Professional Documents
Culture Documents
UDC 621.315-292
@ Copyright 1983
May 1983
Indian Standard
SPECIFICATION FOR
DRUMS FOR ELECTRIC CABLES
Chairman R6pr6s6nting
SHBI M.,L. DONORS Bombay Electric Supply & Transport Under-
taking, Bombay
Members
SITHI S. M. SAKH~~LKA~
( AMsrnatsto
Shri M. L. Doonre )
SHRIJ. P. AOAL - . Baarat Heavy Electricals Ltd, Hyderabad
!&RI B. P. RAI ( Allnnak)
Saar M. R. BHAT Tata Consulting Engineers, Bombay
SHRI D. K. BARU ( Alkmd6)
CHIEF EN~SNEE~( ELEOTBICAL) I Central Public Works Department, New Delhi
SURVEYOBOB WOHKS( E~EOT) V ( Alt6mat6 )
Dn K. DAS GIJPTA Calcutta Electric Supply Corgoration ( India)
Ltd, Calcutta
SHSI P. NEOQI( Akvnafc )
DIRECTOR Central Power Research Institute, Bangalore
Saul M. C. RATRA ( &wnat6 )
DI~IZCTOR OE MINES SALFETY Directorate General of Mines Sefety, Dhanbad
(ELECT) (He)
DIBECTOR OIPMINES SABETY
( ELECT ) ( Akfnats )
SFI~IRAVI K. DUTT Cable and Conductor Manufacturers’ Association
. of India, New Delhi
SH~I K. G. WAUBIEB ( Alt6mut6 )
Snap P. GHOSE Indian Cable Co Ltd, Jamshedpur
SH~I S. BHATTACEA~YA( All6rnat6)
SHR~M. M. HONAVA~ Cable Corporation of India Ltd, Bombay
SHRI K. G. MAT~EW ( AlIIlaar6 )
SSUI K. S. JOSEI Bombay Suburban Electric Supply Ltd, Bombay
Sum R. K. SEHQAL( &6rn&6)
Saar S. L. KAKKAI~ Universal Cables Ltd, Satna
Snsr R. C. AQRAWAL( Altcrnals )
SHRI RAJ K. MITAL Delhi Electric Supply Undertaking, New Delhi
SHUI M. K. AHUJA ( Alt6raals )
LT COL S. S. MOHANTY Controllerate of Inspection Electronics ( Ministry
of Defence 1. Bangalore
Sanr A. L. KEANNA ( A&66nats )
( Comtinwdon fig6 2
0 Copr*isht 1983
BIJRBAU OF INDIAN STANDARDS
This publication is protected under the Indian Co@righf Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
1s: 10418- 19&i?
( Continuedfrond page 1 )
Members Representing
SHRI B. K. bfUNDlTARA Oricantal Power Cables Ltd, Kota
SHRI A. K. JAIN ( Alternate )
SuItI R. V. NARAYANAN Directorate General of Supplies & Disposals
( Inspection Wing ), New Delhi
SI~I D. R. C~IANDRA ( Alternafe)
SHRI H. M. PAI Federation of Electricity Undertaking of India,
Bombay
SMT
SI~RI H. Directorate of Technical Development &
Production ( Air ), New Delhi
Snnr V. K. SHARMA ( Alternate)
Slilcl S. N. PARM’AL The Premier Cable Co Ltd, Ernakulam ( Kerala )
SXIII A. I<. RAMAN Asian Cables Corporation Ltd. Bombay
SUnI L. K. SANRlXI Fort Gloster Industries Ltd, Howrah
SIIRI A. S. BHATTACIIARJEE ( Al/err&e )
DR M. S. SUKIIIJA Punjab Research Institute, Rajpura
SlIllI u. s. v13IrnfA National Test House, Calcutta
SICILI R. RAXA~FRIS~INA ( Alternate )
SJIRI s. F. Sacwlmv, Director General,‘ISI ( Ex-o#cio Member )
Director ( Elec tech )
secretar)
SRRI K. M. BFIATIA
Deputy Director ( Elec tech ), IS1
Panel for Drums for Insulated Wires and Cables, ETDC 59/P7
Conaener
Saab M. M. HOXAVAR Cable Corporation of India Ltd, Bombay
Members
SBRI K. G. MATHEW ( Alternate to
Shri M. M. Honavar )
SHRI B. ROY C~OW~KURY Calcutta Electric Supply Corporation ( India )
Ltd, Calcutta
SHRI P. NEOQI ( Alternatc)
SHRI RI. L. DON~RE Bombay Electric Supply and Transport Under-
taking, Bombay
SIIRI S. hf. S-4kHALKAR ( &erRatc )
SIIRI S. L. I<AI<KAR Cables Ltd, Satna
Universal
SI~RI K. C. Ao~aw.4~ ( Alfernate )
SuRI P. N. MATHUR Fort Gloster Industries Ltd, Howrah
SHRI 0. P. KULSHRESRTHA ( Aliernata)
SHRI B. Ii. MUN~IIARA Oriental Power Cables Ltd, Kota
SIIRI A. K. JAIN ( Alfcrnate)
SlrRI s. &. I’ARWAL The Premier Cable Co Ltd, Distt Ernakulem
( Kerala )
SFIRI 0. P. GUPTA ( Alternate )
Sal11 M. hASAD Indian Cable Co Ltd, Jxmshedpur
SHRI S. K. DUTTA ( Alfemale)
SHRI A. Ii. RAnrals Asian Cables Corporation Ltd, Bombay
Srisr R. M. SE~~QAL Bombay Suburban Electric Supply Ltd, Bombay
SIJRI Ibl. N. JOOLEEAL~ ( .11!Pmvte )
2
IS : 10418- 1982
Indian Standard
SPECIFICATION FOR
DRUMS FOR ELECTRIC CABLES
0. FOREWORD
0.1 This Indian Standard was adopted by the Indian Standards Institu-
tion on 30 December 1982, after the draft finalized by the Power Cables
Sectional Committee had been approved by the Electrotechnical Division
Council.
0.2 The drums on which electric cables are wound play an important role
during transport and storage of cables and as &cb need has been felt to
prepare a specification for rationalizing their sizes being used currently.
6.3 In this standard, drum size is indicated by a four digit number, the
first two digits indicating the diameter of disc in dm and the last two
digits indicating the diameter of barrel in dm ( if necessary, value of dia-
meter rounded to next number is taken in order to get four digit number )
( see also 8.1.1 ).
0.4 Recommendations for choosing drums having appropriate barrel
diameter for different types of cables are given in Appendix A for the
guidance of users. The clearance between the outermost layer of the caLle
and the edge of the flange should be at least 75 mm or equal to the dia-
meter of the cable whichever is less.
0.5 This standard recognizes the use of mild steel or cast iron for bushes
or centre plates used for drums. However, details of cast iron bushes are
under consideration,
0.6 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value, observed or calculated, expres-
sing the result of a test, shall be rounded off in accordance with IS : Z-
1960;. The number of significant places retained in the rounded off value
should be the same as that of the specified value in this standard.
SECTION 1 GENERAL
1. SCOPE
1.1 This standard covers requirements for wooden drums for electric
cables.
*Rules for rounding off numerical values ( rrvirrd ).
3
ISr10418-1382
2. NOMENCLATURE
2.1 For the purpose of this standard, names of various component parts
of the drums as given in Fig. 1 shall apply.
SECTION 2 MATERIALS
3. WOODEN COMPONENTS
3.1 .The material for wood shall be as classified in IS : 399-1963* to be
suitable for light and heavy packing boxes. The material shall be reason-
ably free from rots, fungus, decay and attacks from termites and rodents.
The grains shall be straight as far as possible.
3.2 The wood shall be sound and reasonably free from defects, such as
through cracks, knots, warps and splits, that might weaken the component
parts of the drums. It shall have no deleterious effect on the cable surface.
4. METAL COMPONENTS
4.1 Clamping studs, washers, bolts and nuts shall be of m$ld steel. The
bushes or centre plates shall be of mild steel or cast iron.
5. DIMENSIONS
5.1 The major dimensions of drums shall be in accordance with Table 1
( see also Fig. 1 ).
5.2 The dimensions of wooden components shall be as specified in Tables 2
and 3.
5.3 The details of metal components ( studs, bushes, centre plates, washers,
bolts and nuts ) shall be as specified in Table 4.
6. CONSTRUCTION
6.1 The drums shall be so constructed as to have required mechanical
strength so that the drum flanges and other components do not break in
actual use or in storage.
NOTE - The following tests are under consideration:
a) Transverse loading test,
b) Impact test, and
c) Barrel batten -test.
4
LX SECTION xx
II = Overall width da e Barrel diameter
12 - Traverse 4 - Centre hole diameter
d, = Flange diameter t = Flange thickness
,2 The flanges and the outside surface of the barrel shall be free from
rotruding materials or projections or unevenness capable of damaging the
able or hands of the operator during rotation of the drum.
6.3.1 The widths of the middle planks of the flange shall be as given
below:
Flange Diameter Minimum Width of
Middle Planks
mm mm
Up to and including 700 100
Above 700 but up to and including 1 600 150
Above 1 600 200
6.3.2 The width of the planks used for outer segmental layer, measured
at the middle of the segment shall be not less than 200 mm.
7
ISr10418.1882
6.7 Barrel Battens ( Core Filler Planks ) -Barrel battens shall be laid
side by side to form a closed barrel. AU the barrel battens shall be nailed
to barrel end supports and to the barrel middle support ( where applicable )
so that the barrel battens are perpendicular to the barrel end supports and
barrel middle support ( where applicable ).
6.8 Guide Planks - The guide planks shall be provided in case the bottom
end of the cable is left inside the drum. The guide planks shall be made
up of a number of pieces and shall be fitted on and over the barrels that
the cable is not bent excessively. The top and bottom surfaces shall have
radial surfaces and chamferred properly in order to avoid damage to the
cable surface. The details of guide planks shall be as given in Table 5.
6.9 Cable Hole - The cable hole in accordance with details given in
Table 6 shall be provided on one of the flanges in case the bottom end
of the cable is to be brought outside the drum. The hole shall be of oval
shape and shall be above the barrel and shall pass through the flange in
such a manner that there is no abrupt bend at cable end.
There shall be a small groove on the outside of the flange for placing
the cable end. :
6.11 Clamping Studs and Washers - The clamping studs fixing the
flanges and barrel shall be arranged at a uniform distance between one
another and shall be fairly concentric with reference to the drum axis.
8_
IS : 18418 - 1982
6.11.1 The clamping studs shall be fixed with square or round washers
and hexagonal nuts.
6.12 Bushes and Centre Plates - Bushes or centre plates shall be fitted
on each drum flange for centre hole reinforcement for drum sizes 1407
and above as specified in Table 4.
6.12.1 In case of bush, it shall be fitted with its flange lying on the
outer side of the drum flange with a counter flange or washers on the
inner side of the drum flange and fixed with hexagonal bolts with their
heads on the inner side of the drum flange.
6.12.2 In case of centre plate, it shall be fitted on the outer side of the
drum iiange with washers on the inner side of the drum flange and fixed
with hexagonal bolts with their heads on the inner side of the drum flange.
6.13 External Lagging ( Planking ) - The drum wound with the cable
shall be closely fitted with the external lagging. The thickness of external
lagging shall be as given in Table 3. After fixing external lagging, binder
consisting of one ( or two ) bailing hoop(s). or galvanised steel wire shall
be provided over the external lagging on the circumference of each disc.
7. TOLERANCES
Particulars Tolerance
9
IS : 10418- 1982
SECTION 4 MARKING
8. MARKING
8.1 Each drum shall be marked on the inner side of the flange with the
following information:
NOTE -The reqltircmentr of marking of items (a) anal (c) are not applicable
when the manllfacttlring of drums forms part of manufacturing activity of the cable
man~lfacturer. 111s,tcl~ cnscs item (h) shall he marked on the outer sideof the flange.
8.1.2 The c!rums may also be marked with the Standard Mark.
8.2.2 The use of the Standard Mark is governed by the provisions of Bureau of
Indian Standards Act, 1986 and the Rules and Regulations made thereunder.
The details of conditions under which the licence for the use of Standaid Mark
may hc granted to manufachlrers or producers may be obtained from the Bureau
of Indian Standards.
IS:10418- 1982
SECTION 5 TABLES
( Chsc 5.1 )
DRUM FLANGE BARREL CENTRE OVERALL WIDTH TRAVERSE
SIZE DIAMETER DIAMETER HOLE ( II ) (12)
DIAMETER fw---h--,,
( 4 1 ( d2 1
( d2 ) A B ’
11
IStl0418 -1982
NOTE -The suffix‘letter ‘ S ‘, appearing with the number denoting drum size
in column ( 1 ) indicates special size of drum having reduced width.
12
IS t 10418- 1982
13
IS t 10418- 1982
(1) ;;;”
From 0 402 Up to and including 0 603 16
From 0 704 Up to and including 1 105 19
From 1 206 Up to and including 2 012
From 2 209 Up to and including 2 620 9:
From 2 818s Up to and including 2 820 38
14
iS : 10418- 1982
(1) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17)
0402 6 48x 40x 4 - - - - - - - - - -
0503 - - - - - - - 2255
6” :8x” z:: : - - - - - - - - 25
loo? 40x 40x 6 - - - - - 25
0704 f 40x 40x 6 - - - - - -
40x 40x 6 - - - - - - - 2’:
0803;
t 40x 48x 6 - - - - - -- -- -
K? 40 x 40 x 6 - - - - - - - ::
0806 t 40x 40x 6 - - - - - - - - -
0905 8 40x 40x 6 - - - - - - - - - ::
1004$ 40x 40x 6 - - - - - - -
1004s tl - - - - - - - - :8
1005 8 E,” z:: : - - - - - - - -
1006 - - - - - - - ::
1007s t :: :: ‘4”o “x t - - - - - - 80
1007 40 x 40 x 6 - - - - - -
1104 t 40x 40x 6 - - - - - t:
1105 8 40 x 40 x 6 - - - -
1206 65 x 65 x 6 - - - - 88:
1407’ 1% 65 x 65 x 6 - - 2 200 x 200 300 12
1408 65 x 65 x 6 - - - - 2 200 x 200 300 : t8
t2’ 65 x 65 x 6 - - - 2 200 x 200 300 6 :;
:z 12 65 x 65 x 6 - - - 2 200 x 200 300 6 12 z
1511 65 x 65 x 6 - - - 2 200 x 200 300
1608 :2” 65 x 65 x 6 - - - 2 200 x 200 300 : :; ::
1610 65 x 65 x 6 - - - - - 2 200 x 200 308 6 12 80
:; 65 x 65 x 6 - 2 200 x 200 300 6 12
:z$ I6 63x 65x 6 - - - 2 220 x 220 300 16 1::
1810 65 x 65 x 6 - - - - 2 220 x 220 300 : 16 100
1812 1: 6; x 65 x 6 - - - - 2 220 x 220 300 100
1813 16 65 x 65 x G - - - 2 220 x 220 300 : :6” 100
16 65 x 65 x 6 - - 2 220 x 220 - - 16 100
;:::I 16 65 x 65 x 6 - - - - 2 220 x 220 - - 100
2012 16 65 x 65 x 6 - 2 220 x 220 - - ;: 100
2209% 16 80 x 80 x 8 -5 x 220 x 220 x 5 2 250 x 250 - - 16 100
2212%
22%
16
16
16
80 x
80 x
80 x
80 x
80 x
80 x
8
8
8
z 5”
5
220
220
220
x
x
x
220
220
220
x
x
x
5
5
5
2
2
2
250
230
250
x 250
x 250
x_. 250
_
-
-
-
-
-
-
16
16
16
100
100
100
2216 16 80 x
80 2
80 x
80 x
8
8
2’ 2
220
220
x
x
220
220
x
x
5
5
2 250 x 250 - -
-
lti
16
100
16 2 250 x 250 - 100
;“3::$ 80 x 80 x 8 ‘: i:
220
220
x
x
220
220
x
x
5
5
2
2
250
250
x 230
x 250
-
-
-
-
1G
16
100
2410% t: 80 x 80 x 8 2 100
I6 80 x 80 x 8 5 220 x 22Q x 5 2 250 x 250 - - If 100
% 80 x 80 x 8 f 5 220 x 220 x 5 2 250 x 230 - - 16 100
2418 :f 80 x 80 x 8 5 220 x 220 x 5 2 250 x 250 - - 16 100
2615 16 80 x 80 x 8 t 5 220 x 220 x 5 2 250 x 250 - - 16 100
2620 20 80 x 80 x 8 220 x 220 x 5 2 250 x 250 - - 16 100
28188 20 100 x 108 x 10 t 5” 250 x 250 x 5 2 250 x 250 - - 16 100
2818 100 x 100 x 10 5 250 x 250 x 5 2 250 x 250 - - 16 100
22: 100 x 100 x 10 ; 5 250 x 250 x 5 2 250 x 250 - - lti 100
%XS 20 100 x 100x 10 2 5 250 x 250 x 5 2 250 x 250 - - 16 100
NOTE - Alterntive choice of square washers or round washers,, mild steel bushes or mild steel/cast iron centre plates ( square
or triangular where applicable ) is left to the manufacturer when manufacturing of drums forms part of manufacturing activity of
the cable manufacturer, otherwise to the purchaser of the drums.
*For round washers the diameter should be the same as the side of the square washers.
TThickness of centre plates in all cases shall be 5 mm for mild steel and 8 mm for cast iron.
iNon-preferred sizes.
As in the Original Standard, this Page is Intentionally Left Blank
IS : 10418- 1982
RADIUS 20 mm
i\
DRUM INTAKK
SIZE OPKNINQ,
s
17
iSrl0418-1982
( Clause 6.7 )
All dimensions in millimetres.
DRUM SIZE A B C D
(1) (2) (3) (4) (5)
Up to and including 0 905 40 120 45 160
Above 0 905 up to and including 1 608 65 190 70 260
Above 1 608 up to and including 2 012 90 270 95 360
Above 2 012 up to and including 2 415 115 350 125 460
Above 2 415 125 380 135 500
18
TABLE 7 APPROXIMATE NUMBER OF NAILS FOR EACH NAILING CIRCLE
(1) (2) (3) (4) (5) (G) (7) (8) (9) (10) (11) (12,)
0 402 2 12 24 - - - - -
0 503 2 12 24 - - - - _- - -
0 603 S 2 24 - - - - - - -
0 603 :2, - - - - - - - -
0 704 : 12 2’: - - - - - - -
0 803+ 36 -- - - - - -
0801s 22 :8” 36 - - - - - L- --
0 804 2 _- - - - - -- -
0 806 2 :: :: - - - - - - - -
0 905 36 - - - - - -
1 004 s* : :8” 18 ii - - - - -- - -
1 004 3 18 18 36 - - - - - - -
1 005 3 18 16 - - - - - - =
1 006 3 18 1: 3G - - -_ - - - -
1007 s 3 18 3G - - - - - - -
1 007 :u” 3G - - - - - - -
1 104 z :08 3G - - - - -
1 105 13 ii 36 - - - -_ - - -
1 206 3” 18 18 3G - - - - - - .-
w - - - - - - -.
v, 1 407 3 18 36
1 408 3 36 zs - - - - - -
4 :: 48 48 48 - - - - - -
: z:*. - -
4 24 48 48 43
1511 4 24 48 48 45 - 3 24 4n 24 -
1 608 4 48 48 - - - - -
1610 4 2’: :w 43 48 - -
1713* 4 48 48 48 - 3 24 48 24 -
1 809* ;: 48 49 - - - - - -
1810 : 4480 48 48 - - - - - -
1812 2’: - - -
1813 4” 24 2: :: :: 3 24 48 24 -
2 008. 18 3G 3G 72 - - - - - -
2 010* t 18 36 3G 72 - - - - - -
2 012 4 36 72 - _- -
2 209+ 4 :t 3366 72 - 3 g 24 -
2 212* 3”: 36 72 - 2 24 -
2 214 S 4” :8” 36 31; 72 - z s:: 48 21 -
2 214 4 18 36 36 - 24 ‘I8 24 -
2 21G 4 :; - 3” 24 48 -
2 311* 1’: 3366 3”: 72 - 24 Zf -
2 315 .: 72 : :: 24 -
2 410* 5 1’: 3366
g
72 72 3 z: 48 24 -
-
2 414* 36 36 72 3 24 48
2 415 5” ;: 36 :; 72 3 24 48 ;:
2 418 ;: 9G 72 72 4 24 48 24
2 616 : f: 36 36 72 72 3 24 48 ;:
2 620 5 18 ,. 30 72 4 48 48 24
2 818 s 5 18 3”: 72 72 :5 2’: 18
2 818 5 18 36 7:! 72 72 : 24 z 48 ;:
2 820 S 5 18 3tj 71 72 72 4 24 48 48 24
2 820 5 18 3G 72 72 72 4 24 48 48 24
*Non-Prefrrred size.
I
As in the Original Standard, this Page is Intentionally Left Blank
IS : 10418 - 1982
APPENDIX A
( Clause 0.4 )
Multi-core up to and 12 D
including I.1
Above 1.1 15 D
Paper insulated Singe-core Up to and 20 D
including 11
Above 11 25 D
Multi-core up to and 15 D
including 11
Above 11 20 D
*Cables for fixed installation. For flexible cables, suitable barrrl diameter may be
taken as recommended by the cable manufacturer.
21
BUREAU OF INDIAN STANDARDS
Headquarters:
Manak Bhavan, 9 Bahadur Shah tafar Marg, NEW DELHI 1 I0002
Telephones: 331 01 31, 331 13 75 Telegrams: Manaksanstha
( Common to all Offices)
Regional Offices: Telephone
Central : Manak Bhavan, 9 Ba,hadur Shah Zafar Marg, 331 01 31
NEW DELHI 110002 331 1375
I
*Eastern : 1 /14 C. I. T. Scheme VII M, V. I. P. Road, 36 24 99
Maniktola, CALCUTTA 700054
N&thern : SC0 445-446, Sector 35-C, 2 18 43
CHANDIGARH 160036 I 3 16 41
41 24 42
Southern : C. I. T. Campus, MADRAS 600113 41 25 19
( 41 29 16
tWestern : Manakalaya, E9 MIDC, Marol, Andheri ( East ), 6 32 92 95
BOMBAY 400093
Branch Offices:
‘Pushpak’, Nurmohamed Shaikh Marg, Khanpur. 2 63 48
AHMADABAD 380001 I 2 63 49
$Peenya Industrial Area 1st Stage, Bangalore Tumkur Road 38 49 55
BANGALORE 560058 . 38 49 56
I
Gangotri Complex, 5th Floor, Bhadbhada Road, T. T. Nagar, 667 16
BHOPAL 462003
Plot No. 82/83. Lewis Road. BHUBANESHWAR 751002 5 36 27
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( 6 98 32
1171418 B Sarvodaya Nagar, KANPUR 208005 21 68 76
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T.C. No. 14/1421. University P.O.. Palayam 16 21 04
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/nspection Offices ( With Sals Point ):
Pushpanjali, First Floor, 205-A West High Court Road, 2 51 71
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PUNE 411005