BRITISH STANDARD Multi-element metallic cables used in analogue and digital communication and control — Part 7: Sectionat specificgff®n instrumentation and corr. les &, rd IN 60288-7:2005 has the status of a 79080) 17-10-06 | BSEN 50288-7:2005, | | | WV British StandardsLicensed Copy: Roma Roy, na, Tue Oct 17 09:02:57 BST 2008, Uncontrolled Copy, (c) BSi National foreword This British Standard i the oficial Bnlsh language version of BN 50286-7:2008, = ‘The UK participation in ts preparation was entrusted to Technica’ ‘BPL/46, Cables, wires and waveguides, RF connectors and accessories ‘communication and signalling which haa th responsibility toy — sd enguirors to understand the text: rst to th eons ntrnatina Barna ‘enquiries onthe interpretation, or propose interests infeed — monitor related international and Buropean de promulgate them inthe UK Ais of organizations represented on this, » canbe obtained on request tots secretary Cross-references ‘The British Standards which mpl publications refereed toi tis de Lunder the section ented “Inter by using the “Search facity of ‘Standards Online ‘This publication does not pa contract Users are respoauble Bisropean Fin the BST Catalogue IsWorrespondenceIndex’,or Catalogue oF f Brit ho necessary provisions ofa application, Compliance does not of itself confer immunity Jomprisesa front cover, an insite front cover, the EN tit page, hia back cover. 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No. [Date [CommentsEUROPEAN STANDARD EN 50288-7 NORME EUROPEENNE EUROPAISCHE NORM ‘September 2005 vessarane Engish version Multi-element metallic cables in analogue and digital communicatior Part 7: Sectional specificatior for instrumentation and bles métalliques a éléments muitiples sche Daten- utlisés pour les transmissions et les, | far analoge ommandes analogiques et numéniques. bertragung Partie 7: Spécifcation intermédiaire nspezifkation Pour les cables dinstrumentation Ingfjumenten- und Kontrolikabel et de contréle eas canceming such nana! sandse may be oisned on ary CENELEC Mende. “Tri Eup veo ofl versione (Engish French, Gaman) A version ay oe Ka bo responsi of 3 CENELEC maar ri sow engoage ood ‘ceneuect he national eletolscnial commons of Auta, elgum, Cyprus, Cosch Repub, Do ia and Frenon, Gamnany, Greaca, Hungary, loan en aly, Lass buon, Mala, Neteands, Norway, Polina Porugl, Siva, ove, Spa Shasen, rand ara Untes Kings, 8 5 g 5 8 8 eS é E é & § CENELEC European Commie for Electotecvical Standartiation i Comité Europten de Nermateaton Electotechnque Eropaisches Koni fur Eletrotecisc Norman ‘Contra Secretariat: re de Stasar 35,8 -1050 Brussels {92005 CENELEC Ast of elton ay many ay ars seed wad fr CENELEC mani ot No. EN son .208 8Sr Py) (CORR CORY: ROME ROY -1E,TUE ORT? ONDE EST: { EN 80288-7:2008 2 This European Standard was prepared by SC 46XC, Multicore, Mutipair a ‘communication cables, of Technical Committee CENELEC TC 46X. Communication ‘The text ofthe draft was submitted tothe Unique Acceptance Procedure a ‘CENELEC as EN 50288-7 on 2006-04-01 ‘This Part7 isto be used in conjunction with EN 0268-1 ‘The following dates were fixed ~ latest date by which the EN has to be implemented ‘at national evel by publication ofan identical national standard or by endorsement ( 2006-04-01 ~ latest date by which the national standards conflicting withthe EN have to be withdrawn 2008-04-01 4 oS Q. EN s028e.7-2005, \ Contents | 1 Scope, 2 Normative references, i 3 Defritions, symibols and abbreviations 4 Cable construction 44 Conductor 6 42 Insulation 7 43° Cable elements, 7 “44 Identfication of cabling elements 8 45 Screening of cabling elements 8 48 Cable make-up 8 47 Filing compound 8 48 Interstitial filers 8 49 Screening of the cable core e 4.10. Moisture barriers. 8 4.11 Protective wrappings. 9 4.2. Inner sheath, 10 4.13. Bedding layers 10 4.14 Metalic protection 10 4.18. Integral suspension strand 1" 4.16. Outer sheathing 1" 4.17 Feuna protect 1" 418 Chemical an I protection 1" 418.1 LMsteath 2 4.18.2 suit ig sheath, 2 5 Test mat jreMRn's for completed cables 2 81 eI 13 oe) lency and dc. electrical measurements. 13 52. Mechanics 13 I ive) Insulation thickness and concentty- Selection of samples valuation of results 18 : [rormetive) Copper bald screening 16 ff (noxmative) Determination of cable dimensions 7 \ *D (informative) Thermocouple extension and compensating conductors, 2Licensed Copy: Roma Roy, na, Tue Oct 17 09:02:57 BST 2006, Uncontrolled Copy, O me — &% EN 60288-7:2005, 4 \ ‘Table 1 ~ Minimum insulation thickness 7 ‘Table B.1 ~ Braid wire diameter. 16 ‘Table C.1 ~ Steps to determine fictitious cable ameter Table C.2~ Conductor diameters. . a Table 6.3 —Lay up factors Table 6.4 Crush factors 1S Table C.5 ~ Bedding radial thickness. 20 Table C.6 — Round armour wire 20 Teble C.7 - Tape armour 20 ‘Table C.8 = Brad armour wire size. 2 Table D.1 ~ Extension cables 2 Table D.2— Compensating cables 2Pe “8: EN 50288-7:2005 1 Scope ‘This sectional specification covers mut-clement cables suitable for connecting ins contol systems for analogue or cigtal signal transmission. They may or may, nol ‘and optionally may incorporate armouting and/or molsture or environmental protectow ‘The cables shall have a mechanically robust construction and electrical tra Properties. ‘The electrical, mechanical, transmission and envio ‘characteristics ofthe cables, related tether reference test methods a This sectional specification is to be read in conjunction with EN 5d Pontains the essential provisions for its application. Gables covered by this specification have maximum ray voltages of 80 V, 300 and 500 Vac, ‘These cables shall not be connected directly ta mains Feuppylir other low impedance sources. Mult-element cables for use in analogue, niyfercults are not designed tobe used for power supply. ‘These cables should be installed in accord HB) applicable local and national reguitions, Cables intended to have imited excutitegrty in are not covered by this specification, but they are however under consideration ‘There may be occasions when cables ar to have higher operating temperature fatings than those provided bygising materials spectied by the EN 50200 series. Suitable ‘attemative materials are undg@ABiiseration, 2 Normative reference: The following reterenced Myre AE indispensable for the application of this decument, For dated references, ited applies. For undated references, the latest edition of the ‘amendments) apples, cel wire and wire products - General ~ Part 1: Test methods Stee! wire and wire products ~ Non-ferrous metallic coatings on steel wire = Part 2: Zinc o zinc alloy coatings Zine oF zine alloy coated non-alloy steel wire for armouring either ‘Power cables or telecommunications cables - Part 4: Land cables, ‘Communication cables - Specifications for test methods Communication cables EN 50307 Lead and lead alloy sheath and sleeves of electric cablesEN 50288-7:2005, 6 EN 60708 Low-requency cables with polyolefin insulation and moisture barrier polyolefin sheath (IEC 60708) ENooaIIA - Insulating and sheathing materials of electric and optMtygat Common test methods ~ Part 1-1: General appl Measurement of thickness and overall_dimeng 7 determining the mechanical properties (IEC 6081 Ho 983s2 Conductors of insulsted cables First ey to the dimensional limits of circular conductors (EC 60228 + IEC 602284, mod.) HOaesst ‘Thermocouples ~ Part 3: Extension and ng cables — tolerances and identication syst (IEC 60564-3, mod ) lec 601892 Lowsrequency cables and ffes yf PVC insulation and PVC sheath - Part 2: Cables in . afd and quintuples for inside installations 3 Definitions, symbols and abbreviat For the purposes of this European Stander fring JEN 50288-1 apply in addition to the folowing: 3a toll ‘a metal tape laminated toa plastic tape 4 Cable construction 44° Conductor xcept for thermogg ‘Annex D, cont ‘accordance ed@Rigp and compensating cables, with conductors as described in id, stranded oF fleble plain or metal coated copper in 6 of HO 383 inthe range of 0,5 mm? to 2,5 mm. For multi-core resistance shall be as HD 383, and for finished malt-pai, mul ‘maximum resistance of HD 383 shall be increased by 2%eCyBSI~ ESTEEM ERP ROMP OY eC ICT OO ST BST LOT 42 Insulation EN 60288-7:2005 ‘The insulating material shall be selected from those listed below, It shall be applied Mgenply wit the requirements of EN 60286-1 a) pve 8) Polyethylene ©) Polypropylene 4) Halogen free ame retardant compound ©) Crossitnked potythyien ‘The minimum thickness at any point ofthe insulation Table 1, forthe specified voltage rating, and the cor ‘measured using the procedure in Annex A. ‘There may be occasions when cables are raffired al 4 ratings than those provided by using materi altemative materials are under considera EN 50200221 EN 50290-2.23 EN 80290: EN 80290: 2-28 Mgher operating temperature the EN 60290 series, Suitable Table 1 ~ Minimum ind@on thickness Conductor size Migr thickness Cc Votiage rating _ 9 300 soov | 05 7 028 oe 075: 20 026 os 10 _ 026 ~ 048 45 0 | 035, 0.44 2, : [ : 058 pe in accordance with 4.3 of EN 50286-1, triple or quad shall not exceed 100 mm for cables with conductor cross- #, nor 150 mm for cables with conductor cross-section 2,5 mmEN £0280-7:2005 8. 44 Identification of cabling elements Unless otherwise specified e.g. by means of numbered cores or tapes, the for identifcation shall be as given in IEC 60189-2 or EN 60708, as appropriate, The ‘meet the requirements of 44 of EN 50288-1, Coloured or numbered non-hygroscopic binder tapes may be applied oves ‘elements as identiteation, 45° Scroer 19 of cabling elements |When screening of individual cable elements is specified, t shall be ted fa tose listed below and applied in accordance with 45 of EN 50288-1 @) & plain or coated metal braid with a minimum fitigRactar of 0.6 when calculated in accordance with Annex B; ») combination ofa fl, and a pan or coated metal oN when calculated in accordance with Annex B ‘ype of screen is applied, imum fling factor of 0.3 wire is optional when tis ©) 2 fol applied with a minimum overiap qggo Wind wity drain wire in direct contact with the metalic side ofthe fol Metal braid wire diameters are given inf@gble 6.1 48 Cablomako-up The cable elements shall ogether in concentc layers or in nit construction to form the cable core, ‘The cable core assem (oleae by wrappings of non-hygroscopi tape. ‘Successive layers ig* rom each other by interlayer binders of non-hygroscopic tape, ar When ‘is spocitied,it shall be selected from the compounds given in ENS; ‘nd shall meet the requirements of 47 of EN 502681 ‘used they shall meet the requirements of 4.8 of EN 50288-1, ning ofthe cable core fe core shail be protected with a protective layer as described in 4.11 or 4.13 when i is ‘covered with a screen,“9 EN 50266-7:2005 When soreening ofthe cable core is specified, it shall be selected ffom those lsted below, and applied in accordance with 4,9 of EN 50288-1 2) plain or coated metal braid with @ minimum filing factor of 018 when cul ‘accordance with Annex B; 5) a.combination ofa fi, and a plan or coated metal brid with a minimur when calculated in accordance with Annex B. The use of a drain wire is opal when ths 'ype of screen is applied, ©) 2 foil applied with a minimum overlap of 20% and with a drain eeBontact wth the metalic side ofthe fol. Metal braid. wire diameters are glven in Table B.1 ‘Screening over the cable core may also be inthe form. ted sheath (moisture barrier {8 4.10 or mutt layer sheath as 4.18.2) 410 Moisture barriers When @ moisture banter is specified it shall those listed below. It shall be ‘epplied to meet the requirements of 4.10 of F 8) water swellable tapes: ) water swellable non-toxie powder ©) filing compounes 9) laminated sheath, consffting tudinal overlapped metalic fi, bonded within the (overlapping and to the fact an extruded sheath. The foil shall be one or both sides plastic coatodgbut tte only one side being coated a tinned copper drain ‘with the metalic surface ofthe fol. The thickness of Ibe atleast 0,15 mm: ‘wire shall be a ’be applied under a metalic protection layer. shall be of @ materlal compatible wth the cable components with which itis iEN $0288-7:2005 -10- \ 4.12 Innor sheath When an additional inner sheath is applied under a metalic sheath (4.14) and m ed Under a lead sheath (4.18), it shall be selected from the materials listed below IM withthe requirements of EN 50288-1 a) PVC to EN 50290-2-22; b) Polyethylene to EN 50290-2-24; ©) Halogen tree flame retardant compound to EN 50200-2-27, ‘The nominal thickness shall be calculated in accordance with Table C.% ‘The nominal thickness (Sag shall be calculated tke thegfingl thickness (Sr of the outer sheath without metalic protection (4,16) ‘A halogen free sheathing compound shall be uses wi ‘are insulated with a halogen-ree compound, ‘There may be occasions when cables are 1 © ha higher operating temperature ratings then those provided by using mat@gis Sectiod gf the EN 50200 series. Suitable ‘attemative materials are under considerations 443 Bedding layers ‘A bedding layer shall be applied between th and a metalic protection, This layer may be extruded (materials as ig2) or comprise helically applied tape or tapes, ‘The bedding layer shall be. land clameter requirements are specified, The nominal thick be fed in accordance with Table C.5, where D is the: iameter under the beddiRger fed in accordance with Table C.1. gor Pebies are required to have higher operating temperature YY using materials specified by the EN 50290 series. Suitable onsideration, when WAGs or fiat galvanised stee! wires are used, the minimum thickness shall be 0,80 mm " Flat galvanised steel wire may only be applied to cables where the diameter ariBur, calculated in accordance with Annex C. i> 15 mm, steel wires of single wire armour shall comply withthe requirements of EN 10257-1 Bib BPF°2"2-1, The coating ofthe wices shall comply with the requitements of EN 10244-2. When a single or double layer of steel or brass tapes is used, the minimum thickness of tape shall be 0,20 mm for stee! and 0,078 mm for brass.on EN 50288-7:2008 \ \When 2 meta brad is speciied the minimum wire diameter shall be 0,30 mm. The minimum filing factor shall be 0,57 when calculated as Annex B, i 418 Integra suspension strand ‘The outer sheathing material shall be appropriate to the operating yfford may be selected from the materials listed below. Ik shall be applied in aa with 4.16. of EN 50288-1 a) PVC to EN $0200-2.22, 1b) Polyethylene to EN 50200-2.24; 0: ©) Halogen foe fame retardant compound to ‘The nominal thickness (Sx) shall be calculat@jp attorgangdith the folowing formulae: 2) without metalic protection Sq, 1040+ Byam (rin 0.8 mm) b) with metalic protection Sq rom (min 4,3 mm) ‘where Dis the diameter undegggmputer sheath calculated in accordance with Table C.1, For cables without metalic nimum thickness at a point shall not fll below the ’ ‘rominal value by more th + Off. The minimum average thickness, rounded to 0,1 mm, shall not be ledgan not ness. For cables with pr (4:14), the minimum thickness at any point shal not fal below the nomi re Man 20 % + 0.2 mm imental requirements, 1 and /or environmental protection }rical or environmental protection is required, one ofthe folowing methods shall beEN 50288-7:2005 212 4.184 Lead sheath ‘The lead sheath shall comply with EN 60307. ‘The nominal thickness (La) of the lead or lead alloy sheath shall be calculated following formuia:= La 03 x D+ 0,7 mm (min of 0,8 mm) here D isthe diameter under the lead sheath, calculated in accorda ‘The minimum thickness at any point shall not be less than 0,95 Lay ~& 4.10.2 Multi layer sheath ‘The mutt layer sheaths shall comprise a laminated st '10d),and an additional layer of polyamide. ‘The laminated sheath sheath shall consist of agfMf@inal fed aluminium fol with en extruded layer of high density polyethylene acogffing, 2-26, The thickness of the Polyethylene layer shall be calculated as in 4.12, im thickness of 4,0 mm. ‘The thickness ofthe aluminium foil shall be 0 48 without costing. The coating may be on one or both sides. ‘The thickness of the polyamide covering Wlgy be gfeast 0,3 mm at any point iespectve of cable diameter NOTE. Amstel spectcaton oie nde consteratin 5 Test methods and re nts MF completed cables “The following tables give ‘piled, together with the respective limits, in order to demonstrate comping with Wyspectication F“13 EN 50288-7:2008, 5.4 Electrical tests 5.14 Low-roquency and d.c. lectrical measurements eneaaees ~ {Cause No. | Parameter ‘Testmathod Reguvement EaA4 | Condoctorreritance | EN S0260:-2 | HD 389 for mulcoe cable hal be eveacod by 2 fo mM mu tiple and mused ea Sia2 | Candice ensiance | EN SORTS ‘bance Bias | Diectc seengh | EN soREaTS Dura For 90 Vrating Sie Fo 200 ying e206. For sogflaing 220 ¥Ve 0£230%s ine | Teeaton esitance | EN SR0-Ta 8) esiiance wow 0 7000) Bias | Wowalcapactance | ENR oyolein = 150 nik ‘mrs <260 nm Capactanse ea tit E00 0 me - (paraiuads) ea Teduetnee D> EN SDD80.1 1 ‘iy be we FUR Bate ‘inductance +12 25 yO for upto 1 men resitance at 12 ‘SaOuHin fori Sean S60 ut for2.5 mn? 52 Mechanic ‘iauea Parameter Testmethod | _Roquiroment S21 forducoreongaten | EN6028032 210% ‘Shrineapeinsdaton | eNSOES4 | ENGD2SET ‘Gruen resistance ofthe eaba | EN S02603-5 NA Impact eaisareeofme cane | EN 5020936 NA ‘Ancatonresktance | ENsS20098 NA te sath raring ‘Simulated intatiaton tering | EN 6026037 Wa | Sree cae “Tensie performance EN soa 316 WA the cabi EN $0288-7:2005 a4 \ j 53. Environmental tests f= rovtterstyt 44 Fropomaneesineocs SV repeonoa wanes ven eee instlen ss Licensed Copy: Roma Roy, na, Tus Oct 17 0087 BST 2008, Uncontrolled Copy, O A TS‘ 18 EN 50288-7:2008 Annex A (normative) Insulation or sheath thickness and concentreity - Selection of samples and evaluation of results ‘A4_Procedure for the measurement of thickness ‘The thickness of an insulation or sheath shall be measured in accof @ and 05 of EN 60811-1-1. Three samples shall be taken from the cable at local BB com cach other by a distance of atleast 1 m, Compliance shall be checked on 10.% ofall cores of a ggffo with at least at a minimum all cores of one cabling element, 'f withdrawal ofthe conductor is dificult, it shall be st tong machine or the sample shall be loosened by stretching or some other does not damage the insulation. A2 Evaluation of results ‘The mean of the thickness of an insulation or each sample expressed in mm, places and the result rounded to two" ie mean of six measurements from ‘calculations shall be to three decimal ‘When the third decimal number is 6 or 7 tne resut is rounded down, ‘The minimum thickness of ing at any pont is the lowest value ofall measurements. ‘3. Internal concentric The internal concentidMs thegggg@or the smallest measured thickness to the largest ‘measured thickness, Q Ticensed Copy: Roma Roy, na, Tue Oct 17 08°02 57 BST 2006, Uncontrolled Copy, (6) BST} EN 50289-7:2005, ‘Te sereening brad shall consist of tinned, annealed, high conductivity copp ‘The numberof spindles, ends to ensure that the fillng factor Annex B (normative) Copper braid screening er spindle and the diameter ofthe b (Is not less than that species Calculated from the folowing formula where FIs the fing factor peri (ve :D’ 2aD a D_ isthe mean diameter under the braid (mm) 4. the diameter ofthe braid wire (mm) isthe lay length ofthe app cation ‘m isthe total number of spindles 1 isthe total number of ends, Optical coverage (exprosset Preferred braid wire ye brad ( inde ye) = (OFF) 96 in Table 6.4 fable B.1 ~ Braid wire diameter we braid __|”"Nominal diameter | Minimum diameter Up and inctuding | ofbrald wire ‘of braid wie a) 010 0.088 6 ons: 0.146 5 020 0.186 15 25 0.30 0,286 5 Se 040 0.395 jor shall be7 EN 50288.7:2005 Annex ¢ (normative) Determination of cable dimensions, G1 Determination of cable dimensions ‘Sarting with the conductor diameter and folowing the steps listed ameter Fis increased progressively. Steps not applicable to a p wil ave a zero increase in fictitous diameter. Tablo C.1 — Steps to determine ficttious,cable dia ‘Step ‘Construction feature | Prrigy | Determination 1 | Conauctor diameter y Table C2, 2 | Insulation rail ticks Subcause 42 LL “able 1 3 [Core lament ameter Feat @x) 4 [Pair mont ameter 2xFe 5 [ Te emer ameter 3 2.10xFe | Quad element ciameter Fe 2aaxFe | 7_| Soreened element damert Fe Fe +03 ‘| Aditionl separator tape Feeu Farot | (ore tan ne srooned lament 3 [ Lay factors , e Table 3 10_| Crs factors (fe tagger oni | cp Tabeca | 11 | Cable make-up a Fes alesCe fr F.t04 Fee F +04 der lead sheath 15m | Subelause «12 sheath Fa | Faw? 2 x) fi vickness ly | Subeause 4.18.1 Diameter ow lead sheath Fu Fis" + 2x La edcng radial ikness Br Table C5 over beding - fa Ft2x Be \Gickress or lameter) | Aw undo at wee Subelouse 4.14 and “Table C8 Tape Table C7 bad Table C8 Diameter over armour 22_| Outer sheath radial thickness 123 | Outer sheath dian Flex Ay | Subelaute 4.16 ad (2 Sa)eX Le (Crush factor has not to be a N 50288.7:2008 -18- Notes: ° Fe: Diameter of unsrooned elements Fe, Fp, For Fy ® Fes: Diameter of screened elements: Fes, Fe, Frat Fes 5 Fee: Diameter of cabling elements: Feo Fee “Fe For eabling element Core: F, Fug: Diameter under inner sheath = Foe Fox ® Fac FrorkeorFis ” Fu Diameter under armour = For Fe ors "2. forfator rund wie amour =4 fordoubletape amour =4 forbid armour 62 Conductor diameters Table C.2~ Conductor, ‘Gonductor cross section 050 N~ C3 Laysup factors Table C.3~ Lay up factors EN s0260-7:2005 pate fete here ts pepe tee fee ae Ce ai Pepe teers fete tec (e te epete ete fete tis ret pee te ae pn The fat het ws ee pets me af cs concen eee = eee} a FEN 80286-7:2005 C5 Bodding radial thickness C7 Tape armour i -20- ‘Table C.5 Bedding radial thickness Diameter under bedding . Bedding thickness, ‘Above | Uptoand Inetuding - 25 10 25 26 12 35 4 14 6 60 8 | 0 20 1 30 ‘Table C.6 — Rynd armour, ‘Diameter under armouNy | Wire diameter ‘Above m 15 09 0.035 25 1.252 0,040 36 71840045, 35 6 2040050 | 6 250080, : 3.152 0.070 Table €.7 - Tape armour Diameter under armour | Tape thickness ‘Above | Uptoand Including - 20 o2 | 30 70 08, 70 oe| EN 50288-7:2005 -22- Annex D (informative) Thermocouple extension and compensating ‘conductor combinations DA Extension cables ‘Table D.1 - Extension cables ‘Combination| Positive Negative fm code, (icrovots e'en00"e) } me Nickel vero Nickens 410 i NX__| Nickel efvomium soon | _ Ne 27, ; & Nickel chromiam per 632 : « ‘ rm iron r 527 } 7 stan) *K ‘Copper cao: 1 constantan) 02 conpeating ats fable. Compensating cables. 1 [ Combination re ‘Negative ‘Nominal em. onto (microvolts ; a, NS (eaecaaaag [oe a coma RCA ‘Copper ‘Copper low nickel alloy 065 = See 8 RCE A ‘Copper “Copper tow nickel alloy oss | Copper Copper nickel moaloy | _0.85 j BC Copper Copper ‘003 Copper nickeima | Copper nickel ma 27A EETSOT COI RANE ROY. NETS CLIT OSUZT BS T-ZO0G, OMCOMTOMETHCOPY TCT BST 2. D3 EME. HD 446.3 81 EN 80288-7:2005 \ The trance on amt, vais fr he metal cninatone ued shal be N/ DA Colourcodes ‘The insulation colour code used shall be in accordance with Hi between the customer and supplier. © SF D. 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