TEREX AERIALS OPERATOR’S MANUAL ARTICULATED LIFT, MODELS: TA41E/ TASOE FOR PARTS OR SERVICE CONTACT: | Terex Aerials Terex Aerials 10600 W. Brown Deer Road 106 12th Street S. E. Milwaukee, WI 53224 Waverly, 1A 50677 OPERATION AND OPERATOR MAINTENANCE MANUAL Terex Aerials Courtstown Industrial Park Little Island, Co. Cork, Ireland Telephone: (414) 362-9300 Telephone: —_{(319) 352-3920 Telephone: (353) 21-353011 Facsimile: (414) 355-0832 Facsimile: (319) 352-5727 Facsimile: (353) 21-353368 Revised: Feb. '98 IN 17321TEREX AERIALS OPERATOR’S MANUAL Table of Contents A\WARNING THE OPERATOR MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING THE AERIAL LIFT. Description Section No. Introduction ... Safety Rules 2 Specification: Controls and Instruments .. Before Operation Check .... Operation .. Unloading ..... Loading.. Maintenance... Emergency Procedures . Index .... Issued: Aug ‘97 Pagei TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Introduction Owners, Users and Operators: Terex Aerials appreciates your choice of our aerial lift for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you can make a major contribution to safety if you as the equipment user and operator: 1. 2. Comply with OSHA, Federal, State and Local Regulations. Read, understand and follow the instructions in this and other manuals supplied with this machine. Use good, safe work practices in a common sense way. Have only trained operators - directed by informed and knowledgeable supervi- sion - running the machine. If there is anything in this manual that is not clear or which you believe should be added, please send your comments to the Technical Publications Department, Terex Aerials, 10600 West Brown Deer Rd., Milwaukee, WI, 53224 or call (414) 355-0802. To help you recognize important safety information, we have identified warnings and instruc- tions that directly impact on safety with following signals: AWARNING 4 CAUTION THESE SYMBOLS MEAN YOUR SAFETY IS INVOLVED! SEE NEXT PAGE FOR SPECIFIC INFORMATION. READ, UNDERSTAND AND FOLLOW ALL DANGER, WARNING AND CAUTION DECALS ONYOUR MACHINE. Issued: Aug ‘97 Page 1-1 TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Introduction ANGER "DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS LIMITED TO THE MOST EXTREME SITUATIONS. AAWARNING "WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY. 4 CAUTION "Caution" indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices, and for property-damage-only situa- tions. One final note: The best method to protect yourself and others from injury or death is to use common sense. If you are unsure of any operation, don't start until you are satisfied that itis safe to proceed and have discussed the situation with your supervisor. Thank you! TA41E/ TASOE Page 1-2 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Safety Section 2 Description Page No. Safety Training and Knowledge Slip and Fall Prevention . To Prevent Tip-over.. General Information... Operation in the Vicinity of Electrical Conductors ... Issued: Aug ‘97 Page 2-1 ‘TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Safety AWWARNING IN ADDITION TO THE SPECIFIC MAINTENANCE AND OPERATING INSTRUCTIONS INTHIS MANUAL, THE OPERATOR MUST READ AND UNDERSTAND ALL INSTRUCTIONS IN THE INTRODUCTION, AND IN THE FOLLOWING SAFETY RULES SECTION. & Training and Knowledge Do not operate this aerial lft until you have been trained in its operation. This aerial lift may only be operated by trained personnel, who have demonstrated their ability to do so safely. Do not operate this aerial lift until you have read and understood the Operator's Manual, EMI Safety Manual, and Manual of Responsibilities supplied with the aerial litt, Know OSHA, Federal, State and local regulations applicable to your job. Read and understand all decals and warnings on your aerial lift. TA41E/ TASOE Page 2-2 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Safety A Slip and Fall Protection 1. Do not attach fall protection devices (if required) to an adjacent structure while work- ing from the aerial platform. 2, Donot use planks, ladders, scaffolding or any other device on the platform to extend your reach or gain additional height. 3. Always keep both feet on the platform floor while traveling and working with the aerial lift. Do not lean over or stand on platform guard railings. 4. Keep platform, steps and shoes free from oil, mud, grease and other slippery sub- stances. In cold weather, clear snow and ice from platform and steps. 5. Make sure the platform guard rails are not damaged, are securely installed (if remov- able), and that the entry gate is closed after entering the platform. 6. Make sure that fold down guard rails are up and locked in place (if so equipped). Rails should be folded only to enable passage through doorways. 7. Do not attempt to climb down the boom if the machine fails while the platform is raised. 8. Do not operate this machine while under the influence of any drugs or alcohol. 9. Do not work on the platform if you are bothered by heights, seizures or dizzy spells. Issued: Aug ‘97 Page 2-3 ‘TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Safety & To Prevent Tip-over . Do not exceed the load capacity of the aerial lift. The load capacity includes the combined weight of personnel, tools, fixtures, accessories, etc. . Check the load capacity of floors, ramps and bridges before driving or operating the aerial lift on them. Loads should be evenly distributed over the platform floor. Do not alter, disconnect or override any interlocks or other safety devices. . This aerial lift is rated to operate in wind speeds up to 25 mph (11.18 m/sec). Do not replace batteries with those of lesser weight (See “Specifications”). With platform raised, operate aerial lift only on flat, firm and level prepared sur- faces. . Check clearances overhead, around and below the aerial lift before; raising, lower- ing, extending or retracting the platform, or traveling to prevent contact with obstacles. Do not travel on slopes (grades) and ramps without first reading “Traveling on Grades and Ramps’, later in this manual. This cerial lift is limited in the grades it can safely travel. TA41E/ TASOE Page 2-4 Issued: Aug ‘97TEREX AERIALS OPERATOR'S MANUAL Safety & To Prevent Tip-over (Continued) 10. Before and during traveling: A. Lookin the direction of travel. B. Avoid obstacles, bumps and potholes. C. Maintain safe distance from all overhead objects. D. Use a lookout if necessary! 11. Do not raise the platform while positioned on trucks, trailers, railway cars, floating vessels, scaffolds, forklift trucks or similar equipment. 12. Do not operate the aerial lift with wheels “cribbed” or positioned on blocks. 13. Reverse travel should only be used to maneuver the aerial lift at job location. 14. Care should be taken to keep electric cords, hoses, cables, ropes, etc. from becom- ing entangled in the aerial lift. 15. Limit travel speed to existing conditions. Do not use high speeds when maneu- vering or trave reverse. 16. Do not tow this aerial lift. It is not equipped with a towing package! 17. Always operate the controls in a smooth, steady manner. Issued: Aug ‘97 Page 2-5 TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Safety A General Information 1. Do not operate the aerial lift until it has been properly inspected, maintained and serviced, Any problems or malfunctions should be reported immediately to your supervisor, and operations stopped until corrected. 2. See the “Before Operation” section in this manual for decal listing, and replace those that are missing or not legible. 3. Always wear approved headgear, eye protection, foot protection and fall-protection (if required). 4. Secure all tools and other materials in the platform to prevent them from accidentally falling or being knocked from the platform. 5. When other vehicles or moving equipment are present, comply with all local ordi- nances, safety rules and warning rules for the workplace. 6. Do not allow ground personnel around or under the raised platform. 7. Do not allow ground personnel to tamper with, service or operate the machine using the ground controls while anyone is in the platform, except in an emergency. 8. Donot use the aerial lift for horseplay, stunt driving or recreational use. Report any misuse of equipment to the appropriate personnel. 9. Do not work on the platform if you are dizzy, unsteady, or feel physically impaired in any way, 10. Do not raise, lower or drive the platform into stationary objects. 11. Do not use the aerial lift to push or tow another vehicle. TA41E/ TASOE Page 2-6 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL 12, 13. 14, 15. Safety A General Information (Continued) Immediately report any unusual noises, vibrations or malfunctions of the machine to appropriate personnel. Machine shall be removed from service until diagnosis and any necessary repairs have been completed. When leaving the aerial lift, lower platform to “full down" position and remove key from ground control to prevent unauthorized use. Itis not possible for us to foresee every situation that could arise during operation of this aerial lift. Even if we do not state specifically that a particular action should not be taken, that does not mean that itis safe to do so. Personal injury or damage to equipment may result. If in doubt, contact Terex Customer Service. Battery Care and Use: ‘A. Donot ‘jump start” any other vehicle with your aerial lift's batteries. B. Batteries must be charged in a well-ventilated area free of flames, sparks or other such hazards. The vapors can explode if exposed to flames or sparks. AWARNING BATTERY ACID CAN CAUSE SERIOUS BURNS. IF ACID COMES IN CONTACT WITH SKIN OR EYES, IMMEDIATELY FLUSH WITH WATER. SEEK MEDICAL ATTENTION. C. Do not use the aerial lift as a welding ground. D. Disconnect battery leads before performing any welding operations on the aerial lft. Issued: Aug ‘97 Page 2-7 ‘TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Safety AX Operation in the Vicinity of Electrical Conductors 1. If the platform, supporting structure or any other conductive part of the aerial lift contacts a non-insulated electrical conductor, the result may be SERIOUS INJURY OR DEATH for persons on or near the aerial lift. 2. You, the owner of the electrical conductor and the electic utility must jointly determine the specific procedure to complete the job safely. 3. Always verify that the electric utility has been consulted before beginning work. 4, Except where electrical distribution and transmission lines have been de-energized and visible ground or effective barriers have been erected to prevent physical and arcing contact with the conductors, the following provisions shall be met: A. Overlines, the operation of the aerial lift over electrical conductors is prohibited. B. VOLTAGE RANGE (Phase to Phase) No part of the aerial lit, tools, equipment or personnel, during operation, shall come closer than the distance shown in the table below. MINIMUM SAFE CLEARANCE Feet Meters 0 to 300 Volts AVOID CONTACT Over 300 V TO 50 kV 10 3.05 Over 50 kV TO 200 KV 15 4.60 Over 200 kV TO 350 kV 20 6.10 ‘Over 350 kV TO 500 kV 25 7.62 Over 500 KV TO 750 kV 35 10.67 Over 750 KV TO 1000 kV 45 13.72 ‘One foot (30.5 cm) additional clearance is required for every additional 30,000 volts. ‘TA41E/ TASOE Page 2-8 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Safety A Operation in the Vicinity of Electrical Conductors (Continued) 5. You must allow for platform sway, rock or sag, and electrical line movement. 6. This aerial lift is not insulated, and does not provide protection from contact with or proximity to electrically charged conductor. If Contact is Made WARN ground personnel to stay well away from the aerial lift as contact will provide an electrical path to ground, leading to ELECTROCUTION, INJURY OR DEATH Have someone contact authorized personnel to disconnect the power supply touching the machine. * AFTER POWER IS CUT, lower or move the platform as necessary, using platform controls or emergency procedures (see "Emergency Pump’, later in this manual) as necessary. Ifitis not possible to disconnect the power supply, proceed as follows: 1. Operating from the platform, attempt to move the aerial lift from contact with the electrical conductor. 2. If the aerial lift cannot be removed from contact, the following precautions should be taken to avoid possible ELECTROCUTION to yourself and ground personnel: A. DO NOT attempt to operate the aerial lift from the ground control B. DO NOT make contact with poles or other structures or equipment. Such con- tact will provide an electrical path to ground, leading to ELECTROCUTION, INJURY OR DEATH. Issued: Aug ‘97 Page 2-9 ‘TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Safety AX Operation in the Vicinity of Electrical Conductors (Continued) If Contact is Made (Continued) If it becomes both POSSIBLE and NECESSARY for you to leave the aerial lift while still in contact with the electrical conductor, you must do so WITH EXTREME CAUTION: 1, DO NOT make contact with both the aerial lift and the ground or other structures or equipment at the same time. They will be ENERGIZED! JUMP OFF the aerial lift with both FEET TOGETHER, and land with both FEET TOGETHER. 2. HOP away from the area keeping FEET TOGETHER as ground will be ENERGIZED! DO NOT make contact with the ground or other structures or equipment with spaced body parts (hand and foot, for example, or both feet while walking or running), as this will lead to ELECTROCUTION, INJURY OR DEATH. 4 CAUTION You must read the complete manual before proceeding with the op- eration or unloading of the aerial lift. TA41E/ TASOE Page 2-10 Issued: Aug ‘97TEREX AERIALS OPERATION AND MAINTENANCE Specifications Section 3 Description TAA1E Specifications Table. TA41E Range Diagram ‘TA41E General Arrangement Diagram . ‘TASOE Specifications Table. TASOE Range Diagram .. ‘TASOE General Arrangement Diagram Issued: Aug ‘97 Page 3-1 TA41E/ TASOETEREX AERIALS OPERATION AND MAINTENANCE Specifications Machine Specifications Model TA41E * Working Height .. Platform Height Horizontal Reach Stowed Height Stowed Length Platform Capacity (Unrestricted) Rated Number of Occupants in Platform Platform Dimensions Platform Dimensions (Optional) Width Wheelbase Inside Turning Radius. Outside Turning Radius. Ground Clearance. : Gross Vehicle Weight (Approx.) Superstructure Rotation ... Travel Speed-Platform Stowed Travel Speed-Platform Elevated Gradeability (on hard surface) . Tires... Hydraulic Fluid Capacity ... Hydraulic Operating Pressure . Hydraulic Pump Outpt 47 ft 10 in. (14.60 m) ...41 ft 4 in, (12.60 m) 23 ft 10 in. (7.60 m) 6 ft 7 in. (2.00 m) 16 ft (4.865 m) 500 Ibs. (225 kg) 2 47 in. X 24 in. (1.20 m X 0.60 m) 59 in. X 24 in. (1.5 m X 0.60 m) 5 ft 11 in. (1.80 m) 63 in. (1.60 m) 4 ft in, (1.30 m) 9 ft 3 in. (2.82 m) 5.5 in. (14 cm) 14,580 Ibs. (6,613 kg) 355°, non-continuous 3.0 mph (5.0 kph) 0.5 mph (0.8 kph) 412° (21%) 250 - 15 (solid) 6.9 gal. (26.0 liters) 2755 psi (190 bar) (194 kg-cm*) 2.6 gpm (10 Lpm) Power System (Electric). Eight 6-Volt batteries (48 VDC) @ 217 amp/ hr Battery Charger ... 40 amp, automatic Electric Pump Moto! 5.0 hp (3.7 kW) * AWARNING CLEARANCE MUST BE ALLOWED FOR BODY PARTS OF PERSON- NEL IN PLATFORM AT THIS AND ALL OTHER WORK HEIGHTS. TA41E/ TASOE Page 3-2 Issued: Aug ‘97TEREX AERIALS OPERATION AND MAINTENANCE Specifications Terex Model TA41E Range Diagram SerrT = Terex “Model TA41E General Arrangement Diagram + 5 fin toon Issued: Aug ‘97 Page 3-3 ‘TA41E/ TASOETEREX AERIALS OPERATION AND MAINTENANCE Specifications Machine Specifications Model TAS0E * Working Height .. Platform Height Horizontal Reach Stowed Height Stowed Length Platform Capacity (Unrestricted) Rated Number of Occupants in Platform Platform Dimensions... Platform Dimensions (Optional) . Width Wheelbase Outside Turning Radius. Ground Clearance... Gross Vehicle Weight (Approx, Superstructure Rotation ... Travel Speed-Platform Stowed Travel Speed-Platform Elevated Gradeability (on hard surface) Tires Hydraulic Fluid Capacity . Hydraulic Operating Pressure Hydraulic Pump Output Power System (Electric) 55 ft (16.77 m) 500 Ibs. (225 kg) 2 47 in. X 24 in, (1.20 m X 0.60 m) 59 in. X 24 in, (1.5 m X 0.60 m) 6 ft 1 in. (1.85 m) 78 in. (1.98 m) 12 ft 10 in. (4.00 m) 4 in, (0.10 m) 14,330 Ibs. (6,500 kg) 355°, non-continuous 3.0 mph (5.0 kph) 0.5 mph (0.8 kph) sw 14.3° (20%) 250 - 15 (solid) 7.75 gal. (29.0 liters) 2600 psi (180 bar) (183 kg-cm’) 3 gpm (11 Lpm) Eight 6-Volt batteries (48 VDC) @ 217 amp/ hr 62 Ibs. (28kg) 40 amp, automatic 5.0 hp (3.7 KW) Battery Weight (wet, each) Battery Charger . Electric Pump Motor * AWARNING CLEARANCE MUST BE ALLOWED FOR BODY PARTS OF PERSON- NEL IN PLATFORM AT THIS AND ALL OTHER WORK HEIGHTS. ‘TA41E/ TASOE Page 3-4 Issued: Aug ‘97TEREX AERIALS OPERATION AND MAINTENANCE Specifications Terex Model TA50E Range Diagram B 2B 0 B BB Terex Model TASOE General Arrangement Diagram 47 t9in, oer 4in, 40cm 7A7in,! { 2.20m i 6ittin, | 1.85mi Issued: Aug ‘97 Page 3-5 TA41E/TASOETEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Section 4 Description Controls and Instruments Aerial Control Station... Aerial Control Station Controls Identification .. Aerial Control Station Controls Descrigtion ... Additional Controls and Warnings Description... Ground Control Station ..... Ground Control Station Controls Identification Ground Control Station Controls Description .. Controls and Instruments This section is intended to familiarize the operator with the controls and instruments provided for the operation of this machine. It should be emphasized, however, that merely knowing the controls is inadequate preparation for operating boom lift aerial platforms. Do not attempt to operate the machine until all sections of this manual have been read and understood. Issued: Aug ‘97 Page 4-1 TA41E/ TASOETEREX AERIALS OPERATOR'S MANUAL Controls and Instruments Aerial Control Station 5 6 78 9 10 3 4 13 2 a apron con shown rnin ed poston at pet), ‘neon tment nts neu when tar inglfom neestowerstoseerwtees.” — [4&WARNING| ane eo ay meas ya cy Prato n Stoned Poston TA41E/ TASOE Page 4-2 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station Controls Identification KeyNo. Control Description 1. Emergency Stop Switch 2. Foot Operated Switch 3. Drive Control Lever 4. Steer Switch 5. Lift 1 (Lower Riser Up/ Down) Control Lever 6. Lift 2 (Upper Riser Up/ Down) Control Lever 7. Lift 3 (Boom Up/ Down) Control Lever 8. Boom Zoom In/ Out Control Lever 9. Turret (Superstructure) Rotate Control Lever 10. Platform Level Control Lever 11. Platform Rotate Switch (Option) 12, Battery Condition and Hour Meter 13. Horn Button Issued: Aug ‘97 Page 4-3 TA41E/ TASOETEREX AERIALS OPERATOR'S MANUAL. Controls and Instruments Aerial Control Station 5 6 78 9 10 13 2 Cool pete cto show are len ed poston tet (apereun), ‘oe on ndervtage ek nbs ne whe ‘pomtengatom exe toadieserwes.” [AMWARNING| | AWARNING| Pato n stowed Poston iatform Oppose ‘Stored Poston "1 ‘TA41E/ TASOE Page 4-4 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station Controls Description 1, Emergency Stop Switch. Push “in” to 1 stop all functions in an emergency. Pull out or rotate clockwise (depending on style used) to release switch and restore all functions. The Emergency Stop switches at both the Aerial and Ground Control stations must be released to allow any functions to operate. 2. Foot Operated Switch. Mounted on platform floor. Step down on pedal to enable drive and lift controls. Release pedal to halt all drive and lift functions from the platform. Do not operate this switch other than by stepping down on the pedal with your foot. Issued: Aug ‘97 Page 4-5 TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station TLL 3 © “— Co 10 QO ie JO qt ia » i aps Seip «5 | 3 i+ ecm. i 1 ene —_| ur owe PO PEs a a " ‘enol opto con sho a slo eed poston tat ape), Seaurnpatentcariowatwmermer” [ZAWARNING) 2 \ 4.7 eveSe | AWARNING| Part in Sowed Poston Pero Oppose ‘Simos Poston TA41E/ TASOE Page 4-6 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station Controls Description (Continued) 3. Drive Control Lever. Push lever for- ward to drive aerial lift forward. Pull lever back to drive aerial lift in reverse. Vary the drive speed from zero to maxi- mum by gradually moving the handle away from the center “off” position. Release lever to stop movement. Lever is spring centered to the “off” position. AWARNING WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAU- TION WHEN SELECTING THE TRAVEL. AND STEER DIRECTION. TRAVEL AND STEER DIRECTION WILL BE OPPOSITE TO DRIVE CON- TROL LEVER MOVEMENT AND STEER SWITCH SELECTION. Steer Switch. On end of drive control lever. Press and hold down the left side of the switch to turn steer wheels to the left, and the right side to turn right. Release switch to hold steer angle. ‘Switch will return to the “off” position. Steering is not self-centering. Press and hold the switch in the opposite direction to straighten wheels. Issued: Aug ‘97 Page 4-7 TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station 6 78 9 10 3 4 | (@) a YS eee ta ws + one pea aeaee as ‘ont en ndearage kp Ie whet “poten patom ee owed eset oa 13 2 " rd ton fret eget) | AWARNING] atom n Stoned Poston AWARNING| ar TA41E/ TASOE Page 4-8 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station Controls Description (Continued) 5. Lift 1 (Lower Riser) Up/ Down Control Lever. Push lever forward to raise the 5 a riser (lower boom section). Pull lever oO back to lower the riser. 5 Vary riser movement speed from zero to . maximum by gradually moving the es handle away from the center “off” posi- + tion. Release lever to stop movement. Lever is spring centered to the “off” posit Each boom section can be raised and lowered independently. 6. Lift 2 (Upper Riser) Up/ Down Control Lever. Push lever forward to raise the riser (mid boom section). Pull lever back to lower the riser. —— 5 Vary riser movement speed from zero to maximum by gradually moving the handle away from the center “off” posi- tion. lee Release lever to stop movement. Lever is spring centered to the “off” position. Each boom section can be raised and lowered independently. Issued: Aug ‘97 Page 4-9 TA41E/ TASOEJ TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station 5 6 78 9 10 3. 4 | 500606 (@) Soe wee ee SY ttt222 eeeees —— ee . “ES pee t 2 1" ano apr dco shown arn elo oe postin tat ape), "eon rearap etn Bl nev Wet ‘era par aes vast wen, [AWARNING| Plt n Stoned Postion TA41E/ TASOE Page 4-10 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station Controls Description (Continued) Oo » a i¢ 7. Lift 3 (Boom Up/ Down) Control Lever. Push lever forward to move the upper boom section “up”. Pull back to move the boom “down’. Vary boom movement speed from zero to maximum by gradually moving the handle away from the center “off” posi- tion. Release lever to stop movement. Lever is spring centered to the “off” position. Each boom section can be raised and lowered independently. Boom Zoom In/ Out Control Lever. Pull lever back to move the upper boom section “out”. Push lever forward to move the upper boom “in”, Vary boom movement speed from zero to maximum by gradually moving the handle away from the center “off” posi- tion. Release lever to stop movement. Lever is spring centered to the “off” position. Issued: Aug ‘97 Page 4-11 TA41E/ TASOE,TEREX AERIALS OPERATOR'S MANUAL Controls and Instruments Aerial Control Station 5 6 78 9 10 3 2 X (60066 Y =: ‘eon reap etn tl ev wan ‘ert ptr le ease wes, Be a Proform in Stowed Poston 13 2 ins aprenden shown ae melo oi postion tat ape), | AWARNING| TA41E/ TASOE Page 4-12 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station Controls Description (Continued) 9, Turret Rotate Control Lever. Move lever forward to rotate the turret (super- —_— structure) clockwise, to the back to Oo rotate counterclockwise. J ey Vary rotation speed from zero to maxi- 8 = mum by gradually moving the handle . away from the center “off” position. Release lever to stop movement. Lever is spring centered to the “off” position. The turret rotates 360 degrees with an electric limit switch to stop continuous rotation. 40. Platform Tilt Control Lever. Move oO lever forward to manually tlt the platform J. forward (toward the boom). 10 - Move lever to the back to manually tilt . the platform back (away from the boom). Release lever to stop movement. Lever is spring centered to the “off” position. Issued: Aug ‘97 Page 4-13 TA41E/ TASOETEREX AERIALS OPERATOR'S MANUAL Controls and Instruments Aerial Contral Station 6 78 9 10 3 W ca egomncrecon shown ha es ee poston et pec). “Tart ond nroroge pn les eu wen ‘erst ae wet set hee [WARNING TA41E/ TASOE Page 4-14 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station Controls Description (Continued) 11. Platform Rotate Switch (Option). Rotate the switch to the left to rotate the platform to the left (clockwise), if that option is fitted. \gea } Rotate the switch to the right to rotate platform to the right (counterclockwise). } qd) Release switch to stop movement. 2 Switch will return to the “off” position. 12, Battery Condition and Hour Meter. The battery condition or level of charge is indicated by an LED display of 2 red, 3 yellow and 5 green illuminated bands. At full charge all LED's are lit. As the batteries discharge, green LED's are progressively extinguished from right to left, followed by the yellow LED's. When the first red LED begins to flash, this is a warming that the batteries are heavily discharged. Both red LED's flashing alternately indicates that the batteries require recharging and that the J lift functions are about to be interrupted. 12 Hour Meter. The digital hour meter indicates the total usage of the machine in hours and tenths. It is “on” and count- ing whenever the power (either ground or platform), is turned on Issued: Aug ‘97 Page 4-15 TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station 6 78 9 10 3 can egomoncrcton shown ha ese od postin et pec). ‘Tart nd nraroge pn les ew | ‘pooorin pom oes ware See wes ts . 1, 4 |e . atom a Stoned Poston AWARNING| TA41E/ TASOE Page 4-16 Issued: Aug ‘97tJ TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Aerial Control Station Controls Description (Continued) 13. Horn Switch. Press and hold switch to ‘sound “automotive type” warning horn. ol Horn is intended for use as a signal to. personnel in the area and is not a “mo- tion” or “travel” alarm. 4 13 Additional Controls and Warnings Description 14, High Speed Drive Cutout. With the platform raised, travel speed is automatically limited to 0.5 mph (0.8 kph). This condition is known as “creep” speed. To enable faster travel, move platform to the fully down and in position. 15. Tilt Alarm. Sounds an audible warming (after approximately a three-second delay) whenever the aerial lift is five degrees or more out of level with the platform raised. Tilt alarm will sound until machine is returned to a level condition. 146. Movement Alarm. Sounds an audible warning whenever the aerial lift is in motion. Alarm will cease when motion stops. Issued: Aug ‘97 Page 4-17 TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Ground Control Station UFT1 UFT2 LIFT. ZOOM ROTATE ‘TA41E/ TASOE Page 4-18 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Ground Control Station Controls Identification Key No. Control Description 1. Emergency Stop Switch 2. Master Switch 3. Power On Light 4, Cage (Platform) / Ground Selector Switch 5. Pump Enable Switch 6. Lift 1 (Lower Riser Up/ Down) Control Lever 7. Lift 2 (Upper Riser Up/ Down) Control Lever 8. Lift 3 (Boom Up/ Down) Control Lever 9. Boom Zoom In/ Out Control Lever 10. Turret (Superstructure) Rotate Control Lever Issued: Aug ‘97 Page 4-19 TA41E/ TASOE3 TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Ground Control Station UFT2 UFT3 ZOOM ROTATE TA41E/ TASOE Page 4-20 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Ground Control Station Controls Description 1, Emergency Stop Switch. Push “in” to stop all functions in an emergency. Pull out or rotate clockwise (depending on style used) to release switch and restore all functions. With the Emergency Stop switch at the Ground Control station released, func- tions can be operated from the ground controls even though the Platform Emer- gency Stop switch has been pressed. 2 Master Switch. Main power “On/ Off” two position switch. The full left position is “off”. The full right position is “on”. With key switch “off, the key may be removed to prevent unauthorized opera- tion. Issued: Aug ‘97 Page 4-21 TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Ground Control Station Pe Power seLEcr0R, PON'S © © UFT1 — UFT2 LIFTS ZOOM ROTATE ‘TA41E/ TASOE Page 4-22 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Ground Control Station Controls Description (Continued) 3 3. Power On Light. Light is on when the main power key switch is turned to Cd power ‘on*, S 4. Cage (Platform) / Ground Selector Switch. Two position selector switch. Left selects cage (platform) operation 4 and right selects ground operation. oo oe 5. Pump Enable Switch. Press and hold F switch while moving one of the boom © levers to enable function. Release switch to stop movement. Switch will return to the “off” position. Issued: Aug ‘97 Page 4-23 TA41E/ TASOETEREX AERIALS OPERATOR'S MANUAL Controls and Instruments Ground Control Station 4 exenaencr owen UFT2 UFT3 ZOOM ROTATE TA41E/ TASOE Page 4-24 Issued: Aug ‘97TEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Ground Control Station Controls Description (Continued) 5. FT 5 Z Lift 1 (Lower Riser) Up/ Down Control Lever. Push lever up to raise the riser (lower boom section). Pull lever down to lower the riser. Vary riser movement speed from zero to maximum by gradually moving the handle away from the center “off” posi- tion. Release lever to stop movement. Lever is spring centered to the “off” position. Each boom section can be raised and lowered independently. urT2 6 Lift 2 (Upper Riser) Up/ Down Control Lever. Push lever up to raise the riser (mid boom section). Pull lever down to lower the riser. Vary riser movement speed from zero to maximum by gradually moving the handle away from the center “off” posi- tion. Release lever to stop movement. Lever is spring centered to the “of” position. Each boom section can be raised and lowered independently. Issued: Aug ‘97 Page 4-25 TA41E/ TASOETEREX AERIALS OPERATOR’S MANUAL Controls and Instruments Ground Control Station Power seLecrOR, - “o “© uFT2 LIFTS ZOOM ROTATE ‘TA41E/ TASOE Page 4-26 Issued: Aug ‘97