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Carat.

High value
creation for
sophisticated
parts.

Innovations for a better world.


Carat.
High Value Creation.

Reliability and performance you can trust.


The integrated die-casting solution for
components requiring the highest quality.

Carat is the two-platen die-casting solution with a locking force from 10,500 to
61,000 kN. The system was designed specifically for manufacturing large and
complex parts such as structural components, which need to meet the highest
quality requirements. Flexibly-designed Carat technology enables you to precisely
adjust the die-casting process to fit your manufactured components and their
properties.

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SmartCMS – Your operator in total control.
–– View, control and program your entire die-casting cell from one centralized
user interface
–– Paving the way for extensive improvements and advantages at the cell level
–– Future connection of your cell with Industry 4.0 smart factory systems and
our Digital Services

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Carat.
High Value Creation.

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Higher efficiency through Technology for the best
two-platen technology. casting results.
–– Stable production processes due to compact –– Bühler’s unique SC (shot control)
design and high rigidity systems enable every die-casting
–– Improved locking force distribution for reduced process to be controlled in real-time
flash –– Reproducible casting results
–– Ability to cast larger sized products within the –– Creates a controlled, stable process
same floor space that preserves the die

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30 % additional shot
capacity for reliable
production.
–– Powerful injection unit
5 –– High dynamics for improved die filling
–– Power reserves to compensate for
process fluctuations and aid stable
4 production

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5 Intuitive DataView
machine control.
Significantly improved energy
efficiency. –– Intuitive and user-friendly control system
for up to 25 % shorter programming time
–– Reduction of energy consumption by over 20 % –– Integrated process and system
using optional control technology diagnostics
–– Optional servo drive system reduces energy –– Interactive real-time control of the die-
consumption by up to 40 % casting machine

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Carat.
High Value Creation.

Reliability, power and quality.


Keep your production running
smoothly with Carat.

Higher efficiency through Intuitive DataView control system.


two-platen technology.
The two-platen solution enables construction of significantly DataView makes it easy for your operators to control your die-
shorter machines, allowing you to achieve a higher specific casting machine from the ergonomic user interface. Simple
casting output from the same available physical space. graphical interfaces and recipe management make
The compact design with a high rigidity reduces flash and programing up to 25 % faster. You can manage real-time
increases your productivity thanks to more stable production control and adjustments direct from the touch screen.
processes. Furthermore, service life of the platens is increased Prompts and alarms help with your daily operation and
with corrosion protection that is applied as a standard. provide practical assistance for targeted diagnostics and
analyses. This user-friendly interface is available in a number
of languages.

up to

25% shorter programming time

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Carat.
High Value Creation.

Shot Control casting technology Maximum process flexibility.


with up to 30  % higher performance.
Bühler’s unique SC (shot control) die-casting technique with Structural parts, engine blocks and conventional parts, in
real-time closed loop control gives you maximum quality and aluminum or magnesium – no component and no process
efficiency. A generously designed hydraulic system provides are exactly the same. Our Carat solution can be configured
sufficient power reserves to compensate for process precisely for your specific applications. You can choose from
fluctuations, delivering stable production. The high dynamics three performance levels for the injection unit and numerous
support optimal part filling. Your die-casting process is additional options to specify a complete solution that is
continuously monitored using SC technology and is tailored to your needs. Hardware and software can be
controlled in real time. The system automatically reacts to upgraded, which ensures maximum protection for your
deviations and corrects them immediately. The high level of investment.
reproducibility and casting consistency this produces also
helps to preserve your die. In addition, automated algorithms
will help you to program optimal casting profiles, which
results in shorter cycle times and a higher part quality.

up to

30% higher performance

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Carat.
High Value Creation.

Expertise you can rely on.


Supporting your 24/7
foundry.

Modern die-casting systems are exposed to


permanent performance pressure and are
often in service on a 24/7 basis. This places
a very high demand on your people and
machines.

Tailored service.
To be successful, you require a stable manufacturing process.
Our service team can support you from the initial idea and the
planning of your production, up to training, consulting and the
reconditioning of your equipment. You can also benefit from our
service contracts, tailored to your needs.

Global machine build and support.


Wherever you are, our global presence allows us to provide the
technical expertise and support you need, in your language.
Service and maintenance is available around the globe. You can
access training and application support through three die casting
competence centers, ready to help you to improve your
processes, operations and overall productivity.

Our Carat machine is being built at our factories in Europe, Asia


and the US, providing regional hubs for consulting, configuring,
installation and support.

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Carat.
High Value Creation.

SmartCMS - Smart Cell Management System.


The brain of the Digital Cell.

By thinking of the cell as one system, rather than a machine equipped with a lot of
peripherals, SmartCMS gives the operator the possibility to view, control and program
the entire cell from one centralized user interface.

For a number of years now, Bühler die-casting machines production changes, lower diagnostic time and effort can
have offered more and more digital control options to give enhance efficiency and improve your cell OEE.
your operators better visibility of the machine.
For future integration with Industry 4.0 smart factory systems
SmartCMS is now expanding the digital control to the entire and Bühler Digital Services, Carat is ready for SmartCMS for
die-casting cell. The Bühler FlexInterface with standardized centralized operation and new data management
protocol enables the basis for connectivity between the cell possibilities.
controller and the peripheral devices for extended information
and data exchange.

Paving the way for extensive improvements and advantages,


SmartCMS can increase productivity and traceability with
improved product tracking through centralized data
handling, monitoring and analysis. Faster set-up and

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Carat.
High Value Creation.

myBühler Customer Portal.


Your individual service experience.

The myBühler customer portal offers you easy access to all details of your
Bühler equipment and helps you do easy business with us.
Bühler Insights

eService eMaintenance

eCommerce eTraining

Product Information

With a single sign on you will have access to the following services:
–– Product information –– eService
–– eCommerce –– eTraining
–– eMaintenance –– Bühler Insights

The myBühler customer portal is also the entering point to all of our digital services.

Ready for digital services.


Developed with and based on Bühler Insights, our digital services provide a secure, globally available, fully supported data
hub for a wide range of services that will work with your die-casting cell to help you improve efficiency, productivity and OEE.

Our digital services include


–– Die Casting Dashboards – for a visual overview of your cell on a 24/7 basis.
–– Predictive Analytics – helping to scheduled preventive maintenance for your machines.
–– Downtime Analysis – providing a comprehensive performance analysis to help you reduce downtimes.

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Carat.
High Value Creation.

SmartVac.
Vacuum system with higher
process transparency.

Our SmartVac vacuum system is integrated seamlessly into the vacuum level and the evacuation level individually. In
the Carat die-casting machine. It is controlled centrally with the addition, cyclical tests allow you to quickly evaluate the current
DataView control unit. All relevant vacuum parameters are filter condition, informing proactive maintenance decisions.
measured, monitored and assigned to the process directly –
SmartVac is equipped with monitoring of chill vents, hydraulic
giving you comprehensive process transparency and optimum
or electric die valves, profile monitoring per evacuation
quality of the components you are making.
channel, and centralized alarm handling. SmartVac can be
SmartVac allows the use of many commercially available equipped with the following options: Controlling / monitoring
vacuum valves. You can monitor and control up to four of mechanic die valves, shot sleeve evacuation unit, die
evacuation points on the die and one on the shot sleeve evacuation units, ejector box evacuation unit and larger
independently of one another, simultaneously. You can adjust vacuum pump.

Technical data.
400/100 500/100 600/160 750/200 1000/250 1500/320 2000/400

Volumetric capacity of the vacuum tank l 400 500 600 750 1000 1500 2000

Vacuum pump (Busch) m³/h 100 100 160 200 250 2*160 2*200

Installed power kW 2.7 2.7 3.0 4.0 5.5 6.0 8.0

Die evacuation unit 1 1 1 1 1 1 1

Control system DataView DataView DataView DataView DataView DataView DataView

Interface to DCM Yes Yes Yes Yes Yes Yes Yes

Monitored die evacuation channels max. 4 max. 4 max. 4 max. 4 max. 4 max. 4 max. 4

Suitable for Carat 105 130  – 140 160  – 180 200 – 220 250 – 280 320 – 350 400 – 440

 Subject to change without notice.

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Carat.
High Value Creation.

BuhlMark.
Permanent marking for
complete traceability.

You can integrate our BuhlMark marking device to apply protected stamping unit, which ensures extremely low
alphanumeric characters and codes in three different stamping maintenance.
types.
You can program marking codes directly on the control unit,
The quick and permanent marking ensures unique and and save them as part of your die program. This enables error-
constant traceability. BuhlMark is specially optimized for use in free and quick change of your dies and ensures that all data is
the harsh conditions in your foundry and features a completely centrally available.

Technical data.

Font height
in mm SH 1.8 SH 2 SH 2.5 SH 3 SH 4 SH 5 SH 6 SH 7

Figure set A B C A B C A B C A B C A B C A B C A B C A B C

2 figures 0.4 0.4 0.7 0.4 0.4 0.8 0.5 0.5 0.9 0.6 0.6 0.9 0.7 0.7 1.1 0.8 0.8 1.1 0.9 0.9 1.2 1.0 1.1 1.3

10 figures 2.0 1.8 3.3 2.1 1.8 3.4 2.4 2.1 3.8 2.6 2.4 4.0 3.1 2.9 4.5 3.6 3.4 4.9 4.0 3.9 5.3 4.5 4.3 5.7

40 figures single-spaced 7.8 6.9 12.9 8.2 7.4 13.6 9.3 8.4 14.8 10.3 9.4 15.9 12.0 11.1 17.7 13.1 12.4 18.7 14.4 13.7 19.7 15.6 14.9 20.6

Max. figures per second 5.15 5.77 3.09 4.86 5.44 2.93 4.30 4.76 2.69 3.87 4.25 2.52 3.32 3.60 2.26 3.05 3.22 2.14 2.77 2.93 2.03 2.57 2.68 1.94

Marking times for scribing and dot embossing (approximate)*


Font set A: DIN 1451 or OCR-A – scribing
Font set B: HS (fast writing = slightly angular characters) – scribing
Font set C: 7 × 5 (dot matrix) – dot embossing only
The following marking cycle times were achieved with a marking unit 315 with marking controller EG-Box (ZAM5) with the marking heads DD20 L and R32 K.

Marking time for data matrix code ECC 200 (approximate)**


Embossing: bidirectional = forward and backward embossing

Code size
in mm 6 × 6 9 × 9 10  × 10 12  × 12 15  × 15 20 × 20

Embossing mode Bi Bi Bi Bi Bi Bi

10  × 10 dots 1.7 1.9 2.0 2.2 – –

12  × 12 dots 2.3 2.8 2.8 3.0 3.3 –

14  × 14 dots 3.2 3.7 3.8 4.1 4.5 5.1

16  × 16 dots 3.7 4.3 4.5 4.8 5.2 5.9

18  × 18 dots 4.6 5.3 5.5 5.9 6.4 7.8

20 × 20 dots 5.5 6.3 6.6 7.1 7.7 8.6

22 × 22 dots – 7.3 7.6 8.2 8.9 9.9

* All descriptions are purely marking times – in-feed movements of the marking unit or marking heads as well as intermediate movements and movements towards the marking position
or return to Home Position are not included. The marking times are reference values. Binding time specifications are only made by marking trial with an original workpiece. The
marking speed can have a significant impact on the marking. The quality of the marking depends also on the built-in situation, rigidity of the marking unit parts (please notice our
installation instructions), marking position, workpiece geometry and surface of the workpiece.

** All times stated are pure marking times, exclusive of feed travel of the marking unit or marking head or of detour travel and lengthy travel to the marking point.

 Subject to change without notice.

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Carat.
High Value Creation.

BuhlRob.
Reliable and fast extraction of parts.

Our BuhlRob robot is specifically designed for part removal in Additionally, the device is integrated into your die-casting
your foundry. The system is based on the proven ABB or system control unit, which gives you graphical visualization of
KUKA technologies. BuhlRob distinguishes itself through its the robot’s functions. This allows all data to be clearly available
compact design, its high range and a high working load. and simplifies handling for your operator.

Technical data.

Model 4600F / 40-2.55 Model 6700F / 205-2.8

Number of axes 6 Number of axes 6

Handling weight (gripper and load) kg 40 Handling weight (gripper and load) kg 205

Maximum reach mm 2552 Maximum reach mm 2794

Programming RAPID Programming RAPID

Connected power kVA 7.8 Connected power kVA 13

Interference contour robot (no gripper mm 400 Interference contour robot (no gripper mm 650
and load) (radius) and load) (radius)

Robot weight kg 440 Robot weight kg 1260

Dimensions of control cabinet (LWH) mm 725 × 710 × 970 (1370) Dimensions of control cabinet (LWH) mm 725 × 710 × 970 (1370)

Suitable for Carat 105 Suitable for Carat 105  – 140


200 – 440*

Suitable for Carat under certain conditions – Suitable for Carat under certain conditions 160  – 180

Model 6700F / 150-3.2 Model 7600F / 150-3.5

Number of axes 6 Number of axes 6

Handling weight (gripper and load) kg 150 Handling weight (gripper and load) kg 150

Maximum reach mm 3200 Maximum reach mm 3500

Programming RAPID Programming RAPID

Connected power kVA 13 Connected power kVA 13

Interference contour robot (no gripper mm 650 Interference contour robot (no gripper mm 700
and load) (radius) and load) (radius)

Robot weight kg 1270 Robot weight kg 2530

Dimensions of control cabinet (LWH) mm 725 × 710 × 970 (1370) Dimensions of control cabinet (LWH) mm 725 × 710 × 970 (1370)

Suitable for Carat 140 Suitable for Carat 250 – 350


320 – 440* 400 – 440*

Suitable for Carat under certain conditions 160 – 280 Suitable for Carat under certain conditions –

* Track motion required Subject to change without notice.

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Carat.
High Value Creation.

BuhlLadle.
Precise and consistent dosing.

BuhlLadle gives you precise and consistent dosing of liquid The servo technology enables you to program precise speeds
aluminum. Featuring a robust design and simple handling, it is and ladle angles to suit each component. Extraordinary
entirely integrated into the control unit of your die-casting positioning accuracy can increase your dosing consistency
system. and reduce cycle times.

Technical data.

Model 1_12 Model 2_23 Model 3_60

Ladling volume per cycle kg (Al) 0.5  – 12 2 – 23 12 – 60

Horizontal travel mm 2100 2250 3100

Bath level descent mm 750 770 1200

Connected power kW 3.7 5.0 15.5

Dimensions of ladling unit (LWH) mm 1200 × 664 × 1291 1400 × 640 × 1700 2100 × 1200 × 2250

Weight of ladling unit kg 650 800 2650

Height adjustment of casting cell mm 350 420 600

Ladling accuracy % +/– 1.5 +/– 2 +/– 2

Control system DataView DataView DataView

Suitable for Carat* 105  – 140 250 – 440

Suitable for Carat under certain 105  – 140 160 – 220 200 – 220


conditions*

*Data based on type Carat compact Subject to change without notice.

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Carat.
High Value Creation.

BuhlSpray.
Efficient spraying.

BuhlSpray is a two-axis spraying device and offered in three structure contributes to a high level of availability for your die-
expansion stages. With tools for up to eight spraying and casting cell. BuhlSpray can be integrated seamlessly into your
blowing cycles, the device will provide even coverage for die-casting system’s control unit, helping to provide simpler
products with the most intricate cavities. It features a Flextool handling and quicker changing of dies.
spray head and an AC-Servo drive. The robust design

Technical data.

Vertical Horizontal Number Number of No. of high- Connected Dimensions of Weight of Suitable for Suitable for
stroke stroke of spray- die pressure power sprayer (LxWxH) die spray Carat Carat under
blow release blow unit certain
circuits agents circuits conditions

mm mm kW mm kg
Model 2M 6/2

V1600 H1600 1600 1600 6 2 2 11 2684 × 1332× 2800 1100 105  – 140 –

V1800 H1800 1800 1800 6 2 2 11 2884 × 1332 × 3000 1100 160 – 220 105  – 140

V2000 H1600 2000 1600 6 2 2 11 2684 × 1332 × 3200 1150 105  – 140 160  – 180

V2000 H1800 2000 1800 6 2 2 11 2884 × 1332 × 3200 1150 160 – 220 130  – 140

Model 3M 8/4

V1800 H1600 1800 1600 8 4 2 22 2968 × 1350 × 3233 1700 160  – 180 105  – 140

V2000 H1600 2000 1600 8 4 2 22 2968  × 1350 × 3433 1750 160  – 180 –


V2000 H2000 2000 2000 8 4 2 22 3368 × 1350 × 3433 1800 – 160 – 220

V2500 H2000 2500 2000 8 4 2 22 3368 × 1350 × 3933 1800 250 – 280 200 – 220

Model 3M 8/4

V2500 H2500 2500 2500 8 4 2 22 3868 × 1350 × 3933 1850 320 – 440 250 – 280

VT2000 H1600 2000 1600 8 4 2 22 3494 × 1500 × 2600 1750 160  – 180 –

VT2500 H2000 2500 2000 8 4 2 22 3894 × 1500 × 2850 1800 250 – 280 200 – 220

VT2500 H2500 2500 2500 8 4 2 22 4394 × 1500 × 2850 1850 320 – 440 250 – 280

Drive Type: AC-Servo


Spray Head: Flextool

 Subject to change without notice.

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Carat.
High Value Creation.

Carat.
Technical data / dimensions.

Injection unit.

Projected Specific
Injection force, Injection Plunger Shot weight (Al) area, plunger Projected injection
dynamic force, diameter Shot Plunger (min. / max.) diameter area at pressure
Machine type (90 % injection stroke) intensified (min. / max.) position stroke filling rate 60% (min. / max.) 400 bar (min. / max.)

kN kN mm mm mm kg cm ² cm ² bar

105 lean 288 760 70  / 120 − 50 / − 350 700 3.6  / 10.7 532  / 1563 2625 672  / 1975

105 compact 409 1096 80  / 140 0 / − 350 850 5.8  / 17.7 482  / 1475 2625 712 / 2180

105 extended 583 1530 100  / 160 0 / − 350 1050 11.1 / 28.5 539  / 1380 2625 761  / 1948

130 lean 288 760 70  / 120 − 50 / − 350 700 3.6  / 10.7 658  / 1935 3250 672  / 1975

130 compact 409 1096 80  / 140 0 / − 350 850 5.8  / 17.7 596  / 1826 3250 712 / 2180

130 extended 583 1530 100  / 160 0 / − 350 1050 11.1 / 28.5 667  / 1708 3250 761  / 1948

140 lean 288 760 70  / 120 − 50 / − 350 700 3.6  / 10.7 709 / 2083 3500 672  / 1975

140 compact 409 1096 80  / 140 0 / − 350 850 5.8  / 17.7 642  / 1966 3500 712 / 2180

140 extended 583 1530 100  / 160 0 / − 350 1050 11.1 / 28.5 719  / 1840 3500 761  / 1948

160 lean 409 1096 80  / 140 −70 / − 420 850 5.8  / 17.7 734 / 2247 4000 712 / 2180

160 compact 583 1530 100  / 160 0 / − 420 1050 11.1 / 28.5 821 / 2103 4000 761  / 1948

160 extended 814 2076 120  / 180 0 / − 420 1300 19.8 / 44.7 872  / 1961 4000 816  / 1836

180 lean 409 1096 80  / 140 −70 / − 420 850 5.8  / 17.7 807 / 2472 4400 712 / 2180

180 compact 583 1530 100  / 160 0 / − 420 1050 11.1 / 28.5 903  / 2313 4400 761  / 1948

180 extended 814 2076 120  / 180 0 / − 420 1300 19.8 / 44.7 959 / 2157 4400 816  / 1836

200 lean 409 1096 80  / 140 −70 / − 420 850 5.8  / 17.7 917 / 2809 5000 712 / 2180

200 compact 583 1530 100  / 160 0 / − 420 1050 11.1 / 28.5 1027 / 2628 5000 761  / 1948

200 extended 814 2076 120  / 180 0 / − 420 1300 19.8 / 44.7 1090 / 2452 5000 816  / 1836

220 lean 409 1096 80  / 140 −70 / − 420 850 5.8  / 17.7 1009 / 3090 5500 712 / 2180

220 compact 583 1530 100  / 160 0 / − 420 1050 11.1 / 28.5 1129 / 2891 5500 761  / 1948

220 extended 814 2076 120  / 180 0 / − 420 1300 19.8 / 44.7 1199 / 2697 5500 816  / 1836

250 lean 583 1530 100  / 160 −70 / − 490 1050 11.1 / 28.5 1283 / 3285 6250 761  / 1948

250 compact 814 2076 120  / 180 0 / − 560 1300 19.8 / 44.7 1362 / 3064 6250 816  / 1836

250 extended 1165 2792 135 / 200 0 / − 560 1400 27.1 / 59.4 1282 / 2813 6250 889  / 1951

280 lean 583 1530 100  / 160 −70 / − 490 1050 11.1 / 28.5 1412 / 3614 6875 761  / 1948

280 compact 814 2076 120  / 180 0 / − 560 1300 19.8 / 44.7 1498 / 3371 6875 816  / 1836

280 extended 1165 2792 135 / 200 0 / − 560 1400 27.1 / 59.4 1410 / 3094 6875 889  / 1951

320 lean 583 1530 100  / 160 −70 / − 490 1050 11.1 / 28.5 1643 / 4205 8000 761  / 1948

320 compact 814 2076 120  / 180 0 / − 560 1300 19.8 / 44.7 1743 / 3922 8000 816  / 1836

320 extended 1165 2792 135 / 200 0 / − 560 1400 27.1 / 59.4 1641 / 3601 8000 889  / 1951

350 lean 583 1530 100  / 160 −70 / − 490 1050 11.1 / 28.5 1797 / 4599 8750 761  / 1948

350 compact 814 2076 120  / 180 0 / − 560 1300 19.8 / 44.7 1907 / 4290 8750 816  / 1836

350 extended 1165 2792 135 / 200 0 / − 560 1400 27.1 / 59.4 1794 / 3938 8750 889  / 1951

400 lean 814 2076 120  / 180 − 40 / − 600 1300 19.8 / 44.7 2179 / 4903 10 000 816  / 1836

400 compact 1165 2792 135 / 200 0 / − 600 1400 27.1 / 59.4 2051 / 4501 10 000 889  / 1951

440 lean 814 2076 120  / 180 − 40 / − 600 1300 19.8 / 44.7 2397 / 5393 11 000 816  / 1836

440 compact 1165 2792 135 / 200 0 / − 600 1400 27.1 / 59.4 2256 / 4951 11 000 889  / 1951

560 1165 2792 135 / 240 − 100 / −700 1400 27.1  / 105.3 2871 / 9074 14 000 617  / 1951

610 1165 2792 135 / 240 − 100 / −700 1400 27.1  / 105.3 3127 / 9884 15 250 617  / 1951

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Carat.
High Value Creation.

Closing unit.

Distance Machine dims.


Maximum Platen size between Die height Die opening incl. safety
locking force (height  × width) tie bars (min. / max.) stroke Ejector force Ejector stroke Machine weight gates (l × w × h)

kN mm mm mm mm kN mm kg m

10 500 1600  × 1600 1000  × 1000 562  / 1150 1000 400 220 49 500 8.5 × 3.8 × 3.8

10 500 1600  × 1600 1000  × 1000 562  / 1150 1000 400 220 51 000 9.0 × 3.8 × 4.0

10 500 1600  × 1600 1000  × 1000 562  / 1150 1000 400 220 53 000 9.7 × 3.8 × 4.3

13 000 1780  × 1780 1100  × 1100 640  / 1300 1100 400 220 58 000 8.9 × 4.0 × 3.9

13 000 1780  × 1780 1100  × 1100 640  / 1300 1100 400 220 60 000 9.5 × 4.0 × 4.1

13 000 1780  × 1780 1100  × 1100 640  / 1300 1100 400 220 63 000 10.1 × 4.0 × 4.4

14 000 1780  × 1780 1100  × 1100 640  / 1300 1100 400 220 58 000 8.9 × 4.0 × 3.9

14 000 1780  × 1780 1100  × 1100 640  / 1300 1100 400 220 60 000 9.5 × 4.0 × 4.1

14 000 1780  × 1780 1100  × 1100 640  / 1300 1100 400 220 63 000 10.1 × 4.0 × 4.4

16 000 2000 × 2000 1250  × 1250 724  / 1450 1250 500 240 85 000 10.3 × 4.3 × 4.1

16 000 2000 × 2000 1250  × 1250 724  / 1450 1250 500 240 87 000 11.0 × 4.3 × 4.5

16 000 2000 × 2000 1250  × 1250 724  / 1450 1250 500 240 89 000 11.9 × 4.3 × 4.5

17 600 2000 × 2000 1250  × 1250 724  / 1450 1250 500 240 85 000 10.3 × 4.3 × 4.1

17 600 2000 × 2000 1250  × 1250 724  / 1450 1250 500 240 87 000 11.0 × 4.3 × 4.5

17 600 2000 × 2000 1250  × 1250 724  / 1450 1250 500 240 89 000 11.9 × 4.3 × 4.5

20 000 2240 × 2240 1400  × 1400 772  / 1600 1400 500 240 128 000 11.0 × 4.5 × 4.3

20 000 2240 × 2240 1400  × 1400 772  / 1600 1400 500 240 130 000 11.6 × 4.5 × 4.7

20 000 2240 × 2240 1400  × 1400 772  / 1600 1400 500 240 133 000 12.5 × 4.5 × 4.7

22 000 2240 × 2240 1400  × 1400 772  / 1600 1400 500 240 128 000 11.0 × 4.5 × 4.3

22 000 2240 × 2240 1400  × 1400 772  / 1600 1400 500 240 130 000 11.6 × 4.5 × 4.7

22 000 2240 × 2240 1400  × 1400 772  / 1600 1400 500 240 135 000 12.5 × 4.5 × 4.7

25 000 2480 × 2480 1550  × 1550 880  / 1800 1550 680 280 155 000 12.6 × 4.9 × 4.8

25 000 2480 × 2480 1550  × 1550 880  / 1800 1550 680 280 158 000 13.5 × 4.9 × 4.9

25 000 2480 × 2480 1550  × 1550 880  / 1800 1550 680 280 162 000 13.7 × 4.9 × 5.0

27 500 2480 × 2480 1550  × 1550 880  / 1800 1550 680 280 155 000 12.6 × 4.9 × 4.8

27 500 2480 × 2480 1550  × 1550 880  / 1800 1550 680 280 158 000 13.5 × 4.9 × 4.9

27 500 2480 × 2480 1550  × 1550 880  / 1800 1550 680 280 162 000 13.7 × 4.9 × 5.0

32 000 2750 × 2750 1700  × 1700 988 / 2000 1700 680 280 205 000 13.3 × 5.3 × 4.9

32 000 2750 × 2750 1700  × 1700 988 / 2000 1700 680 280 209 000 14.2 × 5.3 × 5.0

32 000 2750 × 2750 1700  × 1700 988 / 2000 1700 680 280 214 000 14.4 × 5.3 × 5.1

35 000 2750 × 2750 1700  × 1700 988 / 2000 1700 680 280 205 000 13.3 × 5.3 × 4.9

35 000 2750 × 2750 1700  × 1700 988 / 2000 1700 680 280 209 000 14.2 × 5.3 × 5.0

35 000 2750 × 2750 1700  × 1700 988 / 2000 1700 680 280 214 000 14.4 × 5.3 × 5.1

40 000 2970 × 2970 1800  × 1800 1044 / 2100 1800 1000 280 269 000 14.9 × 5.7 × 5.2

40 000 2970 × 2970 1800  × 1800 1044 / 2100 1800 1000 280 273 000 15.1 × 5.7 × 5.3

44 000 2970 × 2970 1800  × 1800 1044 / 2100 1800 1000 280 269 000 14.9 × 5.7 × 5.2

44 000 2970 × 2970 1800  × 1800 1044 / 2100 1800 1000 280 273 000 15.1 × 5.7 × 5.3

56 000 3580 x 3580 2200 x 2200 1300 / 2400 2200 1200 300 400 000 17.2 x 3.5 x 5.2

61 000 3580 x 3580 2200 x 2200 1300 / 2400 2200 1200 300 400 000 17.2 x 3.5 x 5.2
Subject to change without notice.

17
Carat.
High Value Creation.

Carat.
Technical data / dimensions.

Machine MA MB MC MD ME MF MG  MH MI MJ MJ MK ML MN MO MP MQ
type* min. max.

105 1375 3670 440 9047 2900 1401 1920 1922 1940 1590 1940 3965 847 3204 1601 1374 6895

130 1565 3920 480 9487 2900 1401 2020 2022 2042 1692 2042 4067 847 3398 1729 1444 7593

140 1565 3920 480 9487 2900 1401 2020 2022 2042 1692 2042 4067 847 3398 1729 1444 7593

160 1410 4845 525 11 037 3035 1302 2170 2172 2200 1780 2200 4556 856 3696 1861 1815 8576

180 1410 4845 525 11 037 3035 1302 2170 2172 2200 1780 2200 4556 856 3696 1861 1815 8576

200 2030 4845 580 11 657 3035 1302 2270 2100 2340 1920 2340 4696 856 3975 1999 1945 9418

220 2030 4845 580 11 657 3035 1302 2270 2100 2340 1920 2340 4696 856 3975 1999 1945 9418

250 1725 6005 640 13 498 3191 1260 2470 2300 2526 1966 2526 4872 882 4386 2139 1910 10 603

280 1725 6005 640 13 498 3191 1260 2470 2300 2526 1966 2526 4872 882 4386 2139 1910 10 603

320 2405 6005 725 14  178 3191 1260 2670 2500 2696 2136 2696 5002 882 4718 2302 2045 11 619

350 2405 6005 725 14  178 3191 1260 2670 2500 2696 2136 2696 5002 882 4718 2302 2045 11 619

400 2405 6595 790 15 110 3359 1226 2870 2700 2876 2276 2876 5219 910 5033 2436 2180 12 470

440 2405 6595 790 15 110 3359 1226 2870 2700 2876 2276 2876 5219 910 5033 2436 2180 12 470

560 2384 7890 955 17 499 3359 1226 3470 3470 3283 2650 3250 5832 1050 5902 2800 2500 12 283

610 2384 7890 955 17 499 3359 1226 3470 3470 3283 2650 3250 5832 1050 5902 2800 2500 12 283

Units in mm
* Data based on type Carat compact Subject to change without notice.

MQ MC MP MO
MK
MJ min/max
MN

MI

ML

MA MB MF

MD ME
MG

MH
MG

MH

18
Bühler Carat –
the solution
tailored to your
part and your
individual
requirements.
en 0619 Z&B

Bühler AG
CH-9240 Uzwil
Switzerland

T +41 71 955 11 11
F +41 71 955 25 88

die-casting@buhlergroup.com
buhlergroup.com/die-casting

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