD Key indicator light drive signal SEGD

5 DIG4 Key indicator light drive signal DIG4

6 DIG3 Key indicator light drive signal DIG3

7 KEY_C2 Key signal KEY_C2

8 KEY_C1 Key signal KEY_C1

9 KEY_C0 Key signal KEY_C0

10 KEY_R2 Key signal KEY_R2

11 KEY_R1 Key signal KEY_R1

12 KEY_R0 Key signal KEY_R0

13 DIG7 Key indicator light drive signal DIG7

14 DIG6 Key indicator light drive signal DIG6

15 DIG5 Key indicator light drive signal DIG5

16 AC_ON_LED AC indicator light drive signal

17 BATTERY_VALUE Battery indicator light drive signal

18 AC_VALUE AC indicator light drive signal

19 GND Ground

20 GND Ground

21 KEY_R4 Key signal KEY_R4

22 KEY_R3 Key signal KEY_R3

23 SEGE No Connection

24 GND Ground

Power interface, J9
PIN NAME FUNCTION

1 D+5V D+5V Power supply

2 D+12V D+12V Power supply

3 D+5V D+5V Power supply

4 D+12V D+12V Power supply

5 GND Ground

6 GND Ground

7 GND Ground

8 GND Ground

9 GND Ground

Page 59 of 95
PCBA

10 NC No Connection

LVDS signal interface, J10

PIN NAME FUNCTION

1 GND Ground

2 TXOUT3+ LVDS data difference to positive signal 3

3 TXOUT3- LVDS data difference to negative signal 3

4 TXCLKOUT+ LVDS clock difference to positive signal

5 TXCLKOUT- LVDS clock difference to negative signal

6 TXOUT2+ LVDS data difference to positive signal 2

7 TXOUT2- LVDS data difference to negative signal 2

8 TXOUT1+ LVDS data difference to positive signal 1

9 TXOUT1- LVDS data difference to negative signal 1

10 TXOUT0+ LVDS data difference to positive signal 0

11 TXOUT0- LVDS data difference to negative signal 0

12 GND Ground

13 DISPLAY_422A RS422 Data signal in

14 DISPLAY_422B RS422 Data signal in

15 DISPLAY_422Z RS422 Data signal out

16 DISPLAY_422Y RS422 Display signal out

17 GND Ground

18 AC_VALUE_MCU AC detection signal

19 BATTERY_VALUE_M Battery detection signal


CU
20 AC_ON_LED AC indicator light drive signal

21 GND Ground

22 GND Ground

23 NC No Connection

24 NC No Connection

25 NC No Connection

26 NC No Connection

27 NC No Connection

28 NC No Connection

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PCBA

27 NC No Connection

30 NC No Connection

31 NC No Connection

32 GND Ground

33 NC No Connection

34 NC No Connection

15 inch LCD-TFT displayer interface, J11


PIN NAME FUNCTION

1 D+3V3 D+3.3V Power supply

2 D+3V3 D+3.3V Power supply

3 GND Ground

4 GND Ground

5 TXOUT0- LVDS data difference to negative signal 0

6 TXOUT1- LVDS data difference to negative signal 1

7 TXOUT0+ LVDS data difference to positive signal 0

8 TXOUT1+ LVDS data difference to positive signal 1

9 GND Ground

10 GND Ground

11 TXOUT2- LVDS data difference to negative signal 2

12 TXOUT3- LVDS data difference to negative signal 3

13 TXOUT2+ LVDS data difference to positive signal 2

14 TXOUT3+ LVDS data difference to positive signal 3

15 GND Ground

16 GND Ground

17 GND Ground

18 TXCLKOUT- LVDS clock difference to negative signal

19 GND Ground

20 TXCLKOUT+ LVDS clock difference to positive signal

21 L/R Display signal L/R

22 GND Ground

23 U/D Display signal U/D

24 D+3V3 D+3.3V Power supply

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PCBA

25 DIMMING Display dimming signal

26 D+3V3 D+3.3V Power supply

27 GND Ground

28 GND Ground

29 D+5V D+5V Power supply

30 D+5V D+5V Power supply

4.1.4 Encoder interface board

It supply selection and confirmation functions for operator during the human-computer

interaction.

Figure 4-7 Encoder interface board, bottom view

Encoder interface, J1
PIN NAME FUNCTION

1 PB_B Switch encoding signal

2 PB_A Switch encoding signal

3 TS_B Switch encoding signal

4 TS_A Switch encoding signal

5 +5V +5V Power supply

6 GND Ground

4.1.5 Displayer backlight board

It supplies the high-pressure power for LCD-TFT displayer and light the displayer.

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PCBA

Figure 4-8 Displayer backlight board, top view

Warning:

 Output of voltage of displayer’s backlight is about 1kv(current 8Ma), the danger of

electric shock will occurs when operating the displayer’s backlight under the situation

of turning on the ventilator’s power continuously.

Control interface, J1
PIN NAME FUNCTION

1 1 D+12V Power supply

2 2 Ground

3 3 LCD Dimming signal control

4 4 LCD Dimming signal control

5 5 Backlight enable

High voltage output interface, CN2


PIN NAME FUNCTION

1 VOUT+ high voltage output+

2 VOUT- high voltage output-

High voltage output interface, CN3


PIN NAME FUNCTION

1 VOUT+ high voltage output+

2 VOUT- high voltage output-

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PCBA

4.1.6 Hi-pressure sensor board

Hi-pressure sensor board transform the ventilator’s pipeline supply gas pressure to

electric signal and the system can monitor supply gas pressure real-time.

Figure 4-9 hi-pressure sensor board, top view

To system control board signal interface, J1


PIN NAME FUNCTION

1 VCC +5V Power supply

2 GND Ground

3 VA Gas pressure signal

4.1.7 Agreement transforms board (optional)

It provides communication support for SPO2 isolate board to system control board.

Figure 4-10 Agreement board, top view

Page 64 of 95
PCBA

Figure 4-11 Agreement board, bottom view

System and module interface, J6

PIN NAME FUNCTION

1 MODUL_POWER +5V Power supply

2 MODUL_TXD0 Module transmit signal

3 GND Ground

4 MODUL_RXD0 Module receive signal

5 +12V/+5V +5V Power supply

6 TXD_232_UART6 RS232 transmit signal

7 GND Ground

8 RXD_232_UART6 RS232 receive signal

Debugging & program burning interface, J1

PIN NAME FUNCTION

1 GND Ground

2 RESET RESET_78F0515

3 TXD6 TXD6_78F0515

4 P+3_3V 3.3V Power supply

5 RXD6 RXD6_78F0515

6 P31 OCD1A

7 P32 OCD1B

8 FLMD0 FLMD0_78F0515

9 RESET_78F0515 RESET_78F0515

10 GND Ground

Page 65 of 95
PCBA

Module interface, J4

PIN NAME FUNCTION

1 MODUL_POWER +5V Power supply

2 GND Ground

3 MODUL_TXD0 RS232 transmit signal

4 MODUL_RXD0 RS232 receive signal

4.1.8 SPO2 isolate board (optional)

SPO2 isolate board with probe is used to detect SPO2 concentration.

Figure 4-12 SPO2 isolate board, top view

Figure 4-13 SPO2 isolate board, bottom view

Power, communication interface J1


PIN NAME FUNCTION

1 P+5V +5V Power supply

2 GND Ground

3 DATA Communication data signal

4 NC No Connection

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PCBA

SPO2 probe interface, J3

PIN NAME FUNCTION

1 1 SPO2 detection signal

2 2 SPO2 detection signal

3 3 SPO2 detection signal

4 4 SPO2 detection signal

5 5 SPO2 detection signal

6 6 SPO2 detection signal

4.1.9 Power module

The following functions for the power board are shown as below:

1) Convert AC power into DC power and supply DC power for the Boaray5000

ventilator.

2) Connect to the backup battery and charge the battery.

Figure 4-14 Power board, face view

AC power input interface, CON1

PIN NAME FUNCTION

1 G Ground

2 N neutral wire

3 L live wire

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PCBA

Backup battery input interface BATT

PIN NAME FUNCTION

1 1 Battery cathode

2 2 No Connection

3 3 No Connection

4 4 Battery positive pole

Power testing interface, CON3

PIN NAME FUNCTION

1 1 No Connection

2 2 AC_ON (AC power detection signal)

3 3 No Connection

4 4 No Connection

5 5 BATTERY_EMPTY (Battery detection signal)

6 6 No Connection

7 7 No Connection

8 8 No Connection

9 9 No Connection

10 10 BATTERY_FULL(Battery detection signal)

11 11 Ground

12 12 No Connection

Fan interface, BATT

PIN NAME FUNCTION

1 1 positive pole

2 2 cathode

Power switch interface, SW1

PIN NAME FUNCTION

1 1
Power ON / OFF
2 2

Power output interface, CON5

Page 68 of 95
PCBA

PIN NAME FUNCTION

1 1 +12V Power supply

2 2 +12V Power supply

3 3 +12V Power supply

4 4 -12V Power supply

5 5 Ground

6 6 Ground

7 7 +5V Power supply

8 8 +5V Power supply

9 9 +5V Power supply

10 10 +5V Power supply

11 11 Ground

12 12 Ground

4.1.10 Flow sensor board

Figure 4-15 Differential pressure sensor board, top view

Figure 4-16 Differential pressure sensor board, bottom view

Flow sensor to pneumatically control board signal interface, CN101


PIN NAME FUNCTION

Page 69 of 95
PCBA

1 +5V Power supply


VCC

2 Ground
GND

3 Gas pressure signal


VA

Page 70 of 95
Maintenance

Chapter 5Maintenance

Warning:

 Everyone should realize that some components of the ventilator may be in danger of

infection when dismantled and cleaned.

 All the maintenance work should be performed after cut-off the ventilator’s power and

gas source, in order to avoid any damage to equipment or maintenance staff.

Cautions:

 Some parts of this equipment can not be disposed in a normal way.

 All the disposable parts should be disposed in a safe and environmental way

according to the hospital regulations.

 In order to prevent damages, if you have any problem about the cleanser, please see

the data provided by the manufacturer.

 Do not use organic cleanser, halogenations or organic solvent, anesthetic agent,

glass cleanser, acetone or any other irritant cleanser.

 Do not use abrasive cleanser. (e.g. steel wool, silver polish or detergent)

 Place the liquids far away from the electronic components.

 Do not use equipment which is out of order. Please let authorized Customer Service

representative of the Company complete all the necessary maintenance work

whenever at possible or accomplish the maintenance work of listed parts in the user

manual by some qualified and experienced staff.

 Use parts produced or sold by our company to replace those broken ones, and have

a test after replacement to assure that they correspond with the specification

requirements of the manufacturer.

 Any service support requirement, please contact after-sale service department of the

Company.

Page 71 of 95
Maintenance

 When taking any parts from the ventilator, you should abide by the hospital rules and

regulations about taking and disposing infectiousness materials. Because the way of

cleaning, sterilizing in the Medical institutions is very different from the practice.

Therefore the Company can not satisfy all the special needs and can not be

responsible for cleaning, sterilizing or other hygienic measure taken by the hospital

during therapeutic process. We suggest that you use the effective methods already

proven in this user manual, specific equipment and steps. Other methods may be just

as effectively, but we do not guaranteed unless the Company provides written

authorization.

 We suggest that when cleaning or sterilizing, you should use drinking water at least

or more healthful water, otherwise, the result may be affected.

 Cleaning is the most important step in cleaning and sterilizing process. If you clean

the instrument improperly, it would be impossible to sterilize or high temperature

sterilize effectively. Eliminating most of bacterium and filth by cleaning is significant

guarantee for achieving the best sterilization.

 The instrument should be cleaned and sterilized immediately after using if possible.

Filth like saliva or blood should not remain in the instrument and turn dry.

5.1 Maintenance schedule

Part Name Maintenance Frequency Maintenance


Pneumatic PEEP valve Every patient Disinfection

Reusable breathing tube Every patient Disinfection

The ventilator surface Every day Cleaning and disinfection

Fan filter Every half year Washing

Air water filter Every half year Washing

Oxygen sensor Every half year Replace

Fully charge and discharge


Battery Every half year power one time, if damage,
replace it
Check the parts good or not,
Other components When cleaning and installation if necessary change or repair
it

Page 72 of 95
Maintenance

5.2 Maintenance of the ventilator surface

1) Using wet cloth that dipped in flexible cleanser (70% of medical alcohol) to wipe

the surface of the ventilator.

2) After finish the clean of the surface, using dry, Lint-free clothe to wipe the residual

detergent.

Warning:

 If liquid dip into control units will damage the equipments or induce people in danger,

please make sure there is no liquid dip into the control units, and must disconnect the

equipment and the AC power during the process of cleaning the surface. Reconnect

the AC power after all the parts that have cleaned are dried.

Cautions:

 The screen must be cleaned by the cloth that is dry, soft and lint-free, do not use

liquid.

 If there is too much dirt on the surface, you can use Ethylene glycol or isopropyl

alcohol.

5.3 Maintenance of the fan filter

Check the fan filter periodically to make sure it is clean (the color should be black).if it is

dusty, you can dismantle the filter cover (embedded button) and rinse it in the water,

shake the filter to remove the additional water drop.

Cautions:

 Fan filter must be dry after cleaning before equipped in for use, otherwise will occur

short circuit or electric shock.

Page 73 of 95
Maintenance

5.4 Maintenance of the pneumatic PEEP valve

1) Put the PEEP valve assembly into Disinfectant chemicals (2% glutaraldehyde

solution)about 30 minutes.

2) Take it out and dip in clean water for 30 minutes, repeated twice.

Or use the high-temperature, high-pressure steam sterilization (the maximum

temperature is 134 degree)

Warning:

 Never use high-pressure air or brush to clean the flow sensor.

5.5 Maintenance of the breathing tube

1) Disinfection of the reusable breathing tube:

Clean it with Detergent or disinfectant in the heating room (at least 10 minutes, the

recommended temperature inside is 80 degree) or use clean water or mild detergent (the

recommended temperature is 40 degree), and wipe it with the 70% of medical alcohol; or

use the high-temperature, high-pressure steam sterilization (the maximum temperature is

134 degree).

2) Disinfection of the One-off breathing tube:

The one-off breathing tube should be processed in a safe and environmental way

according to the local regulations or the hospital rules.

5.6 Maintenance of the batteries

Cautions:

Page 74 of 95
Maintenance

 Only use the batteries specified by the Company.

 In order to extend the battery life, use the battery at least one time every month, and

when the battery is being exhausted, charge it.

 The exhausted batteries must be replaced or discarded according to the local

regulations, and cannot be discarded in a normal way.

5.7 Maintenance of the oxygen sensor

The replacing of the oxygen battery:

1) The assembling and disassembling refer to section 2 oxygen battery.

2) Open the package of oxygen sensor, and put the gasket into the sealing groove

of the battery.

3) Turn the oxygen battery clockwise to the proper position, and plug the cord of the

oxygen sensor.

4) Close the oxygen sensor door.

Warnings:

 If any operation will induce danger to the patient, like change the O2 sensor, then

should disconnect the tube between the ventilator and the patient.

 The exhausted O2 sensor must be replaced or discarded according to the local

regulations, don’t discard the obsolete O2 sensor in a normal way.

 The O2 sensor is a sealed part; it contains corrosive liquid which can burn the skin

and eyes badly. If touches the skin carelessly, you should flush with clean water at

least 15 minutes immediately and go to the hospital, especially when the corrosive

liquid touches the eyes.

Page 75 of 95
Calibration

Chapter 6Calibration

Cautions:

 This machine must only be operated by the after-sales staff of the company or the

authorized person.

 A functional test must be performed after servicing; the machine can be putted into

use after the testing is OK.

 Confirm the power is off and the battery is taken out from the ventilator before

servicing.

 All equipments must be connected to the same grounding whiling calibration.

 The instruments like VT should have calibration deadline and ensure its validity and

properness.

 Please use the software specified by the company whiling calibration.

 Confirm that the communication connection between VT and PC software is normal

before calibration, please refer to chapter 6.3.

 VT gas circuit connects high-flow port, flow setting: AIRWAY; pressure setting: HIHG.

 If the machine show faults during the calibration, it may be repaired by a qualified

service technician, for disassembling and assembling please refer to chapter 2~3.

6.1 Condition

6.1.1 Replacing parts

Perform a complete calibration after replacing applicable parts, such as proportional

valve, flow sensor, pneumatic PEEP valve, pneumatically control board and parameters

board, it shown as below.

Page 76 of 95
Calibration

Figure 6-1Pneumatic PEEP valve diagram

2
3

Figure 6-2 Components diagram

1. Pneumatic PEEP valve 2. Parameters board 3. Pneumatically control board

4. Flow sensor 5. Proportional valve

6.1.2 Performance parameter tolerance above standard

(Detailed specification refer to user’s manual)

When serious deviation occurs in Vti, Vte, PEEP and Pressure, calibration needed.

6.1.3 Software upgrade may involve in re-calibration

Please refer to manufacturer’s after-sales staff’s notice.

Page 77 of 95
Calibration

6.2 Tools and equipments

No Name Description Pictures

Windows XP operation system;


With standard DB9 serial communication
1 Computer interface
(or USB to RS232 interface)

DB9 standard serial cable, one end for the


2 Serial cable
male, the other end for the female

3 VT-PLUS --

Siemens
4 Siemens S1901
splint lung

SP2 to
5 Serial port for female
RS232 cable

Page 78 of 95
Calibration

6.3 Methods

6.3.1 Connecting methods

The connection methods between ventilator and VT and computer are shown as below;

the machine should be open during calibration, and make sure the control module work

normally (control module’s indicator will shine when work normally).

Figure 6-3 Connection diagram

6.3.2 Calibration software

System control software and pneumatic control software

6.3.3 Items

1) Air valve calibration.

2) O2 valve calibration.

3) Air flow sensor calibration.

4) O2 flow sensor calibration.

5) Expiratory flow sensor calibration.

6) O2 sensor calibration.

7) Pressure sensor calibration.

Page 79 of 95
Calibration

8) PEEP valve calibration.

6.3.4 Gas source

Connect with O2 and air, the pressure range: 0.35~0.5MPA

6.3.5 Other notes

1) Oxygen sensor is correctly installed.

2) Gas source is right connected, and open.

3) Ventilator’s power cable and VT power cable are connected rightly, and both are

in open situation.

6.3.6 Calibration steps

1) Click “system setting”—click “engineer mode”—input the password and enter into

engineer mode—select “system calibration” shown as below.

Figure 6-4 System calibration window

2) Select calibration item, Click “start” button to carry out calibration. please carry on

the following items in turn after completion.

 Air valve calibration.

 O2 valve calibration.

 Air flow sensor calibration.

 O2 flow sensor calibration.

 Expiratory flow sensor calibration.

Page 80 of 95
Calibration

 O2 sensor calibration.

 Pressure sensor calibration.

 PEEP valve calibration.

Each calibration above after finished will show pass or not.

6.3.7 PEEP valve calibration

1) To set up a calibration environment for the ventilator is shown as below, (Note:

use the splint lung specified by the company).

Figure 6-5 PEEP valve calibration connection diagram

2) Calibration OK, please restart the machine.

Page 81 of 95
Calibration

6.4 Troubleshooting methods

Note: Detailed disassembling and installation methods refer to Chapter 2/3.

6.4.1 Air proportional valve and air flow sensor calibration fail.

1) Check whether the pressure of gas source is at a normal range.

2) Check whether the machine turned on, enters into the engineer mode and

opened the command bypass.

3) Check whether the connection for the machine, VT and PC is right, the

communication between the machine and VT by software is normal.

4) Check whether O2 sensor is correctly installed.

5) Check whether the parameter board on pneumatically control board is correctly

installed.

6) Check whether the connection wire of air proportional valve is correctly installed.

7) Check whether the connection wire of air flow sensor is correctly installed.

8) Check whether the connection of internal hose is correctly installed.

9) Check the breathing circuit has leak or not.

10) Replace the parameter board and estimate whether it is OK.

11) Replace the pneumatically control board and estimate whether it is OK.

12) Check whether PCBA is OK by the alternate system control board.

6.4.2 O2 proportional valve and O2 flow sensor calibration fail.

1) Check whether the pressure of gas source is at a normal range.

2) Check whether the machine turned on, enters into the engineer mode and

opened the command bypass.

3) Check whether the connection for the machine, VT and PC is right, the

communication between the machine and VT is normal by software.

4) Check whether O2 sensor is correctly installed.

5) Check whether the parameter board on pneumatically control board is correctly

installed.

Page 82 of 95
Calibration

6) Check whether the connection wire of air proportional valve is correctly installed.

7) Check whether the connection wire of O2 flow sensor is correctly installed.

8) Check whether the connection of internal hose is correctly installed.

9) Check the breathing circuit has leak or not.

10) Replace the parameter board and estimate whether it is OK.

11) Replace the pneumatically control board and estimate whether it is OK.

12) Check whether PCBA is OK by the alternate system control board.

6.4.3 Expiratory flow sensor calibration fails.

1) Check whether the pressure of gas source is at a normal range.

2) Check whether the machine turned on, enters into the engineer mode and

opened the command bypass.

3) Check whether the connection for the machine, VT and PC is right, the

communication between the machine and VT is normal by software.

4) Check whether O2 sensor is correctly installed.

5) Check whether the parameter board on pneumatically control board is correctly

installed.

6) Check whether the connection of internal hose is correctly installed.

7) Check the breathing circuit has leak or not.

8) Check whether the expiratory valve is correctly installed.

9) Check whether the three sampling holes of expiratory valve are jammed.

10) Replace the parameter board and estimate whether it is OK.

11) Replace the pneumatically control board and estimate whether it is OK.

6.4.4 O2 sensor calibration fails.

1) Check whether the pressure of gas source is at a normal range.

2) Check whether the machine turned on, enters into the engineer mode and

opened the command bypass.

3) Check whether the parameter board on pneumatically control board is correctly

installed.
Page 83 of 95
Calibration

4) Check whether O2 sensor is correctly installed.

5) Check whether O2 sensor is invalidation.

6) Check whether O2 sensor wire is OK.

7) Check whether PCBA is OK by the alternate system control board.

6.4.5 Inspiratory and expiratory pressure sensor calibration fails.

1) Check whether the pressure of gas source is at a normal range.

2) Check whether the machine turned on, enters into the engineer mode and

opened the command bypass.

3) Check whether the parameter board on pneumatically control board is correctly

installed.

4) Check whether the three sampling holes of expiratory valve are jammed.

5) Check the breathing circuit has leak or not.

6) Replace the pneumatically control board and estimate whether it is OK.

6.4.6 PEEP valve calibration fails

1) Check whether the pressure of gas source is at a normal range.

2) Check whether the machine turned on, enters into the engineer mode and

opened the command bypass.

3) Check whether the parameter board on pneumatically control board is correctly

installed.

4) Check whether the three sampling holes of expiratory valve are jammed.

5) Check whether the membrane of PEEP valve is correctly installed.

6) Check whether the power connection of PEEP valve is correctly installed.

7) Check whether the connection of internal hose is correctly installed.

8) Check whether the action of PEEP valve is normal.

9) Check the breathing circuit has leak or not.

10) Replace the pneumatically control board and estimate whether it is OK.

Page 84 of 95
7 Troubleshooting for servicing

Chapter 7Troubleshooting For Servicing

7.1 Startup Failure and Solutions

No Message Cause Solution

1. Measure the voltage at the


1. 5V voltage error;
corresponding test point;

2. Connection wire falls off; 2. Check the connection wire;


1 “5V power error!!!”
3. Power board is damaged; 3. Replace power board;

4. Pneumatic circuit board is


4. Replace pneumatic circuit board
damaged.
1. Measure the voltage at the
1. 10V voltage error;
corresponding test point;

2. Connection wire falls off; 2. Check the connection wire;


2 “10V power error!!!”
3. Power board is damaged; 3. Replace power board;

4. Pneumatic circuit board is


4. Replace pneumatic circuit board.
damaged.
1. Check whether 12 voltage on board
1. 12V voltage error;
is normal;

2. Connection wire falls off; 2. Check the connection wire;


3 “12V power error!!!”
3. Power board is damaged; 3. Replace power board;

4. Pneumatic circuit board is


4. Replace pneumatic circuit board.
damaged.
1. Check whether 12 voltage on board
1. -12V voltage error;
is normal;

2. Connection wire falls off; 2. Check the connection wire;


4 “-12V power error!!!”
3. Power board is damaged; 3. Replace power board;

4. Pneumatic circuit board is


4. Replace pneumatic circuit board.
damaged.
2. Oxygen flow sensor 1. Check the voltage of oxygen flow
voltage failure sensor;

3. Connection wire falls off; 2. Check the connection wire;

4. Pneumatic circuit board


“O2 flow sensor 3. Replace pneumatic circuit board.
5 failure;
failure!!!”
5. System control board
4. Replace system control board
failure;
6. Oxygen flow sensor
5. Replace oxygen flow sensor
failure.

6 “Air flow sensor 1. Check the voltage of air flow sensor;


1. Air flow sensor voltage

Page 85 of 95
7 Troubleshooting for servicing

No Message Cause Solution

failure;

2. Connection wire falls off; 2. Check the connection wire;

3. Pneumatic circuit board 3. Replace pneumatic circuit board.


failure!!!” failure;
4. System control board 4. Replace system control board
failure
5. Air flow sensor failure. 5. Replace air flow sensor.

1. PEEP valve voltage 1. Check the voltage of PEEP valve;


failure;
2. Sampling hose of 2. Replace expiration valve;
“Expiration flow sensor expiration valve is blocked
7
failure!!!” and damaged;
3. PEEP valve failure; 3. Replace PEEP valve;

4. Pneumatic circuit board 4. Replace pneumatic circuit board.


failure.
1. Inspiration pressure 1. Check the voltage of inspiration
sensor voltage failure; pressure sensor;
2. Pneumatic circuit board 2. Replace pneumatic circuit board;
failure;
“Inspiration pressure
8 3. System control board 3. Replace system control board;
sensor failure!!!”
failure;
4. Silicon tube of connection
inspiration pressure sensor 4. Replace silicon tube.
is damaged.
1. Expiration pressure 1. Check the voltage of expiration
sensor voltage failure; pressure sensor;
2. Pneumatic circuit board
2. Replace pneumatic circuit board;
failure;
3. System control board
“Expiration pressure 3. Replace system control board;
9 failure;
sensor failure!!!”
4. Sampling hose of
expiration valve is blocked 4. Replace expiration valve;
and damaged;
5. Pipeline is damaged or
5. Replace pipeline.
blocked.
1. Oxygen sensor cable falls 1. Check the cable and connect the
off; cable;
“O2 sensor 2. Oxygen sensor is invalid; 2. Replace oxygen sensor;
10 disconnection or
3. Oxygen sensor cable is 3. Replace oxygen sensor cable;
failure !!”
damaged;
4. Pneumatic circuit board 4. Replace pneumatic circuit board.

Page 86 of 95
7 Troubleshooting for servicing

No Message Cause Solution

failure.

Page 87 of 95
7 Troubleshooting for servicing

7.2 Other Alarm Failure and Solutions

No Message Cause Solution

1. The oxygen supply 1. Adjust the oxygen supply pressure to


pressure less than 2.8 kPa; the appropriate range;
2. Gas source is not be 2. Check gas source and connect;
connected;
“O2 supply pressure is 3. Sensor board or sealing 3. Replace sensor board or sealing
1
low!!!” ring is broken; ring;
4. System control board is 4. Replace system control board;
broken;
5. Pneumatic circuit module 5. Check pneumatic circuit module.
has leakage.
1. The air supply pressure 1. Adjust the air supply pressure to the
less than 2.8 kPa; appropriate range;
1. Gas supply is not be 2. Check whether gas supply” pipeline
connected; disconnect and re-connect;
2. Air sensor board is 3. Replace air sensor board;
“Air supply pressure is
2 broken;
low!!!”
3. Connection wire from 4. Replace connection wire;
sensor board to system
control board is broken;
4. The system control board 5. Replace the system control board.
is broken.
1. Patient’s pipeline 1. Connect patient’s pipeline;
disconnect;
2. Expiration pressure 2. Check connection pipelines and
sensor failure; replace pneumatic circuit control board;
3 “The pipe is failed!!!”
3. Probe of expiration 3. Dispose block existed;
pressure sensor is blocked;
4. Check the connection of pipeline and
4. Pipeline has leakage.
reconnect.
1. Protective tube is burnt; 1. Replace the fuses;

2. Power supply cable is 2. Check the power supply cable and


unplugged; plug in power supply cable;
3. The voltage of AC power 3. Check whether the AC power is
is not normal; normal;
4 “AC Power Failure!!!”
4. The power board is 4. Replace the power board;
broken;
5. The wire from the system 5. Replace the wire.
control board to the displayer
is broken.

Page 88 of 95
7 Troubleshooting for servicing

No Message Cause Solution

1. The battery power 1. Check the battery’s voltage, plug in


modules can maintain less new battery and power supply cable;
than 5 minutes;
2. The power board is 2. Replace the power board;
5 “Battery is exhausted!!!”
broken;
3. The wire from the system 3. Replace the wire.
control board to the displayer
is broken.
1. The battery power 1. Plug in new battery and power
modules can maintain less supply cable;
than 10 minutes;
2. The power board is 2. Replace the power board;
6 “Low battery capacity!!”
broken;
3. The wire from the system 3. Replace the wire.
control board to the displayer
is broken.
1. Exceeding the pre-set 1. Check the patient and the breathing
value or the defaut alarm system;
limit value;
2. The patient’s spontaneous 2. Check the patient “s breathing
breathing is reduced; condition;
3. There is leakage 3. Check whether the mouth hoop is
in the airway and the tight; check the breathing system is
7 “Minute Volume Low!!”
patient’s leakage;
breathing system;
4. The alarm setting is 4. Modify the alarm setting;
improper;
5. Check whether the patient’s
5. The patient’s breathing
breathing circuit is disconnected and
circuit is disconnected.
connect the patient’s breathing circuit.
1. The pressure of the gas 1. Check the pressure and adjust the
source is low; pressure to the appropriate range;
2. Leakage occurs in the 2. Check leakage and resolve;
pneumatic circuit;
8 “Tidal Volume Low!!”
3. Inspiration valve failure; 3. Replace the inspiration valve and
perform the calibration;
4. The pneumatic circuit is 4. Check whether the pneumatic circuit
blocked. is blocked and dispose block existed.
9 “FiO2 Concentration 1. FiO2 less than lower limit; 1. Reset the lower limit of FiO2;
low!!!”
2. There is not oxygen in 2. Check the supply pipe for oxygen;
supply pipe;
3. O2 sensor failure; 3. Replace O2 sensor;

Page 89 of 95
7 Troubleshooting for servicing

No Message Cause Solution

4. O2 sensor non-calibrated. 4. Perform the calibration.

1. The airway pressure less 1. Reset the lower limit of airway


than the pre-set lower limit; pressure;
2. The tidal volume is too 2. Reset the tidal volume higher;
low;
3. Check whether the patient’s
3. The patient’s breathing
10 “Airway Pressure Low!!!” breathing circuit is disconnected and
circuit is disconnected;
connect the patient’s breathing circuit;
4. The high pressure sensor 4. Replace the high pressure sensor
board is broken; board;
5. The system control board 5. Replace the system control board.
is broken.
1. Exceed the pre-set value 1. Reset the alarm limit of Apnea;
or the alarm limit;
2. The interval time between 2. Reset the alarm limit of Apnea;
the two continuous inspiring
11 “Apnea!!!” tries is above the preset limit
value;
3. There is no gas source 3. Check whether the gas source is
output. normal and the working for the machine
is normal.
1. Check and take care of the patient,
1. The breathing frequency
adjust the frequency to the appropriate
is too low;
range;
12 “Frequency Low!” 2. Improper setting of the 2. Check the trigger settings;
trigger sensitivity;
3. Check the inspiratory terminate
3. High tidal volume.
settings.
1. The airway pressure is Check the patient and the breathing
continuous above system. Check the settings value of the
“High Continues (PEEP+15)cmH2O for ventilation. If issues still exist, contact
13
Pressure!!!” 15(±3)seconds; the maintenance technician;
2. The tubes are blocked 2. Check whether the tubes is blocked
and twisted. and dispose block existed.
1. Exceed the pre-set value 1. Reset the alarm limit of MV;
or the alarm limit;
2. The patient’s spontaneous 2. Check and take care of the patient,
breathing increase;
14 “Minute Volume High!!”
3. The ventilator triggers 3. Reset the settings of the trigger
automatically (auto-circle); sensitivity;

4. Improper setting of the 4. Reset the alarm limit of MV.

Page 90 of 95
7 Troubleshooting for servicing

No Message Cause Solution

upper limit.

1. The breathing frequency 1. Check and take care of the patient;


is too high;
15 “Frequency High!” 2. The ventilator triggers 2. Check the settings of the trigger
automatically (auto-circle); sensitivity;

3. Leakage occurs in tubes. 3. Check leakage and resolve.

1. FiO2 greater than upper 1. Reset the upper limit of FiO2;


limit;
2. The air supply pipe are cut 2. Check whether gas supply” pipeline
off; disconnect and re-connect;
3. There is no air in the 3. Check the central gas supply
central gas supply system; system;
4. Check the pressure range and adjust
4. Air supply pressure is low;
“FiO2 Concentration the pressure to the appropriate range;
16
High!!” 5. the oxygen high pressure 5. Replace the O2 high pressure board;
board is broken;
6. The wire from the high 6. Replace the wire;
pressure board to the
system control board is
broken;
7. The system control board 7. Replace the system control board.
is broken.
1. Airway pressure greater 1. Reset the upper limit of airway
than upper limit; pressure;;
2. The tubes are blocked 2. Check whether the tubes is blocked
and twisted. Mucus or and dispose block existed;
secretions blocks the airway
or endotracheal;
“Airway Pressure 3. Patient ‘s coughing or
17
High!!!” breathing rhythm is
3. Reset the parameters;
incompatible with the
ventilator;
4. The high pressure sensor 4. Replace the high pressure sensor
board is broken; board.
5. The system control board 5. Replace the system control board.
is broken.

Page 91 of 95
7 Troubleshooting for servicing

7.3 Performance Failure and Solutions

No Message Cause Solution

1.The frequency setting is


too higher or inspiration time 1.Reset the parameters;
is too short;
2.Proportional valve 2.Test whether the resistance is normal
abnormalities; and perform the calibration again;
Between measurement
3.Pneumatic circuit module 3.Check the pneumatic circuit module
value of inspiration Vt
1 leaks; for leakage;
and Vt setting value
4.Pneumatic circuit board 4.Replace the pneumatic circuit board;
have great deviations.
abnormalities;
5.Parameter board 5.Replace the parameter board;
abnormalities;
6.Connection of some wires 6.Check whether connection of wires
and pipelines is not normal. and pipelines is correct.
1.Check connection of PEEP valve or
1.PEEP valve instability or
Replace PEEP valve and perform the
does not work;
calibration;
2.There is leak between 2.check whether there is gap between
PEEP valve Membrane and exp.valve and membrane or not, or
PEEP valve instability or
2 Exp. Valve; replace Exp.valve, and re-calibrate;
Vt has great deviations.
3.Check whether the pneumatic circuit
3.Pneumatic circuit board
board is normal and replace the
working abnormalities;
pneumatic circuit board;
4.Pressure alarm setting 4.Adjust the pressure upper limit to the
less than airway pressure. appropriate value.
1.Vt for inspiration do not 1.Please refer to section 7.3/1;
3
reach the setting Vt;
2.The frequency setting is
too higher or inspiration time 2.Reset the parameters;
is too short;
Between measurement 3.Membrane of expiration 3.Clean or replace expiration valve;
value of expiration Vt valve hydrocele or is
and Vt setting value damaged or smudged;
have great deviations. 4.Expiration valve leakage; 4.Replace expiration valve;

5.Check connection of PEEP valve or


5.PEEP valve instability or
Replace PEEP valve and perform the
does not work;
calibration;
6.Expiration flow sensor is 6.Replace expiration flow sensor or
damaged, or sampling hose sampling hose;
leakage;

Page 92 of 95
7 Troubleshooting for servicing

No Message Cause Solution

7.Patient breathing circuit 7.Replace the breathing circuit;


leakage;
8.Connection of some wires 8.Check whether connection of wires
and pipelines is not normal. and pipelines is correct.
1.Encoder board is 1.Replace encoder board;
damaged;
2.Connection wire from 2.Replace connection wire;
encoder to displayer control
board is damaged;
3.Membrane short circuit 3.Replace membrane;
Pressing “Navigation
4 4.Displayer control board is 4.Replace displayer control board;
wheel” key is invalid.
damaged;
5.System control board is 5.Replace system control board;
damaged;
6.Connection wire from 6.Replace connection wire.
displayer to system control
board is damaged;
1.Speaker is damaged; 1.Replace speaker;
Alarm volume is too
5 2.Improper setting of alarm 2.Adjust alarm volume.
large or small.
volume.
1.AC power cable is 1.Check whether connection of AC
AC indicator does not disconnected; power cable is normal;
6
light. 2.Membrane board is 2.Replace membrane board.
damaged.
1.There is no lithium battery 1.Install battery into battery box;
Battery indicator does in battery box;
7
not light. 2.Membrane board is 2.Replace membrane board.
damaged.

1.“Lock” key is selected; 1.Check “Lock” key and unlock;


Pressing “Start/standby”
8 2.Membrane board is 2.Replace membrane board.
key is invalid.
damaged.
9 Pressing “Start/standby” Membrane board is Replace membrane board.
key, the indicator does damaged.
not light.
1.Speaker is damaged; 1.Replace speaker;

2.Connection wire of 2.Check whether connection wire of


10 Alarm speaker failure. speaker falls off; speaker falls off and connect again;
3.Displayer control board is 3.Replace displayer control board.
damaged.
11 Alarm indicator does not Membrane board is Replace membrane board.
light when the machine damaged.

Page 93 of 95
7 Troubleshooting for servicing

No Message Cause Solution

occurs alarm.

1.Membrane board is 1.Replace membrane board;


Alarm indicator lights
damaged;
12 when the machine does
2.The machine is stopped 2.Restart the machine.
not occur alarm.
working.

1. “Lock” key is selected; 1.Check “Lock” key and unlock;


Pressing “100% O2 2
13 2.Membrane board is 2.Replace membrane board.
minutes” key is invalid.
damaged.
14 Pressing “100% O2 2 Membrane board is Replace membrane board.
minutes” key, the damaged.
relevant indicator do not
light.

Pressing “Manual 1. “Lock” key is selected; 1.Check “Lock” key and unlock;
15 inspiration” key is 2.Membrane board is 2.Replace membrane board.
invalid. damaged.
Pressing “Manual
inspiration” key, the Membrane board is
16 Replace membrane board.
relevant indicator do not damaged.
light.

1. “Lock” key is selected; 1.Check “Lock” key and unlock;


Pressing “Mute” key is
17 2.Membrane board is 2.Replace membrane board.
invalid.
damaged.
18 Pressing “Mute” key, the
Membrane board is
relevant indicator do not Replace membrane board.
damaged.
light.

1. “Lock” key is selected; 1.Check “Lock” key and unlock;


Pressing “Alarm reset”
19 2.Membrane board is 2.Replace membrane board.
key is invalid.
damaged.
20 Pressing “Alarm reset”
Membrane board is
key, the relevant Replace membrane board.
damaged.
indicator do not light.
Pressing “Lock” key, the
Membrane board is
21 relevant indicator do not Replace membrane board.
damaged.
light.

1. “Lock” key is selected; 1.Check “Lock” key and unlock.


Pressing “Inspiration
22 2.Membrane board is 2.Replace membrane board.
hold” key is invalid.
damaged.
Pressing “Inspiration
Membrane board is
23 hold” key, the relevant Replace membrane board.
damaged.
indicator do not light.

Page 94 of 95
7 Troubleshooting for servicing

No Message Cause Solution

1. “Lock” key is selected; 1.Check “Lock” key and unlock;


Pressing “Expiration
24 2.Membrane board is 2.Replace membrane board.
hold” key is invalid.
damaged.
Pressing “Expiration
Membrane board is
25 hold” key, the relevant Replace membrane board.
damaged.
indicator do not light.

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