Professional Documents
Culture Documents
TP 6049
TP 6049
Installation
Residential/Commercial Generator Sets
Models:
8.5RMY
11RMY
with Sound Enclosure
Controller:
Decision-Makert 1
TP-6049 9/02f
California Proposition 65
WARNING
Engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.
This manual provides operation and installation EPA and California Emission
instructions for model 8.5RMY and 11RMY generator
sets equipped with sound enclosures. This manual
Certification
covers both single-fuel systems and multi-fuel systems.
An engine or generator set with one of the following
To identify the generator set’s fuel system, see Section
identification labels is certified to meet Small Off-Road
1.5, Service Views, and Section 6.7, Fuel Systems.
Engine (SORE) emission standards for EPA/CARB.
Information in this publication represents data available
at the time of print. The manufacturer may provide this
manual for models not listed on the front cover. Kohler
Co. reserves the right to change this publication and the
products represented without notice and without any
*
obligation or liability whatsoever.
Service Assistance
D Visit the Kohler Power Systems website at East China Regional Office, Shanghai
KohlerPowerSystems.com Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444 (91) 80 3366231
Fax: (91) 80 3315972
D Outside the US and Canada, call the nearest regional
office Japan, Korea
North Asia Regional Office
Africa, Europe, Middle East
Tokyo, Japan
London Regional Office
Phone: (813) 3440-4515
Langley, Slough, England
Fax: (813) 3440-2727
Phone: (44) 1753-580-771
Fax: (44) 1753-580-036 Latin America
Latin America Regional Office
Asia Pacific
Lakeland, Florida, USA
Power Systems Asia Pacific Regional Office
Phone: (863) 619-7568
Singapore, Republic of Singapore
Fax: (863) 701-7131
Phone: (65) 264-6422 X:in:008:001a
Fax: (65) 264-6455
1 2 3 4 5 6 7 8 9 10 11
ON
~ RESET/
RUN OFF AUTO
OFF
F1 10 AMP F2 10 AMP
TYPE ABC TYPE ABC
19
12
12
13
18 17 16 15 14
P-358000-C
1. Generator set sound enclosure 11. Gas regulator assembly
2. Muffler 12. Rodent screens
3. Oil check 13. Engine starting battery location
4. Oil drain hose 14. Engine oil cooler
5. Oil fill 15. Engine battery charge regulator
6. Spark plugs 16. Oil drain valve
7. Air cleaner 17. Oil filter
8. Fuel valve (Do not adjust on emission-certifed models.) 18. Rodent plugs
9. Controller 19. Spark arrestor
10. Nameplate
Figure 1-2 Generator Set Service View, Single-Fuel Systems (spec numbers PA-)
20
13
13
14
GM24829A-A
19 18 17 16 15
Figure 1-3 Generator Set Service View, Multi-Fuel Systems (spec numbers GMxxxxx)
2.1 Prestart Checklist D Visually inspect for exhaust leaks (blowby). Check
for carbon or soot residue on exhaust components.
To ensure continued satisfactory operation, perform the Carbon and soot residue indicates an exhaust leak.
following checks or inspections before or at each Seal leaks as needed.
startup, as designated, and at the intervals specified in
Oil Level. Maintain the oil level at or near, not over, the
the service schedule. In addition, some checks require
full mark on the dipstick.
verification after the unit starts.
Operating Area. Check for obstructions that could
Air Cleaner. Check for a clean and installed air cleaner
block the flow of cooling air. Keep the air intake area
element to prevent unfiltered air from entering the
clean. Do not leave rags, tools, or debris on or near the
engine.
generator set.
x:op:001:002
Air Inlets. Check for clean and unobstructed air inlets.
Battery. Check for tight battery connections. Consult 2.2 Exercising the Generator Set
the battery manufacturer’s instructions regarding
battery care and maintenance. Operate the generator set under load once each week
for one hour. If the generator set does not have a
Exhaust System. Check for exhaust leaks and programmed exercise mode or an automatic transfer
blockages. Check the muffler and piping condition and switch (ATS) with an exercise option, exercise the unit in
check for tight exhaust system connections. the presence of an operator.
Inspect the exhaust system components (exhaust During the exercise period apply a minimum of 35% load
manifold, exhaust line, flexible exhaust, clamps, muffler, based on the nameplate standby rating.
and outlet pipe) for cracks, leaks, and corrosion.
The operator should perform all of the prestart checks
D Check for corroded or broken metal parts and replace before starting the exercise procedure. Start the
them as needed. generator set according to the starting procedure in the
controller section of this manual. While the generator
D Check for loose, corroded, or missing clamps and set is operating, listen for a smooth-running engine and
hangers. Tighten or replace the exhaust clamps visually inspect the generator set for fluid or exhaust
and/or hangers as needed. leaks. Check the air inlets and outlets and remove any
items restricting the air flow.
D Check that the exhaust outlet is unobstructed.
ON
AC circuit breaker Circuit breaker trips when a fault is
detected in the AC output circuit.
OFF 3 Fault lamp Lamp lights when a fault shuts the
RESET/
RUN OFF AUTO
generator set down and remains lit until
the generator set master switch is
moved to the OFF/RESET position.
See Section 2.3.4 for fault shutdown
information.
6
F1 10 AMP F2 10 AMP FAULT
Figure 2-2 Decision-Makert 1 Controls and
TYPE ABC TYPE ABC
Indicators
5
GM10615
2.3.3 Stopping the Generator Set
4
1. Hourmeter The following procedures describe the actions required
2. AC circuit breaker
to stop the generator set.
3. Fault lamp
4. Voltage regulator fuse
5. 10-amp controller fuse Automatic Stopping
6. Generator set master switch
1. The ATS or other device disconnects the load from
Figure 2-1 Decision-Makert 1 Controller (with Fault the generator set.
Lamp)
2. The generator set continues to run for a preset
cooldown time if the ATS is equipped with an
2.3.1 Controls and Indicators engine cooldown time delay.
The table in Figure 2-2 describes the controls and 3. The ATS or other device opens the connection
indicators located on the controller. between controller terminals TB1-3 and TB1-4.
The generator set shuts down if the generator set
master switch is in the AUTO position.
2.3.2 Starting the Generator Set
The following procedures describe the actions required Local Stopping
to start the generator set. 1. Cooldown. Run the generator set at no load for at
least 2 minutes to ensure adequate engine
Local Starting. Move the generator set to the RUN cooldown.
position to immediately start the generator set.
2. Stopping. Move the generator set master switch
Auto (Automatic) Starting. Move the generator set to the OFF/RESET position. The engine stops.
master switch to the AUTO position to allow startup by
the ATS or the remote start/stop switch (connected to
controller terminals TB1-3 and TB1-4).
WARNING WARNING
See Section 3.2, Service Schedule, for oil change and Drain the oil while it is still warm.
oil filter replacement intervals. See Section 1.5, Service
Views, for the oil drain, oil check, oil fill, and oil filter 1. Drain the oil.
locations. a. Place the generator set master switch in the
OFF position.
3.3.1 Low Oil Pressure Shutdown
b. Disconnect the power to the battery charger, if
The low oil pressure shutdown feature protects the equipped.
engine against internal damage if the oil pressure drops
c. Disconnect the generator set engine starting
below 24.1 kPa ±13.8 kPa (3.5 psi ±1.5 psi) because of
battery, negative (--) lead first.
oil pump failure or other malfunction. The shutdown
feature does not protect against damage caused by d. Remove the housing side panel.
operating with the oil level below the safe range; it is not
a low oil level shutdown. Check the oil level regularly, e. Remove the oil drain hose from its retaining
and add oil as needed. clip. Remove the cap from the oil drain hose
and lower the hose into an oil collection
container.
3.3.2 Oil Check
f. Open the oil drain valve on the engine.
The generator set is shipped with oil. Before operating a
new generator set, check the engine oil in the g. Allow time for the engine oil to drain completely.
crankcase. See 1.5, Service Views. Verify that the oil
level is at the F mark on the dipstick. Add oil that has a h. Close the oil drain valve.
viscosity appropriate for the climate. See Section 3.3.3,
Engine Oil Recommendation, for engine oil i. Replace the cap on the oil drain hose. Replace
recommendations. the oil drain hose in its retaining clip.
Do not check the oil level when the generator set is 2. Replace the oil filter.
running. Shut down the generator set and wait several
a. Remove the oil filter by rotating it
minutes before checking the oil level. counterclockwise with an oil filter wrench.
3.3.3 Engine Oil Recommendation b. Clean the gasket sealing surface of the oil filter
adapter.
Use API (American Petroleum Institute) Service Class
c. Apply a light coat of clean oil to the rubber seal
SG, SH, or SJ synthetic oil. Synthetic oil oxidizes and
of the new oil filter.
thickens less than other oils and leaves the engine
intake valves and pistons cleaner. Select the viscosity d. Install the new oil filter following the instructions
based on the air temperature at the time of operation. provided with the filter.
See Figure 3-2.
Note: Dispose of all waste materials (engine
oil, fuel, filter, etc.) in an environmentally
10W-30 safe manner.
Reset the spark plug gap or replace the plugs with new Note: Operating the engine with loose or damaged air
plugs as necessary. cleaner components could allow unfiltered air
into the engine causing premature wear and
1. Clean the area around the base of the spark plug to failure.
keep dirt and debris out of the engine.
2. Remove the spark plug and check its condition. 3.5.1 Precleaner Service
Replace the spark plug if it is worn or if its reuse is
Use the following procedure to wash and reoil the
questionable.
precleaner as indicated in the service schedule. Wash
3. Check the spark plug gap using a wire feeler and reoil the precleaner more often under extremely
gauge. Adjust the gap to 0.76 mm (0.030 in.) by dusty or dirty conditions.
carefully bending the ground electrode. See
Figure 3-3 and Figure 3-4. 1. Place the generator set master switch in the
OFF/RESET position.
Figure 3-5 Air Cleaner Components 11. Reconnect the generator set engine starting
battery, negative (--) lead last.
Remove all combustible materials from the exhaust Battery gases. Explosion can cause severe injury or
location. Combustible materials include building death. Battery gases can cause an explosion. Do not smoke
materials as well as natural surroundings. Keep dry field or permit flames or sparks to occur near a battery at any time,
grass, foliage, and combustible landscaping material a particularly when it is charging. Do not dispose of a battery in a
minimum of 0.3 m (1 ft.) from the exhaust outlet. fire. To prevent burns and sparks that could cause an
explosion, avoid touching the battery terminals with tools or
Periodically inspect the exhaust system components other metal objects. Remove all jewelry before servicing the
(exhaust manifold, exhaust line, flexible exhaust, equipment. Discharge static electricity from your body before
clamps, silencer, and outlet pipe) for cracks and touching batteries by first touching a grounded metal surface
away from the battery. To avoid sparks, do not disturb the
corrosion.
battery charger connections while the battery is charging.
D Check for corroded or broken metal parts and replace Always turn the battery charger off before disconnecting the
them as needed. battery connections. Ventilate the compartments containing
batteries to prevent accumulation of explosive gases.
D Check for loose, corroded, or missing clamps and
hangers. Tighten or replace clamps and/or hangers
as needed.
EZ-273000-J
5810321
1. Filler caps
2. Electrolyte level
+ .030
Use a battery hydrometer to check the specific gravity of 65.6 150 + .028
Example 1:
the electrolyte in each battery cell. Use the + .026
hydrometer’s test instructions, if available, or Figure 3-9 60.0 140 + .024 Temperature below 26.7°C (80°F)
for bead-type testers. + .022 Hydrometer Reading 1.250
54.4 130 + .020
Temperature affects specific gravity; correct the + .018
Electrolyte Temperature
indicated hydrometer readings for temperature. If the --6.7°C (20°F)
48.9 120 + .016
hydrometer does not have a correction table, use + .014 Subtract .024 Specific Gravity
Figure 3-10. A fully charged battery should have a 43.3 110 + .012 Corrected Specific Gravity is 1.226
specific gravity of 1.260 with the electrolyte at 26.7_C + .010
(80_F). Charge the battery if the specific gravity from 37.8 100 + .008
cell to cell varies by more than 0.01. Charge the battery + .006 Example 2:
if the specific gravity is less than 1.215 with the 32.2 90 + .004
Temperature above 26.7°C (80°F)
electrolyte at 26.7_C (80_F). + .002
4.4 40 -- .016
Number of Battery -- .018
Beads Floating Condition -- 1.1 30 -- .020
5 Overcharged -- .022
-- .026
3 Adequate Charge
-- 12.2 10 -- .028
1, 2 Low Charge
0 Battery Dead
Perform the following storage procedure before 1. Remove the spark plugs.
removing the generator set from service for three 2. Pour one tablespoon of engine oil into each spark
months or longer. Follow the engine manufacturer’s plug hole. Install the spark plugs and ground the
recommendations for storage, if available. spark plug leads. Do not connect the leads to the
plugs.
Note: Run the generator set monthly whenever
possible. 3. Toggle the generator set master switch to crank the
engine two or three revolutions to lubricate the
cylinders.
3.9.1 Lubricating System
1. Operate the generator set until it reaches operating
temperature, or about 15 minutes.
3.9.4 Exterior Preparation
2. Stop the generator set. 1. Clean the exterior surface of the generator set.
3. While the engine is still warm, drain the engine 2. Seal all openings in the engine with nonabsorbent
lubrication oil from the engine crankcase. adhesive tape.
4. Refill the engine crankcase with oil. See Section 3. Mask all areas to be used for electrical contact.
3.3.3 for oil recommendations.
4. Spread a light film of oil over unpainted metallic
5. Run the generator set for a few minutes to surfaces to prevent rust and corrosion.
distribute the clean oil.
3.9.5 Battery
6. Stop the generator set.
Perform battery storage last.
3.9.2 Fuel System
1. Place the generator set master switch in the
1. Start the generator set. OFF/RESET position.
2. With the generator set running, shut off the gas 2. Disconnect the battery, negative (--) lead first.
supply.
3. Clean the battery. Refer to Section 3.8.1 for the
3. Run the generator set until the engine stops. cleaning procedure.
4. Place the generator set master switch in the 4. Place the battery in a warm, dry location.
OFF/RESET position.
5. Connect the battery to a float/equalize battery
charger, or charge the battery monthly using a
trickle charger. Follow the battery charger
manufacturer’s recommendations.
This section contains generator set troubleshooting, If the procedures in this manual do not explain how to
diagnostic, and repair information. correct the problem, contact an authorized distributor/
dealer. Maintain a record of repairs and adjustments
Use the following chart to diagnose and correct common performed on the equipment. Use the record to help
problems. First check for simple causes such as a dead describe the problem and repairs or adjustments made
engine starting battery or an open circuit breaker. The to the equipment.
chart includes a list of common problems, possible
causes of the problem, and recommended corrective Note: Contact an authorized distributor/dealer if the
actions. corrective actions described in the following chart
do not solve the problem.
this manual with units that are not listed below, such as ON
Controller
Model No. Spec. No. Fault Lamp
F1 10 AMP F2 10 AMP FAULT
8.5RMY PA-195021 No TYPE ABC TYPE ABC
11RMY PA-195022 No
1. Fault lamp (not included on early models)
11RMY PA-195026 Yes
11RMY GM16902-GA2 Yes Figure 5-2 Controller
11RMY GM24829-GA2 Yes
Figure 5-1 Generator Set Specification Numbers
Controllers Controllers
Without Fault Lamps With Fault Lamps
Wiring Diagram Description (Version 1) Pg (Version 2) Pg
Schematic Diagram ADV-6297-D 23 ADV-6524- 25
Point-to-Point Wiring Diagram GM10164-A 24 GM10619- 26
F1 10 AMPF2 10 AMP
Ensure that the natural gas pipe size and length meet
TYPE ABC TYPE ABC
1. Fuel valve
WARNING
OUT IN
8. Clean the hose fitting with a dry cloth or brush, Have the accessories installed by an authorized
apply fresh pipe sealant to the threads, and install distributor/dealer or a licensed electrician. Follow the
the fitting into the LP (or natural gas) port. installation instructions provided with each kit. Most
accessories operate on 12 volts DC; some may require
Note: Do not adjust the fuel metering valves. AC line voltage. Use separate conduit for AC and DC
leads to reduce the possibility of electrical interference.
9. Slide the hose onto the hose fitting and secure it Verify that the leads and conduit do not interfere with the
with the clamp. operation of the generator set or obstruct the service
areas. Verify that the electrical installation complies with
1 2 3 4
the National Electrical Code (NEC) and all applicable
local and state codes. See Section 5, Wiring Diagrams,
LP NG
OUT IN
ADV-6600
1. Fuel block
2. Fuel metering valves—factory-sealed, do not adjust
3. Clamp
4. Fuel line hose
5. Plug
6. Fuel inlet, 1/2 in. NPT
68
67
FP
FN
70
7N
32
switch (L1/L2 black leads) to the AC circuit breaker
load side (top).
7N
68
67
70
32
FP
FN
4
3
2. Connect the L0 white leads from the ATS and the
main panel to the neutral stud.
2
3. Connect the green lead to the equipment ground GRD
6.8.3 Battery
WARNING GM10615A-A
1. AC load leads
2. Ground terminal (GRD)
3. Neutral terminal (L0)
4. Circuit breaker
5. ATS engine start leads
Explosion.
Can cause severe injury or death. Figure 6-8 Typical Controller, Top View with
Relays in the battery charger Field-Installed Wiring
cause arcs or sparks.
Remove the negative (--) lead first when disconnecting the 1. Battery cables and carburetor heater power cord, if
equipped
battery. Reconnect the negative (--) lead last when 2. Engine starting battery
reconnecting the battery. Never connect the negative (--)
battery cable to the positive (+) connection terminal of the Figure 6-10 Battery Location, Engine End
starter solenoid. Do not test the battery condition by shorting
the terminals together.
Battery Installation Procedure
Use a 12-volt battery with a minimum rating of 675 cold 1. Ensure that the starting battery is fully charged
cranking amps at 0_F. The generator set uses a before placing the battery in service.
negative ground with a 12-volt engine electrical system.
2. Clean the battery posts and/or adapters if
See Figure 6-9 for battery connections. Make sure that
necessary.
the battery is correctly connected and the terminals are
tight. 3. Install the battery post adapters, if needed.
Note: The generator set will not start and circuit board 4. Place the battery in the housing.
damage may occur if the battery is connected in
reverse. 5. Verify that the controller master switch is in the OFF
position.
Figure 6-10 shows the location of the engine starting
battery. Standard battery cables provide easy 6. Connect the positive (+) lead to the engine starting
connection to the battery. Use the following procedure battery.
to install and connect the battery.
7. Connect the negative (--) lead to the engine starting
battery.
1 2
Refer to Section 3.8 for battery maintenance
instructions.
1 2 3
GM19463
1. Thermostat
2. Connector
3. Heater
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Leads L1 and L2 are of different phases. Never connect See Figure 6-15 for four-lead reconnectable (single-
leads L1 and L2 together. After connection adjust the phase) generator set voltage options.
voltage regulator to obtain the desired voltage.
60 Hz 50 Hz
Note: Use a circuit breaker manufacturer’s two-pole 120 Volt 110 Volt
circuit breaker. Two single-pole circuit breakers 120/240 Volt 110/220 Volt
do not conform to NEC requirements when
240 Volt 220 Volt
supplying a 220 or 240 volt load. This is true even
if they are mechanically attached together. Figure 6-15 Four-Lead, Single-Phase Generator Set
Voltage Connection Options
LO (Neutral) LO
Ground
GRD 110 and 120 Volt Configurations
L2 When connecting stator phase leads, size output lead
L1 (L1) accordingly. Use a jumper lead with the same
Load ampere rating as the output lead L1 on the side of the
Side Factory two-pole
circuit breaker circuit breaker shown. After connection adjust the
voltage regulator to obtain the desired voltage.
Line Note: Electrical Codes: The 110 and 120 Volt
Side reconnection configurations require a jumper lead
on one end of the circuit breaker. This configuration
is acceptable per the National Electrical Code,
4 3 2 1
Stator Leads NFPA #70. Never jumper both the line and load
ends of the circuit breaker. A jumper on both
60 Hz 50 Hz
the line and load ends violates the National
L0-L1 120 volt 110 volt
L0-L2 120 volt 110 volt Electrical Code by paralleling the breaker
L1-L2 240 volt 220 volt poles. On occasion local electrical inspectors have
objected to a jumper on the load side of the circuit
TP-5867
breaker. It is the responsibility of the individual who
is reconnecting the output to make certain the
Figure 6-14 110/220 and 120/240 Volt, 3-Wire reconnection satisfies the local inspector. The
Configurations purchase and installation of a single pole breaker to
replace the two-pole breaker may be necessary.
60 Hz 50 Hz
L0-L1 120 volt 110 volt
L0-L2 120 volt 110 volt Tape to insulate
4 3 2 1
from ground
TP-5867
Stator Leads
60 Hz 50 Hz
Figure 6-16 110 and 120 Volt, 3-Wire Configurations L0-L1 240 volt 220 volt
LO (Neutral)
LO TP-5867
GRD
Ground Figure 6-18 220 and 240 Volt, 2-Wire Configurations
L1
Load
Side Field installed
jumper lead
6.10 Prestart Installation Check
Two-pole Review the entire installation section. Inspect all wiring
Line
circuit breaker and connections to verify that the generator set is ready
Side
for operation. Check that there are no obstructions to
the air inlet and outlet.
4 3 2 1
Stator Leads
Complete the startup procedure and installation
checklists supplied with the startup notification form.
60 Hz 50 Hz Return the form to the distributor/dealer or mail it directly
L0-L1 100--120 volt 110--120 volt
to:
Note: The existing ammeter lower scale indicates Kohler Power Systems
half of the actual L1 current. DO NOT PUT Generator Warranty Administrator
THE CT ON L1. Either label the ammeter M.S. 072
with a note indicating lower scale times two, Kohler, Wisconsin 53044
or purchase a new ammeter scaled twice the
existing ammeter and install the new
ammeter.
TP-5867
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfh cubic feet per hour E-Stop emergency stop
ABDC after bottom dead center cfm cubic feet per minute etc. et cetera (and so forth)
AC alternating current CG center of gravity exh. exhaust
A/D analog to digital CID cubic inch displacement ext. external
ADC analog to digital converter CL centerline F Fahrenheit, female
adj. adjust, adjustment cm centimeter fglass. fiberglass
ADV advertising dimensional CMOS complementary metal oxide FHM flat head machine (screw)
drawing substrate (semiconductor) fl. oz. fluid ounce
AHWT anticipatory high water cogen. cogeneration flex. flexible
temperature com communications (port) freq. frequency
AISI American Iron and Steel coml commercial FS full scale
Institute Coml/Rec Commercial/Recreational
ALOP anticipatory low oil pressure ft. foot, feet
conn. connection ft. lbs. foot pounds (torque)
alt. alternator cont. continued
Al aluminum ft./min. feet per minute
CPVC chlorinated polyvinyl chloride g gram
ANSI American National Standards crit. critical
Institute ga. gauge (meters, wire size)
(formerly American Standards CRT cathode ray tube gal. gallon
Association, ASA) CSA Canadian Standards gen. generator
AO anticipatory only Association genset generator set
API American Petroleum Institute CT current transformer GFI ground fault interrupter
approx. approximate, approximately Cu copper
cu. in. cubic inch GND, ground
AR as required, as requested
cw. clockwise gov. governor
AS as supplied, as stated, as
suggested CWC city water-cooled gph gallons per hour
ASE American Society of Engineers cyl. cylinder gpm gallons per minute
ASME American Society of D/A digital to analog gr. grade, gross
Mechanical Engineers DAC digital to analog converter GRD equipment ground
assy. assembly dB decibel gr. wt. gross weight
ASTM American Society for Testing dBA decibel (A weighted) HxWxD height by width by depth
Materials DC direct current HC hex cap
ATDC after top dead center DCR direct current resistance HCHT high cylinder head temperature
ATS automatic transfer switch deg., ° degree HD heavy duty
auto. automatic dept. department HET high exhaust temperature,
aux. auxiliary high engine temperature
dia. diameter
A/V audiovisual hex hexagon
DI/EO dual inlet/end outlet
avg. average Hg mercury (element)
DIN Deutsches Institut fur Normung
AVR automatic voltage regulator e. V. HH hex head
AWG American Wire Gauge (also Deutsche Industrie HHC hex head cap
AWM appliance wiring material Normenausschuss) HP horsepower
bat. battery DIP dual inline package hr. hour
BBDC before bottom dead center DPDT double-pole, double-throw HS heat shrink
BC battery charger, battery DPST double-pole, single-throw hsg. housing
charging DS disconnect switch HVAC heating, ventilation, and air
BCA battery charging alternator DVR digital voltage regulator conditioning
BCI Battery Council International E, emer. emergency (power source) HWT high water temperature
BDC before dead center EDI electronic data interchange Hz hertz (cycles per second)
BHP brake horsepower EFR emergency frequency relay IC integrated circuit
blk. black (paint color), block e.g. for example (exempli gratia) ID inside diameter, identification
(engine) EG electronic governor IEC International Electrotechnical
blk. htr. block heater EGSA Electrical Generating Systems Commission
BMEP brake mean effective pressure Association IEEE Institute of Electrical and
bps bits per second EIA Electronic Industries Electronics Engineers
br. brass Association IMS improved motor starting
BTDC before top dead center EI/EO end inlet/end outlet in. inch
Btu British thermal unit EMI electromagnetic interference in. H2O inches of water
Btu/min. British thermal units per minute emiss. emission in. Hg inches of mercury
C Celsius, centigrade eng. engine in. lbs. inch pounds
cal. calorie EPA Environmental Protection Inc. incorporated
Agency ind. industrial
CARB California Air Resources Board
CB circuit breaker EPS emergency power system int. internal
cc cubic centimeter ER emergency relay int./ext. internal/external
CCA cold cranking amps ES engineering special, I/O input/output
engineered special IP iron pipe
ccw. counterclockwise ESD electrostatic discharge
CEC Canadian Electrical Code est. estimated
cert. certificate, certification, certified