Plasma One Point Repair 2004 . Visual repair Index . Introduction to Plasma . Service Adjustments . Trouble shooting Contents NOTE: Active links in this document are outlined in blue. 2 Control Board & Y-Driver Amp Y-Driver Amp Y- Amp Y-Driver Top Control Board 60 Known Visual problems with boards that fixed Page # 37 Page # 37 Page # 38 Page # 38 Page # 39 Page # 39 Page # 40 Page # 40 Page # 41 Page # 41 Y-Driver - Top Y-Driver - Top VSC- Board VSC- Board X- Board ( Top Right) Y-Driver amp and X-Drive Top Page # 43 Page # 43 Page # 45 Page # 45 Page # 47 Page # 47 Page # 44 Page # 44 Page # 46 Page # 46 Page # 48 Page # 48 60 Known Visual problems with boards that fixed Visual repair Index X-Board upper right Page # 42 Page # 42 3 Y-Driver Amp upper Control Board Visual repair Index Control board Fig # 13 Fig # 13 Page # 51 Page # 51 Page # 50 Page # 50 Page # 49 Page # 49 Page # 52 Page # 52 Y- Driver Amp bottom Page # 54 Page # 54 X-Board upper right Page # 53 Page # 53 VSC Board Page # 55 Page # 55 X- Board ( Bottom Left) X- Board ( Lower Left) Page # 56 Page # 56 Control Board Y- Driver Bottom Y- Driver Amp and X-Drive Top Page # 58 Page # 58 Page # 60 Page # 60 Page # 59 Page # 59 Page # 57 Page # 57 Control Board X- Board ( Lower Right) 50 Known Visual problems with boards that fixed 50 Known Visual problems with boards that fixed 4 Data @ X-Board Yes/ tested for shorted FOC IC Ribbon shorted/ Defective Panel Installed Y- Driver Amp bottom no Change/ Defective Panel Displays waves - VSC Page # 62 Page # 62 Page # 61 Page # 61 Page # 63 Page # 63 Data @ X-Board Yes/ tested for shorted FOC IC Ribbon shorted/ Defective Panel Page # 64 Page # 64 42 Known Visual problems with boards that fixed 42 Known Visual problems with boards that fixed Page # 72 Page # 72 Page # 71 Page # 71 Page # 70 Page # 70 Page # 65 Page # 65 Page # 66 Page # 66 Page # 68 Page # 68 Page # 67 Page # 67 Page # 69 Page # 69 Y-Driver Amp upper Control Board Control board Y-Driver - Top Y-Driver - Top VSC- Board Y-Driver - Top Y-Driver - Top Visual repair Index 5 M U 5 0 P Z 9 0 V PRODUCT TYPE M: Monitor D:B/l Digital Tuner K: B/l DVD R: B/l Analog Tuner T: B/l PVR REGlON U: N.America Z: Europe T: N-EU P: S.America J: Japan N: Korea Display Size (lnches) DlSPLAY DEVlCE P: PDP L: LCD F: Flat CRT S: Micro Display Aspect Ratio Z,Y,X: wide A,B,C: 4:3 1 1 2 3 5 4 6 Engineering Tool # For manufacturing purpose only 7 SPEClAL OPTlON H: High Altitude V: Pivot (Vertical Display) M: High Altitude + Pivot Q: Home Security Network D: DLP L: LCD Understanding Model Numbers for LG Displays 2 3 4 5 6 7 Voltages for VS: Supplies support to the Y-Amplifier for horizontal grid voltage. If the required voltage is not + or 3% you may see the following in the picture: lines from side to side or left to right, half picture top or bottom, intermittent shutdown or dead. Voltages for VA: Supplies support to the Z-Amplifier for vertical grid voltage. If the required voltage is not + or 3% you may see the following in the picture: Comets, washout, bleeding, intermittent shutdown or dead. To start to understand plasma one must look for why this voltage is not within specifications. In LG Zenith line of plasmas there are several power supply set-ups as follows: 60 plasma is made-up of a primary and secondary power supply followed by a DC to DC converter. This is to support the massive current thats required to sustain picture quality. The 50 and 42 plasma power supplies are consolidated into one board. In the 60 anyone of the three parts could be out of adjustment. In the fifty and forty two the voltages need to be still verified in chronological order. In most cases if your facing a dead set scenario this is caused by a shorted Y or X-driver board. Testing for defective Y-drive boards can be done by looking for a voltage drop if this is located in the Y-sustain disconnect power and remove one Y-driver boards at a time until Y-sustain voltage is accurate. If Y-sustain does not respond with proper voltage supplied replace. Testing for defective X-driver boards can be done by powering down and disconnecting each X-driver and powering on each quadrant at a time. Pulse Frequency Coefficient: (PFC) adjustment is Located the primary supply and is for aligning grid voltage. The panels grid voltage averages 360 to 380 volts depending on panel circuit. Known symptoms: No Power Intermittent Power Picture dimming to bright during certain seines Primary colors off, Hue or flesh tones Colors bleeding Left to Right picture is dark to bright Introduction to Plasma How the power supply works 1) This is a path to supply SUSTAIN ,RESET waveform which is made from Y SUSTAIN B/D to panel through SCAN DRIVER IC. 2) Supplies the waveform that selects Horizontal pulse (Y SUSTAIN pulse) sequentially. - Potential difference is 0V between GND and Vpp of DRIVER IC in SUSTAIN period. - Generated potential difference between GND and Vpp only in SCAN period. X B/D X B/D Receiving LOGIC signal from CONTROL B/D to make ADDRESS PULSE generating address discharge by an ON/OFF operation, and supplies this waveform to COF IC (data) or ribbon IC. 1. X B/D Responsible for making SUSTAIN PULSE and ERASE PULSE that that generates SUSTAIN discharge in panel by receiving LOGIC signals the CONTROL B/D. The Sustain discharge waveform is supplied to panel through FPC (Z B/D). Composed of IPM,FET,DIODE, electrolytic capacitor, E/R coil. E/R (Energy recovery) COF (Chip On Film) IPM (Intelligent Power Module) 2. Z sustain B/D Scan drive IC 3. Y drive B/D Z B/D Z B/D Y SUB Y SUB- -AMP B/D AMP B/D Introduction to Plasma Generates SUSTAIN, RESET waveform, VSC (SCAN) voltage and supplies it to the Y DRIVER B/D. Composed of IPM, DIODE, electrolytic capacitor, FET. Creates signal processing (Contour noise, reduction ISM,..) and an order of many FET switching ICs on/ off of each DRIVER B/D with R,G,B to each 8bit input COF ribbon IC. Supply voltages 3.3V/ 5V. 5. Control (logic) Board 4. Y sustain B/D Connected to Z B/D and Y B/D, making Sustain waveform. Sustaining and supplying a square wave to panel, creating video. Composition CAPACITORS/ DIODES/ IC LINEAR/ RESISTORS, TRANSISTORS and FETS. 6. IPM (Intelligent Power Module) Z-APM B/D Y Y- -AMP B/D AMP B/D DIG CONTROL B/D DIG CONTROL B/D Introduction to Plasma E/R (Energy recovery) IPM (Intelligent Power Module) Flow, address signal In the figure to the right shows data path to COF IC In this description you can see how missing data can affect the panel. 7. Ctrl B/D CTRL B/D supplies video signal to COF. So if there is a bar defect on panel this may be the ctrl b/d creating this problem. 1. Confirm Y, Z SUS signal cable. 2. Check Y DRV IC FAIL 3. Check Y sus b/d voltages (-Vy.Vscw) 4. Check Y ,Z-SUS IPM fail 5. Replace CTRL b/d 8. Checking order A. Mal-discharge problem Y-drive, Z -b/d. <Diagram of ctrl b/d> Buffer IC ASlC COF lC1 COF lC2 COF lC3 COF lC4 Each 16 lines Array resistor Introduction to Plasma B. Check VA and VS Voltage if occurred. Supplied with the X B/D waveform to the panel, controls grid & zones by switching on or off the 96 pin COF IC. the higher the resolution, the less spare space on the IC. 9. Check FPC In case of horizontal 1 or more line, it is due to FPC or panel inside .ctrl b/d, Y b/d is just normal. First , clean the FPC electrode with a cloth to clean off the ribbon connection removing particles. COF ribbon to panel open Cell/ break down Horizontal line. 10. Checking address COF input of resistor and IC COF resistor check Check the both side of resistor With Digital multi meter(DMM) . If the resistor is okay, the resistor value should be 10 if open replace resistor. Resistor 11. COF (Chip On Film) COF IC Introduction to Plasma Open E/R (Energy recovery) COF (Chip On Film) IPM (Intelligent Power Module) This phenomenon is due to COF IC inside short or adherence part of the Film and rear panel electrode problem. In this case, replace the panel. This is an ASIC of Ctrl b/d defect. ASIC defective, replace the ctrl b/d. 1 line open or short Line open or short with same distance. Will cause 1 line open 1 electrode open Vertical defect (line) DA : Data Arranger lC ln case of 1 vertical line or short , check for foreign substances on COF connector. First clean off the connector with clean cloth to remove foreign substances, Test again, then if the same line appears check for shorted lC, SHORTED replace panel. Introduction to Plasma 12 1) Check the related X-Boards power connector. 2) Check the signal cable between Controller PCB & X-Board. 3) Replace X-Board Correlation between screen & X Boards Screen Location X Board 1) Top left 3/10 l X Top-right / Bottom-left B/D 2) Center top 2/5 l X Center Top B/D 3) Top right 3/10 l X Top-left / Bottom-right B/D 4) Bottom left 3/10 l X Top-left / Bottom-right B/D 5) Center bottom 2/5 l X Center Top B/D 6) Bottom right 3/10 l X Top-right / Bottom-left B/D No image in the specific area (see the screen location 2) 2. Known Tips as to no data and partial display No image/ Data COF IC. 1) Caused by X Boards having no power or connections. Data COF is totally or partially not displayed 2) Check the connector between COF IC & X-Board. 3) Data COF IC is defective, replace the related X-Boards. Examples, Partially displayed Non Image white Non-image Fig # 02 Fig # 02 Visual Troubleshooting 5 1 3 6 4 2 2 Fig # 01 Fig # 01 13 Partial error or total error with One or more ICs are defective. 1) This is caused by X Board output IC being defective. When COF ICs have data this means the data transfer between the Controller PCB and X Board is missing. 2) Check all related X Board connections. 3) Replace that X Board or CTRL PCB or both if needed. 1) Check the related X Boards power connector. 2) Check the signal cable between Controller PCB & X-Board. 3) Replace X-Board Correlation between screen & X Boards Screen Location X Board 1) Top left 3/10 l X Top-right / Bottom-left B/D 2) Center top 2/5 l X Center Top B/D 3) Top right 3/10 l X Top-left / Bottom-right B/D 4) Bottom left 3/10 l X Top-left / Bottom-right B/D 5) Center bottom 2/5 l X Center Top B/D 6) Bottom right 3/10 l X Top-right / Bottom-left B/D Fig # 04 Fig # 04 Regular vertical line with one or more Data COF IC 5 1 3 6 4 2 Fig # 03 Fig # 03 Visual Troubleshooting 14 Bottom left 3/10 of the screen with no-picture Bottom left 3/10 of the screen with vertical bar Address Bar ( Vertical ) & partial no-picture Related X-Board power supply voltage check Related X-Board power supply voltage check Related X-Board Connector check Related X-Board Connector check Related X-Board & Controller Board Connector check Related X-Board & Controller Board Connector check Related X-Board replacement Related X-Board replacement Module (Panel ) check Module (Panel ) check Y- Board Controller Board B61 VR 424 VR 301 VR 301 Z- Board B 6 1 ( T P ; s u s _ u p ) (TP; sus_out) P200 Side A/V L/F VSC Board Fig # 05 Fig # 05 Fig # 06 Fig # 06 Fig # 07 Fig # 07 Visual Troubleshooting 15 Only bottom lmage is Displaying Y-Board & Y-Drive Board Connector check Y-Board & Y-Drive Board Connector check Y-Drive Board ( Top ) Drive IC check Y-Drive Board ( Top ) Drive IC check Y-Drive Board replacement Y-Drive Board replacement Only top lmage is Displaying Y- Board Controller Board B61 VR 424 VR 301 VR 301 Z- Board B 6 1 ( T P ; s u s _ u p ) (TP; sus_out) P200 Side A/V L/F VSC Board Fig # 08 Fig # 08 Fig # 09 Fig # 09 Fig # 10 Fig # 10 Bar (Horizontal) half -picture Visual Troubleshooting 16 6. One or more vertical lines in the screen. 1) Irregular vertical line is not related to Controller PCB or X Board. 2) It is mainly caused by the followings open (or short). - Panel itself defect - DATA COF FPC attached to panel is open or short. - DATA COF attached to panel itself is defective There can be several lines in inch wide area. It can be seen on the both side, right and left. The area is sometimes over inch wide. 7. One or more horizontal lines in the screen. 1) Irregular vertical line is not related to Controller PCB or Y Board. 2) It is mainly caused by the followings open (or short). - Y FPC connector reinsertion - Open because of Y Driver Boards connector dry joint Y DRV Board replacement - Panel itself is defective, Y FPC attached to panel itself is open or short There can be several horizontal lines 8. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking) 1) This problem is related to CONTROL PCB. 2) Replace CONTROL PCB Regular vertical lines in the whole screen Fig # 11 Fig # 11 Vertical Lines Visual Troubleshooting 17 9. Vertical Data copy 1) This happens when scan wave is not reproduced properly. 2) Replace Y-Board <case 1 : partial Top copy > <case2 : partial Bottom copy > 10. Grid X and Y Layout by screen size. 60 50 40 42 X X Y X Y X Y X Y Fig # 46 Fig # 46 Vertical Lines Visual Troubleshooting 18 10. Input signal pattern is displayed but the screen is dark. 1) It happens when Z Board is not operating well. 2) Check whether Z Boards power connector is plugged properly. 3) Check whether the signal connector between Controller PCB & Z Board is plugged. 4) Replace Z Board or controller PCB. 11. Input signal is white pattern but other colors are displayed in spots, missing data. 1) Check the slope & waveform of Y Board set up, set down. 2) Check the slope of Z Boards ramp waveform 3) Measure each Boards output waveform by over 200MHz scope and reference Fig. 12 and 13. it is possible to control Y Boards setup slope by adjusting VR2 and Z Boards ramp slope by adjusting VR1. - Y B/D measurement point : B61 ( SUS_UP OUTPUT ) - Z B/D measurement point : B61 ( SUS_OUT ) V-set-up ( 200V~240V) Vs (170 ~ 185V) < Y Sustain voltage wave> 0V VCC ( 90~110V) 10V 1705 205 140 < Z Ramp voltage wave > 0V Vs (170 ~ 185V) 23 3 2 Fig # 12 Fig # 12 Fig # 13 Fig # 13 Dark picture Visual Troubleshooting 19 13. A specific brightness of one color is not clear. 1) Check CTRL Boards input signal connector. 2) Replace CTRL Board. Dark picture at Top, Bottom or Center < Z Ramp voltage wave > Vs (170 ~ 185V) 23 3 2 Fig # 14 Fig # 14 Fig # 15 Fig # 15 Fig # 16 Fig # 16 14. With a full white pattern, the picture is darker toward the center. 1) Dark picture will occur when the Z-board is missing its ramp waveform/ see Fig # 15 2) Check the connection between CTRL PCB and the Z-board signal cable. 3) If the signal cable is -OK- Replace the Z-Board. Visual Troubleshooting 20 No picture 1) Check CTRL PCBs LED (D1~ D4). 2) Check the power or signal cable inputting into CTRL PCB. 3) Check X Board, Y Board and Z Boards power connector. 4) Check the connector between CTRL PCB, X Board, Y Board, and Z Board respectively. 5) Measure Y Boards output waveform with over 200MHz oscilloscope and compare it to Fig 17 below. - Y Board measurement point : ( SUS_UP OUTPUT ) - X Board measurement point : ( SUS_DN OUTPUT ) 6) Test data X Board waveform @ COF IC See Fig 34 page 26. 7) No Signal - Replace Controller PCB V_SYNC < Y Board output wave - 1 Frame > < Y Board output wave (amplified) - 1 SF > amplified Fig # 17 Fig # 17 Visual Troubleshooting 21 + + DMM TP5 GND TP6 VA VR8401 VA Adjust VS Adjust VR8501 TP3 GND TP4 VS PFC + PFC - PFC PACK VR801 1. PFC adjustment -. Select 100% White Pattern signal and Pre-Heat panel. -. Connect DMM with TP PFC+ and TP PFC (GND). -. adjust VR801 to 380V (within 1V ). 2. VA adjustment When replacing power board, Be sure to follow Power Assembly voltage Proc. VS 1V -. Connect DMM + terminal with P814 #1 Pin. -. Turn VR8401 (VA) to adjust the voltage on DMM to VA voltage value marked on label @ bottom- right of panel. (allowable tolerance : 0.5V ) 3. VS adjustment -. Connect DMMs + terminal with P803 # 9 Pin. -. Turn VR 8501 (VS)to adjust the voltage with DMM to Vs voltage value marked on label @ bottom- right of panel. <SMPS Board> Fig # 18 Fig # 18 Service Adjustment Voltage Adjustment 22 Problem: The picture above is an example of distorted text. Cure: VA & VS voltage adjustment is needed when the following items are found: Fig #47 Fig #47 Fig # 48 Fig # 48 Fig # 49 Fig # 49 Voltage Adjustment Distorted text Blocked text Pixilated picture Dots running from side to side Tearing in the picture Video smear Service Adjustment 23 60 Test points and voltage adjustments. VS adjustment VS adjustment VA adjustment VA adjustment VA adjust VR8401 VA adjust VR8401 VA test point TP-6 VA test point TP-6 VS test point TP-4 VS test point TP-4 VS adjust VR8501 VS adjust VR8501 The voltage settings change from model to model and are labeled and located at the top center of the screen. The voltage settings change from model to model and are labeled and located at the top center of the screen. Service Adjustment 24 VS adjustment VS adjustment VA adjustment VA adjustment VS test point TP1 VS test point TP1 VS/ VA Test Points VS/ VA Test Points 50- 26 series Test points and voltage adjustments. The voltage settings change from model to model and are labeled and located at the top center of the screen. The voltage settings change from model to model and are labeled and located at the top center of the screen. VA test point VA test point VA adjust RV601 VA adjust RV601 VS adjust RV401 VS adjust RV401 Service Adjustment 25 VS adjustment VS adjustment VA test point TP2 VA test point TP2 VA adjustment VA adjustment VS test point TP1 VS test point TP1 VS adjust RV401 VS adjust RV401 VA adjust RV601 VA adjust RV601 Five B + RV203 Five B + RV203 VS/ VA Test Points VS/ VA Test Points 50- 28 Series Test points and voltage adjustments. The voltage settings change from model to model and are labeled and located at the top center of the screen. The voltage settings change from model to model and are labeled and located at the top center of the screen. Service Adjustment 26 42 with tuner test points and voltage adjustments. VS adjustment VS adjustment VA adjustment VA adjustment VS adjust RV601 VS adjust RV601 VA adjust RV401 VA adjust RV401 The voltage settings change from model to model and are labeled and located at the top center of the screen. The voltage settings change from model to model and are labeled and located at the top center of the screen. VS test point TP-2 VS test point TP-2 VA test point TP-1 VA test point TP-1 Service Adjustment 27 VS adjustment VS adjustment VA adjustment VA adjustment VS adjust R671 VS adjust R671 VA adjust RV751 VA adjust RV751 VS/ VA Test Points VS/ VA Test Points 42 early model, Test points and voltage adjustments. The voltage settings change from model to model and are labeled and located at the top center of the screen. The voltage settings change from model to model and are labeled and located at the top center of the screen. VS/ VA test points VS/ VA test points Service Adjustment 28 Primary power supply adjustment/ coefficient/ Example 60. PFC adjustment PFC adjustment PFC adjustment PFC adjustment Test Points Test Points Test Points Test Points Pulse Frequency - Coefficient (PFC) adjustment is Located the primary supply and is for aligning grid voltage. The panels grid voltage averages 360 to 380 volts depending on panel circuit. Known symptoms: 1. Intermittent Power 2. Picture dimming to bright during certain seines 3. Primary colors off, Hue or flesh tones 4. Colors bleeding 5. Left to Right picture is dark to bright Service Adjustment 29 VA adjust VR1 VA adjust VR1 Y-amp, Test points and voltage adjustments. Y- VA test points Y- VA test points 6871QYH023A 6871QYH023A 6871QYH027A 6871QYH027A VA adjust V Set-up VA adjust V Set-up Y- VA test points Y- VA test points V_SYNC < Y Board output wave - 1 Frame > < Y Board output wave (amplified) - 1 SF > amplified Fig # 61 Fig # 61 / Example 60 / Example 42 Service Adjustment 30 VA adjust VR1 VA adjust VR1 Z-Sus, Test points and voltage adjustments. Z- VA test points Z- VA test points 6871QZH020B 6871QZH020B 6871QYH027A 6871QYH027A Y- VA test points Y- VA test points V_SYNC < Y Board output wave - 1 Frame > < Y Board output wave (amplified) - 1 SF > amplified Fig # 62 Fig # 62 VA adjust VR1 VA adjust VR1 VA adjust VR1 VA adjust VR1 / Example 50 / Example 42 Service Adjustment 31 If an X-Board is found defective there is a slim possibility that the panel could cause the new X-Board Installed to fail due to panel short test by performing Diode Check as in the above figures. Panel Testing Testing COF IC for Defective Panel/ Example 50 FOC IC 32 If an X-Board is found defective there is a slim possibility that a pixel could be found defective in the responsible quadrant. This is caused by an arch in the panel caused at the point of the ICs failure. The above FIGURE 55 shows the defective cell damage. Figure 56 shows the panel ribbon attached to panel. We identified that for this panel the ribbons integrated IC was shorted. Note: In figure 55 is 1 defective cell this is caused by an arch in the panel, this caused COF IC too short. Fig # 52 Fig # 52 Fig # 53 Fig # 53 Defective Panel with shorted COF IC/ Example 50. Fig # 54 Fig # 54 Fig # 55 Fig # 55 Fig # 56 Fig # 56 Fig # 57 Fig # 57 COF IC Rotating Bar Rotating Bar Rotating Bar Open resistor due to defective IC and panel Panel Testing 33 3) The following image is the test point for waveform. 4) To the right is two test points for shorted ICs 50. 1) Problem occurs when IC shorts and loss of signal to panel. 2) Check the con. between CTRL & Z Boards signal cable. 5) Sustain-up Waveform example Fig # 58 Fig # 58 Panel Testing Testing Y driver board for problems/ Example 50. Fig # 59 Fig # 59 34 Most etching can be identified be using a Green/ Blue or Red background and by adjusting the intensity down. If the one color is displayed that CAUSED the etching the color will be low in intensity compared to the rest of the screen. Etching considerations for extreme cases you need to run white balance or heat run in 6 hour increments up- to 24 hours. If you cant perform a proper white balance after 24 hours the panel is not within spec and the panel will not work/ display properly. Fig # 49 Fig # 49 Fig # 50 Fig # 50 Red Red Fig # 51 Fig # 51 Defective Panel with excessive etching Blue Blue Green Green Panel Testing 35 Panel Testing Etching Correction (Activating Heat Run) for Defective Panel 1 2 To enter in to White Balance (Heat Run), Press Power On (1). Then, press adjust right (2) to activate Blue, Green and Red. With the Heat run activated on White Balance run for 6 hours and check color background by pressing adjust right (2) for testing picture quality. Complete and repeat if needed not to exceed 24 hours. 36 Power Section No Picture Troubleshooting Check the connectors which would normally have V applied from the SMPS for shorts to ground. Do any shorts exist? Check the connectors which would normally have V applied from the SMPS for shorts to ground. Do any shorts exist? Replace the suspected PWB. Replace the suspected PWB. Replace the Control PWB. Replace the Control PWB. Replace the PWB associated with that shorted line and retest for any other shorts to ground. Replace the PWB associated with that shorted line and retest for any other shorts to ground. Yes No No No No Yes Yes Yes Yes Yes Yes No No Does the power control line change at power ON? Does the power control line change at power ON? Replace the PWB associated with that shorted line. Replace the PWB associated with that shorted line. Unload the SMPS. Check for all of the output voltages from the SMPS. Are all of the voltages present? Unload the SMPS. Check for all of the output voltages from the SMPS. Are all of the voltages present? Check sources output by the SMPS. Is a source missing or low? Check sources output by the SMPS. Is a source missing or low? Does the LED on the front of the unit light with the A/C switch ON? Does the LED on the front of the unit light with the A/C switch ON? No Reload the SMPS one connector at a time and test the output voltages. Do any of the voltages drop when the connector is connected? Reload the SMPS one connector at a time and test the output voltages. Do any of the voltages drop when the connector is connected? Unload the PWB causing the shorted line and retest for the short on the same line. Does the short still exist? Unload the PWB causing the shorted line and retest for the short on the same line. Does the short still exist? No No Replace the VSC PWB. Replace the VSC PWB. Replace the fan that is not starting up. Replace the fan that is not starting up. Do all the fans begin to turn? Do all the fans begin to turn? Check the Control PWB for power function. Is power present? Check the Control PWB for power function. Is power present? No Does the power control line change at power ON? Does the power control line change at power ON? At power ON is 12V applied to all of the fans? At power ON is 12V applied to all of the fans? Check for 12V from SMPS. Is it present at Power ON? Check for 12V from SMPS. Is it present at Power ON? Yes No No Yes 37 Control Board & Y-Driver Amp Visual Problems 60 Known Visual problems with boards that fixed Fig # 19 Fig # 19 Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 38 Visual Problems 60 Known Visual problems with boards that fixed Y- Amp Fig # 20 Fig # 20 Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 39 Y-Driver Amp Visual Problems 60 Known Visual problems with boards that fixed Fig # 21 Fig # 21 Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 40 Visual Problems 60 Known Visual problems with boards that fixed Y-Driver Top Fig # 22 Fig # 22 Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 41 Digital Control Board Visual Problems 60 Known Visual problems with boards that fixed Fig # 23 Fig # 23 Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 42 Visual Problems 60 Known Visual problems with boards that fixed Y-Driver Bottom Fig # 24 Fig # 24 Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form 43 Visual Problems Y-Driver - Top 42 Known Visual problems with boards that fixed Fig # 25 Fig # 25 Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 44 Visual Problems VSC- Board Fig # 26 Fig # 26 42 Known Visual problems with boards that fixed VSC Board VSC to Digital cable Digital Control Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace VSC board Okay? Replace VSC board Not Resolved? Replace Digital board Not Resolved? Replace Digital board Check Connection VSC and Digital board Check Connection VSC and Digital board 45 Visual Problems Y-Driver - Top 42 Known Visual problems with boards that fixed Fig # 27 Fig # 27 Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 46 Visual Problems VSC- Board Fig # 28 Fig # 28 42 Known Visual problems with boards that fixed Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace VSC board Okay? Replace VSC board Not Resolved? Replace Digital board Not Resolved? Replace Digital board Check Connection VSC and Digital board Check Connection VSC and Digital board VSC to Digital cable 47 Visual Problems X- Board ( Top Right) Fig # 29 Fig # 29 42 Known Visual problems with boards that fixed X-Board WF test point ER down X- board C.O.F IC test 4 Defective Panel Okay? Replace X-Board Okay? Replace X-Board Check X-board wave form Check X-board wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Not Resolved? Check for C.O.F IC Short Not Resolved? Check for C.O.F IC Short 48 Visual Problems X-Drive Board Fig # 30 Fig # 30 42 Known Visual problems with boards that fixed Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 49 Y-Driver Amp upper Visual Problems 50 Known Visual problems with boards that fixed Fig # 13 Fig # 13 Fig # 31 Fig # 31 Okay, Replace Y-Sustain Amp Okay, Replace Y-Sustain Amp Not okay. Replace Digital Control board Not okay. Replace Digital Control board Not okay, Check Y-Sustain Sub-amp wave form Not okay, Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 50 Digital Control board Fig # 32 Fig # 32 Visual Problems 50 Known Visual problems with boards that fixed Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 51 Digital Control Board Fig # 33 Fig # 33 Visual Problems 50 Known Visual problems with boards that fixed Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 52 Fig # 34 Fig # 34 VSC Board Visual Problems 50 Known Visual problems with boards that fixed X-Board WF test point ER down X- board C.O.F IC test 4 Defective Panel Okay? Replace X-Board Okay? Replace X-Board Check X-board wave form Check X-board wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Not Resolved? Check for C.O.F IC Short Not Resolved? Check for C.O.F IC Short 53 X-Board upper right Fig # 36 Fig # 36 Visual Problems 50 Known Visual problems with boards that fixed Okay? Replace X-Board Okay? Replace X-Board Check X-board wave form Check X-board wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications X-Board WF test point ER down X- board C.O.F IC test 4 Defective Panel Not Resolved? Check for C.O.F IC Short Not Resolved? Check for C.O.F IC Short 54 Y- Driver Amp bottom Fig # 35 Fig # 35 Visual Problems 50 Known Visual problems with boards that fixed Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Digital Control board Digital Digital Control Control v.s.c Board Y Sustain WF Y Sustain WF test point 55 Fig # 37 Fig # 37 X- Board ( Bottom Left) Visual Problems 50 Known Visual problems with boards that fixed Okay? Replace X-Board Okay? Replace X-Board Check X-board wave form Check X-board wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Not Resolved? Check for C.O.F IC Short Not Resolved? Check for C.O.F IC Short X-Board WF test point ER down X- board C.O.F IC test 4 Defective Panel 56 X- Board ( Upper Right) Fig # 38 Fig # 38 Visual Problems 50 Known Visual problems with boards that fixed X-Board WF test point ER down X- board C.O.F IC test 4 Defective Panel Okay? Replace X-Board Okay? Replace X-Board Check X-board wave form Check X-board wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Not Resolved? Check for C.O.F IC Short Not Resolved? Check for C.O.F IC Short 57 Digital Control Board Fig # 39 Fig # 39 Visual Problems 50 Known Visual problems with boards that fixed Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 58 Y- Driver Bottom Fig # 40 Fig # 40 Visual Problems 50 Known Visual problems with boards that fixed Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 59 X-Drive Top Fig # 41 Fig # 41 Y Sustain WF Visual Problems 50 Known Visual problems with boards that fixed Y Sustain WF test point Y Sustain Sub-Amp board Check & Adjust: PFC / VS / VA voltages to panel specifications 61 Check & Adjust: PFC / VS / VA voltages to panel specifications 61 Okay? Check for C.O.F IC Short Okay? Check for C.O.F IC Short Check X-Board waveform Check X-Board waveform Shorted? Defective Panel Shorted? Defective Panel 60 Fig # 42 Fig # 42 Digital Control Board Visual Problems 50 Known Visual problems with boards that fixed Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 61 Visual Problems Known Visual problems & found panel defective C.O.F IC Ribbon shorted/ Part of Panel Defective Panel Fig # 43 Fig # 43 Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Check for C.O.F IC Short Okay? Check for C.O.F IC Short Check X-Board waveform Check X-Board waveform Shorted? Defective Panel Shorted? Defective Panel X-Board WF test point X-Board Sustain WF C.O.F IC test 4 Defective Panel 63 Visual Problems Known Visual problems & found panel defective Fig # 45 Fig # 45 Data @ X-Board Yes/ tested for shorted C.O.F IC Ribbon shorted/ Defective Panel Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Check for C.O.F IC Short Okay? Check for C.O.F IC Short Check X-Board waveform Check X-Board waveform Shorted? Defective Panel Shorted? Defective Panel X-Board WF test point X-Board Sustain WF C.O.F IC test 4 Defective Panel 64 Visual Problems Displays waves V.S.C Board defective Fig # 46 Fig # 46 Known Visual problems & found panel defective Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace VSC board Okay? Replace VSC board Not Resolved? Replace Digital board Not Resolved? Replace Digital board Check Connection VSC and Digital board Check Connection VSC and Digital board VSC Board VSC to Digital cable Digital Control 65 Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Visual Problems 50 Known Visual problems with boards that fixed Fig # 47 Fig # 47 Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Displays Vertical Bars Defective Y-Sub-amp Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 66 Visual Problems 50 Known Visual problems with boards that fixed Fig # 48 Fig # 48 Displays Vertical Bars Defective Y-Sub-amp Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Digital Control board Digital Digital Control Control v.s.c Board Y Sustain WF Y Sustain WF test point 67 Visual Problems 50 Known Visual problems with boards that fixed Fig # 49 Fig # 49 Y-Driver - Top Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 62 Visual Problems Y Sustain WF Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Fig # 44 Fig # 44 Known Visual problems & found panel defective C.O.F IC Ribbon shorted/ Part of Panel Defective Panel Okay? Check for C.O.F IC Short Okay? Check for C.O.F IC Short Shorted? Defective Panel Shorted? Defective Panel Y-Sustain Sub-amp test point C.O.F IC test 4 Defective Panel 68 Visual Problems Known Visual problems & found panel defective Fig # 50 Fig # 50 VSC- Board Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Okay? Replace VSC board Okay? Replace VSC board Not Resolved? Replace Digital board Not Resolved? Replace Digital board Check Connection VSC and Digital board Check Connection VSC and Digital board VSC Board VSC to Digital cable Digital Control 69 Visual Problems Known Visual problems & found panel defective Fig # 51 Fig # 51 Y-Driver - Top Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 70 Visual Problems Known Visual problems & found panel defective Fig # 52 Fig # 52 Y-Driver Amp upper Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 71 Visual Problems Known Visual problems & found panel defective Fig # 53 Fig # 53 Digital Control board Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 72 Visual Problems Known Visual problems & found panel defective Fig # 54 Fig # 54 Digital Control Board Okay? Replace Y-Sustain Amp Okay? Replace Y-Sustain Amp Not Resolved? Replace Digital Control board Not Resolved? Replace Digital Control board Check Y-Sustain Sub-amp wave form Check Y-Sustain Sub-amp wave form Check & Adjust: PFC / VS / VA voltages to panel specifications Check & Adjust: PFC / VS / VA voltages to panel specifications Y Sustain WF Y Sustain WF test point Digital Control board Digital Digital Control Control v.s.c Board 73 RS-232 (Activating remote link) for controlling Panel Type of connector : D-Sub 9-pin male * Use a null modem cable. Wire the 7-Wire cable so that each pair of data lines cross between the two devices. These data line pairs are RXD (Receive data) and TXD (Transmit data), DTR (DTE side ready) and DSR (DCE side ready), and RTS (Ready to send) and CTS (Clear to send). When using the 3-Wire cable connected to RXD, TXD and GND; Pin No. 4 (DTR) and Pin No. 6 (DSR) must be connected to the monitor. (The cable must be disconnected from the Monitor to be able to use the remote control and Monitor front panel controls.) * With the RS-232 input connected, the Monitor cannot be controlled by both an external control device and the remote control at the same time. The Monitor can only be controlled by either the remote control or the external control device. No. Pin Out/ key 1 No connection 2 RXD (Receive data) 3 TXD (Transmit data) 4 DTR (DTE side ready) 5 GND 6 DSR (DCE side ready) 7 RTS (Ready to send) 8 CTS (Clear to send) 9 No Connection Installation & Set-up Hyper terminal 74 RS-232 (Activating remote link) for controlling Panel 7-Wire Cable Configuration The Monitor is available to switch between external adjustment and remote control adjustment using a control line. Note: If the control line is high, the monitor is controlled by the external control device. If the control line is low, the Monitor is controlled by the Monitor's remote control. 3-Wire Cable Configuration When using a 3-Wire cable configuration, there is no control line. The external equipment can command the Monitor to "change into remote control adjustment mode. When using a 3-Wire cable configuration, there is no control line. The external control device must put the Monitor into the "change into remote control adjustment mode. The Monitor will then be able to be controlled by the remote control. If the Monitor is turned back on, it will revert back to external device control. The external control device must put the Monitor into the "change into remote control adjustment mode "function in 7- Wire Configuration. 3-Wire Cable Configuration When using a 3-Wire cable configuration, there is no control line. The external equipment can command the Monitor to "change into remote control adjustment mode. (When using a 3-Wire cable configuration there is no control line. The external control device must put the Monitor into the "change into remote control adjustment mode & The Monitor will then be able to be controlled by the remote control). If the Monitor is turned back on, it will revert back to external device control. The external control device must put the Monitor into the "change into remote control adjustment mode"function in 7- Wire Configuration. Installation & Set-up 75 Panel Testing Definition of cell defect 1) Cell defect definition - Non-ignition dot (dark defect): In a ignited cell, the cell that an extinguished size is less than 50%. Cells which are not working. - Non-extinguishing dot(brightness defect): In an extinguished cell, the cell that a ignited size is more than 50%. Cell which is always working ON. - Unstable Dot (Flickering): Cell which repeats on (brightness) and off (darkness). - Uncontrollable Dot : Cell which is brighter or stays on longer than other cells around it because of unstable working condition. A -ZONE : 70% of Display Area 2) Test results are satisfied with each full red, green, blue, black and white test pattern. - Specifically, The full white test pattern is used to decide the number of continuous cell defects, The full black test pattern is used to decide the number of Non-extinguishing cell defects. - The decision distance is 2.2m (3H, 60) away from the panel, intensity of illumination is between 100 Lux and 200 Lux. 3) Cell defects do not increase or progress as time goes on. R G B R G B Sub-Pixel or Cell Pixel R G B R G B R G B R G B R G B R G B 1st Pixel column 2nd Pixel column 1st Pixel row 2nd Pixel row Pixel row Pixel row Display Dot Diagram PDP CELL DISPLAY AND DEFECT ZONES : 76 Panel Testing RS-232 program codes AF 04 X X X X ZOOM (ASPECT RATIO) 76 04 X X X X 4:3 (ASPECT RATIO) 77 04 X X X X 16:9 (ASPECT RATIO) D4 04 FUTURE COMPONENT 2 X X COMPONENT BF 04 X X COMPONENT & POWER ON X X S-VIDEO 51 04 X X S-VIDEO & POWER ON 5A 04 X X VIDEO 5A 04 X X VIDEO & POWER ON C6 04 X X RGB 2 98 04 X X RGB-1 98 04 X X RGB & POWER ON C5 04 X X X X SYSTEM OFF C5 04 X X POWER OFF C4 04 X X X X X X X POWER ON 08 D5 0 0 0 1 0 D 5-BIT, DOUBLE-START X X X SYSTEM OFF 0E D5 0 1 1 1 0 D 5-BIT, DOUBLE-START X X X POWER ON 7D 6D 5D 4D 3D 2D 1D FUNCTION H E X C O D E ST A R T BI T S T A R T TYPE P 6 0 W 2 6 P P 6 0 W 2 6 , P 6 0 W 2 6 A D P D P 6 0 W P 5 0 W 2 8 A P 5 0 W 2 6 , P 5 0 W 2 6 B P 4 2 W 2 2 , B / H P 4 0 V 2 4 P 4 0 V 2 2 D P D P 4 0 V FUNCTION AF 04 X X X X ZOOM (ASPECT RATIO) 76 04 X X X X 4:3 (ASPECT RATIO) 77 04 X X X X 16:9 (ASPECT RATIO) D4 04 FUTURE COMPONENT 2 X X COMPONENT BF 04 X X COMPONENT & POWER ON X X S-VIDEO 51 04 X X S-VIDEO & POWER ON 5A 04 X X VIDEO 5A 04 X X VIDEO & POWER ON C6 04 X X RGB 2 98 04 X X RGB-1 98 04 X X RGB & POWER ON C5 04 X X X X SYSTEM OFF C5 04 X X POWER OFF C4 04 X X X X X X X POWER ON 08 D5 0 0 0 1 0 D 5-BIT, DOUBLE-START X X X SYSTEM OFF 0E D5 0 1 1 1 0 D 5-BIT, DOUBLE-START X X X POWER ON 7D 6D 5D 4D 3D 2D 1D FUNCTION H E X C O D E ST A R T BI T S T A R T TYPE P 6 0 W 2 6 P P 6 0 W 2 6 , P 6 0 W 2 6 A D P D P 6 0 W P 5 0 W 2 8 A P 5 0 W 2 6 , P 5 0 W 2 6 B P 4 2 W 2 2 , B / H P 4 0 V 2 4 P 4 0 V 2 2 D P D P 4 0 V FUNCTION 77 Plasma Cell Defect Form Visual Problems Fax to: LG Tech Support Fax #: 256.774.4051 Email: techsupport@lge.com Model Number :_____________Serial Number :____________ Servicer Acct :_____________ Customer's Name :______________Date of Purchase:_____________ RA# :___________ (16) (A) (B) (C) (D) (07) (01) (02) (03) (04) (05) (06) (14) (13) (12) (11) (10) (09) (15) (E) (F) (G) (H) (08) A-Zone (A -H) Cell Defects Location(s) Quantity Non-Extinguishing Pixels (Red) _______ ________ (Blue) _______ ________ (Green) _______ ________ Flickering Pixels or Non-Illuminating Pixels (Red) _______ ________ (Blue) _______ ________ (Green) _______ ________ B-Zone (1 -16) Cell Defects Location(s) Quantity Non-Extinguishing Pixels (Red) _______ ________ (Blue) _______ ________ (Green) _______ ________ Flickering Pixels or Non-Illuminating Pixels (Red) _______ ________ (Blue) _______ ________ (Green) _______ ________ Description: Non-Extinguishing Pixels Pixel that remains on/ illuminating the Sub-pixel Red/ Blue/ Green. Non-Illuminating Pixels Pixel that remains off/ not illuminating the Sub-pixel Red/ Blue/ Green. A-Zone B-Zone 78 Div. 42 50 60 Zone A - Zone B - Zone A - Zone B - Zone A Zone B Zone Non ignition Dot And Unstabl e Dot * N<3 [Cells / RGB screen] Total N<9 [Cell/ full screen] *2cell conjunction point: N< 0 *include Unstable dot: N < 4 * N<5 [Cells / RGB screen] TotalnN<15 [Cell/ full screen] *2cell conjunction point: N< 2*3cell junction point: N =0 *Unstable dot: N< 7 N< [Cells / RGB screen] TotalnN< 4 [Cell/full screen] *2cell conjunction point: N<*3cell conjunction point: N = 0 Unstable dot: N < * N< [Cells / RGB screen] TotalnN<11 [Cell/ full screen] *1cell conjunction point: N<*3cell conjunction point: N = 0 *Unstable dot: N< * N<11 [Cells / RGB screen] TotalnN<33 [Cell/ full screen] *2cell conjunction point: N<2*3cell conjunction point: N =0 *Unstable dot: N< 11 * N<12 [Cells / RGB screen] TotalnN<36 [Cell/ full screen] *2cell conjunction point: N<2*3cell conjunction point: N =0 *Unstable dot: N < 12 Uncontr ollable Dot N=0 N2 [Cells/ RGB screen] Total N6 [Cells / full screen] N=2 N3 [Cells / RGB screen] Total N [Cells / full screen] N 2 [Cells / RGB screen] Total N6 [Cells / full screen] N 3 [Cells / RGB screen] Total N9 [Cells / full screen] Non extingui shing Dot N=0 N=0 N=0 N=0 N = 0 N = 0 Defect distance 50mm 50mm D 5cm, N 1 (D: Centimeter) ; however, including conjunction cell, N = 0 Total Defect N < 25 [Cell/ full screen] N < 25 [Cell/ full screen] N < 35[Cell/ full screen] Stain *1D5, N3 *D5, N=0 * 1D5, N3 * D5, N=0 * 1<D<5, N < 3 (Stain Distance:50 mm) * D>5, N = 0 (Stain Distance:50mm) Panel Testing Definition of cell defect con 79 X-Board (L-TOP) X-Board (R-TOP) X-Board ( L-Bottom) X-Board ( R- Bottom) Z-Board Y-Board VSC Board Controller Board POWER Board POWER Board Y-Driver Board (Bottom) Y-Driver Board (Bottom) PFC Board PFC Board DC/DC Board Great Company Great People Configuration diagram 60 PZ90V 80 X-Board (L-TOP) X-Board (R-TOP) X-Board ( L-Bottom) X-Board ( R- Bottom) Z-Board Y-Board VSC Board Controller Board POWER Board POWER Board X-Board (C-TOP) X-Board ( C-Bottom) DC/DC Board Y-Driver Board (Bottom) Y-Driver Board (Bottom) Speaker R Speaker L Tuner Board Great Company Great People Configuration diagram 50 PV10 81 Rv401 Vs Rv401 Vs Rv601 Va Rv601 Va Rv601 Va Rv601 Va X-Board (R-TOP) X-Board ( L-Bottom) X-Board ( R- Bottom) Z-Board Y-Board VSC Board Down Controller Board UP POWER Board POWER Board Y-Driver Board (Bottom) Y-Driver Board (Bottom) DC/DC Board Down X-Board (L-TOP) X-Board (C-TOP) X-Board ( L-Bottom) A/V Box-Board Great Company Great People Configuration diagram 50 PZ60,70 Rv401 Vs Rv401 Vs 82 Rv401 Vs Rv401 Vs Rv601 Va Rv601 Va Rv401 Vs Rv401 Vs Rv601 Va Rv601 Va X-Board (R-TOP) X-Board ( L-Bottom) X-Board ( R- Bottom) Z-Board Y-Board VSC Board Down Controller Board UP POWER Board POWER Board Y-Driver Board (Bottom) Y-Driver Board (Bottom) DC/DC Board X-Board (L-TOP) X-Board (C-TOP) X-Board ( C-Bottom) Great Company Great People Configuration diagram 50 PZ90V 83 X-Board L X-Board R Z-Board Y-Board VSC Board Controller Board POWER Board POWER Board X-Board C DC/DC Board Y-Driver Board (Bottom) Y-Driver Board (Bottom) Speaker R Speaker L Tuner Board Great Company Great People Configuration diagram 42 PZ10 84 X-Board (L-TOP) X-Board (R-TOP) X-Board ( L-Bottom) X-Board ( R- Bottom) Z-Board Y-Board VSC Board UP Controller Board Down POWER Board POWER Board Y-Driver Board (Bottom) Y-Driver Board (Bottom) A/V Board Great Company Great People Configuration diagram 42 PZ60,70 85 X-Board R Z-Board Y-Board VSC Board POWER Board POWER Board Y-Driver Board (Bottom) Y-Driver Board (Bottom) A/V Board Control Board + X-Board L Great Company Great People Configuration diagram 42 PZ90V P l a s m a