You are on page 1of 247

Limit Switches

Catalog File 9007 / XC


March

07

CONTENTS
Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Applications by Market Segment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Osiswitch® XC Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Osiswitch Miniature Snap Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Osiswitch Miniature Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Osiswitch Compact Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Osiswitch Classic Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Class 9007 Industrial Snap Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Class 9007 Miniature Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Class 9007AW Heavy Duty Industrial Limit Switches . . . . . . . . . . . . . . . 161
Class 9007C Heavy Duty Industrial Limit Switches . . . . . . . . . . . . . . . . . 162
Class 9007T and FT Severe Duty Mill and Foundry Limit Switches . . . . 214
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches . 226

Building a New Electric World


Limit Switches
Table of Contents
Osiswitch® Limit Switches

Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Osiswitch® Miniature Snap Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Osiswitch® Miniature, Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Osiswitch® Miniature, Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Osiswitch® Compact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Osiswitch® Compact, Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Osiswitch® Compact, Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Osiswitch® Compact, Metal and Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Osiswitch® Compact, Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Osiswitch® Compact, Metal and Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Osiswitch® Compact with Manual Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Osiswitch® Classic, Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041 . . . . . . . . . . . . . 98
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041 . . . . . . . . . . . 126
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift
Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Osiswitch® Classic, For Hoisting and Material Handling . . . . . . . . . . . . . . . . . . 138
Osiswitch® Classic, For Material Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Limit Switches

3
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® Universal

Design Miniature Compact

Catalog number XCMD XCKD XCKP XCKT


Enclosure Metal Plastic, double insulated
Features Mounting by the body or by the head
Modularity Head, body and connection modularity Head and body modularity
CENELEC conformity — EN 50047 EN 50047 compatible
Body dimensions (w x h x d), 30 x 50 x 16 31 x 65 x 30 58 x 51 x 30
mm (in.) (1.18 x 1.97 x 0.63) (1.22 x 2.56 x 1.18) (2.28 x 2.01 x 1.18)
Linear movement (plunger)
Rotary movement (lever)
Head Rotary movement, multi-directional
Same heads for ranges XCMD, XCKD, XCKP and XCKT
2 snap action contacts with
N/C + N/O; N/C + N/C N/C + N/O
positive opening operation
3 snap action contacts with
N/C + N/C + N/O N/C + N/C + N/O; N/C + N/O + N/O —
positive opening operation
4 snap action contacts with
Contact N/C + N/C + N/O + N/O —
positive opening operation
blocks
2 slow break contacts with N/C + N/O break before make; N/O + N/C make before break;
N/C + N/O break before make
positive opening operation N/C + N/C simultaneous
2 slow break contacts — N/O + N/O simultaneous
3 slow break contacts with N/C + N/C + N/O break before N/C + N/C + N/O break before make;

positive opening operation make N/C + N/O + N/O break before make
Pre-cabled
Screw terminal Screw terminal
Insulation voltage (Ui) / thermal current 2 contacts: 400 V/6 A
2 contacts: 500 V/10 A 2 contacts:
(Ithe) 3 contacts: 400 V/4 A
3 contacts: 400 V/6 A 500 V/10 A
4 contacts: 400 V/3 A
Limit Switches

Integral M12, 4-pin:


250 V/3 A
Integral M12, 5-pin: Integral M12, 5-pin: Integral M12, 4-pin:
Connector 60 V/4 A 60 V/4 A 250 V/3 A

Remote 7/8" 16UN:


250 V/6 A
NEMA Types 1, 2, 4X, 6, 12 NEMA Types 1, 2, 4, 6, 12, 13 NEMA Types 1, 2, 4, 6, 6P, 12, 13 NEMA Types 1, 2, 4, 6, 12, 13
Degree of protection IP 66, IP 67, IP 68, IP 66, IP 67, IP 66, IP 67, IP 66, IP 67,
IK 06 IK 06 IK 04 IK 04
2 entries for ISO M16 or PG 11
1 entry for ISO M16 or M20, PG 11, PG 13 conduit thread or
Screw terminals —
1/2" NPT, PF 1/2
conduit thread or 1/2" NPT
(using adapter
Connection Pre-cabled
Integral: No

Remote: Yes
Integral or remote M12 or
Connector remote 7/8" 16UN
Integral M12 —

Page 44 56 and 60 62 and 66 68

4
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® Optimum and Application

Design Miniature Optimum Compact Application: with manual reset

Catalog number XCMN XCDR XCPR XCTR


Enclosure Plastic, double insulated Metal Plastic, double insulated
Mounting by the body or by the
Features head
Mounting by the body

Modularity —
CENELEC conformity —
Body dimensions (w x h x d), 30 x 50 x 16 31 x 65 x 30 58 x 51 x 30
mm (in.) (1.18 x 1.97 x 0.63) (1.22 x 2.56 x 1.18) (2.28 x 2.01 x 1.18)
Linear movement (plunger)
Linear movement (plunger)
Rotary movement (lever)
Head Rotary movement, multi-
Rotary movement (lever)
Same heads for ranges XCDR, XCPR and XCTR
directional
2 snap action contacts with
N/C + N/O
positive opening operation
3 snap action contacts with

positive opening operation
4 snap action contacts with
Contact —
positive opening operation
blocks
2 slow break contacts with
— N/C + N/O break before make
positive opening operation
2 slow break contacts —
3 slow break contacts with

positive opening operation
Screw terminal Screw terminal
Insulation voltage (Ui) / thermal current (Ithe) 2 contacts: 2 contacts:

Limit Switches
400 V/6 A 500 V/10 A

Connector —

NEMA Types 1, 2, 13
Degree of protection IP 65, IP 66, IP 67,
IK 04 IK 04
2 entries for ISO M16 or PG 11
Screw terminals — 1 entry for ISO M20 or PG 13 conduit thread or 1/2" NPT conduit thread or 1/2" NPT
(using adapter)
Yes
Connection Pre-cabled —


Connector

Page 52 76 78 80

5
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® Classic

Design Classic

Catalog number XCKM XCKL XCKJ


Enclosure Metal
Fixed or plug-in body, -40 °C (-40 °F)
Features 3 conduit entries
or +120 °C (+248 °F) versions
Modularity Head + Body + Operator
CENELEC or DIN conformity — EN 50041
Body dimensions (w x h x d), 63 x 64 x 30 52 x 72 x 30 40 x 77 x 44 (1.57 x 3.03 x 1.73)
mm (in.) (2.48 x 2.52 x 1.18) (2.05 x 2.83 x 1.18) 42.5 x 84 x 36 (1.67 x 3.31 x 1.42)
Linear movement (plunger)
Head Rotary movement (lever)
Rotary movement, multi-directional
2 snap action contacts with
N/C + N/O; N/C + N/C N/C + N/O N/C + N/O; N/C + N/C
positive opening operation
3 snap action contacts with
N/C + N/C + N/O; N/C + N/O + N/O
positive opening operation
C/O snap action contacts — 2 C/O
Contact C/O slow break contacts —
blocks
N/C + N/O break before make
2 slow break contacts with
N/O + N/C make before break
positive opening operation N/C + N/C simultaneous
2 slow break contacts N/O + N/O simultaneous
3 slow break contacts with
N/C + N/C + N/O break before make; N/C + N/O + N/O break before make
positive opening operation
Limit Switches

Screw terminal
2 contacts: 500 V/10 A
3 contacts: 400 V/6 A
Insulation voltage (Ui) / thermal current (Ithe) Connector
— Integral M12, 5-pin: 60 V/4 A
Integral 7/8" 16UN: 250 V/6 A
NEMA Types 1, 2, 4, 6, 6P, 12, 13 NEMA Types 1, 2, 4, 12
Degree of protection IP 66, IP 66
IK 06 IK 07
Screw terminals 3 entries for ISO M20 or PG 11 conduit 1 entry incorporating cable entry or tapped 1 entry for ISO M20 or PG 13 conduit
(cable entry) thread or 1/2" NPT 1/2" NPT thread or 1/2" NPT
Connection
Integral M12
Connector — —
or 7/8" 16UN
Page 82 82 98

6
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® Classic, Application, and Miniature Snap Switches

Sub-miniature,
Application: for lifting
Application: for miniature: applications
and materials handling
Design Classic installations requiring requiring high
equipment or very
electrical redundancy precision and a low
severe applications
operating force

Catalog number XCKS XCKML XCR, XC1AC XEP, XCO


Metal or polyester Plastic
Enclosure Plastic, double insulated Metal

Features — 2 sets of contacts — Depending on type


Depending on type, fixed
Modularity Head + Body + Operator Fixed composition composition or contact and
operator
CENELEC or DIN conformity EN 50041 —
Body dimensions (w x h x d), 40 x 72.5 x 36 72 x 81 x 36 DIN 41635, depending on
Depending on type
mm (in.) (1.57 x 2.85 x 1.42) (2.83 x 3.19 x 1.42) type
Linear movement (plunger) Linear movement (plunger)
Head Rotary movement (lever) Linear movement (plunger)
Rotary movement, multi-directional Rotary movement (lever)

2 snap action contacts with 2 x N/C + N/O contact


N/C + N/O; N/C + N/C Depending on type —
positive opening operation blocks

Limit Switches
3 snap action contacts with
N/C + N/C + N/O; N/C + N/O + N/O —
positive opening operation
C/O snap action contacts 2 C/O — Depending on type 1 single-pole contact
Contact C/O slow break contacts — Depending on type —
blocks
N/C + N/O break before make
2 slow break contacts with 2 x N/C + N/O break before
N/O + N/C make before break Depending on type —
positive opening operation make contact blocks
N/C + N/C simultaneous
2 slow break contacts N/O + N/O simultaneous —
3 slow break contacts with N/C + N/C + N/O break before make

positive opening operation N/C + N/O + N/O break before make
Screw terminal Screw terminal
2 contacts: 500 V/10 A 2 contacts: 500 V/10 A Depending on type
Insulation voltage (Ui) / thermal current (Ithe) 3 contacts: 400 V/6 A

NEMA Types: Depending on type:
IP 65 1, 2, 4, 6, 6P, 12, 13 IP 66, IK 05;
Degree of protection IK 03 IP 65, IK 05; or
Depending on type
IP 66
IK 06 IP 54, IK 05
3 entries for ISO M20 or
Depending on type: 1 or
Screw terminals 1 entry for ISO M20 or PG 13 conduit thread; or Depending on type: by tags
3 entries for ISO M20 or
Connection (cable entry) PG 13 conduit thread PG 13 to 1/2” NPT with
PG 13 conduit thread
or pre-wired
adapter
Connector —
Page 126 82 136 and 144 26

7
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Class 9007 Industrial Snap Switches and Miniature Industrial Switches

Heavy Duty Industrial,


Design Industrial Snap Switch Miniature Switch Miniature Enclosed Reed
Precision Oiltight

9007A 9007MS
Catalog Number Prefix 9007XA 9007AW
9007C 9007ML
Miniature enclosed switches, Miniature enclosed switches, Precision oil tight enclosed
Industrial snap switches potted and pre-wired with cable. potted and pre-wired with cable. switches with unique features,
Description with or without operators Unique rotary head. 9007 ML has Reed contacts for superior low- micrometer adjustable and low
double break contacts. energy switching. temperature operation.
Enclosure Material Plastic Metal bodies, metal head Metal bodies, metal head Metal bodies, metal heads
NEMA: Types 1, 2, 4, 6, 6P, 12, 13
Enclosure Rating None
IEC: IP67
NEMA: Types 1, 2, 4, 6, 6P, 12, 13 NEMA: Types 1, 2, 4, 6, 6P, 12, 13

Approximate Body Dimensions, 29.0 x 63.5 x 21.0 40.1 x 44.4 x 15.8 40.1 x 44.2 x 16.0 36.6 x 98.5 x 63.5
mm (in.) (1.14 x 2.5 x 0.83) (1.58 x 1.75 x 0.62) 1.58 x 1.74 x 0.63) (1.44 x 3.88 x 2.5)

Heads Linear Linear or Rotary Linear or Rotary Linear or Rotary

Contact Blocks
N.C. + N.O. snap action X X N.O. or N.C. X

N.C. + N.O. break before make,


slow break
N.O. + N.C. make before break,
slow break
N.C. + N.C. simultaneous,
slow break
N.O. + N.O. simultaneous,
slow break
C/O snap action
C/O slow break
Limit Switches

N.C. + N.C. 2-step, slow break


N.O. + N.O. 2-step, slow break
N.C. + N.C. snap action
N.O. + N.C. slow make, slow break
Pre-wired cable,
Cabling M12 Connector option available.
Pre-wired cable.

0 to +185 °F (-17.8 to 85 °C)


-65 to +221 °F -40 to +221 °F -20 to + 140 °F
Temperature Range (-54 to +105 °C) (-40 to +105 °C) (-29 to +60 °C) Lever operated:
-65 to +185 °F (-54 to 85 °C)
Most common operating heads.
Bottom or side cable entry. Bottom cable entry.
A variety of operators are Micrometer adjustable push rod
Additional Features available, page 152
Full range of operating heads, Three common operating heads,
plunger. Uses 9007C levers,
page 156. page 160.
page 190.

8
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Class 9007 Type C Heavy Duty Industrial

Hazardous application
Applications Material handling—mechanical conveying, automotive, machine tool, packaging locations: gases (explosion),
dust environment.
Standard body reed Compact body type Hazardous location body type
Design Standard body type 9007C•••••
contacts 9007C52•• 9007CR••••

9007C54••• 9007CR53••
9007C62••• 9007C84••• 9007CR61••
Catalog number 9007C68••• 9007C86•••
9007C52••
9007CR65••
9007C66••• 9007CR67••
Enclosure Metal, diecast, zinc alloy

Features Plug-in body Non-plug-in body

Factory modifications (Forms) See pages 176 to 180

Modularity Head + body + lever


NEMA 250, NEMA 250,
EN 60947-1, EN 60947-5-1, EN 60947-1, EN 60947-5-1,
Conforming to standards IEC 60947, UL 508, C22-2-14-95, IEC 60947, UL 508, C22-2-14-95,
e conformity documentation e conformity documentation
Product certifications UL, CSA, e

Body dimensions
(w x h x d), mm (in.) 39 x 102 x 45 (1.54 x 4.02 x 1.77) 39 x 80 x 45 (1.54 x 3.15 x 1.77) 69 x 156 x 53 (2.72 x 6.14 x 2.10)

Limit Switches
with rotary head
Linear movement (plunger)
Head Rotary movement (lever)
Multi-directional movement (wobble stick, cat whisker)
9007C54••• 1 N.O. + 1 N.C. 9007CR53•• 1 N.O. + 1 N.C.
9007C62••• 2 N.O. + 2 N.C. 9007CR61•• 2 N.O. + 2 N.C.
Snap action 2 N.O. + 2 N.C. Reed contacts 2 N.O. + 2 N.C.
9007C68••• 1 N.O. + 1 N.C. 9007CR65••
Contact contacts neutral position 1 N.O. or 1 N.C. neutral position
blocks 2 N.O. + 2 N.C. 2 N.O. + 2 N.C.
9007C66••• 9007CR67••
two stage two stage

Direct opening 9007C•••• Y1561 Plunger and lever heads only 9007C•••• Y1561 9007CR•••• Y1561
(positive opening) Single pole only Single pole only Single pole only
Rated insulation voltage 600 V —
600 V 600 V
Insulation voltage (Ui)—
Except: 9007CO62, 9007CO66, 9007CO68 (Ui = 250 V) 600 V Except: 9007CR63, 9007CR65,
top half of body and 9007C84, 9007C86 (Ui = 125 V) 9007CR67 (Ui = 250 V)
Thermal current (Ithe)— 10 A
10 A 10 A
top half of body Excepted: 9007CO84, 9007CO86 (2.5 A)
IP 67 conforming to IEC 60529, IP 67 conforming to IEC 60529
Degree of protection NEMA Types 2, 4, 6, 6P, 12, 13 NEMA Types 2, 4, 6, 6P, 12, 13,
NEMA Types 2, 4, 6P, 7, 9, 13

Cable entry or connector Cable entry or connector Cable entry or connector


Depending on model: 1/2"-14 NPT, Depending on model: 1/2"-14 NPT, Depending on model: 1/2"-14 NPT,
Connection (1) M20 x 1.5 ISO cable entry, M20 X 1.5 ISO cable entry, M20 X 1,5 ISO cable entry,
5-pin mini connector. 5 pin mini connector. 3/4 14 NPT available.
Page 164 172 198
1. A wide range lof connectors are available. Contact your local field office.

9
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Severe Duty Mill and Foundry Switches

Applications Mill Mill Mill Mill


9007T L100 L14 Single Cable Pulls L525 Belt Conveyor
Design
Convertible sequence Fixed sequence Fixed sequence Fixed sequence

Catalog number 9007T••• L100••• L14 L525


Enclosure Metal Metal Metal Metal
Extra heavy duty contact Extra heavy duty contact Extra heavy duty Extra heavy duty
Features ratings ratings contact ratings contact ratings
Factory modifications (Forms) Page 221 Page 237 Page 237 Page 237
Conforming to standards NEMA A600 UL508 NEMA A600 UL508 NEMA A600 UL508 NEMA A600 UL508
Product
Product certifications UL Listed, CSA Certified UL Listed, CSA Certified UL Listed, CSA Certified UL Listed, CSA Certified
Body dimensions (w x h x d), mm (in.) 58.7 x 114.3 x 64.5 58.7 x 126 x 53.3 58.7 x 126 x 53.3 58.7 x 126 x 53.3
surface mounting (2.31 x 4.5 x 2.54) (2.31 x 4.95 x 2.10) (2.31 x 4.95 x 2.10) (2.31 x 4.95 x 2.10)
Head Rotary movement (lever) Rotary movement (lever) Rotary movement (lever) (3) Rotary movement (lever) (3)

Contact Snap action contacts (1) 1 N.C. + 1 N.O. 1 N.C. + 1 N.O. 1 N.C. + 1 N.O. 1 N.C. + 1 N.O.
Limit Switches

blocks Sequences Convertible Fixed Fixed Fixed


Rated insulation voltage 600 V 600 V 600 V 600 V
Thermal current (Ithe) 20 A ac/dc 20 A ac, 5 A dc 20 A ac, 5 A dc 20 A ac, 5 A dc
NEMA Types 1, 2, 4, 12, 13 NEMA Types 1, 4, 13 NEMA Types 1, 4, 13 NEMA Types 1, 4, 13
Degree of protection IP65, 66, 67 IP65, 66 IP65, 66 IP65, 66
Cable entry or connector Cable entry or connector Cable entry or connector Cable entry or connector
Connection (2) 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT
(metric available) (metric available) (metric available) (metric available)
Presentation, Applications and Characteristics Page 216 Page 228 Page 232 Page 233
Interpretation of Catalog Numbers Page 239 Page 239 Page 239 Page 239
1. For other contact options see page 216.
2. A wide range lof connectors are available. Contact your local field office.
3. Lever arms are optional and must be ordered separately.

10
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Severe Duty Mill and Foundry Switches

Applications Foundry Foundry Mill and Foundry


9007FT L300 L2153 Dual Pull Stop
Design
Convertible sequence Fixed sequence Fixed sequence

Catalog number 9007FT••• L300••• L2153


Enclosure Metal Metal Metal
Designed specifically for rough foundry Designed specifically for
Features applications rough foundry applications
Extra heavy duty contact ratings

Factory modifications (Forms) Page 221 Page 237 Page 237


Conforming to standards NEMA A600 UL508 NEMA A600 UL508 NEMA A600 UL508
Product
Product certifications UL Listed, CSA Certified UL Listed, CSA Certified UL Listed, CSA Certified
Body dimensions (w x h x d), mm (in.) 58.7 x 114.3 x 86.6 58.7 x 126 x 53.3 58.7 x 126 x 53.3
surface mounting (2.31 x 4.5 x 3.41) (2.31 x 4.95 x 2.10) (2.31 x 4.95 x 2.10)
Head Rotary movement (lever) Rotary movement (lever) Rotary movement (lever) (2)

Contact Snap action contacts f 1 N.C. + 1 N.O. 1 N.C. + 1 N.O. 1 N.C. + 1 N.O.

Limit Switches
blocks Sequences Convertible Fixed Fixed
Rated insulation voltage 600 V 600 V 600 V
Thermal current (Ithe) 20 A ac/dc 20 A ac, 5 A dc 20 A ac, 5 A dc

NEMA Types 1, 2, 4, 12, 13 NEMA Types 1, 4, 13 NEMA Types 1, 4, 13


Degree of protection IP65, 66, 67 IP65, 66
IP65, 66
Cable entry or connector Cable entry or connector Cable entry or connector
Connection (1) 1/2" NPT 1/2" NPT 1/2" NPT
(metric available) (metric available) (metric available)
Presentation, Applications and Characteristics Page 218 Page 230 Page 232
Interpretation of Catalog Numbers Page 239 Page 239 Page 239
1. A wide range lof connectors are available. Contact your local field office.
2. Lever arms are optional and must be ordered separately.

11
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Applications by Market Segment

Crane and Hoist


• Overhead Cranes
• Transport Systems
NOTE: Special electrical options available for:
• Low current switching for programmable controllers
• Hazardous locations

Mill and Foundry


• Iron and Steel
• Cement and Glass

Process Machinery
• Machine Tools
• Plastic, Rubber, Molding
• Printing
• Textile
• Pulp, Paper, Wood

Material Handling
• Conveyance
• Carousels
• Automatic Storage/Retrieval

Packaging Machinery
• Packaging Machines
Limit Switches

• Shrink Wrap
Food and Beverage Machinery
• Bottling
• Canning

Simple Machines
• Transportation Wash
• Light Handling
• Assembly Stations
• General Purpose

Electric Lifts
• Lifting Platforms
• Elevators
• Escalators

XCKP XCKM XCMD


XCKT XCKL 9007MS/ML XCKS
XCKD XCKML 9007XA

12
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Applications by Market Segment

Limit Switches

XCKJ L100/L300 XCR


9007AW
9007C 9007T/FT 9007CLS

13
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Introduction Electromechanical detection


Limit switches are used in all automated installations and also in a wide variety of applications,
due to the numerous advantages inherent to their technology.
They transmit data to the logic processing system regarding:
• presence/absence
• passing
• positioning
• end of travel
Simplicity of installation, advantages
From an electrical viewpoint
• galvanic separation of circuits,
• models suitable for low power switching, combined with good electrical durability,
• very good short-circuit withstand in coordination with appropriate fuses,
• total immunity to electromagnetic interference,
• high rated operational voltage.
From a mechanical viewpoint
• N/C contacts with positive opening operation,
• high resistance to the different ambient conditions encountered in industry (standard tests
and specific tests under laboratory conditions),
• high repeat accuracy, up to 0.01 mm on the tripping points.
Detection movements
• Linear movement • Rotary movement (lever) • Multi-directional movement
(plunger)
Limit Switches

Unactuated Tripped Unactuated Tripped Unactuated Tripped

Terminology Rated value of a quantity


• This replaces the term “nominal value”.
• It is the fixed value for a specific function.
• AC-15 replaces AC-11: control of an electromagnet on a.c.,
test 10 le/le.
• AC-12: control of a resistive load on a.c. or static load isolated
Utilization categories
by opto-coupler.
• DC-13 replaces DC-11: control of an electromagnet on d.c.,
test le/le.
• Ithe is no longer a rated value but a conventional current used
for heating tests.
Switching capacity Example: for category A300 the corresponding operational
current, le maximum, is 6 A-120 V or 3 A-240 V, the equivalent
Ithe being 10 A.
• Minimum travel from the initial movement of contact actuator
Positive opening travel to the position required to accomplish positive opening
operation.
• The force required on the contact actuator to accomplish
Positive opening force
positive opening operation.
• A limit switch complies with this specification when all the
closed contact elements of the switch can be changed, with
certainty, to the open position (no flexible link between the
moving contacts and the operator of the switch, to which an
Positive opening actuating force is applied).
operation • All limit switches incorporating either a slow break contact
block or a snap action N/C + N/O (form Zb), N/C + N/O + N/O,
N/C + N/C + N/O, N/C + N/C + N/O + N/O contact block are
positive opening operation, in complete conformity with
standard IEC 60947-5-1 Appendix K.

14
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Contact blocks Snap action contacts


• Snap action contacts are characterized by different tripping and reset points (differential
travel).
• The displacement speed of the moving contacts is not related to the speed of the operator.
• This feature ensures satisfactory electrical performance in applications involving low speed
actuators.

13 14 13 14 13 14 13 14

21 22 21 22 21 22 21 22

Unactuated state Approach travel Contact change of state Positive opening


Slow break contacts
• Slow break contacts are characterized by identical tripping and resetting points.
• The displacement speed of the moving contacts is equal, or proportional, to the speed of
the operator—which must not be less than 0.1 m/s, or 6 m/minute (0.33 ft/s, or
19.68 ft/minute).
• The opening distance also depends on the distance traveled by the operator.

21 22 21 22

13 14 13 14

Electrical durability for normal loads

Limit Switches
V Insulation voltage limit • Normally, for inductive loads, the current value is less than 0.1 A (sealed), i.e. values of 3 to
500
40 VA sealed and 30 to 1000 VA inrush, depending on the voltage.
For this type of application the electrical durability exceeds 10 million operating cycles.
3 Application example: XCKJ161 + LC1D12•••• (7 VA sealed, 70 VA inrush).
240
200 Electrical durability = 10 million operating cycles.
150 Switching capacity
4
120 1. Normal industrial PLC input type 1
100
2. Normal industrial PLC input type 2
60 3. Switching capacity conforming to IEC 60947-5-5, utilization category AC-15, DC-13
(1) Inductive
48 zone A300 240 V 3A B300 240 V 1.5 A
Q300 250 V 0.27 A R300 250 V 0.13 A
24 4. Switching capacity conforming to IEC 60947-5-1, utilization category AC-15, DC-13
Heating limit (Ithe)

20
A300 120 V 6A B300 120 V 3A
1
15
Q300 125 V 0.55 A R300 125 V 0.27 A
2
10 Electrical durability for small loads
8
• The use of limit switches with programmable controllers is becoming more common.
6 • With small loads, limit switches offer the following levels of reliability:
5
1 mA 2 3 mA 6 mA 10 1A 2 A 3A 6A 10 A • failure rate of less than 1 for 100 million operating cycles using snap action contacts
mA mA (contacts XE2SP).
• failure rate of less than 1 for 20 million operating cycles using slow break contacts (contacts
XE•NP and XE3SP).
• failure rate of less than 1 for 5 million operating cycles using contacts XCMD.

Range of use
Standard contacts XE2SP2151, P3151
Continuous service XE2NP••••
(frequent switching) Contacts of XCMD, XE3•P••••
Occasional service
Gold flashed contacts
Infrequent switching, y 1 operating cycle/day (1) 1. Usable up to 48 V/10 mA.
on resistive load
and/or corrosive atmosphere

15
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Principle Innovation through modularity


• The Miniature design XCMD and Compact design XCKD, XCKP and XCKT
product range family benefits from the Osiconcept™ principle: Offering simplicity
through innovation.
• A first in worldwide detection for improving productivity.
A complete offer for resolving the most commonly encountered detection
problems:
— product selection simplified,
— product availability simplified,
— installation and setup simplified,
— maintenance simplified.
Heads
• A single metal operating head type for the Miniature design XCMD and Compact
design XCKD, XCKP and XCKT ranges.
.
Limit Switches

• Interchanging of heads achieved by simple operation of forked metal latch.


• Adjustable in 3 planes:

15˚

15˚ 15˚

All the heads can be adjusted in


All the levers can be adjusted in 15° steps throughout
15° steps throughout 360°, in
360°, in relation to the horizontal axis of the head.
relation to the body.

16
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Principle (continued) Cable entries


The cable entries for Compact design XCKD and XCKP switches enable:
• simple cabling due to unrestricted access to contacts
• simple adaptation to the various worldwide markets

6 models are available:


• ISO M16 x 1.5
• PG 11
• ISO M20 x 1.5
• PG 13
• 1/2" NPT
• PF 1/2 (G 1/2)
Each model is available in metal or plastic, suited for compact design XCKD or XCKP,
respectively. A connector version is also available.
Connection components
• The miniature XCMD range allows interchangeability of these pre-cabled
connection components:
— 1/4 turn is all that is required to remove the connection component on XCMD
bodies with 2 and 3 contacts,
— 6 alternative cable lengths are available.
• The miniature XCMD range also includes an integral or remote connector solution.

1/4 turn

Limit Switches
Contact block or body with contacts
• 2 and 3 snap action and slow break contact blocks, with positive opening
operation, are interchangeable between the Compact design XCKD and XCKP
and Classic XCKJ, XCKS, XCKM and XCKL ranges.
• For the Miniature design XCMD range, the contacts are an integral part of the
body:
— 2 and 3 snap action and slow break contacts, with positive opening operation,
and interchangeable connection component,
— 4 snap action contacts, with positive opening operation, with monolithic body
and connection components.

17
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Contact blocks (continued) Functional diagrams of snap action contacts

A
Example: N/C + N/O
B P
A—Maximum travel of the operator in mm or degrees.
B—Tripping travel of contact.
21 - 22 Tripping
13 - 14 C—Resetting travel of contact.
21 - 22 Resetting D—Differential travel = B–C.
13 - 14
0 P—Point from which positive opening is assured.
C D

0 Linear movement (plunger)


D C

1
B

1—Resetting point of contact.


2
A

2—Tripping point of contact.


P A—Maximum travel of the operator in mm.
max.
B—Tripping travel of contact.
C—Resetting travel of contact.
D—Differential travel = B–C.
P—Point from which positive opening is assured.

Rotary movement (lever)


B 1—Resetting point of contact.
C 1 A 2—Tripping point of contact.
A—Maximum travel of the operator in degrees.
D 2
B—Tripping travel of contact.
C—Resetting travel of contact.
D—Differential travel = B–C.
P P—Point from which positive opening is assured.

Functional diagrams of slow break contacts


Example: N/C + N/O break before make
Limit Switches

B P A—Maximum travel of the operator in mm or degrees.


B—Tripping and resetting travel of contact 21-22.
21 - 22 Tripping C—Tripping and resetting travel of contact 13-14.
13 - 14 and
P—Point from which positive opening is assured.
0 Resetting
C

0 Linear movement (plunger)


B

1
C

1—Tripping and resetting points of contact 21-22.


2
A

2—Tripping and resetting points of contact 13-14.


P
A—Maximum travel of the operator in mm.
max.
B—Tripping and resetting travel of contact 21-22.
C—Tripping and resetting travel of contact 13-14.
P—Positive opening point.

Rotary movement (lever)

C 1—Tripping and resetting points of contact 21-22.


2—Tripping and resetting points of contact 13-14.
A A—Maximum travel of the operator in degrees.
B 2
1 B—Tripping and resetting travel of contact 21-22.
C—Tripping and resetting travel of contact 13-14.
P—Positive opening point.
P

18
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Contact blocks (continued) Contact connections

XE2•P screw clamp terminal connections • Tightening torque:


— minimum tightening torque ensuring the nominal characteristics of the contact:
0.8 N•m (7.08 lb-in)
— maximum tightening torque without damage to the
terminals: 1.2 N•m (10.62 lb-in) for XE2•P,
1 N•m (8.85 lb-in) for XE3•P
• Connecting cable: cable preparation lengths:
— for XE2• P, L = 22 mm (0.87 in.) L
XE3•P screw clamp terminal connections
— for XE2•P3•••, L = 45 mm (1.77 in.)
— for XE3•P:
L = 14 mm (0.55 in.)
L1 = 11 mm (0.43 in.)

L L1
Mounting Sweep of connecting cable
1. Recommended
2. To be avoided

1 2

Position of cable entry


1. Recommended
2. To be avoided 1 2

Limit Switches
Type of cam
1. Recommended 1 2
2. To be avoided 30 30

Mounting limit switches by the head


1. Recommended Types XCKD, XCKP and XCKT, XCMD and XCMN
2. Forbidden
1 2 2

19
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Setup Tightening torque


• The minimum torque is that required to ensure correct operation of the switch.
• The maximum torque is the value which, if exceeded, will damage the switch.
Torque, N•m (lb-in)
Range Item
Min. Max.
Cover 0.8 (7.08) 1.2 (10.62)
Compact design XCKD, XCKP, XCKT
Mounting screw for lever on rotary head 1 (8.85) 1.5 (13.28)
— — —
Miniature design XCMD, XCMN
Mounting screw for lever on rotary head 1 (8.85) 1.5 (13.28)
Cover 1 (8.85) 1.5 (13.28)
Classic design XCKJ
Mounting nut for lever on rotary head 1 (8.85) 1.5 (13.28)
Cover 0.8 (7.08) 1.2 (10.62)
Classic design XCKS
Mounting nut for lever on rotary head 1 (8.85) 1.5 (13.28)
Cover 0.8 (7.08) 1.2 (10.62)
Classic design XCKM, XCKML, XCKL
Mounting nut for lever on rotary head 1 (8.85) 1.5 (13.28)
Types XCKD, XCKP, XCKT, XCMD
• Adjustable in 3 planes:

15˚

15˚
15˚

All the heads can be adjusted in 15° steps All the levers can be adjusted in 15° steps throughout 360°, in
Limit Switches

throughout 360°, in relation to the body. relation to the horizontal axis of the head.
Type XCKJ
• Adjustable through 360° in 5° steps, or
1. Reversed α = 5°
in 45° steps by reversing the lever or its 2. Forward α = 45°
mounting.

45° steps
5° steps
throughout
throughout
360°
360°

1 2

20
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Setup (continued) Direction of actuation programming


• XCKJ

Head ZCKE05
• XCKS

Head ZCKD05
• XCKD, XCKP, XCKT and XCMD

Head ZCE05
Specific cams for heads ZCKE09 and ZC2J09
1. 0.5 mm (0.02 in.) min.

Limit Switches
2. 2 mm (0.08 in.) min.
1

1
B
2

A = length of lever + 11 mm (0.43 in.)


ZCKE09: h = 13–18 mm (0.51–0.71 in.) and B = 12 mm (0.47 in.)max.
ZCKJE09: h = 14–24 mm (0.55–0.94 in.) and B = 6 mm (0.24 in.) max.
ZCKG00 Head Programming
The ZCKG00 head is field convertible to CW, CCW or CW/CCW.
The diagram below shows the conversion process.

21
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Compliance with standards


The majority of Telemecanique® brand products comply to national standards (such as French NF C standards, German DIN standards), European standards (such
as CENELEC), or international standards (such as IEC). These standards rigidly stipulate the characteristic requirements of the designated products (for example
IEC 60947 relating to low voltage switchgear and controlgear).
These products, when correctly used, enable the production of control equipment assemblies, machine control equipment or installations conforming to their own
specific standards (for example IEC 60204 for the electrical equipment of industrial machines).
IEC 60947-5-1
• The standard IEC 60664 defines 4 categories of prospective transient overvoltages. It is important for the user
Insulation coordination (and dielectric strength) to select control circuit components which are able to withstand these overvoltages. To these ends, the
manufacturer states the rated impulse withstand voltage (U imp) applicable to the product.
• The cabling capacity, mechanical robustness and durability of the terminals, as well as the ability to resist
Terminal connections loosening, are verified by standardized tests.
• Terminal reference marking conforms to standard EN 50013.
• With maximum electrical load. A single designation (A300 for example) enables indication of the contact block
Switching capacity characteristics related to its utilization category.
• For contacts used in safety applications (end of travel, emergency stop device, etc.) the assurance of positive
Positive opening operation (IEC 60947-5-1 Appendix K) opening is required (see IEC 60204, EN 60204) after each test, the opening of the contact being verified by
testing with an impulse voltage (2500 V).
• Form Za, • Form Zb,
the 2 contacts are the 2 contacts are electrically separate.
Electrical symbols for contacts
the same polarity.

• Complete symbol
• Simplified version
Symbol for positive opening

CENELEC EN 50047
The European standards organization CENELEC, which has 14 member countries, has defined in this standard the first type of limit switch.
This standard defines 4 variants of devices (forms A, B, C, E).
Limit switches XCKP, XCKD and XCKT conform to standard EN 50047.
Form A, with roller lever Form B, with end plunger (rounded)

50 (2)
20 (1)

H P 12,5
P
H

5 (1)
55

15 (1)

21 (1)
40

10 (1)
Limit Switches

A
55 (2)

E
31 (2)
1. Minimum value A: reference axis P: tripping point
12,5 (1) 2. Maximum value H: differential travel E: cable entry

30 (2)

Form C, with end roller plunger Form E, with roller lever for 1 direction of actuation

10 (1) 10 (1)
20 (1)

H 12,5

P
2,5 (1) 5 (1)
35
25

10 2
20 (1)

P H
H

31 (1)

P
25 (1)
28

40

30 (2)

22
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview

Compliance with standards (continued)


CENELEC EN 50041
The European standards organization CENELEC, which has 14 member countries, has defined in this standard the second type of limit switch.
It defines 6 variants of devices (forms A, B, C, D, F, G).
Limit switches XCKJ and XCKS conform to standard EN 50041.
Form A, with roller lever Form B, with end plunger (rounded)
70 (2)
20 (1)

H P
P

40 (1)
31(1)
70 (2)
5 (1)
67
5,3
10 (1)

A
7,3

80 (2)

E B
A: reference axis
E: cable entry
1. Minimum value B: optional elongated holes
Za: tripping zone
2. Maximum value H: differential travel
15 (1) Sa: tripping threshold
P: tripping point
30 42,5 (2)
46 (2)
Form C, with end roller plunger Form D, with rod lever
Za
10 (1) H P ˚ 40
40 ˚

Sa
20 (2) 20 (2)
3 (1)
58

100 (1)
200
20 (1)

Limit Switches
P
H

53 (1)
44 (1)

Form F, with side plunger (rounded) Form G, with side roller plunger
56 (1) 20 (1) 58 20 (1) 41
39 (1) 30˚
47 (1)
H
H

30 (1) 3
20
20

H H
H

72 55

H H 3 (1)
20

59 (1) 41 (1)

67 (1) 50 (1)

23
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
XEP and XC0

Introduction Electromechanical detection


Osiswitch miniature snap switches, featuring electromechanical technology, assure the
following functions:
• detection of presence or absence
• detection of position.
XEP4E1Wp Actuation of the operator (plunger or lever) on the miniature snap switch causes the electrical
contact to change state. This information can then be processed by a PLC controlling the
installation.
XEP3
Osiswitch miniature snap switches can be used both for industrial applications and the
building sector.
XEP4E1FDp Features
Osiswitch miniature snap switches incorporate a C/O snap-action, single-break contact. They
are characterized by:
• high electrical ratings for their very small size • high repeat accuracy on the
XC0 • short tripping travel tripping points
XEP5 • low tripping force • long service life
Terminology Forces
Maximum tripping force: maximum force which must be applied to the operator to move it
from the rest (unactuated) position to the trip position (tripping point).
Minimum release force: value to which the force on the operator must be reduced to allow
the snap action mechanism to return to its rest (unactuated) position.
Maximum permissible end of travel force: maximum force that can be applied to the
operator at the end of its travel without damaging the switch.
Position / Travel
1. Tripping point: position of the operator in relation to the switch mountings (mounting hole
center line) at the instant the switch contact changes state.
A. Differential travel: distance between the tripping point and the position at which the snap
action mechanism returns to its initial state on release of the operator.
2. Overtravel limit: position of the operator when an extreme force has moved it to the
effective end of its available travel.
B. Overtravel: distance between the tripping point and the overtravel limit.
The reference point for the figures given for forces and travel is a point F, which is situated on
the plunger in the case of a basic switch or at 3 mm (0.12 in.) from the end of the plain lever
Limit Switches

in the case of a lever operated switch.


Mechanical characteristics Changeover time
This is the time taken by the moving contact when moving from one fixed contact to another
NC
until it becomes fully stable (contact bounce included).
This time is related to the inter-contact distance, the mechanical characteristics of the snap
action mechanism, and the mass of the moving element. However, due to the snap action
NO
mechanisms used, the time is largely independent of the speed of operation. It is normally
T1 less than 20 ms (including bounce times of less than 5 ms).
T
T1: bounce time Operating speed and maximum usable operating rate
T: changeover time Our miniature snap switches are suitable for a wide range of operating speeds: generally,
from 1 mm/mn to 1 m/s (0.04 in/mn to 3.28 ft/s). The maximum usable operating rate on a
light electrical load may be as high as 10 operations/second.
Mounting Mounting and operation
To conform to the leakage paths and air gaps in standards EEC 24 - EN/IEC 61058 and
EN/IEC 60947:
• an insulation pad must be inserted between the snap switch and the mounting surface if
the latter is metal,
• manual operation of a metal actuator must only be carried out with the aid of an
A BC intermediate actuator made of an insulating material.
• The installer must ensure adequate protection against direct contact with the output
terminals.
Operating speed and rate
Actuation method
Direct operation: The plunger should preferably be actuated along its axis. However, the
majority of our miniature snap switches will accept skewed operation provided the angle of
A BC actuation is not more than 45°.
The travel of the actuator must not be limited to only reaching the tripping point. The actuator
must always be operated in such a manner that the plunger reaches a point at least 0.5 times
the stated overtravel value of the switch. Also, it should not reach its end of travel nor exceed
the maximum permissible end-of-travel force.

24
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
XEP and XC0

Mounting (continued) Actuation method (continued)


Lever operators:
• when actuation is by a roller lever, force should preferably be applied in the
direction shown in the diagrams opposite,
• where the movements involved are fast, the ramp should be so designed as to
ensure that the operator is not subjected to any violent impact or abrupt release.
30˚ 30˚ Mounting—Tightening torque
The tightening torque of the fixing screws must conform to the following values:
Ø of mounting screw 2 2.5 3 3.5 4
Tightening torque, Maximum 25 (2.21) 35 (3.10) 60 (5.31) 100 (8.85) 150 (13.28)
A BC A BC
N•cm (lb-in) Minimum 15 (1.33) 25 (2.21) 40 (3.54) 60 (5.31) 100 (8.85)

Resistance to mechanical shock and vibration


• Resistance to shock and vibration depends on the mass of the moving parts and
on the forces holding the contacts together.
• In general, for a miniature snap switch without accessory:
— vibration > 10 gn, 10 to 500 Hz
— shock > 50 gn 11 ms 1/2 sine wave
Electrical characteristics Operating curves
These indicate the electrical life of the miniature snap switches under standard
Number of cycles

10 7
conditions [20°C (68 °F), 1 cycle/2 seconds], by showing the number of switching
5 operations which can be performed with given types of load. For sealed snap
2 switches, the operating rate is 1 cycle/6 s.
10 6
5
2
10 5
5
2
10 4
Resistive circuit
Inductive circuit
0,1 0,2 0,5 1 2 5 10 16 A
Current
Cos ϕ 0.8

Insulation resistance
The insulation resistance of the miniature snap switches is generally greater than

Limit Switches
50,000 MΩ, measured at 500 Vdc

Dielectric strength
The dielectric strength of our miniature snap switches is generally superior to:
• 1500 V between live parts and earth
1500 V • 1000 V between contacts
• 600 V between contacts for switches with an inter-contact distance less than 0.3 mm

1000 V

25
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
Subminiature (DIN 41635 B format, sealed) and Sub-subminiature (DIN 41635 D format)

Catalog numbers
Subminiature design, DIN 41635 B format, sealed

Type of operator Plunger Flat lever (1) Roller lever (1)


Single-pole C/O 2.8 mm (0.11 in.) cable
XEP4E1W7 (3) XEP4E1W7A326 (3) XEP4E1W7A454 (3)
snap action clip tag connections
Wiring: Weight, g (oz) 2.4 (0.08) 3.1 (0.11) 3.2 (0.11)
1 4 2 1 Black Pre-cabled connections XEP4E1FD (3) XEP4E1FDA326 (3) XEP4E1FDA454 (3)
2 Grey
4 Blue Weight, g (oz) 14.1 (0.50) 14.8 (0.52) 14.9 (0.53)
Flat lever (2) ZEP4L326 (3) — —
Weight, g (oz) 0.7 (0.02) — —
Separate components
Roller lever (2) ZEP4L454 (3) — —
Weight, g (oz) 0.8 (0.03) — —
Sub-subminiature design, DIN 41635D format

Type of operator Plunger Flat lever (1)


Single-pole C/O Solder tag
XEP5P1W2 (3) XEP5P1W2Z55B (3)
snap action connections

1 42 Weight, g (oz) 1.4 (0.05) 1.9 (0.07)

Dimensions
XEP4E1W7 XEP4E1W7A326 XEP4E1W7A454
= 7,5 7,5 =
39˚
0,5

7,5
24 F
2,8 Ø2,2 r= 20
r=2 r= 4,8
2,2

A(4) B(4)
2,2
2
Limit Switches

2,5

4x0,3
1,55

2,25
8,4

0,5
2,5

3
5
Ø1,2 9,5 5,2
XEP4E1FD XEP4E1FDA326 XEP4E1FDA454

20
A(4) B(4) 24 r= 4,8
2,2

r= F
2,2

6,4 19,9 3 19,9 3


19,9 3
XEP5P1W2 XEP5P1W2Z55B

13 Z(4) ,9
0,5 19 F
r=
1,5 0,5
10,3
0,8

1,5

2,1

9,1
8,9

0,4x2,9
1,9

8,4
9,6
5

1,4 4,7 5,1 4,7


2,3

3,8 4,75
4,7 6,7
1. To avoid damage to the mounting spigots, removal of the lever from complete products is not recommended. 3. Switches sold in lots of 5.
2. Levers only for mounting on basic (plunger) snap switches (XEP4E1W7 and XEP4E1FD). 4. A, B, Z: lever fixing positions.

26
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
Subminiature (DIN 41635 B format, sealed) and Sub-subminiature (DIN 41635 D format)

XEP4E1••, XEP4E1••A326,
XEP4E1••A454
Switch type XEP5P1W2 XEP5P1W2Z55B
Plunger Flat lever Roller lever
Environmental characteristics
Lever fixing position (1) — A A
Switch actuation On end Horizontal
Product certifications e, IEC 60947-5-1, EN 60947-5-1, c UR us, UL 1054, EN 61058
Degree of protection IP 67 XEP4E1FD••, case IP 67 and tags IP 00 XEP4E1W7••, case IP 40 and tags IP 00 XEP5P1W2••
Operating temperature - 40...+ 105 °C XEP4E1FD••, -40...+125 °C XEP4E1W•••• and XEP5P1•••
Enclosure Polyester XEP4, diallyl-phtalate XEP5
Lever — Stainless steel Stainless steel, glass reinforced polyamide roller
Materials
Contact AgCdO XEP4E1••, Ag XEP5
Tags Tinned brass XEP4E1W•••, gold plated brass XEP5P1••
Mechanical characteristics
Lever
fixing
position
(1)
A 2.5 N (8.99 oz) 0.63 N (2.27 oz) 0.83 N (2.99 oz)
Maximum tripping force, XEP4
B 2.5 N (8.99 oz) 1.25 N (4.50 oz) 1.67 N (6.01 oz)
N (oz)
XEP5 2 N (7.19 oz) 0.80 N (2.88 oz) —
A 0.80 N (2.88 oz) 0.20 N (0.72 oz) 0.27 N (0.97 oz)
Minimum release force, XEP4
B 0.80 N (2.88 oz) 0.40 N (1.44 oz) 0.53 N (1.91 oz)
N (oz)
XEP5 0.40 N (1.44 oz) 0.15 N (0.54 oz) —
A 10 N (2.25 lb) 2.5 N (0.56 lb) 3.33 N (0.75 lb)
Maximum permissible XEP4
B 10 N (2.25 lb) 5 N (1.12 lb) 6.67 N (1.50 lb)
end of travel force, N (lb)
XEP5 10 N (2.25 lb) — —
A 8.40 +/- 0.3 mm 10.7 +/- 1.7 mm 15.5 +/- 1.4 mm
XEP4
Tripping point (TP) (2) B 8.40 +/- 0.3 mm 9.6 +/- 1.0 mm 14.5 +/- 0.9 mm
XEP5 8.40 mm 9.20 mm —
A 0.13 mm 0.52 mm 0.39 mm
XEP4
Maximum differential travel B 0.13 mm 0.26 mm 0.20 mm
XEP5 0.06 mm 0.25 mm —
A 0.60 mm 2.40 mm 1.80 mm
XEP4
Minimum overtravel B 0.60 mm 1.20 mm 0.90 mm
XEP5 0.10 mm — —

Limit Switches
XEP4 0.4 mm
Inter-contact distance
XEP5 0.3 mm
Mechanical durability XEP4 2 million operating cycles
XEP5 0.1 million operating cycles
Electrical characteristics
AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
XEP4 125-250 Vac 6.0 A conforming to UL 1054
Operational characteristics
6 (1) A 250 Vac 10,000 cycles conforming to EN 61058
XEP5 AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
XEP4 7.5 A on 250 V (50/60 Hz)
Thermal current
XEP5 8.5 A on 250 V (50/60 Hz)
XEP4E1W7•: 2.8 mm (0.11 in.) cable clip tags
XEP4 XEP4E1FD: Pre-cabled (horizontally in-line), 3 x 0.5 mm2, length 0.5 m (1.6 ft)
Connection
XEP5 Solder tags
Operating curves
XEP4E1•• XEP5P1••
6
Number of cycles

2x10
6 2
10
Number of cycles

5
10
5 250 Va
1
2 2
4
5 10 1 Resistive circuit
10
250 Va: 5
resistive circuit 2 Inductive circuit
Cos ϕ 0.8
2
3
10
4
10
0,05 0,1 0,2 0,5 1 2 5 10 A Current 0,1 0,2 0,5 1 2 5 10 16 A Current
1. Miniature snap switches fitted with a lever are supplied with the lever fixed in position A (see page 26).
For basic (plunger) snap switches, it is possible to fix a lever in position A or B, depending on the required tripping conditions (see page 26).
2. Position of the operator in relation to the switch mountings (mounting hole center line), at the instant the contact changes state.

27
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
Miniature (DIN 41635 A format)

Catalog numbers

Type of operator Plunger (2) Flat lever (1) (2) Roller lever (1) (2)
Solder tags XEP3S1W2 XEP3S1W2B524 XEP3S1W2B529
Single-pole 4.8 mm (0.19 in.) cable clip tags XEP3S1W6 XEP3S1W6B524 XEP3S1W6B529
Standard
C/O contacts 6.35 mm (0.25 in.) cable clip tags XEP3S1W3 XEP3S1W3B524 XEP3S1W3B529
snap action
Weight, g (oz) 5.6 (0.20) 6.3 (0.22) 6.6 (0.23)
2 Solder tags XEP3S2W2 XEP3S2W2B524 XEP3S2W2B529
4 Very low
operating 4.8 mm (0.19 in.) cable clip tags XEP3S2W6 XEP3S2W6B524 XEP3S2W6B529
1 force 6.35 mm (0.25 in.) cable clip tags XEP3S2W3 XEP3S2W3B524 XEP3S2W3B529
contacts
Weight, g (oz) 5.6 (0.20) 6.3 (0.22) 6.6 (0.23)
Flat lever (3) ZEP3L524
Weight, g (oz) 0.7 (0.02)
Separate components
Roller lever (3) ZEP3L529
Weight, g (oz) 1 (0.04)
Dimensions
XEP3S•W2 XEP3S•W6 XEP3S•W3

2,8 22,2 2,8 2,8 22,2 2,8 2,8 22,2 2,8


10,7 20,2
3,9x0,8

20,2 3,2 20,2


3 3 3

3,2
3,2

1,7

3
= 10,3 =
= 10,3 =
= 10,3 =

15,8
15,8
A BC
15,8

A BC A BC

6,7
3

6,3

17,4

17,4
6,3

47˚ 47˚ 47˚


2,8

3,4 3,4 3,4


3,2

4 9,8 6,2
1,4 1,7
10,3
10,3
Limit Switches

10,3

3,9
3,9
3,9

6,3x0,8
4,8x0,5

3 3 3,1 3 4,3
27,8 27,8 7,1 27,8 9,3

ZEP3L529 ZEP3L524

6,3
2,4 1 2,4
4,3

0,3

5,4
4,3

4, r=2
r=2
4,8

8 7
3,4

1. To avoid damage to the mounting spigots, removal of the lever from complete products is not recommended.
2. Switches sold in lots of 10.
3. Levers only for mounting on basic (plunger) snap switches (XEP3S•W2, XEP3S•W3 and XEP3S•W6), in mounting positions A, B or C.

28
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
Miniature (DIN 41635 A format)

Switch type XEP3 S•W2 XEP3 S•W2B254 XEP3 S•W2B259


Type of operator Plunger Flat lever Roller lever
Environmental characteristics
Lever fixing position (1) — B B
Switch actuation On end Horizontal
Product certifications c UR us, e, IEC/EN 60947-5-1, UL 1054, EN 61058-1
Degree of protection Case IP 40 and tags IP 00
Operating temperature - 25...+ 125 °C
Enclosure Polyester
Materials Lever — Stainless steel Stainless steel, glass reinforced polyamide roller
Contact AgNi
Mechanical characteristics
Lever fixing position (1)
A 0.80 N (2.88 oz) 0.20 N (0.72 oz)
Standard B 0.80 N (2.88 oz) 0.40 N (1.44 oz)
Maximum tripping force, C 0.80 N (2.88 oz) 0.53 N (1.91 oz)
N (oz) A 0.25 N (0.90 oz) 0.06 N (0.22 oz)
Very low force B 0.25 N (0.90 oz) 0.13 N (0.47 oz)
C 0.25 N (0.90 oz) 0.17 N (0.61 oz)
A 0.20 N (0.72 oz) 0.05 N (0.18 oz)
Standard B 0.20 N (0.72 oz) 0.10 N (0.36 oz)
Minimum release force, C 0.20 N (0.72 oz) 0.13 N (0.47 oz)
N (oz) A 0.05 N (0.18 oz) 0.01 N (0.04 oz)
Very low force B 0.05 N (0.18 oz) 0.03 N (0.11 oz)
C 0.05 N (0.18 oz) 0.03 N (0.11 oz)
A 20 N (4.50 lb) 5 N (1.12 lb)
Maximum permissible Standard,
B 20 N (4.50 lb) 10 N (2.25 lb)
end of travel force, N (lb) very low force
C 20 N (4.50 lb) 13 N (2.92 lb)
A 14.70+/- 0.4 mm 15.20+/- 2.5 mm 20.5+/- 2.9 mm
Standard,
Tripping point (TP) (2) B 14.70+/- 0.4 mm 15.20+/- 1.0 mm 20.5+/- 1.5 mm
very low force
C 14.70+/- 0.4 mm 15.20+/- 0.8 mm 20.5+/- 1.2 mm
A 0.35 mm 1.40 mm
Standard,
Maximum differential travel B 0.35 mm 0.70 mm
very low force
C 0.35 mm 0.53 mm
A 1.20 mm 4.80 mm
Standard B 1.20 mm 2.40 mm

Limit Switches
C 1.20 mm 1.80 mm
Minimum overtravel
A 1.10 mm 4.40 mm
Very low force B 1.10 mm 2.20 mm
C 1.10 mm 1.65 mm
Inter-contact distance 0.40 mm
Mechanical durability Standard 20 million operating cycles
for 2/3 overtravel Very low force 50 million operating cycles
Electrical characteristics
AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC/EN 60947-5-1 Appendix A
Standard 125-250 Vac 10.1 A—1/2 HP conforming to UL 1054
Operational characteristics 12 (3) A 250 Vac 10,000 cycles conforming to EN 61058-1
AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC/EN 60947-5-1 Appendix A
Very low force 125-250 Vac 4 A—1/10 HP conforming to UL 1054
4 (1) A 250 Vac 50,000 cycles conforming to EN 61058-1
Standard 15 A on 250 V (50/60 Hz)
Thermal current
Very low force 5 A on 250 V (50/60 Hz)
XEP3 S•W2: solder tags, XEP3 S•W6: 4.8 mm (0.19 in.) cable clip tags
Connection XEP3 S•W3: 6.35 mm (0.25 in.) cable clip tags.
Operating curves
XEP3S1•• XEP3S2••
Number of cycles

Number of cycles

10 7 250 V 10 8
5 5
2 2 250 V
10 6 10 7
5 5
2 Resistive circuit 2 Resistive circuit
10 5 10 6
5 Inductive circuit 5 Inductive circuit
2 Cos ϕ 0.8 2 Cos ϕ 0.8
10 4 10 5
Current Current
0,1 0,2 0,5 1 2 5 12 A 0,1 0,2 0,5 1 2 4 A
1. Miniature snap switches fitted with a lever are supplied with the lever fixed in position B (see page 28). For basic (plunger) snap switches, it is possible to fix a lever in position A, B or C,
depending on the required tripping conditions (see page 28).
2. Position of the operator in relation to the switch mountings (mounting hole center line), at the instant the contact changes state.

29
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
Sealed Design Pre-Cabled

Type of head Plunger (mounting by the body)

Type of operator Head with flat plunger Head with domed encased plunger
Catalog numbers
Single-pole C/O snap action
1 Wiring:
2 XC010L2 XC011L2
4 1 Black
2 Brown
4 Blue
Weight, kg (lb) 0.145 (0.320) 0.150 (0.331)

Dimensions
XC010L2

12
12,3

10,3
PA

2000
32
26
20

24
6

16
Limit Switches

49
71

XC011L2

r6
18,3
PA
10,3
1

2000
32
26
20

24
6

16
49
71

30
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
Sealed Design Pre-Cabled

Switch type XC010• XC011•

Environmental characteristics
Switch actuation On end, flat plunger (1) On end, domed plunger (1)

Product certifications e, IEC 60947-5-1

Degree of protection IP 66

Operating temperature 0...85 °C (32…185 °F)

Internal housing Metal

Casing Nitrile
Materials
Mounting support Steel, zinc passivated

Contact Ag

Mechanical characteristics
Maximum tripping force 5.3 N (1.19 lb)

Minimum release force 1.5 N (0.34 lb)

Maximum permissible end of travel force 30 N (6.74 lb)

Tripping point (TP) (2) 11.4± 0.4 mm 17.4± 0.5 mm

Maximum differential travel 0.2 mm

Minimum overtravel 0.2 mm

Inter-contact distance 0.5 mm

Mechanical durability 2 million operating cycles

Electrical characteristics
Operational current 1 A on 24 V (50/60 Hz)

Thermal current/insulation voltage 12 A/60 V

Connection A05 VVF cable, 3 x 0.75 mm2, length 2 m (6.6 ft), overall diameter ≤ 7.6 mm (0.30 in.)

Electrical durability AC-15: 0.5 million operating cycles

Operating curve

Limit Switches
1. Manual actuation must be made by an intermediate insulated part, in order to meet basic safety requirements.
One of the two mounting holes must also be used as an earth protection terminal.
2. Distance between the base of the switch and the top of the plunger at the instant the contact changes state (see dimensions, page 30).

31
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD

b XCM D
v With head for linear movement (plunger). Mounting by the body.
pre-cabled

520341

561279

520343
Page 34
v With head for linear movement (plunger). Mounting by the head.

520344

561280
Page 34
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
520346

520347
Limit Switches

Page 35
b XCM D v With head for linear movement (plunger)
with integral connector Mounting by the body Mounting by the head
561281

561282

561283

Page 38
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
561284

561285

Page 39

32
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD

Environmental characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA (except products with special cables), CCC
Protective treatment Standard version: “TC”
Ambient air temperature Operation: -25…+70 °C (-13…+158 °F). Storage: -40…+70 °C (-40…+158 °F)
XCMD snap action: 5 gn. XCMD slow break: 25 gn (10…500 Hz)
Vibration resistance conforming to IEC 60068-2-6
Shock resistance 25 gn (18 ms) conforming to IEC 60068-2-27
Electric shock protection Class I conforming to IEC 61-140 and NF C 20-030
NEMA Types 1, 2, 4, 12, 13
Degree of protection IP 66, IP 67 and IP 68 (1) conforming to IEC 60529
IK 06 conforming to EN 50102
Materials Bodies and heads: Zamak® zinc alloy
Repeat accuracy 0.05 mm on the tripping points, with 1 million operating cycles for head with end plunger
Protection against prolonged immersion: the test conditions are subject to agreement between the manufacturer and the user.
Contact block characteristics
a AC-15; B300 (Ue = 240 V, Ie = 1.5 A)
Switches with 2 contacts c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
a AC-15; C300 (Ue = 240 V, Ie = 0.75 A)
Switches with 3 and 4 contacts c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Rated operational Pre-cabled switches Ithe = 6 A for 2 contacts, 4 A for 3 contacts, 3 A for 4 contacts
characteristics Switches with 4-pin
Ui = 250 V, Ie = 3 A maximum, Ithe = 3 A
M12 connector
Switches with 5-pin
Ui = 60 V, Ie = 4 A maximum, Ithe = 4 A
M12 connector
Switches with 5-pin
Ui = 250 V, Ie = 6 A maximum, Ithe = 6 A
7/8" 16UN connector
Ui = 400 V degree of pollution 3 conforming to IEC 60947-5-1
Rated insulation voltage Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K, EN 60947-5-1
Resistance across terminals ≤ 25 mΩ conforming to IEC 60255-7 category 3
Electric shock protection 6 A cartridge fuse type gG (gl)
Snap action contact: 0.01 m/minute (0.03 ft/minute)
Minimum actuation speed

Limit Switches
Slow break contact: 6 m/minute (19.68 ft/minute)
• Conforming to IEC 60947-5-1 Appendix C
• Utilization categories AC-15 and DC-13
Electrical durability • Maximum operating rate: 3600 operating cycles/hour
• Load factor: 0.5
XCMD snap action (N/C + N/O, N/C + N/C, XCMD slow break (N/C + N/O, N/C + N/C +
N/C + N/C + N/O, N/C + N/C + N/O + N/O N/O contacts)
contacts)
5
Millions of operating cycles

5
Millions of operating cycles

4 Ithe 4 Ithe
3 3
12/24/48 V
2 2
48 V 230 V
a.c. supply 1
110 V
1
a 50/60 Hz 110 V
o inductive circuit 0,5
0,5

12/24 V
230 V
0,1
0,1
0,5 1 2 3 4 56 10
0,5 1 2 3 4 56 10
Current in A Current in A
Power switched in W for Power switched in W for
5 million operating cycles 5 million operating cycles
d.c. supply c
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 3

33
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled

Type of head Plunger (mounting by the body) Plunger (mounting by the head)

M16 with metal end


Metal end plunger Retractable steel M12 with metal end M12 with steel roller
Type of operator Metal end plunger
with elastomer boot
Steel roller plunger
roller lever plunger plunger
plunger with
plunger
elastomer boot
Catalog numbers
2-pole N/C + N/O snap action XCMD2110L1 XCMD2111L1 XCMD2102L1 XCMD2124L1 XCMD21F0L1 XCMD21G1L1 XCMD21F2L1
BK

BU

GN-YE 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
BK-WH

BN

BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH


BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
0 5mm 0 5mm 0 mm 0 4,9 mm 0 5mm 0 5mm 0 mm
0,8 0,8 1,4 0,8 0,8 1,4
2-pole N/C + N/O break XCMD2510L1 XCMD2511L1 XCMD2502L1 XCMD2524L1 XCMD25F0L1 XCMD25G1L1 XCMD25F2L1
before make, slow break
BK

BU

1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P) 11,2(A) 19,5(P) 1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
GN-YE BN-BU BN-BU BK-BKWH
BN-BU
BK-BK-WH
BN-BU
BN-BU BN-BU BK-BKWH
BN-BU
0 2,6 5 mm 0 2,6 5 mm 0 16 mm 0 2,6 5 mm 0 2,6 5 mm
BK-WH

BN

0 4,6 mm 0 4,6 mm

2-pole N/C + N/C snap action ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 +
BK

RD

ZCE10 ZCE11 ZCE02 ZCE24 ZCEF0 ZCEG1 ZCEF2


1,8 4,2 (P) 1,8 4,2 (P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2 (P) 1,8 4,2 (P) 3,1(A) 7(P)
GN-YE BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
RD-WH
BK-WH

BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH


BK-BK-WH RD-RD-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
0 5 mm 0 5 mm 0 mm 0 4,9 mm 0 5 mm 0 5 mm 0 mm
0,8 0,8 1,4 0,8 0,8 1,4
3-pole N/C + N/C + N/O ZCMD39L1 + ZCMD39L1 + ZCMD39L1 + ZCMD39L1 + ZCMD39L1 + ZCMD39L1 + ZCMD39L1 +
snap action ZCE10 ZCE11 ZCE02 ZCE24 ZCEF0 ZCEG1 ZCEF2
BK
RD

BU

1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
GN-YE RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BU-BN
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
BK-BK-WH BK-BK-WH BK-BK-WH
RD-WH

RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH


BK-WH

BN

BK-BK-WH BK-BK-WH RD-RD-WH RD-RD-WH BK-BK-WH RD-RD-WH


BU-BN BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
0 5 mm 0 5 mm 0 mm 0 4,9 mm 0 5 mm 0 5 mm 0 mm
Limit Switches

0,8 0,8 1,4 0,8 0,8 1,4


3-pole N/C + N/C + N/O break ZCMD37L1 + ZCMD37L1 + ZCMD37L1 + ZCMD37L1 + ZCMD37L1 + ZCMD37L1 + ZCMD37L1 +
before make, slow break ZCE10 ZCE11 ZCE02 ZCE24 ZCEF0 ZCEG1 ZCEF2
BK
RD

BU

1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P) 11,2(A) 19,5(P) 1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
GN-YE RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BU-BN
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
0 2,6 5 mm 0 2,6 5 mm 0 4,6 mm 0 16 mm 0 2,6 5 mm 0 2,6 5 mm 0 4,6 mm
RD-WH
BK-WH

BN

Weight, kg (lb) 0.180 (0.397) 0.180 (0.397) 0.185 (0.408) 0.200 (0.441) 0.195 (0.430) 0.220 (0.485) 0.205 (0.452)
ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 +
4-pole N/C + N/C + N/O + N/O
snap action ZCE10 ZCE11 ZCE02 ZCE24 ZCEF0 ZCEG1 ZCEF2
BK
RD

BU

VT

1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BN-BU BN-BU BN-BU BU-BN BN-BU BN-BU BN-BU
GN-YE VT-VT-WH
RD-RD-WH
VT-VT-WH
RD-RD-WH
VT-VT-WH
BK-BK
VT-VT-WH
BK-BK-WH
VT-VT-WH
RD-RD-WH
VT-VT-WH
RD-RD-WH
VT-VT-WH
BK-BK
RD-RD-WH RD-RD-WH
BK-BK-WH BK-BK-WH RD-RD-WH BK-BK-WH BK-BK-WH
RD-WH

BU-BN
VT-WH
BK-WH

BN

BN-BU BN-BU BN-BU VT-VT-WH BN-BU BN-BU BN-BU


VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH
0 5 mm 0 5 mm 0 mm 0 4,9 mm 0 5 mm 0 5 mm 0 mm
1,4 1,4
0,8 0,8 0,8 0,8
Weight, kg (lb) 0.160 (0.353) 0.160 (0.353) 0.165 (0.364) 0.180 (0.397) 0.175 (0.386) 0.200 (0.441) 0.185 (0.408)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam On end By 30° cam

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 0.1 m/s (0.33 ft/s)
Minimum For tripping 8.5 N (1.91 lb) 7 N (1.57 lb) 2.5 N (0.56 lb) 8.5 N (1.91 lb) 7 N (1.57 lb)
force or For positive
42.5 N (9.55 lb) 35 N (7.87 lb) 12.5 N (2.81 lb) 42.5 N (9.55 lb) 35 N (7.87 lb)
torque opening
Cabling PvR cable, 1 m (3.3 ft) long: 5 x 0.75 mm2 for 2-pole contact versions; 7 x 0.5 mm2 for 3-pole contact versions; 9 x 0.34 mm2 for 4-pole contact versions. For
other cable lengths, see page 44.
NOTE: For more information, consult pages 40–42.

34
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled

Type of head Rotary (mounting by the body) Multi-directional

Roller lever with Variable length


Thermoplastic roller
Type of operator lever
Steel roller lever ball bearing thermoplastic roller Cat’s whisker (1)
mounted roller lever
Catalog numbers
2-pole N/C + N/O snap action XCMD2115L1 XCMD2116L1 XCMD2117L1 XCMD2145L1 XCMD2106L1
BK

BU

25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚


GN-YE BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BU-BN
BK-WH

BN

BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH


BN-BU BN-BU BN-BU BN-BU BU-BN
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
2-pole N/C + N/O break before make, slow break XCMD2515L1 XCMD2516L1 XCMD2517L1 XCMD2545L1 XCMD2506L1
BK

BU

25˚ 45˚(P) 25˚ 45˚(P) 25˚ 45˚(P) 25˚ 45˚(P) 20˚


GN-YE BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BK-BK-WH
BN-BU BN-BU BN-BU BN-BU
BK-WH

BN-BU
BN

0 36˚ 90˚ 0 36˚ 90˚ 0 36˚ 90˚ 0 36˚ 90˚ 40˚

ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 +


2-pole N/C + N/C snap action
ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCE06
BK

RD

ZCY15 ZCY16 ZCY17 ZCY45


GN-YE 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-WH
BK-WH

RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH


BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
ZCMD39L1 + ZCMD39L1 + ZCMD39L1 + ZCMD39L1 + ZCMD39L1 +
3-pole N/C + N/C + N/O snap action
ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCE06
BK
RD

BU

ZCY15 ZCY16 ZCY17 ZCY45


GN-YE 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-WH

BK-BK-WH
BK-WH

BN

RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH


BN-BU BN-BU BN-BU BN-BU BU-BN

Limit Switches
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH BK-BK-WH
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU RD-RD-WH
BU-BN
0 90˚ 0 90˚ 0 90˚ 0 90˚
10˚
12˚ 12˚ 12˚ 12˚
3-pole N/C + N/C + N/O break before make, slow break ZCMD37L1 + ZCMD37L1 + ZCMD37L1 + ZCMD37L1 + ZCMD37L1 +
BK
RD

BU

ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCE06


ZCY15 ZCY16 ZCY17 ZCY45
GN-YE
25˚ 45˚(P) 25˚ 45˚(P) 25˚ 45˚(P) 25˚ 45˚(P) 20˚
RD-WH
BK-WH

BN

BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH


RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BN-BU BN-BU BN-BU BN-BU BN-BU
0 36˚ 90˚ 0 36˚ 90˚ 0 36˚ 90˚ 0 36˚ 90˚ 40˚
Weight, kg (lb) 0.220 (0.485) 0.225 (0.496) 0.220 (0.485) 0.230 (0.507) 0.180 (0.397)
ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 +
4-pole N/C + N/C + N/O + N/O snap action ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCE06
BK
RD

BU

VT

ZCY15 ZCY16 ZCY17 ZCY45


GN-YE BK-BK-WH
25˚ 70˚(P)
BK-BK-WH
25˚ 70˚(P)
BK-BK-WH
25˚ 70˚(P)
BK-BK-WH
25˚ 70˚(P) 20˚
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BK-BK-WH
BN-BU BN-BU BN-BU BN-BU RD-RD-WH
RD-WH

VT-WH
BK-WH

BU-BN
BN

VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH


RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH VT-VT-WH
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU RD-RD-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BU-BN
VT-VT-WH
0 90˚ 0 90˚ 0 90˚ 0 90˚
10˚
12˚ 12˚ 12˚ 12˚
Weight, kg (lb) 0.200 (0.441) 0.205 (0.452) 0.200 (0.441) 0.210 (0.463) 0.160 (0.353)
contact closed (A) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and
contact open (P) = positive opening point using a conforming operator
1. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Characteristics
Switch actuation By 30° cam By any moving part

Type of actuation

Maximum actuation speed 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
For tripping 0.1 N•m (0.89 lb-in)
Minimum force or torque
For positive opening 0.5 N•m (4.43 lb-in) —
PvR cable, 1 m (3.3 ft) long: 5 x 0.75 mm2 for 2-pole contact versions; 7 x 0.5 mm2 for 3-pole contact versions,
Cabling 2
9 x 0.34 mm for 4-pole contact versions. For other cable lengths, see page 44.
NOTE: For more information, consult pages 40–42.

35
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled—Dimensions

XCMD2•10L1 XCMD2•11L1 XCMD2•02L1

(1) (1) (1)

(2) (2) (2)

XCMD2•24L1 XCMD2•F0L1 XCMD2•G1L1


19
12

(3) (3)
e

f
24
(1)
45

88
85

76

52

50
(2) (2)
(2)
2
Limit Switches

XCMD2•F2L1
e

36
88

52

(2)

1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
2. Overall diameter of cable 7.5 mm (0.30 in.).
3. Mounting nut thickness 3.5 mm (0.14 in.).
e: 8 mm (0.31 in.) max, panel cut-out Ø 12.5 mm (0.49 in.).
f: 8 mm (0.31 in.) max, panel cut-out Ø 16.5 mm (0.65 in.).

36
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled—Dimensions

XCMD2•15L1 XCMD2•16L1 XCMD2•17L1

31 31 31

(1) (1) (1)

(2) (2) (2)

XCMD2•45L1 XCMD2•06L1

33
5,5 Ø16
33,5…83,5
53…103
93…143

(1) (1)

Limit Switches
40
40

20
16 (2) (2)
30

15°
15°

1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
2. Overall diameter of cable 7.5 mm (0.30 in.).
e: 8 mm (0.31 in.) max, panel cut-out Ø 12.5 mm (0.49 in.).
f: 8 mm (0.31 in.) max, panel cut-out Ø 16.5 mm (0.65 in.).

37
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector

Type of head Plunger (mounting by the body) Plunger (mounting by the head)

M16 with metal end


Metal end plunger Retractable steel M12 with metal end M12 with steel roller
Type of operator Metal end plunger
with elastomer boot
Steel roller plunger
roller lever plunger plunger
plunger with
plunger
elastomer boot
Catalog numbers
Single-pole XCMD2110M12 XCMD2111M12 XCMD2102M12 XCMD2124M12 XCMD21F0M12 XCMD21G1M12 XCMD21F2M12
C/O
1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
snap action 1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
+ integral M12 1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
4-pin 0 5mm 0 5mm 0 mm 0 4,9 mm 0 5mm 0 5mm 0 mm
connector 0,8 0,8 1,4 0,8 0,8 1,4

2-pole XCMD2110C12 XCMD2111C12 XCMD2102C12 XCMD2124C12 XCMD21F0C12 XCMD21G1C12 XCMD21F2C12


N/C + N/O
snap action
+ integral M12 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
1-2 1-2 1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
5-pin 1-2 1-2
3-4
1-2
3-4
1-2 1-2 1-2
3-4
1-2
3-4 3-4 3-4 3-4 3-4 3-4
connector 0 5mm 0 5mm 0 mm
3-4
0 5mm 0 5mm 0 mm
0 4,9 mm
0,8 0,8 1,4 0,8 0,8 1,4
2-pole ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 +
N/C + N/C ZCE10 ZCE11 ZCE02 ZCE24 ZCEF0 ZCEG1 ZCEF2
snap action
+ integral M12 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
1-2 1-2 1-2 1-2 1-2 1-2 1-2
3-4 3-4
5-pin 3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
1-2
3-4
1-2
3-4
3-4
1-2
3-4 3-4 3-4 3-4
connector 0 5mm 0 5mm
3-4 0 5mm 0 5mm 0
0 1,4 mm 0 4,9 mm 1,4 mm
0,8 0,8 0,8 0,8

Weight, kg (lb) 0.085 (0.187) 0.085 (0.187) 0.090 (0.198) 0.105 (0.231) 0.100 (0.220) 0.125 (0.276) 0.110 (0.243)
Limit Switches

2-pole ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12


N/C + N/O + ZCE10 + ZCE11 + ZCE02 + ZCE24 + ZCEF0 + ZCEG1 + ZCEF2
snap action
+ M12 5-pin 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
1-2 1-2 1-2 1-2 1-2 1-2 1-2
connector on 3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
0.8 m (2.6 ft) 3-4
0 5mm 0 5mm
3-4 3-4
0 5mm 0
3-4
5mm
3-4 3-4 3-4
0 mm 0 4,9 mm 0 mm
flying lead
0,8 0,8 1,4 0,8 0,8 1,4
2-pole ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78
N/C + N/O + ZCE10 + ZCE11 + ZCE02 + ZCE24 + ZCEF0 + ZCEG1 + ZCEF2
snap action
+ 7/8" 16UN 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
4-5 4-5 4-5 4-5 4-5 4-5 4-5
1-2 1-2 1-2 1-2
5-pin 4-5 4-5
1-2
4-5
1-2
4-5 4-5 4-5
1-2
4-5
1-2 1-2 1-2 1-2
connector on 0 5mm 0 5mm
1-2
0 mm
1-2
0 5mm 0 5mm
1-2
0 mm
0 4,9 mm
0.8 m (2.6 ft)
0,8 0,8 1,4 0,8 0,8 1,4
flying lead
Weight, kg (lb) 0.150 (0.331) 0.150 (0.331) 0.155 (0.342) 0.170 (0.375) 0.165 (0.364) 0.190 (0.419) 0.175 (0.386)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam On end By 30° cam

Type of actuation

Maximum actuation
0.5 m/s (1.64 ft/s) 0.1 m/s (0.33 ft/s)
speed
Minimum For tripping 8.5 N (1.91 lb) 7 N (1.57 lb) 2.5 N (0.56 lb) 8.5 N (1.91 lb) 7 N (1.57 lb)
force or For positive
42.5 N (9.55 lb) 35 N (7.87 lb) 12.5 N (2.81 lb) 42.5 N (9.55 lb) 35 N (7.87 lb)
torque opening
Although their design is identical to the pre-cabled switches, the switches incorporating an M12 4-pin connector cannot be marked with the symbol
Positive operation because they are single-pole C/O.
NOTE: For more information, consult pages 40–42.

38
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector

Type of head Rotary (mounting by the body) Multi-directional

Variable length
Thermoplastic roller Roller lever with ball
Type of operator lever
Steel roller lever
bearing mounted roller
thermoplastic roller Cat’s whisker (1)
lever
Catalog numbers
XCMD2115M12 XCMD2116M12 XCMD2117M12 XCMD2145M12 XCMD2106M12
Single-pole C/O snap action 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
With integral M12 4-pin connector 1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2 1-2 1-2 1-2 1-2
1-4 1-4 1-4 1-4 1-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
XCMD2115C12 XCMD2116C12 XCM D2117C12 XCMD2145C12 XCMD2106C12
2-pole N/C + N/O snap action
With integral M12 5-pin connector 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P)
1-2
20˚
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
2-pole N/C + N/C snap action ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 +
With integral M12 5-pin connector ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCE06
ZCY15 ZCY16 ZCY17 ZCY45
20˚ 70˚(P) 20˚ 70˚(P) 20˚ 70˚(P) 20˚ 70˚(P) 20˚
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
Weight, kg (lb) 0.125 (0.276) 0.130 (0.287) 0.125 (0.276) 0.135 (0.298) 0.085 (0.187)

2-pole N/C + N/O snap action ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12

Limit Switches
With M12 5-pin connector on 0.8 m (2.6 ft) + ZCE01 + + ZCE01 + + ZCE01 + + ZCE01 + + ZCE06
flying lead ZCY15 ZCY16 ZCY17 ZCY45
25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
2-pole N/C + N/O snap action ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78
+ ZCE01 + + ZCE01 + + ZCE01 + + ZCE01 + ZCMD21L08U78
With 7/8" 16UN 5-pin connector on 0.8 m
+ ZCE06
(2.6 ft) flying lead ZCY15 ZCY16 ZCY17 ZCY45
25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
4-5 4-5 4-5 4-5 4-5
1-2 1-2 1-2 1-2 1-2
4-5 4-5 4-5 4-5 4-5
1-2 1-2 1-2 1-2 1-2
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
Weight, kg (lb) 0.200 (0.441) 0.205 (0.452) 0.200 (0.441) 0.210 (0.463) 0.160 (0.353)
contact closed (A) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and using
contact open (P) = positive opening point a conforming operator
1. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
Characteristics
Switch actuation By 30° cam By any moving part

Type of actuation

Maximum actuation speed 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
For tripping 0.1 N•m (0.89 lb-in)
Minimum force or torque
For positive opening 0.5 N•m (4.43 lb-in) —
Although their design is identical to the pre-cabled switches, the switches incorporating an M12 4-pin connector cannot
Positive operation be marked with the symbol because they are single-pole C/O.

39
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular

Thermoplastic roller Thermoplastic roller Thermoplastic roller Retractable


lever plunger, lever plunger, lever plunger, steel roller lever
horizontal vertical actuation horizontal or vertical plunger
actuation actuation
ZCE 21 ZCE 27 ZCE 28 ZCE 24

Side metal
plunger,
adjustable
Side metal Side steel Side steel Side steel
plunger roller plunger, roller plunger, ball bearing
ZCE 62 horizontal vertical plunger

ZCE 63 ZCE 64 ZCE 65 ZCE 66

M12 with M16 with


steel steel end
roller plunger
M12 with plunger with
metal end elastomer
plunger boot

ZCE F0 ZCE F2 ZCE G1

Steel Steel Spring rod


roller roller plunger with Cat’s
plunger Spring rod whisker
with elastomer thermoplastic
boot end
ZCE 02 ZCE 29 ZCE 07 ZCE 08 ZCE 06
Limit Switches

Metal end Metal end plunger Steel ball bearing Metal end Side
plunger with elastomer plunger plunger, Cat’s
boot adjustable whisker

ZCE 10 ZCE 11 ZCE 13 ZCE 14 ZCE 67

Body with Body with Body with Body with Body with
2-pole 2-pole 2-pole 3-pole 3-pole
N/C + N/C + N/C N/C + N/O N/C + N/C N/C + N/C
N/O snap snap break before + N/O break + N/O snap
action action make, slow before action
contact contact break make, slow contact
contact break
contact
ZCM D21 ZCM D29 ZCM D25 ZCM D37 ZCM D39

Bodies with pre- Bodies with pre- Bodies with pre- Bodies with pre- Bodies with pre-
cabled contacts cabled contacts cabled contacts cabled contacts cabled contacts
ZCM D21L1 ZCM D29L1 ZCM D25L1 ZCM D37L1 ZCM D39L1
ZCM D21L2 ZCM D29L2 ZCM D25L2 ZCM D37L2 ZCM D39L2
ZCM D21L5 ZCM D29L5 ZCM D25L5 ZCM D37L5 ZCM D39L5

(1) (1) (1) (1) (1)

1. Pre-cabled connection components: replace the “•” in the catalog number with the required cable length in meters, either: 1, 2, 3, 5, 7 or 10.
Example: ZCM C21L• becomes ZCM C21L7 for a 7 m (23.0 ft) cable.
Note: only cable lengths of 1, 2 and 5 m (3.3, 6.6, and 16.4 ft) are available for pre-cabled connection components ZCM C37L• and ZCM C39L•.

40
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular

Round rod lever, Square rod Round rod lever, Round rod lever,
steel, Ø 3 (0.12) lever, steel, glass fibre, thermoplastic,
L = 125 (4.92) U 3 (0.12) Ø 3 (0.12) Ø 6 (0.24)
L = 125 (4.92) L = 125 (4.92) L = 200 (7.87)
ZCY 53 ZCY 54 ZCY 55 ZCY 59

Ceramic Spring lever with Spring–rod


roller lever thermoplastic lever, metal
end

ZCY 22 ZCY 81 ZCY 91

Variable length Variable length Variable length Variable length


thermoplastic thermoplastic steel roller steel roller lever,
roller lever, roller lever lever with pliable
with pliable lever
lever
Spring return
ZCY 44 ZCY 45 ZCY 46 ZCY 48
for actuation
from left AND
Thermoplastic Steel roller lever, Steel ball Thermoplastic Steel roller lever,
right
roller lever, track 20/36 bearing mounted roller lever, track 24/31
ZCE 01 track 20/36 (0.79/1.42) roller lever, track 24/31 (0.94/1.22)

Limit Switches
(0.79/1.42) track 20/36 (0.94/1.22)
(0.79/1.42)

ZCY 18 ZCY 19 ZCY 12 ZCY 15 ZCY 16

Steel ball bearing Thermoplastic Steel roller lever, Steel ball bearing
mounted roller roller lever, track 16/39 mounted roller
lever, track 16/39 (0.63/1.54) lever,
Stay put track 24/31 (0.63/1.54) track 16/39
for actuation (0.94/1.22) (0.63/1.54)
from left AND
right ZCY 17 ZCY 25 ZCY 26 ZCY 23
ZCE 09(1)
Forked arm with Forked arm with
rollers, 2 track, rollers, 1 track,
track 21/35 track 28 (1.10)
(0.83/1.38)
ZCY 61 ZCY 71

Pre-cabled bodies
with 4-pole Bodies with integral connector, with Body with 7/8" 16UN 5-pin connector
N/C + N/C + N/O + 2-pole snap action contact: on 0.8 m (2.6 ft) flying lead, with
N/O snap action N/C + N/O, M12 5-pin connector 2-pole N/C + N/O snap action contact
contact ZCM D21C12 ZCM D21L08U78
N/C + N/C, M12 5-pin connector
ZCM D29C12 Body with M12 5-pin connector on
ZCM D41L1 0.8 m (2.6 ft) flying lead, with
ZCM D41L2 C/O, M12 4-pin connector 2-pole N/C + N/O snap action contact
ZCM D41L5 ZCM D21M12 ZCM D21L08R12

1. Cannot be used on bodies ZCMD21, ZCMD29, ZCMD39, ZCMD41, ZCMD21C12,


ZCMD21M12, ZCMD29C12, ZCMD21L08•••.
Dimensions: mm (in.)

41
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular

Special Features and Catalog Number Explanation

Interpretation of the Catalog Number

XCM D 21 02 q L1

XCM—Assembled unit Contact Description Cable Length


ZCM—Body, contacts and base 21—1 N.O. + 1 N.C. Snap Action Silver L1—1 m (3.3 ft)
25—1 N.O. + 1 N.C. Slow Make/Break Silver L2—2 m (6.6 ft)
29—1 N.C. + 1 N.C. Snap Action Silver L3—3 m (9.8 ft)
37—1 N.O. + 2 N.C. Slow Make/Break Silver L5—5 m (16.4 ft)
39—1 N.O. + 2 N.C. Snap Action Silver L7—7 m (23.0 ft)
41—2 N.O. + 2 N.C. Snap Action Silver L10—10 m (32.8 ft)
61—1 N.O. + 1 N.C. Snap Action Gold
65—1 N.O. + 1 N.C. Slow Make/Break Gold Head Assembly k
69—1 N.C. + 1 N.C. Snap Action Gold 01—Rotary Head without Lever Arm
77—1 N.O. + 2 N.C. Slow Make/Break Gold 02—Steel Roller Plunger
05—Rotary Head without lever arm /
79—1 N.O. + 2 N.C. Snap Action Gold
Programmable f
81—2 N.O. + 2 N.C. Snap Action Gold 06—Cat Whisker
07—Spring Rod with Plastic End c
Body (or base) 08—Spring Rod c
D—Metal Modular 09—Maint. Rotary without Arm c
N—Plastic (not modular) 10—Top Push Rod Plunger
C—Plug-in Base (with ZCM only) 11—Booted Top Push Rod Pl.
13—Top Ball Bearing Plunger c
14—Adjustable Top Plunger c
Limit Switches

21—One-way Horiz. Plastic Roller


24—Retractable Steel Roller,
9 mm (0.35 in.)
27—One-way Vert. Plastic Roller
28—One-way Horiz. or Vert. Roller
29—Booted Top Roller Plunger c
62—Adjust. Side Push Rod Pl. c
Important Note: 63—Side Push Rod Plunger c
Use this chart for interpretation only. Some possibilities are not shown 64—Horiz. Side Roller Plunger c
and some combinations of components are not available. Some switches
are not modular. Refer to the additional information in this catalog. 65—Vertical Side Roller Plunger c
For interpretation of catalog numbers for heads and levers, see page 40. 66—Side Ball Bearing Plunger c
67—Horizontal Cat Whisker c
F0—M12 Threaded Plunger Head c
F2—M12 Threaded Roller Pl. Hd. c
G1—M16 Threaded Booted Pl. Hd. c
H0—M18 Threaded Plunger Head c
H2—M18 Threaded Roller Pl. Hd. c

c Consult your local field sales office for availability.


q Last two digits of lever catalog number occupy this position when rotary heads with levers are required.
k See page 40 for levers.
f See page 45 for available levers, specifically allowed for the ZCE05 programmable head.

42
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular

Components

Plug-in base with PVR cable f


Length of PVR cable Weight
Contact type Diagram Catalog number c
m (ft) lb (kg)
2-pole
ZCMC2kLk

BK

BU
2-pole N.C. + N.O. GN-YE 0.22
1 (3.3) ZCMC21L1
snap action (0.100)

BK-WH

BN
BK

BU
2-pole N.C. + N.O. GN-YE 0.42
2 (6.6) ZCMC21L2
snap action (0.190)

BK-WH

BN
BK

BU
2-pole N.C. + N.O. GN-YE 0.62
3 (9.8) ZCMC21L3
snap action (0.280)

BK-WH

BN
BK

BU
2-pole N.C. + N.O. GN-YE 1.00
5 (16.4) ZCMC21L5
snap action (0.440)
BK-WH

BN
BK

BU

2-pole N.C. + N.O. GN-YE 1.50


7 (23.0) ZCMC21L7
snap action (0.700)
BK-WH

BN
BK

BU

2-pole N.C. + N.O. GN-YE 2.10


10 (32.8) ZCMC21L10
snap action (0.970)
BK-WH

BN
BK

BU

2-pole N.C. + N.O. GN-YE 0.22


1 (3.3) ZCMC25L1
slow break-before-make (0.100)
BK-WH

BN

Limit Switches
BK

BU

2-pole N.C. + N.O. GN-YE 0.42


2 (6.6) ZCMC25L2
slow break-before-make (0.190)
BK-WH

BN
BK

BU

2-pole N.C. + N.O. GN-YE 0.62


3 (9.8) ZCMC25L3
slow break-before-make (0.280)
BK-WH

BN
BK

BU

2-pole N.C. + N.O. GN-YE 1.00


5 (16.4) ZCMC25L5
slow break-before-make (0.440)
BK-WH

BN
BK

BU

2-pole N.C. + N.O. GN-YE 1.50


7 (23.0) ZCMC25L7
slow break-before-make (0.700)
BK-WH

BN
BK

BU

2-pole N.C. + N.O. GN-YE 2.10


10 (32.8) ZCMC25L10
slow break-before-make (0.970)
BK-WH

BN

f The plug-in base recepticale must match the contact pin outs in the body. Only the length of cord is variable. See page 40 for 3-pole plug-
in bases with cord. The 4-pole units and connector versions do not have component modular bases. See pages 34 and 35 for 4 contact
bodies, and pages 38 and 39 for M12 connector bodies.
c Available cable lengths:
ZCMC29L•: 1, 2, 3, 5, 7, and 10 m (3.3, 6.6, 9.8, 16.4, 23.0, and 32.8 ft)
ZCMC37L•: 1, 2, and 5 m (3.3, 6.6, and 16.4 ft)
ZCMC39L•: 1, 2, and 5 m (3.3, 6.6, and 16.4 ft)

43
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular

Components

Pre-cabled connection components (CEI cable) (1)


Wiring Length of CEI Weight
Type of contact Catalog Number
diagram cable, m (ft) kg (lb)
2-pole
520719

0.100
1 (3.28) ZCMC21E1
(0.220)

0.190
2 (6.56) ZCMC21E2
(0.419)

0.280

BK

BU
3 (9.84) ZCMC21E3
N/C + N/O (0.617)
ZCMC21E• GN-YE
snap action

BK-WH

BN
0.440
5 (16.40) ZCMC21E5
(0.970)

0.700
7 (22.97) ZCMC21E7
(1.543)

0.970
10 (32.81) ZCMC21E10
(2.138)

Bodies with gold contacts


Positive Wiring Length of cable, m Weight
Type of contact Catalog Number
operation (2) diagram (ft) kg (lb)
2-pole

BK

BU
520720

N/C + N/O GN-YE 0.055


— ZCMD61
snap action (0.121)
BK-WH

BN
BK

RD

N/C + N/C GN-YE 0.055


— ZCMD69
RD-WH
BK-WH

snap action (0.121)


BK

BU

N/C + N/O
GN-YE 0.055
break before make, — ZCMD65
Limit Switches

BK-WH

(0.121)
BN

slow break

ZCMD6• 3-pole
ZCMD7•
BK
RD

BU

N/C + N/C + N/O GN-YE 0.055


— ZCMD79
RD-WH
BK-WH

BN

snap action (0.121)


BK
RD

BU

N/C + N/C + N/O GN-YE


0.055
break before make,
RD-WH

— ZCMD77
BK-WH

BN

(0.121)
slow break

4-pole
520721

0.160
1 (3.28) ZCMD81L1
(0.353)
BK
RD

BU

VT

N/C + N/C + N/O + N/O GN-YE 0.255


2 (6.56) ZCMD81L2
RD-WH

snap action (0.562)


VT-WH
BK-WH

BN

0.525
5 (16.40) ZCMD81L5
(1.157)

1. Cable not UL, CSA certified.


2. bodies with contacts assuring positive opening operation, when properly mounted and using a conforming operator.

ZCMD81L•

44
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD

Bodies with gold contacts, integral connector


562245

Positive Wiring Weight


Type of contact Connector Catalog Number
operation (1) diagram kg (lb)
2-pole

N/C + N/O 0.065


— M12 5-pin ZCMD61C12
snap action (0.143)

N/C + N/C 0.065


— M12 5-pin ZCMD69C12
snap action (0.143)

Single-pole

ZCMD61••• M12 4-pin


C/O 0.065
— ZCMD61M12
snap action (0.143)
561408

Accessories
Positive Suitable levers for Weight
Description Catalog Number
operation (1) use with head kg (lb)
Rotary head, without lever, spring return, ZCY12, ZCY15, ZCY16,
ZCY17, ZCY18, ZCY19,
for actuation from left AND right 0.045
ZCY22, ZCY23, ZCY25, ZCE05
or (0.099)
ZCY26, ZCY39, ZCY53,
ZCE05 from left OR right (2) ZCY54, ZCY55, ZCY81
Spacer for mounting 0.005
— — XCMZ06
566637

566638

multi-track XCMD (0.011)


Spacer for angular positioning of heads
0.005
with adjustable levers, for values other — — XCMZ07
(0.011)
than -90°, 0° and 90°
XCMZ06 XCMZ07 Bodies with contacts, with rotary head (without operating lever), pre-cabled
Positive Wiring Length of cable, Weight
Type of contact Catalog Number
operation (1) diagram m (ft) kg (lb)
562246

2-pole
BK

BU

N/C + N/O 0.180

Limit Switches
GN-YE 1 (3.28) XCMD2101L1
snap action (0.397)
BK-WH

BN
BK

BU

N/C + N/O
GN-YE 0.180
break before make, 1 (3.28) XCMD2501L1
(0.397)
BK-WH

BN

slow break

Bodies with contacts, with rotary head (without operating lever), integral connector
Positive Wiring Weight
Type of contact Connector Catalog Number
operation (1) diagram kg (lb)
2-pole

XCMD2•01L1 N/C + N/O 0.110


M12 5-pin XCMD2101C12
snap action (0.243)
562247

Single-pole

C/O 0.110
— M12 4-pin XCMD2101M12
snap action (0.243)

1. bodies with contacts or head assuring positive opening operation, when properly mounted and using a conforming operator.
2. For programming see page 14.

XCMD2101•12

45
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Connector Cabling Accessories

Catalog Numbers of suitable pre-wired female connectors


M12 straight, 4-pin M12 straight, 5-pin M12 elbowed, 5-pin 7/8" 16 UN straight,
Type of connector
4 A, 250 V 4 A, 24 V 4 A, 24 V 5-pin, 6 A, 250 V

L = 2 m (6.56 ft) XZCP1169L2 XZCP1164L2 XZCP1264L2 XZCP1771L2

With cable L = 5 m (16.40 ft) XZCP1169L5 XZCP1164L5 XZCP1264L5 XZCP1771L5

L = 10 m (32.81 ft) XZCP1169L10 XZCP1164L10 XZCP1264L10 XZCP1771L10

Weight, kg (lb) 0.105 (0.231) 0.115 (0.254) 0.115 (0.254) 0.190 (0.419)

Connections
XCMD with connector
4-pin, M12 5-pin, M12 5-pin, 7/8" 16 UN
3 A—250 V 4 A—60 V 6 A—250 V
2 1 = common 2 XCMD21•• or ZCMD21•• 3 1–2 = N/C
2 = N/C 1–2 = N/C 4–5 = N/O
3 4 2 3=t
13=t 3 1 3–4 = N/O
4 = N/O 5=t

4 4 XCMD29•• or ZCMD29•• 5 1
1–2 = N/C
3–4 = N/C
5=t
Pre-wired female connectors XZCP
4-pin, M12 5-pin, M12 5-pin, 7/8" 16 UN
1 = brown 1 = brown 1 = black
2 2 = blue 2 2 = white 3 2 = blue
3 = yellow/green t 3 = blue 3 = yellow/green t
3 4 = black
2 4 4 = brown
1 1 3 4 = black
t = yellow/green 5 = white
4 4 1 5

Dimensions
XZCP116•L• XZCP1264L• XZCP1771L•
Limit Switches

26

20

42 L

32 L
55 L
40

L: cable length 2, 5, or 10 m (6.6, 16.4, or 32.8 ft)


Distances required for plug-in connectors
M12 straight connector M12 elbowed connector Connector on flying lead

d
d

d: min. 65 mm (2.56 in.), d: min. 42 mm (1.65 in.),


d: min. 20 mm (0.79 in.)
recommended 69 mm (2.72 in.) recommended 45 mm (1.77 in.)

46
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector

XCMD2•10M12 XCMD2•11M12 XCMD2•02M12

(1)
(1) (1)

70,4
92,4
50
50
60
82

50
70
92
M12

XCMD2•24M12 XCMD2•F0M12 XCMD2•G1M12

12 21,4
Ø9
M12x1 M16X1 Ø7
(1)
45

24

38
85
107
50

88
98

52

110

50
M12 30 30
16 52

XCMD2•F2M12 XCMD2•45M12 XCMD2•15M12 / 16M12 / 17M12

3,5 31

Ø10,6

Limit Switches
e

36

M12x1
53…103
93…143

34,5
110
88

54
115…165

(1) (1)
52

116
94

M12 30
16 52

32,4

XCMD2•06M12
1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
1,2 e: 8 mm (0.31 in.) max., panel cut-out Ø 12.5 mm (0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
f: 8 mm (0.31 in.) max., panel cut-out Ø 16.5 mm (0.65 in.), mounting nut thickness 3.5 mm (0.14 in.).
182
204

47
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector

ZCMD21L08••• + ZCE 10 ZCMD21L08••• + ZCE 11 ZCMD21L08••• + ZCE 02

(1)
(1) (1)

30
70
60

(2) (2) (2)

ZCMD21L08••• + ZCE 24 ZCMD21L08••• + ZCE F0 ZCMD21L08••• + ZCE G1

12 19

Ø9
45

(1)
e

38
f
24
85

88
76

52

50
(2)
(2) (2)
Limit Switches

1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
2. Overall diameter 7.5 mm (0.30 in.).
e: 8 mm (0.31 in.) max., panel cut-out Ø 12.5 mm (0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
f: 8 mm (0.31 in.) max., panel cut-out Ø 16.5 mm (0.65 in.), mounting nut thickness 3.5 mm (0.14 in.).

48
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector

ZCMD21L08••• + ZCEF2 ZCMD21L08••• + ZCE01 + ZCY 15/16/17 ZCMD21L08••• + ZCE01 + ZCY 45

31 33
5,5 Ø16

33,5…83,5
53…103
36
e

93…143
54
(1) (1)
88

94
52

(2)

(2) 20 (2)
16
30
32,4
15°
15°

ZCMD21L08••• + ZCE06

(1)
40

Limit Switches
(2)

1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
2. Overall diameter 7.5 mm (0.30 in.).
e: 8 mm (0.31 in.) max., panel cut-out Ø 12.5 mm (0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
f: 8 mm (0.31 in.) max., panel cut-out Ø 16.5 mm (0.65 in.), mounting nut thickness 3.5 mm (0.14 in.).

49
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Plastic
XCMN

b XCMN
v With head for linear movement (plunger). Mounting by the body.
pre-cabled

520366

530750
Page 52

v With head for linear movement (plunger). Mounting by the head.

530752
530751

Page 52

v With head for rotary movement (lever) or multi-directional.

520371
530753
Limit Switches

Page 53

50
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Plastic
XCMN

Environmental characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1

Product certifications UL, CSA, CCC

Protective treatment Standard version “TC”

Operation - 25…+70 °C (-13…+158 °F)


Ambient air temperature
Storage - 40…+70 °C (-40…+158 °F)

Vibration resistance Conforming to IEC 60068-2-6 5 gn (10…500 Hz)

Shock resistance Conforming to IEC 60068-2-27 25 gn (18 ms)

Electric shock protection Class II conforming to IEC 61140 and NF C 20030

Degree of protection IP 65 conforming to IEC 60529; IK 04 conforming to EN 50102

Materials Bodies Plastic

Heads Zamak® zinc alloy

Contact block characteristics


a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A
Rated operational characteristics
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1

Ui = 400 V degree of pollution 3 conforming to IEC 60947-1


Rated insulation voltage Ui = 300 V conforming to UL 508, CSA C22-2 n° 14

Rated impulse withstand voltage U imp = 4 kV conforming to IEC 60947-1, IEC 60664

Short-circuit protection 6 A cartridge fuse type gG (gl)

Limit Switches

51
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Plastic
XCMN, Pre-Cabled

Type of head Plunger (mounting by the body) Plunger (mounting by the head)

Steel roller plunger


Steel roller plunger Thermoplastic roller M12 with steel roller M12 with steel roller
for M12 with metal end
Type of operator Metal end plunger
lateral cam
for traverse cam lever plunger,
plunger
plunger for lateral plunger for traverse
approach 1 direction of actuation cam approach cam approach
approach
Catalog Numbers
XCMN2110L1 XCMN2102L1 XCMN2103L1 XCMN2121L1 XCMN21F0L1 XCMN21F2L1 XCMN21F3L1
2-pole
BK

BU

N/C + N/O
snap action BK-BK-WH
1,8 4,2(P)
BK-BK-WH
3,1(A) 7(P)
BK-BK-WH
3,1(A) 7(P)
BK-BK-WH
6,5(A) 14 (P) BK-BK-WH
1,8 4,2(P)
BK-BK-WH
3,1(A) 7(P)
BK-BK-WH
3,1(A) 7(P)
BN-BU BN-BU
BK-WH

BN

BN-BU BN-BU BN-BU BN-BU BN-BU


BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
0 5mm 0 mm 0 mm 0 mm 0 5mm 0 mm 0 mm
0,8 1,4 1,4 2,8 0,8 1,4 1,4

Weight, kg (lb) 0.080 (0.176) 0.080 (0.176) 0.080 (0.176) 0.090 (0.198) 0.065 (0.143) 0.095 (0.209) 0.095 (0.209)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam On end By 30° cam

Type of actuation

Maximum actuation
0.5 m/s (1.64 ft/s) 0.1 m/s (0.33 ft/s) 0.5 m/s (1.64 ft/s) 0.1 m/s (0.33 ft/s)
speed
Minimum For tripping 8.5 N (1.91 lb) 7 N (1.57 lb) 2.5 N (0.56 lb) 8.5 N (1.91 lb) 7 N (1.57 lb)
force or For positive
42.5 N (9.55 lb) 35 N (7.87 lb) 12.5 N (2.81 lb) 42.5 N (9.55 lb) 35 N (7.87 lb)
torque opening
Cabling PvR cable, 4 x 0.75 mm2, length 1 m (3.28 ft)
Dimensions
XCMN2110L1 XCMN2102L1, XCMN2103L1 XCMN21F2L1, XCMN21F3L1
Limit Switches

Ø7 3,5 Ø11,6 3,5 Ø10,6


(1) M12x1
(1)
30,4
20

36
70,4
60
50

40

e
88
50

40

52
20 (2)
16 (2)
20
30 16
30 (2)
30
16
XCMN2121L1 XCMN21F0L1

16 Ø7
M12x1
24

1. 2 mounting holes Ø 4.2 mm (0.17 in.),


e
39

counterbored Ø 8 mm (0.31 in.)


76

by 4 mm (0.16 in.) deep.


52

2. Overall diameter 7.5 mm (0.30 in.).


(1) e: 8 mm (0.31 in.) max, panel cut-out Ø 12.5 mm
50

(0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).


40

(2)
30
16
20 (2)
16
30

52
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Plastic
XCMN, Pre-Cabled

Type of head Rotary (mounting by the body) Multi-directional

Variable length Round thermoplastic


Thermoplastic roller Spring lever with
Type of operator thermoplastic roller rod lever Ø 6 mm Cat’s whisker (1)
lever thermoplastic end (1)
lever (0.24 in.) (1)
Catalog Numbers
2-pole XCMN2115L1 XCMN2145L1 XCMN2159L1 XCMN2107L1 XCMN2106L1
BK

BU

N/C + N/O
snap action 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 20˚ 20˚
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BK-WH

BN-BU BN-BU
BN

BN-BU BU-BN BU-BN


BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BU-BN BU-BN
0 90˚ 0 90˚ 0 90˚ 10˚ 10˚
12˚ 12˚ 12˚
Weight, kg (lb) 0.100 (0.220) 0.105 (0.231) 0.080 (0.176) 0.085 (0.187) 0.080 (0.176)
contact closed N/C contact with positive opening
(A) = cam displacement
Contact operation (P) = positive opening point
operation, when properly mounted and using a
contact open conforming operator
1. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Characteristics
Switch actuation By 30° cam By any moving part

Type of actuation

Maximum actuation speed 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s) 1 m/s (3.28 ft/s), any direction
For tripping 0.1 N•m (0.89 lb-in)
Minimum force or torque
For positive opening 0.5 N•m (4.43 lb-in) — —
Cabling PvR cable, 4 x 0.75 mm2, length 1 m (3.28 ft)
Dimensions

Limit Switches
XCMN2115L1 XCMN2159L1 XCMN2107L1
31
24
5,5 Ø16 30 Ø6

128
192

(1) Ø6,4
34,4

168

(1)
54

232

(1)
94

40

40
40

20 (2)
16 20 (2)
20 (2) 40,5 30 16
16 30
32,4 30
XCMN2145L1 XCMN2106L1
33
5,5 Ø16 Ø1,2
33,5…83,5

142
53…103

182

(1) 1. 2 mounting holes Ø 4.2 mm (0.17 in.),


93…143

counterbored Ø 8 mm (0.31 in.)


(1) by 4 mm (0.16 in.) deep.
2. Overall diameter 7.5 mm (0.30 in.).
40

20 (2)
16
30
20 (2)
16
30

53
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact
Universal, XCKP and XCKT Plastic / XCKD Metal

b XCKP, XCKD v With head for linear movement (plunger). Mounting by the head or by the body.
with 1 cable entry XCKD XCKP

520354
Conforming to CENELEC EN 50047

520356
520355
520353
Pages 56 and 60 Pages 62 and 66
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
XCKD XCKP

520357

520358

520359

520360
Pages 57 and 61 Pages 63 and 67
b XCKT v With head for linear movement (plunger). Mounting by the head or by the body.
with 2 cable entries XCKT
Tripping/resetting points and mounting centers conform
520361

520363
520362

to CENELEC EN 50047

Page 68
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
XCKT
Limit Switches

520364

520365

Page 68
Environmental characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA, CCC
Protective treatment Standard version “TC”
Operation - 25…+70 °C (-13…+158 °F)
Ambient air temperature
Storage - 40…+70 °C (-40…+158 °F)
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz) except switch with head ZCE 24: 20 gn
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms) except heads ZCE08: 15 gn (11 ms) and ZCE24: 30 gn (18 ms)
Class II conforming to IEC 61140 and NF C 20-030 for XCKP and XCKT
Electric shock protection
Class I conforming to IEC 61140 and NF C 20-030 for XCKD
IP 66 and IP 67 conforming to IEC 60529; IK 04 conforming to EN 50102 for XCKP and XCKT, IK 06
Degree of protection conforming to EN 50102 for XCKD
Repeat accuracy 0.1 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry or Either: tapped entry for PG 11 or PG 13 conduit thread, tapped ISO M16 x 1.5 or ISO M20 x 1.5,
Depending on model tapped 1/2" NPT, tapped PF 1/2 (G1/2) or integral M12 connector
integral connector
Materials XCKD: Zamak® bodies and heads, XCKP and XCKT: plastic bodies, Zamak heads

54
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact
Universal, XCKP and XCKT Plastic / XCKD Metal

Contact block characteristics


a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
XE2•P c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Rated operational
characteristics a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A
XE3•P c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
XE2•P Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated insulation voltage
Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
XE3•P Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand XE2•P U imp = 6 kV conforming to IEC 60947-1, IEC 60664
voltage XE3•P U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) N/C contacts with positive opening operation conforming to IEC 60 947-5-1 Appendix K, EN 60947-5-1
Resistance across terminals y 25 mΩ conforming to IEC 60255-7 category 3
XE2•P 10 A cartridge fuse type gG (gl)
Short-circuit protection
XE3•P 6 A cartridge fuse type gG (gl)
XE2SP•151 and XE2SP2141 Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
Cabling
XE2NP21•1 and XE2NP31•1 Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
(screw clamp terminals)
XE3NP and XE3SP Clamping capacity, min: 1 x 0.34 mm2, max: 1 x 1 mm2 or 2 x 0.75 mm2
Minimum actuation speed XE2SP•151, XE2SP2141 and XE3SP: 0.01 m/minute (0.03 ft/minute)
(for head with end plunger) XE2NP21•1, XE2NP31•1 and XE3NP: 6 m/minute (19.68 ft/minute)
• Conforming to IEC 60947-5-1 Appendix C
• Utilization categories AC-15 and DC-13
Electrical durability • Maximum operating rate: 3600 operating cycles/hour
• Load factor: 0.5
XE2SP•151, XE2SP2141 XE2NP21•1, XE2NP31•1

Millions of operating cycles


5 5
Millions of operating cycles

Ithe 4 Ithe
3
230 V 12/24/48 V
2

1
110 V
1
a.c. supply 110 V
a 50/60 Hz 0,5 24 V 0,5
o inductive circuit
230/400 V
48 V 0,2

0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10

Limit Switches
Current in A Current in A

Power switched in W for 5 million operating Power switched in W for 5 million


cycles. operating cycles.
d.c. supply c Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7
For XE2SP•151 on a or c, N/C and N/O contacts simultaneously loaded to the values shown with reverse polarity.
XE3NP•••• XE3SP••••
Ithe
Millions of operating cycles

Ithe
Millions of operating cycles

5 5
4
3
2
12/24/48 V
230 V
1
110 V
1
a.c. supply
a 50/60 Hz
o inductive circuit
0,5 0,5
110 V
230/400 V 24 V 0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A

Power switched in W for 5 million operating Power switched in W for 5 million


cycles. operating cycles.
d.c. supply c
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 2

55
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry

Type of head Plunger (mounting by the body)


Form B (1) Form C (1) Form E (1)

Thermoplastic roller Thermoplastic roller Thermoplastic roller


Metal end plunger lever plunger, lever plunger, lever plunger, horiz. or
Type of operator Metal end plunger
with elastomer boot
Steel roller plunger
horizontal actuation vertical actuation in vert. actuation in
in 1 direction 1 direction 1 direction
Catalog Numbers (2) (3)
XCKD2110N12 XCKD2111N12 XCKD2102N12 XCKD2121N12 XCKD2127N12 XCKD2128N12
2-pole N/C + N/O
13

21

snap action (XE2S P2151) 1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
14

22

21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9

XCKD2510N12 XCKD2511N12 XCKD2502N12 XCKD2521N12 XCKD2527N12 XCKD2528N12


2-pole N/C + N/O
21
13

break before make, slow


1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)
break (XE2N P2151) 21-22 21-22 21-22 21-22 21-22 21-22
22
14

13-14 13-14 13-14 13-14 13-14 13-14


0 3 5mm 0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 16,1 mm

ZCD29 + ZCD29 + ZCD29 + ZCD29 + ZCD29 + ZCD29 +


ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 +
2-pole N/C + N/C ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
11

21

snap action (XE2S P2141)


1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
12

22

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9

ZCD27 + ZCD27 + ZCD27 + ZCD27 + ZCD27 + ZCD27 +


2-pole N/C + N/C ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 +
11

21

simultaneous, slow break ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28


(XE2N P2141) 1,8 3,2(P) 1,8 3,2(P) 3,1 5,6(P) 6,6(A) 11,6(P) 6,6(B) 11,6(P) 5,3(A)
12

22

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 5mm 0 5mm 0 5mm 0 5mm

ZCD39 + ZCD39 + ZCD39 + ZCD39 + ZCD39 + ZCD39 +


ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 +
Limit Switches

3-pole N/C + N/C + N/O ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
13
31

21

snap action (XE3SP2141) 1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
14
32

22

21-22 21-22 21-22 21-22 21-22 21-22


31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9

ZCD37 + ZCD37 + ZCD37 + ZCD37 + ZCD37 + ZCD37 +


3-pole N/C + N/C + N/O ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 +
13
31

21

break before make, slow ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
break (XE3N P2141) 1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)
14
32

22

21-22 21-22 21-22 21-22 21-22 21-22


31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 16,1 mm

Weight, kg (lb) 0.180 (0.397) 0.180 (0.397) 0.185 (0.408) 0.195 (0.430) 0.190 (0.419) 0.195 (0.430)

contact closed (A)(B) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and using a
contact open (P) = positive opening point conforming operator
Characteristics
Switch actuation On end By 30° cam

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s)
Minimum force For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb)
or torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb)
Cable entry (3) 1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
1. Form conforming to EN 50047. See page 22.
2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKD2110N12 becomes XCKD2110G11, ZCDEN12 becomes ZCDEG11.

56
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry

Type of head Plunger (mounting by the head) Rotary (mounting by the body) Multi-directional
Form A (1)

Variable length Thermoplastic roller Variable length


M18 with metal end M18 with steel Thermoplastic roller
Type of operator plunger roller plunger lever
thermoplastic roller lever, thermoplastic roller lever, Cat’s whisker (3)
lever Ø 50 mm (1.97 in.) Ø 50 mm (1.97 in.)
Catalog Numbers (2) (4)
XCKD21H0N12 XCKD21H2N12 XCKD2118N12 XCKD2145N12 XCKD2139N12 XCKD2149N12 XCKD2106N12
2-pole N/C + N/O
13

21

snap action 1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70


21-22 21-22 21-22
(XE2S P2151) 21-22
13-14
21-22
13-14 13-14
21-22
13-14 13-14
21-22
13-14 13-14
14

22

21-22 21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0 0 0
0,9 1,5

2-pole N/C + N/O XCKD25H0N12 XCKD25H2N12 XCKD2518N12 XCKD2545N12 XCKD2539N12 XCKD2549N12 XCKD2506N12
21
13

break before
make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 46 46 46 46
22
14

break (XE2N 21-22


13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
P2151) 0 3 5mm 0 5,2 mm 0 0 0 0 0
ZCD29 + ZCD29 + ZCD29 + ZCD29 +
ZCD29 + ZCD29 + ZCD29 +
ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 +
ZCDEN12 + ZCDEN12 + ZCDEN12 +
2-pole N/C + ZCE01 + ZCE01 + ZCE 01 + ZCE01 +
ZCEH0 ZCEH2 ZCE06
11

21

N/C ZCY18 ZCY45 ZCY39 ZCY49


snap action 1,8 4,6(P) 11-12
3,1(A) 7,8(P)
11-12
70
11-12
70
11-12
70
11-12
70
11-12 11-12
12

22

(XE2S P2141) 21-22


11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
0,9 1,5
ZCD27 + ZCD27 + ZCD27 + ZCD27 +
ZCD27 + ZCD27 + ZCD27 +
2-pole N/C + ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 +
11

21

ZCDEN12 + ZCDEN12 + ZCDEN12 +


N/C ZCE01 + ZCE01 + ZCE01 + ZCE01 +
ZCEH0 ZCEH2 ZCE06
simultaneous, ZCY18 ZCY45 ZCY39 ZCY49
12

22

slow break 1,8 3,2(P) 3,1 5,6(P) 46 46 46 46


11-12 11-12 11-12 11-12 11-12 11-12
(XE2N P2141) 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 0 0 0 0

Limit Switches
ZCD39 + ZCD39 + ZCD39 + ZCD39 +
ZCD39 + ZCD39 + ZCD39 +
ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 +
3-pole N/C + ZCDEN12 + ZCDEN12 + ZCDEN12 +
13
31

21

ZCE01 + ZCE01 + ZCE01 + ZCE01 +


N/C + N/O ZCEH0 ZCEH2 ZCE06
ZCY18 ZCY45 ZCY39 ZCY49
snap action
14
32

22

1,8 4,6(P) 3,1(A) 7,8(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
(XE3S P2141) 21-22 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14

0 5mm 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚ 0


0,9 1,5 12˚ 12˚ 12˚ 12˚ 15˚
ZCD37 + ZCD37 + ZCD37 + ZCD37 +
3-pole N/C + ZCD37+ ZCD37 +
ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 +
ZCD37 +
13
31

21

N/C + N/O ZCDEN12 + ZCDEN12 + ZCDEN12 +


ZCE01 + ZCE01 + ZCE01 + ZCE01 +
break before ZCEH0 ZCEH2
ZCY18 ZCY45 ZCY39 ZCY49
ZCE06
14
32

22

make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 25˚ 46˚(P) 25˚ 46˚(P) 25˚ 46˚(P) 25˚ 46˚(P) 20˚
break 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
(XE3N P2141) 13-140 3 5mm
13-14
0 5,2 mm
13-14 13-14 13-14 13-14 13-14
0 45˚
0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚
Weight, kg (lb) 0.220 (0.485) 0.220 (0.485) 0.225 (0.496) 0.235 (0.518) 0.235 (0.518) 0.245 (0.540) 0.175 (0.386)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

Maximum actuation 1 m/s (3.28 ft/s),


0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
speed any direction
Minimum For tripping 15 N (3.37 lb) 10 N (2.25 lb) 0.1 N•m (0.89 lb-in) 0.13 N•m (1.15 lb-in)
force or For positive
45 N (10.12 lb) 36 N (8.09 lb) 0.25 N•m (2.21 lb-in) —
torque opening
Cable entry (4) 1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
1. Form conforming to EN 50047. See page 22.
2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
4. For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKD21H0N12 becomes XCKD21H0G11, ZCDEN12 becomes ZCDEG11.
Note: For more information, consult pages 63, 70–71.

57
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry

ZCD2• + ZCDEN12 / ZCD3• + ZCDEN12 ZCE10 ZCE11


10
12,5 8
(2) 12,5
2
51

30
19

20
(3)
(1)

ZCE02 ZCE21 ZCE27

16
12,5 12,5 5,5
3,5 11,6 5,5

22
20,2

41
30,5

39

12

ZCE28 ZCEH0 ZCEH2

12,5
16 36,2 12,5
Limit Switches

5,5 22 12,5 3,5


2,5 = = 2,5
7 M18x1(4)
M18x1(4)
29

38
48

26

13 7

1. Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread.


2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
4. Mounting nut thickness 3.5 mm (0.14 in.).

58
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry

ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39

37,5
12,5 42
40 5,5 10
5,5
24

33…83,5
52,5…103

58
33

77,5
52,5

12,5
12,5

16

ZCE01 + ZCY49 ZCE06

40
10

142

Limit Switches
12,5

12,5 16

59
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Integral M12 Connector

Type of head Plunger (mounting by the body)


Form B (1) Form C (1) Form E (1)

Thermoplastic roller Thermoplastic roller Thermoplastic roller


Metal end plunger lever plunger, lever plunger, lever plunger,
Type of operator Metal end plunger
with elastomer boot
Steel roller plunger
horizontal actuation vertical actuation horiz. or vert. actu-
in 1 direction in 1 direction ation in 1 direction
Catalog Numbers
XCKD2110M12 XCKD2111M12 XCKD2102M12 XCKD2121M12 XCKD2127M12 XCKD2128M12
2-pole N/C + N/O snap action (XE2S P2151)
13

21

1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
13-14 13-14 21-22 21-22
14

22

13-14 13-14 13-14 13-14


0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9
ZCD29M12 + ZCD29M12 + ZCD29M12 + ZCD29M12 + ZCD29M12 + ZCD29M12 +
2-pole N/C + N/C snap action (XE2S P2141)
ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
11

21

1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
12

22

0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9

Weight, kg (lb) 0.190 (0.419) 0.190 (0.419) 0.195 (0.430) 0.205 (0.452) 0.200 (0.441) 0.205 (0.452)
contact closed (A) (B) = cam displacement
Contact operation
contact open (P) = positive opening point
1. Form conforming to EN 50047. See page 22.
Characteristics
Switch actuation On end By 30° cam

Type of actuation
Limit Switches

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s)
Minimum force or For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb)
torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb)
Connection M12 5-pin connector, Ui = 60 V, Ie = 4 A maximum, Ith = 4 A
Connections
Integral M12 connector
4 3 XE2SP2151 XE2SP2141
5 1-2: N/C 1-2: N/C
3-4: N/O 3-4: N/C
1 2 5: t 5: t
Dimensions
ZCD2•M12 ZCE10 ZCE11 ZCE02 ZCE21

12,5 Ø7 12,5 12,5 16


10

12,5
(1) 3,5 Ø11,6 5,5 Ø14
2

20

30
65

51

20,2
77

30,5

19
39

(2)
ZCE27 ZCE28 ZCEH0
M12 20/22
30 31 5,5 Ø14 12,5 36,2 12,5
16 Ø22 Ø7
2,5 = = 2,5 M18x1(3)
6
22
41

29

26
48

12
1. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 13 7
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
2. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
3. Mounting nut thickness 3.5 mm (0.14 in.).

60
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Integral M12 Connector

Type of head Plunger (mounting by the head) Rotary (mounting by the body) Multi-directional
Form A (1)

Variable length Thermoplastic roller Variable length


M18 with metal end M18 with steel Thermoplastic roller
Type of operator plunger roller plunger lever
thermoplastic roller lever, thermoplastic roller Cat’s whisker (2)
lever Ø 50 mm (1.97 in.) lever, Ø 50 mm (1.97 in.)
Catalog Numbers
2-pole N/C + N/O XCKD21H0M12 XCKD21H2M12 XCKD2118M12 XCKD2145M12 XCKD2139M12 XCKD2149M12 XCKD2106M12
snap action
(XE2S P2151)
1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70
13

21

21-22 21-22
21-22
21-22 21-22 21-22 21-22 13-14
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
21-22
13-14 21-22 21-22 13-14
13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0 0 0
14

22

0,9 1,5

2-pole N/C + N/C ZCD29M12 + ZCD29M12 + ZCD29M12 + ZCD29M12 + ZCD29M12 + ZCD29M12 + ZCD29M12 +
snap action ZCEH0 ZCEH2 ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39 ZCE01 + ZCY49 ZCE06
(XE2S P2141)
11

21

1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70


11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0
12

22

0 0
0,9 1,5
Weight, kg (lb) 0.235 (0.518) 0.235 (0.518) 0.220 (0.485) 0.220 (0.485) 0.220 (0.485) 0.220 (0.485) 0.185 (0.408)
contact closed (A) = cam displacement
Contact operation (P) = positive opening point
contact open
1. Form conforming to EN 50047. See page 22.
2. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

Limit Switches
Maximum actuation 1 m/s (3.28 ft/s),
0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
speed any direction
Minimum For tripping 15 N (3.37 lb) 10 N (2.25 lb) 0.1 N•m (0.89 lb-in) 0.13 N•m (1.15 lb-in)
force or For positive
45 N (10.12 lb) 36 N (8.09 lb) 0.25 N•m (2.21 lb-in) —
torque opening
Connection M12 5-pin connector, Ui = 60 V, Ie = 4 A maximum, Ith = 4 A
Dimensions
ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39 ZCE01 + ZCY49 ZCE06

40 37,5 42 40 Ø1,2
12,5 10 10 Ø50
5,5 19 5,5 Ø16
24
142
54…100,5
73,5…120
58
33…83,5
33

77,5
52,5

52,5…103

12,5
12,5
12,5

ZCEH2
16 12,5 16

12,5
3,5

M18x1 3. Mounting nut thickness 3.5 mm (0.14 in.)


38

(3)

61
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Complete Units with 1/2" NPT Cable Entry

Type of head Plunger (mounting by the body)


Form B (1) Form C (1) Form E (1)

Type of operator Thermoplastic roller Thermoplastic roller Thermoplastic roller


Metal end plunger lever plunger, lever plunger, lever plunger, horiz.
Metal end plunger Steel roller plunger
with elastomer boot horizontal actuation vertical actuation in or vert. actuation in
in 1 direction 1 direction 1 direction

Catalog Numbers (2) (3)


XCKP2110N12 XCKP2111N12 XCKP2102N12 XCKP2121N12 XCKP2127N12 XCKP2128N12
2-pole N/C + N/O
13

21

snap action (XE2S P2151)


1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14
14

22

13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9
XCKP2510N12 XCKP2511N12 XCKP2502N12 XCKP2521N12 XCKP2527N12 XCKP2528N12
2-pole N/C + N/O
21
13

break before make, slow break


(XE2N P2151) 1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)
22
14

21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 16,1 mm
ZCP29 + ZCP29 + ZCP29 + ZCP29 + ZCP29 + ZCP29 +
ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 +
2-pole N/C + N/C
ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
11

21

snap action (XE2S P2141)


1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
11-12 11-12 11-12 11-12 11-12 11-12
12

22

21-22 21-22 21-22 21-22 21-22 21-22


11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9
ZCP27 + ZCP27 + ZCP27 + ZCP27 + ZCP27 + ZCP27 +
2-pole N/C + N/C ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 +
11

21

simultaneous, slow break ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28


(XE2N P2141)
1,8 3,2(P) 1,8 3,2(P) 3,1 5,6(P) 6,6(A) 11,6(P) 6,6(B) 11,6(P) 5,3(A)
12

22

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
Limit Switches

ZCP39 + ZCP39 + ZCP39 + ZCP39 + ZCP39 + ZCP39 +


ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 +
3-pole N/C + N/C + N/O
ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
13
31

21

snap action (XE3S P2141)


1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32
14
32

22

31-32 31-32 13-14 13-14 13-14 13-14


13-14 13-14 21-22 21-22 21-22 21-22
21-22 21-22 31-32 31-32 31-32 31-32
31-32 31-32 13-14 13-14 13-14 13-14
13-14 13-14 0 mm 0 mm 0 mm 0 mm
0 5mm 0 5mm
1,5 3 3 4,9
09 09
ZCP37 + ZCP37 + ZCP37 + ZCP37 + ZCP37 + ZCP37 +
3-pole N/C + N/C + N/O ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 +
13
31

21

break before make, slow ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
break (XE3N P2141)
1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)
14
32

22

21-22 21-22 21-22 21-22 21-22 21-22


31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 16,1 mm
Weight, kg (lb) 0.090 (0.198) 0.090 (0.198) 0.095 (0.209) 0.105 (0.231) 0.100 (0.220) 0.105 (0.231)
contact closed (A)(B) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and
contact open (P) = positive opening point using a conforming operator
Characteristics
Switch actuation On end By 30° cam

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s)
Minimum force or For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb)
torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb)
Cable entry (3) 1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
1. Form conforming to EN 50047. See page 22.
2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKP2110N12 becomes XCKP2110G11, ZCPEN12 becomes ZCPEG11.
Note: For more information, consult pages 63, 70–71.

62
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Complete Units with 1/2" NPT Cable Entry

Type of head Plunger (mounting by the head) Rotary (mounting by the body) Multi-directional

Form A (1)

Variable length Thermoplastic roller Variable length


M18 with metal end M18 with steel Thermoplastic roller
Type of operator plunger roller plunger lever
thermoplastic roller lever, thermoplastic roller lever, Cat’s whisker (4)
lever Ø 50 mm (1.97 in.) Ø 50 mm (1.97 in.)
Catalog Numbers (2)
XCKP21H0N12 XCKP21H2N12 XCKP2118N12 XCKP2145N12 XCKP2139N12 XCKP2149N12 XCKP2106N12
2-pole N/C + N/O
13

21

snap action 1,8 4,6(P) 3,1(A) 7,8(P) 21-22


70
21-22
70
21-22
70
21-22
70 21-22
21-22 21-22 13-14 13-14 13-14 13-14
(XE2S P2151) 13-14
21-22
13-14
21-22 21-22 21-22 21-22
13-14
21-22 21-22
14

22

13-14 13-14 13-14 13-14 13-14 13-14 13-14


0 5mm 0 mm 0 0 0 0 0
0,9 1,5
2-pole N/C + N/O XCKP25H0N12 XCKP25H2N12 XCKP2518N12 XCKP2545N12 XCKP2539N12 XCKP2549N12 XCKP2506N12
21
13

break before
make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 46 46 46 46
22
14

21-22
break 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14 13-14

(XE2NP2151) 0 3 5mm 0 5,2 mm 0 0 0 0 0


ZCP29 + ZCP29 + ZCP29 + ZCP29 + ZCP29 + ZCP29 + ZCP29 +
ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 +
2-pole N/C + ZCEH0 ZCEH2 ZCE01 + ZCE01 + ZCE 01 + ZCE01 + ZCE06
11

21

N/C snap action ZCY18 ZCY45 ZCY39 ZCY49


(XE2SP2141) 1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70 11-12
11-12 11-12 11-12 11-12 11-12 11-12 21-22
12

22

21-22 21-22 21-22 21-22 21-22 21-22 11-12


11-12 11-12 11-12 11-12 11-12 11-12 21-22
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
0,9 1,5
ZCP27 + ZCP27 + ZCP27 + ZCP27 + ZCP27 + ZCP27 + ZCP27 +
2-pole N/C + N/C ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 +
11

21

simultaneous, ZCEH0 ZCEH2 ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCE06


ZCY18 ZCY45 ZCY39 ZCY49
slow break
12

22

(XE2NP2141) 11-12
1,8 3,2(P)
11-12
3,1 5,6(P)
11-12
46
11-12
46
11-12
46
11-12
46 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
ZCP39 + ZCP39 + ZCP39 + ZCP39 + ZCP39 + ZCP39 +

Limit Switches
ZCP39 +
ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12+ ZCPEN12 + ZCPEN12 +
3-pole ZCPEN12 +
ZCEH0 ZCEH2 ZCE01 + ZCE01 + ZCE01 + ZCE01 +
13
31

21

ZCE06
N/C + N/C + ZCY18 ZCY45 ZCY39 ZCY49
N/O snap 1,8 4,6(P) 3,1(A) 7,8(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
14
32

22

action 21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22 21-22 21-22 21-22 21-22 21-22
(XE3SP2141) 21-22
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚ 0
0 5mm
1,5 12˚ 12˚ 12˚ 12˚ 15˚
09
3-pole ZCP37+ ZCP37 + ZCP37 + ZCP37 + ZCP37 + ZCP37 +
13
31

21

ZCP37 +
N/C + N/C + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 +
ZCPEN12 +
N/O ZCEH0 ZCEH2 ZCE01 + ZCE01 + ZCE01 + ZCE01 +
ZCE06
14
32

22

ZCY18 ZCY45 ZCY39 ZCY49


break before
make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 25˚ 46˚(P) 25˚ 46˚(P) 25˚ 46˚(P) 25˚ 46˚(P) 20˚
21-22 21-22 21-22 21-22 21-22 21-22 21-22
break 31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14

(XE3NP2141) 0 3 5mm 0 5,2 mm 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 45˚ ˚

Weight, kg (lb) 0.130 (0.287) 0.130 (0.287) 0.135 (0.298) 0.145 (0.320) 0.145 (0.320) 0.155 (0.342) 0.085 (0.187)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

Maximum actuation 1 m/s (3.28 ft/s),


0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
speed any direction
Minimum For tripping 15 N (3.37 lb) 10 N (2.25 lb) 0.1 N•m (0.89 lb-in) 0.13 N•m (1.15 lb-in)
force or For positive
45 N (10.12 lb) 36 N (8.09 lb) 0.25 N•m (2.21 lb-in) —
torque opening
Cable entry (3) 1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
1. Form conforming to EN 50047. See page 22.
2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKP21H0N12 becomes XCKP21H0G11, ZCPEN12 becomes ZCPEG11.
4. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Note: For more information, consult pages 63, 70–71.

63
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Complete Units with 1/2" NPT Cable Entry

ZCP2• + ZCPEN12 / ZCP3• + ZCPEN12 ZCE10 ZCE28

12,5 12,5
10
36,2
16
2

(2) Ø22

20
5,5
51
65

2,5 = = 2,5
19

29
ZCE11

48
30 (3)
20/22
12,5
(1) 31

13 7

30
15˚
15˚
12,5

ZCE02 ZCE21 ZCE27

12,5 16 5,5
3,5 Ø 11,6 12,5 Ø14
5,5

22
41
20,2
30,5

39
12

ZCE06 ZCEH0 ZCE01 + ZCY18

12,5 40
Ø7 M18x1(4) 5,5
24
142

26

33
52,5
Limit Switches

ZCEH2
12,5 12,5
12,5
3,5

M18x1
(4)
38

ZCE01 + ZCY49 ZCE01 + ZCY45

40 37,5
10 12,5
ZCE01 + ZCY39
5,5
42
10
52,5…103
58
77,5

16
12,5 16 12,5
1. Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread. 3. 2 x Ø 3 holes for support studs,
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, depth 4 mm (0.16 in.).
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers. 4. Mounting nut thickness 3.5 mm (0.14 in.).

64
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT

Catalog Number Interpretation


For Interpretation of the Catalog Number Only

XCK P 21 10 N12

XCK—Assembled unit Contact Description Conduit Threads


ZCP—Plastic body components 21—1 N.O. + 1 N.C. Snap Action Silver F12—PF 1/2
ZCD—Metal body components 25—1 N.O. + 1 N.C. Slow Make/Break Silver G11—PG 11
ZCT—Wide body components 26—1 N.O. + 1 N.C. Overlapping Cont. Gold G13—PG 13.5
ZCPE—Plastic conduit components 27—1 N.C. + 1 N.C. Slow Make/Break Silver c—4- or 5-Pin Connector
ZCDE—Metal conduit components 28—1 N.O. + 1 N.O. Slow Make/Break Silver N12—1/2 NPT
29—1 N.C. + 1 N.C. Snap Action Silver P16—ISO M16
31—2 N.O. + 1 N.C. Snap Action Silver P20—M20
35—2 N.O. + 1 N.C. Slow Make/Break Silver c
37—1 N.O. + 2 N.C. Slow Make/Break Silver c Head Assembly
39—1 N.O. + 2 N.C. Snap Action Silver 01—Rotary Head without Lever Arm
41—2 N.O. + 2 N.C. Snap Action Silver c 02—Steel Top Roller Plunger
61—1 N.O. + 1 N.C. Snap Action Gold 05—Rotary Head Programmable
65—1 N.O. + 1 N.C. Slow Make/Break Gold c 06—Cat Whisker
Body 66—1 N.O. + 1 N.C. Overlapping Cont. Gold c 07—Spring Rod with Plastic End c
P—Plastic 67—1 N.C. + 1 N.C. Slow Make/Break Gold c 08—Spring Rod c
D—Metal 68—1 N.O. + 1 N.O. Slow Make/Break Gold 09—Maint. Rotary without Arm c
T—Plastic wide body 69—1 N.C. + 1 N.C. Snap Action Gold 10—Top Push Rod Plunger
71—2 N.O. + 1 N.C. Snap Action Gold c 11—Booted Top Push Rod Pl.
75—2 N.O. + 1 N.C. Slow Make/Break Gold c 13—Top Ball Bearing Plunger c
77—1 N.O. + 2 N.C. Slow Make/Break Gold c 14—Adjustable Top Plunger c
79—1 N.O. + 2 N.C. Snap Action Gold c 21—One-way Horiz. Plastic Roller
81—2 N.O. + 2 N.C. Snap Action Gold c 24—Retractable Steel Roller, 9 mm (0.35 in.)
C1—1 N.O. + 1 N.C. Snap Action Quick Connect c 27—One-way Vert. Plastic Roller

Limit Switches
C9—1 N.C. + 1 N.C. Snap Action Quick Connect c 28—One-way Horiz. or Vert. Roller
29—Booted Top Roller Plunger c
62—Adjust. Side Push Rod Pl. c
63—Side Push Rod Plunger c
64—Horiz. Side Roller Plunger c
65—Vertical Side Roller Plunger c
66—Side Ball Bearing Plunger c
67—Horizontal Cat Whisker c
F0—M12 Threaded Plunger Head c
F2—M12 Threaded Roller Plunger Head c
Important Note:
G1—M16 Threaded Booted Plunger Head c
Use for interpretation only. Not all possibilities are shown and not all combination of
components are available. Not all switches are modular. See additional information in H0—M18 Threaded Plunger Head c
this catalog. For interpretation of heads and levers see page 70–71.
H2—M18 Threaded Roller Plunger Head c

c Call your local field sales office for availability.

65
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Integral M12 Connector

Type of head Plunger (mounting by the body)


Form B (1) Form C (1) Form E (1)

Thermoplastic roller Thermoplastic roller Thermoplastic roller


Metal end plunger Steel roller lever plunger, lever plunger, lever plunger,
Type of operator Metal end plunger
with elastomer boot plunger horizontal actuation vertical actuation in horiz. or vert. actu-
in 1 direction 1 direction ation in 1 direction
Catalog Numbers
2-pole N/C + N/O XCKP2110M12 XCKP2111M12 XCKP2102M12 XCKP2121M12 XCKP2127M12 XCKP2128M12
snap action (XE2S P2151)
1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
13

21

21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
14

22

0,9 0,9 1,5 3 3 4,9

2-pole N/C + N/C ZCP29M12 + ZCP29M12 + ZCP29M12 + ZCP29M12 + ZCP29M12 + ZCP29M12 +


snap action (XE2S P2141) ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
11

21

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
12

22

0,9 0,9 1,5 3 3 4,9

Weight, kg (lb) 0.100 (0.220) 0.100 (0.220) 0.100 (0.220) 0.110 (0.243) 0.110 (0.243) 0.110 (0.243)
contact closed (A)(B) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and
contact open (P) = positive opening point using a conforming operator
1. Form conforming to EN 50047. See page 22.
Characteristics
Switch actuation On end By 30° cam

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s)
Limit Switches

Minimum force or For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb)
torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb)
Connection M12 4-pin connector, Ui = 250 V, Ie = 3 A maximum, Ith = 3 A

Connections
Integral M12 connector
4 3
XE2S P2151 XE2S P2141
1-2: N/C 1-2: N/C
3-4: N/O 3-4: N/C
1 2
Dimensions
ZCP2•M12 ZCE10 ZCE11 ZCE02 ZCE21
(1) 12,5 Ø7 12,5 12,5 16
12,5
3,5 Ø11,6 5,5 Ø14
10

20

30

20,2
2

30,5
51
65

39
77

19

(2)
ZCE27 ZCE28 ZCEH0
M12 = 20/22 =
5,5 Ø14 12,5 36,2 12,5
30 31
16 Ø22 Ø7
2,5 = = 2,5 M18x1(3)
6
22
41

29

26
12,5

48

12
1. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) 13 7
(0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) ctrs.
2. 2 x Ø 3 mm (0.12 in.) holes for support studs, depth 4 mm (0.16 in.).
3. Mounting nut thickness 3.5 mm (0.14 in.).

66
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Integral M12 Connector

Type of head Plunger (mounting by the head) Rotary (mounting by the body) Multi-directional
Form A (1)

Variable length Thermoplastic roller Variable length


M18 with metal end M18 with steel Thermoplastic roller
Type of operator plunger roller plunger lever
thermoplastic roller lever, thermoplastic roller Cat’s whisker (2)
lever Ø 50 mm (1.97 in.) lever, Ø 50 mm (1.97 in.)

Catalog Numbers
2-pole N/C + N/O XCKP21H0M12 XCKP21H2M12 XCKP2118M126 XCKP2145M12 XCKP2139M12 XCKP2149M12 XCKP2106M126
snap action
(XE2SP2151)
1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70
13

21

21-22 21-22 21-22 21-22 21-22


21-22 21-22 13-14
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22
21-22 21-22 13-14
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0 0 0
14

22

0,9 1,5

2-pole N/C + N/C ZCP29M12 + ZCP29M12 + ZCP29M12 + ZCP29M12 + ZCP29M12 + ZCP29M12 + ZCP29M12 +
snap action ZCEH0 ZCEH2 ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCE06
(XE2S P2141) ZCY18 ZCY45 ZCY39 ZCY49
11

21

1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70


11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
12

22

0,9 1,5

Weight, kg (lb) 0.140 (0.309) 0.140 (0.309) 0.140 (0.309) 0.150 (0.331) 0.155 (0.342) 0.160 (0.353) 0.090 (0.198)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
1. Form conforming to EN 50047. See page 22.
2. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Characteristics
Switch actuation On end By 30° cam By any moving part

Limit Switches
Type of actuation

1 m/s (3.28 ft/s),


Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
any direction
Minimum For tripping 15 N (3.37 lb) 10 N (2.25 lb) 0.1 N•m (0.89 lb-in) 0.13 N•m (1.15 lb-in)
force or For positive
45 N (10.12 lb) 36 N (8.09 lb) 0.25 N•m (2.21 lb-in) —
torque opening
Connection M12 4-pin connector, Ui = 250 V, Ie = 3 A maximum, Ith = 3 A
Dimensions
ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39 ZCE01 + ZCY49 ZCE06

40 37,5 42 40 Ø1,2

5,5 12,5 10 10 Ø50


19 5,5
24 Ø16
142
54…100,5
33

58

73,5…120
33…83,5

77,5
52,5

52,5…103

12,5

12,5 ZCEH2
12,5
12,5
3,5
16 12,5 16
M18x1
38

(3)

3. Mounting nut thickness


3.5 mm (0.14 in.).

67
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKT—Complete Units with Two Cable Entries and 1/2" NPT Adapter

Type of head Plunger (mounting by the body) Multi-directional


Form B (1) Form C (1) Form E (1)

Thermoplastic roller lever


Metal end plunger with
Type of operator Metal end plunger
elastomer boot
Steel roller plunger plunger, horizontal actuation Cat’s whisker (4)
in 1 direction
Catalog Numbers (2) (3)
XCKT2110N12 XCKT2111N12 XCKT2102N12 XCKT2121N12 XCKT2106N12
2-pole N/C + N/O
13

21

1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P)


snap action 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22 21-22 21-22 21-22 21-22
(XE2SP3151) 13-14 13-14 13-14 13-14 13-14
14

22

0 5mm 0 5mm 0 mm 0 mm 0
0,9 0,9 1,5 3
ZCT25N12 + ZCT25N12 + ZCT25N12 + ZCT25N12 + ZCT25N12 +
2-pole N/C + N/O
21
13

ZCE10 ZCE11 ZCE02 ZCE21 ZCE06


break before make,
slow break 1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P)
22
14

21-22 21-22 21-22 21-22 21-22


13-14 13-14
(XE2NP3151) 13-14
0 3 5mm
13-14
0 3 5mm 0 5,2 mm
13-14
0 10,5 mm 0
ZCT26N12 + ZCT26N12 + ZCT26N12 + ZCT26N12 + ZCT26N12 +
2-pole N/C + N/O
21

13

ZCE10 ZCE11 ZCE02 ZCE21 ZCE06


make before break,
slow break 3 4,4(P) 3 4,4(P) 5,2 7,6(P) 10,9(A) 16(P)
22

14

21-22 21-22 21-22 21-22 21-22


13-14 13-14
(XE2N P3161) 0 1,8 5mm 0 1,8 5mm
13-14
0 3,1 mm
13-14
0 6,6 mm
13-14
0
ZCT27N12 + ZCT27N12 + ZCT27N12 + ZCT27N12 + ZCT27N12 +
2-pole N/C + N/C
11

21

ZCE10 ZCE11 ZCE02 ZCE21 ZCE06


simultaneous,
slow break 1,8 3,2(P) 1,8 3,2(P) 3,1 5,6(P) 6,6(A) 11,6(P)
12

22

11-12 11-12 11-12 11-12 11-12


(XE2N P3141) 21-22
0 5mm
21-22
0 5mm
21-22
0 mm
21-22
0 mm
21-22
0
ZCT28N12 + ZCT28N12 + ZCT28N12 + ZCT28N12 + ZCT28N12 +
2-pole N/O + N/O
13

23

ZCE10 ZCE11 ZCE02 ZCE21 ZCE06


simultaneous,
slow break 1,8 1,8 3,1(A) 6,6(A)
14

24

13-14 13-14 13-14 13-14 13-14


23-24
(XE2NP3131) 23-24
0 5mm
23-24
0 5mm
23-24
0 mm
23-24
0 mm 0
Weight, kg (lb) 0.100 (0.220) 0.100 (0.220) 0.105 (0.231) 0.115 (0.254) 0.095 (0.209)
contact closed (A) = cam displacement N/C contact with positive opening operation, when
Limit Switches

Contact operation properly mounted and using a conforming operator


contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

1 m/s (3.28 ft/s),


Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s)
any direction
Minimum force or For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb) 0.3 N•m (2.66 lb-in)
torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb) —
Cable entry (3) 2 entries tapped M16 x 1.5 for ISO cable entry. Clamping capacity 4 to 8 mm (0.16 to 0.31 in.) (1 entry fitted with blanking plug).
3. For cable entries tapped for a PG 11 conduit thread, replace N12 in the catalog
1. Form conforming to EN 50047. See page 22.
number with G11. Example: XCKT2110N12 becomes XCKT2110G11.
2. Switches with gold contacts or ring connections: please consult your local sales office.
4. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Dimensions
ZCT2•N12 ZCE10 ZCE11 ZCE21
12,5 Ø7 12,5 16
51

(2)
10
2

30
20

40
(1)
37,6

30 = 20/22 = (3) ZCE02 ZCE06


39

40/42
58 12,5 Ø11,6 Ø1,2
3,5 12,5
15˚
30,5

142

15˚
12,5

1. 2 tapped entries for ISO M16 x 1.5 or PG 11 conduit thread.


2. 4 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22/42 mm (0.87/1.65 in.) ctrs.,
4 holes Ø 4.3 mm (0.17 in.) on 20/40 mm (0.79/1.57 in.) ctrs.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).

68
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKT—Complete Units with Two Cable Entries and 1/2" NPT Adapter

Type of head Plunger (mounting by the head) Rotary (mounting by the body)
Form A (1)

M18 with metal end M18 with steel roller Variable length Thermoplastic roller lever,
Type of operator plunger plunger
Thermoplastic roller lever
thermoplastic roller lever Ø 50 mm (1.97 in.)
Catalog Numbers (2) (3)
XCKT21H0N12 XCKT21H2N12 XCKT2118N12 XCKT2145N12 XCKT2139N12
2-pole N/C + N/O
13

21

snap action 1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70


21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14
(XE2S P3151) 21-22 21-22 21-22
14

22

21-22 21-22
13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0
0,9 1,5
ZCT25N12 + ZCT25N12 + ZCT25N12 + ZCT25N12 + ZCT25N12+
2-pole N/C + N/O
21
13

ZCEH0 ZCEH2 ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39


break before make,
slow break 1,8 3,2(P) 3,1(A) 5,6(P) 46 46 46
22
14

21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14
(XE2N P3151) 13-14
0 3 5mm 0 5,2 mm 0 0 0
ZCT26N12 + ZCT26N12 + ZCT26N12 + ZCT26N12 + ZCT26N12 +
2-pole N/O + N/C
21

13

ZCEH0 ZCEH2 ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39


make before break,
slow break 3 4,4(P) 5,2 7,6(P)
22

14

21-22 21-22 21-22


21-22 21-22 13-14 13-14 13-14
(XE2N P3161) 13-14
0 1,8 5mm
13-14
0 3,1 mm 0 0 0

ZCT27N12 + ZCT27N12 + ZCT27N12 + ZCT27N12 + ZCT27N12+


2-pole N/C + N/C
11

21

ZCEH0 ZCEH2 ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39


simultaneous,
slow break 1,8 3,2(P) 3,1 5,6(P) 46 46 46
12

22

11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22
(XE2N P3141) 21-22
0 5mm
21-22
0 mm 0 0 0
ZCT28N12 + ZCT28N12 + ZCT28N12 + ZCT28N12 + ZCT28N12 +
2-pole N/O + N/O
13

23

ZCEH0 ZCEH2 ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39


simultaneous,
slow break 1,8 3,1(A)
14

24

13-14 13-14 13-14


13-14 13-14 23-24 23-24 23-24
(XE2NP3131) 23-24
0 5mm
23-24
0 mm 0 90˚ 0 90˚ 0 90˚

Weight, kg (lb) 0.145 (0.320) 0.145 (0.320) 0.145 (0.320) 0.155 (0.342) 0.160 (0.353)
contact closed (A) = cam displacement N/C contact with positive opening operation, when

Limit Switches
Contact operation properly mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
Minimum force or For tripping 15 N (3.37 lb) 10 N (2.25 lb) 0.1 N•m (0.89 lb-in)
torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 0.25 N•m (2.21 lb-in)
Cable entry (3) 2 entries tapped M16 x 1.5 for ISO cable entry. Clamping capacity 4 to 8 mm (0.16 to 0.31 in.) (1 entry fitted with blanking plug).
1. Form conforming to EN 50047. See page 22.
2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. For cable entries tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Example: XCKT21H0N12 becomes XCKT21H0G11.
Dimensions
ZCEH0 ZCE01 + ZCY18 ZCE01 + ZCY39 ZCE01 + ZCY45
12,5
Ø7 M18x1(4) 37,5
42 12,5
26

40
10 Ø50 5,5 Ø16
5,5
24
33…83,5

ZCEH2
52,5…103
58

12,5
77,5
33

12,5
52,5

3,5 M18x1(4)
38

12,5
16
4. Mounting nut thickness 3.5 mm (0.14 in.)

69
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular

Thermoplastic roller Thermoplastic Thermoplastic roller Retractable


lever plunger, roller lever plunger, lever plunger, steel roller
horizontal vertical horizontal or vertical lever plunger
actuation actuation actuation

ZCE 21 ZCE 27 ZCE 28 ZCE 24

Side metal
plunger, Side steel Side steel
Side Side steel
adjustable roller plunger, roller plunger,
metal ball bearing
ZCE 62 horizontal vertical
plunger plunger

ZCE 63 ZCE 64 ZCE 65 ZCE 66

M18 with metal M18 with steel


end plunger roller plunger

ZCE H0 ZCE H2

Steel roller Steel roller plunger Spring rod with Spring Cat’s
plunger with elastomer thermoplastic rod whisker
boot end

ZCE 02 ZCE 29 ZCE 07 ZCE 08 ZCE 06


Limit Switches

Metal end Metal end plunger Steel ball Metal end Side cat’s
plunger with elastomer bearing plunger plunger, whisker
boot adjustable

ZCE 67
ZCE 10 ZCE 11 ZCE 13 ZCE 14

Plastic bodies with integral Plastic bodies Plastic bodies with contacts (1)
M12 connector, with: with contacts (1) with 2 cable entries
N/C + N/O for use in
snap action contact conjunction
with cable entry ISO M16 x 1.5
ZCP 21M12 Pg 11
(see below)
N/C + N/C 1/2” NPT
snap action contact
PG 11 conduit entries convert
ZCP 29M12 to 1/2" NPT using adapter
DE9RA1012 (included)

Cable entry: ZCP EP16 ZCP EP20 ZCP EG11 ZCP EG13 ZCP EN12 ZCP EF12
ISO M16 x 1.5 ISO M20 x 1.5 Pg 11 Pg 13.5 1/2" NPT PF 1/2 (G 1/2)
1. For further details, see page 72.
2. Cannot be used on bodies: ZCD21, ZCP21, ZCT21, ZCD29, ZCP29, ZCD31, ZCP31, ZCD39.ZCP39, ZCD2•M12, ZCP2•M12.

70
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular

Round rod lever, Square rod lever, Round rod lever, Round rod lever,
steel, Ø 3 (0.12) steel, U 3 (0.12) glass fibre, thermoplastic, Ø 6 (0.24)
L = 125 (4.92) L = 125 (4.92) Ø 3 (0.12) L = 200 (7.87)
L = 125 (4.92)
ZCY 53 ZCY 54 ZCY 55 ZCY 59

Ceramic Spring lever Spring– Variable Variable length


roller with rod lever, length thermoplastic
lever thermoplastic metal thermoplastic roller lever,
end roller lever, Ø 50 (1.97), with
Ø 50 (1.97) adjustable track

ZCY 22 ZCY 81 ZCY 91 ZCY 49 ZCY 69

Variable length Variable length


thermoplastic thermoplastic Variable length Variable length Thermoplastic
roller lever, with roller lever steel roller lever steel roller lever, roller lever,
pliable lever with pliable lever Ø 50 (1.97)
Spring return,
for actuation ZCY 44 ZCY 45 ZCY 46 ZCY 48 ZCY 39
from left AND
right Thermoplastic Steel roller Steel ball bearing Thermoplastic Steel roller
roller lever, lever, mounted roller roller lever, lever, track:
ZCE 01 track: 24/40 track: 24/40 lever, track: track: 29/36
(0.94/1.57) (0.94/1.57) 24/40 29/36 (1.14/1.42)
(0.94/1.57) (1.14/1.42)

Limit Switches
ZCY 18 ZCY 19 ZCY 12 ZCY 15 ZCY 16

Stay put, Steel ball bearing Thermoplastic Steel roller Steel ball bearing
for actuation mounted roller roller lever, lever, track: mounted roller
from left lever, track: 29/36 track: 21/44 21/44 lever, track: 21/44
AND right (1.14/1.42) (0.83/1.73) (0.83/1.73) (0.83/1.73)
(2) ZCY 17 ZCY 25 ZCY 26 ZCY 23
ZCE 09
Forked arm with Forked arm with
rollers, 2 track, track: rollers, 1 track,
25/39 (0.98/1.54) track: 32 (1.26)

ZCY 61 ZCY 71

Metal bodies with integral


M12 connector, with: Metal bodies with contacts (1)
N/C + N/O for use in conjunction with cable
snap action contact entry (see below)
ZCD 21M12 ZCD
N/C + N/C
snap action contact
ZCD 29M12

Dimensions: mm (in.)

Cable entry: ZCD EP16 ZCD EP20 ZCD EG11 ZCD EG13 ZCD EN12 ZCD EF12
ISO M16 x 1.5 ISO M20 x 1.5 Pg 11 Pg 13.5 1/2" NPT PF 1/2 (G1/2)

71
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular

Bodies with contacts, types XCKD and XCKP(1)


520710

Positive Function Body Weight


Type of contact Catalog Number
operation (2) diagram material kg (lb)

2-pole
0.140
Metal ZCD21

13

21
N/C + N/O (0.309)
snap action
(XE2SP2151) 0.070

14

22
Plastic ZCP21
(0.154)

0.140
Metal ZCD29

11

21
N/C + N/C (0.309)
snap action
ZCD•• (XE2SP2141) 0.070

12

22
Plastic ZCP29
(0.154)

N/C + N/O 0.140


Metal ZCD25

21
13
break before make, (0.309)
slow break 0.070
Plastic ZCP25

22
14
(XE2NP2151) (0.154)

N/O + N/C 0.140


Metal ZCD26

21
13
make before break, (0.309)
slow break 0.070

22
Plastic ZCP26

14
(XE2NP2161) (0.154)

N/C + N/C 0.140


Metal ZCD27

11

21
simultaneous, (0.309)
slow break 0.070

12

22
(XE2NP2141) Plastic ZCP27
(0.154)

N/O + N/O 0.140


Metal ZCD28
13

23
simultaneous, (0.309)

slow break 14
0.070
24
(XE2NP2131) Plastic ZCP28
(0.154)

3-pole

0.140
Metal ZCD31
33

13

N/C + N/O + N/O


21
520711

(0.309)
snap action
(XE3SP2151) 0.070
Limit Switches

34

14
22

Plastic ZCP31
(0.154)

0.140
Metal ZCD39
13
31

21

N/C + N/C + N/O (0.309)


snap action
(XE3SP2141) 0.070
14
32

22

Plastic ZCP39
(0.154)

N/C + N/C + N/O 0.140


Metal ZCD37
13
31

21

break before make, (0.309)


slow break 0.070
14
32

22

(XE3NP2141) Plastic ZCP37


(0.154)
ZCP••
N/C + N/O + N/O 0.140
Metal ZCD35
33

13
21

break before make, (0.309)


slow break 0.070
34

14
22

(XE3NP2151) Plastic ZCP35


(0.154)

1. Bodies with gold contacts or eyelet type connections: please consult your local sales office.
2. : bodies with contacts assuring positive opening operation, when properly mounted and using a conforming operator.

72
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular

Bodies with contacts, type XCKT plastic, 2 cable entries


561390

Positive Function Cable Weight


Type of contact Catalog Number
operation (1) diagram entries kg (lb)
2-pole
0.085
ISO M16 x 1.5 ZCT21P16

13

21
N/C + N/O (0.187)
snap action
(XE2SP3151) 0.085
PG 11 ZCT21G11

14

22
(0.187)

N/C + N/O 0.085


ISO M16 x 1.5 ZCT25P16

21
13
break before make, (0.187)
slow break 0.085
PG 11 ZCT25G11

22
14
(XE2NP3151) (0.187)
ZCT•••
N/C + N/C 0.085
ISO M16 x 1.5 ZCT27P16

11

21
simultaneous, (0.187)
slow break 0.085

12

22
(XE2NP3141) PG 11 ZCT27G11
(0.187)

N/O + N/O 0.085


— ISO M16 x 1.5 ZCT28P16

13

23
simultaneous, (0.187)
slow break 0.085
PG 11 ZCT28G11

14

24
(XE2NP3131) (0.187)

N/O + N/C 0.085

21
13
ISO M16 x 1.5 ZCT26P16
make before break, (0.187)
slow break 0.085

22
14
(XE2NP3161) PG 11 ZCT26G11
(0.187)

Bodies with contacts, type XCKT, plastic, 2 cable entries with 1/2" NPT adapter
Positive Weight
Type of contact Function diagram Catalog Number
operation (1)
561387

kg (lb)
2-pole
13

21
N/C + N/O
0.130
snap action ZCT21N12
(0.287)
(XE2SP3151)
14

22

N/C + N/O
21

Limit Switches
13

break before make, 0.130


ZCT25N12
slow break (0.287)
22
14

(XE2NP3151)

N/C + N/C
ZCT••N12
11

21

simultaneous, 0.130
ZCT27N12
slow break (0.287)
12

22

(XE2N P3141)
N/O + N/O
13

23

simultaneous, 0.130
— ZCT28N12
slow break (0.287)
14

24

(XE2NP3131)
N/O + N/C
21
13

make before break, 0.130


ZCT26N12
slow break (0.287)
22
14

(XE2NP3161)
1. : bodies with contact assuring positive opening operation, when properly mounted and using a conforming operator.

73
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular

Accessories
561427

Suitable levers Weight


Description Unit catalog number
for use with head kg (oz)
Rotary head,
without lever,
spring return, ZCY12, ZCY15, ZCY16, ZCY17,
ZCY18, ZCY19, ZCY22, ZCY23, 0.045
for actuation from ZCE05
ZCE05 ZCY25, ZCY26, ZCY39, ZCY53, (1.59)
left AND right ZCY54, ZCY55, ZCY81
or
left OR right (1)
0.010
Tap-off terminal (for XCKT) Sold in lots of 10 XALZ09
561392

(0.35)
Spacer for angular positioning of heads with
0.002
adjustable levers, for values other than -90°, 0° — XCMZ07
(0.07)
and 90°
Adapter for 1/2" NPT conduit Sold in lots of 10 DE9RA1012
0.050
Converts PG 11 conduit entries to 1/2" NPT (1.76)
DE9RA1012
Bodies with contacts, type XCKP plastic, with rotary head (without operating lever)
Function Positive Cable Weight
Type of contact Catalog Number
diagram operation (2) entry kg (lb)
2-pole
561388

0.115
1/2" NPT XCKP2101N12

13

21
(0.254)
N/C + N/O
14 0.115

22
snap action PG 11 XCKP2101G11
(0.254)
(XE2SP2151)
0.125
M12 connector XCKP2101M12
(0.276)

N/C + N/O 0.115


1/2" NPT XCKP2501N12
21
13

break before make, (0.254)


slow break 0.115
22
14

(XE2NP2151) PG 11 XCKP2501G11
(0.254)

Bodies with contacts, type XCKD metal, with rotary head


(without operating lever)
XCK•2•01•• Function Positive Cable Weight
Type of contact Catalog Number
diagram operation (2) entry kg (lb)
2-pole
Limit Switches

0.185
1/2" NPT XCKD2101N12
13

21

(0.408)
N/C + N/O
0.185
14

22

snap action PG 11 XCKD2101G11


(0.408)
(XE2SP2151)
0.195
M12 connector XCKD2101M12
(0.430)

N/C + N/O 0.185


1/2" NPT XCKD2501N12
21
13

break before make, (0.408)


slow break 0.185
22
14

(XE2NP2151) PG 11 XCKD2501G11
(0.408)

74
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular

Contact blocks with screw clamp terminals for XCKD and XCKP
Positive Catalog number for Weight
Type of contact Function diagram
operation (1) standard contacts kg (lb)
2-pole

13

21
N/C + N/O 0.020
561393

XE2SP2151
snap action (0.044)

14

22
11

21
N/C + N/C
0.020
simultaneous, XE2SP2141
(0.044)
snap action

12

22
21
13
XE2••21•• N/C + N/O
0.020
break before make, XE2NP2151
(0.044)
slow break

22
14

21
N/O + N/C

13
0.020
make before break, XE2NP2161
(0.044)
slow break

22
14
11

21
N/C + N/C
0.020
simultaneous, XE2NP2141
(0.044)
slow break

12

22
13

23
N/O + N/O
0.020
simultaneous, — XE2NP2131
(0.044)
slow break

14

24
3-pole

33

13
21
N/C + N/O + N/O 0.035
561394

XE3SP2151
snap action (0.077)

34

14
22

13
31

21
N/C + N/C + N/O 0.035
XE3SP2141
snap action 14 (0.077)
32

22

13
31

21

XE3••21•• N/C + N/C + N/O


0.035

Limit Switches
break before make, XE3NP2141
(0.077)
slow break
14
32

22
33

13
21

N/C + N/O + N/O


0.035
break before make, XE3NP2151
(0.077)
slow break
34

14
22

Contact blocks with screw clamp terminals for XCKT


Positive Catalog number for Weight
Type of contact Function diagram
operation (1) standard contacts kg (lb)
2-pole
13

21

N/C + N/O 0.015


XE2SP3151
snap action (0.033)
14

22
21
13

N/C + N/O
0.015
break before make, XE2NP3151
(0.033)
slow break
22
14

21
13

N/O + N/C
0.015
make before break, XE2NP3161
(0.033)
slow break
22
14
11

21

N/C + N/C
0.015
simultaneous, XE2NP3141
(0.033)
slow break
12

22
13

23

N/O + N/O
0.015
simultaneous, — XE2NP3131
(0.033)
slow break
14

24

1. : contact blocks assuring positive opening operation, when properly mounted and using a conforming operator.

75
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCDR—Complete Switches, Metal, with One Cable Entry, 1/2" NPT

Type of head Plunger (mounting by the body) Rotary (mounting by the body)

Thermoplastic Thermoplastic
Steel roller roller lever plunger, roller lever plunger, Thermoplastic roller
Type of operator Metal end plunger
plunger horizontal actuation vertical actuation lever
Steel roller lever
in 1 direction in 1 direction
Catalog numbers of complete switches with one 1/2" NPT cable entry
XCDR2110N12 XCDR2102N12 XCDR2121N12 XCDR2127N12 XCDR2118N12 XCDR2119N12
2-pole N/C + N/O
13

21

snap action
1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 70 70
(XE2SP2151) 21-22
13-14
21-22 21-22
13-14
21-22 21-22
13-14
21-22
13-14
13-14 13-14 21-22 21-22
14

22

21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 mm 0 mm 0 0
0,9 1,5 3 3
XCDR2510N12 XCDR2502N12 XCDR2521N12 XCDR2527N12 XCDR2518N12 XCDR2519N12
2-pole N/C + N/O
13

21

break before make,


slow break 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 46 46
(XE2NP2151) 21-22
14

22

21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 0
Weight, kg (lb) 0.215 (0.474) 0.220 (0.485) 0.225 (0.496) 0.225 (0.496) 0.255 (0.562) 0.255 (0.562)
Catalog numbers of complete switches with one PG 13.5 cable entry
For complete switches with 1 PG 13.5 cable entry, replace N12 with G13.
Example: XCDR 2110P20 becomes XCDR 2110G13.
Catalog numbers of complete switches with one P20 cable entry
For complete switches with 1 ISO M20 x 1.5 cable entry, replace N12 with P20.
Example: XCDR 2110N12 becomes XCDR 2110P20.
contact closed (A) (B) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and
contact open (P) = positive opening point using a conforming operator
Characteristics
Limit Switches

Switch actuation On end By 30° cam

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
Minimum force For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb) 0.1 N•m (0.89 lb-in)
or torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb) 0.25 N•m (2.21 lb-in)
1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.), or
Cable entry 1 entry tapped PG 13.5, clamping capacity 9 to 12 mm (0.35 to 0.47 in.), or
1 entry tapped for 1/2" NPT (USAS B2-1) conduit

76
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCDR—Complete Switches, Metal, with One Cable Entry, 1/2" NPT

Dimensions
XCDR2•10••• XCDR2•02••• XCDR2•21•••
16
12,5 12,5 12,5
3,5 5,5

35,5

20,2

54,5
46
2

(2)
51
65

19

2
(2)

2
65

51
(2)

65

51
19 19
(3)
14

(1) (3)

14
(3)

14
39,5 (1) (1)
39,5 39,5
1. Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread
or 1/2" NPT conduit
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.)
on 22 mm (0.87 in.) centers,
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.)
Dimensions
XCDR2•27••• XCDR2•18•••, XCDR2•19•••
40
5,5 19
5,5 24

33
22
56,5

68
12
2
2

(2) (2)
65

51
51

19 19

Limit Switches
(3) (3)
14
14

(1) (1)
39,5 39,5
12,5

1. Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread or 1/2" NPT conduit.
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).

77
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCPR—Complete Switches, Plastic, with One Cable Entry, 1/2" NPT

Type of head Plunger (mounting by the body) Rotary (mounting by the body)

Thermoplastic
Thermoplastic roller
Metal end roller lever plunger, Thermoplastic roller
Type of operator plunger
Steel roller plunger
horizontal actuation in
lever plunger, vertical
lever
Steel roller lever
actuation in 1 direction
1 direction
Catalog numbers of complete switches with one 1/2" NPT cable entry
XCPR2110N12 XCPR2102N12 XCPR2121N12 XCPR2127N12 XCPR2118N12 XCPR2119N12
2-pole N/C + N/O
13

21

snap action
1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 70 70
(XE2SP2151) 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22 21-22 21-22
14

22

21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 mm 0 mm 0 0
0,9 1,5 3 3
XCPR2510N12 XCPR2502N12 XCPR2521N12 XCPR2527N12 XCPR2518N12 XCPR2519N12
2-pole N/C + N/O
13

21

break before make,


slow break 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 46 46
21-22 21-22 21-22 21-22 21-22
(XE2NP2151)
14

22

21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 0

XCPR2910N12 XCPR2902N12 XCPR2921N12 XCPR2927N12 XCPR2918N12 —


2-pole N/C + N/C
11

21

snap action 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 70
(XE2S P2141) 11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
11-12 11-12 11-12 11-12 11-12
12

22

21-22 21-22 21-22 21-22 21-22


0 5mm 0 mm 0 mm 0 mm 0
0,9 1,5 3 3

Weight, kg (lb) 0.115 (0.254) 0.115 (0.254) 0.125 (0.276) 0.120 (0.265) 0.155 (0.342) —
Catalog numbers of complete switches with one PG 13.5 cable entry
For complete switches with one PG 13.5 cable entry, replace N12 with G13.
Example: XCPR 2110P20 becomes XCPR 2110G13.
Limit Switches

Catalog numbers of complete switches with one P20 cable entry


For complete switches with one ISO M20 x 1.5 cable entry, replace N12 with P20.
Example: XCPR 2110N12 becomes XCPR 2110P20.
contact closed (A) (B) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and
contact open (P) = positive opening point using a conforming operator
Characteristics
Switch actuation On end By 30° cam

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
Minimum force For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb) 0.1 N•m (0.89 lb-in)
or torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb) 0.25 N•m (2.21 lb-in)
1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.), or
Cable entry 1 entry tapped PG 13.5, clamping capacity 9 to 12 mm (0.35 to 0.47 in.), or
1 entry tapped for 1/2" NPT (USAS B2-1) conduit

Complete switches with cable entries other than those listed above.
Other versions Consult your local sales office.

78
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCPR—Complete Switches, Plastic, with One Cable Entry, 1/2" NPT

Dimensions
XCPR2•10••• XCPR2•02••• XCPR2•21•••
16
12,5 12,5 12,5
3,5 5,5

20,2
35,5

54,5
46
2

(2)
51
65

19

2
(2) (2)

51

51
19 19
(3)
14

30 (1) (3) (3)

14

14
39,5 31
(1) (1)
1. Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread 39,5 39,5
or 1/2" NPT conduit.
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.)
on 22 mm (0.87 in.) centers,
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
Dimensions
XCPR2•27••• XCPR2•18•••, XCPR2•19•••

40
5,5
5,5 24 19

33
20
56,5

68

12,5
2

(2) (2)
51

51
65

19 19

Limit Switches
(3) (3)
14

14

(1) 30 (1)
39,5 39,5

1. Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread or 1/2" NPT conduit.
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).

79
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCTR—Complete Switches, Plastic, with Two Cable Entries, 1/2" NPT

Type of head Plunger (mounting by the body)

Thermoplastic
Thermoplastic roller lever roller lever plunger,
Type of operator Metal end plunger Steel roller plunger
plunger horizontal actuation in
1 direction
Catalog numbers of complete switches with two cable entries, 1/2" NPT (1)
2-pole N/C + N/O XCTR2110N12 XCTR2102N12 XCTR2118N12 XCTR2121N12
13

21

snap action 1,8 4,6(P) 3,1(A) 7,8(P) 70 6,5(A) 15,7(P)


21-22 21-22 21-22 21-22
(XE2SP3151) 13-14
21-22 13-14
21-22
13-14
21-22
13-14
21-22
13-14 13-14 13-14
14

22

13-14
0 5mm 0 mm 0 0 mm
0,9 1,5 3

2-pole N/C + N/O XCTR2510N12 XCTR2502N12 XCTR2518N12 XCTR2521N12


13

21

break before make,


slow break 1,8 3,2(P) 3,1(A) 5,6(P) 46 6,5(A) 11,3(P)
21-22 21-22 21-22 21-22
(XE2NP3151)
14

22

13-14 13-14 13-14 13-14


0 3 5mm 0 5,2 mm 0 0 10,5 mm
Weight, kg (lb) 0.120 (0.265) 0.125 (0.276) 0.165 (0.364) 0.135 (0.298)
1. One PG 11 to 1/2" NPT adapter and one plug included.
Catalog numbers of complete switches with two PG 11 cable entries
For complete switches with two PG 11 cable entries, replace N12 with G11.
Example: XCTR 2110N12 becomes XCTR 2110G11.
Catalog numbers of complete switches with two ISO M16 x 1.5 cable entries
For complete switches with two ISO M16 x 1.5 cable entries, replace N12 with P16.
Example: XCTR 2110N12 becomes XCTR 2110P16.
Weight, kg (lb) 0.120 (0.265) 0.125 (0.276) 0.165 (0.364) 0.135 (0.298)
contact closed (A) = cam displacement N/C contact with positive opening operation, when
Contact operation (P) = positive opening point properly mounted and using a conforming operator
contact open
Characteristics
Switch actuation On end By 30° cam
Limit Switches

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
For tripping 15 N (3.37 lb) 12 N (2.70 lb) 0.1 N•m (0.89 lb-in) 6 N (1.35 lb)
Minimum force or torque
For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 0.25 N•m (2.21 lb-in) 18 N (4.05 lb)
2 entries tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.), or
Cable entry 2 entries tapped PG 11, clamping capacity 7 to 10 mm (0.28 to 0.39 in.), or
(1 entry fitted with blanking plug) 2 entries tapped for 1/2" NPT (USAS B2-1) conduit using PG 11 to 1/2" NPT adapter DE9RA1012
(1 entry fitted with adapter)

80
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal with Manual Reset
Application, XCDR—Complete Switches with Two Cable Entries, 1/2" NPT

Dimensions
XCTR 2•18••• XCTR 2•21•••
40
5,5 16
19
24 12,5
5,5
33

20,2
68

54,5
37,6
51

37,6
(2)

51

2
40 40 (2)
(1) (1)
(3) (3)
= 20/22 = 30 = 20/22 =
39,5 40/42 39,5 40/42
58 58
12,5

1. Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread. 1/2" NPT adapter included. 12,5
2. 4 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22/42 mm (0.87/1.65 in.) centers, 4 holes Ø 4.3 mm (0.17 in.) on 20/40 mm (0.79/1.57 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
XCTR 2•10••• XCTR 2•02••• DE9RA1012

(4) 21 (5)
12,5
3,5

Ø26
12,5 46
35,5
2
37,6

37,6

(2)
51

2
51

40 40 (2)
(1) (1)

Limit Switches
(3) (3)
30 = = 30 = 20/22 =
39,5 40/42 39,5 40/42
58 58
12,5

1. Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread. 1/2" NPT adapter included.
2. 4 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22/42 mm (0.87/1.65 in.) centers,
4 holes Ø 4.3 mm (0.17 in.) on 20/40 mm (0.79/1.57 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
4. Tapped entry for 1/2" NPT conduit.
5. PG 11 threaded sleeve.

81
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM, XCKL, and XCKML

b XCKM v With plunger head v With rotary or multi-directional head


with 3 cable entries

561644

561645
561643

808148
Page 84
b XCKL v With plunger head v With rotary or multi-directional head
with 1 cable entry

808145

808141

808147
808140

Page 86
b XCKML v With plunger head v With rotary or multi-directional head
with 3 cable entries and two 2-pole contacts
561639

561640

561642
561641
Limit Switches

Page 96
Environmental characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA, CCC (for XCKM)
Protective treatment Version Standard “TC”. Special “TH”
For operation - 25…+70 °C (-13…+158 °F)
Ambient air temperature
For storage - 40…+70 °C (-40…+158 °F)
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
Electric shock protection Class I conforming to IEC 61140 and NF C 20-030
Degree of protection IP 66 conforming to IEC 60529; IK 05 conforming to EN 50102
XCKML 0.1 mm; XCKM and XCKL 0.05 mm on the tripping points, with 1 million operating cycles for head
Repeat accuracy with end plunger
XCKM: 3 tapped entries, PG 11 conduit thread (1/2" NPT adapter available), or tapped M20
Cable entry or
Depending on model XCKL: 1 tapped entry incorporating 1/2" NPT adapter
integral connector XCKML: 3 tapped entries, PG 13 conduit thread (1/2" NPT adapter included), or tapped M20
Bodies: Zamak® zinc alloy
Materials Rotary heads: Zamak® zinc alloy or plastic depending on model; other heads: plastic

82
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM, XCKL, and XCKML

Contact block characteristics


a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
XE2•P c DC-13; Q300 (Ue = 250 V, Ie = 0,27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Rated operational
a AC-15; B300 (Ue = 240 V, Ie = 1,5 A); Ithe = 6 A
characteristics
XE3•P c DC-13; R300 (Ue = 250 V, Ie = 0,1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
XE2•P Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated insulation voltage
Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
XE3•P Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse XE2•P U imp = 6 kV conforming to IEC 60947-1, IEC 60664
withstand voltage XE3•P U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) N/C contacts with positive opening operation conforming to IEC 947-5-1 Section 3, EN 60 947-5-1
Resistance across terminals y 25 mΩ conforming to IEC 60255-7 category 3
XE2•P 10 A cartridge fuse type gG (gl)
Short-circuit protection
XE3•P 6 A cartridge fuse type gG (gl)
XE2SP21•1 Clamping capacity, min: 1 x 0,34 mm2, max: 2 x 1,5 mm2
Cabling Clamping capacity, min: 1 x 0,5 mm2, max: 2 x 2,5 mm2
XE2NP21•1
(screw and captive cable
XESP2151L and XENP2151L Clamping capacity, min: 1 x 0,34 mm2, max: 2 x 1,5 mm2 or 1 x 2,5 mm2
clamp terminals)
XE3NP et XE3SP Clamping capacity, min: 1 x 0,34 mm2, max: 1 x 1 mm2 or 2 x 0,75 mm2
XE2SP21•1, XESP2151L and XE3SP: 0.01 m/minute (0.03 ft/minute)
Minimum actuation speed
XE2NP21•1, XENP2151L and XE3NP: 6 m/minute (19.68 ft/minute)
• Conforming to IEC 60947-5-1 appendix C
• Utilization categories AC-15 and DC-13
Electrical durability • Maximum operating rate: 3600 operating cycles/hour
• Load factor: 0,5
XE2SP21•1, XE2SP2141, XESP2151L XE2NP21•1, XENP2151L

5
Millions of operating cycles

Millions of operating cycless


Ithe 4 Ithe
3
230 V 12/24/48 V
2

1
110 V
1
a.c. supply
a 50/60 Hz 110 V
0,5 24 V 0,5
o inductive circuit
230/400 V
48 V 0,2

Limit Switches
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current 1n A

Power switched in W for 5 million operating Power switched in W for 5 million operating
cycles cycles
Voltage V 24 48 120 Voltage V 24 48 120
d.c. supply c
o W 10 7 4 o W 13 9 7
For XE2SP•151 on a or c, the “N/C” and “N/O” contacts are simultaneously loaded to the values shown with reverse
polarity.
XE3SP•••• XE3NP••••

Ithe Ithe
Millions of operating cycles

Millions of operating cycles

5 5
4
3
2
12/24/48 V
230 V
1
110 V
a.c. supply
1
a 50/60 Hz
o inductive circuit 0,5 0,5
110 V
230/400 V 24 V
0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A

Power switched in W for 5 million operating Power switched in W for 5 million operating
cycles cycles
d.c. supply c
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 2

83
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM—Complete Switches w/ 3 ISO M20x1.5 Cable Entries, Including One 1/2" NPT Adapter

Multi-directional
Rotary (mounting by
Type of head Plunger (mounting by the body) (mounting by the
the body)
body)

Thermoplastic roller lever


Thermoplastic roller lever
Type of operator Metal end plunger Steel roller plunger plunger, horizontal
(1)
Cat’s whisker (4)
actuation in 1 direction
Catalog numbers (2) (3)
XCKM110H29 XCKM102H29 XCKM121H29 XCKM115H29 XCKM106H29
2-pole N/C + N/O
13

21

snap action 1,8 4,5(P) 3,1(A) 7,8(P) 4,6(A) 11,1(P) 21-22


21-22 21-22 21-22 21-22
13-14 13-14
(XE2SP2151) 13-14
21-22
13-14
21-22
13-14
21-22 21-22 21-22
13-14
14

22

13-14 13-14 13-14 13-14


0 5,5mm 0 mm 0 mm 0 0
0,9 1,5 2,2

2-pole N/C + N/O XCKM510H29 XCKM502H29 XCKM521H29 XCKM515H29 XCKM506H29


13

21

break before make, 3,1(A) 5,6(P)


1,8 3,2(P) 4,6(A) 8(P)
slow break 21-22
13-14
21-22
13-14
21-22 21-22
13-14
21-22
13-14
13-14
14

22

(XE2NP2151) 0 3 5,5mm 0 5,2 mm 0 7,6 mm 0 0

ZCKM9H29 + ZCKM9H29 + ZCKM9H29 + ZCKM9H29 + ZCKM9H29 +


ZCKD10 ZCKD02 ZCKD21 ZCKD15 ZCKD06
2-pole N/C + N/C
11

21

snap action 1,8 4,5(P) 3,1(A) 7,8(P) 4,6(A) 11,1(P)


11-12 11-12
(XE2SP2141) 21-22
11-12
21-22
11-12
21-22
11-12
21-22 21-22
12

22

11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22
0 5,5mm 0 mm 0 mm 0 0
0,9 1,5 2,2

ZCKM7H29 + ZCKM7H29 + ZCKM7H29 + ZCKM7H29 + ZCKM7H29 +


2-pole N/C + N/C ZCKD10 ZCKD02 ZCKD21 ZCKD15 ZCKD06
11

21

simultaneous,
slow break 3,2(P) 5,6(P) 8(P)
11-12 11-12
12

22

11-12 11-12 11-12


(XE2NP2141) 21-22 21-22 21-22 21-22 21-22
1,8 5,5mm 3,1(A) 9mm 4,6(A) mm
Limit Switches

ZCKMD39H29 + ZCKMD39H29 + ZCKMD39H29 + ZCKMD39H29 + ZCKMD39H29 +


3-pole ZCKD10 ZCKD02 ZCKD21 ZCKD15 ZCKD06
31
21

13

N/C + N/C + N/O 1,8 4,5 (P) mm 3,1 (A) 7,8 (P) mm 4,6 (A) 11,1 (P)mm 26˚ 58˚ (P) 30˚
snap action 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
13-14 13-14 13-14 13-14 13-14
(XE3SP2141)
32
22

14

21-22 21-22 21-22 21-22 21-22


31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
5,5 0 70˚
0,9 1,5 2,2 11˚ 14˚

ZCKMD37H29 + ZCKMD37H29 + ZCKMD37H29 + ZCKMD37H29 + ZCKMD37H29 +


3-pole
ZCKD10 ZCKD02 ZCKD21 ZCKD15 ZCKD06
31
21

13

N/C + N/C + N/O


break before make, 1,8 3,2 (P) mm 3,1 (A) 3,2 (P) mm 4,6 (A) 8 (P) mm 26˚ 42˚ (P) 30˚
slow break 21-22 21-22 21-22 21-22 21-22
32
22

14

31-32 31-32 31-32 31-32 31-32


13-14 13-14 13-14 13-14 13-14
(XE3NP2141) 0 3 5,5 0 5,2 5,5 0 7,6 0 36˚ 70˚ 0 40˚

Weight, kg (lb) 0.250 (0.551) 0.255 (0.562) 0.300 (0.661) 0.280 (0.617) 0.250 (0.551)
contact closed (A) = cam displacement N/C contact with positive opening operation, when
Contact operation properly mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

1 m/s (3.28 ft/s),


Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
any direction
Minimum force For tripping 15 N (3.37 lb) 12 N (2.70 lb) 8 N (1.80 lb) 0.1 N•m (0.89 lb-in) 0.13 N•m (1.15 lb-in)
or torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 24 N (5.40 lb) 0.25 N•m (2.21 lb-in) —
Cable entry (3) 3 entries tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.)
1. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
2. Switches with gold contacts or eyelet type connections: please consult your local sales office.
3. For an entry tapped for a PG 11 conduit thread, delete H29 from the end of the catalog number. Example: XCKM110H29 becomes XCKM110.
4. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
Note: To convert XCKM110 from PG 11 to 1/2" NPT, use adapter DE9RA1012, included.

84
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM—Complete Switches w/ 3 ISO M20x1.5 Cable Entries, Including One 1/2" NPT Adapter

XCKM•10 XCKM•02 XCKM•21


ZCKMD3• + ZCKD10 ZCKMD3• + ZCKD02 ZCKMD3• + ZCKD21

14 14
4 8
14

30

48,5

54
88,5

112,5
108
(1) = 41 =
30 64 (1) = 41 = (1) 41 11,5
30 64 30 65
XCKM•15 XCKM•06 Rear view
ZCKMD3• + ZCKD15 ZCKMD3• + ZCKD06 XCKM•••, ZCKM•, ZCKMD3•

22 15 14
5,5

41
34,5

142,5
60,5

201

54
119

(2)

= 27 =

Limit Switches
30 (1) = 41 = (1) = 41 =
8 34 64 30 64

1. 3 tapped entries for ISO M20 x 1.5 or PG 11 conduit thread. Includes 1/2" NPT conduit adapter DE9RA1012.
2. 2 x Ø 4 H 11, depth 10.
Ø: 2 elongated holes Ø 5.2 x 6.2.

Adapter for 1/2" NPT conduit


DE9RA1012

(1) 21 (2)

1. Tapped entry for 1/2" NPT conduit.


2. PG 11 threaded sleeve.

85
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKL—Complete Switches Incorporating Adapter for 1/2" NPT

Multi-directional
Rotary (mounting
Type of head Plunger (mounting by the body) (mounting by the
by the body)
body)

Thermoplastic roller lever


plunger, Thermoplastic roller lever
Type of operator Metal end plunger Steel roller plunger
horizontal actuation in 1 (1)
Cat’s whisker (2)
direction
Catalog numbers (3)
XCKL110 XCKL102 XCKL121 XCKL115 XCKL106
2-pole N/C + N/O
13

21

1,8 4,5(P) 3,1(A) 7,8(P) 4,6(A) 11,1(P)


snap action 21-22
13-14
21-22
13-14
21-22
13-14
21-22 21-22
13-14
13-14
(XE2SP2151) 21-22
13-14
21-22
13-14
21-22
13-14
21-22 21-22
13-14
14

22

13-14
0 5,5mm 0 mm 0 mm 0 0
0,9 1,5 2,2

2-pole N/C + N/O XCKL510 XCKL502 XCKL521 XCKL515 XCKL506


13

21

break before make, 1,8 3,2(P) 3,1(A) 5,6(P) 4,6(A) 8(P)


slow break 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
14

22

(XE2NP2151) 0 3 5,5mm 0 5,2 mm 0 7,6 mm 0 0

ZCKLD39 + ZCKLD39 + ZCKLD39 + ZCKLD39 + ZCKLD39 +


ZCKD10 ZCKD02 ZCKD21 ZCKD15 ZCKD06
3-pole
31
21

13

N/C + N/C + N/O 21-22


1,8 4,5 (P) mm
21-22
3,1 (A) 7,8 (P) mm
21-22
4,6 (A) 11,1 (P)mm
21-22
26˚ 58˚ (P)
21-22
30˚
snap action 31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
32
22

14

21-22 21-22 21-22 21-22 21-22


(XE3SP2141) 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
5,5 0 70˚
0,9 1,5 2,2 11˚ 14˚
ZCKL7 + ZCKD10 ZCKL7 + ZCKD02 ZCKL7 + ZCKD21 ZCKL7+ ZCKD15 ZCKL7 + ZCKD06
2-pole N/C + N/C
11

21

simultaneous,
3,2(P) 5,6(P) 8(P)
slow break 11-12 11-12 11-12 11-12 11-12
12

22

21-22 21-22 21-22 21-22 21-22


(XE2NP2141)
Limit Switches

1,8 5,5mm 3,1(A) 9mm 4,6(A) mm

3-pole ZCKLD37 + ZCKLD37 + ZCKLD37 + ZCKLD37 + ZCKLD37 +


31
21

13

N/C + N/C + N/O ZCKD10 ZCKD02 ZCKD21 ZCKD15 ZCKD06


break before make, 1,8 3,2 (P) mm 3,1 (A) 3,2 (P) mm 4,6 (A) 8 (P) mm 26˚ 42˚ (P) 30˚
32
22

14

21-22 21-22 21-22 21-22 21-22


slow break 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
(XE3NP2141) 0 3 5,5 0 5,2 5,5 0 7,6 0 36˚ 70˚ 0 40˚

Weight, kg (lb) 0.255 (0.562) 0.260 (0.573) 0.305 (0.672) 0.285 (0.628) 0.255 (0.562)
contact closed (A) = cam displacement N/C contact with positive opening operation, when
Contact operation properly mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

1 m/s (3.28 ft/s),


Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
any direction
Minimum force For tripping 15 N (3.37 lb) 12 N (2.70 lb) 8 N (1.80 lb) 0.1 N•m (0.89 lb-in) 0.13 N•m (1.15 lb-in)
or torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 24 N (5.40 lb) 0.25 N•m (2.21 lb-in) —
Cable entry 1 entry incorporating metal cable entry. Clamping capacity 6 to 13.5 mm (0.24 to 0.53 in.).
1. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
2. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
3. Switches with gold contacts or eyelet type connections: please consult your local sales office.

86
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKL—Complete Switches Incorporating Adapter for 1/2" NPT

XCKL•10 XCKL•02 XCKL•21


ZCKL• + ZCKD10 ZCKL3• + ZCKD02 ZCKL• + ZCKD21
ZCKLD3• + ZCKD10 ZCKLD3• + ZCKD02 ZCKLD3• + ZCKD21

14 14 14
4 8

30

48,5

54
97

115,5

121
(1) = 41 =
30 52
(1) = 41 =
30 (1) 41 5,5
30 52
59,5

XCKL•15 XCKL•06
ZCKL• + ZCKD15 ZCKL• + ZCKD06 Body mountings
ZCKLD3• + ZCKD15 ZCKLD3• + ZCKD06

22 15 14 6
6
34,5

142,5

72

67
60,5

209,5
127,5

(1) = 41 =
30 52

Limit Switches
30 (1) = 41 = (1) = 41 =
8 52 30 52
34

1. Incorporated cable entry.


Ø: 2 elongated holes Ø 5.2 x 6.2.

87
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular

Spring lever with Spring-rod lever, Variable length Round rod lever,
thermoplastic end metal (4) thermoplastic roller thermoplastic, Ø 6 (0.24)
(4) lever (4) L = 200 (7.87) (5)

ZCK D81 ZCK D91 ZCK D41 ZCK D59

Cat’s whisker Spring rod

ZCK D06 ZCK D08

Thermoplastic Steel Steel ball bearing


roller lever (4) roller lever (4) mounted roller lever (4)

ZCK D15 ZCK D16 ZCK D17


Limit Switches

Thermoplastic Thermoplastic Steel Steel


roller lever roller lever roller lever roller lever plunger
plunger plunger with plunger with protective boot
1 direction of protective boot, 1 direction of 1 direction of actuation
actuation 1 direction actuation
of actuation
ZCK D21 ZCK D219 ZCK D23 ZCK D239

Metal end plunger Metal end plunger Steel roller plunger


Steel roller plunger
with protective boot with protective boot

ZCK D10 ZCK D109 ZCK D02 ZCK D029

Body with 2-pole contact, Body with 2-pole contact,


3 cable entries for PG 11 (1) (2) with incorporated cable entry (1)

ZCK M1, M5, M6, M7, M9 ZCK L1, L5, L6, L7


ZCK M8 ZCK L8

Body with 3-pole contact, Body with 3-pole contact,


3 cable entries for PG 11 (1) (2) with incorporated cable entry (1)
ZCK MD3 ZCK LD3 Dimensions: mm (in.)
1. For further details. See page 90.
2. For 3 cable entries tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKM1 becomes ZCKM1H29.

88
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular

Square rod lever, Round rod lever, Round rod lever,


steel, U 3 (0.12) glass fibre Ø 3 thermoplastic, Ø 6 (0.24)
L = 125 (4.92) (4) (0.12) L = 200 (7.87) (4)
L = 125 (4.92) (4)

ZCK Y54 ZCK Y55 ZCK Y59

Spring lever with Spring-rod lever,


thermoplastic end metal (3)
(3)

ZCK Y81 ZCK Y91

Variable length Variable Variable Elastomer


thermoplastic length length roller lever,
roller lever (3) steel elastomer Ø 50 (1.97) (3)
roller roller lever,
lever (3) Ø 50 (1.97) (3)

ZCK Y41 ZCK Y43 ZCK Y49 ZCK Y39

Limit Switches
Thermoplastic Steel Steel ball bearing
roller lever roller lever mounted roller lever
(3) (3) (3)

ZCK Y31 ZCK Y33 ZCK Y34

For actuation
from left AND right
or
from left OR right

ZCK D05
ZCK G00 Dimensions: mm (in.)

: head assuring positive opening operation, when properly mounted and using a conforming operator.
3. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
4. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.

89
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular

Bodies with 2-pole contact


Positive Weight
With contact block Function diagram Cable entry Catalog number
operation (1) kg (lb)
For limit switches type XCKM

21
13
N/C + N/O 1/2" NPT (2) ZCKM1 0.210 (0.463)
snap action
(XE2S P2151)

22
14
ISO M20 x 1.5 ZCKM1H29 0.210 (0.463)

N/C + N/O

21
13
1/2" NPT (2) ZCKM5 0.210 (0.463)
break before make,
slow break

22
14
(XE2N P2151) ISO M20 x 1.5 ZCKM5H29 0.210 (0.463)

N/O + N/C

21

13
1/2" NPT (2) ZCKM6 0.210 (0.463)
make before make,
slow break

22

14
(XE2N P2161) ISO M20 x 1.5 ZCKM6H29 0.210 (0.463)

N/C + N/C
11

21
1/2" NPT (2) ZCKM7 0.210 (0.463)
simultaneous,
slow break 12

22
(XE2N P2141) ISO M20 x 1.5 ZCKM7H29 0.210 (0.463)

N/O + N/O
13

23

1/2" NPT (2) ZCKM8 0.210 (0.463)


simultaneous,

slow break
14

24

(XE2N P2131) ISO M20 x 1.5 ZCKM8H29 0.210 (0.463)


11

21

N/C + N/C
snap action ISO M20 x 1.5 ZCKM9H29 0.210 (0.463)
(XE2S P2141)
12

22

For limit switches type XCK L


21
13

N/C + N/O
snap action 1/2" NPT ZCKL1 0.210 (0.463)
(XE2S P2151)
22
14

N/C + N/O
21
13

break before make,


1/2" NPT ZCKL5 0.210 (0.463)
Limit Switches

slow break
22
14

(XE2N P2151)
N/O + N/C
21

13

make before make,


1/2" NPT ZCKL6 0.210 (0.463)
slow break
22

14

(XE2N P2161)
N/C + N/C
11

21

simultaneous,
1/2" NPT ZCKL7 0.210 (0.463)
slow break
12

22

(XE2N P2141)
N/O + N/O
13

23

simultaneous,
— 1/2" NPT ZCKL8 0.210 (0.463)
slow break
14

24

(XE2N P2131)

1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.
2. 3 PG 11 tapped entries, one with metal adapter for 1/2" NPT (USASB2-1) conduit (PG 8).

90
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular

Bodies with 3-pole contact


Positive Weight
With contact block Function diagram Cable entry Catalog number
operation (1) kg (lb)
For limit switches type XCKM

33

13
31
N/C + N/O + N/O 1/2" NPT (2) ZCKMD31 0.210 (0.463)
snap action
(XE3S P2151)

34

14
32
ISO M20 x 1.5 ZCKMD31H29 0.210 (0.463)

13
31

21
N/C + N/C + N/O 1/2" NPT (2) ZCKMD39 0.210 (0.463)
snap action
(XE3S P2141)

14
32

22
ISO M20 x 1.5 ZCKMD39H29 0.210 (0.463)

N/C + N/C + N/O

13
31

21
1/2" NPT (2) ZCKMD37 0.210 (0.463)
break before make,
slow break

14
32

22
(XE3N P2141) ISO M20 x 1.5 ZCKMD37H29 0.210 (0.463)

N/C + N/O + N/O

33

13
21
1/2" NPT (2) ZCKMD35 0.210 (0.463)
break before make,
slow break

34

14
22
ISO M20 x 1.5 ZCKMD35H29 0.210 (0.463)
(XE3N P2151)
For limit switches type XCK L
33

13
31

N/C + N/O + N/O


snap action 1/2" NPT ZCKLD31 0.210 (0.463)
(XE3S P2151)
34

14
32

13
31

21

N/C + N/C + N/O


snap action 1/2" NPT ZCKLD39 0.210 (0.463)
(XE3S P2141)
14
32

22

N/C + N/C + N/O


13
31

21

break before make,


1/2" NPT ZCKLD37 0.210 (0.463)
slow break
14
32

22

(XE3N P2141)
N/C + N/O + N/O
33

13
21

break before make,


1/2" NPT ZCKLD35 0.210 (0.463)
slow break
34

14
22

(XE3N P2151)

Limit Switches
1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.
2. 3 PG 11 tapped entries, one with metal adapter for 1/2" NPT (USASB2-1) conduit (PG 8).

91
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular

Contact blocks
Positive Weight
Type of contact Function diagram For bodies Catalog number
operation (1) kg (lb)
2-pole contact

21
13
N/C + N/O ZCKM1
XE2SP2151 0.020 (0.044)
snap action ZCKL1

22
14

21
13
N/C + N/O
ZCKM5
break before make, ZCKL5
XE2NP2151 0.020 (0.044)
slow break

22
14
21

13
N/O + N/C
ZCKM6
make before break, ZCKL6
XE2NP2161 0.020 (0.044)
slow break

22

14
11

21
N/C + N/C
ZCKM7
simultaneous, ZCKL7
XE2NP2141 0.020 (0.044)
slow break
12

22
13

N/O + N/O 23 ZCKM8


simultaneous, ZCKL8
— XE2NP2131 0.020 (0.044)
slow break
14

24
11

21

N/C + N/C
ZCKM9 XE2SP2141 0.020 (0.044)
snap action
12

22

3-pole contact
33

13
31

N/C + N/O + N/O ZCKMD31


XE3SP2151 0.035 (0.077)
snap action ZCKLD31
34

14
32

13
31

21

N/C + N/C + N/O ZCKMD39


XE3SP2141 0.035 (0.077)
snap action ZCKLD39
14
32

22

13
31

21

N/C + N/C + N/O


ZCKMD37
break before make, ZCKLD37
XE3NP2141 0.035 (0.077)
Limit Switches

slow break
14
32

22
33

13
21

N/C + N/O + N/O


ZCKMD35
break before make, ZCKLD35
XE3NP2151 0.035 (0.077)
slow break
34

14
22

1. : N/C contact with positive opening operation or sub-assembly assuring positive opening operation when properly mounted and using a
conforming operator.
Accessories for limit switches type XCKM
Sold in Unit catalog Weight
Description
lots of number kg (lb)
Tap-off terminal
1 XCKZ09 0.010 (0.022)
for cabling continuity
Clip-in markers
(strips of 10 numbers: 0 to 9) 25 AB1R11 0.002 (0.004)
Other markers, please consult your local sales office.
1
2
3
4
5
7
6
Gold flashed contacts.
0
9
8
Other versions Please consult your local sales office.

92
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular

ZCKM1, L1 ZCKM5, L5 ZCKM6, L6 ZCKM7, L7 ZCKM8, L8


1,8 4,5(P) 1,8 3,2(P) 3 4,4(P) 3,2(P)
21-22 21-22 21-22 11-12 13-14
13-14 13-14 13-14 21-22 23-24
21-22
13-14 0 3 5,5mm 1,8 5,5mm 1,8 5,5mm 1,8 5,5mm
0 5,5mm
0,9
Heads ZCKD10, D109 with
body ZCKM9 ZCKMD39, LD39 ZCKMD37, LD37 ZCKMD31, LD31 ZCKMD35, LD35
1,8 4,5(P) 1,8 4,5(P) 1,8 3,2(P) 1,8 4,5(P) 1,8 3,2(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
0 5,5mm 31-32 0 3 5,5mm 33-34 0 3 5,5mm
13-14 13-14
0,9 0 5,5mm 0 5,5mm
0,9 0,9

ZCKM1, L1 ZCKM5, L5 ZCKM6, L6 ZCKM7, L7 ZCKM8, L8


3,1(A) 7,8(P) 3,1(A) 5,6(P) 5,2(A) 7,6(P) 5,6(P)
21-22 21-22 21-22 11-12 13-14
13-14 13-14 13-14 21-22 23-24
21-22 0 5,2 mm
13-14 3,1 9mm 3,1(A) 9mm 3,1(A) 9mm
0 mm
1,5
Heads ZCKD02, D029 with
body ZCKM9 ZCKMD39, LD39 ZCKMD37, LD37 ZCKMD31, LD31 ZCKMD35, LD35
3,1(A) 7,8(P) 3,1(A) 7,8(P) 3,1(A) 5,6(P) 3,1(A) 7,8(P) 3,1(A) 5,6(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22
21-22 0 5,2 mm 33-34 0 5,2 mm
0 mm 31-32
13-14
13-14
1,5 0 mm 0 mm
1,5 1,5

ZCKM1, L1 ZCKM5, L5 ZCKM6, L6 ZCKM7, L7 ZCKM8, L8


4,6(A) 11,1(P) 4,6(A) 8(P) 7,6 11,1(P) 8(P)
21-22 21-22 21-22 11-12
13-14 13-14
13-14 13-14 21-22 23-24
21-22
13-14
0 7,6 mm 4,6(A) mm 4,6(A) mm 4,6(A) mm
0 mm
2,2
Heads ZCKD21, D23, D219,
D239 with body ZCKM9 ZCKMD39, LD39 ZCKMD37, LD37 ZCKMD31, LD31 ZCKMD35, LD35
4,6(A) 11,1(P) 4,6(A) 11,1(P) 4,6(A) 8(P) 4,6(A) 11,1(P) 4,6(A) 8(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22
21-22 21-22
31-32
0 7,6 mm 33-34 0 7,6 mm
0 mm 13-14 13-14
2,2 0 mm 0 mm
2,2 2,2

ZCKM1, L1 ZCKM5, L5 ZCKM6, L6 ZCKM7, L7 ZCKM8, L8


26 58 (P) 26 42 (P) 40 60 (P) 43 (P)
21-22 21-22 21-22 11-12 13-14
13-14 13-14 13-14 21-22 23-24
21-22
13-14 0 36 70 24 70 24 70 24 70
0 70

Limit Switches
11
Heads ZCKD15, D16, D17
with body ZCKM9 ZCKMD39, LD39 ZCKMD37, LD37 ZCKMD31, LD31 ZCKMD35, LD35
26 58 (P) 26˚ 58˚(P) 26˚ 42˚(P) 26˚ 58˚(P) 26˚ 42˚(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
31-32 0 36˚ 70˚ 33-34 0 36˚ 70˚
0 70 13-14 13-14
11 0 70˚ 0 70˚
11˚ 11˚

ZCKM1, L1 ZCKM5, L5 ZCKM6, L6 ZCKM7, L7 ZCKM8, L8


26 26 40
21-22 21-22 21-22 11-12 13-14
13-14 13-14 13-14 21-22 23-24
21-22
13-14 0 36 70 24 70 24 70 24 70
0 70
11
Heads ZCKD41, D59, D81,
D91 with body ZCKM9 ZCKMD39, LD39 ZCKMD37, LD37 ZCKMD31, LD31 ZCKMD35, LD35
26 26˚ 26˚ 26˚ 26˚
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 0 21-22 0
31-32 36˚ 70˚ 33-34
36˚ 70˚
0 70 13-14 13-14
11 0 70˚ 0 70˚
11˚ 11˚

ZCKM1, L1 ZCKM5, L5 ZCKM6, L6 ZCKM7, L7 ZCKM8, L8


30 30 40
21-22 21-22 21-22 11-12 13-14
13-14 13-14 13-14 21-22 23-24
21-22
13-14 0 40 30 30 30
0
14
Heads ZCKD06, D08 with
body ZCKM9 ZCKMD39, LD39 ZCKMD37, LD37 ZCKMD31, LD31 ZCKMD35, LD35
30 30˚ 30˚ 30˚ 30˚
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 40˚ 21-22 0 40˚
0 13-14 33-34
14 0 13-14
14˚ 0
14˚

G contact closed (A) = cam displacement


Contact operation
H contact open (P) = positive opening point

93
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular

Bodies with contacts


ZCKM1, M5, M6, M7, M8,
ZCKL1, L5, L6, L7, L8, LD3• (5)
ZCKM1H29, M5H29, M6H29, M7H29, M8H29, M9H29
6 6
63,6

58,5

72

67
(1) = 41 =
30 64 (2) = 41 =
30 52

Adapter for 1/2" NPT conduit


DE9RA1012
(3) 21 (4)
Ø26

1. 3 tapped entries for ISO M20 x 1.5 or PG 11 conduit thread.


2. Incorporated cable entry.
Ø: 2 elongated holes Ø 5.2 x 6.2.
3. Tapped entry for 1/2" NPT conduit.
4. Threaded sleeve, PG 11.
5. XCKL provided with 1/2" NPT adapter shown above, DE9RA1012.

Complete Switches

For interpretating the complete switch catalog number only


Limit Switches

XCK L

X—complete Switch type Head type Levers (for rotary head 00 only)
Z—component 1 SPDT N.O., N.C. snap 00—rotary programmable 11—Delrin® roller
5 SPDT N.O., N.C. slow 02—roller plunger 41—adjustable delvin roller
06—wobble stick
10—steel plunger
Direct opening contacts 21—one way
meet IEC 60947-5-1
requirements.
15—rotary

NOTE: Some combinations are not available. Use this information to interpret catalog numbers, not to create them.

94
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular

Plunger heads
ZCKD10 ZCKD109 ZCKD02

14 14
14
4

30

30

48,5
ZCKD029 ZCKD21, D23 ZCKD219, D239
14 14 14
4 8 13 8 13
48

54

54
Rotary heads
ZCKD15, D16, D17 ZCKD41 ZCKD59

37 51 44,5 31,7
15 6 43
5,5

29,5...84

(1)
50 ...104,5

(2)
34,5
60,5

55
34 56

Limit Switches
ZCKD81 ZCKD91 ZCKG00

51 51
51 6 43
179
112

29,5...84
50 ...104,5
56 56 56
Multi-directional heads
ZCKD06 ZCKD08

14 14
129,5
142,5

1. 190 max.
2. 215.5 max.
NOTE: operating lever spindle threaded M6.

95
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKML, 2 x 2-Pole Contacts—Complete Switches

Rotary
Type of head Plunger (mounting by the body)
(mounting by the body)

Thermoplastic roller lever plunger,


Type of operator Metal end plunger Steel roller plunger horizontal actuation Thermoplastic roller lever (1)
in 1 direction
Catalog numbers (2)
Switches with 3 entries tapped ISO M20 x 1.5
2 x 2-pole N/C + N/O XCKML110H29 XCKML102H29 XCKML121H29 XCKML115H29
snap action (XESP2151L)
2 5(P) 4(A) 9(P) 5(A) 12,6(P)
13

21

13

21

21-22 21-22 21-22 21-22


13-14 13-14
21-22 A 21-22 A 13-14
21-22 A 13-14
21-22 A
13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
13-14 B
21-22
13-14
21-22 B 13-14 B 13-14 B
14

22

14

22

21-22 21-22
13-14 13-14 13-14 13-14
0 6mm 0 mm 0 mm 0
A B
1,2 2 3
2 x 2-pole N/C + N/O XCKML510H29 XCKML502H29 XCKML521H29 XCKML515H29
break before make, slow break
(XENP2151L) 2 3,4(P)
21-22
3,3(A) 6(P) 6(A) 9,3(P)
21-22 21-22 21-22
13-14 A 13-14 A 13-14 A A
13

21

13

21

13-14
21-22 21-22 21-22 21-22
13-14 B 13-14 B 13-14 B 13-14 B
0 3,3 6,6mm 0 6 mm 0 10 mm 0
14

22

14

22

A B

Switches with 3 entries tapped for PG 13 conduit thread, plus adapter for 1/2" NPT
2 x 2-pole N/C + N/O XCKML110 XCKML102 XCKML121 XCKML115
snap action (XESP2151L)
2 5(P) 4(A) 9(P) 5(A) 12,6(P)
13

21

13

21

21-22 21-22 21-22 21-22


13-14 13-14 13-14
21-22 A 21-22 A 21-22 A 13-14
21-22 A
13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
13-14 B 13-14 B 13-14 B 13-14 B
14

22

14

22

21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14
0 6mm 0 mm 0 mm 0
A B
1,2 3
Limit Switches

2
2 x 2-pole N/C + N/O XCKML510 XCKML502 XCKML521 XCKML515
break before make, slow break
(XENP2151L) 2 3,4(P)
21-22
3,3(A) 6(P) 6(A) 9,3(P)
21-22 21-22 21-22
13-14 A 13-14 A 13-14 A A
13

21

13

21

13-14
21-22 21-22 21-22 21-22
13-14 B 13-14 B 13-14 B 13-14 B
0 3,3 6,6mm 0 6 mm 0 10 mm 0
14

22

14

22

A B
Weight, kg (lb) 0.400 (0.882) 0.405 (0.893) 0.450 (0.992) 0.430 (0.948)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly mounted
Contact operation and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
For tripping 15 N (3.37 lb) 12 N (2.70 lb) 8 N (1.80 lb) 0.2 N•m (1.77 lb-in)
Minimum
force For positive
60 N (13.49 lb) 50 N (11.24 lb) 50 N (11.24 lb) 0.5 N•m (4.43 lb-in)
opening
3 entries tapped ISO M20 x 1.5, clamping capacity 7 to 13 mm (0.28 to 0.51 in.); or
Cable entry 3 entries tapped for PG 13 conduit thread conforming to NF C 68-300 (DIN PG 13.5),
clamping capacity 9 to 12 mm (0.35 to 0.47 in.) (0.35 to 0.47 in.), plus adapter for 1/2" NPT
1. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
2. Switches available with other 2-pole slow break contact blocks: N/O + N/C make before break, N/C + N/C simultaneous (with positive opening operation, when properly mounted and
using a conforming operator), N/C + N/C simultaneous, please consult your local sales office.
Replacement parts
The heads of limit switches type XCKML are the same as those for types XCKM and XCKL
(see heads ZCKD10, ZCKD02, ZCKD21 and ZCKD15 on page 88).

96
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKML, 2 x 2-Pole Contacts—Complete Switches

XCKML110H29, XCKML510H29, XCKML110, XCKML510 XCKML102H29, XCKML502H29, XCKML102, XCKML502

14,65
4 Ø13

14,65 Ø10

54,5
11,5
11,5
6,5

35
6,5

123,2
Ø Ø

6,2
6,2

5,5
105

5,5

81
81
(2) (1) (1) (2) (1) (1)

(1) 5 = 61,5 = (1) 5 = 61,5 =


14,65 77 15 77
35,6 35,6

XCKML121H29, XCKML521H29, XCKML121, XCKML521 XCKML115H29, XCKML515H29, XCKML115, XCKML515

22 15,45
14,65
Ø20 5,5
8
11,5
59

6,5
129

135

Ø
6,2

5,5 5,5
81

Limit Switches
(2) (1) (1) (2) (1) (1)

(1) 5 = 61,5 = (1) 5


15 77 15
35,6 35,6

1. XCKML•••H29: 3 entries tapped M20 x 1.5. XCKML•••: 3 entries tapped for PG 13 conduit thread (adapter DE9RA1212 for 1/2" NPT available).
2. 2 centering holes Ø 3.9 ± 0.2, cover mounting holes axis.
Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30’ to the vertical axis, for M5 screws.

DE9RA1212
(PG 13 to 1/2" NPT adapter)

(1) 21.3 (2)


25.4

20.4

1. Tapped entry for 1/2" NPT conduit


2. PG 13 threaded sleeve

97
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ

b XCKJ v With head for linear movement (plunger)


fixed, non-plug-in body with 1 cable entry

561646

561647
Page 100
v With head for rotary movement (lever) or multi-directional

561648

561649

561650
Page 100
b XCKJ v With head for linear movement (plunger)
plug-in body with 1 cable entry
561651

561652
Limit Switches

Page 102
v With head for rotary movement (lever)
561653

561654

561655

Page 102
Environmental characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA, CCC
Protective treatment Version Standard “TC”, special “TH”
- 25…+70 °C (-13…+158 °F),
Operation special sub-assemblies available for extreme temperatures: -40 °C (-40 °F) or +120 °C (248 °F)
Ambient air temperature
Storage - 40…+70 °C (-40…+158 °F)
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
Electric shock protection Class I conforming to IEC 61140 and NF C 20-030
Degree of protection NEMA Types 1, 2, 4, 12; IP 66 conforming to IEC 60529; IK 07 conforming to EN 50 102
Repeat accuracy 0.01 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry or integral connector Depending on model Tapped entry for PG 13 conduit thread, or tapped ISO M20 x 1.5 or 1/2" NPT, or M12 connector
Materials Bodies and heads in Zamak® zinc alloy

98
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ

Contact block characteristics


a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
XE2•P c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 appendix A, EN 60947-5-1
Rated operational
characteristics a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A
XE3•P c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 appendix A, EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
XE2•P Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated insulation voltage
Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
XE3•P Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand XE2•P U imp = 6 kV conforming to IEC 60947-1, IEC 60664
voltage XE3•P U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K, EN 60947-5-1
Resistance across terminals y 25 mΩ conforming to IEC 60255-7 category 3
XE2•P 10 A cartridge fuse type gG (gl)
Short-circuit protection
XE3•P 6 A cartridge fuse type gG (gl)
XE2SP21•1 Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
Cabling XE2NP21•1 Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
(screw clamp terminals) XCKJ plug-in and XESP20•1 Clamping capacity, min: 1 x 0.75 mm2, max: 2 x 1.5 mm2
XE3NP and XE3SP Clamping capacity, min: 1 x 0.34 mm2, max: 1 x 1 mm2 or 2 x 0.75 mm2
XE2SP21•1 and XE3SP: 0.01 m/minute (0.03 ft/minute)
Minimum actuation speed
XE2NP21•1 and XE3NP: 6 m/minute (19.68 ft/minute)
• Conforming to IEC 60947-5-1 Appendix C
• Utilization categories AC-15 and DC-13
Electrical durability • Maximum operating rate: 3600 operating cycles/hour
• Load factor: 0.5
XE2SP21•1, XE2SP2141 XE2NP21•1 XCKJ plug-in, XESP20•1
5 5
Millions of operating cycles

Millions of operating cycles


5
Millions of operating cycles

Ithe 4 Ithe 4 Ithe


3 3
230 V 12/24/48 V 12/24 V
2 2

110 V 230 V 48 V
1 1 1
a.c. supply 110 V
a 50/60 Hz 0,5 24 V 0,5 0,5
o inductive circuit
230/400 V
48 V 0,2
110 V
0,1 0,1 0,1

Limit Switches
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A Current in A

Power switched in W for 5 million Power switched in W for 5 million Power switched in W for 5 million
d.c. supply c
operating cycles. operating cycles. operating cycles.
Voltage V 24 48 120 Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7 o W 10 7 4
For XE2SP•151 on a or c, N/C and N/O contacts simultaneously loaded to the values shown with reverse polarity.
XE3NP•••• XE3SP••••
Ithe Ithe
Millions of operating cycles
Millions of operating cycles

5 5
4
3
2
12/24/48 V
230 V
1
110 V
1
a.c. supply
a 50/60 Hz 0,5 0,5
o inductive circuit 110 V
230/400 V 24 V
0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A

Power switched in W for 5 million Power switched in W for 5 million


operating cycles. operating cycles.
d.c. supply c
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 2

99
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, 1/2" NPT Cable Entry

Rotary (mounting by the body)


Type of head Plunger (mounting by the body)
(switches supplied for actuation from left AND right)
Form B (1) Form C (1) Form A (1) Form D (1)

Steel roller lever (3) Variable length Round thermoplastic rod


Thermoplastic roller lever
Type of operator Metal end plunger Steel roller plunger
(3)
thermoplastic roller lever lever, Ø 6 mm (0.24 in.)
(3) (3) (4)
Catalog numbers (2)
XCKJ161 XCKJ167 XCKJ10511 XCKJ10513
XCKJ10541 XCKJ10559
2-pole N/C +
13

21

N/O 2 4,7(P) 3,2(A) 8,1(P) 23˚ 58˚(P) 23˚ 58˚(P) 23˚ 23˚
snap action 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
14

22

21-22 21-22 21-22 21-22 21-22 21-22


(XE2S P2151) 13-14 13-14 13-14 13-14 13-14 13-14
0 6 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚

2-pole N/C + XCKJ561 XCKJ567 XCKJ50511 XCKJ50513


XCKJ50541 XCKJ50559
13

21

N/O break
before make, 2 3,4(P) 3,2(A) 5,9(P) 23˚ 40˚(P) 23˚ 40˚(P) 23˚
14

22

23˚
slow break 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0 3,2 6 0 33˚ 0 33˚
(XE2N P2151) mm
0 5,3 mm 90˚ 0 33˚ 90˚ 0 33˚ 90˚ 90˚

ZCKJ9 + ZCKJ9 + ZCKJ9 + ZCKJ9 +


ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13 ZCKJ9 + ZCKJ9 +
2-pole N/C + N/C ZCKE05 + ZCKY41 ZCKE05 + ZCKY59
11

21

snap action
(XE2S P2141) 2 4,7(P) 3,2(A) 8,1(P) 23˚ 58˚(P) 23˚ 58˚(P) 23˚ 23˚
11-12 11-12 11-12 11-12 11-12 11-12
12

22

21-22 21-22 21-22 21-22 21-22 21-22


11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 6 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚

ZCKJ7 + ZCKJ7 + ZCKJ7 + ZCKJ7 +


2-pole N/C + N/C ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13 ZCKJ7 + ZCKJ7 +
11

21

simultaneous, ZCKE05 + ZCKY41 ZCKE05 + ZCKY59


slow break
12

22

3,4(P) 5,9(P) 62˚(P) 62˚(P)


(XE2N P2141) 11-12
21-22
11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
0 2 6 0 3,5(A) mm 0 28˚ 90˚ 0 28˚ 90˚ 0 28˚ 90˚ 0 28˚ 90˚
mm
Limit Switches

ZCKJD39 + ZCKJD39 + ZCKJD39 + ZCKJD39 +


ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13 ZCKJD39 + ZCKJD39 +
3-pole ZCKE05 + ZCKY41 ZCKE05 + ZCKY59
13
31

21

N/C + N/C +
N/O 2 4,7(P) 3,2(A) 8,1(P) 23˚ 58˚(P) 23˚ 58˚(P) 23˚
14
32

22

21-22 21-22 21-22 21-22 21-22 21-22


snap action 31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
21-22 21-22 21-22 21-22 21-22 21-22
(XE3S P2141) 31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
0 6 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚
0,9 mm 1,5 11˚ 11˚ 11˚

ZCKJD37 + ZCKJD37 + ZCKJD37 + ZCKJD37 +


3-pole ZCKJD37 + ZCKJD37 +
13
31

21

ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13


N/C + N/C + ZCKE05 + ZCKY41 ZCKE05 + ZCKY59
N/O break
14
32

22

before make, 2 3,4(P)


21-22
3,2(A) 5,9(P) 23˚ 40˚(P) 23˚ 40˚(P) 23˚
21-22
21-22 21-22 21-22 21-22
slow break 31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
(XE3N P2141) 0 3,2 6 0 5,3 mm 0 33˚ 90˚ 0 33˚ 90˚ 0 33˚ 90˚
mm

Weight, kg (lb) 0.430 (0.948) 0.455 (1.003) 0.480 (1.058) 0.490 (1.080) 0.485 (1.069) 0.485 (1.069)
contact closed (A) = cam displacement N/C contact with positive opening operation, when
Contact operation properly mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

Maximum actuation
0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
speed
Minimum For tripping 20 N (4.50 lb) 16 N (3.60 lb) 0.25 N•m (2.21 lb-in)
force or For positive
50 N (11.24 lb) 40 N (8.99 lb) 0.50 N•m (4.43 lb-in) —
torque opening
Cable entry 1 entry tapped 1/2" NPT for ISO cable entry, clamping capacity 9 to 12 mm (0.35 to 0.47 in.)
1. Form conforming to EN 50041. See page 23.
2. Switches with gold contacts or eyelet type connections: please consult your local sales office.
3. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
4. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.

100
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, 1/2" NPT Cable Entry

XCKJ•61 XCKJ•67 XCKJ•051•


ZCKJ•+ ZCKE61 ZCKJ• + ZCKE67 ZCKJ• + ZCKE05 + ZCKY11 or Y13

17 17 57
5 5 41

37

41
50

63
107

60

120

133
(1)

60

60
33,5 = 30 = (1)
(1)
44 40
33,5 = 30 =
33,5 = 30 =
44 40
62 40

XCKJ•0541 XCKJ•0559
ZCKJ• + ZCKE05 + ZCKY41 ZCKJ• + ZCKE05 + ZCKY59

52 48 26,2
5,5 44 (2)

(4)
40…85
62…107

(5)
132…177

(3)

60
60

(1)
(1)

33,5 33,5 = 30 =
= 30 =

Limit Switches
60 60 40
40
1. 1 tapped entry for 1/2" NPT.
2. Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.).
3. 282 max.
4. 190 max.
5. 212 max.
Ø: 2 elongated holes Ø 5.3 x 7.3.

For Interpretation of the Complete Switch Catalog Number Only


Note: See following pages for the complete switch offering

XCKJ — — — — — — —

Head type Levers


05—Rotary 11—Delrin® roller
Z—component
09—Rotary maintained 13—Steel roller
X—complete
61—Top rod plunger 41—Adjustable Delrin roller
67—Top roller plunger 59—Round plastic rod

Switch type
1 SPDT Non-plug-in
2 2SPDT Non-plug-in
4 2SPDT Non-plug-in for 2 step or neutral position
5 SPDT Non-plug-in slow make slow break
8 SPDT Gold Contacts
11 SPDT Plug-in
21 2SPDT Plug-in
41 2SPDT Plug-in for 2 step or neutral position

101
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Plug-in Body, 1/2" NPT Cable Entry

Rotary (mounting by the body)


Type of head Plunger (mounting by the body)
(switches supplied for actuation from left AND right)
Form B (1) Form C (1) Form A (1) Form D (1)

Variable length Round thermoplastic rod


Metal end Thermoplastic roller
Type of operator plunger
Steel roller plunger
lever (3)
Steel roller lever (3) thermoplastic roller lever, Ø 6 mm (0.24 in.)
lever (3) (3) (4)

Catalog numbers (2)


XCKJ1161 XCKJ1167 XCKJ110511 XCKJ110513 XCKJ110541 XCKJ110559
Single-pole C/O
11
13

snap action 11-12


2 3,2(A) 11-12 11-12 11-12 11-12
11-12 13-14 13-14
13-14 13-14 13-14 13-14
11-12 11-12 11-12 11-12 11-12
11-12 13-14
13-14 13-14 13-14 13-14 13-14
12
14

0 6mm 0 mm 0 0 0 0
0,9 1,5

Weight, kg (lb) 0.430 (0.948) 0.455 (1.003) 0.480 (1.058) 0.490 (1.080) 0.485 (1.069) 0.485 (1.069)

contact contact (A) = cam displacement


Contact operation closed open

Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

0.5 m/s
Maximum actuation speed (1.64 ft/s)
1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)

Minimum force or torque for tripping 20 N (4.50 lb) 16 N (3.60 lb) 0.25 N•m (2.21 lb-in)

1 entry tapped for 1/2" NPT cable entry.


Limit Switches

Cable entry Clamping capacity 7 to 13 mm (0.28 to 0.51 in.)

1. Form conforming to EN 50041. See page 23.


2. Switches with gold contacts: please consult your local sales office.
3. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
4. Value taken with actuator operating at 100 mm (3.94 in.) from the mounting.

102
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Plug-in Body, 1/2" NPT Cable Entry

XCKJ1611 XCKJ1167 XCKJ110511, XCKJ110513

57
17 5 41
5
17

41
63
50
37

140
127
114

60
60

60
25 (1) 25 (1) 25 (1)
36 30 36 = 30 = 62 = 30 =
= =
42,5 42,5 42,5

XCKJ110541 XCKJ110559

52 48 26,2
5,5 44
(2)
40…85
62…107

(4)
(5)
139…184

(3)

60
60

Limit Switches
25 (1) 25 (1)
60 = 30 = 60 = 30 =
42,5 42,5

1. Tapped entry for 1/2" NPT conduit.


2. Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.).
3. 289 max.
4. 190 max.
5. 212 max.

103
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral M12 Connector

Rotary (mounting by the body)


Type of head Plunger (mounting by the body)
(switches supplied for actuation from left AND right)

Form B (1) Form C (1) Form A (1) Form D (1)

Type of operator
Variable length Round thermoplastic rod
Metal end Thermoplastic roller
Steel roller plunger Steel roller lever (2) thermoplastic roller lever, Ø 6 mm (0.24 in.)
plunger lever (2)
lever (2) (2) (3)

Catalog numbers (4)


XCKJ161D XCKJ167D XCKJ10511D XCKJ10513D XCKJ10541D XCKJ10559D
2-pole N/C + N/O
13

21

snap action (XE2SP2151)


2 4,7(P) 3,2(A) 8,1(P) 21-22 21-22 21-22 21-22
14

22

21-22 21-22 13-14 13-14


13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
21-22 21-22 13-14 13-14
13-14 13-14 13-14 13-14

0 6mm 0 mm 0 0 0 0
0,9 1,5

Weight, kg (lb) 0.430 (0.948) 0.455 (1.003) 0.480 (1.058) 0.490 (1.080) 0.485 (1.069) 0.485 (1.069)

contact closed (A) = cam displacement


Contact operation
contact open (P) = positive opening point

Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation
Limit Switches

0.5 m/s (
Maximum actuation speed 1.64 ft/s)
1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)

Minimum force or For tripping 20 N (4.50 lb) 16 N (3.60 lb) 0.25 N•m (2.21 lb-in)
torque For positive opening 50 N (11.24 lb) 40 N (8.99 lb) 0.50 N•m (4.43 lb-in) — —

Connection M12 5-pin connector, Ui = 60 V, Ie = 4 A (see suitable pre-wired female connectors below).

1. Form conforming to EN 50041. See page 23.


2. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
3. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
4. Switches with gold contacts: please consult your local sales office.

Catalog numbers of suitable pre-wired female connectors


Type of connector Length (L) M12 straight, 5-pin, 4 A/24 V max. M12 elbowed, 5-pin, 4 A/24 V max. Weight, kg (lb)
2 m (6.56 ft) XZCP1164L2 XZCP1264L2 0.115 (0.254)
With cable, Ø 5.8 mm
(0.23 in.) 5 m (16.40 ft) XZCP1164L5 XZCP1264L5 0.270 (0.595)
(4 x 0.34 mm2 + 1 x 0.5 mm2) 10 m (32.8 ft) XZCP1164L10 XZCP1264L10 0.520 (1.146)

104
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral M12 Connector

Dimensions
XCKJ161D XCKJ167D XCKJ1051•D

17 17 57
5 5 41

37

41
50

63
107

60

120

133
60

60
33,5 = 30 =
12

44 40
33,5 = 30 =

12
33,5 = 30 =

12
44 40
62 40

XCKJ10541D XCKJ10559D XZCP1164L•

52 48 26,2
5,5 44 (1)
42 L
XZCP1264L•

(3)
40…85
62…107

(4)

26

20
132…177

(2)

32 L
40
60
60

33,5 = 30 =
12

Limit Switches
12

33,5 = 30 =
59 40
59 40

1. Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.)


2. 282 max.
3. 190 max.
4. 212 max.
Ø: 2 elongated holes Ø 5.3 x 7.3
L: Cable length 2, 5, or 10 m (6.6, 16.4, or 32.8 ft)
Connections
Limit switch XCKJ••••D Pre-wired female connector XZCP1•64L•

2 2

3 1 1 3

4 4
1-2 = N/C 1 = brown
13

21

3-4 = N/O 2 = white


5 =t 3 = blue
4 A / 24 V max. 4 = black
14

22

5 = t yellow/green

105
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral 7/8" 16UN connector

Rotary (mounting by the body)


Type of head Plunger (mounting by the body)
(switches supplied for actuation from left AND right)
Form B (1) Form C (1) Form A (1) Form D (1)

Variable length Round thermoplastic rod


Metal end Thermoplastic roller
Type of operator plunger
Steel roller plunger
lever (2)
Steel roller lever (2) thermoplastic roller lever, Ø 6 mm (0.24 in.)
lever (2) (2) (3)
Catalog numbers (4)
XCKJ161A XCKJ167A XCKJ10511A XCKJ10513A XCKJ10541A XCKJ10559A
2-pole N/C + N/O
13

21

snap action (XE2SP2151) 2 4,7(P) 3,2(A) 8,1(P)


21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22
14

22

21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
0 6mm 0 mm 0 0 0 0
0,9 1,5

Weight, kg (lb) 0.430 (0.948) 0.455 (1.003) 0.480 (1.058) 0.490 (1.080) 0.485 (1.069) 0.485 (1.069)
contact closed (A) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and using a
contact open (P) = positive opening point conforming operator
Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
Minimum force For tripping 20 N (4.50 lb) 16 N (3.60 lb) 0.25 N•m (2.21 lb-in)
or torque For positive opening 50 N (11.24 lb) 40 N (8.99 lb) 0.50 N•m (4.43 lb-in) — —
Connection 7/8" 16UN 5-pin connector, Ui = 250 V; Ie = 6 A (see suitable pre-wired female connectors below).
1. Form conforming to EN 50041. See page 23.
Limit Switches

2. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
3. Value taken with actuator operating at 100 mm (3.94 in.) from the mounting.
4. Switches with gold contacts: please consult your local sales office.

Catalog numbers of suitable pre-wired female connectors


Type of connector Length (L) 7/8" 16UN straight, 5-pin, 6 A/250 V max. Weight, kg (lb)
2 m (6.56 ft) XZCP1771L2 0.190 (0.419)
With cable, Ø 6.7 mm
5 m (16.40 ft) XZCP1771L5 0.475 (1.047)
(5 x 0.5 mm2)
10 m (32.8 ft) XZCP1771L10 0.950 (2.094)

106
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral 7/8" 16UN connector

Dimensions
XCKJ161A XCKJ167A XCKJ1051•A

57
17
5 41
5
17

41
63
50
37

133
120
107

60
60
60

17
17
17

33,5 = 30 = 33,5 = 30 = 33,5 = 30 =


44 40 44 40 62 40

XCKJ10541A XCKJ10559A XZCP1771L•

52 48 26,2
5,5 44 (1)

55 L

(3)
40…85
62…107

(4)
132…177

(2)

60
60

Limit Switches
17
17

33,5 = 30 =
33,5 = 30 =
59 40
59 40
1. Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.)
2. 282 max.
3. 190 max.
4. 212 max.
Ø: 2 elongated holes Ø 5.3 x 7.3
L: cable length: 2, 5, or 10 m (6.6, 16.4, or 32.8 ft)

Connections
Limit switch XCKJ••••A Pre-wired female connector XZCP1771L•

3
3
2 4
4 2

5 1 1 5

1 = 21 1 = black
13

21

2 = 22 2 = blue
3=t 3 = yellow/green t
4 = 14 4 = brown
14

22

5 = 13 5 = white

107
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies

Thermoplastic roller Steel roller


lever plunger, lever plunger,
1 direction of actuation 1 direction of actuation

ZCK E21 ZCK E23

Side metal Side steel roller Side steel roller


plunger plunger, plunger,
horizontal (1) vertical (1)

ZCK E63 ZCK E64 ZCK E65

Spring rod Cat’s whisker

ZCK E08 ZCK E06

End reinforced End steel roller End steel roller


steel roller plunger plunger with plunger
protective boot
Limit Switches

ZCK E67 ZCK E629 ZCK E62

End metal End steel ball End metal plunger


plunger bearing plunger with protective boot

ZCK E61 ZCK E66 ZCK E619

Body with 2-pole contact, fixed, Body with contact, cable Body with contact, cable
1 step, entry for PG 13, fixed, entry for PG 13, plug-in,
M12 connector (2) 1 step (2) (3) 1 or 2 step (2) (3)
ZCK J1D, J5D, J6D, J7D ZCK JD3p, ZCK J11, J21, J41
ZCK J8D ZCK J1, J5, J6, J7, J9

Body with contact, cable


entry for PG 13, fixed,
1 step (2) (3)
ZCK J2, J8
Body with contact, cable
entry for PG 13, fixed,
2 step (2) (3)
ZCK J4

1. Cannot be used with bodies ZCKJ4 and ZCKJ41.


2. For further details, see page 110.
3. For a cable entry tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKJ1 becomes ZCKJ1H29.
For a cable entry tapped 1/2" NPT, do not add an H code to the catalog number. Example: ZCKJ1.

108
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies

Square rod lever, Round rod lever, Round rod Round rod lever,
steel, U 3 (0.12) steel, Ø 3 (0.12) lever, glass thermoplastic,
L = 125 (4.92) (5) L = 125 (4.92) (5) fibre, Ø 6 (0.24)
Ø 3 (0.12) L = 200 (7.87) (5)
L = 125 (4.92)
(5)

ZCK Y51 ZCK Y53 ZCK Y52 ZCK Y59

Spring lever with Spring-rod lever,


thermoplastic end metal (4)
(4)

ZCK Y81 ZCK Y91

Variable length Variable length


thermoplastic roller steel roller
lever (4) lever (4)

ZCK Y41 ZCK Y43


Spring
return, for
actuation
from left
AND right
or
from left OR
right

Limit Switches
ZCK E05 Thermoplastic roller Steel roller Steel ball bearing
lever (5) lever (5) mounted roller lever (5)

ZCK Y11 ZCK Y13 ZCK Y14

Fixed body with one SPDT contact switch per Plug-in body with one SPDT contact switch per
direction: past 20° CW contact 1 (11–12 / 13–14) direction: past 20° CW contact 1
switches; past 20° CCW contact 2 (11–12 / 13–14) switches; past 20° CCW
(21–22 / 23–24) switches (3) contact 2 (21–22 / 23–24) switches (3)
ZCK J404 ZCK J4104

Stay put, for Forked arm with Forked arm with


actuation from thermoplastic thermoplastic rollers,
left AND right rollers, 1 track (5) 2 track (5)
Dimensions: mm (in.) ZCK E09 ZCK Y71 ZCK Y61
: head assuring positive opening operation, when properly mounted and using a conforming operator.
4. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
5. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.

109
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry

Fixed bodies with 2-pole contact


With contact Function Positive Weight
Type Cable entry Catalog number
block diagram operation (1) kg (lb)
0.310

21
13
N/C + N/O 1/2" NPT ZCKJ1
(0.683)
snap action
(XE2S P2151) 0.310

22
14
ISO M20 x 1.5 ZCKJ1H29
(0.683)

2 C/O 0.310

11

21
13

23
1/2" NPT ZCKJ2
simultaneous, (0.683)

snap action 0.310

12

22
14

24
(XES P2021) ISO M20 x 1.5 ZCKJ2H29
(0.683)
0.310

21
13
N/C + N/O 1/2" NPT ZCKJ5
break before make, (0.683)
slow break 0.310

22
14
(XE2N P2151) ISO M20 x 1.5 ZCKJ5H29
(0.683)

N/C + N/O 0.310

21

13
1/2" NPT ZCKJ6
make before make, (0.683)
1 step slow break 0.310

22

14
(XE2N P2161) ISO M20 x 1.5 ZCKJ6H29
(0.683)

N/C + N/C 0.310

11

21
1/2" NPT ZCKJ7
simultaneous, (0.683)
slow break 0.310

12

22
(XE2N P2141) ISO M20 x 1.5 ZCKJ7H29
(0.683)

N/O + N/O 0.310

13

23
1/2" NPT ZCKJ8
simultaneous, (0.683)

slow break 14 0.310
24
(XE2N P2131) ISO M20 x 1.5 ZCKJ8H29
(0.683)
0.310
11

21

N/C + N/C 1/2" NPT ZCKJ9


(0.683)
snap action
(XE2S P2141) 0.310
12

22

ISO M20 x 1.5 ZCKJ9H29


(0.683)

2 C/O 0.310
11

21
13

23

1/2" NPT ZCKJ4


staggered, (0.683)
2 step snap action

0.310
12

22
14

24

(XES P2031) ISO M20 x 1.5 ZCKJ4H29


(0.683)

Fixed bodies with 3-pole contact


With contact Function Positive Weight
Type Cable entry Catalog number
Limit Switches

block diagram operation (1) kg (lb)


0.310
33

13
31

N/C + N/O + N/O 1/2" NPT ZCKJD31


(0.683)
snap action
(XE3S P2151) 0.310
34

14
32

ISO M20 x 1.5 ZCKJD31H29


(0.683)
0.310
13
31

21

N/C + N/C + N/O 1/2" NPT ZCKJD39


(0.683)
snap action
(XE3S P2141) 0.310
14
32

22

ISO M20 x 1.5 ZCKJD39H29


(0.683)

0.310
13
31

21

N/C + N/C + N/O 1/2" NPT ZCKJD37


break before make, (0.683)
slow break 0.310
14
32

22

(XE3N P2141) ISO M20 x 1.5 ZCKJD37H29


(0.683)
0.310
33

13
21

N/C + N/O + N/O 1/2" NPT ZCKJD35


break before make, (0.683)
slow break 0.310
34

14
22

(XE3N P2151) ISO M20 x 1.5 ZCKJD35H29


(0.683)
1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.

110
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry

Plug-in bodies with contact


Positive
With contact Function Weight
Type operation Cable entry Catalog number
block diagram kg (lb)
(1)
0.300

11
13
1/2" NPT ZCKJ11
Single-pole C/O (0.661)

snap action 0.300
ISO M20 x 1.5 ZCKJ11H29

12
14
(0.661)
1 step
0.300

11

21
13

23
Double-pole 2 C/O 1/2" NPT ZCKJ21
(0.661)
simultaneous, —
snap action 0.300
ISO M20 x 1.5 ZCKJ21H29

12

22
14

24
(0.661)
0.300

11

21
13

23
Double-pole 2 C/O 1/2" NPT ZCKJ41
(0.661)
2 step staggered, —
snap action 0.300
ISO M20 x 1.5 ZCKJ41H29

12

22
14

24
ZCKJ•1 (0.661)
Bodies with contact, with rotary head (without operating lever)
Positive
With contact Function Weight
Type operation Cable entry Catalog number
block diagram kg (lb)
(1)
Fixed non-plug-in body
One SPDT contact
switch per direction: 0.455
1/2" NPT ZCKJ404
past 20° CW contact (1.003)

11

21
13

23
Neutral position
1 (11–12 / 13–14)
1 from the left AND switches; past 20°

1 from the right

12

22
14

24
CCW contact 2 0.455
ISO M20 x 1.5 ZCKJ404H29
(21–22 / 23–24) (1.003)
switches
Plug-in body
One SPDT contact
ZCKJ404 0.465
switch per direction: 1/2" NPT ZCKJ4104
past 20° CW contact (1.025)
11

21
13

Neutral position 23
1 (11–12 / 13–14)
1 from the left AND switches; past 20°

1 from the right
12

22
14

24

CCW contact 2 0.465


ISO M20 x 1.5 ZCKJ4104H29
(21–22 / 23–24) (1.025)
switches
Plug-in housing switch top only
Weight
Description For use with Contacts Catalog number

Limit Switches
kg (lb)
Single-pole 1 C/O 0.150
ZCKJ11 Silver ZCKJ01
with positive opening operation (0.331)
Double-pole 2 C/O simultaneous 0.160
ZCKJ21 Silver ZCKJ02
with positive opening operation (0.353)
0.160
Double-pole 1 C/O + 1 C/O neutral position ZCKJ41 Silver ZCKJ04
(0.353)
1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.

ZCKJ0•

111
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry

With Indicator Light Module

Fixed non-plug-in bodies with 2-pole contact


With contact Function Positive Weight
Type Cable entry Catalog number
block diagram operation (1) kg (lb)
With module comprising 1 LED, 24 Vc

21
13
N/C + N/O
0.320
snap action 1/2" NPT ZCKJ120
(0.705)
(XE2S P2151)

22
14
1 step
N/C + N/O

21
13
break before make, 0.320
1/2" NPT ZCKJ520
slow break (0.705)

22
14
(XE2N P2151)

With module comprising 2 LEDs, 24 Vc


0.320

21
13
N/C + N/O 1/2" NPT ZCKJ121
(0.705)
snap action
(XE2S P2151) 0.320

22
14
ISO M20 x 1.5 ZCKJ121H29
(0.705)
1 step
N/C + N/O 0.320

21
13
1/2" NPT ZCKJ521
break before make, (0.705)
slow break 0.320
ISO M20 x 1.5 ZCKJ521H29

22
14
(XE2N P2151) (0.705)
With module comprising 2 neon indicator lights, 110/120 Va
0.320

21
13
N/C + N/O 1/2" NPT ZCKJ133
(0.705)
snap action
(XE2S P2151) 0.320
ISO M20 x 1.5 ZCKJ133H29
22
14

(0.705)
1 step
N/C + N/O 0.320
21
13

1/2" NPT ZCKJ533


break before make, (0.705)
slow break 0.320
ISO M20 x 1.5 ZCKJ533H29
22
14

(XE2N P2151) (0.705)


With module comprising 2 neon indicator lights, 220/240 Va
0.320
21
13

N/C + N/O 1/2" NPT ZCKJ134


(0.705)
snap action
(XE2S P2151) 0.320
ISO M20 x 1.5 ZCKJ134H29
22
14

(0.705)
Limit Switches

1 step
N/C + N/O 0.320
21
13

1/2" NPT ZCKJ534


break before make, (0.705)
slow break 0.320
ISO M20 x 1.5 ZCKJ534H29
22
14

(XE2N P2151) (0.705)

Plug-in bodies with single-pole contact


With contact Function Positive Weight
Type Cable entry Catalog number
block diagram operation (1) kg (lb)
With module comprising 2 LEDs, 24 Vc
0.340
11
13

1/2" NPT ZCKJ1121


C/O (0.750)
1 step snap action

0.340
ISO M20 x 1.5 ZCKJ1121H29
12
14

(0.750)
With module comprising 2 neon indicator lights, 110/120 Va
0.340
11
13

1/2" NPT ZCKJ1133


C/O (0.750)
1 step snap action

0.340
ISO M20 x 1.5 ZCKJ1133H29
12
14

(0.750)
With module comprising 2 neon indicator lights, 220/240 Va
0.340
11
13

1/2" NPT ZCKJ1134


C/O (0.750)
1 step snap action

0.340
ISO M20 x 1.5 ZCKJ1134H29
12
14

(0.750)
1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.
Indicator light module characteristics
Type of indicator 1 LED or 2 LEDs 2 neon lights
Rated insulation voltage c 50 V, conforming to IEC 60947-1 250 Va, conforming to IEC 60947-1
Current consumption 7 mA per LED 2.5 mA per neon 5 mA per neon
Rated operational voltage 24 Vc 110/120 Va 220/240 Va
Voltage limits 20…30 Vc (including ripple) 95…130 Va 190…260 Va
Service life 100 000 hours 20 000 hours 20 000 hours
Reverse polarity protection Yes —

112
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in Bodies with M12 Connector

Fixed bodies with 2-pole contact


With contact Positive Weight
Type Function diagram Catalog number
block operation (1) kg (lb)

21
13
N/C + N/O
0.320
snap action ZCKJ1D
(0.705)

22
(XE2S P2151)

14

21
13
N/C + N/O
break before make, 0.320
ZCKJ5D
slow break (0.705)

22
14
(XE2N P2151)

21

13
N/O + N/C
make before make, 0.320
1 step slow break
ZCKJ6D
(0.705)

22

14
(XE2N P2161)

11

21
N/C + N/C
simultaneous, 0.320
ZCKJ7D
slow break (0.705)

12

22
(XE2N P2141)

13

23
N/O + N/O
simultaneous, 0.320
— ZCKJ8D
slow break (0.705)

14

24
(XE2N P2131)

1. N/C contact with positive opening operation, when properly mounted and using a conforming operator.

Limit Switches

113
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry

Low-Temperature Applications (–40 °F / –40 °C)

Body with contacts—For plunger or rotary head


Positive
Function Catalog Weight
Type Contact block operation Cable entry
diagram number kg (lb)
(1)
Fixed non-plug-in body
0.310
1/2" NPT ZCKJ1

21
13
2-pole 1 N/C + 1 N/O (0.683)
snap action
(XE2SP2151) 0.310
ISO M20 x 1.5 ZCKJ1H29

22
14
(0.683)
Double-pole 2 C/O 0.310

11

21
13

23
1/2" NPT ZCKJ2
simultaneous (0.683)

snap action 0.310
ISO M20 x 1.5 ZCKJ2H29

12

22
14

24
(XESP2021) (0.683)
2-pole 1 N/C + 1 N/O 0.310

21
13
1/2" NPT ZCKJ5
break before make (0.683)
ZCKJ1
slow break 0.310

22
ISO M20 x 1.5 ZCKJ5H29

14
(XE2NP2151) (0.683)
2-pole 1 N/O + 1 N/C 0.310

21

13
1/2" NPT ZCKJ6
make before break (0.683)
1 step slow break 0.310
ISO M20 x 1.5 ZCKJ6H29

22

14
(XE2NP2161) (0.683)
2-pole 1 N/C + 1 N/C 0.310

11

21
1/2" NPT ZCKJ7
simultaneous (0.683)
slow break 0.310
ISO M20 x 1.5 ZCKJ7H29
12

22
(XE2NP2141) (0.683)
2-pole 1 N/O + 1 N/O 0.310
13

23 1/2" NPT ZCKJ8


(0.683)
simultaneous

slow break 0.310
ISO M20 x 1.5 ZCKJ8H29
14

24

(XE2NP2131) (0.683)
0.310
11

21

2-pole 1 N/C + 1 N/C 1/2" NPT ZCKJ9


(0.683)
snap action
(XE2SP2141) 0.310
ZCKJ11 ISO M20 x 1.5 ZCKJ9H29
12

22

(0.683)
Double-pole 2 C/O 0.310
11

21
13

23

1/2" NPT ZCKJ4


staggered (0.683)
2 step snap action

0.310
ISO M20 x 1.5 ZCKJ4H29
12

22
14

24
Limit Switches

(XESP2031) (0.683)
Plug-in body
0.300
11
13

1/2" NPT ZCKJ11


Single-pole 1 C/O (0.661)

snap action 0.300
ISO M20 x 1.5 ZCKJ11H29
12
14

(0.661)
1 step
0.300
11

21
13

23

Double-pole 2 C/O 1/2" NPT ZCKJ21


(0.661)
simultaneous —
snap action 0.300
12

22
14

24

ISO M20 x 1.5 ZCKJ21H29


(0.661)
0.300
11

21
13

23

Double-pole 2 C/O 1/2" NPT ZCKJ41


(0.661)
2 step staggered —
snap action 0.300
ISO M20 x 1.5 ZCKJ41H29
12

22
14

24

(0.661)
Body with contacts—With spring return rotary head (without operating lever)
Positive
Function Catalog Weight
Type Contact block operation Cable entry
diagram number kg (lb)
(1)
Fixed non-plug-in body
0.455
11

21
13

23

Neutral position Double-pole 2 C/O 1/2" NPT ZCKJ4046


(1.003)
1 from the left and staggered —
1 from the right snap action 0.455
ISO M20 x 1.5 ZCKJ4046H29
12

22
14

24

(1.003)
Plug-in body
0.465
11

21
13

23

Neutral position Double-pole 2 C/O 1/2" NPT ZCKJ41046


(1.025)
1 from the left and staggered —
snap action 0.465
ZCKJ4046 1 from the right ISO M20 x 1.5 ZCKJ41046H29
12

22
14

24

(1.025)

1. : Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator.
The positive opening feature requires additional travel past the trip point. See the contact function diagrams.

Setup: Dimensions:
page 122 page 124

114
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry

Low-Temperature Applications (–40 °F / –40 °C)

Plunger heads
Compatible Max. actuation Positive Catalog Weight
Type of operator
bodies speed operation (1) number kg (lb)
For actuation on end
ZCKE616 ZCKE636 End plunger 0.140
ZCKJ•, ZCKJ•• 0.5 m/s (1.64 ft/s) ZCKE616
metal (0.309)
ZCKJ•, ZCKJ••,
Side plunger except ZCKJ4 and 0.5 m/s (1.64 ft/s) ZCKE636
0.200
metal (0.441)
J41
For actuation by 30° cam
End roller plunger ZCKJ•, ZCKJ•• 1 m/s (3.28 ft/s) ZCKE626
0.155
steel (0.342)

ZCKE626 ZCKE676 End reinforced roller plunger ZCKJ•, 0.155


1 m/s (3.28 ft/s) ZCKE676
steel ZCKJ•• (0.342)

ZCKJ•, ZCKJ••,
0.205
Horizontal except ZCKJ4 and 0.6 m/s (1.97 ft/s) ZCKE646
Side roller (0.452)
J41
plunger
steel ZCKJ•, ZCKJ••,
0.205
Vertical except ZCKJ4 and 0.6 m/s (1.97 ft/s) ZCKE656
(0.452)
J41
Roller lever Thermoplastic ZCKJ•, ZCKJ•• 1.5 m/s (4.92 ft/s) ZCKE216
0.185
ZCKE646 ZCKE656 plunger (0.408)
(1 direction 0.195
Steel ZCKJ•, ZCKJ•• 1.5 m/s (4.92 ft/s) ZCKE236
of actuation) (0.430)

Rotary heads (without operating lever)


Positive
Compatible Max. actuation Catalog Weight
Type operation
bodies speed number kg (lb)
(1)
Spring return,
actuation from left AND right or from 1.5 m/s (4.92 ft/s) 0.165
ZCKJ•, ZCKJ•• ZCKE056
left OR right by 30° cam (0.364)
(see page 22)
ZCKE216 ZCKE236
Stay put, ZCKJ1, J11 0.190

Limit Switches
actuation from left AND right 1.5 m/s (4.92 ft/s) — ZCKE096
ZCKJ2, J21 (0.419)
(see page 22)

Multi-directional heads
Positive
Compatible Max. actuation Catalog Weight
Type of operator operation
bodies speed number kg (lb)
(1)
For actuation by any moving part
ZCKE056 ZCKE096
ZCKJ•, ZCKJ••,
1 m/s (3.28 ft/s) 0.115
“Cat's whisker” except ZCKJ4 and
in any direction
— ZCKE066
(0.254)
ZCKJ41
ZCKJ•, ZCKJ••,
0.5 m/s (1.64 ft/s) 0.125
Spring rod lever except ZCKJ4 and
in any direction
— ZCKE086
(0.276)
ZCKJ41

1. : Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The
positive opening feature requires additional travel past the trip point. See the contact function diagrams.

ZCKE066 ZCKE086

Setup: Dimensions:
page 122 page 124

115
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry

Low-Temperature Applications (–40 °F / –40 °C)


Operating levers for rotary heads
Positive Catalog Weight
Description
operation (1) number kg (lb)
For actuation by 30° cam
0.025
Thermoplastic ZCKY11
(0.055)
Roller lever 0.035
Steel ZCKY13
(2) (0.077)
0.030
Steel, ball bearing mounted ZCKY14
(0.066)
ZCKY1• ZCKY4• 0.030
Thermoplastic — ZCKY41
Variable length roller (0.066)
lever (3) 0.040
Steel — ZCKY43
(0.088)
For actuation by any moving part
U 3 mm (0.12 in.) steel, 0.025
Square rod (2) L = 125 mm (4.92 in.)
— ZCKY51
(0.055)
Ø 3 mm (0.12 in.) steel, 0.025
— ZCKY53
L = 125 mm (4.92 in.) (0.055)
Ø 3 mm (0.12 in.) glass fibre, 0.020
Round rod (2) L = 125 mm (4.92 in.)
— ZCKY52
(0.044)
Ø 6 mm (0.24 in.) thermoplastic, 0.030
— ZCKY59
L = 200 mm (7.87 in.) (0.066)
0.020
Spring lever (3) — ZCKY81
(0.044)
ZCKY51 ZCKY5• ZCKY59 0.025
Spring metal rod lever (3) — ZCKY91
(0.055)
For actuation by specific cam (for operation with ZCK-E096 head)
Forked arm and 0.035
1 track — ZCKY71
(0.077)
rollers (2)
0.035
thermoplastic 2 track — ZCKY61
(0.077)
2- or double-pole contact blocks
For body Positive Catalog Weight
Type Function diagram
type operation (1) number kg (lb)
21
13

1 N/C + 1 N/O 0.020


ZCKJ1 XE2SP2151
snap action (0.044)
22
14
Limit Switches

ZCKY81 ZCKY91
21
13

1 N/C + 1 N/O
0.020
break before make ZCKJ5 XE2NP2151
(0.044)
slow break
22
14

11

21
13

23

2 C/O
0.045
simultaneous ZCKJ2 — XESP2021
(0.099)
snap action
12

22
14

24

ZCKY71 ZCKY61
11

21
13

23

2 C/O
0.045
staggered ZCKJ4 — XESP2031
(0.099)
snap action
12

22
14

24
21

13

1 N/O + 1 N/C
0.020
make before break ZCKJ6 XE2NP2161
(0.044)
slow break
22

14

XE2S P21•1 XE2N P21•1


11

21

1 N/C + 1 N/C
0.020
simultaneous ZCKJ7 XE2NP2141
(0.044)
slow break
12

22
13

23

1 N/O + 1 N/O
0.020
simultaneous ZCKJ8 — XE2NP2131
(0.044)
slow break
14

24
11

21

1 N/C + 1 N/C 0.020


XESP20•1 ZCKJ9 XE2SP2141
snap action (0.044)
12

22

1. : Operating lever able to guarantee positive opening operation, when properly mounted and using a conforming
operator, or N/C contact with positive opening operation. The positive opening feature requires additional travel past the trip
point. See the contact function diagrams.
2. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
3. Adjustable throughout 360° in 5° steps.
Setup: Dimensions:
page 122 page 124

116
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry

High-Temperature Applications (+248 °F /+120 °C)

Body with contacts—For plunger or rotary head


Positive
Function Catalog Weight
Type Contact block operation Cable entry
diagram number kg (lb)
(1)
Fixed body
0.310
1/2" NPT ZCKJ1

21
13
2-pole 1 N/C + 1 N/O (0.683)
snap action
(XE2SP2151) 0.310
ISO M20 x 1.5 ZCKJ1H29

22
14
(0.683)

Double-pole 2 C/O 0.310

11

21
13

23
1/2" NPT ZCKJ25
simultaneous (0.683)

snap action 0.310
ZCKJ• ISO M20 x 1.5 ZCKJ25H29

12

22
14

24
(XESP20215) (0.683)

2-pole 1 N/C + 1 N/O 0.310

21
13
1/2" NPT ZCKJ5
break before make (0.683)
slow break 0.310

22
ISO M20 x 1.5 ZCKJ5H29

14
(XE2NP2151) (0.683)

2-pole 1 N/O + 1 N/C 0.310

21

13
1/2" NPT ZCKJ6
make before break (0.683)
1 step
slow break 0.310

22

14
(XE2NP2161) ISO M20 x 1.5 ZCKJ6H29
(0.683)

2-pole 1 N/C + 1 N/C 0.310

11

21
1/2" NPT ZCKJ7
simultaneous (0.683)
slow break 0.310
12

22
(XE2NP2141) ISO M20 x 1.5 ZCKJ7H29
(0.683)

2-pole 1 N/O + 1 N/O 0.310


13

23 1/2" NPT ZCKJ8


simultaneous (0.683)

slow break 0.310
14

24

(XE2NP2131) ISO M20 x 1.5 ZCKJ8H29


ZCKJ•15 (0.683)
0.310
11

21

2-pole 1 N/C + 1 N/C 1/2" NPT ZCKJ9


(0.683)
snap action
(XE2SP2141) 0.310
12

22

ISO M20 x 1.5 ZCKJ9H29


(0.683)
Double-pole 2 C/O 0.310
11

21
13

23

1/2" NPT ZCKJ45


break before make (0.683)
2 step snap action

0.310
ISO M20 x 1.5 ZCKJ45H29
12

22
14

24

Limit Switches
(XESP20315) (0.683)
Plug-in body
0.300
11
13

1/2" NPT ZCKJ115


Single-pole 1 C/O (0.661)

snap action 0.300
ISO M20 x 1.5 ZCKJ115H29
12
14

(0.661)
1 step
0.300
11

21
13

23

Double-pole 2 C/O 1/2" NPT ZCKJ215


(0.661)
simultaneous —
snap action 0.300
ISO M20 x 1.5 ZCKJ215H29
12

22
14

24

(0.661)
0.300
11

21
13

23

Double-pole 2 C/O 1/2" NPT ZCKJ415


(0.661)
2 step break before make —
0.300
snap action ISO M20 x 1.5 ZCKJ415H29
12

22
14

24

(0.661)
Body with contacts—With spring return rotary head (without operating lever)
Positive
Function Catalog Weight
Type Contact block operation Cable entry
diagram number kg (lb)
(1)
Fixed body
0.455
11

21
13

23

2 step Double-pole 2 C/O 1/2" NPT ZCKJ4045


(1.003)
1 from the left AND break before make —
1 from the right snap action 0.455
ISO M20 x 1.5 ZCKJ4045H29
12

22
14

24

(1.003)
Plug-in body
0.465
11

21
13

23

2 step Double-pole 2 C/O 1/2" NPT ZCKJ41045


(1.025)
1 from the left AND break before make —
1 from the right snap action 0.465
12

22
14

24

ISO M20 x 1.5 ZCKJ41045H29


(1.025)
ZCKJ4045
1. : Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The positive opening
feature requires additional travel past the trip point. See the contact function diagrams.

Setup: Dimensions:
page 122 page 124

117
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry

High-Temperature Applications (+248 °F /+120 °C)

Plunger heads
Max. Positive
Catalog Weight
Type of operator Compatible bodies actuation operation
number kg (lb)
speed (1)
For actuation on end
ZCKE615 ZCKE635
ZCKJ1, J2, J4,
0.5 m/s 0.140
End plunger Metal ZCKJ115, J215, J415,
(1.64 ft/s)
ZCKE615
(0.309)
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2,
0.5 m/s 0.200
Side plunger Metal ZCKJ115, J215,
(1.64 ft/s)
ZCKE635
(0.441)
ZCKJ5, J6, J7, J8, J9
For actuation by 30° cam
ZCKJ1, J2, J4,
0.1 m/s 0.150
End ball bearing plunger Steel ZCKJ115, J215, J415,
(0.33 ft/s)
ZCKE665
(0.331)
ZCKJ5, J6, J7, J8, J9
ZCKE665 ZCKE625
ZCKJ1, J2, J4,
0.155
End roller plunger Steel ZCKJ115, J215, J415, 1 m/s (3.28 ft/s) ZCKE625
(0.342)
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2, J4,
End reinforced roller 0.155
Steel ZCKJ115, J215, J415, 1 m/s (3.28 ft/s) ZCKE675
plunger ZCKJ5, J6, J7, J8, J9
(0.342)

Steel ZCKJ1, J2,


0.6 m/s 0.205
ZCKJ115, J215, ZCKE645
Horizontal (1.97 ft/s) (0.452)
ZCKJ5, J6, J7, J8, J9
Side roller plunger
ZCKE675 ZCKE645 Steel ZCKJ1, J2,
0.6 m/s 0.205
ZCKJ115, J215, ZCKE655
Vertical (1.97 ft/s) (0.452)
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2, J4,
1.5 m/s 0.195
Steel ZCKJ115, J215, J415, ZCKE235
(4.92 ft/s) (0.430)
Roller lever plunger ZCKJ5, J6, J7, J8, J9
(1 direction of actuation) ZCKJ1, J2, J4,
1.5 m/s 0.185
Thermoplastic ZCKJ115, J215, J415, ZCKE215
(4.92 ft/s) (0.408)
ZCKJ5, J6, J7, J8, J9
Rotary heads (without operating lever)
Max. Positive
Catalog Weight
Type Compatible bodies actuation operation
number kg (lb)
speed (1)
ZCKE655 ZCKE235
ZCKJ1, J2, J4, 1.5 m/s
Spring return, ZCKJ115, J215, 0.165
Limit Switches

actuation from left AND right or from left OR right (4.92 ft/s) ZCKE055
ZCKJ415, (0.364)
(see page 22) by 30° cam
ZCKJ5, J6, J7, J8, J9
Stay put, ZCKJ1, J2, 0.5 m/s
— ZCKE095
0.190
actuation from left AND right (see page 22 ZCKJ115, J215 (1.64 ft/s) (0.419)
Multi-directional heads
Max. Positive
Catalog Weight
Type of operator Compatible bodies actuation operation
number kg (lb)
ZCKE055 ZCKE095 speed (1)
For actuation by any moving part
ZCKJ1, J2,
1 m/s (3.28 ft/s) 0.115
“Cat's whisker” ZCKJ115, J215,
in any direction
— ZCKE065
(0.254)
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2, 0.5 m/s
0.125
Spring rod lever ZCKJ115, J215, (1.64 ft/s) — ZCKE085
(0.276)
ZCKJ5, J6, J7, J8, J9 in any direction

1. : Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator.
The positive opening feature requires additional travel past the trip point. See the contact function diagrams.

ZCKE065 ZCKE085

Setup: Dimensions:
page 122 page 124

118
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry

High-Temperature Applications (+248 °F /+120 °C)

Operating levers for rotary heads


Positive Catalog Weight
Description
operation (1) number kg (lb)
For actuation by 30° cam
Thermoplastic ZCKY115 0.025 (0.055)
Roller lever (2) Steel ZCKY13 0.035 (0.077)
Steel, ball bearing mounted ZCKY14 0.030 (0.066)
Variable length Thermoplastic — ZCKY415 0.030 (0.066)
roller lever (3) Steel — ZCKY43 0.040 (0.088)
ZCKY1• ZCKY43 For actuation by any moving part
Square rod (2) U 3 mm (0.12 in.) Steel, L = 125 mm (4.92 in.) — ZCKY51 0.025 (0.055)
Ø 3 mm (0.12 in.) steel, L = 125 mm (4.92 in.) — ZCKY53 0.025 (0.055)
Round rod (2)
Ø 3 mm (0.12 in.) glass fibre, L = 125 mm (4.92 in.) — ZCKY52 0.020 (0.044)
For actuation by specific cam (for operation with ZCK-E095 head only)
Forked arm and 1 track — ZCKY715 0.035 (0.077)
rollers (2)
2 track — ZCKY615 0.035 (0.077)
thermoplastiic
2- or double-pole contact blocks
Positive
For body Catalog Weight
Type of operator Function diagram operation
type number kg (lb)
(1)
21
13

ZCKY51 ZCKY5• 1 N/C + 1 N/O


ZCKJ1 XE2SP2151 0.020 (0.044)
snap action
22
14

1 N/C + 1 N/O
21
13

break before
ZCKJ5 XE2NP2151 0.020 (0.044)
make
22
14

slow break
11

21
13

23

2 C/O
simultaneous ZCKJ25 — XESP20215 0.045 (0.099)
ZCKY715 ZCKY615 snap action
12

22
14

24
11

21
13

23

Limit Switches
2 C/O staggered
ZCKJ45 — XESP20315 0.045 (0.099)
snap action
12

22
14

24

1 N/O + 1 N/C
21

13

make before
ZCKJ6 XE2NP2161 0.020 (0.044)
break
22

14

slow break
XE2S P21•1 XE2N P21•1
11

21

1 N/C + 1 N/C
simultaneous ZCKJ7 XE2NP2141 0.020 (0.044)
slow break
12

22
13

23

1 N/O + 1 N/O
simultaneous ZCKJ8 — XE2NP2131 0.020 (0.044)
slow break
14

24
11

21

1 N/C + 1 N/C
ZCKJ9 XE2SP2141 0.020 (0.044)
snap action
XESP20•15
12

22

1. : Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator.
The positive opening feature requires additional travel past the trip point. See the contact function diagrams.
2. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
3. Adjustable throughout 360° in 5° steps.

Setup: Dimensions:
page 122 page 124

119
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components

Contact blocks
Positive Weight
Type of contact Function diagram For bodies Catalog number
operation (1) kg (lb)
2-pole contact

21
13
N/C + N/O ZCKJ1
XE2S P2151 0.020 (0.044)
snap action ZCKJ1D

22
14

21
13
N/C + N/O
ZCKJ5
break before make, ZCKJ5D
XE2N P2151 0.020 (0.044)
slow break

22
14

11

21
13

23
2 C/O
simultaneous, ZCKJ2 — XES P2021 0.045 (0.099)
snap action

12

22
14

24
11

21
13

23
2 C/O
staggered, ZCKJ4 — XES P2031 0.045 (0.099)
snap action

12

22
14

24
21

13
N/O + N/C
ZCKJ6
make before break, ZCKJ6D
XE2N P2161 0.020 (0.044)
slow break
22

14
11

21

N/C + N/C
ZCKJ7
simultaneous, ZCKJ7D
XE2N P2141 0.020 (0.044)
slow break
12

22
13

23

N/O + N/O
ZCKJ8
simultaneous, ZCKJ8D
— XE2N P2131 0.020 (0.044)
slow break
14

24
11

21

N/C + N/C
ZCKJ9 XE2S P2141 0.020 (0.044)
snap action
12

22

3-pole contact
33

13
31

N/C + N/O + N/O


Limit Switches

ZCKJD31 XE3S P2151 0.035 (0.077)


snap action
34

14
32

13
31

21

N/C + N/C + N/O


ZCKJD39 XE3S P2141 0.035 (0.077)
snap action
14
32

22

13
31

21

N/C + N/C + N/O


break before make, ZCKJD37 XE3N P2141 0.035 (0.077)
slow break
14
32

22
33

13
21

N/C + N/O + N/O


break before make, ZCKJD35 XE3N P2151 0.035 (0.077)
slow break
34

14
22

1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.

120
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components

Covers + indicator light module


Number and type Weight
For use with Voltage Catalog number
of indicators kg (lb)

0.060
1 LED 24 Vc ZCK Z020
(0.132)

0.060
2 LEDs 24 Vc ZCK Z021
(0.132)
Fixed non-plug-in body
0.060
110/120 Va ZCK Z033
(0.132)
2 neon lights
0.060
220/240 Va ZCK Z034
(0.132)

0.200
2 LEDs 24 Vc ZCKJ0121
(0.441)

Plug-in switch-top body with 0.200


110/120 Va ZCKJ0133
pilot lights (0.441)
2 neon lights
0.200
220/240 Va ZCKJ0134
(0.441)

Indicator light modules


Number and type Weight
For use with Voltage Catalog number
of indicators kg (lb)

0.030
1 LED 24 Vc ZCKJ902
(0.066)

0.030
2 LEDs 24 Vc ZCKJ906
(0.066)
Fixed non-plug-in body
0.030
110/120 Va ZCKJ903
(0.066)
2 neon lights
0.030
220/240 Va ZCKJ904
(0.066)

Limit Switches
Module with resistor for machine diagnostics
Weight
For use with Resistor value Catalog number
kg (lb)

Fixed non-plug-in body 0.030


15 kΩ, 1/4 W ZCKJ82A
(XCKJ1 and ZCKJ1 only) (0.066)

Covers + indicator light module for other supply voltages.


Other versions Please consult your local sales office.

121
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components

Function diagrams (positive operation assured only if the associated sub-assemblies are )
ZCKJ1• ZCKJ2• ZCKJ5• ZCKJ6• ZCKJ7• ZCKJ8•
2 4,7(P) 2 2 3,4(P) 3,2 4,6(P) 3,4(P)
21-22 11-12/21-22 21-22 21-22 11-12
13-14 13-14/23-24 13-14
13-14 13-14 21-22
21-22 11-12/21-22 23-24
13-14 13-14/23-24 0 3,2 6mm 2 6mm 2 6mm 2 6mm
0 6mm 0 6mm
Heads ZCKE61, 0,9 0,9
E619, E66 with ZCKJ9 ZCKJD39 ZCKJD37 ZCKJD31 ZCKJD35
body
2 4,7(P) 2 4,7(P) 2 3,4(P) 2 4,7(P) 2 3,4(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
31-32 0 3,2 6mm 33-34 0 3,2 6mm
0 6mm 13-14 13-14
0,9 0 6 0 6mm
0,9 mm 0,9

ZCKJ1• ZCKJ2• ZCKJ5• ZCKJ6 ZCKJ7 ZCKJ8


1,5 4(P) 1,5 1,5 2,9(P) 2,7 4,1(P) 2,9(P)
21-22 11-12/21-22 21-22 21-22 21-22 21-22
13-14 13-14/23-24 13-14 13-14 13-14 13-14
21-22 11-12/21-22
13-14 13-14/23-24 0 2,7 5,5mm 0 1,5 5,5mm 0 1,5 5,5mm 0 1,5 5,5mm
0 5,5mm 0 5,5mm
0,9 0,9
Head ZCKE63 with
body ZCKJ9 ZCKJD39 ZCKJD37 ZCKJD31 ZCKJD35
1,5 4(P) 1,5 4(P) 1,5 2,9(P) 1,5 4(P) 1,5 2,9(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
0 5,5mm 31-32 0 2,7 5,5mm 33-34 0 2,7 5,5mm
13-14 13-14
0,9 0 5,5mm 0 5,5mm
0,9 0,9

ZCKJ1• ZCKJ2• ZCKJ5• ZCKJ6 ZCKJ7 ZCKJ8


2,6(A) 6,4(P) 2,6(A) 2,6(A) 4,7(P) 3,7 5,8(P) 4,7(P)
21-22 11-12/21-22 21-22 21-22 21-22 21-22
13-14 13-14/23-24 13-14 13-14 13-14 13-14
21-22 11-12/21-22 0 2,6(A) mm
13-14 13-24/23-24 0 4,6 mm 0 2,6(A) mm 0 2,6(A) mm
0 mm 0 mm
1,5 1,5
Heads ZCKE64,
E65 with body ZCKJ9 ZCKJD39 ZCKJD37 ZCKJD31 ZCKJD35
2,6(A) 6,4(P) 2,6(A) 6,4(P) 2,6(A) 4,7(P) 2,6(A) 6,4(P) 2,6(A) 4,7(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 0 4,6 mm 21-22
0 mm 31-32
13-14
33-34 0 4,6 mm
13-14
1,5 0 mm 0 mm
1,5 1,5

ZCKJ1• ZCKJ2• ZCKJ5• ZCKJ6 ZCKJ7 ZCKJ8


3,2(A) 8,1(P) 3,2(A) 3,2(A) 5,9(P) 5,3(A) 8(P) 5,9(P)
21-22 11-12/21-22 21-22 21-22 11-12
13-14 13-14/23-24 13-14
21-22 13-14 13-14 21-22 23-24
11-12/21-22
13-14 13-14/23-24 0 5,3 mm 3,2(A) mm 3,2(A) mm 3,2(A) mm
0 mm 0 mm
1,5 1,5
Heads ZCKE67,
ZCKJ9 ZCKJD39 ZCKJD37 ZCKJD31 ZCKJD35
Limit Switches

E629 with body


3,2 (A) 8,1(P) 3,2 8,1(P) 3,2 5,9(P) 3,2(A) 8,1(P) 3,2(A) 5,9(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22
21-22 31-32 0 5,3 mm 33-34 0 5,3 mm
0 mm 13-14 13-14
1,5 0 mm 0 mm
1,5 1,5

ZCKJ1• ZCKJ2• ZCKJ5• ZCKJ6 ZCKJ7 ZCKJ8


5(A) 11,5(P) 5(A) 5(A) 8,5(P) 8,(A) 11,5(P) 8,5(P)
21-22 11-12/21-22 21-22 21-22 21-22
13-14/23-24 13-14 21-22
13-14 13-14 13-14 13-14
21-22 11-12/21-22
13-14 13-14/23-24 0 8 mm 0 5(A) mm 0 5(A) mm 0 5(A) mm
0 mm 0 mm
2,2 2,2
Heads ZCKE21,
E23 with body ZCKJ9 ZCKJD39 ZCKJD37 ZCKJD31 ZCKJD35
5(A) 11,5(P) 5(A) 11,5(P) 5(A) 8,5(P) 5(A) 11,5(P) 5(A) 8,5(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
11-12 21-22 21-22
21-22 31-32 0 8 mm 33-34 0 8 mm
13-14
0 mm 0 mm
13-14
2,2 0 mm
2,2 2,2

ZCKJ1• ZCKJ2• ZCKJ5• ZCKJ6 ZCKJ7 ZCKJ8


21-22 11-12/21-22 21-22 21-22 21-22 21-22
13-14 13-14/23-24 13-14 13-14
21-22 11-12/21-22 13-14 13-14
13-14 13-14/23-24 0 0 0 0
0 0
Heads ZCKE06,
E08 with body ZCKJ9 ZCKJD39 ZCKJD37 ZCKJD31 ZCKJD35
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
0 31-32 0 33-34 0
13-14 13-14
0 0

Unactuated 1st step 2nd step


11

21
13

23

11

21
13

23

21
11

3,5
13

23

ZCKJ4•
2
12

22
14

24

12

22
14

24

12

22
14

24

G contact closed (A) = cam displacement


Contact operation
H contact open (P) = positive opening point

122
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components

Function diagrams (positive operation assured only if the associated sub-assemblies are )
Head ZCKE05 with body
ZCKJ1• ZCKJ2• ZCKJ5• ZCKJ6 ZCKJ7 ZCKJ8 ZCKJ9
21-22 11-12/21-22 21-22 21-22 11-12 13-14 11-12
13-14 13-14/23-24 13-14 13-14 21-22 23-24 21-22
21-22 11-12/21-22 11-12
13-14 13-14/23-24 0 21-22
0 0 0

ZCKJD39 ZCKJD37 ZCKJD39 ZCKJD31


21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 0 33-34
13-14 13-14
0 0

ZCKJ4•
Unactuated 1st step, actuated from left or right 2nd step, actuated from left or right
11

21

11

21
13

23

13

23

11

21
13

23
12

22

12

22
14

24

14

24

12

22
14

24
Head ZCKE09 with body
ZCKJ1• ZCKJ2• ZCKJD31 ZCKJD39
0 0 21-22 21-22
21-22 11-12/21-22
13-14 13-14/23-24 33-34 31-32
13-14 13-14
21-22 11-12/21-22 21-22 21-22
13-14 13-14/23-24 33-34 31-32
13-14 13-14
0 0 0 0

ZCKJ404, J4104 (body with head)


Unactuated Actuated from left Actuated from right
11

21

11

21

11

21
13

23

13

23

13

23
12

22

12

22

12

22
14

24

14

24

14

24
G contact closed
Contact operation (P) = positive opening point
H contact open
Wiring diagrams
Indicator light modules Module with resistor
1 LED, 24 Vc 2 LEDs, 24 Vc 2 neon lights, 110/120 or 220/240 Va

Limit Switches
+ +
13

13
21

13

13

15 kΩ
1/4 W
14

14
22

14

14

X3

X2
X3

X3

X2

(1) (1) (2) (1) (2)


X1

X1
X1

– –
1. Orange indicator
2. Green indicator
ZCKJ•D
2

3 1

1–2= N/C
13

21

3–4= N/O
5= t
14

22

4 A / 24 V max.

123
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components

Bodies
Non-plug-in
Plug-in
ZCKJ1, J2, J5, J4, J•2•, J•3•, J6, J7, J8, J9 Non-plug-in
ZCKJ11, J21, J41, J11••
ZCKJ1H29, J2H29, J5H29, J4H29, J•2•H29, J•3•H29, ZCKJ1D, J5D, J6D, J7D, J8D
ZCKJ11H29, J21H29, J41H29, J11••H29
J6H29, J7H29, J8H29, J9H29

6,5
5
6,5

6,5
5

5
83,5

60
76,5

60

76,5

60
(1)

12
33,5 = 30 = (1) = 30 =
44 40 36 42,5 33,5 = 30 =
44 40

Bodies with rotary head mounted


Non-plug-in Plug-in
ZCKJ404, ZCKJ404H29 ZCKJ4104, ZCKJ4104H29

10
M6 M6
10

22
22
102

109

60
60

(1)

33,5 = 30 =
(1) = 30 =
44 40
36 42,5
60
60
Limit Switches

Plunger heads
ZCKE61 ZCKE619 ZCKE63

17 17 52,3

10
37

20
49,5

ZCKE64 ZCKE65 ZCKE66

63,6 63,6 17
10

5
5

10

41
20

20

ZCKE62, ZCKE67 ZCKE629 ZCKE21, E23

17 17 17
5 5 7 19
50

50

61

1. 1 tapped entry for 1/2" NPT.


Ø: 2 elongated holes Ø 5.3 x 7.3.

124
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components

Rotary head ZCKE05 with operating lever


ZCKY11, Y13, Y14 ZCKY41, Y43 ZCKY51, Y52, Y53, Y59

57 59
62
52 J1 J
57
44
5 41

K1
K
40…85
62…107
41

5,5
63

K
J J1 K1 Ø
max
ZCKY81 ZCKY91 ZCKY51 20 49 137 123 U3
ZCKY52 20 49 137 125 Ø3
5 53 5 53 ZCKY53 20 49 137 125 Ø3
ZCKY59 26.2 48 212 200 Ø6
92

157
114

179
Rotary head ZCKE09 with operating lever
ZCKY61 ZCKY71

68 56 68 56
56 15 5 15

Limit Switches
5
63
63

Multi-directional heads
ZCKE06 ZCKE08

17 17
141
155

NOTE: Operating lever spindle threaded M6.

125
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated

b XCKS
v With head for linear movement (plunger) operators
fixed, non-plug-in body with 1 cable entry

561656

561657
Page 128

v With head for rotary movement (lever) operators

561658

561659

561660

561661
Page 128

Environmental characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Approvals UL, CSA, CCC
Protective treatment Version Standard “TC” and “TH”
For operation - 25…+70 °C (-13…+158 °F)
Ambient air temperature
For storage - 40…+70 °C (-40…+158 °F)
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Limit Switches

Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)


Electric shock protection Class II conforming to IEC 61140 and NF C 20-030
Degree of protection IP 65 conforming to IEC 60529; IK 03 conforming to EN 50102
Repeat accuracy 0.05 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry Depending on model Tapped entry for PG 13 conduit thread, or tapped ISO M20 x 1.5, 1/2" NPT with adapter
Materials Body and heads: plastic

126
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated

Contact block characteristics


a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
XE2•P c DC-13; Q300 (Ue = 250 V, Ie = 0,27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Rated operational
characteristics a AC-15; B300 (Ue = 240 V, Ie = 1,5 A); Ithe = 6 A
XE3•P c DC-13; R300 (Ue = 250 V, Ie = 0,1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
XE2•P Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated insulation voltage
Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
XE3•P Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand XE2•P U imp = 6 kV conforming to IEC 60947-1, IEC 60664
voltage XE3•P U imp = 4 kV conforming to IEC 60947-1, IEC 60664
N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K,
Positive operation (depending on model) EN 60947-5-1
Resistance across terminals y 25 mΩ conforming to IEC 60255-7 category 3
XE2•P 10 A cartridge fuse type gG (gl)
Short-circuit protection
XE3•P 6 A cartridge fuse type gG (gl)
XE2SP21•1 Clamping capacity, min.: 1 x 0.34 mm2, max.: 2 x 1.5 mm2
Cabling Clamping capacity, min.: 1 x 0.5 mm2, max.: 2 x 2.5 mm2
XE2NP21•1
(screw and captive cable
XESP3021 Clamping capacity, min.: 1 x 0.75 mm2, max.: 2 x 1.5 mm2
clamp terminals)
XE3NP and XE3SP Clamping capacity, min.: 1 x 0.34 mm2, max.: 1 x 1 mm2 or 2 x 0.75 mm2
XE2SP21•1, XESP3021 and XE3SP: 0.01 m/minute (0.03 ft/minute)
Minimum actuation speed
XE2NP21•1 and XE3NP: 6 m/minute (19.68 ft/minute)
• Conforming to IEC 60947-5-1 Appendix C
• Utilization categories AC-15 and DC-13
Electrical durability • Maximum operating rate: 3600 operating cycles per hour
• Load factor: 0.5
XE2SP21•1, XE2SP2141 XE2NP21•1 XESP3021
5 5
Millions of operating cycles

Millions of operating cycles


5
Millions of operating cycles

Ithe 4 Ithe 4 Ithe


3 3
230 V 12/24/48 V 12/24 V
2 2

110 V 230 V 48 V
1 1 1
a.c. supply 110 V
a 50/60 Hz 0,5 24 V 0,5 0,5
o inductive circuit
230/400 V
48 V 0,2

Limit Switches
110 V
0,1 0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A Current in A

Power switched in W for 5 million operating


d.c. supply c Power switched in W for 5 million operating cycles. Power switched in W for 5 million operating cycles.
cycles.
Voltage V 24 48 120 Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7 o W 10 7 4
For XE2SP•151 on a or c, N/C and N/O contacts simultaneously loaded to the values shown with reverse polarity.
XE3SP•••• XE3NP••••
Ithe
Millions of operating cycles

Ithe
Millions of operating cycles

5 5
4
3
2
12/24/48 V
230 V
1
110 V
a.c. supply 1
a 50/60 Hz
o inductive 0,5 0,5
110 V
circuit
230/400 V 24 V 0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A

Power switched in W for 5 million Power switched in W for 5 million operating


operating cycles. cycles.
d.c. supply c
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 2

127
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Complete Switches with 1/2" NPT Adapter Included

Type of head Plunger (mounting by the body) Rotary (mounting by the body)
Form C (1) Form A (1) Form D (1)
Form B (1)

Elastomer roller Variable length Variable length Round thermoplastic


Thermoplastic roller
Type of operator Metal end plunger Steel roller plunger
lever (4)
lever, Ø 50 mm thermoplastic roller elastomer roller lever, rod lever, Ø 6 mm
(1.97 in.) (4) lever (4) Ø 50 mm (1.97 in.) (4) (0.24 in.) (5) (6)
Catalog numbers (2) (3)
XCKS101 XCKS102 XCKS131 XCKS139 XCKS141 XCKS149 XCKS159
2-pole N/C + N/O
13

21

snap action
(XE2S P2151) 1,8 4,5(P) 3,1(A) 7,8(P) 23˚ 58˚(P) 23˚ 23˚ 23˚ 23˚
21-22 21-22 21-22 21-22 21-22 21-22 21-22
14

22

13-14 13-14 13-14 13-14 13-14 13-14 13-14


21-22 21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 5,5 0 mm 0 80˚ 0 80˚ 0 80˚ 0 80˚ 0 80˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚ 11˚

2-pole N/C + N/O XCKS501 XCKS502 XCKS531 XCKS539 XCKS541 XCKS549 XCKS559
13

21

break before
make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 23˚ 42˚(P) 23˚ 23˚ 23˚ 23˚
14

22

break 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
(XE2N P2151) 0 3 5,5 0 5,2 mm 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚
mm

ZCKS9 + ZCKS9 + ZCKS9 + ZCKS9 + ZCKS9 + ZCKS9 + ZCKS9 +


2-pole N/C + N/C ZCKD01 ZCKD02 ZCKD31 ZCKD39 ZCKD41 ZCKD49 ZCKD59
11

21

snap action
(XE2S P2141) 1,8 4,5(P) 3,1(A) 7,8(P) 23˚ 58˚(P) 23˚ 23˚ 23˚ 23˚
12

22

11-12 11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5,5 0 mm 0 80˚ 0 80˚ 0 80˚ 0 80˚ 0 80˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚ 11˚

ZCKS7 + ZCKS7 + ZCKS7 + ZCKS7 + ZCKS7 + ZCKS7 + ZCKS7 +


2-pole N/C + N/C ZCKD01 ZCKD02 ZCKD31
11

21

ZCKD39 ZCKD41 ZCKD49 ZCKD59


simultaneous,
slow break
12

22

(XE2N P2141) 3,2(P) 5,6(P) 42˚(P)


11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 1,8 5,5 0 3,1(A) 0 23˚ 80˚ 0 23˚ 80˚ 0 23˚ 80˚ 0 23˚ 80˚ 0 23˚ 80˚
mm

ZCKSD39 + ZCKSD39 + ZCKSD39 + ZCKSD39 + ZCKSD39 + ZCKSD39 + ZCKSD39 +


ZCKD01 ZCKD02 ZCKD31 ZCKD39 ZCKD41 ZCKD49 ZCKD59
Limit Switches

3-pole
13
31

21

N/C + N/C +
N/O 1,8 4,5(P) 3,1(A) 7,8(P) 23˚ 58˚(P) 23˚ 23˚ 23˚ 23˚
14
32

22

21-22 21-22 21-22 21-22 21-22 21-22 21-22


snap action 31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
(XE3S P2141) 31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
0 5,5 0 mm 0 80˚ 0 80˚ 0 80˚ 0 80˚ 0 80˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚ 11˚

3-pole ZCKSD37 + ZCKSD37 + ZCKSD37 + ZCKSD37 + ZCKSD37 + ZCKSD37 + ZCKSD37 +


13
31

21

N/C + N/C + ZCKD01 ZCKD02 ZCKD31 ZCKD39 ZCKD41 ZCKD49 ZCKD59


N/O
14
32

22

break before 3,1(A) 5,6(P)


1,8 3,2(P) 23˚ 42˚(P) 23˚ 23˚ 23˚ 23˚
make, slow 21-22
31-32
21-22
31-32 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
13-14
break 13-14
0 3 5,5 0 5,2 mm
13-14
0 33˚
13-14
0 33˚
13-14
0 33˚
13-14
0 33˚
13-14
0 33˚
80˚ 80˚ 80˚ 80˚ 80˚
(XE3N P2141) mm

Weight, kg (lb) 0.095 (0.209) 0.105 (0.231) 0.145 (0.320) 0.150 (0.331) 0.155 (0.342) 0.155 (0.342) 0.150 (0.331)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part

Type of actuation

Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
Minimum For tripping 15 N (3.37 lb) 12 N (2.70 lb) 0.15 N•m (1.33 lb-in)
force or For positive 0.3 N•m
45 N (10.12 lb) 36 N (8.09 lb) — —
torque opening (2.66 lb-in)
Cable entry (3) 1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.)
1. Form conforming to EN 50041. See page 23.
2. Switches with gold contacts or eyelet type connections: please consult your local sales office.
3. To convert PG 13 to 1/2" NPT, use adapter DE9RA1212. For ISO M20 x 1.5, add H29 to the end of the catalog number. Example: XCKS101 becomes XCKS101H29.
4. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
5. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
6. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.

128
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Complete Switches with 1/2" NPT Adapter Included

XCKS•01 XCKS•02 XCKS•31


ZCKS• + ZCKD01 ZCKS• + ZCKD02 ZCKS• + ZCKD31

55
16
6 39
4
16

41
49,5

63
36,5

129
116
103

60

60

60
(1) (1) (1)

29,5 = 30 = 29,5 = 30 = 29,5 = 30 =


36 40 36 40 60 40

XCKS•39 XCKS•41 XCKS•49


ZCKS• + ZCKD39 ZCKS• + ZCKD41 ZCKS• + ZCKD49

58
57 53 10
10 6 45

45...99,5
67...121,5
29,5...84
51,5...106
54,5
76,5

132,5...187,5
117...172
142,5

60
60

(1) (1) 60 (1)

29,5 = 30 = 29,5 = 30 = 29,5 = 30 =


65 40 57 40 57 40

Limit Switches
XCKS•59
ZCKS• + ZCKD59

48,5 24

(2)
(3)
(4)
98...280

60

(1)

29,5 = 30 =
57 40
1. 1 tapped entry for PG 13 conduit thread (convertible to 1/2" NPT using adapter DE9RA1212, included); or
1 tapped entry for ISO M20 x 1.5 conduit thread (with suffix H29 added to the catalog number).
2. Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.)
3. 190 max.
4. 212 max.
Ø: 2 elongated holes Ø 5.3 x 7.3.

129
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular

Square rod lever, Round rod lever, Round rod lever,


steel, U 3 (0.12) glass fibre, thermoplastic,
L = 125 (4.92) (2) Ø 3 (0.12) Ø 6 (0.24)
L = 125 (4.92) (2) L = 200 (7.87) (3)
ZCK D54 ZCK D55 ZCK D59

Elastomer Variable length Variable length


roller lever, elastomer roller lever, thermoplastic
Ø 50 (1.97) (2) Ø 50 (1.97) (2) roller lever (2)
ZCK D39 ZCK D49 ZCK D41

Thermoplastic Steel roller Steel ball bearing


roller lever (2) lever (2) mounted roller lever (2)
ZCK D31 ZCK D33 ZCK D34
Limit Switches

Spring rod Cat’s whisker Spring lever with Spring-rod lever,


thermoplastic end metal (2)
(2)
ZCK D08 ZCK D06 ZCK D81 ZCK D91

Metal end plunger Metal end plunger Steel roller plunger Steel roller plunger
with protective boot with protective boot

ZCK D01 ZCK D019 ZCK D02 ZCK D029

Body with 2-pole contact, Body with 2-pole contact,


cable entry for PG 13 cable entry for PG 13
1 step (1) 1 step (1)
ZCK S1, S5, S6, S7, S9 ZCK SD31, SD35, SD37, SD39
ZCK S2, S8

Dimensions: mm (in.)

1. For further details, see page 132. For a cable entry tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKS1 becomes ZCKS1H29.
To convert PG 13 to 1/2" NPT, use adapter DE9RA1212. See page 135 for dimensional drawing.
2. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
3. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.

130
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular

Square rod lever, Round rod lever, Round rod lever,


steel, U 3 (0.12) glass fibre, thermoplastic, Ø 6 (0.24)
L = 125 (4.92) (3) Ø 3 (0.12) L = 200 (7.87) (3)
L = 125 (4.92) (3)

ZCK Y54 ZCK Y55 ZCK Y59

Spring lever with Spring-rod lever,


thermoplastic end (2) metal (2)

ZCK Y81 ZCK Y91

Variable Variable Variable length Elastomer


length length elastomer roller lever,
thermoplastic steel roller lever, Ø 50 (1.97) (2)
roller lever (2) roller lever (2) Ø 50
(1.97) (2)

ZCK Y41 ZCK Y43 ZCK Y49 ZCK Y39

Limit Switches
Thermoplastic Steel Steel ball bearing
roller lever (2) roller lever (2) mounted roller lever (2)

ZCK Y31 ZCK Y33 ZCK Y34

For actuation from


left AND right
or
from left OR right

ZCK D05

Body with double-pole 2 C/O


staggered, snap action contact
cable entry for PG 13
2 step, 1 from left and 1 from right (1)
ZCK S404 Dimensions: mm (in.)

1. For further details, see page 132. For a cable entry tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKS1 becomes ZCKS1H29.
To convert PG 13 to 1/2" NPT, use adapter DE9RA1212.
: N/C contact with positive opening operation or head assuring positive opening operation, when properly mounted and using a conforming operator.
2. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
3. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.

131
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular

Bodies with 2-pole contact


Positive
With contact Function Weight
Type operation Cable entry Catalog number
block diagram kg (lb)
(1)
0.080

21
13
N/C + N/O 1/2" NPT ZCKS1
(0.176)
snap action
(XE2S P2151) 0.080
ISO M20 x 1.5 ZCKS1H29

22
14
(0.176)
2 C/O 0.080

11

21
13

23
1/2" NPT ZCKS2
simultaneous, (0.176)

snap action 0.080
ISO M20 x 1.5 ZCKS2H29

12

22
14

24
(XES P3021) (0.176)

N/C + N/O 0.080

21
13
1/2" NPT ZCKS5
break before make, (0.176)
slow break 0.080
ISO M20 x 1.5 ZCKS5H29

22
14
(XE2N P2151) (0.176)

N/O + N/C 0.080

21

13
1/2" NPT ZCKS6
make before make, (0.176)
1 step slow break 0.080
ISO M20 x 1.5 ZCKS6H29

22

14
(XE2N P2161) (0.176)

N/C + N/C 0.080

11

21
1/2" NPT ZCKS7
simultaneous, (0.176)
slow break 0.080
ISO M20 x 1.5 ZCKS7H29

12

22
(XE2N P2141) (0.176)

N/O + N/O 0.080

13

23
1/2" NPT ZCKS8
simultaneous, (0.176)

slow break 0.080
ISO M20 x 1.5 ZCKS8H29
14

24
(XE2N P2131) (0.176)
0.080
11

N/C + N/C 21 1/2" NPT ZCKS9


(0.176)
snap action
(XE2S P2141) 0.080
ISO M20 x 1.5 ZCKS9H29
12

22

(0.176)

Bodies with double-pole contact and spring return rotary head


Without operating lever
Positive
With contact Function Weight
Type operation Cable entry Catalog number
block diagram kg (lb)
(1)
0.150
11

21
13

23

2 step 2 C/O 1/2" NPT ZCKS404


(0.331)
Limit Switches

1 from left and staggered, —


snap action 0.150
12

22
14

24

1 from right ISO M20 x 1.5 ZCKS404H29


(0.331)

Bodies with 3-pole contact and 1 cable entry


Positive
With contact Function Weight
Type operation Cable entry Catalog number
block diagram kg (lb)
(1)
0.080
33

13
31

N/C + N/O + N/O 1/2" NPT ZCKSD31


(0.176)
snap action
(XE3S P2151) 0.080
ISO M20 x 1.5 ZCKSD31H29
34

14
32

(0.176)
0.080
13
31

21

N/C + N/C + N/O 1/2" NPT ZCKSD39


(0.176)
snap action
(XE3S P2141) 0.080
ISO M20 x 1.5 ZCKSD39H29
14
32

22

(0.176)
1 step
N/C + N/C + N/O 0.080
13
31

21

1/2" NPT ZCKSD37


break before make, (0.176)
slow break 0.080
ISO M20 x 1.5 ZCKSD37H29
14
32

22

(XE3N P2141) (0.176)


N/C + N/O + N/O 0.080
33

13
21

1/2" NPT ZCKSD35


break before make, (0.176)
slow break 0.080
ISO M20 x 1.5 ZCKSD35H29
34

14
22

(XE3N P2151) (0.176)


1. : N/C contact with positive opening operation or head assuring positive opening operation, when properly mounted and using a
conforming operator.

132
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular

Contact blocks
Positive Weight
Type of contact Function diagram For body Catalog number
operation (1) kg (lb)
2-pole contact

21
13
N/C + N/O 0.020
ZCKS1 XE2S P2151
snap action (0.044)

22
14

21
13
N/C + N/O
0.020
break before make, ZCKS5 XE2N P2151
(0.044)
slow break

22
14

11

21
13

23
2 C/O
0.045
simultaneous, ZCKS2 — XES P3021
(0.099)
snap action

12

22
14

24
21

13
N/O + N/C
0.020
make before break, ZCKS6 XE2N P2161
(0.044)
slow break
22

14
11

21
N/C + N/C
0.020
simultaneous, ZCKS7 XE2N P2141
(0.044)
slow break
12

22
13

23

N/O + N/O
0.020
simultaneous, ZCKS8 — XE2N P2131
(0.044)
slow break
14

24
11

21

N/C + N/C 0.020


ZCKS9 XE2S P2141
snap action (0.044)
12

22

3-pole contact
33

13
31

N/C + N/O + N/O 0.035


ZCKSD31 XE3S P2151
snap action (0.077)
34

14
32

13
31

21

Limit Switches
N/C + N/C + N/O 0.035
ZCKSD39 XE3S P2141
snap action (0.077)
14
32

22

13
31

21

N/C + N/C + N/O


0.035
break before make, ZCKSD37 XE3N P2141
(0.077)
slow break
14
32

22
33

13
21

N/C + N/O + N/O


0.035
break before make, ZCKSD35 XE3N P2151
(0.077)
slow break
34

14
22

1. : N/C contact with positive opening operation or sub-assembly assuring positive opening operation, when properly mounted and
using a conforming operator.
Gold flashed contacts.
Other versions Please consult your local sales office.

1/2" NPT Adapter


Weight
Description Catalog number
kg (lb)
PG 13 to 1/2" NPT adapter DE9RA1212

133
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular

ZCKS1 ZCKS2 ZCKS5 ZCKS6 ZCKS7 ZCKS8


1,8 4,5(P) 1,8 1,8 3,2(P) 3 4,4(P) 3,2(P) 13-14
21-22 23-24
21-22 11-12/21-22 21-22 11-12
13-14 13-14/23-24 13-14 13-14 21-22 1,8 5,5mm
21-22 11-12/21-22 0 5,5mm
13-14 13-14/23-24
3 1,8 5,5mm 1,8 5,5mm
0 5,5mm 0 5,5mm
0,9 0,9
Heads ZCKD01,
D109 with body ZCKS9 ZCKSD39 ZCKSD37 ZCKSD31 ZCKSD35
1,8 4,5(P) 1,8 4,5(P) 1,8 3,2(P) 1,8 4,5(P) 1,8 3,2(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
31-32 0 3 5,5mm 33-34 0 3 5,5mm
0 5,5mm 13-14 13-14
0,9 0 0,9 5,5mm 0 0,9 5,5mm

ZCKS1 ZCKS2 ZCKS5 ZCKS6 ZCKS7 ZCKS8


3,1(A) 7,8(P) 3,1(A) 3,1(A) 5,6(P) 5,2(A) 7,6(P) 5,6(P) 13-14
21-22 11-12/21-22 11-12 23-24
21-22 21-22
13-14 13-14/23-24 13-14 13-14 21-22 3,1(A) 5,5mm
21-22 11-12/21-22
13-14 13-14/23-24 0 5,2 mm 3,1 mm 3,1(A) mm
0 mm 0 mm
1,5 1,5
Heads ZCKD02,
D029 with body ZCKS9 ZCKSD39 ZCKSD37 ZCKSD31 ZCKSD35
3,1(A) 7,8(P) 3,1 7,8(P) 3,1 5,6(P) 3,1 7,8(P) 3,1 5,6(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14
21-22 21-22 13-14
21-22
31-32 0 5,2 mm 33-34 0 5,2 mm
0 mm 13-14 13-14
1,5 0 5,5mm 0 mm
1,5 1,5

ZCKS1 ZCKS2 ZCKS5 ZCKS6 ZCKS7 ZCKS8


13-14
21-22 11-12/21-22 21-22 21-22 23-24
13-14/23-24 11-12
13-14 13-14 13-14 21-22
21-22 11-12/21-22
13-14 13-14/23-24 0
0 0
Heads ZCKD31,
D33, D34 with ZCKS9 ZCKSD39 ZCKSD37 ZCKSD31 ZCKSD35
body
23˚ 58˚(P) 23˚ 42˚(P) 23˚ 58˚(P) 23˚ 42˚(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
31-32 0 33˚ 80˚ 33-34 0 33˚ 80˚
0 13-14 13-14
0 80˚ 0 80˚
11˚ 11˚

ZCKS1 ZCKS2 ZCKS5 ZCKS6 ZCKS7 ZCKS8


11-12 13-14
21-22 11-12/21-22 21-22 21-22 21-22 23-24
13-14 13-14/23-24 13-14 13-14
21-22 11-12/21-22
13-14 13-14/23-24
0
Heads ZCKD39, 0 0
D41, D49, D54,
ZCKS9 ZCKSD39 ZCKSD37 ZCKSD31 ZCKSD35
Limit Switches

D55, D59, D81,


D91 with body 23˚ 23˚ 23˚ 23˚
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
31-32 0 33˚ 80˚ 33-34 0 33˚ 80˚
0 13-14 13-14
0 11˚ 80˚ 0 80˚
11˚

ZCKS1 ZCKS2 ZCKS5 ZCKS6 ZCKS7 ZCKS8


13-14
21-22 11-12/21-22 21-22 11-12 23-24
21-22
13-14 13-14/23-24 13-14 21-22
Heads ZCKD05 21-22 11-12/21-22
13-14/23-24
13-14
0
13-14
(positive 0 0
operation only
assured with a ZCKS9 ZCKSD39 ZCKSD37 ZCKSD31 ZCKSD35
operating 11-12
23˚ 58˚(P)
21-22
23˚ 42˚(P)
21-22
23˚ 58˚(P)
21-22
23˚ 42˚(P)
21-22
lever) with body 21-22
11-12
31-32
13-14
31-32
13-14
33-34
13-14
21-22
33-34
13-14
21-22 21-22 0 33˚ 80˚ 33-34 0 33˚ 80˚
0 31-32 13-14
13-14 0 80˚
0 11˚ 80˚ 11˚

ZCKS1 ZCKS2 ZCKS5 ZCKS6 ZCKS7 ZCKS8


11-12 13-14
21-22 11-12/21-22 21-22 21-22 21-22 23-24
13-14 13-14/23-24 13-14 13-14
21-22 11-12/21-22
13-14 13-14/23-24 0
Heads ZCKD06, 0 0
D08 with body ZCKS9 ZCKSD39 ZCKSD37 ZCKSD31 ZCKSD35
30˚ 30˚ 30˚ 30˚
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
31-32 0 40˚ 80˚ 33-34 0 40˚
0 13-14 13-14
0 80˚ 0
14˚ 14˚

Unactuated Actuated from left Actuated from right


ZCKS404 (body
11

21

11

21

11

21
13

23

13

23

13

23

with head)
12

22

12

22

12

22
14

24

14

24

14

24

Contact operation G contact closed H contact open (A) = cam displacement (P) = positive opening point

134
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular

Plunger heads
ZCKD01 ZCKD019 ZCKD02 ZCKD029
16 16
4 4
16 16

49,5
49,5
36,5

36,5
Rotary heads
ZCKD31, D33, D34 ZCKD39 ZCKD41 ZCKD49

55 57 53 57
6 39 10 6 45 10

29,5...84
41

51,5...106
54,5

45...99,5
63

67...121,5
76,5
60
65 58
65

ZCKD54, D55, D59 ZCKD81 ZCKD91

(4) (5) 5 53 5 53
(2)

(1)
(3)

113,5

179

Limit Switches
57

ZCK (1) rod (2) (3) (4) (5)


D54 U 3, L = 125 115 max. 137 max. 49 24
D55 Ø 3, L = 125 115 max. 137 max. 49 24
D59 Ø 6, L = 200 190 max. 212 max. 46.5 26.2 NOTE: operating lever spindle threaded M6.

Multi-directional heads Bodies with contacts


ZCKS1, S2, S5, S6, S7, S8, S9
ZCKS1H29, S2H29, S5H29,
ZCKD06 ZCKD08 ZCKS404, S404H29
S6H29, S7H29, S8H29, S9H29
ZCKSD3•, SD3•H29
6,5

16 M6
16
32

Ø
10
72,5

60

Ø
98,5

2xØ5,8
144

(1)
131

60

2xØ5,3
(1)
29,5 = 30 =
36 40
29,5 = 30 =
57 40
DE9RA1212 (PG 13 to 1/2" NPT adapter)

(1) 21.3 (2) 1. 1 tapped entry for PG 13 conduit thread (convertible to 1/2" NPT using adapter
DE9RA1212); or 1 tapped entry for ISO M20 x 1.5 conduit thread (with suffix H29
added to the catalog number).
Ø: 2 elongated holes Ø 5.3 x 7.3.
25.4

20.4

1. Tapped entry for 1/2" NPT conduit


2. PG 13 threaded sleeve

135
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT

b XCR v With head for rotary movement operators, spring return to off position
1 contact actuation position per direction

562249

562250
562248
Page 138
v With head for rotary movement operators, stay put
1 contact actuation position per direction

500779_1

Page 138
b XCRT v With head for rotary movement operators, spring return to off position
2 contact actuation positions per direction
1 actuated at 10°, other contact actuated at 18°
562252

562253
Limit Switches

Page 140

136
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT

Environmental characteristics
Products IEC/EN 60947-5-1, VDE 0660-200 (CSA C22-2 n° 14 for XCR), CCC (for XCR)
Conforming to standards
Machine assemblies IEC/EN 60204-1, NF C 79-130
Standard version XCRA, B, E, F: CSA A300
Product certifications
Special version XCRA, B, E, F: CSA A300, 1/2" NPT
Protective treatment Standard version “TC”
Ambient air temperature Operation: -25…+70 °C (-13…+158 °F); Storage: -40…+70 °C (-40…+158 °F)
Vibration resistance 9 gn (10…500 Hz)
Shock resistance XCRA, B, E, F: 68 gn; XCRT: 30 gn (18 ms)
Electric shock protection Class I conforming to IEC 60536 and NF C 20-030
XCRA, B, E, F: IP 54 conforming to IEC 60529; IP 545 conforming to NF C 20-010
Degree of protection XCRT: IP 65 conforming to IEC 60529; IP 655 conforming to NF C 20-010
Enclosure Metal, except XCRT315: polyester
Cable entry Tapped entry for PG 13 (PG 13.5) conduit thread
Contact block characteristics
a AC-15; A300 (Ue = 240 V, Ie = 3 A)
Rated operational characteristics c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1 and VDE 0110, group C conforming to NF C 20-040
Rated insulation voltage Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 6 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) N/C contacts with positive opening operation to IEC 60947-5-1 Section 3, EN 60947-5-1
Resistance across terminals ≤ 25 mΩ conforming to NF C 93-050 method A or IEC 60255-7 category 3
Short-circuit protection 10 A cartridge fuse type gG (gl)
XE2SP2151: Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
Cabling Screw clamp terminals XE2NP2151: Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XCRT contacts: Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XE2SP2151 and XCRT contacts: 0.01 m/minute (0.03 ft/minute),
Minimum actuation speed XE2NP2151: 6 m/minute (19.68 ft/minute)
Conforming to IEC 60947-5-1 Appendix C
Utilization categories AC-15 and DC-13
Electrical durability Maximum operating rate: 3600 operating cycles per hour
Load factor: 0.5
XE2SP2151 XE2NP2151
5 5
Millions of operating cycles

Millions of operating cycles


Ithe 4 Ithe
3
230 V 12/24/48 V
2

Limit Switches
1
110 V
a.c. supply 1
a 50/60 Hz 110 V
inductive circuit 0,5 24 V 0,5
230/400 V
48 V 0,2

0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A
XCRT contacts
5
Millions of operating cycles

4 Ithe
3
12/24 V
2
230 V 48 V
1

0,5

110 V
0,1
0,5 1 2 3 4 5 10
Current in A
d.c. supply c Voltage 24 V 48 V 120 V
XE2SP2151 10 7 4
Power switched in W for 5 million
XE2NP2151 13 9 7
operating cycles W
XCRT contacts 10 7 4
For XE2SP2151 on a or c N/C and N/O contacts simultaneously loaded to the values shown with reverse
polarity.

137
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Hoisting and Material Handling
XCR—Complete Switches with One Cable Entry

Type of head Rotary with spring return to off position Stay put

Metal rod, U 6 mm Large thermoplastic Metal rods, U 6 mm (0.24 in.)


Type of operator (0.24 in.)
Thermoplastic roller lever
roller lever crossed or “T” (1)
Maximum displacement 55° in each direction 90° in each direction
1. Crossed rods for XCRE•8, “T” rods for XCRF•7.
Catalog numbers of complete switches ( N/C contact with positive opening operation)
Both contacts operate in each XCRA11 XCRA12 XCRA15 XCRE18
direction
30 (P) 0 30 (P) 30 (P) 0 30 (P) 30 (P) 0 30 (P) 75 (P) 0 75 (P)
55 16 16 55 55 16 16 55 55 16 16 55 90 65 65 90
Two 2-pole 1 N/C + 1 N/O 21-22
13-14
(1)
21-22
13-14
(1)
21-22
13-14
(1)
21-22
13-14 (1)
21-22 21-22 21-22 21-22
snap action 13-14 13-14 13-14 13-14
21-22
13-14
(2)
21-22
13-14
(2)
21-22
13-14
(2)
21-22
13-14 (2)
XE2SP2151 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
5 5 5 5 5 5 25 25
15 (P)
21

21
12

13

1 contact operates in each XCRB11 XCRB12 XCRB15 XCRF17


direction
22

22
14

14

1st contact 2nd contact 34 (P) 0 34 (P) 34 (P) 0 34 (P) 34 (P) 0 34 (P) 75 (P) 0 75 (P)
55 20 20 55 55 20 20 55 55 20 20 55 90 65 65 90
21-22 21-22 21-22 21-22
13-14
21-22 (1) 13-14
21-22 (1) 13-14
21-22 (1) 13-14
21-22
(1)
13-14 13-14 13-14 13-14
21-22 21-22 21-22
13-14
21-22
(2) 13-14
21-22
(2) 13-14
21-22
(2) 21-22
13-14
21-22
(2)
13-14 13-14 13-14 13-14
5 5 5 5 5 5 35 35

Both contacts operate in each XCRA51 XCRA52 XCRA55 XCRE58


direction
0 0 0 0
Two 2-pole 1 N/C + 1 N/O 21-22 (1) 21-22 (1) 21-22 (1) 21-22

break before make, slow


13-14 13-14 13-14 13-14
21-22 (1)
21-22
13-14 (2) 21-22
13-14 (2) 21-22
13-14 (2) 13-14
21-22
break XE2NP2151 13-14
21-22 (2)
13-14
Limit Switches

21
13
21
12

1 contact operates in each XCRB51 XCRB52 XCRB55 XCRF57


direction
22
14
22
14

1st contact 2nd contact 0 0 0 0


21-22 (1) 21-22 (1) 21-22 (1) 21-22
13-14 13-14 13-14
13-14
21-22
13-14
(1)
21-22 21-22 21-22
13-14 (2) 13-14 (2) 13-14 (2) 21-22
13-14
21-22
(2)
13-14

Weight, kg (lb) 1.110 1.145 1.155 1.135


contact closed 1. 1st contact
Contact operation (P) = positive opening point
2. 2nd contact
contact open
Complementary characteristics not shown under general characteristics (page 127)
Maximum actuation speed 1.5 m/s (4.92 ft/s)
For tripping 0.45 N•m (3.98 lb-in) 0.60 N•m (5.31 lb-in)
Minimum torque
For positive opening 0.75 N•m (6.64 lb-in) 0.70 N•m (6.20 lb-in)
1 entry tapped for PG 13 conduit thread conforming to NF C 68-300 (DIN PG 13.5).
Cable entry Clamping capacity 9 to 12 mm (0.35 to 0.47 in.).
1/2" NPT with adapter DE9RA1212.

138
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Hoisting and Material Handling
XCR—Complete Switches with One Cable Entry

Separate components
For Catalog Weight
Description Type
switches number kg (lb)

L = 200 mm (7.87 in.) XCRZ03 0.020 (0.044)


XCRA
Rod, U 6 mm (0.24 in.)
XCRB
L = 300 mm (11.81 in.) XCRZ04 0.030 (0.066)

Roller lever XCRA


— XCRZ02 0.050 (0.110)
thermoplastic roller XCRB

Large roller lever XCRA


— XCRZ05 0.090 (0.198)
thermoplastic roller XCRB
XCRZ02 XCRZ05
Quick mounting/ XCRA, XCRB
— XCRZ09 0.520 (1.146)
release bracket XCRE, XCRF

2-pole 1 N/C + 1 N/O


XCRZ12 0.135 (0.298)
snap action
Contact block
XCRA, XCRB
(2 contacts) with
XCRE, XCRF 2-pole 1 N/C + 1 N/O
mounting plate
break before make, XCRZ15 0.135 (0.298)
slow break

Unit catalog Weight


Description Application Sold in lots of
number kg (lb)

PG 13.5 to
Adapter 5 DE9RA13520 0.050 (0.110)
ISO M20 x 1.5

PG 13.5 to
Adapter 5 DE9RA1212 0.050 (0.110)
XCRZ09 XCRZ1• 1/2" NPT

Limit Switches

139
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Conveyer Belt Shift Monitoring
XCRT—Complete Switches with One Cable Entry and 1/2" NPT Adapter Included

Type of switch Standard For corrosive atmospheres

Zinc alloy enclosure Zinc alloy enclosure Glass reinforced polyester enclosure
Colour: industrial blue Colour: blue Colour: grey
Zinc plated steel lever, Stainless steel lever, Stainless steel lever,
Features spring return to off position spring return to off position spring return to off position
Cam angles: 10° and 18° Cam angles: 10° and 18° Cam angles: 10° and 18°
Maximum displacement: 90° Maximum displacement: 90° Maximum displacement: 70°
Catalog numbers of complete switches
2 single-pole C/O snap action XCRT115 XCRT215 XCRT315
0 0 0
11
13

90 10 10 90 90 10 10 90 70 10 10 70
11-12 11-12 11-12
13-14 13-14 13-14
11-12 11-12 11-12
12
14

13-14 13-14 13-14


4 4 4 4 4 4
1st contact

0 0 0
11
13

90 18 18 90 90 18 18 90 70 18 18 70
11-12 11-12 11-12
13-14 13-14 13-14
11-12 11-12 11-12
12
14

13-14 13-14 13-14


4 4 4 4 4 4
2nd contact

Weight, kg (lb) 1.170 (2.579) 1.170 (2.579) 1.520 (3.351)


contact closed
Contact operation
contact open

Complementary characteristics not shown under general characteristics (page 127)


Minimum tripping torque 1.0 N•m (8.85 lb-in)
Limit Switches

1 entry tapped for PG 13 conduit thread conforming to NF C 68-300 (DIN PG 13.5)


Cable entry Clamping capacity 9 to 12 mm (0.35 to 0.47 in.)
1/2" NPT with adapter DE9RA1212 included
Switch operation
Normal position Fault signalling Stopping of the conveyor belt Maximum rotation

Dimensions:
page 143

140
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Conveyer Belt Shift Monitoring
XCRT—Complete Switches with One Cable Entry and 1/2" NPT Adapter Included

Separate components
For Catalog Weight
Description Type
switches number kg (lb)

XCRT115
Zinc plated steel XCRZ901 0.230 (0.507)
XCRT215

Roller with lever XCRT115


XCRZ902 0.230 (0.507)
XCRT215
Stainless steel
XCRT315 XCRZ903 0.230 (0.507)

Quick mounting/release XCRT115


XCRZ9•• — XCRZ09 0.520 (1.146)
bracket XCRT215

Contact block (2 contacts) Single-pole C/O


XCRT•15 XCRZ42 0.135 (0.298)
with mounting plate snap action

Sold in Unit catalog Weight


Description Application
lots of number kg (lb)

PG 13.5 to
Adapter 5 DE9RA13520 0.050 (0.110)
ISO M20 x 1.5

PG 13.5 to
Adapter 5 DE9RA1212 0.050 (0.110)
1/2" NPT

XCRZ09

XCRZ42

Limit Switches

141
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT

XCRA11, B11, A51, B51 XCRA12, B12, A52, B52

66 72…60
9
6 (2)

(3)

=
18

18
85
95

85
95
= 32 = (1)
=

53 = 75 = = 32 = (1)

=
75 85 53 = 75 =
4 75 85

XCRA15, B15, A55, B55 XCRE18, E58, F17, F57

68 66
9
6 (2)
102
78

=
=

18
18

(4)

85
95
Limit Switches

85
95

= 32 = (1)
53 = 75 = =
= 32 = (1)
=

53 = 75 = 75 85
75 85
1. 1 tapped entry for PG 13 conduit thread.
2. Rod length: 200 mm (7.87 in.).
3. Rod + roller length: 160 mm (6.30 in.).
4. Rod length: 300 mm (11.81 in.) for XCRF17 and F57, 200 mm (7.87 in.) for XCR E18 and E58.
Supplementary mounting using 2 adjustable lugs (included with switch) Quick mounting/release bracket XCRZ09
Horizontally positioned Vertically positioned

127 36 95
53 = 107 = = =
10

11
=

= =
11
5

=
140
85
117

137
100
95

=
10
5

50 50
Ø: 1 elongated hole Ø 6 x 8.

Characteristics: Catalog numbers: Operation:


pages 137 and 138 page 138 page 138

142
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT

XCRT115, T215
66

(2)
80

(2)
(1)

=
18

85
95

= 32 = (3)

=
53 = 75 =
75 85
XCRT315
107
80

(4) (4)
188

Limit Switches
54

146

105
=

83 (5) = 70 =
87 85
1. 200 max., 83 min. 3. 1 tapped entry for PG 13 conduit thread. 5. 1 plain entry for PG 13 conduit thread.
2. 90° max. 4. 70° max.
Supplementary mounting using 2 adjustable lugs (included with XCRT115 and T215) Quick mounting/release bracket XCRZ09
Horizontally positioned Vertically positioned

127 36 95
10

53 = 107 = = = 11
=

= =
11

=
5

140
85
117

137
100
95

=
10
5

Ø: 1 elongated hole Ø 6 x 8. 50 50

Characteristics: Catalog numbers: Operation:


pages 137 and 140 page 140 page 141

143
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC

b XC1AC
v With head for linear movement (plunger)
with slow break contacts

500769_1

500770_1
500768_1
Page 146

500772_1
500771_1

Page 146
Limit Switches

144
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC

Environmental characteristics
Conformity to standards IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, CSA C22-2 n° 14
Product certifications Special version CSA 600 V (ac) HD
Protective treatment Version Standard “TC”, special “TH”
For operation - 25…+70 °C (-13…+158 °F)
Ambient air temperature
For storage - 40…+70 °C (-40…+158 °F)
Operating position All positions
Vibration resistance 9 gn (10…500 Hz) conforming to IEC 60068-2-6
Shock resistance 95 gn (11 ms) conforming to IEC 60068-2-27
Electric shock protection Class I conforming to IEC 60536 and NF C 20-030
Degree of protection IP 65 conforming to IEC 60529 and NF C 20-010
Mechanical durability 10 million operating cycles
Cable entry 3 tapped entries for PG 13 conduit thread
Contact block characteristics
Conventional thermal current 10 A
a 500 V and c 600 V conforming to IEC 60947-5-1, NF C 20-040
Rated insulation voltage Slow break contact blocks a and c 600 V conforming to CSA C22-2 n° 14
Resistance across terminals ≤ 8 mΩ
Minimum tripping force XC1AC1•1: 33 N (7.42 lb); XC1AC1•6: 23 N (5.17 lb); XC1AC1•7: 29 N (6.52 lb)
Terminal referencing Conforming to CENELEC EN 50013
Short-circuit protection 10 A cartridge fuse type gG (gl)
Conforming to IEC 60947-5-1 Appendix C
Utilization categories AC-15 and DC-13
Electrical durability Maximum operating rate: 3600 operating cycles/hour
Load factor: 0.5
Slow break contact blocks
Power switched in VA
a.c. supply
Voltage V 48 110 230
a 50/60 Hz
For 1 million operating cycles 450 900 1900
inductive circuit
For 3 million operating cycles 170 350 430
Power switched in W
d.c. supply c Voltage V 48 110 230
inductive circuit For 1 million operating cycles 100 100 95
For 3 million operating cycles 35 40 33

Limit Switches

145
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Complete Switches with Slow-Break Contacts and 1/2" NPT Adapter Included

Type of head Plunger

End ball bearing Reinforced roller Roller lever on


Type of operator End plunger
plunger
Roller lever Offset roller lever
lever needle roller bearing
Catalog numbers of complete switches
Single pole C/O XC1AC111 XC1AC115 XC1AC116 XC1AC118 XC1AC117 XC1AC119
slow break ZC1AZ11
2,1 9 2,1 9 2,3 12 2,3 12 1,6 11,5 1,6 11,5
11

13

11-12 11-12 11-12 11-12 11-12 11-12


13-14 13-14 13-14 13-14 13-14 13-14
5,6 mm 5,6 mm 7,3 mm 7,3 mm 6,2 mm 6,2 mm
12

14

2-pole N/C + N/O XC1AC121 XC1AC125 XC1AC126 XC1AC128 XC1AC127 XC1AC129


break before make, slow break ZC1AZ12
6 7,5 6 7,5 7 11,5 7 11,5 5,2 11,5 5,2 11,5
11

13

11-12 11-12 11-12 11-12 11-12 11-12


13-14 13-14 13-14 13-14 13-14 13-14
6,8 mm 6,8 mm 8 mm 8 mm 6,8 mm 6,8 mm
12

14

2-pole N/O + N/C XC1AC131 XC1AC135 XC1AC136 XC1AC138 XC1AC137 XC1AC139


make before break, slow break ZC1AZ13
3,5 8 3,5 8 4,5 10,5 4,5 10,5 4,4 11,5 4,4 11,5
11

13

11-12 11-12 11-12 11-12 11-12 11-12


13-14 13-14 13-14 13-14 13-14 13-14
4,8 mm 4,8 mm 7 mm 7 mm 6,5 mm 6,5 mm
12

14

2-pole N/C + N/C XC1AC141 XC1AC145 XC1AC146 XC1AC148 XC1AC147 XC1AC149


simultaneous, slow break ZC1AZ14
4,3 9,3 4,3 9,3 5,5 12 5,5 12 5 12,5 5 12,5
11

21

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22
mm mm mm mm mm mm
12

22

2-pole N/O + N/O XC1AC151 XC1AC155 XC1AC156 XC1AC158 XC1AC157 XC1AC159


simultaneous, slow break ZC1AZ15
5,6 9 5,6 9 7,2 11,5 7,2 11,5 7 11,5 7 11,5
13

23

13-14 13-14 13-14 13-14 13-14 13-14


Limit Switches

23-24 23-24 23-24 23-24 23-24 23-24


mm mm mm mm mm mm
14

24

2-pole N/C + N/C XC1AC161 XC1AC165 XC1AC166 XC1AC168 XC1AC167 XC1AC169


staggered, slow break ZC1AZ16
3,7 9 3,7 9 4,5 12 4,5 12 4 12 4 12
11

21

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22
4,9 mm 4,9 mm 6,2 mm 6,2 mm 5,5 mm 5,5 mm
12

22

2-pole N/O + N/O XC1AC171 XC1AC175 XC1AC176 XC1AC178 XC1AC177 XC1AC179


staggered, slow break ZC1AZ17
4,8 8,5 4,8 8,5 5,8 12 5,8 12 6 12 6 12
13

23

13-14 13-14 13-14 13-14 13-14 13-14


23-24 23-24 23-24 23-24 23-24 23-24
6 mm 6 mm 7,6 mm 7,6 mm 7,5 mm 7,5 mm
14

24

Weight, kg (lb) 0.530 (1.168) 0.530 (1.168) 0.595 (1.312) 0.595 (1.312) 0.870 (1.918) 0.870 (1.918)
contact closed
Contact operation
contact open
Complementary characteristics not shown under general characteristics (page 137)
Switch actuation On end By 30° cam

Type of actuation A B

0.5 m/s
Maximum actuation speed (1.64 ft/s)
Direction A: 1 m/s (3.28 ft/s); Direction B: 0.5 m/s (1.64 ft/s) (1)

3 tapped entries for PG 13 (DIN PG 13.5) conduit thread, clamping capacity 9 to 12 mm (0.35 to 0.47 in.)
Cable entry (2 entries fitted with blanking plug)
1/2" NPT with adapter DE9RA1212
Connection Screw terminals. Clamping capacity: min 1 x 0.5 mm 2, max 1 x 2.5 mm 2
1. For a 45° cam the maximum actuation speed becomes 0.5 m/s (1.64 ft/s) and for a 15° cam, 1 m/s (3.28 ft/s).

146
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Complete Switches with Slow-Break Contacts and 1/2" NPT Adapter Included

XC1AC1•1 XC1AC1•5 XC1AC1•6

53
20 26 37
20 53 5
53

56
47
30

139
130
113

12 12 12

83
83

83
(1) = 67 = (1) = 67 = (1) = 67 =
44 77 44 77 44 77

DE9RA1212
XC1AC1•8 XC1AC1•7, XC1AC1•9
(PG 13 to 1/2" NPT adapter)

110 (1) 21.3 (2)


53 20 30 53

25.4

20.4
3 37 14 45,5
5 Ø28
1. Tapped entry for 1/2" NPT conduit
2. PG 13 threaded sleeve
73,5
56

156,5
139

12 12
83
83

(1) = 67 = (1) = 67 =

Limit Switches
44 77 44 77

1. 3 tapped entries for PG 13 conduit thread or ISO 20 with adapter DE9RA1620.


Ø: 2 elongated holes Ø 6.5 x 10.

147
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Renewal Parts

Plunger heads
Maximum actuation Weight
Type of operator Type of actuation Catalog number
speed kg (lb)
For actuation on end

0.035
End plunger 0.5 m/s (1.64 ft/s) ZC1AC001
(0.077)
ZC1AC001

For actuation by 30° cam

End ball bearing 0.050


0.5 m/s (1.64 ft/s) ZC1AC005
plunger (0.110)

Roller lever A B
0.100
Direction A 1 m/s (3.28 ft/s) ZC1AC006
(0.220)
Direction B 0.5 m/s (1.64 ft/s)

ZC1AC005
Reinforced roller lever A B
0.375
Direction A 1 m/s (3.28 ft/s) ZC1AC007
(0.827)
Direction B 0.5 m/s (1.64 ft/s)

Offset roller lever A B


0.100
Direction A 1 m/s (3.28 ft/s) ZC1AC008
(0.220)
Direction B 0.5 m/s (1.64 ft/s)

Roller lever on needle A B


roller bearing ZC1AC009
3.380
Direction A 1 m/s (3.28 ft/s) (7.452)
ZC1AC006 Direction B 0.5 m/s (1.64 ft/s)

Contact blocks
Weight
Type of contact Function diagram Catalog number
kg (lb)

11

13
0.040
C/O, single pole ZC1AZ11
(0.088)
12

14
11

13
0.045
N/C + N/O break before make ZC1AZ12
Limit Switches

(0.099)
12

14
11

13

0.040
N/O + N/C make before break ZC1AZ13
(0.088)
ZC1AC007
12

14

ZC1AC009
11

21

0.045
N/C + N/C simultaneous ZC1AZ14
(0.099)
12

22
13

23

0.045
N/O + N/O simultaneous ZC1AZ15
(0.099)
14

24
11

21

0.040
N/C + N/C staggered ZC1AZ16
(0.088)
12

22

ZC1AC008
13

23

0.040
N/O + N/O staggered ZC1AZ17
(0.088)
14

24

Adapter plate
Weight
Description Catalog number
kg (lb)
Mounting plate ZC1AZ8
3.380
(For replacing an old version type RN-67522 limit switch with an XC1AC limit switch) (7.452)

ZC1AZ1•

148
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Renewal Parts

Dimensions
ZC1AC001 ZC1AC005 ZC1-AC006

53
26 37
20
5
20 53
53

56
47
30

DE9RA1212
ZC1AC008 ZC1AC007, AC009
(PG 13 to 1/2" NPT adapter)

110 (1) 21.3 (2)


53 20 30 53

25.4

20.4
3 37 16 45,5
5 Ø28
1. Tapped entry for 1/2" NPT conduit
2. PG 13 threaded sleeve
73,5
56

Limit Switches

149
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches

150
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Table of Contents
Class 9007 Limit Switches

Snap Action Industrial Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152


Miniature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Miniature Enclosed Reed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
9007AW Heavy Duty Industrial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
9007C Heavy Duty Industrial—Plug-in Body, Metal . . . . . . . . . . . . . . . . . . . . . . 162
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal . . . . . . . . . . . . . . . . . . 198
9007C Heavy Duty Industrial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
9007T and FT Severe Duty Mill and Foundry Switches . . . . . . . . . . . . . . . . . . . 214
9007T Severe Duty Mill Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
9007FT Severe Duty Foundry Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches . . . . . . 226
Interpretation of Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

Limit Switches

151
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Snap Action Industrial Switches
Class 9007

Industrial Snap Switches and Limit Switches without Enclosures


Industrial Snap Switches have been incorporated in many Square D® products such as timers,
specialty push buttons, foot switches, operating mechanisms, door interlocks, motor control centers,
Type AO2
position switches, and many other control products.
Type AB21
• Recommended Actuator—An adjustable actuator is recommended. If a non-adjustable actuator is used,
a resilient type or a mechanical stop should be used to prevent bottoming of button mechanism.
• Adjustable Actuator Overtravel—Minimum recommended overtravel in both trip and reset directions is 0.015 in. (0.38 mm).
• Non-Adjustable Actuator Total Travel—Maximum differential limit plus 0.030 in. (0.76 mm). Example: 0.076 in. (1.9 mm) for Type AO2.
• Non-Adjustable Actuator Total Travel—Fully retracted—from mounting surface, at least 0.139 in. (3.5 mm) for Type AO1 and 0.160 in.
(4.0 mm) for Types AO2 and CO3. Fully engaged—from mounting surface, at least 0.061 in. (1.5 mm) but not closer than 0.045 in. (1.1 mm).

Quick Make and Break


Type of Contact Type of Contact Type of Contact
Type Type Type
Operator Arrangement k Operator Arrangement k Operator Arrangement •
1 N.O.
AO 1 CB 31 (RH) q 1 N.O. AP 321
1 N.C.
1 N.C.
1 N.C. AO 1A CB 32 (LH) q AP 324 j
Roller
Rigid Roller 2 N.O.
CB 41 q Plunger Type
1 N.O. AO 1B Lever Type 2 N.C. 2 N.O. CP 321
(without Side Mtg. Bracket)
Panel Mounting 2 N.C.
1 N.O. AO 2 CB 33 (RH) f Non-Oiltight CP 324 j
1 N.C. AO 6 (Plug-in) CB 34 (LH) f AP 301 t
Basic Operator Only
Snap Switch 1 N.C. AO 2A 1 N.O. AB 25 (RH) AP 304 j t
1 N.O. AO 2B 1 N.C. AB 26 (LH) AP 323
Rigid Roller
1 N.O.
2 N.O. Lever Type
CO 3 CB 35 (RH) 1 N.C. AP 325 j
2 N.C. One Way Roller 2 N.O.
2 N.C.
2 N.O. CO 6 (Plug-in) CB 36 (LH) CP 323
Roller
Two Stage 2 N.O.
1 N.O. Plunger Type
2 N.O. CO 7 AC 1 2 N.C. CP 325 j
1 N.C. Panel Mounting
2 N.C. Cabinet
Oiltight
Door Type
2 N.O.
AB 21 (RH) q CC 1 AP 303 t
2 N.C.
Operator Only
1 N.O.
AB 22 (LH) q AP 221 AP 305 j t
1 N.C.
Rigid Roller 1 N.O. AB 41 q
2 N.O. 1 N.O.
Lever Type 1 N.C. (without Side Plunger Type CP 221 AP 222
2 N.C. Mushroom 1 N.C.
Limit Switches

Mtg. Bracket) Panel Mounting


Button Type
2 N.O.
AB 23 (RH) f Panel Mounting CP 222
Operator Only AP 201 t 2 N.C.
AB 24 (LH) f Operator Only AP 202 t
k Single-pole snap switches that contain two double-break contact elements (1 N.O. and 1 N.C.) must j Roller turned 90° from standard (perpendicular to mounting holes).
be used on circuits of the same polarity. Two-pole snap switches contain two electrically separated q With 0.22 in. (5.6 mm) width roller.
sets of contact elements allowing use on circuits of opposite polarity. Each set contains two double- f With 0.47 in. (12.0 mm) width roller.
break contact elements (1 N.O. and 1 N.C.) that must be used on circuits of the same polarity. t For use with Type AO and CO basic switches.

Maximum Current Ratings For Control Contacts—All Types


AC—50 or 60 Hz DC
Direct Inductive Resistive 75% AC or DC
Inductive and Resistive
Opening 35% Power Factor Power Factor
Switch
Contacts Contacts Meet Make and Break
Type
IEC 60947-5-1 Voltage Make Break Make and Voltage
Amperes Continuous
Requirements Break Carrying
Amperes Single Double Amperes
A VA A VA
Pole Pole
SPDT 120 40 4800 15 1800 15 125 0.5 0.25 15
Form Z 240 20 4800 10 2400 10 250 0.25 0.1 15
AO1, AC No
SPST k 480 10 4800 6 2880 6 600 0.05 — 15
Form X or Y 600 8 4800 5 3000 5 — — — 15
SPDT 120 40 4800 15 1800 15 125 2.0 0.5 15
AW, AO2
Form Z 240 20 4800 10 2400 10 250 0.5 0.2 15
and AO6, No
SPST k 480 10 4800 6 2880 6 600 0.1 0.02 15
AB, AP
Form X or Y 600 8 4800 5 3000 5 — — — 15
AW, CO3 DPDT 120 30 3600 3 360 3 125 1.0 0.2 10
and CO6, Form ZZ 240 15 3600 1.5 360 1.5 250 0.3 0.1 10
No
CB, CC, DPST 480 7.5 3600 0.75 360 0.75 600 0.1 — 10
CP Form AA or BB 600 6 3600 0.6 360 0.6 — — — 10

Acceptable Wire Size . . . . . . . . . . . . .14–22 AWG File E42259 File LR25490 Marking
®
Recommended Terminal Clamp Torque 6–9 lb-in (0.7–1 Nkm) CCN NKCR2 Class 3211-03

152
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Snap Action Industrial Switches
Class 9007
Approximate Dimensions and Operating Data, Types AO, CO, AP, and CP

Class 9007 Type AO, Single-Pole Snap Switch Class 9007 Type CO, Two-Pole Snap Switch

0.25 1.06
R
6.35 27.0 0.25
1.06 Dia. Operating Button
0.17 R 6.35
27.0 0.25 Dia.
4.3
6.35 Operating Button 0.83
0.83
21.1

21.1

.167 Max.
0.19 2.13
0.19 2.13 0.19 4.8 2.5 54.1 .167 Max.
4.8 54.1 4.8 63.5
2.5
63.5
Mounting 0.31
Surface 7.9 1.14
29.0
1.03
26.2
.330
.310

Mounting
Surface

2 Holes for
2 Holes for #6 Mounting Screws
4-#6 Binder head 1B 1A 2A 2B
#6 Mounting Screws A
Terminal Screws Pole 1 Pole 2
B
A Must Be
Same Polarity Dual Dimensions inches
B mm
2242-D24

Operating Data, in. (mm) Operating Data, in. (mm)


AO1, 1A, 1B AO2, 2A, 2B CO3 C07
Pre-travel 1st stage 0.057–0.074 (1.4–1.8) 0.035–0.060 (0.9–1.5)
Pre-travel 0.057–0.074 (1.4–1.8) 0.057–0.074 (1.4–1.8)
Pre-travel 2nd stage — 0.060–0.085* (1.5–2.1)
Differential 0.015–0.025 (0.6–0.6) 0.035–0.046 (0.9–1.16)
Differential 0.025–0.046 (0.6–1.16) 0.010–0.020 (0.25–0.50)
Total travel 0 .103–0.125 2.6–3.2) 0.103–0.125 (2.6–3.2)
Total travel 0.103–0.125 (2.6–3.2) —
Operating force 7–11 oz (0.05–0.08 N) 10–14 oz (0.07–0.1 N)
Operating force 7–12 oz (0.05–0.084 N) 7–12 oz (0.05–0.084 N)

t Separation between first and second stage trip points is 0.020–.025 (0.5–0.6).
Note: Shipping weight of Type AO and CO is 0.25 lb (0.11 kg).

Type AP201, 221, and CP221 Type AP301, 303, 304, 305, 321, 323, 324, 325, and CP321, 323, 324, 325

*6-32 Mtg. Screw

Limit Switches
0.38
*6-32 Mtg. Screw Plunger to mount in
1/2" Dia. Hole in panels
9.6 Plunger to mount in
up to 0.38" (9.6mm) thick.
1/2" Dia. Hole in panels 0.38
up to 0.38" (9.6mm) thick. 9.6 .192

0.25 0.25
6.35 0.47" x 32 0.31 6.35
0.80 thread 1.59 7.9
20.3 2.20 40.3 0.47" x 32
0.86
55.9 thread 2.69
21.8
0.39 68.3
9.9 0.39
0.09
0.09 9.9
2.3 A 2.3
A
0.19 2.13 .414 .414
4.8 54.1 2.5 0.19 2.13 0.19
0.83 0.83
63.5 4.8 54.1 2.5 4.8
21.0 63.5
21.0

NOTE: Type AP221 shown. NOTE: Type AP321 shown.


Type Dimension A Type Dimension A
AP221 0.70 (17.8) AP321, 323, 324, 325 0.70 (17.8)
CP221 0.80 (20.3) CP321, 323, 324, 325 0.80 (20.3)
Operating Data Operating Data
AP221 CP221 AP321, 324 AP323, 325 CP321, 324 CP323, 325
Pretravel 0.070–0.089 (1.8–2.2) 0.070–0.089 (1.8–2.2) Pretravel 0.060–0.150 (1.5–3.8) 0.060–0.150 (1.5–3.8) 0.060–0.150 (1.5–3.8) 0.060–0.150 (1.5–3.8)
Differential 0.035–0.046 (0.9–1.2) 0.025–0.046 (0.9–1.2) Differential 0.035–0.046 (0.9–1.2) 0.035–0.046 (0.9–1.2) 0.025–0.046 (0.9–1.2) 0.035–0.046 (0.9–1.2)
Overtravel 0.161–0.180 (4.1–4.6) 0.161–0.180 (4.1–4.6) Total travel 0.200–0.340 (5.1–8.6) 0.200–0.340 (5.1–8.6) 0.200–0.340 (5.1–8.6) 0.200–0.340 (5.1–8.6)
Total travel 0.231–0.269 (5.8–6.8) 0.231–0.269 (5.8–6.8) Operating force 20 oz (0.14 N) 28 oz (0.2 N) 26 oz (0.18 N) 28 oz (0.2 N)
Operating force 10–14 oz (0.07–0.1 N) 7–12 oz (0.05–0.08 N) max.
Note: Shipping weight 0.25 lb (0.11 kg).

153
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Snap Action Industrial Switches
Class 9007

Approximate Dimensions and Operating Data, Types AB, CB, AC, and CC

Types AB21 through 24 and CB31 through 34 Types AB25, 26 and CB35, 36
Dia. 0.5 C Initial Position .240
12.7 Initial Position Dia. 0.5
Provisions for 12.7
#6 Mtg. Screws 1.41
35.8 Provisions for 1.91
#6 Mtg. Screws 48.5
0.53
13.4
0.53
A
13.4
B A
B
0.53 0.41
13.4 0.19 10.4 0.56 0.41
0.19 2.13
4.8 54.1 4.8 0.83 14.2 10.4
0.19 2.13 0.19
2.5 21.0 0.83
4.8 54.1 4.8
63.5 0.95 2.5 21.0
24.1 63.5 0.95
24.1

Note: Type CB31 RH mounting shown. Note: Type CB35 mounting shown.
Type AB41 and CB41 same as above except without side mounting plates.
Dimension Dimension
Type Type
A B C A B C
AB21, 22 1.03 (26.2) 0.5 (12.7) 0.22 (5.6) AB25, 26 1.03 (26.2) 0.5 (12.7) 0.22 (5.6)
AB23, 24 1.03 (26.2) 0.5 (12.7) 0.47 (12.0) CB35, 36 1.13 (28.7) 0.59 (15.0) 0.22 (5.6)
AB41 1.03 (26.2) — 0.22 (5.6)
CB31, 32 1.13 (28.7) 0.59 (15.0) 0.22 (5.6)
CB33, 34 1.13 (28.7) 0.59 (15.0) 0.47 (12.0)
CB41 1.13 (28.7) — 0.22 (5.6)

Operating Data Operating Data


Pre-travel 0.16 (4.5) Pre-travel 0.16 (4.5)
Differential 0.08 (2.0) Differential 0.08 (2.0)
Overtravel 0.06 (1.5) Overtravel 0.06 (1.5)
Total travel 0.22 (5.6) Total travel 0.22 (5.6)
Limit Switches

Operating force 8 oz (0.23 kg) Operating force 8 oz (0.23 kg)


Note: Shipping weight 0.25 lb (0.11 kg).

Types AC1 and CC1


Dimensions Operating Data
AC1 CC1
Pre-travel 0.16 (4.5) 0.16 (4.5)
0.41
0.83 10.5 Differential 0.05 (1.3) 0.07 (1.8)
21.1
Overtravel 0.09 (2.3) 0.09 (2.3)
0.19 3.5 0.19
4.8 88.9 3.88 4.8 Total travel 0.25 (6.4) 0.25 (6.4)
(2) Holes for 10 98.5 .015
Mtg. Screws 1
.005 Operating force 8 oz (0.23 kg) 8 oz (0.23 kg)
0.41
10.4
B
A

Dual Dimensions inches


mm

Note: Type AC1 shown.

Dimension
Type
A B
AC1 1.91 (48.5) 1.5 (38.1)

CC1 2 (50.8) 1.59 (40.4

Note: Shipping weight 0.25 lb (0.11 kg).

154
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Miniature
Class 9007 Type MS and ML

Description
Mini-Switch (MS) miniature switches meet the need for very small, enclosed switches with
environmental sealing. A full range of styles are available, including top push plunger, parallel
roller plunger, cross roller plunger, rotary lever, and omnidirectional whisker. Factory pre-
wiring with industrial grade cable (type SJTO) eliminates the need to remove the cover to wire
the switch. Bottom- or side-entrance cable connection is available.
Housings are rugged diecast zinc construction. Excellent sealing is achieved with
an epoxy compound encapsulation of the electrical cable connections and switch housing.
A Viton® O-ring seal on the plunger keeps liquids from entering the switch cavity.
Features
The heavy-duty, completely encapsulated miniature MS limit switch is intended for difficult
applications such as machine tools, earth moving equipment, and general transportation.
Key features include:
• Symmetrical design and top mounting holes for easy gang mounting of several switches for
multiple switching
• Epoxy encapsulation sealing the pre-wired heavy duty #18 AWG SJTO cable and protecting
against temporary submersion
• Single-pole double-throw (SPDT) Form C or Form Z, 1 N.O. + 1 N.C. contact
• Fine rotary lever adjustment • Stainless steel rollers
• Compact diecast zinc housing • UL Listed and CSA Certified
• NEMA Type 6P and IP67 rated • CE Marking
• 10 ampere continuous current rating • Standard temperature range:
• Gold contacts for low level logic switching -40 to +220 °F (-40 to +104 °C)
Shown with Standard
Bottom Entrance Cable

Options
• Gold crosspoint contacts • Yellow or gray SJTO cable
• Double-break contacts (Type ML only) • 4- or 5-pin micro-connectors, AC and DC

Limit Switches
• Side-entrance cable or connectors • #16 AWG SJTO cable
• Low force (top plunger models only) • Tapped 8-32 holes on top of housing

Rotary Head
Conventional rotary limit switches have mounting holes in the base or body of the switch. In
our rotary design, mounting holes are located in the head also. Cycling and stress forces are
transmitted from the shaft in the head directly to the mounting bolts. The strain on the joint
between the body and the head is eliminated. The result is a stronger and more rigid
mounting, less subject to vibration or a weakness in the joint.
Bulkhead Mounted Mini-Switches
Shown with
4-Pin Micro-Connector The MS housing is designed for multiple switching by gang mounting several switches.
Two mounting holes can be tapped in the top of each switch (except rotary lever) for #8-32
thread bolts. Switches can be readily mounted to any frame or plate by drilling holes through
same to accommodate #8-32 bolts and switch plungers. Both sides of the housing are
File E42259
CCN NKCR
counter-bored for surface mounting.
®

File LR 25490
®
Class 3211 03

Marking

155
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Miniature
Class 9007 Types MS and ML

General Specifications Type MS Circuit— Electrical Ratings/SPDT


-40 to +220 °F (-40 to +104 °C) Form C Silver Contacts Gold Contacts
The minimum temperatures listed are
Temperature range 1 N.O.—1 N.C. Voltage Make Break
based on the absence of freezing
moisture or water. 120 AC 60 A 6A 100 mA @
125 Vac
Enclosure rating NEMA Types 1, 2, 4, 6, 6P, 12, 13, IP67 240 AC 30 A 3A
Vibration resistance 10G (75–1200 Hz) 10.0 Amperes Continuous
30 mA
Shock resistance 35G DC Contact Rating: 5 A 28 Vdc
Cable #18 AWG SJTO (Resistance), 28 Vdc

Contact Characteristics Type ML Circuit— Electrical Rating/SPDT-DB


Shown with Side-Entrance Cable Form Z Silver Contacts
Rated thermal current 10 A (standard)
• 0.98 in. (25 mm) Mounting Hole Centers 1 N.O.—1 N.C. Voltage Make Break
• 3 ft (0.9 m) Cable, Standard
• For other available lengths, and for a list of 300 Vac and Vdc 120 AC 60 A 6A
Rated insulation voltage
options, see page 158. (standard) 240 AC 30 A 3A
10.0 Amperes, Continuous
Gold contact switching ratings 0.1 A, 24 Vdc; 0.24 VA
DC Contact Rating: 5 A (Res), 28 Vdc

Description / Functional Diagrams


Top Plunger
MS ML MS ML MS ML MS ML
0.70" max. 0.80" max. Top plunger Bushing mounted—top plunger Adjustable top plunger
Bk-Rd Bk-Rd
Bk-W Bk-W
Bk-Rd Bk-Rd
Bk-W Bk-W
0 .004" .19" 0 .003" .19"
max. min. max. min.

Operating Force/Torque 80 oz (0.6 N)


Contact SPDT
Form Form C Form Z Form C Form Z Form C Form Z
Silver MS01S0100 ML01S0100 MS06S0100 ML06S0100 MS09S0100 ML09S0100
Contact Type
Gold MS01G0100 — MS06G0100 — MS09G0100 —
Parallel roller plunger
MS ML MS ML MS ML
0.70" max. 0.80" max. Parallel roller plunger Bushing mounted—parallel roller plunger
Bk-Rd Bk-Rd
Bk-W Bk-W
Bk-Rd Bk-Rd
Limit Switches

Bk-W Bk-W
0 .004" .19" 0 .003" .19"
max. min. max. min.

Operating Force/Torque 80 oz (0.6 N)


Contact SPDT
Form Form C Form Z Form C Form Z
Silver MS02S0100 ML02S0100 MS07S0100 ML07S0100
Contact Type
Gold MS02G0100 — MS07G0100 —
Cross roller plunger
MS ML MS ML MS ML
0.70" max. 0.80" max. Cross roller plunger Bushing mounted—cross roller plunger
Bk-Rd Bk-Rd
Bk-W Bk-W
Bk-Rd Bk-Rd
Bk-W Bk-W
0 .004" .19" 0 .003" .19"
max. min. max. min.

Operating Force/Torque 80 oz (0.6 N)


Contact SPDT
Form Form C Form Z Form C Form Z
Silver MS03S0100 ML03S0100 MS08S0100 ML08S0100
Contact Type
Gold MS03G0100 — MS08G0100 —
Rotary lever, CW and CCW Omnidirectional—wire whisker (NEMA Types 1, 2, 12, 13 only)
MS ML MS ML MS
35° 40° 15°
Bk-Rd Bk-Rd Bk-Rd
Bk-W Bk-W Note: Lever Bk-W
Bk-Rd Bk-Rd Bk-Rd
Bk-W Bk-W not included. Bk-W
5° 70° 20° 70° 5° 15°

Operating Force/Torque 48 oz-in (0.3 N•m) 15 oz-in (0.1 N•m)


Contact SPDT
Form Form C Form Z Form C
Silver MS04S0100 ML04S0100 MS05S0100
Contact Type
Gold MS04G0100 — MS05G0100

156
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Miniature
Class 9007 Type MS and ML

Description / Functional Diagram


Booted Devices
MS ML MS ML MS ML MS ML
0.70" max. 0.80" max. Booted top plunger Booted parallel roller plunger Booted cross roller plunger
Bk-Rd Bk-Rd
Bk-W Bk-W
Bk-Rd Bk-Rd
Bk-W Bk-W
0 .004" .19" 0 .003" .19"
max. min. max. min.

Operating Force/Torque 80 oz (0.6 N)


Contact SPDT
Form Form C Form Z Form C Form Z Form C Form Z
Silver MS10S0100 ML10S0100 MS12S0100 ML12S0100 MS13S0100 ML13S0100
Contact Type
Gold MS10G0100 — MS12G0100 — MS13G0100 —

Note: See the available options on page 158 and add the designator (up to three) to the end of the catalog number, if applicable.
See the example on page 158 for conductor length selection.

Lever Arm Selection

There are many styles of levers to accommodate most industrial applications. The levers are diecast
metal. The standard roller levers are available with nylon rollers and are also available with steel rollers.
See the tables below. Dimensions are given as in. (mm).
Style 7 Levers—0.75 in. (19 mm) diameter, nylon or steel roller
Catalog Number Catalog Number Catalog Number Catalog Number
Length
0.25 (6) Wide 0.5 (13) Wide 0.75 (19) Wide 1 (25) Wide
in. mm Nylon Steel Nylon Steel Nylon Steel Nylon Steel
0.875 22.23 7A2N 7A2 7B2N 7B2 7F2N — 7J2N —
1.375 34.93 7A3N — 7B3N — 7F3N — 7J3N —
1.5 38.10 7A1N 7A1 7B1N — 7F1N — 7J1N —
1.75 44.45 7A7N — 7B7N — 7F7N — 7J7N —
2.00 50.8 7A4N — 7B4N — 7F4N — 7J4N —

Lever Style 7X Levers—0.75 in. (19 mm) diameter, nylon or steel roller

Limit Switches
Catalog Number Catalog Number Catalog Number Catalog Number
Length
0.25 (6) Wide 0.5 (13) Wide 0.75 (19) Wide 1 (25) Wide
in. (mm) Nylon Steel Nylon Steel Nylon Steel Nylon Steel
.875 22.23 7XA2N 7XA2 7XB2N 7XB2 7XF2N — 7XJ2N —
1.375 34.93 7XA3N — 7XB3N — 7XF3N — 7XJ3N —
1.5 38.10 7XA1N 7XA1 7XB1N — 7XF1N — 7XJ1N —
1.75 44.45 7XA7N — 7XB7N — 7XF7N — 7XJ7N —
2.00 50.8 7XA4N — 7XB4N — 7XF4N — 7JX4N —

Specialty Arms and Options


Description Length Diameter Width Catalog Number
Style 7D adjustable length, metal roller 1.38 to 3.38 (35 to 85.8) 0.75 (19) 0.25 (6.35) 7D
Style 7D adjustable length, nylon roller 1.38 to 3.38 (35 to 85.8) 0.75 (19) 0.25 (6.35) 7DN
Style 7S spring nylon rod 6 (152.4) 0.3 (7.6) — 7S
Style 7N nylon rod 5 (127) 0.3 (7.6) — 7N
Corrosion proof (option available with nylon rollers only)—Suffix to add to the end of catalog number S

Lever tightening torque for mounting the lever on the shaft: minimum 17 lb-in (1.9 N•m).

157
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Miniature
Class 9007 Type MS and ML
Catalog Number Interpretation and Options

For Interpretation of the Catalog Number Only


9007 M S 0 1 S 0 1 0 0

Mini Line M

Contact Form Conductor Length Options


S 0 0 No Cable
L 0 1 3 ft (0.9 m) (stranded)
0 2 6 ft (1.8 m)
0 3 9 ft (2.7 m)
Actuator Type 0 4 12 ft (3.7 m)
Top Push Plunger 0 1 0 5 18 ft (5.5 m)
Parallel Roller Plunger 0 2 1 3 33 ft (10 m)
Cross Roller Plunger 0 3 Contact Type
Rotary Lever CW & CCW 0 4 S 10 A Silver Contacts (standard)
Omnidirectional Wire Whisker 0 5 G Gold Contacts
Bushing Mounted Top Push Plunger 0 6 Examples ♦
Bushing Mounted Parallel Roller Plunger 0 7 Option Description
Bushing Mounted Cross Roller Plunger 0 8 0 2 # 16 AWG SJTO Cable
Adjustable Top Push Plunger 0 9 0 6 Side Entrance 18-4 SJTO Cable
9007MS02 Shown with
M12 Connector Booted Top Push Plunger 1 0 1 0 Gray 18-4 SJTO Cable
Booted Parallel Roller Plunger 1 2 1 1 # 18 AWG Individual Conductors
Booted Cross Roller Plunger 1 3 2 1 Low Force (top plunger only) 18 oz.
♦ List options in numerically ascending
order. Example: 9007MS01S030621.
See other options below.

Conductor Designator MS Options Designator


Length c (Does not apply to ML except where noted) c
No cable 00 #16 AWG SJTO cable 02
3 ft (0.9 m )—standard 01 Side entrance, #18 AWG SJTO cable, or Connector 12, 54, 55, 82, 84 t 06
Limit Switches

6 ft (1.8 m) 02 Gray #18 AWG SJTO cable 10


9 ft (2.7 m) 03 #18 AWG individual conductors 11
12 ft (3.7 m) 04 Male 4-pin mini-connector with 3 ft (0.9 m) cable (MS only) 12
18 ft (5.5 m) 05 Low force (NEMA Type 1 only)18 oz. 21
33 ft (10 m) 13 High Pre-Travel—adds 0.030 30
Male 4-pin micro-connector in housing (DC type) j (no cable) (MS only) 54
Male 5-pin micro-connector in housing (DC type) j (no cable) (ML only) 55
Tapped holes in top of plunger style housing (MS and ML) 81
Male 4-pin micro-connector in housing (AC type) (no cable) (MS only) 82
Black 18/5 SJTO Cable (ML only) 83
Male 4-pin micro-connector in housing (AC type) (no cable) (MS only) 84

c Ex: 9007MS01S0100 with a 9 ft (2.7 m) cable becomes 9007MS01S0300. 9007MS01S0100 with side entrance becomes
9007MS01S0106.
t For side entry connectors, include 06, then 12, 54, 55, 82, or 84; otherwise the connector will come from bottom of housing. Example of
catalog no. with side entrance connector: 9007MS01S000654. No cable available with 54 and 55. Option 12 is supplied with 3 ft (0.9 m)
of cable.
j DC connectors are rated 3 A, 250 Vac/Vdc.

Male Plug (face) Pin-outs

N.C. N.O. #4 G N.C. N.O. G


C #5
#1
#4 #3 N.C.
C
GND #4 #3 #4 #3
N.O. #3
#4
Keys

GND N.O. GND N.O. N.C.


N.C. C N.O.
#1 #2 #1 #2 #2 #3 C Key N.C.
KEY #1 #2
KEY #1 #2

Option 54 (MS only) Option 55 (ML only) Option 12 (MS only) Option 82 (MS only) Option 84 (MS only)

158
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Miniature
Class 9007 Type MS and ML

Dimensions
Booted Top Push Plunger
Top Push Plunger Rotary Lever
with Mid-Side Entry Cable
MS01, MLO1 MSO4, ML04 MS10, ML10

0.20/(5.1) Dia. Typ.


1.39
mounting holes (35.3)
0.98 0.40/(10.2) Dia. 0.98
(25.0)TYP C Bore 0.91 (24.89)
0.56 Dia. (23.1)
(14.2) 0.21/(5.3) deep R 0.29
(7.3) 0.77
0.38 Dia. 0.62 TYP (19.5)
(9.6) (15.8)

0.75
0.70 (19.0)
(17.78) 0.31
(7.8)
2.49
0.31 (63.25)
1.75 1.44 0.20 Dia. Mtg. Holes
(7.87) TYP 0.406 Dia. C Bore
(44.45) (36.58)
0.20 Deep
(0.25 Dia. Mtg.
holes optional) Dual Dimensions inches
mm

1.56 Cable
(39.6) TYP SJTO
TYP

Parallel Roller Plunger Cross Roller Plunger Adjustable Top Push Plunger Omini-directional
MS02, ML02 MS03, ML03 MS09, ML09 MS05, ML05

.50 0.56Dia. max.


(12.7) (14.2) 1.5
0.13 Dia. (38.1)
1.19 (3.3)
(30.22) #10-32
Hex Screw 0.64 Dia.
and Locknut (16.25)
min.
1.19 1.30 5.74
(30.2) (145.8)
(33.0)

Limit Switches
1.94
(49.27)

Bushing Mounted
Bushing Mounted Top Push Plunger Parallel Booted Roller Plunger Cross-Booted Roller Plunger
Parallel Roller Plunger
MS06, ML06 MS07, ML07 MS12, ML12 MS13, ML13

M14 x 1 M14 x 1
Threaded Threaded
0.13 1.49
(3.3) (37.8) 1.49
0.56 1.72
(14.2) (43.7) (37.8)
1.36
(34.5) 0.44
(11.17)

159
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Miniature Enclosed Reed
Class 9007 Type XA

Description and Specifications


Sealed construction keeps contaminants out of the contact area, making it the ideal choice for low
voltage, low current circuits used by programmable controllers.
Type XA is designed for use in applications where contact reliability, environmental immunity, small size,
or low cost are required.
NOTE:
• Because reed switches are operated by a magnet, they should not be installed in areas where strong
magnetic fields may be present. The devices should always be checked for proper operation after
installation.
Straight Plunger
• Type XA cannot be used in Division 2 locations since the National Electrical Code (NEC) requires
provisions for conduit connection. The Type C reed switches have this provision for conduit but the
Type XA do not.
Straight Plunger Roller Plunger Cross Roller Plunger
Cable Lengtht
N.O. N.C. N.O. N.C. N.O. N.C.
ft (m)
Type Type Type Type Type Type
3 (0.9) XA7303E XA7503E XA7303D XA7503D XA7303DC XA7503DC
6 (1.8) XA7306E XA7506E XA7306D XA7506D XA7306DC XA7506DC
9 (2.7) XA7309E XA7509E XA7309D XA7509D XA7309DC XA7509DC

t Other cable lengths are available. Order by changing the last two numerical digits of the Type number to the length desired.
Example: An XA7303E with 15 ft (4.5 m) of cable would become an XA7315E.

Roller Plunger Operating Data


Dimensions Top Push Rod Roller Plunger F (DIFFERENTIAL)
INITIAL POSITION
in. (mm) (Type E) (Types D, DC)
E (PRETRAVEL)
Initial position (D) 0.690 (17.5) 1.190 (30.2) D
B C
Trip position (B) 0.620 (15.7) 1.120 (28.4) A

Pre-travel (E) 0.07 (1.8) 0.07 (17.8) CONTACTS RESET


CONTACTS TRIP
Reset position (C) maximum 0.655 (16.6) 1.155 (29.3)
FINAL POSITION
Differential (F) 0.015 (0.38) 0.015 (0.38)
Final position (A) 0.492 (12.5) 0.992 (25.2)
Total stroke 0.198 (5.0) 0.198 (5.0)
Operating force (max.) 2.75 lb (0.31 N) 2.75 lb (0.31 N)
The contact is a fully encapsulated, hermetically sealed reed, suitable for controlling solid-state loads as
Limit Switches

Contacts well as industrial relays. Switches can also be used as inputs to intrinsically safe systems. Use of a
transient suppressor extends the life of the switch when used on heavy electrical loads.
Diecast zinc—baked, gray enamel finish. Meets NEMA Types 2, 4, 4X, 6P, 12 and 13 requirements.
Enclosure Construction Oil-tight, dust-tight, water-tight, and submersible.
Cable SJTOWA jacketed cable with 18 gauge wire.

Cross Roller Plunger Ambient Temperature -20 to +140 °F (-28.9 to +60 °C).
Agency Listings UL: File E42259 CCN NKCR CSA: File LR 25490, Class 3211 03

NOTE: The XA switch is available with a 3 ft (0.9 m) cable and 3-pin Brad Harrison male connector No. 40904 (or equivalent). Form Y190.

Maximum Current Ratings for Control Circuit Contacts—Type XA


AC—50/60 Hz DC
Inductive (35% Power Factor) Resistive (75% Power Factor) Resistive
Continuous Make and Break Continuous
Volts Make Break Make, Break, and Volts
Carrying Amperes Carrying
Continuous Carrying Amperes
A VA A VA Amperes Single Throw Amperes
120 2.0 240 0.2 24 0.5 0.2 120 0.2 0.5
240 1.0 240 0.1 24 0.5 0.1 — — —

Contact Diagrams Dimensions


0.070
Bk-W
Bk-W
0 0.035 0.198
9007XA73 (N.O.)
0.070
Bk-W
Bk-W
0 0.035 0.198
Dual Dimensions inches
9007XA75 (N.C.) mm

160
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007AW Heavy Duty Industrial
Precision, Oiltight

Lever Arm And Plunger Types


Select Operator
Lever Arm Type Without Push Rod Plunger
Select Switch Roller Plunger Type
Lever Arm. Type
With Micrometer
Select from CCW With Micrometer
Adjustment
Operation c Adjustment
Mounting Contacts Type Type Type
Surface 1 N.O.—1 N.C. AW16 AW36 AW46
Mounting 2 N.O. u — —
Plug-in 2 N.C. AW19u — —
Lever Arm Type Surface Mounting
1 N.O.—1 N.C. AW12 AW32 AW42
Nonplug-in Standard Box
Surface 1 N.O.—1 N.C. AW14 — —
Mounting
Nonplug-in 2 N.O.—2 N.C. AW18 AW38 —
Deep Box
Open Type 1 N.O.—1 N.C. AO16 AO36 —
(Without Box) 2 N.O. u — —
Plug-in 2 N.C. u — —
Open Type 1 N.O.—1 N.C. AO12 — —
(Without Box)
Nonplug-in 2 N.O.—2 N.C. AO18 — —
Flush Mounting 1 N.O.—1 N.C. AF12 — —

Pre-travel 5° 0.09 (2.3) 0.09 (2.3)


Total-travel 30° 0.25 (6.3) ±0.06 (1.5) Adjustable 0.25 (6.3) ±0.06 (1.5) Adjustable
Plunger Type Nominal Differential 2.5° 0.05 (1.3) 0.05 (1.3)
Operating
Reverse Over-travel 25° — —
Data
Operating Torque or Force 2.75 lb-in (0.31 N•m) 3 lb-in (0.34 N•m) 3 lb-in (0.34 N•m)
in. (mm) ±0.002 (0.05)
Dual Dimensions inches Repeat Accuracy Linear travel of cam ±0.001 (0.02) ±0.001 (0.02)
mm on 1.38 (35) lever arm
c Field convertible to CW operation.
u 2 N.O. contact only when Type AW19 is operated in clockwise direction. 2 N.C. contacts only when Type AW19 is operated in
counterclockwise direction.
Lever arms, see page 190.

Approximate Dimensions
Type AW Type AO Type AW42, 46, 48, and 49
0.25

Limit Switches
6.35 ON AW14 and AW18, 0.5 Pipe D
0.19 ❅
Adjustment Tap may be placed here for 4.8 G
straight through wiring. Adjustment
G 0.25 ◗
0.19 ◗ H 0.31
6.35
4.8 1.44 ❅ 7.9
36.6 0.06 F
0.25 1.5 0.06 1.38
H 1.5 35.0
6.35 1.06 0.19
0.69
0.06 27.0 4.8 0.31 Initial C
F 17.5
7.9
1.5 Position
0.69 0.19 0.53
17.5 4.8 13.5

0.63
16.0 Dia. 0.44
3.09 A
0.44 11.2
78.5 2.5
C 3.5 11.7 1.25 3.47
0.38
63.5
88.9 0.84 31.75 88.1
0.75 9.6 B
D 21.3
0.44 3.06 19.0
11.2 E 77.7
3.88
0.19
98.5
4.8
0.25
0.32 Type AW32, 36, and 38
6.35 2 - 196 Dia. Mtg. Holes 8.1
0.83
21.1 0.63 o 1.44
0.5 0.25 16.0 Dia. roller can be turned 90 36.6
Pipe Tap Initial D
12.7 6.35 (6) 0.198 Dia. 1.06
Position 0.13 27.0
Mtg. Holes 3.3 0.53
0.22
5.6 C 13.5
0.69
17.5
Type C D E F G H
0.38 3.06 3.5
AW12 0.31 (7.9) 2.69 (68.3) 2.19 (56) 1.16 (29.4) 2.5–2.56 (63.5–65) 2.06–2.13 (52.3–54) 9.6 A 77.7 88.9
B 3.88
AW14
0.19 0.19 98.5
AW16 4.8
1.25 (32) 3 (76) 2.5 (63.5) 1.47 (37) 2.81–2.88 (71–73) 2.38–2.44 (60–62) 4.8
AW18
AW19
0.75
AO12 — — — 1.03 (26 1.06–1.13 (27–29) 0.63–0.69 (16–17.5) 19.0
0.5
AO18 — — — 1.13 (29) 1.06–1.13 (27–29) 0.63–0.69 (16–17.5) 12.7 Pipe Tap (6) 0.198 Dia. mtg. holes

Type A B C D
0.31 2.22 1.16 1.81
AW32 and AW42
(7.9) (56) (29.4) (46)
AW36, 38, 46, 48, and 1.25 2.53 1.47 2.13
49 (32) (64) (37.3) (5.4)

161
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard and Compact

Standard plug-in body type With head for linear movement


with 1 cable entry (1) side plunger top plunger
The standard plug-in body types
with one cable entry are also
available with reed contacts

Page 164 Page 165


With reed contacts Page 168 Page 173

With head for rotary movement (lever) With head for multi-directional movement

Page 166 Page 167


With reed contacts Page 170 Page 171

Compact plug-in body type With head for linear movement


with one cable entry (1) Side plunger Top plunger
Limit Switches

Page 172 Page 173

With head for rotary movement (lever) With head for multi-directional movement

Page 174 Page 175

1. Factory modifications: see pages 176 to 180

162
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard and Compact

Environmental characteristics
Conforming to standards Products NEMA 250, EN 60947-1, EN 60947-5-1, IEC 60947, UL 508, C22-2-14-95, e conformity documentation
Product certifications UL, CSA, e
Protective treatment Epoxy powder coat (additional protection available)
Operation -20…+185 °F (-28.9…+85 °C), wider range available
Ambient air temperature
Storage -20…+185 °F (-28.9…+85 °C), wider range available
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…150 Hz, 11 ms) (Reed switch good for 18.5g only)
60 gn (9 ms)
Shock resistance Conforming to IEC 60068-2-27 40 gn (9 ms) for reed switch
Electric shock protection Conforming to IEC 61140 Class 0
Degree of protection Conforming to IEC 60529 IP 67
Cable entry or connector (1) Depending on model 1/2-14 NPT, M20 x 1.5, ISO cable entry, 5-pin mini connector, 4-pin micro connector
Materials Bodies, heads, levers Bodies and heads in Zamak® zinc alloy, levers and rods in zink, steel, stainless steel, Delrin® resin.
1. A wide range lof connectors are available. Contact your local field office.

Contact block characteristics


9007CO52 (compact single) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
Rated operational 9007CO54 (single pole) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
characteristics hard contacts
9007CO62 (two pole) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
-AC Voltage
(top half of body) 9007CO66 (two pole two stage) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
9007CO68 (two pole neutral) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
Reed switches, 9007C84 (1 N.O.) NEMA C600 (Ue = 600 V, Ie = 0.3 A); Ithe = 2.5 A
complete body 9007C86 (1 N.C.) NEMA C600 (Ue = 600 V, Ie = 0.3 A); Ithe = 2.5 A
9007CO52 (compact single) NEMA Q600 (Ue = 600 V, Ie = 0.1 A); Ithe = 2.5 A
Rated operational 9007CO54 (single pole) NEMA Q600 (Ue = 600 V, Ie = 0.1 A); Ithe = 2.5 A
characteristics hard contacts
9007CO62 (two pole) NEMA R300 (Ue = 250 V, Ie = 0.11 A); Ithe = 1.0 A
-DC Voltage
(top half of body) 9007CO66 (two pole two stage) NEMA R300 (Ue = 250 V, Ie = 0.11 A); Ithe = 1.0 A
9007CO68 (two pole neutral) NEMA R300 (Ue = 250 V, Ie = 0.11 A); Ithe = 1.0 A
Reed switches, 9007C84 (1 N.O.) NEMA Q150 (Ue = 125 V, Ie = 0.55 A); Ithe = 2.5 A
complete body 9007C86 (1 N.C.) NEMA Q150 (Ue = 125 V, Ie = 0.55 A); Ithe = 2.5 A
Rated insulation voltage 600 V
Rated impulse withstand voltage 2,500 Vac for 1 minute for CE; 2,200 Vac for 1 minute for UL; and 2,640 Vac for 1 s for CSA

Limit Switches
Positive opening Special Y1561 Special Y1561 (one pole slow break only)
Short circuit protection 10 A. Bussman Class CC KTK-R-10 fuse non-time-delay
Terminal wire sizes (cabling/screw clamp) 1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
Maximum actuation speed 15.2 mpm / 27.4 mpm (50 fpm / 90 fpm) with 45 degree cam angle, levers only
Electrical durability 1 million operating cycles

Types of contact elements IEC 60947-5-1 NEMA JIS


Form Symbol Description Form Symbol Description Form Symbol Description
Example: 9007C54 single-pole limit switch, A A 3
Single break — —
Form Z, same polarity

X Double break

B Single break B — 2 —

Y Double break

C — C —
1 Single break

Za Same polarity Z “Same Double break


polarity”
only

Zb Electrically
separate

163
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body

Type of head Side Plunger (mounting by the body)

Standard plug-in body type

Side roller plunger, Side push rod plunger,


Side push rod plunger, Side push rod plunger,
Type of operator spring return,
spring return
adjustable (2)
maintained contact
vertical roller (1) spring return

Catalog numbers
1 N.O. 1 N.C. snap action 9007C54F 9007C54G 9007C54GD 9007C54H
3 4
2 2 2 3.6
1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm 0 6.3 mm

2 N.O. 2 N.C. snap action


4 8
9007C62F 9007C62G 9007C62GD 9007C62H
2 2 2 3.6
1-2 1-2 1-2
3 7 3-4 3-4 3-4 1-2
3-4
1-2 1-2 1-2 5-6
3-4 3-4 3-4 7-8
5-6 5-6 5-6
2 6 7-8 7-8 7-8 1-2
3-4
5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8
1 5 0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm 0 6.3 mm

2 N.O. 2 N.C. Two stage snap action 9007C66F 9007C66G 9007C66GD


4 8 2 2.5 2 2.5 2 2.5
1-2 1-2 1-2
3-4 3-4 3-4
3 7 5-6 5-6 5-6
7-8 7-8 7-8
1-2 1-2 1-2
3-4 3-4 3-4
2 6 5-6
7-8
5-6
7-8
5-6
7-8
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm
1 5 0.8 0.8 0.8

Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open

Characteristics (nominal operating data)


Limit Switches

Switch actuation On end

Type of actuation

Pre-travel 2 mm (0.08 in.) 3.6 mm (0.14 in.)


First stage 2 mm (0.08 in.)
Pre-travel two Stage
First stage to second stage 0.5 mm (0.02 in.)
Total travel 6.3 mm (0.25 in.)
Differential 0.8 mm (0.03 in.)
Reverse overtravel —
Minimum force or
1 pole & 2 pole 4 lb (17.8 N) 7 lb (31.1 N)
torque
Terminal wire sizes
1 or 2, 12–22AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability (linear travel of cam) 0.03 mm (0.001 in.) —
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Can be converted to horizontal roller type in the field. To order horizontal roller version add the letter H at the end of the equivalent vertical roller version type.
2. To lock the nut in the desired position, crimp the slot near the bottom of the nut.

Dimensions:
pages 182 to 185

164
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body

Type of head Top Plunger (mounting by the body)

Standard plug-in body type

Top push rod plunger


Top roller plunger Top push rod plunger Palm operated
Type of operator spring return spring return
adjustable (1)
(2)
spring return

Catalog numbers
9007C54D 9007C54E 9007C54ED 9007C54R (2)
1 N.O. 1 N.C. snap action
3 4 2 2 2 2
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4
0 0.5 6.3 mm 0 0.5 6.3 mm 0 0.5 6.3 mm 0 0.5 6.3 mm

2 N.O. 2 N.C. snap action 9007C62D 9007C62E 9007C62ED 9007C62R (2)


4 8
2 2 2 2
1-2 1-2 1-2 1-2
3 7 3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4 3-4 3-4 3-4
5-6 5-6 5-6 5-6
2 6 7-8 7-8 7-8 7-8
5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm
1 5

2 N.O. 2 N.C. Two stage snap action 9007C66D 9007C66E 9007C66ED 9007C66R (2)
4 8 2 2.5 2 2.5 2 2.5 2 2.5
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
3 7 5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
2 6 5-6
7-8
5-6
7-8
5-6
7-8
5-6
7-8
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm
1 5 0.8 0.8 0.8 0.8

Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open

Characteristics (nominal operating data)


Switch actuation On end

Limit Switches
Type of actuation

Pre-travel 2 mm (0.08 in.)


Pre-travel two Stage First stage 2 mm (0.08 in.)
First stage to second
0.3 mm (0.01 in.)
stage
Total travel 6.3 mm (0.25 in.)
Differential 0.5 mm (0.02 in.)
Reverse overtravel —
Minimum force or
1 pole & 2 pole 3 lb (13.3 N) 7 lb (31.1 N)
torque
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability (linear travel of cam) 0.03 mm (0.001 in.)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. To lock the nut in the desired position, crimp the slot near the bottom of the nut.
2. Does not include mushroom button. Must be ordered separately see page 189.

Dimensions:
pages 182 to 185

165
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body

Type of head Rotary (lever arm type) (1)

Standard plug-in body


type

Neutral position
Standard pre-travel, Low differential, Light operating torque
Type of operator Standard pre-travel, Low differential, Maintained contact
spring return spring return spring return
spring return spring return
Type of direction CW & CCW (2) CW & CCW (2) CW & CCW CW & CCW CW & CCW (2) CW (trip) CCW (reset)
Catalog numbers
1 N.O., 1 N.C. snap action 9007C54B2 9007C54A2 9007C54N2 9007C54C
3 4 10° 5° 10° 45°
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4
0 4° 90° 0 2° 90° 0 4° 90° 0 90°

2 N.O., 2 N.C. snap action 9007C62B2 9007C62A2 9007C62N2 9007C62C


4 8
10° 5° 10° 45°
1-2 1-2 1-2 1-2
3 7 3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4 3-4 3-4 3-4
5-6 5-6 5-6 5-6
2 6 7-8 7-8 7-8 7-8
5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8
0 4° 90° 0 2° 90° 0 4° 90° 0 90°
1 5
2 N.O., 2 N.C. snap action 9007C68T10 9007C68T5
Neutral position
4 8 CCW 10°0 10° CW CCW 5°0 5° CW
1-2 1-2
3-4 3-4
1-2 1-2
3 7 3-4 3-4
5-6 5-6
7-8 7-8
5-6 5-6
2 6 7-8 7-8
90°CCW 90°CW 90°CCW 90°CW
4° 0 4° 2° 0 2°
1 5
2 N.O., 2 N.C. 9007C66B2 9007C66A2 9007C66N2
Two stage snap action
10° 12.5° 5° 6.5° 10° 12.5°
4 8 1-2 1-2 1-2
3-4 3-4 3-4
5-6 5-6 5-6
3 7 7-8
1-2
7-8
1-2
7-8
1-2
3-4 3-4 3-4
5-6 5-6 5-6
2 6 7-8 7-8 7-8
0 4° 90° 0 2° 90° 0 4° 90°
1 5 4° 2° 4°
Limit Switches

Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
Contact operation contact closed contact open
Characteristics (nominal operating data)
Switch actuation By 30° cam

Type of actuation

Pre-travel 10° 5° 10° 5° 10° 45°


Pre-travel two stage
First stage 10° 5° — — 10° —
First stage to second stage 2.5° 1.5° — — 2.5° —
Total travel 90° 90°
Differential 4° 2° 4° 2° 4° —
Reverse overtravel 90° —
Operating torque/force
4 lb-in (0.45 N•m) 25 oz-in (0•18 N•m) 3 lb-in (0.34 N•m)
1 pole & 2 pole
Terminal wire sizes 2
1 or 2, 12–22 AWG (2.05–0.644 mm ) wires maximum
(Cabling/Screw Clamp)
Repeatability
0.05 mm (± 0.002 in.) 0.03 mm (± 0.001 in.) 0.05 mm (± 0.002 in.) 0.05 mm (± 0.002 in.) 0.05 mm (± 0.002 in.) 0.05 mm (± 0.002 in.)
(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Lever arm type must be ordered separately from pages 190 to 195.
2. These devices are factory set to operate the contacts in both the CW and CCW directions. Mode of operation is field convertible to CW only or CCW only. To order factory converted
devices: For CCW only operation, change the 2 at the end of the Type number to 1 (for example, C54B2 becomes C54B1). For CW only operation, delete the 2 at the end of the Type
number (for example C54B2 becomes C54B).

Mode of operation of the lever arm is easily convertible to clockwise or both. Simply pull out and rotate the arrow to the letters representing the desired
/CCW
CW direction—CW, CCW, or CW/CCW.
CCW
CW

CW
/C C W

Dimensions:
pages 182 to 185

166
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body

Type of head Flexible operator (wobble stick)

Standard plug-in body type

Wobble stick Wobble stick Wobble stick


Type of operator Universal (1)
Delrin® extension (1) wire extension (1) coil spring extension (1)
Cat whisker

Catalog numbers
1 N.O. 1 N.C. snap action
9007C54JKC 9007C54J 9007C54K 9007C54KC 9007C54L
3 4
10° 10° 10° 10° 20°
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1 2 1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 3° 90° 0 3° 90° 0 3° 90° 0 3° 90° 0 6° 90°

2 N.O. 2 N.C. snap action


4 8
9007C62JKC 9007C62J 9007C62K 9007C62KC 9007C62L
10° 10° 10° 10° 20°
3 7 1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
2 6 5-6 5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8 7-8
5-6 5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8 7-8
1 5 0 3° 90° 0 3° 90° 0 3° 90° 0 3° 90° 0 6° 90°

2 N.O. 2 N.C. Two stage snap action 9007C66JKC 9007C66J 9007C66K 9007C66KC 9007C66L
4 8 10° 14° 10° 14° 10° 14° 10° 14° 20° 25°
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
3 7 5-6 5-6 5-6 5-6 5-6
7-8
7-8 7-8 7-8 7-8
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
2 6 5-6
7-8
5-6
7-8
5-6
7-8
5-6
7-8
5-6
7-8
0 3° 90° 0 3° 90° 0 3° 90° 0 3° 90° 0 6° 90°
1 5 3° 3° 3° 3° 6°
Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)

Limit Switches
Switch actuation Object from any direction

Type of actuation

Pre-travel 10° (any direction) 20°


Pre-travel two stage
First stage 10° (any direction) 20°
First stage to second stage 4° 5°
Total travel 90°
Differential 3 6°
Reverse overtravel —
Operating torque/force
3 lb-in (0.34 N•m) 7 oz-in (0.05 N•m)
1 pole & 2 pole
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability

(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Wobble stick extensions are available separately for the universal head. See page 189.

Dimensions:
pages 182 to 185

167
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts

Type of head Side Plunger (mounting by the body)

Standard plug-in body type

Side roller plunger Side push rod plunger


Side push rod plunger Side push rod plunger
Type of operator spring return
spring return
adjustable (2)
maintained contact
vertical roller (1) spring return
Catalog numbers
1 N.O. Reed contacts snap action 9007C84F 9007C84G 9007C84GD 9007C84H
3 4 2.8 2.8 2.8 3.6
3-4 3-4 3-4 3-4
3-4 3-4 3-4 3-4
0 1.8 6.3 mm 0 1.8 6.3 mm 0 1.8 6.3 mm 0 6.3 mm

1 N.C. Reed contacts snap action 9007C86F 9007C86G 9007C86GD 9007C86H


1 2 2.8 2.8 2.8 3.6
1-2 1-2 1-2 1-2
1-2 1-2 1-2 1-2
0 1.8 6.3 mm 0 1.8 6.3 mm 0 1.8 6.3 mm 0 6.3 mm

Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end

Type of actuation

Pre-travel 2.8 mm (0.110 in.) 3.6 mm (0.14 in.)


Total travel 6.3 mm (0.25 in.)
Differential 1.8 mm (0.07 in.) —
Reverse overtravel — —
Minimum force or torque
4 lb (17.8 N) 7 lb (31.1 N)
1 pole & 2 pole
Terminal wire sizes 1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability
Limit Switches

0.076 mm (± 0.003 in.) —


(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Can be converted to horizontal roller type in the field. To order horizontal roller version add the letter H at the end of the equivalent vertical roller version type.
2. To lock the nut in the desired position, crimp the slot near the bottom of the nut.

Dimensions:
pages 182 to 185

168
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts

Type of head Top Plunger (mounting by the body)

Standard plug-in body type

Top push rod plunger


Top roller plunger Top push rod plunger Palm operated
Type of operator spring return spring return
adjustable (1)
(2)
spring return
Catalog numbers
1 N.O. Reed contacts snap action 9007C84D 9007C84E 9007C84ED 9007C84R (2)
3 4 2.5 2.5 2.5 2.5
3-4 3-4 3-4 3-4
3-4 3-4 3-4 3-4
0 1.3 6.3 mm 0 1.3 6.3 mm 0 1.3 6.3 mm 0 1.3 6.3 mm

1 N.C. Reed contacts snap action 9007C86D 9007C86E 9007C86ED 9007C86R (2)
1 2 2.5 2.5 2.5 2.5
1-2 1-2 1-2 1-2
1-2 1-2 1-2 1-2
0 1.3 6.3 mm 0 1.3 6.3 mm 0 1.3 6.3 mm 0 1.3 6.3 mm

Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end

Type of actuation

Pre-travel 2.5 mm (0.100 in.)


Total travel 6.3 mm (0.25 in.)
Differential 1.3 mm (0.05 in.)
Reverse overtravel —
Minimum force or torque
4 lb (17.8 N)
1 pole & 2 pole
Terminal wire sizes

Limit Switches
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability
0.076 mm (± 0.003 in.)
(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. To lock the nut in the desired position, crimp the slot near the bottom of the nut.
2. Does not include mushroom button. Must be ordered separately from page 189.

Dimensions:
pages 182 to 185

169
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts

Type of head Rotary (lever arm type) (1)

Standard plug-in body type

Standard pre-travel Low differential Light operating torque


Type of operator spring return spring return spring return
Maintained contact

Type of direction CW & CCW (2) CW & CCW (2) CW & CCW (2) CW (trip) CCW (reset)
Catalog numbers
1 N.O. Reed contacts snap action 9007C84B2 9007C84A2 9007C84N2 9007C84C
3 4
13° 7° 13° 45°
3-4 3-4 3-4 3-4
3-4 3-4 3-4 3-4
0 7° 90° 0 4° 90° 0 7° 90° 0 90°

1 N.C. Reed contacts snap action 9007C86B2 9007C86A2 9007C86N2 9007C86C


1 2 13° 7° 13° 45°
1-2 1-2 1-2 1-2
1-2 1-2 1-2 1-2
0 7° 90° 0 4° 90° 0 7° 90° 0 90°

Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation By 30° cam

Type of actuation

Pre-travel 13° 7° 13° 45°


Total travel 90°
Differential 7° 4° 7° —
Reverse overtravel 90° 90° 90° —
Operating torque force
Limit Switches

4 lb-in (17.8 N•m) 25 oz-in (0.18 N•m) 3 lb-in (0.34 N•m)


1 pole & 2 pole
Terminal wire sizes 1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability
0.15 mm (± 0.006 in.) 0.076 mm (± 0.003 in.) 0.15 mm (± 0.006 in.) 0.15 mm (± 0.006 in.)
(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Lever arm type must be ordered separately from pages 190 to 195.
2. These devices are factory set to operate the contacts in both the CW and CCW directions. Mode of operation is field convertible to CW only or CCW only. To order factory
converted devices: For CCW only operation, change the 2 at the end of the Type number to 1 (for example, C54B2 becomes C54B1). For CW only operation, delete the 2 at the end
of the Type number (for example, C54B2 becomes C54B).
Mode of operation of the lever arm is easily convertible to clockwise or both.
Simply pull out and rotate the arrow to the letters representing the desired direction—CW, CCW, or CW/CCW.

/CCW
CW
CCW
CW

CW
/C C W

Dimensions:
pages 182 to 185

170
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts

Type of head Flexible operator (wobble stick)

Standard plug-in body type

Type of operator Wobble stick Wobble stick Wobble stick


Universal (1) Cat whisker
Delrin® extension (1) wire extension (1) coil spring extension (1)

Catalog numbers
1 N.O. Reed contacts snap action 9007C84JKC 9007C84J 9007C84K 9007C84KC 9007C84L
3 4 13° 13° 13° 13° 25°
3-4 3-4 3-4 3-4 3-4
3-4 3-4 3-4 3-4 3-4
0 11° 90° 0 11° 90° 0 11° 90° 0 11° 90° 0 18° 90°

1 N.C. Reed contacts snap action 9007C86JKC 9007C86J 9007C86K 9007C86KC 9007C86L
1 2 13° 13° 13° 13° 25°
1-2 1-2 1-2 1-2 1-2
1-2 1-2 1-2 1-2 1-2
0 11° 90° 0 11° 90° 0 11° 90° 0 11° 90° 0 18° 90°

Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation By any moving object in any direction

Type of actuation

Pre-travel 13° (any direction) 25°


Total travel 90°
Differential 11° 18°
Reverse overtravel —
Operating torque/force
3 lb-in (0.34 N•m) 7 oz-in (0.05 N•m)
1 pole & 2 pole

Limit Switches
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability

(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Wobble stick extensions are available separately for the universal head. See page 189.
Acceptable wire sizes: 12-22 AWG Recommended,
Terminal clamp torque: 7 lb-in (0.80 N•m).

Dimensions:
pages 182 to 185

171
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body

Type of head Side Plunger (mounting by the body)

Compact plug-in body type

Side roller plunger Side push rod plunger


Side push rod plunger Side push rod plunger
Type of operator spring return vertical roller
spring return
adjustable (2)
maintained contact
(1) spring return
Catalog numbers
1 N.O. 1 N.C. snap action 9007C52F 9007C52G 9007C52GD 9007C52H
3 4 2 2 2 3.6
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm 0 6.3 mm
Weight, kg (lb) 0.456 (1.01) 0.445 (0.98) 0.422 (0.93) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end

Type of actuation

Pre-travel 2 mm (0.08 in.) 3.6 mm (0.14 in.)


First stage 2 mm (0.08 in.) —
Pre-travel two Stage
First stage to second stage 0.5 mm (0.02 in.) —
Total travel 6.3 mm (0.25 in.) 6.3 mm (0.25 in.)
Differential 0.8 mm (0.03 in.) —
Reverse overtravel — —
Minimum force or torque 1 pole & 2 pole 4 lb (17.8 N) 7 lb (31.1 N)
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability
0.03 mm (0.001 in.) —
(linear travel of cam)
Limit Switches

Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry. Prewired options available.
1. Can be converted to horizontal roller type in the field. To order horizontal roller version add the letter H at the end of the equivalent vertical roller version type.
2. To lock the nut in the desired position, crimp the slot near the bottom of the nut.

Dimensions:
pages 182 to 185

172
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body

Type of head Top Plunger (mounting by the body)

Compact plug-in body type

Top push rod plunger


Top roller plunger Top push rod plunger Palm operated
Type of operator spring return spring return
adjustable (1)
(2)
spring return
Catalog numbers
1 N.O. 1 N.C. snap action 9007C52D 9007C52E 9007C52ED 9007C52R (2)
3 4 2 2 2 2
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4
0 0.5 6.3 mm 0 0.5 6.3 mm 0 0.5 6.3 mm 0 0.5 6.3 mm

Weight, kg (lb) 0.169 (0.43) 0.169 (0.43) 0.422 (0.93) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end

Type of actuation

Pre-travel 2 mm (0.08 in.)


First stage 2 mm (0.08 in.)
Pre-travel two Stage
First stage to second stage 0.03 mm (0.01 in.)
Total travel 6.3 mm (0.25 in.)
Differential 0.5 mm (0.02 in.)
Reverse overtravel
Minimum force or torque 1 pole & 2 pole 3 lb (13.3 N)
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability
0.03 mm (0.001 in.)

Limit Switches
(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry. Prewired options available.
1. To lock the nut in the desired position, crimp the slot near the bottom of the nut.
2. Does not include mushroom button. Must be ordered separately see page 189.

Dimensions:
pages 182 to 185

173
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body

Type of head Rotary (lever arm type) (1)

Compact plug-in body type

Standard pre-travel Low differential Light operating torque


Type of operator spring return spring return spring return
Maintained contact

Type of direction CW & CCW (2) CW & CCW (2) CW & CCW (2) CW (trip) CCW (reset)
Catalog numbers
1 N.O. 1 N.C. snap action 9007C52B2 9007C52A2 9007C52N2 9007C52C
3 4 10° 5° 10° 45°
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4
0 4° 90° 0 2° 90° 0 4° 90° 0 90°

Weight, kg (lb) 0.481 (1.06) 0.481 (1.06) 0.481 (1.06) 0.481 (1.06)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation By 30° cam

Type of actuation

Pre-travel 10° 5° 10° 45°


Pre-travel two Stage
First stage 10° 5° 10° —
First stage to second stage 2.5° 1.5° 2.5° —
Total travel 90° 90° 90° 90°
Differential 4° 2° 4° —
Reverse overtravel 90° 90° 90° —
Operating torque/force
Limit Switches

4 lb-in (0.45 N•m) 25 oz-in (0.18 N•m) 3 lb-in (0.34 N•m)


1 pole & 2 pole
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability
0.05 mm (± 0.002 in.) 0.03 mm (± 0.001 in.) 0.05 mm (± 0.002 in.) 0.05 mm (± 0.002 in.)
(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Lever arm type must be ordered separately from pages 190 to 195.
2. These devices are factory set to operate the contacts in both the CW and CCW directions. Mode of operation is field convertible to CW only or CCW only.
To order factory converted devices: For CCW only operation, change the 2 at the end of the Type number to 1 (for example, C52B2 becomes C52B1). For CW only operation, delete
the 2 at the end of the Type number (for example, C52B2 becomes C52B).

Mode of operation of the lever arm is easily convertible to clockwise or both.


Simply pull out and rotate the arrow to the letters representing the desired direction—CW, CCW, or CW/CCW.

/CCW
CW
CCW
CW

CW
/C C W

Dimensions:
pages 182 to 185

174
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body

Type of head Flexible operator (wobble stick)

Compact plug-in body type

Wobble stick Wobble stick Wobble stick


Type of operator Universal (1)
Delrin® extension (1) wire extension (1) coil spring extension (1)
Cat whisker

Catalog numbers
1 N.O. 1 N.C. 9007C52JKC 9007C52J 9007C52K 9007C52KC 9007C52L
3 4 10° 10° 10° 10° 20°
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4 3-4
0 3° 90° 0 3° 90° 0 3° 90° 0 3° 90° 0 6° 90°

Weight, kg (lb) 0.468 (1.03) 0.568 (1.25) 0.540 (1.19) 0.568 (1.25) 0.468 (1.03)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation By any moving

Type of actuation

Pre-travel 10° (any direction) 20°


Pre-travel two stage
First stage 10° (any direction) 20°
First stage to second stage 4° 5°
Total travel 90°
Differential 3° 6°
Reverse overtravel —
Operating torque/force
3 lb-in (0.34 N•m) 7 oz-in (0.05 N•m)
1 pole & 2 pole

Limit Switches
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability

(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Wobble stick extensions are available separately for the universal head. See page 189.

Dimensions:
pages 182 to 185

175
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)

Special features and modifications


Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Shaft equipped with hub for mounting larger diameter lever used with 9007T/FT limit switches
Any rotary lever arm 9007C, CF or CR switch can be furnished with an optional shaft and hub combination which will
accept the lever arms normally used with 9007T and FT limit switches. To order, add S9 as suffix to the device
number. For example, to order a 9007C54B2 with this modification, order as a 9007C54B2S9. For details about
switches and lever arms that can be furnished with this modification, see the appropriate catalog or the Digest.
Suffix to add to the Weight
Description
S9 device catalog number kg (lb)
Optional hub for 9007T/FT levers S9 0.018 (0.04)
Rotary head shown Hub only: can be field installed on rotary shaft; see accessories, page 181
with S9 option
Addition of LED pilot light (1)

L2 Suffix to add to the Weight


L1 Description
Light normally on device catalog number kg (lb)
CR1
Addition of LED pilot light in parallel with
P5 (2) 0.57 (1.25)
B CR2 N.O. contact (light normally on)

A Addition of LED pilot light in parallel with


P6 (2) 0.57 (1.25)
Light normally off N.C. contact (light normally off)

Form P5 Thru P9 Addition of two LED pilot lights, one in


parallel with N.O. contact (light normally on),
LED Pilot light, 24 to 120 V AC or DC P7 0.57 (1.25)
one in parallel with N.C. contact (light
on plug-in type switch normally off)
L1 L2
* (9007C52, C54, C62, C66, C68 or (2))
Addition of two LED pilot lights in parallel
Customer P8 (3) 0.57 (1.25)
with N.O. contacts (lights normally on)
installed CR1
jumper Addition of two LED pilot lights in parallel
P9 (3) 0.57 (1.25)
CR2 with N.C. contacts (lights normally off)
Addition of one isolated LED pilot light (light
P10 (4) 0.57 (1.25)
Form P10 on when load is energized)

* Only one of the jumpers may be 1. Bleeder circuit must be added to ensure PLC compatibility.
used. 2. 9007C84 and C86 are available with P5 or P6 pilot lights only.
Pilot light is ON when load is 3. 9007C62, C66 or C68 only.
energized 4. 9007C54 only. Not available with prewired receptacles.
Examples of complete units with pilot lights in standard plug-in body type
Weight
Single pole Catalog number
kg (lb)
Side plunger 9007C54FP6 0.57 (1.25)
Limit Switches

9007C54DP6 0.57 (1.25)


Top plunger
9007C54EP6 0.57 (1.25)
Rotary 9007C54B2P6 0.57 (1.25)
9007C54LP6 0.57 (1.25)
Wobble stick
9007C54JP6 0.57 (1.25)
Two poles
Side plunger 9007C62FP6 0.57 (1.25)
9007C62DP6 0.57 (1.25)
Top plunger
9007C62EP6 0.57 (1.25)
Rotary 9007C62B2P6 0.57 (1.25)
9007C62LP6 0.57 (1.25)
Wobble stick
9007C62JP6 0.57 (1.25)

176
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)

Special features and modifications (continued)


Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Manifold mounting
Suffix to add to the
Weight
Description device catalog
kg (lb)
number
Manifold mounting available on standard and compact types.
Replaces existing type B installations if new hole is drilled to
Form match knockout. Supersedes type C with form Y205. Y2051 0.57 (1.25)
Y205
Receptacle is furnished with a wiring hole and a gasket in the
0.29 x 0.61 base.
7 x 16
Special chemical resistant coating (includes Viton®
0.36 fluorocarbon seals—Y140, and stainless steel head and body L3 0.57 (1.25)
9 screws) (1)
Low temperature – lever types only: limit switch will operate in
0.58 an ambient temperature range of -40 to 185 °F (standard limit
15 switch ambient temperature range is -20 to 185 °F). Minimum Y128 0.57 (1.25)
temperature is based on the absence of freezing moisture or
Y2051
water.
Viton fluorocarbon gaskets and seals (1)
Substitution of Viton fluorocarbon gaskets and seals on:
Lever arm type, standard box (Viton fluorocarbon shaft
Y140 0.57 (1.25)
seals on lever arm types as standard)
Lever arm type, compact box (Viton fluorocarbon shaft
Y140 0.57 (1.25)
seals on lever arm types as standard)
Plunger type, standard box Y140 0.57 (1.25)
Plunger type, compact box Y140 0.57 (1.25)
Substitution of Viton fluorocarbon boot only on plunger
Y1401 0.57 (1.25)
type switches
1. Fluorocarbon (as found in Viton seals) has been shown to resist sunlight aging problems.
Mini and micro connectors, ISO M20 (Form M11)
To order 9007C with ISO M 20 thread add the suffix M11 to the device number.
Examples of complete unit catalog numbers with ISO M20 thread in standard plug-in body type
Weight
Type of head Catalog number
kg (lb)
Single pole
Side plunger 9007C54FM11 0.57 (1.25)
9007C54DM11 0.57 (1.25)
Top plunger

Limit Switches
9007C54EM11 0.57 (1.25)
Rotary 9007C54B2M11 0.57 (1.25)
9007C54LM11 0.57 (1.25)
Wobble stick
9007C54JM11 0.57 (1.25)
Two poles
Side plunger 9007C62FM11 0.57 (1.25)
9007C62DM11 0.57 (1.25)
Top plunger
9007C62EM11 0.57 (1.25)
Rotary 9007C62B2M11 0.57 (1.25)
9007C62LM11 0.57 (1.25)
Wobble stick
9007C62JM11 0.57 (1.25)

177
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)

Special features and modifications (continued)


Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Pre-wired receptacle (1) (2)
Suffix to add to the device Weight
Description For use
catalog number kg (lb)
Plug-in limit switch furnished with pre-wired mini 5-pin Brad Harrison male connector
For use with Brad Harrison female portable plug
Single pole No.41306, 41307 or 41308 (or equal).
Y1901 0.60 (1.33)

Same as Y1901 but with different wire color


Y1905 0.60 (1.33)
coding
Tamper proof screws in complete switch only
Y190• Same as Y1901 but with tamper proof screws
Single pole on head and body
Y1903 0.60 (1.33)

Similar to Y1905 except for double pole device Y19013 0.60 (1.33)
Standard body shown
with Y190• option 1. Plug and cable assemblies: see accessories page 181
2. Not available with P10 or for Hazardous location switches
Examples of complete unit catalog numbers with mini or micro connectors in standard plug-in body type
Weight
Type of head Catalog number
kg (lb)
Single pole, 5-pin mini connector (7/8"-16 UN-2A thread)
Side plunger 9007C54FY1901 0.57 (1.25)
9007C54DY1901 0.57 (1.25)
Top plunger
9007C54EY1901 0.57 (1.25)
Rotary 9007C54B2Y1901 0.57 (1.25)
9007C54LY1901 0.57 (1.25)
Wobble stick
9007C54JY1901 0.57 (1.25)
Two poles, 9-pin mini connector (1-2/8"-16 UN-2A thread)
Side plunger 9007C62FY19016 0.57 (1.25)
9007C62DY19016 0.57 (1.25)
Top plunger
9007C62EY19016 0.57 (1.25)
Rotary 9007C62B2Y19016 0.57 (1.25)
9007C62LY19016 0.57 (1.25)
Wobble stick
9007C62JY19016 0.57 (1.25)
Single pole, 5-pin micro single key (M12 x 1 thread)
Side plunger 9007C62FY1912 0.57 (1.25)
9007C54DY1912 0.57 (1.25)
Top plunger
9007C54EY1912 0.57 (1.25)
Limit Switches

Rotary 9007C54B2Y1912 0.57 (1.25)


9007C54LY1912 0.57 (1.25)
Wobble stick
9007C54JY1912 0.57 (1.25)
Single pole, 5-pin micro connector two keys (1/2’’-20 UNF-2A thread)
Side plunger 9007C54FY19019 0.57 (1.25)
9007C54DY19019 0.57 (1.25)
Top plunger
9007C54EY19019 0.57 (1.25)
Rotary 9007C54B2Y19019 0.57 (1.25)
9007C54LY19019 0.57 (1.25)
Wobble stick
9007C54JY19019 0.57 (1.25)

Red 4 8 Black
Orange 3 4 Red White 3 7 Orange White 3 4 Black
1 5
White 1 2 Black 1, 2 Not 5, 6 Not Orange 1 2 Red
connected connected
2 6
Green Green

Form Y1901, Y1903 Form Y19013 Form Y1905

178
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)

Special features and modifications (continued)


Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Potted limit (position) switch or plug-in receptacle only (1)
Suffix to add to the
Weight
Description (2) device catalog
kg (lb)
number
With individual Single pole With five #16 wires five feet long Y1841 0.59 (1.30)
wires Two pole With nine #16 wires five feet long Y1842 0.60 (1.32)
Single pole With five conductor #16 STOWA cord eight feet long Y1851 1.30 (2.88)
With STOWA Single pole Same as Y1851 but with different wire color coding Y1855 1.30 (2.88)
cord Two pole With nine conductor #16 STOWA cord eight feet long Y1852 1.31 (2.90)
Two pole Same as Y1852 but with different wire color coding Y1856 1.31 (2.90)
Tamper proof screws—complete switch only
With individual Same as Y1841but with tamper proof screws on head and body Y1843 0.59 (1.30)
wires Same as Y1842 but with tamper proof screws on head and body Y1844 0.60 (1.32)
Y18••
Same as Y1851 but with tamper proof screws on head and body Y1853 1.30 (2.88)
Terminal base shown
With STOWA Same as Y1852 but with tamper proof screws on head and body Y1854 1.30 (2.88)
with Y18•• option
cord Same as Y1855 but with tamper proof screws on head and body Y1857 1.31 (2.90)
Same as Y1856 but with tamper proof screws on head and body Y1858 1.31 (2.90)
1. Not for 9007CR Hazardous location devices
2. Wire entry completely sealed with epoxy resin.
Dust boot (protects against abrasive dusts, dirt, grit and sand)
Suffix to add to the
Weight
Description device catalog
kg (lb)
number
Lever type limit switch furnished with
On all 9007C and 9007CR lever type switches Y33 0.01 (0.01)
a boot around the shaft
Dust boot only See accessories, page 181
Wiring Diagrams
Forms Y1851 and Y1853 Forms Y1852 and Y1854 Forms Y1855 and Y1857 Forms Y1856 and Y1858
Red 3 4 Orange Orange 4 8 Brown White 3 4 Black Yellow 4 8 Black
White 1 2 Black Red 3 7 Yellow Orange 1 2 Red Brown 3 7 White

Green Black 2 6 Blue Green Red 2 6 Blue


White 1 5 Pink Orange 1 5 Pink

Green Green

Limit Switches

179
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)

Special features and modifications (continued)


Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Optional shafts
Suffix to add to the
Weight
Description device catalog
kg (lb)
number
Optional shaft, 7.8 mm (0.306 in.) diameter:
To accommodate lever arms from the obsolete Denison C limit switches. Available on all Y247 0.57 (1.25)
9007C, CF, or CR limit switches
Optional shaft, 7.1 mm (0.28 in.) diameter:
Y249 0.57 (1.25)
Available on all 9007C, CF, or CR limit switches
Switch with adapter plate
Suffix to add to the
Weight
Description device catalog
kg (lb)
number
Switch with adapter plate permitting substitution of any 9007C switch with standard
Y147 —
body for any type T switch with style B base plate
Direct acting contacts / Positive opening contacts Y1561
One pole, normally closed, slow make-slow break, direct acting contact mechanism substituted for standard snap switch on
9007C52, C54 and CR53 devices.
This mechanism was designed for use in emergency overtravel applications. The movable contact of this basic switch unit is
acted upon directly by the actuating mechanism of the limit switch and is not dependent upon the force exerted by a snap switch
blade or spring to open the circuit. Because these contacts are slow make-slow break, they are best suited for applications
where they are not actuated during normal operation, but only if abnormal overtravel is encountered.
Electrical contact ratings
AC—NEMA A600
DC maximum current
maximum current—35 % power factor
Continuous Continuous
Make Break Make or break
carrying carrying
Volts A VA A VA A Volts A VA A
120 60 7200 6 720 10 125 1.1/0.55 (1) 138/69 (1) 5/2.5 (1)
240 30 7200 3 720 10 — — — —
480 15 7200 1.5 720 10 250 0.27 67.5 2.5
600 12 7200 1.2 720 10 600 0.10 60 2.5
1. 9007C52 compact unit ratings at 125 Vdc—same ratings as 9007C54 and 9007CR53 at other voltages.
Suffix to add to the
Weight
Description device catalog
kg (lb)
Limit Switches

number
Direct acting contact/positive opening contact block (slow break single pole only) Y1561 0.566 (1.25)

180
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Accessories

Accessories
Hub only
Weight
Description Catalog number
kg (lb)
Hub can be field installed on any 9007C lever type switch, increasing
the shaft diameter from 0.375–0.749 in. (9.53–19 mm), to accept levers 9007S9 0.02 (0.04)
normally used with 9007T/FT switches.
Dust boot only
Weight
Description Catalog number
kg (lb)
Dust boot can be field installed on any 9007C and CR lever type
9007BT3 0.01 (0.01)
switch
Conduit seal insert (field instable)
Weight
Description Catalog number
kg (lb)
Conduit seal fits in conduit entrance and excludes liquids
5 hole seal 31032-488-01 0.01 (0.02)
9 hole seal 31032-815-01 0.01 (0.02)
Plug and cable assemblies
Weight
Description Catalog number
kg (lb)
5-pin mini connecting cables
(to fit certain switches with Form Y190••)
Plug and 3 ft (0.91 m) cable BH20-5-3 —
Plug and 6 ft (1.83 m) cable BH20-5-6 —
Plug and 12 ft (3.66 m) cable BH20-5-12 —
Note: Other cables available. See the Machine Cabling section of the Sensors catalog, 9006CT0101.
Adapter—Field installable
Weight
Description Catalog number
kg (lb)
Adapter plate kit only
Plate plus mounting screws for substitution of any 9007C switch with 9007BT1 0.23 (0.50)
standard box for any 9007T switch with style B base plate
Adapter plate
for direct substitution of any 9007C plunger switches for 9007B plug-in
plunger switches—use only if there is a problem in lining up cam tracks
Standard body type 9007CT10 (1) 0.13 (0.28)
Compact body type 9007CT13 (2) 0.01 (0.20)

Limit Switches
Adapter plate kit
permitting direct substitution of any 9007C lever arm switch with 9007CT11 0.23 (0.50)
standard box for any 9007AW lever arm switch
20 mm conduit connection adapter
male 0.5 in. (12.7 mm) NPT on one end, 9007CT12 0.01 (0.20)
female 0.787 in. (20 mm) on other end
1. Dimensions: 0.22 x 2.94 x 1.54 in. (5.6 x 75 x 39 mm)
2. Dimensions: 0.22 x 2.07 x 1.54 in. (5.6 x 53 x 39 mm)

181
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Standard Body

Side Plunger
9007C••F 9007C••G 9007C••GD 9007C••H

2.16 2.71 Min. 3.12


2.63 55 69 79
67 1.41 1.96 Min. 0.19 (4) 1.68 1.44
1.88 0.78 36 Ø 50 5 43 37 Ø
48 0.58 0.37 0.78 0.58 0.50 0.78 0.58 0.37 0.78
Ø 20
0.58 0.63 0.12 15 9 20 15 13 20 15 9 20
15 16 3
1.24 1.24
31 0.75 0.75 0.75 1.24
1.24 31 31
31 0.75 19 19 19
19 (1) 4.02 (1) (1) 4.02
4.02
(1) 4.02 2.35 102 2.35 102 2.35 102
2.35 60 (2) 60 (2) 60 (2)
102 (3) (3) (3)
60 (2) (3)

1.17 0.64 1.17 0.64 1.17 0.64


1.17 0.64 30 16 30 16 30 16
30 16 1.55 1.79 1.55 1.79 1.55 1.79
1.55 1.79 39 45 39 45 39 45
39 45

in.
Dual dimensions:
mm

1. 2 x 0.20/5 x 0.22/6 HLS.


2. 2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
3. 1/2 14 NPT.
4. Adjustable.
Top Plunger
9007C••D 9007C••E 9007C••ED

0.58 0.78 0.58 (4)


0.19 0.58 0.50 0.78
Ø 15 20 Ø 15 15 13 20
0.63 0.12 0.36 0.78 5
16 3 9 20

1.88 2.19 2.25


56 1.72 57
48 44
Limit Switches

4.66 4.50 5.22


(1) 119 (1) 115 (1) 133
2.35 2.35 2.35
60 (2) 60 (2) 60
(3) (3) (2)
(3)

1.17 0.64 1.17 0.64 1.17 0.64


30 16 30 16 30 16
1.55 1.79 1.55 1.79 1.55 1.79
39 45 39 45 39 45

in.
Dual dimensions:
mm

1. 2 x 0.20/5 x 0.22/6 HLS.


2. 2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
3. 1/2 14 NPT.
4. Adjustable.

182
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Standard Body

Rotary
9007C•••• A, B, C, N, T5, T10

2.50
64
0.58 1.72
15 44
0.75
1.24 19
31 in.
Ø Dual dimensions:
0.44 mm
(1) 4.02
2.35 11 102
60 (2) 1. 2 x 0.20/5 x 0.22/6 HLS.
(3) 2. 2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
3. 1/2 14 NPT.

1.17 0.64
30 16
1.55 1.79
39 45

Wobble stick
9007C••JKC 9007C••J

0.58 0.78
15 20
0.78 Ø
Ø 20 0.25
0.58 0.25 6
15 6

5.50
2.16 140
1.80
55 46 3.00
76 8.28
4.94
(1) 126 211
2.35 (1)
60 (2)
(3) 2.35
60 (2)
(3)

1.17 0.64
30 16
1.17 0.64
1.55 1.79
30 16
39 45

Limit Switches
1.55 1.79
39 45

9007C••K 9007C••KC 9007C••L

0.58 0.78
0.58 0.78 15 20
15 20 0.58 0.78
Ø 15 20 Ø
0.08 0.07
2 2
0.38
10
13.30 5.36
338 136 6.29
160
3.30
84 8.14 2.28 9.07
16.08
409 207 58 231
(1)
(1) 2.35
2.35 (1)
60 (2)
60 (2) (3) 2.35
(3) 60 (2)
(3)

1.17 0.64
1.17 0.64 30 16
30 16 1.17 0.64
1.55 1.79 30 16
1.55 1.79 39 45
39 45 1.55 1.79
39 45

in.
Dual dimensions:
mm

1. 2 x 0.20/5 x 0.22/6 HLS.


2. 2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
3. 1/2 14 NPT.

183
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Compact Body

Side Plunger
9007C52F 9007C52G 9007C52GD 9007C52H
2.63 2.16 2.71 Min. 3.12
67 55 69 79
1.88 0.78 1.41 1.96 Min. 0.19 (4) 1.68 1.44
48 Ø 20 36 Ø 50 5 43 37 Ø
0.58 0.63 0.12 0.58 0.36 0.78 0.58 0.50 0.78 0.58 0.37 0.78
15 16 3 15 9 20 15 13 20 15 9 20
1.24 1.24 1.24
31 0.75 0.75 1.24
31 0.75 31 0.75 31
19 19 19 19
3.14 3.14 3.14 3.14
1.47 1.47
37 (3) 80 37 (3) 80 1.47
(3) 80 1.47 (3) 80
37 37

(1) (2) (1) (2) (1) (2) (1) (2)


1.17 0.64 1.17 0.64 1.17 0.64 1.17 0.64
30 16 30 16 30 16 30 16
1.55 1.79 1.55 1.79 1.55 1.79 1.55 1.79
39 45 39 45 39 45 39 45

in.
Dual dimensions:
mm

1. 2 x 0.20/5 HLS.
2. 2 x 10-24 Tapped HLS Back Mtg 0.20/5 DP.
3. 1/2 14 NPT.
4. Adjustable.
Top Plunger
9007C52D 9007C52E 9007C52ED
0.58 0.78 0.58
Ø 15 20 Ø 15 0.19 0.58 0.50 0.78
0.63 0.12 0.36 0.78 5
(4) 15 13 20
16 3 9 20

1.88 2.19
1.72 2.25
48 56 57
44
3.78
97 3.62 4.15
1.47 1.47 93 105
37 (3) 37 (3) 1.47
37 (3)
(1) (2) (1) (2)
(1) (2)
Limit Switches

1.17 0.64 1.17 0.64


30 16 30 16 1.17 0.64
1.55 1.79 1.55 1.79 30 16
39 45 39 45 1.55 1.79
39 45

in.
Dual dimensions:
mm

1. 2 x 0.20/5 HLS.
2. 2 x 10-24 Tapped HLS Back Mtg 0.20/5 DP.
3. 1/2 14 NPT.
4. Adjustable.

184
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Compact Body

Rotary
9007C52•• A, B, C, N, T5, T10

2.50
64
0.58 1.72
15 44
0.75
1.24 19
31
Ø 3.14
0.44
1.47 80
37 11 (3)
in.
Dual dimensions:
mm
(1) (2)
1.17 0.64 1. 2 x 0.20/5 x 0.22/6 HLS.
30 16 2. 2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
1.55 1.79 3. 1/2 14 NPT.
39 45

Wobble stick
9007C52JKC 9007C52J

0.78
0.58
15 20
0.78
20 0.25
0.58 0.25 6
15 6
5.50
140
2.16 1.80 7.40
55 46 3.00
4.06 76 189
104
1.47
37 (3)
1.47
37 (3)
(1) (2)
1.17 0.64 (1) (2)
30 16
1.17 0.64
1.55 1.79 16
39 45 30
1.55 1.79

Limit Switches
39 45

9007C52K 9007C52KC 9007C52L

0.58 0.78
0.58 0.78 15 20
15 20 0.58 0.78
15 20
0.08 0.07
2 0.38 2
10
13.30 5.36
338 136 6.29
7.26
160 8.19
3.30 15.2 184
386 2.28 209
84
58

1.47
1.47 37 (3)
37 (3) 1.47
37 (3)
(1) (2)
(1) (2) 1.17 0.64
1.17
(1) (2)
0.64 30 16
30 16 1.17 0.64
1.55 1.79
1.55 1.79 30 16
39 45
39 45 1.55 1.79
39 45

in.
Dual dimensions:
mm

1. 2 x 0.20/5 x 0.22/6 HLS.


2. 2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
3. 1/2 14 NPT.

185
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies

9007 H 9007 G 9007 K 9007 L

9007 R + mushroom button 9007 GD


Limit Switches

9007 E 9007 ED 9007 J

9007 D 9007 F 9007 JKC 9007 KC

9007 CT52
9007 CT54 9007 CT62

9007 CO54 9007 CO62 9007 CO52

186
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies

9007 MA11 9007 HA1 9007 FA1 9007 EA1 9007 FA6 9007 LA19

Limit Switches
9007 AA1 9007 LA4 9007 KB11 9007 CA11

9007
A, B, C, N, T5, T10

9007 BA3 9007 KA11 9007 HA21 9007 RA11 9007 HA23

187
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies

Body with contacts for plunger or rotary heads


Plug-in Unit (Top) with contacts
Weight
Type Type of contact Function diagram Catalog number
kg (lb)
DF563880

3 4
0.19 (0.42)
Single pole 1 2 9007CO54

4 8
3 7 0.20 (0.44)
Two pole 9007CO62
2 6
For standard 1 5
plug-in body type 4 8
3 7 0.23 (0.50)
9007CO54 Two stage 9007CO66
2 6
1 5

4 8
3 7 0.20 (0.45)
Neutral position 9007CO68
DF563881

2 6
1 5

3 4
For compact 0.18 (0.40)
Single pole 1 2 9007CO52
plug-in body type

Plug-in Receptacle (Base) with screw terminals (1)


Weight
Type Type of contact Function diagram Catalog number
kg (lb)
3 4
0.22 (0.48)
9007CO62 Single pole 1 2 9007CT54
DF563882

4 8
3 7 0.22 (0.48)
Two pole 9007CT62
2 6
1 5

4 8
For standard 3 7 0.22 (0.48)
Neutral position 9007CT62
plug-in body type 2 6
1 5
Limit Switches

9007CT54 4 8
3 7 0.22 (0.48)
Two stage 9007CT62
2 6
DF563883

1 5

Reed switches, 3 4 0.22 (0.48)


either N/O 9007CT54
or N/C (2) 1 2

3 4
For compact 0.15 (0.34)
Single pole 1 2 9007CT52
plug-in body type

9007CT62 1. Acceptable wire sizes: 12-22 AWG (2.05 mm2-0.644mm2).


Recommended terminal clamp torque: 7 lb-in (0.80 N•m).
2. Reed switches: plug-in switches less heads are not available as separate units.
Order complete plug-in unit with a head. Example: 9007C084B2.

Dimensions:
page 196
188
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies

Heads for linear, rotary and multi-directional movements


Side plunger heads

DF563885
DF563884

Weight
Type of operator Catalog number
kg (lb)
Side roller plunger, spring return, vertical roller (1) 9007F 0.16 (0.36)
Side push rod plunger, spring return 9007G 0.15 (0.34)
Side push rod plunger, adjustable spring return 9007GD 0.16 (0.36)
9007F 9007GD Side push rod plunger, maintained contact 9007H 0.16 (0.36)
Top plunger heads
Weight
Type of operator Catalog number
DF564138

DF563886

kg (lb)
Top roller plunger, spring return 9007D 0.12 (0.26)
Top push rod plunger, spring return 9007E 0.11 (0.24)
Top push rod plunger, adjustable spring return 9007ED 0.12 (0.27)
Palm operated turret head without mushroom button
9007R 0.13 (0.28)
9007H Mushroom button see Accessories (below)
9007D Rotary heads (without lever arm type)
Type of Weight
Type of operator Catalog number
direction kg (lb)
DF563887

DF563888

Standard pre-travel spring return CW & CCW 9007B 0.19 (0.41)


Low differential spring return CW & CCW 9007A 0.19 (0.41)
Neutral position
CW & CCW 9007T10 0.16 (0.36)
Standard pre-travel spring return
Neutral position
CW & CCW 9007T5 0.16 (0.36)
Low differential spring return
9007ED Extra light operating torque spring return CW & CCW 9007N 0.18 (0.40)
9007R + mushroom button
CW (trip)
Maintained contact CCW (reset)
9007C 0.19 (0.41)
DF564139

Multi-directional head
DF563889

Weight
Type of operator Catalog number
kg (lb)
Universal (2) 9007JKC 0.19 (0.41)

Wobble stick, Delrin® extension (2) 9007J 0.20 (0.43)


9007C 9007JKC Wobble stick, wire extension (2) 9007K 0.26 (0.57)
Wobble stick, coil spring extension (2) 9007KC 0.22 (0.48)

Limit Switches
Cat whisker 9007L 0.17 (0.37)
DF563890

DF563891

Accessories
Diameter Weight
Description Color Catalog number
in. (mm) kg (lb)
Black 2358C6G3 0.03 (0.06)
Red 2358C6G2 0.03 (0.06)
1.38 (35)
Green 2358C6G6 0.03 (0.06)
Mushroom button for palm Yellow 2358C6G8 0.03 (0.06)
operated turret head Black — —
Red 2358C22G3 0.05 (0.10)
2.25 (57.2)
Green 2358C22G6 0.05 (0.10)
Yellow 2358C22G8 0.05 (0.10)
Description Weight
9007J Type of extension Catalog number
9007L (2) kg (lb)
Delrin® extension 9007WJ 0.01 (0.03)
Wobble stick extensions for
Wire extension 9007WK 0.01 (0.02)
the universal head
Coil spring extension 9007WKC 0.02 (0.04)
1. Field convertible to horizontal.
2. Acceptable wire sizes: 12-22 AWG (2.05 mm2-0.644mm2).
Recommended terminal clamp torque: 7 lb-in (0.80 N•m).

Dimensions:
page 196

189
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads

Cast zinc lever arms with standard roller


Lever arms with steel roller (1)
DF563135

b c Arm Steel roller


Weight
Length (a) Diameter (b) Width (c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)
0.25 (6.3) 9007AA1 0.02 (0.05)
0.88 (22) 0.63 (16)
a

0.63 (16) 9007AA2 0.03 (0.07)


0.25 (6.3) 9007BA11 0.03 (0.07)
0.75 (19)
0.63 (16) 9007BA12 0.05 (0.10)
1.38 (35)
0.25 (6.3) 9007BA1 0.03 (0.07)
0.63 (16)
0.63 (16) 9007BA2 0.04 (0.08)
a: Length of lever Arm 0.25 (6.3) 9007MA11 0.03 (0.07)
0.75 (19)
b: Roller diameter 0.63 (16) 9007MA12 0.05 (0.11)
1.5 (38)
c: Roller width 0.25 (6.3) 9007MA1 0.03 (0.06)
0.63 (16)
0.63 (16) 9007MA2 0.05 (0.10)
0.25 (6.3) 9007CA11 0.04 (0.08)
0.75 (19)
0.63 (16) 9007CA12 0.05 (0.12)
DF563899

2 (51)
0.25 (6.3) 9007CA1 0.04 (0.08)
0.63 (16)
0.63 (16) 9007CA2 0.05 (0.10)
0.25 (6.3) 9007DA11 0.05 (0.10)
0.75 (19)
0.63 (16) 9007DA12 0.06 (0.13)
2.5 (63.5)
0.25 (6.3) 9007DA1 0.04 (0.08)
0.63 (16)
0.63 (16) 9007DA2 0.05 (0.11)
9007AA1
0.25 (6.3) 9007EA11 0.05 (0.10)
0.75 (19)
0.63 (16) 9007EA12 0.06 (0.14)
3 (76)
0.25 (6.3) 9007EA1 0.04 (0.09)
DF563900

0.63 (16)
0.63 (16) 9007EA2 0.06 (0.14)
Lever arms with nylon roller
Arm Nylon roller
Weight
Length (a) Diameter (b) Width (c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)
0.25 (6.3) 9007AA8 0.02 (0.05)
0.88 (22) 0.63 (16)
0.63 (16) 9007AA17 0.03 (0.07)
9007MA11 0.75 (19) 0.25 (6.3) 9007BA18 0.03 (0.07)
0.25 (6.3) 9007BA8 0.05 (0.10)
0.63 (16)
DF531684

1.38 (35) 0.63 (16) 9007BA17 0.05 (0.11)


0.25 (6.3) 9007BA4 0.03 (0.06)
Limit Switches

1 (25.4)
0.63 (16) 9007BA13 0.05 (0.10)
0.75 (19) 0.25 (6.3) 9007MA18 0.03 (0.06)
0.25 (6.3) 9007MA8 0.05 (0.10)
0.63 (16)
1.5 (38) 0.63 (16) 9007MA17 0.05 (0.10)
0.25 (6.3) 9007MA4 0.05 (0.10)
1 (25.4)
0.63 (16) 9007MA13 0.05 (0.12)
0.75 (19) 0.25 (6.3) 9007CA18 0.05 (0.10)
0.25 (6.3) 9007CA8 0.03 (0.06)
0.63 (16)
2 (51) 0.63 (16) 9007CA17 0.03 (0.07)
9007EA1 0.25 (6.3) 9007CA4 0.05 (0.12)
1 (25.4)
0.63 (16) 9007CA13 0.06 (0.14)
0.75 (19) 0.25 (6.3) 9007DA18 0.03 (0.07)
0.25 (6.3) 9007DA8 0.06 (0.13)
0.63 (16)
2.5 (63.5) 0.63 (16) 9007DA17 0.06 (0.13)
DF531698

0.25 (6.3) 9007DA4 0.06 (0.14)


1 (25.4)
0.63 (16) 9007DA13 0.07 (0.15)
0.75 (19) 0.25 (6.3) 9007EA18 0.04 (0.08)
0.25 (6.3) 9007EA8 0.06 (0.14)
0.63 (16)
3 (76) 0.63 (16) 9007EA17 0.07 (0.16)
0.25 (6.3) 9007EA4 0.07 (0.15)
1 (25.4)
0.63 (16) 9007EA13 0.08 (0.17)
1. Material is hardened, oil-impregnated, sintered iron.
9007CA11

Dimensions:
page 197
190
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads

Cast zinc lever arms (continued)


Lever arms with ball bearing roller
DF563135

b c Arm Ball bearing roller


Weight
Length (a) Diameter (b) Width (c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)
0.88 (22) 0.69 (17.5) 0.25 (6.3) 9007AA9 0.04 (0.09)
a

1.38 (35) 0.69 (17.5) 0.25 (6.3) 9007BA9 0.04 (0.09)


1.5 (38) 0.69 (17.5) 0.25 (6.3) 9007MA9 0.04 (0.09)
2 (51) 0.69 (17.5) 0.25 (6.3) 9007CA9 0.04 (0.09)
2.5 (63.5) 0.69 (17.5) 0.25 (6.3) 9007DA9 0.04 (0.09)
3 (76) 0.69 (17.5) 0.25 (6.3) 9007EA9 0.04 (0.09)
a: Length of lever Arm
b: Roller diameter Lever arms with roller on opposite side to standard
c: Roller width Lever arm Roller on opposite side
Weight
Length (a) Diameter (b) Width (c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)
0.63 (16) 0.25 (6.3) 9007AA5 0.04 (0.09)
0.88 (22)
0.63 (16) 0.63 (16) 9007AA6 0.04 (0.09)
0.75 (19) 0.25 (6.3) 9007BA15 0.04 (0.09)
1.38 (35) 0.63 (16) 0.25 (6.3) 9007BA5 0.04 (0.09)
0.63 (16) 0.63 (16) 9007BA6 0.04 (0.09)
0.75 (19) 0.25 (6.3) 9007MA15 0.04 (0.09)
1.5 (38) 0.63 (16) 0.25 (6.3) 9007MA5 0.04 (0.09)
0.63 (16) 0.63 (16) 9007MA6 0.04 (0.09)
0.75 (19) 0.25 (6.3) 9007CA15 0.04 (0.09)
2 (51) 0.63 (16) 0.25 (6.3) 9007CA5 0.04 (0.09)
0.63 (16) 0.63 (16) 9007CA6 0.04 (0.09)
0.75 (19) 0.25 (6.3) 9007DA15 0.04 (0.09)
2.5 (63.5) 0.63 (16) 0.25 (6.3) 9007DA5 0.04 (0.09)
0.63 (16) 0.63 (16) 9007DA6 0.04 (0.09)
0.75 (19) 0.25 (6.3) 9007EA15 0.04 (0.09)
3 (76) 0.63 (16) 0.25 (6.3) 9007EA5 0.04 (0.09)
0.63 (16) 0.63 (16) 9007EA6 0.04 (0.09)
Lever arms with roller countersunk roller pin
Arm Roller (countersunk roller pin)
Weight
Length (a) Diameter (b) Width (c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)

Limit Switches
1.5 (38) 0.75 (19) 0.25 (6.3) 9007MA31 0.03 (0.07)
2 (51) 0.75 (19) 0.25 (6.3) 9007CA31 0.04 (0.08)
2.5 (63.5) 0.75 (19) 0.25 (6.3) 9007DA31 0.04 (0.09)
Lever arms with cable operated with eyebolt (I.D.) instead of roller
Arm Cable
Weight
Length Length Catalog number
kg (lb)
in. (mm) in. (mm)
1.5 (38) 0.38 (9.6) 9007MA22 0.05 (0.10)

Dimensions:
page 197

191
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads

Flat steel lever arms with standard roller (1)


Arm Roller
Weight
DF563135

b c Length(a) Diameter (b) Width (c) Catalog number


kg (lb)
in. (mm) in. (mm) in. (mm)
Lever arms with steel roller
0.63 (16) 0.25 (6.3) 9007AA1S 0.01 (0.03)
0.88 (22)
a

0.63 (16) 0.63 (16) 9007AA2S 0.01 (0.03)


0.63 (16) 0.25 (6.3) 9007BA1S 0.01 (0.03)
1.38 (35)
0.63 (16) 0.63 (16) 9007BA2S 0.01 (0.03)
0.63 (16) 0.25 (6.3) 9007CA1S 0.03 (0.07)
2 (51)
0.63 (16) 0.63 (16) 9007CA2S 0.04 (0.08)
a: Length of lever Arm 0.63 (16) 0.25 (6.3) 9007DA1S 0.04 (0.08)
2.5 (63.5)
b: Roller diameter 0.63 (16) 0.63 (16) 9007DA2S 0.04 (0.08)
c: Roller width 3 (76) 0.63 (16) 0.25 (6.3) 9007EA1S 0.04 (0.08)
0.63 (16) 0.63 (16) 9007EA2S 0.04 (0.08)
Lever arms with nylon roller
1.38 (35) 1 (25.4) 0.25 (6.3) 9007BA4S 0.01 (0.03)
1.5 (38) 0.75 (19) 0.25 (6.3) 9007MA18S 0.01 (0.03)
2 (51) 1 (25.4) 0.25 (6.3) 9007CA4S 0.03 (0.07)
2.5 (63.5) 1 (25.4) 0.25 (6.3) 9007DA4S 0.04 (0.08)
3 (76) 1 (25.4) 0.25 (6.3) 9007EA4S 0.04 (0.08)
Lever arms without roller
0.88 (22) — — 9007AA0S
1.38 (35) — — 9007BA0S 0.01 (0.02)
2 (51) — — 9007CA0S 0.03 (0.06)
2.5 (63.5) — — 9007DA0S 0.03 (0.07)
3 (76) 9007EA0S 0.03 (0.07)
1. Material is hardened, oil-impregnated, sintered iron.
90° Forked cast zinc lever arms
Arm Roller
Roller Weight
Length(a) Diameter(b) Width(c) Catalog number
position kg (lb)
in. (mm) in. (mm) in. (mm)
Lever arms with steel roller
DF531692

0.75 (19) 0.25 (6.3) 9007LA4 0.05 (0.12)


Rollers on same side
0.63 (16) 0.25 (6.3) 9007LA1 0.07 (0.15)
Limit Switches

R.H. Roller on 0.75 (19) 0.25 (6.3) 9007LA5 0.05 (0.12)


1.5 (38) opposite side 0.63 (16) 0.25 (6.3) 9007LA2 0.07 (0.15)
L.H. Roller on 0.75 (19) 0.25 (6.3) 9007LA6 0.05 (0.12)
opposite side 0.63 (16) 0.25 (6.3) 9007LA3 0.07 (0.15)
9007LA4 Lever arms with nylon rollers
0.25 (6.3) 9007LA16 0.04 (0.09)
Rollers on same side 0.75 (19)
1 (25.4) 9007LA10 0.06 (0.14)
R.H. Roller on 0.25 (6.3) 9007LA17 0.04 (0.09)
1.5 (38) opposite side
0.75 (19)
1 (25.4) 9007LA11 0.06 (0.14)
L.H. Roller on 0.25 (6.3) 9007LA18 0.04 (0.09)
0.75 (19)
opposite side 1 (25.4) 9007LA12 0.06 (0.14)
Lever arms with ball bearing rollers
Rollers on same side 0.69 (17.5) 0.25 (6.3) 9007LA7 0.11 (0.25)
R.H. Roller on
0.69 (17.5) 0.25 (6.3) 9007LA8 0.11 (0.25)
1.5 (38) opposite side
L.H. Roller on
0.69 (17.5) 0.25 (6.3) 9007LA9 0.11 (0.25)
opposite side

Dimensions:
page 197
192
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads

One-way lever arm


Arm Steel roller
DF563135

b c Weight
Length (a) Diameter (b) Width (c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)
Lever arm with standard roller
1.5 (38) 0.75 (19) 0.25 (6.3) 9007RA11 0.05 (0.12)
a

Lever arm with nylon roller


1.5 (38) 0.75 (19) 0.25 (6.3) 9007RA18 0.05 (0.12)

a: Length of lever Arm Lever arm with ball bearing roller


b: Roller diameter 1.5 (38) 0.69 (17.5) 0.25 (6.3) 9007RA9 0.05 (0.12)
c: Roller width Lever arm with rod type
5 (127) — — 9007FA2 0.05 (0.12)
DF531694

One-way cast zinc roller lever arm


Arm Roller
Weight
Length(a) Diameter(b) Width(c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)
Cast arm with steel roller
1.38 (35) 1.25 (32) 0.25 (6.3) 9007BA3 0.07 (0.15)
9007RA11
1.5 (38) 1.25 (32) 0.25 (6.3) 9007MA3 0.10 (0.23)
2 (51) 1.25 (32) 0.25 (6.3) 9007CA3 0.12 (0.27)
2.5 (63.5) 1.25 (32) 0.25 (6.3) 9007DA3 0.12 (0.27)
DF531683

3 (76) 1.25 (32) 0.25 (6.3) 9007EA3 0.13 (0.29)


Flat steel arm with steel roller
1.38 (35) 1.25 (32) 0.25 (6.3) 9007BA3S 0.07 (0.15)
2 (51) 1.25 (32) 0.25 (6.3) 9007CA3S 0.10 (0.23)
2.5 (63.5) 1.25 (32) 0.25 (6.3) 9007DA3S 0.12 (0.27)

9007BA3 3 (76) 1.25 (32) 0.25 (6.3) 9007EA3S 0.13 (0.29)

Offset type cast zinc lever arm


Offset lever arm Roller
Weight
Catalog number

Limit Switches
Diameter Width kg (lb)
Length in. (mm) Offset
in. (mm) in. (mm)
Offset cast zinc arm with steel roller
0.63 (16) 0.25 (6.3) 9007KA1 0.04 (0.08)
0.63 (16) 0.63 (16) 9007KA2 0.04 (0.08)
DF531690

2 (51) 0.44 (11)


0.75 (19) 0.25 (6.3) 9007KA11 0.04 (0.09)
0.75 (19) 0.63 (16) 9007KA12 0.05 (0.12)
DF531691

0.75 (19) 0.25 (6.3) 9007KB11 0.04 (0.10)


1.5 (38) 0.88 (22)
0.75 (19) 0.25 (6.3) 9007KB15 0.04 (0.10)
Offset cast zinc arm with ball bearing roller
2 (51) 0.44 (11) 0.69 (17.5) 0.25 (6.3) 9007KA9 0.04 (0.10)
Offset cast zinc arm with nylon roller
9007KA11 9007KB11
0.75 (19) 0.25 (6.3) 9007KA18 0.04 (0.10)
2 (51) 0.44 (11)
0.75 (19) 1 (25.4) 9007KA21 0.04 (0.10)

Dimensions:
page 197

193
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads

Adjustable length lever arm


DF563136

d
b c Lever arm Roller
Weight
Dimensions length(a) Diameter (b) Width (c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)
Adjustable length arm with steel roller
a

Non-bendable, adjustable from 0.63 (16) 0.25 (6.3) 9007HA1 0.05 (0.12)
a: Length of lever Arm 0.88 (22) to 4 (101) 0.63 (16) 0.63 (16) 9007HA2 0.07 (0.14)
f

b: Roller diameter
Bendable, adjustable 0.63 (16) 0.25 (6.3) 9007HA5 0.06 (0.14)
c: Roller width
d, e, f: see page 197 from 0.88 (22) to 4 (101) 0.63 (16) 0.63 (16) 9007HA6 0.04 (0.18)

Adjustable length arm with nylon roller


e Non-bendable, adjustable 0.63 (16) 0.25 (6.3) 9007HA4 0.05 (0.12)
from 0.88 (22) to 4 (101) 1 (25.4) 0.63 (16) 9007HA22 0.06 (0.13)
DF531688
DF531687

0.63 (16) 0.25 (6.3) 9007HA8 0.06 (0.14)


DF531689

Bendable, adjustable
1.0 (16) 0.63 (16) 9007HA23 0.07 (0.16)
from 0.88 (22) to 4 (101)
2 (51) 0.25 (6.3) 9007HA26 0.08 (0.17)

Adjustable length arm with ball bearing roller


Non-bendable, adjustable
0.69 (17.5) 0.25 (6.3) 9007HA24 0.06 (0.13)
from 0.88 (22) to 4 (101)
Bendable, adjustable
0.69 (17.5) 0.25 (6.3) 9007HA25 0.07 (0.16)
from 0.88 (22) to 4 (101)

Adjustable length arm with ball Delrin® roller


Bendable, adjustable
1.63 (41) 0.25 (6.3) 9007HA20 0.07 (0.16)
from 0.88 (22) to 4 (101)
9007HA21
9007HA23
9007HA1 Adjustable length arm with rubber tire roller
Bendable, adjustable
2.13 (54) 0.5 (12.7) 9007HA21 0.10 (0.22)
DF531687

from 0.88 (22) to 4 (101)


DF531687

Adjustable length arm without roller


Non-bendable, adjustable from
— — 9007HA0 0.15 (0.33)
0.88 (22) to 4 (101)
Limit Switches

Bendable, adjustable
— — 9007HA9 0.11 (0.25)
from 0.88 (22) to 4 (101)

Rod type lever arm


Description Length Weight
Catalog number
in. (mm) kg ( lb)

Rod
Stainless steel rod 10 (254) 9007FA1 0.07 (0.15)
9007FA6
9007FA1 Spring rod, steel 12 (304) 9007FA3 0.07 (0.15)

® 12 (304) 9007FA5 0.07 (0.15)


Spring rod, Delrin
DF531697

Looped Delrin rod arm — 9007FA6 0.05 (0.11)

90° forked rod


Spring rods, steel 2.5 (63.5) 9007LA19 0.06 (0.13)

9007LA19

Dimensions:
page 197
194
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads

360° angular adjustable lever arm


360° angular adjustable lever
Roller
arm Weight
Catalog number
Length (a) Roller (1) Diameter (b) Width (c) kg (lb)
in. (mm) position in. (mm) in. (mm)
d Lever arms with steel roller
b c e Roller outside 0.63 (16) 0.25 (6.3) 9007AA1M 0.09 (0.20)
0.88 (22) Roller inside 0.63 (16) 0.25 (6.3) 9007AA5M 0.09 (0.20)
Roller outside 0.75 (19) 0.25 (6.3) 9007AA11M 0.09 (0.20)
Roller outside 0.63 (16) 0.25 (6.3) 9007BA1M 0.09 (0.22)
1.38 (35) Roller inside 0.63 (16) 0.25 (6.3) 9007BA5M 0.10 (0.22)
a

Roller outside 0.75 (19) 0.25 (6.3) 9007BA11M 0.10 (0.22)


Roller outside 0.63 (16) 0.25 (6.3) 9007MA1M 0.11 (0.24)
1.5 (38) Roller inside 0.63 (16) 0.25 (6.3) 9007MA5M 0.11 (0.24)
Roller outside 0.75 (19) 0.25 (6.3) 9007MA11M 0.11 (0.24)
f
Roller outside 0.63 (16) 0.25 (6.3) 9007CA1M 0.11 (0.24)
2 (51) Roller inside 0.63 (16) 0.25 (6.3) 9007CA5M 0.11 (0.24)
a: Length of lever Arm
Roller outside 0.75 (19) 0.25 (6.3) 9007CA11M 0.11 (0.25)
b: Roller diameter
Roller outside 0.63 (16) 0.25 (6.3) 9007DA1M 0.11 (0.25)
c: Roller width
2.5 (63.5) Roller inside 0.63 (16) 0.25 (6.3) 9007DA5M 0.12 (0.27)
d, e: see page 197
Roller outside 0.75 (19) 0.25 (6.3) 9007DA11M 0.12 (0.27)
Roller outside 0.63 (16) 0.25 (6.3) 9007EA1M 0.12 (0.27)
3 (76) Roller inside 0.63 (16) 0.25 (6.3) 9007EA5M 0.12 (0.27)
Roller outside 0.75 (19) 0.25 (6.3) 9007EA11M 0.13 (0.29)
Lever arms with nylon roller
0.63 (16) 0.25 (6.3) 9007AA8M 0.09 (0.20)
0.88 (22) Roller outside
0.75 (19) 0.25 (6.3) 9007AA18M 0.09 (0.20)
0.63 (16) 0.25 (6.3) 9007BA8M 0.11 (0.25)
1.38 (35) Roller outside
0.75 (19) 0.25 (6.3) 9007BA18M 0.11 (0.25)
0.63 (16) 0.25 (6.3) 9007MA8M 0.10 (0.23)
1.5 (38) Roller outside
0.75 (19) 0.25 (6.3) 9007MA18M 0.11 (0.25)
0.63 (16) 0.25 (6.3) 9007CA8M 0.12 (0.27)
2 (51) Roller outside
0.75 (19) 0.25 (6.3) 9007CA18M 0.12 (0.27)
0.63 (16) 0.25 (6.3) 9007DA8M 0.12 (0.27)
2.5 (63.5) Roller outside
0.75 (19) 0.25 (6.3) 9007DA18M 0.12 (0.27)
0.63 (16) 0.25 (6.3) 9007EA8M 0.12 (0.26)
3 (76) Roller outside
0.75 (19) 0.25 (6.3) 9007EA18M 0.12 (0.27)

Limit Switches
Lever arms with ball bearing roller
0.88 (22) Roller outside 0.69 (17.5) 0.25 (6.3) 9007AA9M 0.10 (0.23)
1.38 (35) Roller outside 0.69 (17.5) 0.25 (6.3) 9007BA9M 0.11 (0.24)
1.5 (38) Roller outside 0.69 (17.5) 0.25 (6.3) 9007MA9M 0.19 (0.26)
2 (51) Roller outside 0.69 (17.5) 0.25 (6.3) 9007CA9M 0.19 (0.26)
2.5 (63.5) Roller outside 0.69 (17.5) 0.25 (6.3) 9007DA9M 0.12 (0.27)
3 (76) Roller outside 0.69 (17.5) 0.25 (6.3) 9007EA9M 0.13 (0.28)
1. Roller can be changed in the field from roller outside to roller inside position or vice versa.

Dimensions:
page 197

195
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Bodies and Heads, Dimensions

Body
Standard Compact

0.58 0.78
0.58 0.78
15 20 15 20
0.36 0.36
9 in. 9 in.
(1) Dual dimensions: 1.47 Dual dimensions:
2.35 mm (3) mm
37
60 (2)
(3) 1. 2 x 0.20/5 x 0.22/6 HLS. 1. 2 x 0.20/5 HLS.
2. 2 x 10-24 Tapped HLS Back Mtg 0.29/7 (1) (2) 2. 2 x 10-24 Tapped HLS Back Mtg 0.20/5
DP. 1.17 0.64 DP.
30 16
1.17 0.64 3. 1/2 14 NPT. 3. 1/2 14 NPT.
1.55 1.79
30 16 39 45
1.55 1.79
39 45
Side plunger heads
9007F 9007G 9007GD 9007H

2.63 2.16 2.71 Min. 3.12


67 55 69 79
1.88 0.78 1.41 1.96 Min. 0.19 (1) 1.68 1.44
48 Ø 20 36 Ø 50 5 43 37 Ø
0.58 0.63 0.12 0.58 0.36 0.78 0.58 0.5 0.78 0.58 0.37 0.78
15 16 3 15 9 20 15 13 20 15 9 20
0.88 1.24 0.88 0.88 0.88
1.24 1.24
31 0.75 22 31 0.75 22 31 0.75 22 0.75 1.24
31 22
19 19 19 19

Top plunger heads


9007D 9007E 9007ED

0.58 0.78 0.58 (1)


0.19 0.58 0.50 0.78
Ø 15 20 Ø 15
0.63 0.12 0.36 0.78 5 15 13 20
16 3 9 20

2.19 1.83 1.36 2.25 1.89


1.88 46 1.72 48 1. Adjustable
48 56 35 57
44

1.55 1.55 1.55


39 39 39
Rotary heads Multi-directional heads
Limit Switches

9007C 9007JKC 9007J 9007KC

0.58 0.78 0.58 0.78


15 20 15 20
Ø
0.25
0.78 6 0.38
Ø 20
2.50 0.58 0.25 10
64 15 6 5.14 5.00
5.50 5.36
0.58 1.72 131 127
44 140 136
15
0.75 2.16 1.80 3.00
19 0.88 55 1.80 46 76
1.24 46
31 22
Ø
0.44
11
1.55 1.55 1.55 1.55
39 39 39 39
Multi-directional heads (continued)
9007K 9007L

0.58 0.78 0.58 0.78


15 20 15 20
Ø
0.08 Ø
0.07
2
2

12.94
13.30 329 5.93
338 6.29 151
3.30 160
84
2.28
58

1.55
39 1.55
39

Catalog numbers:
pages 188 and 189
196
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads, Dimensions

Lever arms
9007AA••, BA••, CA••, DA••, EA••, FA••, KA••, LA••, MA••, RA••

b c

a: Length of lever Arm


b: Roller diameter

a
c: Roller width

a, b, c: pages 190 to 193


0.16
3.96
Adjustable length lever arms
9007HA• and 9007HA•••

b c

a: Length of lever arm

a
b: Roller diameter

e
c: Roller width
d = 0.38/10
e= 4.38/111

0.34 a, b, c: page 194


d 86

360° angular adjustable lever arms


9007AA••M, 9007BA••M, 9007CA••M, 9007DA••M, 9007EA••M, 9007MA••M

d
b c e
a: Length of lever Arm
b: Roller diameter
c: Roller width
d = 0.84/21
a

Limit Switches
e = 0.38/10
0.69
17.5

f = 1.05/27
0.88
22 a, b, c: page 195
f

Rod type lever arms


9007FA1 9007FA6 9007LA19
2.06
52

4.31
109
Ø
90˚
9.97 (max) 10.72 0.13 0.13
5.5 Ø
253 272 3.3 3.3 0.75
12.7 19
0.16
4 45˚ 2.56
0.52 65
0.67
2. 3.5

1.19 13
5
6

17 1.19
30 30 0.66
0. .8

17
78
19

0.41 0.41 0.41 0.41 0.41 0.39


10 10 10 10 10 9.9
1.00 0.80 1.00 0.72
1.00 0.80
25 20 20 25 18
25

Catalog numbers:
pages 190 to 195

197
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location

Hazardous Non-Plug-in Body Type (1) With head for linear movement
side plunger top plunger

Page 200 Page 201


With head for rotary movement (lever) With head for multi-directional movement

1. Factory modifications: see pages 176 to 180. Page 202 Page 203
b Application Information—Hazardous Locations
Classification of hazardous locations
Hazardous locations are those areas that may have flammable gases or combustible dusts present in quantities sufficient to produce an
explosive or ignitable mixture. These gases, dusts, may always be present or may only be present in abnormal situations. The National Electrical
Code (NEC) describes these areas in Articles 500 through 503 and divides them into three types of categories: Class, Group, Division.
• Classes
The Classes (I, II, III) differentiate between the type of hazardous materials: I is for gases,II is for dusts, and III is for fibers.
Limit Switches

• Groups
The Groups (A, B, C, D, E, F, and G) further subdivide each class according to the relative explosive force of the materials. Group A
atmosphere is acetylene which has a higher explosive force than Group B (which may contain hydrogen, for example); and Group B has a
higher explosive force than Group D, etc.
• Divisions
The Divisions (1 and 2) refer to the presence of these hazardous gases and dusts. Division 1 areas can have these gases or dusts present at
all times under normal operating conditions in an ignitable concentration. Division 2 areas only have ignitable concentrations of dusts
or gases present during abnormal conditions, such as machine failures or container breakage.
The table below summarizes the classifications described above.
Summary of Classification Chart
Class Division Group
A. Acetylene
1. Hazard May Exist B. Manufactured Gases Containing Hydrogen
May Exist In Atmosphere Under Normal Operating Conditions C. Petrochemicals (e.g. ethylene)
D. Petrochemicals (e.g. alcohol)
I. Gas
2. Potential Hazard A. Acetylene
B. Manufactured Gases Containing Hydrogen
A. May be present in atmosphere only C. Petrochemicals (e.g. ethylene)
under abnormal circumstances. D. Petrochemicals (e.g. alcohol)
1. Hazard May Exist E. Conductive and Combustible Dust (Resistivity y105 ohms/cm)
F. Carbonaceous Dusts (Resistivity >102 ohm/cm but < 108ohm/cm)
May Exist In Atmosphere Under Normal Operating Conditions G. Non-Conductive Combustible Dust (Resistivity > = 105 ohms/cm)
II. Dust
2. Potential Hazard
G. Non-Conductive Combustible Dust (Resistivity > = 105 ohms/cm)
A. May be present in atmosphere only under abnormal circumstances.
1. Production Areas Easily Ignitable Fibers
III. Fibers
2. Handling and Storage Areas Easily Ignitable Fibers

198
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location

Environmental characteristics
Products NEMA 250, EN 60947-1, EN 60947-5-1, IEC 60947, UL 508, C22-2-14-95, CE conformity documentation
Conforming to standards
Machine assemblies IEC 60204-1
Product certifications UL, CSA, CE
Protective treatment Epoxy powder coat
Ambient air temperature Operation -20…+185 °F (-29…+85 °C), wider range available
(Lever/rotary head) Storage -20…+185 °F (-29…+85 °C), wider range available
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…150 Hz, 11 ms) (C86F switch good for 18.5g only)
60 gn (9 ms)
Shock resistance Conforming to IEC 60068-2-27 40 gn (9 ms) for reed switch
Electric shock protection Conforming to IEC 61140 Class 0
Degree of protection Conforming to IEC 60529 IP 67
Cable entry or connector Depending on model 1/2-14 NPT, M20 X 1.5, ISO cable entry, 5-pin mini connector, 4-pin micro connector
Materials Bodies, heads, levers Bodies in alluminum, heads in Zamak® zinc alloy, levers and rods in zinc, steel, stainless steel, Delrin® resin.
Contact block characteristics
9007CR53 (single pole) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
Rated operational 9007CR61 (two pole) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
characteristics hard contacts 9007CR65
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
-AC Voltage (two pole two stage)
9007CR67 (two pole neutral) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
9007CR53 (single pole) NEMA Q600 (Ue = 600 V. Ie = 0.1 A); Ithe = 2.5 A
Rated operational 9007CR61 (two pole) NEMA R300 (Ue = 250 V. Ie = 0.11 A); Ithe = 1.0 A
characteristics hard contacts 9007CR65
NEMA R300 (Ue = 250 V. Ie = 0.11 A); Ithe = 1.0 A
-DC Voltage (two pole two stage)
9007CR67 (two pole neutral) NEMA R300 (Ue = 250 V. Ie = 0.11 A); Ithe = 1.0 A
Rated insulation voltage 600 V
Rated Impulse Withstand Voltage 2,500 Vac for 1 minute for CE; 2,200 Vac for 1 minute for UL; and 2,640 Vac for 1 s for CSA
Positive Opening Special Y1561 Special Y1561 (one pole slow break only)
Short Circuit Protection 10 A. Bussman Class CC KTK-R-10 fuse non-time-delay
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Maximum Actuation Speed 50fpm / 90fpm (15.2 m/min / 27.4 m/min) with 45 degree cam angle, levers only
Electrical Durability 1 million operating cycles

Types of contact elements IEC 60947-5-1 NEMA JIS

Limit Switches
Form Symbol Description Form Symbol Description Form Symbol Description
A 3 —
A Single break —

Double
X
break
B —
B Single break — 2

Double
Y
break
C — C — 1 Single break

Za Same Z Double
“Same
polarity break
polarity” only

Zb Electrically
separate

199
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location

Type of head Side Plunger (mounting by the body)

Hazardous location non-plug-in body type

Side roller plunger Side push rod plunger


Side push rod plunger Side push rod plunger
Type of operator spring return vertical roller
spring return
adjustable (2)
maintained contact
(1) spring return
Catalog numbers
1 N.O. 1 N.C. snap action 9007CR53F 9007CR53G 9007CR53GD 9007CR53H
3 4 2 2 2 3.6
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm 0 6.3 mm
2 N.O. 2 N.C. snap action 9007CR61F 9007CR61G 9007CR61GD 9007CR61H
4 8 2 2 2 3.6
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
3 7 1-2 1-2 1-2 5-6
3-4 3-4 3-4 7-8
5-6 5-6 5-6 1-2
7-8 7-8 7-8 3-4
2 6 5-6
7-8
5-6
7-8
5-6
7-8
5-6
7-8
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm 0 6.3 mm
1 5
2 N.O. 2 N.C. Two stage snap action 9007CR65F 9007CR65G 9007CR65GD
4 8 2 2.5 2 2.5 2 2.5
1-2 1-2 1-2
3-4 3-4 3-4
3 7 5-6 5-6 5-6
7-8 7-8 7-8
1-2 1-2 1-2
3-4 3-4 3-4
2 6 5-6
7-8
5-6
7-8
5-6
7-8
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm
1 5 0.8 0.8 0.8

Weight, kg (lb) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end

Type of actuation
Limit Switches

Pre-travel 2 mm (0.08 in.) 3.6 mm (0.14 in.)


First stage 2 mm (0.08 in.)
Pre-travel two Stage
First stage to second stage 0.5 mm (0.02 in.)
Total travel 6.3 mm (0.25 in.)
Differential 0.8 mm (0.03 in.)
Reverse overtravel —
Minimum force or torque 1 pole & 2 pole 4 lb (17.8 N) 7 lb (31.1 N)
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability (linear travel of cam) 0.03 mm (0.001 in.) —
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Can be converted to horizontal roller type in the field. To order horizontal roller version add the letter H at the end of the equivalent vertical roller version type.
2. To lock the nut in the desired position, crimp the slot near the bottom of the nut.

Dimensions:
pages 204 and 205

200
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location

Type of head Top Plunger (mounting by the body)

Hazardous location non-plug-in body type

Top push rod plunger


Top roller plunger Top push rod plunger Palm operated
Type of operator spring return spring return
adjustable (1)
(2)
spring return
Catalog numbers
9007CR53D 9007CR53E 9007CR53ED 9007CR53R (2)
1 N.O. 1 N.C. snap action
3 4 2 2 2 2
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
1 2 0 6.3 mm 0 6.3 mm 0 6.3 mm 0 6.3 mm
0.5 0.5 0.5 0.5

2 N.O. 2 N.C. snap action 9007CR61D 9007CR61E 9007CR61ED 9007CR61R (2)


4 8
2 2 2 2
1-2 1-2 1-2 1-2
3 7 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8
2 6 5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm
1 5
2 N.O. 2 N.C. Two stage snap action 9007CR65D 9007CR65E 9007CR65ED 9007CR65R (2)
4 8 2 2.5 2 2.5 2 2.5 2 2.5
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
3 7 5-6
7-8
5-6 5-6
7-8
5-6
7-8
7-8
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
2 6 5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8
0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm 0 0.8 6.3 mm
1 5 0.8 0.8 0.8 0.8
Weight, kg (lb) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end

Limit Switches
Type of actuation

Pre-travel 2 mm (0.08 in.)


First stage 2 mm (0.08 in.)
Pre-travel two Stage
First stage to second stage 0.3 mm (0.01 in.)
Total travel 6.3 mm (0.25 in.)
Differential 0.5 mm (0.02 in.)
Reverse overtravel —
Minimum force or torque 1 pole & 2 pole 3 lb (13.3 N) 7 lb (31.1 N)
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability (linear travel of cam) 0.03 mm (0.001 in.)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. To lock the nut in the desired position, crimp the slot near the bottom of the nut.
2. Does not include mushroom button. Must be ordered separately see page 189.

Dimensions:
pages 204 and 205

201
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location

Type of head Rotary (lever arm type) (1)

Hazardous location
non-plug-in body type

Neutral position
Standard pre-travel Low differential Light operating torque
Type of operator spring return spring return Standard pre-travel Low differential spring return
Maintained contact
spring return spring return
Type of direction CW & CCW (2) CW & CCW (2) CW & CCW CW & CCW CW & CCW (2) CW (trip) CCW (reset)
Catalog numbers
1 N.O. 1 N.C. snap action 9007CR53B2 9007CR53A2 9007CR53N2 9007CR53C
3 4 10° 5° 10° 45°
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4
0 4° 90° 0 2° 90° 0 4° 90° 0 90°

2 N.O. 2 N.C. snap action 9007CR61B2 9007CR61A2 9007CR61N2 9007CR61C


4 8 10° 5° 10° 45°
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
3 7 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8
2 6 5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8
0 4° 90° 0 2° 90° 0 4° 90° 0 90°
1 5
2 N.O. 2 N.C. snap action 9007CR67T10 9007CR67T5
Neutral position 10° 0 10°
CCW CW CCW 5° 0 5° CW
4 8 1-2
3-4
1-2
3-4
1-2 1-2
3-4 3-4
3 7 5-6 5-6
7-8 7-8
5-6 5-6
7-8 7-8
2 6 90°CCW 90°CW 90°CCW 90°CW
4° 0 4° 2° 0 2°
1 5
2 N.O. 2 N.C. two stage 9007CR65B2 9007CR65A2 9007CR65N2
snap action
10° 12.5° 5° 6.5° 10° 12.5°
4 8 1-2 1-2 1-2
3-4 3-4 3-4
5-6 5-6 5-6
7-8 7-8 7-8
3 7 1-2 1-2 1-2
3-4 3-4 3-4
5-6 5-6 5-6
7-8 7-8 7-8
2 6 0 4° 90° 0 2° 90° 0 4° 90°
Limit Switches

4° 2° 4°
1 5
Weight, kg (lb) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25)
Contact operation contact closed contact open
Characteristics (nominal operating data)
Switch actuation By 30° cam

Type of actuation

Pre-travel 10° 5° 10° 5° 10° 45°


Pre-travel two stage
First stage 10° 5° — — 10° —
First stage to second stage 2.5° 1.5° — — 2.5° —
Total travel 90° 90°
Differential 4° 2° 4° 2° 4° —
Reverse overtravel 90° —
Operating torque/force
4 lb-in (0.45 N•m) 25 oz-in (0.18 N•m) 3 lb-in (0.34 N•m)
1 pole & 2 pole
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability
0.05 mm (± 0.002 in. ) 0.03 mm (± 0.001 in.) 0.05 mm (± 0.002 in.) 0.05 mm (± 0.002 in.) 0.05 mm (± 0.002 in.) 0.05 mm (± 0.002 in.)
(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Lever arm type must be ordered separately from page 190 to 193.
2. These devices are factory set to operate the contacts in both the CW and CCW directions. Mode of operation is field convertible to CW
/CCW
only or CCW only. CW
CCW

To order factory converted devices: For CCW only operation, change the 2 at the end of the Type number to 1 (for example: C54B2
CW

becomes C54B1). For CW only operation, delete the 2 at the end of the Type number (for example, C54B2 becomes C54B). CW
Mode of operation of the lever arm is easily convertible to clockwise or both. /C C W

Simply pull out and rotate the arrow to the letters representing the desired direction—CW, CCW, or CW/CCW.

Dimensions:
pages 204 and 205

202
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location

Type of head Flexible operator (wobble stick)

Hazardous location
non-plug-in body type

Wobble stick Wobble stick wire Wobble stick coil spring


Type of operator Universal (1)
Delrin® extension (1) extension (1) extension (1)
Cat whisker

Catalog numbers
1 N.O. 1 N.C. snap action 9007CR53JKC 9007CR53J 9007CR53K 9007CR53KC 9007CR53L
3 4 10° 10° 10° 10° 20°
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
1 2 3-4 3-4 3-4 3-4 3-4
0 3° 90° 0 3° 90° 0 3° 90° 0 3° 90° 0 6° 90°

2 N.O. 2 N.C. snap action 9007CR61JKC 9007CR61J 9007CR61K 9007CR61KC 9007CR61L


4 8 10° 10° 10° 10° 20°
1-2 1-2 1-2 1-2 1-2
3 7 3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
5-6 5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8 7-8
2 6 5-6 5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8 7-8
0 3° 90° 0 3° 90° 0 3° 90° 0 3° 90° 0 6° 90°
1 5
2 N.O. 2 N.C. Two stage snap action 9007CR65JKC 9007CR65J 9007CR65K 9007CR65KC 9007CR65L
4 8 10° 14° 10° 14° 10° 14° 10° 14° 20° 25°
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
3 7 5-6 5-6 5-6 5-6 5-6
7-8
7-8 7-8 7-8 7-8
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
2 6 5-6 5-6 5-6 5-6 5-6
7-8 7-8 7-8 7-8 7-8
0 3° 90° 0 3° 90° 0 3° 90° 0 3° 90° 0 6° 90°
1 5 3° 3° 3° 3° 6°
Weight, kg (lb) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation By any moving object from any direction

Limit Switches
Type of actuation

Pre-travel 10° (any direction) 20°


Pre-travel two-stage
First stage 10° (any direction) 20°
First stage to second stage 4° 5°
Total travel 90°
Differential 3 6°
Reverse overtravel —
Operating torque/force
3 lb-in (0.34 N•m) 7 oz-in (0.05 N•m)
1 pole & 2 pole
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability

(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Wobble stick extensions are available separately for the universal head or as replacements for complete devices (see page 189)

Dimensions:
pages 204 and 205

203
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location—Dimensions

Side Plunger
9007C••F 9007C••G

3.24 1.07 2.77


62 27 70
1.88 0.63 0.12 1.41 0.36 1.07
48 16 3 36 9 27

1,68 2.07 1,68 2.07


43 1.19 1.58 1.19 43 1.58
30 53 53
40 30 40

(1) (3) 6.10 (1) (3) 6.10


155
4.13 3.00 4.13 3.00 155
105 76 105 76

(4) (4)
1.5 (2) (5) 1.01 1.5 (2) (5) 1.01
38 26 38 26
2.72 1.1 0.34 2.72 1.1 0.34
69 28 9 69 28 9
2.08 2.08
53 53
9007C••GD 9007C••H
2.71 3.12
69 79
1.96 0.19 (6) 1.07 1.68 1.44 0.37 1.07
50 5 27 43 37 9 27
0.50
13
1,68 2.07
1,68 1.19 43 1.58
2.07 30 53
43 1.19 1.58 53 40
30 40
(1) (3) 6.10
(1) (3) 6.10
4.13 3.00 155
155 105
4.13 3.00 76
105 76

(4)
(4)
1.5 (2) (5) 1.01
1.5 (2) (5) 1.01 38 26
38 26 2.72 1.1 0.34
2.72 1.1 0.34 69 28 9
69 28 9 2.08
Limit Switches

2.08 53
53
1. 2 x 0.27/7, front Mtg holes.
2. 2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes.
3. 2 x 0.26/7 dia. holes. in.
Dual dimensions:
4. 2 1/4-20 UNC-2B, both sides 0.32/8 DP. mm
5. 1/2 or 3/4 NPT.
6. Adjustable.
Top Plunger
9007C••D 9007C••E 9007C••ED

0.75 0.19 (6)


0.63 0.75 1.07 19 0.75 0.50 0.75
16 19 27 0.36 1.07 5 19 13 19
0.12 9 27
3

2.63 2.16 2.55 2.69


2.32 2.71 3.08
59 67 55 65 68
69 78

(1) (3) 6.58 7.11


(1) (3) 7.05 (1) (3) 180
4.13 3.00 167
4.13 3.00 179 105 76 4.13 3.00
105 76 105 76

(4)
(4) (4)
1.5 (2) (5) 1.01
1.5 (2) (5) 1.01 38 26 1.5 (2) (5) 1.01
38 26 2.72 1.1 0.34 38 26
2.72 1.1 0.34 69 28 9 2.72 1.1 0.34
69 28 9 2.08 69 28 9
2.08 53 2.08
53 53
1. 2 x 0.27/7, front Mtg holes.
2. 2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes. in.
3. 2 x 0.26/7 dia. holes, back Mtg. holes. Dual dimensions:
mm
4. 2 1/4-20 UNC-2B, both sides 0.32/8 DP.
5. 1/2 or 3/4 NPT.
6. Adjustable.

204
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location—Dimensions

Rotary
9007C••••
2.79
71
0.75 0.44 1.72
1.19 19 11 44
30
1,68 2.07
43 53

(1) (3) 6.10


4.13 3.00 155
105 76 1. 2 x 0.27/7, front Mtg holes.
2. 2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes.
3. 2 x 0.26/7 dia. holes, back Mtg. holes.
(4) 4. 2 1/4-20 UNC-2B, both sides 0.32/8 DP.
5. 1/2 or 1/4 NPT.
1.5 (2) (5) 1.01
38 26
2.72 1.1 0.34
69 28 9 in.
2.08 Dual dimensions:
53 mm

Wobble stick
9007C••JKC 9007C••J
0.75 1.07
19 27
0.25
1.07 6
27
0.75 0.25
19 6
5.93 6.32
151 3.45 161
2.60 2.99 88
2.24
66 57 76
10.35
263
(1) (3) 7.02 (1) (3)
178
4.13 3.00 4.13 3.00
105 76 105 76

Limit Switches
(4) (4)
1.5 (2) (5) 1.01 1.5 (2) (5) 1.01
38 26 38 26
2.72 1.1 0.34 2.72 1.1 0.34
69 28 9 69 28 9
2.08 2.08
53 53
9007C••K 9007C••KC 9007C••L
0.75 1.07
0.75 1.07 19 27
19 27 0.75 1.07
19 27 0.04
0.08
2 1
0.25
6

13.74 5.80 6.72


349 14.13 147 6.19 171 7.11
3.74 359 157,2 181
95
1.97
50 11.4
18.16 10.22 283
461 260
(1) (3) (1) (3) (1) (3)
4.13 3.00 4.13 3.00 4.13 3.00
105 76 105 76 105 76

(4) (4) (4)


1.5 (2) (5) 1.01 1.5 (2) (5) 1.01 1.5 (2) (5) 1.01
38 26 38 26 38 26
2.72 1.1 0.34 2.72 1.1 0.34 2.72 1.1 0.34
69 28 9 69 28 9 69 28 9
2.08 2.08 2.08
53 53 53
1. 2 x 0.27/7, front Mtg holes.
2. 2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes. in.
3. 2 x 0.26/7 dia. holes, back Mtg. holes. Dual dimensions:
4. 2 1/4-20 UNC-2B, both sides 0.32/8 DP. mm
5. 1/2 or 1/4 NPT.

205
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial
Technical Information

Glossary
CCW—Counterclockwise only (for lever types).
Free
531627

Releasing CW—Clockwise only (for lever types).


position
position M
ov
Pr
etr diffe em Differential—The movement differential or differential is the distance or angle from the operating
av en
el ren
tia t position to the releasing position.
l
To
ta

Operating Free or normal position—Free or normal position is the initial position of the actuator when there is
l
tra

position
no external force (other than gravity) applied on the actuator.
ve

Overtrave
l

Neutral position—Lever operated switch with a minimum of two contacts. One contact changes
state only when lever moves CW. The second contact changes state only when the lever moves
l

Overtravel CCW. (The center position is the free position.)


limit
Operating torque
position Operating position—Operating position is the position of the actuator at which the contacts change
state.

Figure 1: Rotary lever type


Overtravel—Overtravel is the distance or angle through which the actuator moves when traveling
from the operating position to the overtravel limit position.

Pre-travel—Pre-travel is the distance or angle through which the actuator moves from the free
position to the position at which the contacts change state, the operating position.

Release position—Release position is that position of the actuator at which the contacts change
state from the operated contact position to the normal contact position.

Release torque—Release torque is the value to which the torque on the actuator must be reduced
to allow the contacts to change state from the operated position to the normal contact position.

Actuator-lever—An actuator is the mechanism of the switch or enclosure which, when moved as
531628

Free position
intended, will operate the contacts.
Releasing position
Operating position Maintained contact limit switch—A maintained contact limit switch is a switch which remains in a
Overtravel limit position given condition until actuated to another condition, which is also maintained until further actuation.

Momentary contact limit switch—A momentary contact limit switch is a switch which returns from
Limit Switches

the operated condition to its free or normal circuit condition when the actuating force is removed.
Operating
force N.C.—Normally closed contact, when the switch mechanism is at its free or normal position.

N.O.—Normally open contact, when the switch mechanism is at its free or normal position.
Pretravel
Overtravel Operating torque—Operating torque (force) is the minimum torque (force) value which must be
Movement differential
applied to the actuator to cause the contacts to change state.
Total travel Overtravel limit position—Overtravel limit position is that position of the actuator beyond which
further overtravel would cause damage to the switch or actuator.
Figure 2: Linear (or Plunger) type
Repeatability—Repeatability is the ability to consistently maintain the original operating
characteristics. Measured by the difference between the operating position of a new switch and of
the same after 1 million operations.

Total travel—Total travel is the sum of the pre-travel and overtravel.

Travel—Movement of the actuator from its free or normal position when force is applied. (See pre-
travel and over travel.)

206
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial
Technical Information

Glossary (continued)
Definition of limit switch terms

There are many terms common to position switches that are not used with other control devices.
531629

Before proceeding further, definitions of the commonly used terms should be understood as these
terms will be used throughout this document.
Cam Actuator
(dog) level type Limit switch—A device that converts a mechanical motion into an electrical control signal.
shown
Position Actuator—The mechanism of a limit switch that operates the contacts, i.e., lever arm, plunger,
switch wobble stick.

L1 L2 Cam—A machine part or component that applies force to the switch actuator causing it to move as
Coil intended. Also known as “dog”.

Cam track dimension—The distance from the switch mounting surface to some point on the roller
or actuator.

Differential—The distance that the limit switch actuator moves, from the trip point to the reset point
Figure 3—Limit switch of the contacts.

Direct-acting/positive opening contacts—Normally closed contacts that are moved directly by


the operating shaft. They are slow make-slow break contacts and have a shorter life than snap
action contacts due to longer arcing times. In general, these should only be used where movement
of actuator must break welded contacts, as in a crane safety limit switch. (Snap action positive
opening contacts are available in the Telemecanique® XCKJ limit switch.)
531630

Cam track

Maintained contacts—Contacts that remain in the tripped position until the return travel of the cam
moves the switch actuator back and resets the contacts.

Lever inverted Neutral (free or normal) position limit switch—A lever arm type switch with two sets of contacts.
One set operates when the shaft is rotated clockwise; the other operates when the shaft is rotated
counterclockwise.

Operating force—The force required to move limit switch actuator to cause the contacts to change
Coil
state.
Figure 4—Cam track dimension Overtravel—The distance that the position switch actuator may move beyond the trip point, (see

Limit Switches
figure 5) without damage to the switch.

Pole—The number of moveable contacts in a switching mechanism. A single pole device may be 1
N.O., 1 N.C. or 1 N.O. and 1 N.C. with a single set of moveable contacts is used to bridge those
stationary contacts. A double or two pole switch has two moveable contacts.
531631

Reset over travel


Pre travel
Initial position
Differential
Positive break contacts—Normally closed contacts with a special mechanism to ensure opening.
Can be snap acting positive break or direct acting slow make, slow break type. The slow break
Reverse
Contacts trip direct acting type is not recommended for high cycle applications due to shorter life.
over
travel Over Pre-travel—The distance that the limit switch actuator must move to trip the contacts.
travel
Contacts
Reed contacts—A mechanism consists of a set of contacts hermetically sealed in a glass envelope
reset and actuated by a magnet attached to the operator. This sealed construction keeps contaminants
out of the contact area, making the reed switch ideal for low voltage, low current circuits such as
programmable controllers.
Figure 5—Contact travel Reset point—The position of the actuator at which the contacts return to the normal position.

Snap action contacts—Contacts that move rapidly to open or closed position and are relatively
independent of cam speed. Because of shorter arcing times, snap acting contacts have longer
contact life than slow make and break contacts and should be used where fast moving cams are
encountered or where good repeat accuracy is required.

Spring return—Contacts that return to their original position when the actuating force is removed.

207
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial
Technical Information

Definition

Slow break contacts—The speed of transfer of the moveable contacts is dependent on the speed of the
operator. The amount of travel of the moveable contacts is also dependent on the amount of travel by the
operator. Slow make and break contacts have the same trip and reset points, and do not have the
differential travel common to snap switches.

Snap action contacts—The speed of transfer of the moveable contacts is not dependent on the speed
of the operator. The amount of travel of the moveable contacts is also not dependent on the amount of
travel by the operator. The movement of the moveable contacts are determined by a preset travel, after
this point is reached, the contacts will trip. Snap action contacts have different trip and reset points, the
difference is identified as “differential.”

Flexible operators—Flexible resilient or elastic operators, i.e., wobble sticks, do not ensure direct
opening/positive opening action.

Isolated contacts—Single-pole double-throw (SPDT) contacts with four terminals which have two
isolated contact bars mechanically linked. No polarity restrictions apply. Different (isolated) power
supplies can also be applied.

Same polarity—Single-pole double throw (SPDT) contacts with four terminals that require the supply to
be applied with the same polarity (i.e., L1 or +) on the same side of the contact bar. Two different
supplies are not allowed in this configuration. (The loads should always be on the same side of the
contact bar.)

Direct opening contact (also known as positive opening contacts)—A normally closed contact
element coupled with the switch actuator via a non-resilient (non-elastic) member so that full contact
opening is obtained when the actuator is moved through the direct opening travel by applying a direct
opening force. The contact element will shear open in the event of sticking contacts or broken springs.
Proper fusing of the control circuit is required. Direct opening contacts meet IEC 60947-5-1
requirements.

Direct opening travel (also known as positive opening travel)—Minimum travel from the actuator
free position to the position where the direct opening operation is completed. Usually longer than the
normal pre-travel.
Limit Switches

Reed contacts—Contact mechanism consists of a set of contacts hermetically sealed in a glass


envelope and actuated by a magnet attached to the operator. This sealed construction keeps
contaminants out of the contact area, making the reed switch the ideal switch for low voltage, low current
circuits such as programmable controllers.

NOTE: Because reed switches are operated by a magnet, they should not be installed in areas where strong magnetic
fields may be present. The devices should always be checked for proper operation after installation.

Polarity Power sources


Opposite polarities should not be Power from different sources should not
connected to the contacts of one limit be connected to the contacts of one limit
switch unless the limit switch is switch unless the switch is specifically
specifically designed for such service designed for such service (isolated
(isolated contacts—no polarity). See contacts—no polarity).
page 209.

Incorrect Incorrect

CR
AC

Correct DC

IM

208
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial
Technical Information

Make these angles approximately


Overriding Cams
531632

the same 45° recommended


The cam trailing edge on overriding cams must also be considered for maximum switch life
(see figure 6). Lever arm snap back causes shock loads which reduce switch life. Also, with
60˚ reversing cams the trailing edge becomes a leading edge on the return stroke. The
30˚
30˚ overtravel of the limit switch should not be exceeded, but 5° minimum to 15° travel past the
trip point is recommended. Additional travel should only be used for set up and emergencies.
Recommended
0.72 min.
Cam design procedures for limit switches with other than lever arm actuators vary from
overtravel
5° min. to 15° 18 Do not contact switch type to switch type and are discussed along with other limit switch application design
the roller within
use additional shaded areas
suggestions in additional literature “Proper Application of Limit Switches” (SM444).
overtravel available 0.75
for set up and 19
emergency only
Contacts
Figure 6
• Make sure the electrical load is within limit switch contact ratings.
• The single pole, double throw contacts of a snap switch used in a limit switch should not be
used on opposite polarities. When load M1 is connected between the contact and line L2,
L1 L2
and load M2 is connected between the other contact and line L1 (figure 7), a line-to-line short
531633

M1 (bold line) can occur through the arc, which may be drawn as the contacts operate. When
contacts are connected to the same polarity (figure 8), this line-to-line short cannot occur.
• The same result can occur if different power sources are connected to the single-pole,
M2 double-throw contacts of a snap switch.
• With limit switches having reed contacts, some form of transient protection should be used.
This protects the small contacts from damaging surges and increases contact life.
Incorrect

L1 L2
M1 Coolant
• When possible, avoid mounting limit switches where they will be constantly exposed to
Arc
M2 coolant, chips, etc. Although designed for such applications, switches last longer when not
exposed to these contaminants.
• Make sure cover screws are tightened to ensure a good oiltight seal.
Figure 7—Contacts connected to • When possible, avoid using fire-resistant coolants of the phosphate ester type. Equipment
opposite polarities. exposed to these coolants requires special seals and gaskets. Viton® fluoroelastomer, resistant
Line to line short (bold line) can
occure through arc drawn when
to these types of coolants, is the standard shaft seal material on Type C lever arm types. If
contacts operate required, all gaskets, as well as boots on plunger types, can be furnished in Viton material.

Limit Switches
Recommendations for Conduit Installation
Limit switch leakage is often traced to the conduit system. Coolant or condensation in the
conduit line can enter the switch through the conduit entry. Oil tightness depends on the
condition of the conduit connection and seal. Recommendations for installing conduit to
L1 L2 position switches are as follows:
531634

M1
• To ensure an oiltight seal, use thread sealant and a conduit seal or a sealing bushing
around the conduit fitting. Otherwise, the fitting probably will leak.
M2 • Limit switches should be installed with the conduit end down whenever possible.
• If condensation or moisture is present inside the conduit, a Square D® conduit seal can be
inserted into the conduit entry. The conduit fitting can then be connected in the normal
Correct manner. Thread sealant and a sealing bushing must still be used.
L1 L2 • Often a junction box fills with coolant and/or condensation, which backs up into the position
M1
limit through the conduit. A simple solution is to drill a hole in the bottom of the junction box to
allow the liquid to drain out.
Arc
M2 • If conduit leakage is severe, pre-wired and potted position limit (Forms Y184• and Y185•)
should be used. The switches are pre-wired with either individual wires or multiconductor
STOWA cord, and the receptacle is sealed with a potting material.
Figure 8—Contacts connected to • The Square D limit switch is available with a pre-wired male plug receptacle. The
same polarity. Line to line short connector provides an effective oiltight seal when used with the appropriate female
cannot occur when contacts connector cord.
operate

209
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial
Technical Information

Terminal Identification
European (IEC) contact terminals marking

Double pole Each terminal is marked with 2 digits: First digit indicates the pole (circuit). The
Single pole
1st pole 2nd pole second digit indicates the type of contact:
11-12 11-12 21-22 _1–_2 is N.C., _3–_4 is N.O.
13-14 13-14 23-24 i.e.: 11–12, 21–22 are N.C. 13–14, 23–24 are N.O.
11-12 11-12 21-22 Example of European Terminal Markings:
13-14 13-14 23-24
For switch elements without isolated contacts:
11-12 Is the N.C. contact of pole No. 1, 13-14 Is the N.O. contact of pole No. 2
For switch elements with isolated contacts:
13-14 Is the N.O. contact of pole No. 1, 21-22 Is the N.C. contact of pole No. 2
Example of US Terminal Markings

Double pole Each contact terminal is marked with one digit, i.e., 1-2, 3-4, 5-6,7-8.
Single pole
1st pole 2nd pole Example of US Terminal Markings:
1-2 1-2 5-6
For most snap switch elements (isolated contacts not usually on US manufactured
3-4 3-4 7-8
switches):
1-2 1-2 5-6
1-2 is the N.C. contact of pole No. 1,
3-4 3-4 7-8
3-4 is the N.O. contact of pole No. 1
5-6 is the N.C. contact of pole No. 2,
7-8 is the N.O. contact of pole No. 2

21-22 Make-before-break (overlapping) SPDT: the normally open contact closes before
13-14
the normally closed contact opens.
21-22
13-14 Break-before-make (offset) SPDT: the normally closed contact opens before the
21-22 normally open contact closes.
13-14
Simultaneous make and break SPDT: the normally closed contact opens at the
same time as the normally open contact closes.
A Contact open A = Maximum travel of the operator in mm or degrees.
B P B = Tripping travel of the contact.
Limit Switches

Contact closed
C = Resetting travel of contact.
21 - 22 Tripping
13 - 14 D = B-C = Differential travel.
21 - 22
13 - 14
Resetting P = Point from which positive opening is assured.
0C D NOTE: The arrows indicate direction of actuation clockwise (CW) and return for simplicity
reasons. For counterclockwise (CCW) only direction of actuation is reversed.

Wiring diagrams
Form A Form B Form C Form AA Form BB
SPST-NO SPST-NC SPDT DPST-NO DPST-NC

Form CC Form X Form Y Form Zb Form Z


DPDT SPST-NO-DB SPST-NC-DB SPDT isolated contacts DPDT-DB

Form XX Form YY Form ZZ


DPST-NO-DB DPST-NC-DB DPDT-DB

210
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial
Cam Design

Application information
Position 1 45 ° Position 2
531666

Cam Cam Excessive impact from improperly designed actuating systems is without question the leading cause of
premature failure of the electromechanical limit switch. At slow speed, impact is rarely troublesome, but
45° 60° as speed increases, impact applied to the switch becomes a critical problem. In today's higher speed
P 30°
machines, therefore, it is important to give proper consideration to correctly designed actuating systems.
P These recommendations are designed to assist you in obtaining greater life from your limit switches. The
black sector in the roller indicates the recommended design limits of the angle of pressure shown in the
illustrations as “P”. Three main design and installation considerations are:
Figure 1A cam design for
speeds up to 50 fpm • The pressure applied by the actuating mechanism to switch operating lever should approximate
direction of lever rotation with a variation not to exceed 30°.
4 in. min. • Since the angle of pressure changes drastically with rotation of the lever, the cam must be designed
531667

(101.6 mm)
for proper pressure angles at all positions of the lever travel.
Cam • The switch operating levers should be positioned as nearly parallel with the leading edges of the
cams as possible.
15°
to Considering these three factors:
30° P
• The cam in Figure 1A is satisfactory for speeds up to 50 fpm (15.2 mpm)
Figure 1B cam design for • The cam in Figure 1B is suitable for speeds up to 200 fpm (60.9 mpm) (nonuniform acceleration of
speeds from 50 to 200 fpm switch lever)
(15.2 to 60.9 mpm).
• The cam in Figure 1C is satisfactory for speeds up to 400 fpm (121.9 mpm) (uniform or other
controlled acceleration)
3 in. min.
531668

(76.2 mm)
Designing proper pressure angles
D
Cam for overriding cams for electromechanical limit switches
Don't underestimate the importance of adjusting the cams and operating levers in electromechanical limit
15°
switches to provide the proper pressure angles in every travel position. Without the means to control the
Precise to angle of pressure or the limit of override, the operating lever may spring back with damaging results.
trip point 30° P
Lever flyback usually causes double pulsing of the contacts, and places additional stresses on the
Figure 1C cam design for mechanical system of the limit switch. The excessive impacts absorbed from inadequately designed
speeds from 200 to 400 fpm actuating devices eventually leads to abnormal wear and premature failure of the limit switch.
(60.9 to 121.9 mpm).
By looking closely at the actuating angles of the cam surface, designers and engineers can obtain the
maximum operating life from electromechanical limit switches. The following recommendations help
30° provide a workable knowledge of proper lever and cam angles—and how they are applied to secure
531669

Limit Switches
Cam optimum conditions:
30° max.
. • Actuating cam on machinery or slide should provide a trailing edge so that upon overriding the
P operating lever will not snap back.
• During the approach phase, the pressure angle of the cam should not vary from the lever angle
more than 30°.
Figure 2 • On the override phase, the angle of the trailing edge of the cam to the lever should be no more
than 60°.
Cam If these guidelines are followed, the switch operating levers will always be approximately parallel with the
531670

60° max. leading edges of the actuating surfaces or cams.


Figure 2 shows leading edge of cam about to depress and actuate the electromechanical limit switch.
P The black sector of the roller indicates the recommended design limits of the angle of pressure shown in
drawings as “P”.
Figure 3 shows operating lever roller following the trailing edge of the cam on the override cycle. Unless
Figure 3
a one-way lever is used, the cam will operate the switch on the return cycle.

211
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial
Linear/Angular Lever Travel

Application information (continued)


Cam travel
531671

C The table below can assist the designer of machine tools and conveyors, the plant engineer, or the
maintenance personnel responsible for keeping this equipment in a satisfactory operating condition.
B cam rise
The design engineer will find the table useful in making trouble-free cam layouts. For example, if the
C = R sine A recommended operating travel for a switch is between 15° and 30°, use the table to figure cam rise and
A
B = R (1-cosine A)
R travel. This aids in determining what type of cam to design, its dimensions, etc.
The plant engineer can use the table to determine where to position levers on replacement switches or
revamped circuitry to operate existing cams. The engineer can also use the table to position the lever in
proper relationship to the cam, and to find out whether switches and cams are installed properly to obtain
Per inch R maximum switch life.
All dimensions in the table are for 1 in. (25.4 mm) levers. If you use longer levers, multiply the
figures by the increased lever length. For example, for a 2 in. (50.8 mm) lever, use the multiplier 2.
All limit switches have a recommended operating travel and for best performance should be
installed within these limits. (1)

A B C A B C
Dual dimensions: in. (mm) 1° 0.0002 (0.005 mm) 0.017 (0.43 mm) 46° 0.305 (7.7 mm) 0.719 (18.2 mm)
2° 0.0006 (0.015 mm) 0.035 (0.89 mm) 47° 0.318 (8.1 mm) 0.731 (18.6 mm)
3° 0.0014 (0.035 mm) 0.052 (1.3 mm) 48° 0.331 (8.4 mm) 0.743 (18.9 mm)
4° 0.002 (0.05 mm) 0.070 (1.8 mm) 49° 0.344 (8.7 mm) 0.755 (19.2 mm)
5° 0.004 (0.101 mm) 0.087 (2.2 mm) 50° 0.357 (9.0 mm) 0.766 (19.4 mm)
6° 0.005 (0.127 mm) 0.105 (2.6 mm) 51° 0.371 (9.4 mm) 0.777 (19.7 mm)
7° 0.007 (0.178 mm) 0.122 (3.1 mm) 52° 0.384 (9.7 mm) 0.788 (20.0 mm)
8° 0.010 (0.254 mm) 0.139 (3.5 mm) 53° 0.398 (10.1 mm) 0.799 (20.3 mm)
9° 0.012 (0.304 mm) 0.156 (4.0 mm) 54° 0.412 (10.4 mm) 0.809 (20.5 mm)
10° 0.015 (0.381 mm) 0.174 (4.4 mm) 55° 0.426 (11.0 mm) 0.819 (20.8 mm)
11° 0.018 (0.457 mm) 0.191 (4.8 mm) 56° 0.441 (11.2 mm) 0.829 (21.0 mm)
12° 0.022 (0.559 mm) 0.208 (5.3 mm) 57° 0.455 (11.5 mm) 0.839 (21.3 mm)
13° 0.026 (0.660 mm) 0.225 (5.7 mm) 58° 0.485 (12.3 mm) 0.857 (21.7 mm)
14° 0.030 (0.762 mm) 0.242 (6.1 mm) 59° 0.485 (12.3 mm) 0.857 (21.7 mm)
15° 0.034 (0.863 mm) 0.259 (6.6 mm) 60° 0.500 (12.7 mm) 0.866 (22 mm)
16° 0.039 (0.990 mm) 0.276 (7.2 mm) 61° 0.515 (13.1 mm) 0.875 (22.2 mm)
17° 0.044 (1.12 mm) 0.292 (7.4 mm) 62° 0.531 (13.5 mm) 0.883 (22.4 mm)
18° 0.049 (1.24 mm) 0.309 (7.8 mm) 63° 0.546 (14.0 mm) 0.891 (22.6 mm)
Limit Switches

19° 0.054 (1.37 mm) 0.326 (8.3 mm) 64° 0.562 (14.3 mm) 0.899 (22.8 mm)
20° 0.060 (1.52 mm) 0.342 (8.7 mm) 65° 0.577 (14.6 mm) 0.906 (23.0 mm)
21° 0.066 (1.67 mm) 0.358 (9.1 mm) 66° 0.593 15.0( mm) 0.914 (23.2 mm)
22° 0.073 (1.85 mm) 0.375 (9.5 mm) 67° 0.609 15.5( mm) 0.921 (23.4 mm)
23° 0.079 (2.00 mm) 0.391 (9.9 mm) 68° 0.625 (16.0 mm) 0.927 (23.5 mm)
24° 0.086 (2.2 mm) 0.407 (10.3 mm) 69° 0.642 (16.3 mm) 0.934 (23.7 mm)
25° 0.094 (2.38 mm) 0.423 (10.7 mm) 70° 0.658 (16.7 mm) 0.940 (23.9 mm)
26° 0.101 (2.56 mm) 0.438 (11.1 mm) 71° 0.674 (17.1 mm) 0.946 (24.0 mm)
27° 0.109 (2.77 mm) 0.454 (11.5 mm) 72° 0.691 (17.5 mm) 0.951 (24.1 mm)
28° 0.117 (2.9 mm) 0.469 (12 mm) 73° 0.708 (18.0 mm) 0.956 (24.3 mm)
29° 0.125 (3.17 mm) 0.485 (12.3 mm) 74° 0.724 (18.4 mm) 0.961 (24.4 mm)
30° 0.134 (3.40 mm) 0.500 (12.7 mm) 75° 0.741 (19.0 mm) 0.966 (24.5 mm)
31° 0.143 (3.6 mm) 0.515 (13.1 mm) 76° 0.758 (19.2 mm) 0.970 (24.6 mm)
32° 0.152 (3.9 mm) 0.530 (13.4 mm) 77° 0.775 (20.0 mm) 0.974 (24.7 mm)
33° 0.161 (4.1 mm) 0.545 (14.0 mm) 78° 0.792 (20.1 mm) 0.978 (24.8 mm)
34° 0.171 (4.3 mm) 0.559 (14.2 mm) 79° 0.809 (20.5 mm) 0.982 (24.9 mm)
35° 0.181 (4.6 mm) 0.574 (14.6 mm) 80° 0.826 (21.0 mm) 0.985 (25.0 mm)
36° 0.191 (4.8 mm) 0.588 (15 mm) 81° 0.844 (21.4 mm) 0.988 (25.1 mm)
37° 0.201 (5.1 mm) 0.602 (15.3 mm) 82° 0.861 (21.8 mm) 0.990 (25.1 mm)
38° 0.212 (5.4 mm) 0.616 (15.6 mm) 83° 0.878 (22.3 mm) 0.993 (25.2 mm)
39° 0.223 (5.7 mm) 0.629 (16.0 mm) 84° 0.895 (22.7 mm) 0.995 (25.3 mm)
40° 0.234 (6.0 mm) 0.643 (16.3 mm) 85° 0.913 (23.2 mm) 0.996 (25.3 mm)
41° 0.245 (6.2 mm) 0.656 (16.6 mm) 86° 0.930 (23.6 mm) 0.9976 (25.3 mm)
42° 0.257 (6.5 mm) 0.669 (17.0 mm) 87° 0.948 (24.0 mm) 0.9986 (25.4 mm)
43° 0.269 (6.8 mm) 0.682 (17.3 mm) 88° 0.965 (24.5 mm) 0.9994 (25.4 mm)
44° 0.281 (7.1 mm) 0.695 (17.6 mm) 89° 0.983 (25.0 mm) 0.9999 (25.4 mm)
45° 0.293 (7.4 mm) 0.707 (18 mm) 90° 1.000 (25.4 mm) 1.000 (25.4 mm)

1. Refer to document SM444R1 for additional information regarding Cam speed and angles.

212
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial
Installation Considerations

Lever Actuators

For limit switches with lever actuators, the actuating force should be applied as nearly perpendicular to the lever as practical and perpendicular
to the shaft axis about which the lever rotates.

Lever Actuators
Correct Incorrect

Dwelling Requirements Overtravel limitations

Where relatively fast motions are involved, the cams Operating mechanisms for limit switches should be so designed that, under any
should be so designed that the limit switch will be held operating or emergency conditions, the limit switch is not operated beyond its
operated long enough to operate relays, valves, etc. overtravel limit position. A limit switch should not be used as a mechanical stop.

Correct Incorrect

Dwell Incorrect
Incorrect

Correct

Correct

Limit Switches
Correct
Free position
Stop Operated
position
Stop

End of
overtravel

213
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Conforming to NEMA A600 and UL508

Description 9007 (convertible sequence)


9007T Mill Switches 9007T Mill Switches 9007FT Foundry Switches
Use the 9007T Mill switches instead of other limit switches in
the following applications:
• Where the current load exceeds the typical heavy duty limit
switch contact rating of 10 A and falls within the range of
up to 20 A continuous.
• Where an operating sequence is required that is not
possible on other limit switches. Fifteen sequences are
available. Universal type has twelve different operating
sequences with CW only, CCW only and neutral position.
Standard type has three operating sequences with CW and
CCW operation.
• Where higher reset forces are required due to foreign Page 216 Page 218
material interfering with lever arm operation, or where long
heavy arms must reset against gravity.

9007FT Foundry Switches


The 9007FT Foundry switches are for use in foundries or mills
where the applications described above are required, and
where falling foundry sand or similar material could build up
and jam the operating mechanism. The shaft has a dust boot
and extends from the switch case, preventing sand build up
around the shaft. The devices can withstand hot falling sand
up to 300° F (149° C.).

Application Information

Type T — Ideal for applications requiring extra heavy duty contact ratings, or higher operating and reset
forces. Rugged mechanical construction with several different operating sequences in one basic switch.

Type FT — Designed specifically for rough foundry application. The shaft is entirely beyond the switch
case to prevent jamming of the lever arm due to build up of sand. A dust boot is furnished as standard to
further prevent sand packing and allow free movement of the lever arm. An extra long shaft bearing
makes the switch extremely rugged and able to handle the rough applications encountered in foundries,
mills, machine tool and similar industries. The switch will withstand hot falling sand up to 300° F (149° C).
Limit Switches

Type T and FT

Enclosure — Oil-tight, dust-tight, water-tight, drip-tight meets NEMA Types 2, 4, and 13 requirements.
Die cast zinc construction.

Operating Sequences — Fifteen sequences available. Universal type has 12 different operating
sequences with CW only, CCW only, and neutral position operation. Standard type has three operating
sequences with CW and CCW operation. Various sequences will give quick make and break,
spring return with maintained contact, or slow make and break. Most sequences are convertible by
removing the base plate and adjusting the positioning plate and/or latches

Ambient Temperature Range — 10° F (-12.2° C) to 185° F (85° C) ambient at full rated load, up to 220°
F (104° C) ambient with single coil load.

Lever Arm — Die cast zinc construction with hardened, oil-impregnated, sintered iron rollers.

Conduit — 0.5 in. standard / 20 mm optional—Form M11

Mounting — Four baseplates provide end or side mounting holes and/or manifold mounting. All
mounting holes are 0.25 in. (6.35 mm) diameter. Two tapped holes on each side of switch allows side
mounting.

Contacts — SPDT1 double break and three point double throw single break. Silver contact tips. Phenolic
contact block. Nylon liner. Polarity must be the same on double throw contacts.

1. Single pole, double throw.

Interpretation of Catalog Numbers:


page 239
214
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Conforming to NEMA A600 and UL508

Environmental characteristics
Conforming to standards UL508
Product certifications UL Listed, CSA Certified, CE Marked
Protective treatment Corrosion resistant gray paint
-10 to +185 °F (-23 to +85 °C)
Ambient air temperature
Housing can withstand falling sand at +300 °F (+149 °C)
Vibration resistance 10G (10–55 Hz)
Shock resistance 30G
Electric shock protection Class O
Degree of protection NEMA Types 1, 2, 4, 12, 13, IP65, 66, 67
Cable entry or connector 1/2" NPT (metric available)
Materials Cast zinc n
Contact block characteristics
Rated operational NEMA A600 Ithe = 20 A
AC Voltage
characteristics hard contacts 20 A Resistive and continuous
Rated operational NEMA P 600 Ithe = 20 A
DC Voltage
characteristics hard contacts 20 A Resistive and continuous
Rated insulation voltage 600 V
2,500 Vac for 1 minute for CE, 2,200 Vac for 1 minute for UL, and
Rated impulse withstand voltage
2,640 Vac for 1 minute for CSA
Positive opening No
Short circuit protection 20 A Bussmann Class CC KTK-R-20 fuse, non-time-delay
Terminal wire sizes (Cabling/Screw Clamp) 12 – 22 AWG (3.31 mm2 – 0.326 mm2) wire max.
Maximum actuation speed 15.2 mpm / 27.4 mpm (50 fpm / 90 fpm) with 45 ° Cam angle, levers only
Maximum current ratings for control circuit contacts
AC DC
Inductive Resistive Inductive
35% Power Factor 75% Power Factor and Resistive
Contacts Make and Break
Volts Make Break Continuous Make, Break and Volts Continuous
Amperes
Carrying Continuous Carrying Carrying
Amperes Amperes Single Double Amperes
Amperes VA Amperes VA
Throw Throw
120 150 18,000 20 2400 20 20
SPDT 120 5.0 º 20
240 75 18,000 12.5 3000 20 20
Quick Make 250 1.0 º 20
480 37.5 18,000 6.25 3000 20 20
and Break 600 0.2 º 20

Limit Switches
600 30 18,000 5 3000 20 20
120 60 7200 6 720 20 10 20 º º º º
All Slow Make 240 30 7200 3 720 20 10 20 º º º º
and Break 480 15 7200 1.5 720 20 10 20 º º º º
600 12 7200 1.2 720 20 10 20 º º º º
Characteristics for material and ratings comparisons — standard switches n
9007 Type T/FT Type L (R. B. Denison Lox Switch)
Body material Cast zinc Cast aluminum
Cover material Cast zinc Aluminum
Base plate material Steel with zinc plating Steel with chromate plating
Shaft seal material Nitrile PVC
Contact block material Phenolic Glass filled nylon
Moveable contact material Fine silver on copper backing Coin Silver on steel backing
Stationary contact material Fine silver on copper backing 90/10 AgCdO on copper backing
Low ambient temperature rating -10° F 0° F
High ambient temperature at full rating f 180° F 200° F
Enclosure rating NEMA Types 1, 2, 4, 12 and 13 NEMA Types 1, 4 and 13
Vibration resistance 10G (10–150 Hz) 40G max (10-150 Hz)
f Many switches are available with higher or lower temperature limits by selecting special versions or special options. See page 237.

215
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T Severe Duty Mill Switches
Universal Operating Sequences

Universal Catalog Numbers


Base Plate
A 9007TUA1 9007TUA2 9007TUA3 9007TUA4 9007TUA5 9007TUA6
Surface B 9007TUB1 9007TUB2 9007TUB3 9007TUB4 9007TUB5 9007TUB6
Mounted C 9007TUC1 9007TUC2 9007TUC3 9007TUC4 9007TUC5 9007TUC6
D 9007TUD1 9007TUD2 9007TUD3 9007TUD4 9007TUD5 9007TUD6
No. 1 No. 2 No. 3 ➃ No. 4 No. 5 No. 6
SPDT SPDT SPDT SPDT SPDT SPDT
Spring Return Spring Return Maintained Spring Return Spring Return Spring Return
CW Only CW Only Contact Neutral Position CCW Only CCW Only

Initial position Spring return of arm Initial position


Initial position Initial position Initial position
and CCW to initial pos. and CW
and CCW and CW
Contact pos. A B A B A B
A B A B maintained until
operated in reverse
CCW CW
A B A B Middle Final
Middle Final CCW CW CCW
CW CCW CCW
CW CW
A B A B A B
A B A B A B A B A B
If high speed cam
or snap-back is
present, use No. 12

Characteristics
Nominal Operating Data
Pre-travel ➀ 14° Int. Pos. 9°, Final 16° 7° 6° 14° Int. Pos. 9°, Final 16°
Total travel 88° 88° 81° 81° 88° 88°
Differential 12° 5° 7° 5° 12° 5°
Operating torque 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m)
Repeat accuracy ➁ ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm)
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.

A B B
A

Weight lb (kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg)
Universal Catalog Numbers (continued)
Base Plate
A 9007TUA7 9007TUA8 9007TUA9 9007TUA10 9007TUA11 9007TUA12
Surface B 9007TUB7 9007TUB8 9007TUB9 9007TUB10 9007TUB11 9007TUB12
Limit Switches

Mounted C 9007TUC7 9007TUC8 9007TUC9 9007TUC10 9007TUC11 9007TUC12


D 9007TUD7 9007TUD8 9007TUD9 9007TUD10 9007TUD11 9007TUD12
No. 7 No. 8 ➃ No. 9 No. 10 No. 11 No. 12
SPDT SPDT SPDT SPDT
SPDT SPDT
Maintained Spring Return Spring Return Spring Return
Maintained Maintained
Neutral Position Slow Make, Slow Break Slow Make. Slow Break Slow Mak, Slow Break
If high speed cam Initial position Initial position Initial position
If high speed cam Initial position CCW
or snap-back and CCW and CW
present, use No. 12 or snap-back is A B
present, use No. 12 A B A B
A B A B
A B

CW CCW CW
CCW CCW CW
CCW CW
A B A B
A B A B A B A B
A B A B

Characteristics
Nominal Operating Data
Pre-travel ➀ 10° 6° 12° 3° 12° 45°
Total travel 85° 81° 87° 81° 87° 90°
Differential 12° 10° 0° 0° 0° 0°
Operating torque 2.5 lb-in (0.28 N•m) 2.5 lb-in (0.28 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 8 lb-in (0.9 N•m)
Repeat accuracy ➁ ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm)
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.

Not adjustable
➂ A B

Weight lb (kg) 2.35 lb (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg)
Footnotes: see page 217

Dimensions: Interpretation of Catalog Numbers: Base Plates:


pages 222 to 225 page 239 pages 221 and 222

216
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007T Severe Duty Mill Switches
Standard Operating Sequences

Standard Catalog Numbers


Base Plate
A 9007TSA1 9007TSA2 9007TSA3
Surface B 9007TSB1 9007TSB2 9007TSB3
Mounted C 9007TSC1 9007TSC2 9007TSC3
D 9007TSD1 9007TSD2 9007TSD3
No. 1 No. 2 No. 3
SPDT
SPDT SPDT
Spring Return
Spring Return Spring Return
CW & CCW
CW & CCW CW & CCW
Slow Make, Slow Break

Initial position Initial position Initial position


A B
A B A B

CW
CW and CCW and
CW and CCW
Middle CCW
Final
A B A B A B
A B

Characteristics (nominal operating data)


Switch actuation By 30° cam

Type of actuation

Pre-travel ➀ 14° Int. Pos. 9°, Final 16° 9°


Total travel 89° 89° 89°
Differential 12° Int. Pos. 5.5°, Final 7.5° 5°
Reverse overtravel N/A (future availability) N/A (future availability) N/A (future availability)
Operating torque/force
10 lb-in (1.13 N•m) 10 lb-in (1.13 N•m) 10 lb-in (1.13 N•m)
1 pole & 2 pole
Terminal wire sizes #12–22 AWG #12–22 AWG #12–22 AWG
(Cabling/Screw Clamp) (3.31–0.326 mm2) (3.31–0.326 mm2) (3.31–0.326 mm2)
Repeatability ➁
± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm)

Limit Switches
(linear travel of cam)
Cable entry
1/2" NPT 1/2" NPT 1/2" NPT
(metric available)
Weight lb (kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg)
➀ The pre-travel listed may vary up to 5° additional for universal switches or up to 2° additional for standard switches due to free travel of lever arm at initial position.
➁ Linear travel of cam on 1.5 in. (38.1mm) lever arm.
➂ Remove spring from the positioning plate.
➃ Sequence 3, 7, and 8 devices are available but are not recommended where high speed cams or lever arm snap-back is present.
The application should be checked and No. 12 sequences substituted where possible.
Note: For Type FT foundry switches, change the “T” at the beginning of the equivalent Type number above to “FT” (Example: FTUB1). See page 218.

217
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007FT Severe Duty Foundry Switches
Universal Operating Sequences

Universal Catalog Numbers


Base Plate
A 9007FTUA1 9007FTUA2 9007FTUA3 9007FTUA4 9007FTUA5 9007FTUA6
Surface B 9007FTUB1 9007FTUB2 9007FTUB3 9007FTUB4 9007FTUB5 9007FTUB6
Mounted C 9007FTUC1 9007FTUC2 9007FTUC3 9007FTUC4 9007FTUC5 9007FTUC6
D 9007FTUD1 9007FTUD2 9007FTUD3 9007FTUD4 9007FTUD5 9007FTUD6
No. 1 No. 2 No. 3 ➃ No. 4 No. 5 No. 6
SPDT SPDT SPDT SPDT SPDT SPDT
Spring Return Spring Return Maintained Spring Return Spring Return Spring Return
CW Only CW Only Contact Neutral Position CCW Only CCW Only
Initial position Initial position Spring return of Initial position Initial position Initial position
and CCW and CCW arm to initial pos. and CW and CW
Contact pos. A B
A B A B
A B A B maintained until
operated in reverse
direction
CCW CW Middle Final
Middle Final A B A B CCW CW CCW
CW CCW CCW
CW CW
A B A B A B
A B A B A B A B
A B
If high speed cam
or snap-back is
present, use No. 12
Characteristics
Nominal Operating Data
Pre-travel ➀ 14° Int. Pos. 9°, Final 16° 7° 6° 14° Int. Pos. 9°, Final 16°
Total travel 88° 88° 81° 81° 88° 88°
Differential 12° 5° 7° 5° 12° 5°
Operating torque 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m)
Repeat accuracy ➁ ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm)
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.

A A B B

Weight lb (kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg)
Universal Catalog Numbers (continued)
Base Plate
A 9007FTUA7 9007FTUA8 9007FTUA9 9007FTUA10 9007FTUA11 9007FTUA12
Surface B 9007FTUB7 9007FTUB8 9007FTUB9 9007FTUB10 9007FTUB11 9007FTUB12
Limit Switches

Mounted C 9007FTUC7 9007FTUC8 9007FTUC9 9007FTUC10 9007FTUC11 9007FTUC12


D 9007FTUD7 9007FTUD8 9007FTUD9 9007FTUD10 9007FTUD11 9007FTUD12
No. 7 No. 8 ➃ No. 9 No. 10 No. 11 No. 12
SPDT SPDT SPDT SPDT
SPDT SPDT
Maintained Spring Return Spring Return Spring Return
Maintained Maintained
Neutral Position Slow Make, Slow Break Slow Make, Slow Break Slow Make, Slow Break
If high speed cam Initial position Initial position Initial position Initial position CCW
or snap-back If high speed cam or and CCW and CW
present, use No. 12 snap-back present, use A B
A B A B A B
No. 12
A B
A B

CW
CW CCW CW CCW
CCW
CCW CW B A B
B A B A
A B A A B
A B A B

Characteristics
Nominal Operating Data
Pre-travel ➀ 10° 6° 12° 3° 12° 45°
Total travel 85° 81° 87° 81° 87° 90°
Differential 12° 10° 0° 0° 0° 0°
Operating torque 2.5 lb-in (0.28 N•m) 2.5 lb-in (0.28 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 8 lb-in (0.9 N•m)
Repeat accuracy ➁ ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm)
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.
➂ ➂
A B
Not adjustable

Weight lb (kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg)
Footnotes: see page 219

Dimensions: Interpretation of Catalog Numbers:


pages 222 to 225 page 239

218
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007FT Severe Duty Foundry Switches
Standard Operating Sequences

Standard Catalog Numbers


Base Plate
A 9007FTSA1 9007FTSA2 9007FTSA3
Surface B 9007FTSB1 9007FTSB2 9007FTSB3
Mounted C 9007FTSC1 9007FTSC2 9007FTSC3
D 9007FTSD1 9007FTSD2 9007FTSD3
No. 1 No. 2 No. 3
Single Pole
Single Pole Single Pole Double Throw
Double Throw Double Throw Spring Return
Spring Return Spring Return CW & CCW
CW & CCW CW & CCW Slow Make
Slow Break

Initial position
Initial position Initial position
A B

A B A B

CW
and
CW and CCW CW and CCW CCW
Middle Final
A B
A B A B A B

Characteristics (nominal operating data)


Switch actuation By 30° cam

Type of actuation

Pre-travel ➀ 14° Int. Pos. 9°, Final 16° 9°


Total travel 89° 89° 89°
Differential 12° Int. Pos. 5.5°, Final 7.5° 5°
Reverse overtravel N/A (future availability) N/A (future availability) N/A (future availability)
Operating torque/force
10 lb-in (1.13 N•m) 10 lb-in (1.13 N•m) 10 lb-in (1.13 N•m)
1 pole & 2 pole
Terminal wire sizes #12–22 AWG #12–22 AWG #12–22 AWG

Limit Switches
(Cabling/Screw Clamp) (3.31–0.326 mm2) (3.31–0.326 mm2) (3.31–0.326 mm2)
Repeatability ➁
± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm) ± 0.004 in. (0.10 mm)
(linear travel of cam)
Cable entry
1/2" NPT 1/2" NPT 1/2" NPT
(metric available)
Weight lb (kg) 2.57 lb. (1.17 kg) 2.57 lb. (1.17 kg) 2.57 lb. (1.17 kg)
➀ The pre-travel listed may vary up to 5° additional for universal switches or up to 2° additional for standard switches due to free travel of lever arm at initial position.
➁ Linear travel of cam on 1.5 in. (38.1mm) lever arm.
➂ Remove spring from the positioning plate.
➃ Sequence 3, 7, and 8 devices are available but are not recommended where high speed cams or lever arm snap-back is present.
The application should be checked and No. 12 sequences substituted where possible.
Note: Type FT Foundry Switches are obtained by changing the “T” at the beginning of the equivalent type number to “FT” (Example: FTUB1).

219
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Lever Arms and Renewal Parts

Standard Roller
Arm Steel Roller
Catalog Weight
Length Diameter Roller Width Number lb (kg)
in. (mm) in. (mm) Position in. (mm)
1.5 (38.1) 0.75 (19) Optional 0.25 (6.3) 9007B1 0.17 (0.077)
1.5 (38.1) 1.0 (25.4) Optional 0.25 (6.3) 9007B2 0.19 (0.086)
1.5 (38.1) 1.38 (35) Optional 0.25 (6.3) 9007B3 0.23 (0.104)
2.5 (63.5) 0.75 (19) Optional 0.25 (6.3) 9007B7 0.25 (0.113)
2.5 (63.5) 1.0 (25.4) Optional 0.25 (6.3) 9007B8 0.25 (0.113)
2.5 (63.5) 1.38 (35) Optional 0.25 (6.3) 9007B9 0.27 (0.122)
1.5 (38.1) 0.75 (19) Optional 0.5 (12.7) 9007B12 0.34 (0.154)
Standard Roller 1.5 (38.1) 1.0 (25.4) Optional 0.5 (12.7) 9007B13 0.34 (0.154)
1.5 (38.1) 1.38 (35) Optional 0.5 (12.7) 9007B14 0.42 (0.191)
5 (127) 0.75 (19) Optional 0.25 (6.3) 9007B19 1.00 (0.454)
2.88 (73.1) 0.75 (19) No roller — 9007B21 0.20 (0.091)
2.5 (63.5) 0.75 (19) Optional 0.5 (12.7) 9007B22 0.22 (0.100)
2.5 (63.5) 1.0 (25.4) Optional 0.5 (12.7) 9007B23 0.28 (0.127)
2.5 (63.5) 1.38 (35) Optional 0.5 (12.7) 9007B24 0.36 (0.163)
Adjustable (1) 0.75 (19) Optional 0.25 (6.3) 9007R18 0.50 (0.227)
Adjustable (1) 1.0 (25.4) Optional 0.25 (6.3) 9007R19 0.50 (0.227)
Adjustable (1) 1.38 (35) Optional 0.25 (6.3) 9007R20 0.50 (0.227)
1. Does not include lever arm clamp or rod. If lever arm clamp is required, use 9007R16 or R17.
Offset Type (for obtaining different cam track dimensions)
Arm Steel Roller
Catalog Weight
Length Diameter Roller Width Number lb (kg)
in. (mm) in. (mm) Position in. (mm)
1.5 (38.1) 0.75 (19) Inside offset 0.25 (6.3) 9007C1 0.50 (0.227)
1.5 (38.1) 1.0 (25.4) Inside offset 0.25 (6.3) 9007C2 0.50 (0.227)
1.5 (38.1) 1.38 (35) Inside offset 0.25 (6.3) 9007C3 0.50 (0.227)
1.5 (38.1) 0.75 (19) Outside offset 0.25 (6.3) 9007D1 0.18 (0.082)
Offset Type 1.5 (38.1) 1.0 (25.4) Outside offset 0.25 (6.3) 9007D2 0.18 (0.082)
1.5 (38.1) 1.38 (35) Outside offset 0.25 (6.3) 9007D3 0.18 (0.082)
1.88 (48) 0.75 (19) Outside offset 0.25 (6.3) 9007E4 0.20 (0.091)
1.88 (48) 1.0 (25.4) Outside offset 0.25 (6.3) 9007E5 0.27 (0.122)
1.88 (48) 1.38 (35) Outside offset 0.25 (6.3) 9007E6 0.27 (0.122)
1.88 (48) 0.75 (19) Inside offset 0.25 (6.3) 9007F4 0.30 (0.136)
1.88 (48) 1.0 (25.4) Inside offset 0.25 (6.3) 9007F5 0.30 (0.136)
Limit Switches

1.88 (48) 1.38 (35) Inside offset 0.25 (6.3) 9007F6 0.30 (0.136)
120° Forked (for maintained contact lever arm type switches)
Arm Steel Roller
Catalog Weight
Length Diameter Roller Width Number lb (kg)
in. (mm) in. (mm) Position in. (mm)
1.5 (38.1) 0.75 (19) Same side 0.25 (6.3) 9007J1 0.31 (0.141)
1.5 (38.1) 1.0 (25.4) Same side 0.25 (6.3) 9007J2 0.40 (0.181)
1.5 (38.1) 0.75 (19) LH on opp. side 0.25 (6.3) 9007K1 0.50 (0.227)
1.5 (38.1) 1.0 (25.4) LH on opp. side 0.25 (6.3) 9007K2 0.50 (0.227)
1.5 (38.1) 0.75 (19) RH on opp. side 0.25 (6.3) 9007N1 0.66 (0.299)
1.5 (38.1) 1.0 (25.4) RH on opp. side 0.25 (6.3) 9007N2 0.70 (0.316)

120° Forked
90° Forked (for maintained contact lever arm type switches)
Arm Steel Roller
Catalog Weight
Length Diameter Roller Width Number lb (kg)
in. (mm) in. (mm) Position in. (mm)
1.5 (38.1) 0.75 (19) Same side 0.25 (6.3) 9007X1 0.30 (0.136)
1.5 (38.1) 1.0 (25.4) Same side 0.25 (6.3) 9007X2 0.40 (0.181)
1.5 (38.1) 0.75 (19) RH on opp. side 0.25 (6.3) 9007Y1 0.50 (0.227)
1.5 (38.1) 1.0 (25.4) RH on opp. side 0.25 (6.3) 9007Y2 0.50 (0.227)
1.5 (38.1) 0.75 (19) LH on opp. side 0.25 (6.3) 9007Z1 0.66 (0.299)
1.5 (38.1) 1.0 (25.4) LH on opp. side 0.25 (6.3) 9007Z2 0.70 (0.316)

90° Forked

Dimensions:
pages 222 to 225
220
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Lever Arms and Renewal Parts

Cable operated
Arm Steel roller Roller
Catalog Weight
Length Diameter Width Number lb (kg)
Roller Position
in. (mm) in. (mm) in. (mm)
1.5 (38.1) 0.75 (19) None None 9007Y3 —
2.5 in. (63.5mm) long with eyebolt 0.25 (6.3mm) I.D. instead of roller. 9007B27 —
Rod Type (used on conveyor systems or where unusual shapes are required)
With Reset Cable Operated Adjustable 0.75 (19) 0.19 (4.8) None 9007 R16 0.18 (0.081)
Adjustable 0.75 (19) 0.25 (6.3) None 9007R17 0.18 (0.081)
1. Rod not included
2. Key stock not included
Ball Bearing Type (for abrasive dust areas or with high speed cams)
1.5 (38.1) 0.75 (19) Center 0.28 (7.1) 9007B16 0.15 (0.068)
Weld-On Type (used where a special operator is required to weld to lever)
3.5 (89) 0.75 (19) None None 9007G10 0.50 (0.227)

Rod Type Ball Bearing Type One Way Roller Type (used with reversible cams for one way operations)
(rod not included) 1.5 (38.1) 0.75 (19) Outside offset 0.25 (6.3) 9007D4 0.64 (0.290)
Conveyor Side Guide
8.44 in. (214.3) long with 1.5 in. (38.1) dia. 3.75 in. (95.2) Delrin® roller 9007R21 1.63 (0.739)
8.44 in. (214.3) long with 0.88 in. (22.3) dia. 3.75 in. (95.2) Delrin roller 9007R22 1.42 (0.644)

Separate Base Plates (2)


Catalog Weight
Style Mounting Holes
Number lb (kg)
A None (1) 2934D32G1
B End 2934D14G1 0.34 (0.154)
C Side 2934D33G1 0.42 (0.191)
D End 2934D34G1 0.36 (0.163)
1. No mounting holes in base plate. Side mounting holes in switch case must be used.
2. Acceptable wire sizes 14 – 18 AWG (2.08 – 0.823 mm2); recommended terminal clamp torque 13 – 16 lb-
Weld-On Type 1-Way Roller Type
in. (1.46 – 1.80 Nkm).

Optional Conduit Threads


Description Catalog Weight
Metric Number lb (kg)
M20 - 20mm (per B.S. 4568) M11 —

Limit Switches
Example: 9007TUB4M11
Conveyor Side Guide Three Point Contacts — Ordering Information
(use with 9007R16 or R17) Select Type number of desired contact operating sequence for standard contact switch.
Change the letter following “T” or “FT” as shown below.
Change: U to Y Contact Configuration Changes
For example: S to K From:
TUB1 changes to TYB1
TSB1 changes to TKB1

Style A Style B Style C Style D

Base Plates

221
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions

Surface Mounting
Type T Type FT

2.06 3.0
52.32 0.75 76.2
0.75
19.05 19.05

0.56 0.56
14.2 14.22

2.63 2.63
66.80 66.80

0.56
0.56 14.22
0.50 14.22 0.50 0.25 0.38
Pipe Tap Pipe Tap 20 Tap deep
12.7 0.63 0.91 0.25 0.38 12.7
0.63 6.35 9.53
0.75 20 Tap deep 0.75 0.91 Both Sides
Optional 15.9 23.1 6.35 9.53 Optional 16.00
19.05 23.11
19.05 2.44 Both Sides
61.98 3.41
86.61

Base Plates
Style A Style B Style C Style D

2.06
52.3
2.81 .53
0.22 0.22 1.75
5.59 2.25 71.37 13.46
57.15 5.59 44.45
1.13
0.75 1.81
28.70 35.81
19.0 4.66 Center of
0.56 .22
118.36 Shaft 3.16 5.59
14.2 2.44
1 80.3 3 0.66 4.31
4.22 4.50 76.2 16.76 61.98 Center of 109.47
25.4
107.12 114.3 Center of 5.09 Shaft
2.63 Shaft 129.29 129.29
66.8
0.44 1.25
1.81
Limit Switches

11.18 0.38 31.75


45.97 9.65 3.25 2.25 Mtg. Holes .257 Dia.
82.55 57.15
6.53
0.56 Mtg. Holes 0.257 Dia.
0.63 0.91
14.2 Mtg. Holes 0.257 Dia.
16.0 23.1 6.53
6.53
2.44
62.0

in.
Dual dimensions:
mm

222
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions

CAM Track Dimensions


Type T

0.38
9.65 3.28
2.81 83.31
20.57 0.75
2.44 19.05 2.53
0.38 61.98 65.26
9.65 2.06 1.59
0.94
0.38 52.32 40.39
1.69 23.88 0.75
9.65
0.38 42.93 0.84 19.05
9.65 1.31 21.34
Type “D” 33.27 Type “E” Type “E”
Type “F”
Roller Roller Roller Roller
Arms Arms Arms Arms

Type “C” Type “D”


Roller Roller
Arms Arms

Type “B” Type “B”


Roller Roller 1.875
Arms Arms
1.5 47.62 R.
38.1 R.

0.84
21.34

Type FT

3.75 4.22

Limit Switches
0.38 95.25 107.19
9.65 3.38 0.75 4.06
0.38 85.85 19.05 103.12
9.65 3.00
0.94 2.53
0.38 76.2
2.63 23.88 64.36 0.75
9.65
0.38 66.80 1.78 19.05
9.65 2.25 45.21
57.15
Type “E” Type “F”
Type “D” Roller Type “E”
Roller Roller Arms Roller
Arms
Arms Arms
Type “D”
Roller
Type “C” Arms
Roller
Arms
1.875
Type “B” 47.62 R.
Roller Type “B”
Arms Roller
Arms
1.5 0.84
R.
38.1 21.34

Dual dimensions: in.


mm

223
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions

Type T and FT Lever Arms


Standard Roller Offset Type Adjustable Length Rod Type Ball Bearing Roller Type B16

A 0.75 1.50
A 38.1
B 19.05
A
B 0.88
22.35
E
Inside 1.66 Hole for Rod
D
Offset or Key Stock 0.28
43.16
C D F 7.11
E C 1.75
0.70
0.31 44.45
17.78
7.87
0.31
7.87 0.69 0.31
Outside
Offset 17.53 7.87
C DF
For dimension A refer to page 12. E

0.31
7.87
Roller Arm for use with Type R17 1-Way Roller Type D4 Weld-On Arm Type G10 Cable Operated with Reset Type Y3

1.50
0.44 1.50 0.625 38
0
11.18 38.1 15.88
0.31
0.25Dia.
6
B 1.75 7.84
44.45
0.38 2.12
1.50 1.06 54 90o
9.53 27
0.25 0.38 38.10 3.50
0.88 9.65
6.35 88.9
22.35
0.75 1.50 2.28
19.05 0.28 0.75 58
38.10 0.38
19.05 0.09 0.63 10 Dia
7.11
2.29 16.0
0.38 0.31 0.63
9.65 7.87 2.50 16
Limit Switches

64
0.50
13

Cable Operated Type B27

0.47
11.89 3.53
0.34 89.66 0.59
8.64 2.50 15.06
63.5

0.31
1.13
7.87
28.7 0.75 Dia. Hole
19.05

1.06
26.92 2.41
61.21
0.31
7.87 0.75
19.05

in.
Dual dimensions:
mm
NOTE: All levers on this page can be used on Type C limit switches by installing the 9007S9 hub.

224
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions

Type T and FT Lever Arms (continued)


90° Forked 120° Forked

0
90 120° J1, K1, N1
2.13 2.59 J2, K2, N2
54.10
65.79
0.75 1.00
0.75 19.05 25.4
19.05 0.25
0
50 1.5 .10 0.38 6.35
1. .10 0.38 98
1.06 9.53
38 9.53 0.50
26.92
Arm Type Dim A 12.7 1.16
29.46
X1, Y1, Z1 0.75
1.16 19.05 0.38 Type J1 & J2
29.46 1.00 9.53
0.25
X2, Y2, Z2
25.4 0.25
X1 6.35 1.34
6.35 X2 0.38 0.67 34.04
0.38 A A 9.65 0.25 17.02
9.65
0.38 6.35 Type N1 & N2 0.38
9.65 0.38 9.53
0.25 1.31
6.35
33.27 9.53 1.34
34.04
0.38 Y1
9.65 A Y2 Type K1 & K2 0.25
0.25
6.35 6.35 0.67
0.38 17.02
1.31
9.53
33.27
Z1
Z2 0.25
A 6.35
0.38
9.65

Limit Switches

225
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100, L300 Mill and Foundry Switches, L140, L2153 Cable Pulls, L529 Belt Conveyor
Conforming to NEMA A600 and UL508

Description L100, L300 Switches (fixed sequence)


L100W Switches f L100 Mill L300 Foundry
Use the L100W Mill switches instead of other limit switches in the
• Model L300 is an extra heavy duty
following applications:
version for very aggressive environments
– The booted shaft design prevents
• Where the current load exceeds the typical heavy duty limit penetration of foreign materials such as
switch contact rating of 10 A and falls within the range of up to sand, dust, or grit between the shaft and
20 A continuous. the bushing.
• Where an operating sequence is required that is not possible R. B. Den
ison R. B. Den
ison – Heavy duty stainless steel springs and
Lox-Switch Lox-Switch
on other limit switches (35 choices with the L switches). Type L Type L
tch
hardened spring operators permit longer
Limit Swi
tch Limit Swi
• Where higher reset forces are required due to foreign material NEMA A60
0 NEMA A60
0
life under extreme lever fly-back and high
interfering with lever arm operation, or where long heavy arms Made in U.S.
A. Made in U.S.
A.
impact.
must reset against gravity. – Same parameters as L100 models,
except that the distance between the back
f L switches are not preceded by 9007. They are known as the Page 228 Page 230 of the switch and the lever is increased by
R.B. Denison® Lox Switch™ L, and include conveyor belt and 0.34 in. (8.6 mm).
slack cable pull switches in the product offering.

L300W Switches
The L300W Foundry switches are for use in foundries or mills
where the applications described above are required, and where
falling foundry sand or similar material could build up and jam the
operating mechanism. The shaft has a dust boot and extends
from the switch case, preventing sand build up around the shaft.
The devices can withstand hot falling sand up to 300° F (149° C).
Features L100, L300, L140, L2153, L525 Cable Pulls (fixed sequence)
• Captive cover screws L140 Mill and Foundry L2153 Mill and Foundry
• Heavy duty snap action mechanism prevents teasing or false
contact opening.
• Positive trip action prevents the lever from slipping around the
0.5 in. (12.7 mm) shaft even if not properly tightened.
• High current capability. 20 A maximum continuous
• Isolated (no polarity) double and triple circuits with double
break (throw) action
ison
ison R. B. Den
R. B. Den
• Wide 0.25 in. (6.3 mm) contact gap ensures very high shock Lox-Switch
Lox-Switch
Type L
and vibration resistance. Type L
Limit Swi
tch Limit Swi
NEMA A60
tch
0 P600
0 P600
NEMA A60
• Easy to access contacts allow for easy inspection and A. Made in U.S.
A.
Made in U.S.
replacement.
Limit Switches

• Stamped contact configuration number for easy identification


even if the switch is painted Page 232 Page 232
• Many contact arrangements to solve difficult applications
• Model L300 is an extra heavy duty version for very aggressive
Belt Conveyors
environments. L525 Mill and Foundry
– The booted shaft design prevents penetration of foreign
materials such as sand, dust, or grit between the shaft and the
bushing.
– Heavy duty stainless steel springs and hardened spring
operators permit longer life under extreme lever fly-back and Conveyor belt limit switches are ideal for
high impact. policing the lateral movement of belt
– Same parameters as L100 models, except that the distance conveyors. When the conveyor belt shifts, it
between the back of the switch and the lever is increased by contacts the switch roller and a 12°
0.34 in. (8.6 mm). movement of the lever transfers the first set
• Two and three circuits in CW, CCW, neutral position, of contacts. This set is usually wired to
spring return and maintained, snap action or slow-make initiate a warning alarm system to alert the
slow-break, two steps (L525) are available. worker that the belt is moving off the rollers.
• 2 circuit models can be CW or CCW field converted. Further lateral movement of the belt, causing
the lever to move another 8°, trips the second
• Wide range of options: high shock and vibration, with gold
set of contacts. These contacts are normally
contact, low or very high temperature
wired to the conveyor drive system and when
• 0.5 in. (12.7 mm) NPT conduit entrance standard on 2-pole actuated stop the system, minimizing
models (5 wires max.) damage to the conveyor or loss of material
ison
R. B. Den
• 0.75 in. (19 mm) NPT conduit entrance standard on 3-pole Lox-Switch
on the belt.
Type L
models (7 wires max.) Limit Swi
tch
0 P600
NEMA A60

A.
Made in U.S.

Page 233

226
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100, L300 Mill and Foundry Switches, L140, L2153 Cable Pulls, L529 Belt Conveyor

Environmental characteristics
Conforming to standards UL508
Product certifications UL Listed, CSA Certified, CE Marked
Protective treatment Corrosion resistant gray paint
-10 to +185 °F (-23 to +85 °C)
With H prefix: -10 to +350 °F (-23 to +177 °C). (1)
Ambient air temperature
Vibration resistance 10G (10–55 Hz)
Shock resistance 30G
Electric shock protection Class O
Degree of protection NEMA Types 1, 2, 4, 12, 13, IP65, 66, 67
Cable entry or connector 1/2" NPT (metric available)
Materials Cast zinc n
1. For a switch with an ambient temperature rating up to 350 °F (177 °C), add an H to the beginning of the catalog number.
For example, change catalog number L100WS2M2 to HL100WS2M2.
Contact block characteristics
Rated operational NEMA A600 Ithe = 20 A
AC Voltage
characteristics hard contacts 20 A Resistive and continuous
Rated operational NEMA P600 Ithe = 20 A
DC Voltage
characteristics hard contacts 20 A Resistive and continuous
Rated insulation voltage 600 V
2,500 Vac for 1 minute for CE, 2,200 Vac for 1 minute for UL, and
Rated impulse withstand voltage 2,640 Vac for 1 minute for CSA
Positive opening No
Short circuit protection 20 A Bussmann Class CC KTK-R-20 fuse, non-time-delay
Terminal wire sizes
12 – 22 AWG (3.31 mm2 – 0.326 mm2) wire max.
(Cabling/Screw Clamp)
Maximum actuation speed 15.2 mpm / 27.4 mpm (50 fpm / 90 fpm) with 45 ° Cam angle, levers only
Maximum current ratings for control circuit contacts
AC DC
Inductive Resistive Inductive
35% Power Factor 75% Power Factor and Resistive
Contacts Con- Make and Break Con-
Volts Make Break Make, Break and Volts
tinuous Amperes tinuous
Continuous Carrying
Carrying Single Double Carrying
Amperes VA Amperes VA Amperes
Amperes Throw Throw Amperes
120 150 18,000 20 2400 20 20

Limit Switches
120 5.0 º 20
SPDT 240 75 18,000 12.5 3000 20 20
Quick Make 250 1.0 º 20
and Break 480 37.5 18,000 6.25 3000 20 20
600 0.2 º 20
600 30 18,000 5 3000 20 20
120 60 7200 6 720 20 10 20 º º º º
All Slow Make 240 30 7200 3 720 20 10 20 º º º º
and Break 480 15 7200 1.5 720 20 10 20 º º º º
600 12 7200 1.2 720 20 10 20 º º º º
Characteristics for material and ratings comparisons — standard switches n
9007 Type T/FT Type L (R. B. Denison Lox Switch)
Body material Cast zinc Cast aluminum
Cover material Cast zinc Aluminum
Base plate material Steel with zinc plating Steel with chromate plating
Shaft seal material Nitrile PVC
Contact block material Phenolic Glass filled nylon
Moveable contact material Fine silver on copper backing Coin Silver on steel backing
Stationary contact material Fine silver on copper backing 90/10 AgCdO on copper backing
Low ambient temperature rating -10° F 0° F
High ambient temperature at full rating f 180° F 200° F
Enclosure rating NEMA Types 1, 2, 4, 12 and 13 NEMA Types 1, 4 and 13
Vibration resistance 10G (10–150 Hz) 40G max (10-150 Hz)
f Many switches are available with higher or lower temperature limits by selecting special versions or special options. See page 237.

227
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100 Mill Switches

L100 Mill Switches


Description Operating Torque Contact Diagram Catalog Number Operating Data Weight, lb (kg)

Snap-action A
CW 190 oz-in (1.34 N•m) 1 3 1 3 L100WS2M1 1.51 (0.68)
spring return (see page 229)
2 4 2 4

Snap-action A
CCW 190 oz-in (1.34 N•m) 1 3 1 3 L100WS2M2 1.51 (0.68)
spring return (see page 229)
2 4 2 4

Maintained contact c A
CW and CCW 45 oz-in (0.32 N•m) 1 3 1 3 L100WS2M3 1.51 (0.68)
snap action (see page 229)
2 4 2 4

Snap action A
CW 190 oz-in (1.34 N•m) 5 3 5 3 L100WDR2M4 1.51 (0.68)
spring return (see page 229)
6 4 6 4

Snap action A
CCW 190 oz-in (1.34 N•m) 5 3 5 3 L100WDR2M5 1.51 (0.68)
spring return (see page 229)
6 4 6 4

Maintained contact c A
CW and CCW 45 oz-in (0.32 N•m) 5 3 5 3 L100WDR2M6 1.51 (0.68)
snap action (see page 229)
6 4 6 4

Snap action A
CCW 190 oz-in (1.34 N•m) 1 5 1 5 L100WDL2M7 1.51 (0.68)
spring return (see page 229)
2 6 2 6

Snap action A
CW 190 oz-in (1.34 N•m) 1 5 1 5 L100WDL2M8 1.51 (0.68)
spring return (see page 229)
2 6 2 6

Snap action
CW A
Limit Switches

190 oz-in (1.34 N•m) 1 5 3 1 5 3 L100WTR2M10 1.51 (0.68)


1 N.C./ 2 N.O. (see page 229)
spring return 2 6 4 2 6 4

Snap action
CCW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L100WTR2M11 1.51 (0.68)
1 N.O./ 2 N.C. (see page 229)
spring return 2 6 4 2 6 4

Maintained contact c
CW and CCW A
45 oz-in (0.32 N•m) 1 5 3 1 5 3 L100WTR2M12 1.51 (0.68)
snap action (see page 229)
3 poles 2 6 4 2 6 4

Snap action
CCW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L100WTL2M13 1.51 (0.68)
2 N.O./ 1 N.C. (see page 229)
spring return
2 6 4 2 6 4

Snap action
CW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L100WTL2M14 1.51 (0.68)
1 N.O./ 2 N.C. (see page 229)
spring return 2 6 4 2 6 4

Maintained contact c
CW and CCW A
45 oz-in (0.32 N•m) 1 5 3 1 5 3 L100WTL2M15 1.51 (0.68)
snap action (see page 229)
3 poles 2 6 4 2 6 4

Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L100WN2M16 1.51 (0.68)
slow make and break (see page 229)
1 N.O. contact per direction 2 4 2 4 2 4

Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L100WN2M17 1.51 (0.68)
slow make and break (see page 229)
1 N.O. contact for both directions
2 4 2 4 2 4

Dimensions: Operating Data: Interpretaton of Catalog Numbers:


page 238 page 229 page 239

228
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100 Mill Switches

L100 Mill Switches (continued)


Description Operating Torque Contact Diagram Catalog Number Operating Data Weight, lb (kg)
Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L100WNC2M18 1.51 (0.68)
slow make and break (see table below)
1 N.C.-CW, 1 N.C.-CCW 2 4 2 4 2 4

Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTRN2M20 1.51 (0.68)
slow make and break (see table below)
2 N.O.-CW, 1 N.O.-CCW
2 6 4 2 6 4 2 6 4

Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 5 3 1 3 1 5 3 L100WTLN2M21 1.51 (0.68)
slow make and break 5 (see table below)
N.O.-CW, 2 N.O.-CCW 2 6 4 2 2 4
6 4 6

Slow make-before-break C
CW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WS02M22 1.51 (0.68)
spring return (see table below)
2 4 2 4 2 4

Slow make-before-break C
CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WS02M23 1.51 (0.68)
spring return (see table below)
2 4 2 4 2 4

Neutral position c
N.O.-CW, N.O.-CCW D
170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WNS2M26 1.51 (0.68)
spring return (see table below)
snap action 2 4 2 4 2 4

Neutral position c D
N.O.-CW, N.O.-CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WNSR2M28 1.51 (0.68)
maintained in CCW only (see table below)
2 4 2 4 2 4

Neutral position c D
N.O.-CW, N.O.-CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WNSL2M29 1.51 (0.68)
maintained in CW only (see table below)
2 4 2 4 2 4

Neutral position c
N.C.-CW, N.C.-CCW D
170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WNCS2M34 1.51 (0.68)
spring return (see table below)
snap action

Limit Switches
2 4 2 4 2 4

Neutral position c
N.O.-CW, N.O./N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTRN1C2M38 1.51 (0.68)
spring return (see table below)
slow make and break
2 6 4 2 6 4 2 6 4

Neutral position c
N.O./N.C.-CW, N.O.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTLN1C2M39 1.51 (0.68)
spring return (see table below)
slow make and break 2 6 4 2 6 4 2 6 4

Neutral position c
N.O./N.C.-CW, N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTRN2C2M40 1.51 (0.68)
spring return (see table below)
slow make and break
2 6 4 2 6 4 2 6 4

Neutral position c
N.C.-CW, N.O./N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTLN2M41 1.51 (0.68)
spring return (see table below)
slow make and break 2 6 4 2 6 4 2 6 4

Neutral position c
N.O./N.C.-CW, N.C.-CCW D
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTRN2CS2M48 1.51 (0.68)
spring return (see table below)
snap action
2 6 4 2 6 4 2 6 4

Operating Data for Contact Arrangements A B C D


Pretravel 17° nominal 7° maximum 7° nominal 9° nominal
Differential travel 11° nominal 4° maximum — 6° nominal
Overlapping travel — — 4° nominal —
Total travel 80° 70° 80° 70°
Recommended installation travel 20°–35° 10° − 25° 20° − 35° 13° − 30°
Repetitive accuracy of switch ± 0.03× — — ± 0.03×
Operating torque, max with return spring 190 oz-in (1.34 N•m) 95 oz-in (0.67 N•m) 170 oz-in (1.2 N•m) 170 oz-in (1.2 N•m)
Maintained contact 45 oz-in (0.317 N•m) — — 45 oz-in (0.317 N•m)

Dimensions: Operating Sequences for Conveyor Belts:


page 238 page 233

229
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L300 Foundry Switches

L300 Foundry Switches


Description Operating Torque Contact Diagram Catalog Number Operating Data Weight, lb (kg)

Snap-action A
CW 190 oz-in (1.34 N•m) 1 3 1 3 L300WS2M1 1.54 (0.70)
spring return (see page 231)
2 4 2 4

Snap-action A
CCW 190 oz-in (1.34 N•m) 1 3 1 3 L300WS2M2 1.54 (0.70)
spring return (see page 231)
2 4 2 4

Maintained contact c A
CW and CCW 45 oz-in (0.32 N•m) 1 3 1 3 L300WS2M3 1.54 (0.70)
snap action (see page 231)
2 4 2 4

Snap action A
CW 190 oz-in (1.34 N•m) 5 3 5 3 L300WDR2M4 1.54 (0.70)
spring return (see page 231)
6 4 6 4

Snap action A
CCW 190 oz-in (1.34 N•m) 5 3 5 3 L300WDR2M5 1.54 (0.70)
spring action (see page 231)
6 4 6 4

Maintained contact c A
CW and CCW 45 oz-in (0.32 N•m) 5 3 5 3 L300WDR2M6 1.54 (0.70)
snap action (see page 231)
6 4 6 4

Snap action A
CCW 190 oz-in (1.34 N•m) 1 5 1 5 L300WDL2M7 1.54 (0.70)
spring return (see page 231)
2 6 2 6

Snap action A
CW 190 oz-in (1.34 N•m) 1 5 1 5 L300WDL2M8 1.54 (0.70)
spring return (see page 231)
2 6 2 6

Snap action
CW A
Limit Switches

190 oz-in (1.34 N•m) 1 5 3 1 5 3 L300WTR2M10 1.54 (0.70)


1 N.C./2 N.O. (see page 231)
spring return 2 6 4 2 6 4

Snap action
CCW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L300WTR2M11 1.54 (0.70)
1 N.O./ 2 N.C. (see page 231)
spring return 2 6 4 2 6 4

Maintained contact c
CW and CCW A
45 oz-in (0.32 N•m) 1 5 3 1 5 3 L300WTR2M12 1.54 (0.70)
snap action (see page 231)
3 poles 2 6 4 2 6 4

Snap action
CCW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L300WTL2M13 1.54 (0.70)
2 N.O./ 1 N.C. (see page 231)
spring return
2 6 4 2 6 4

Snap action
CW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L300WTL2M14 1.54 (0.70)
1 N.O./ 2 N.C. (see page 231)
spring return 2 6 4 2 6 4

Maintained contact c
CW and CCW A
45 oz-in (0.32 N•m) 1 5 3 1 5 3 L300WTL2M15 1.54 (0.70)
snap action (see page 231)
3 poles 2 6 4 2 6 4

Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L300WN2M16 1.54 (0.70)
slow make and break (see page 231)
1 N.O. contact per direction 2 4 2 4 2 4

Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L300WN2M17 1.54 (0.70)
slow make and break (see page 231)
1 N.O. contact for both directions
2 4 2 4 2 4

Dimensions: Operating Data: Interpretaton of Catalog Numbers:


page 238 page 231 page 239

230
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L300 Foundry Switches

L300 Foundry Switches (continued)


Description Operating Torque Contact Diagram Catalog Number Operating Data Weight, lb (kg)
Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L300WNC2M18 1.54 (0.70)
slow make and break (see table below)
1 N.C.-CW, 1 N.C.-CCW 2 4 2 4 2 4

Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTRN2M20 1.54 (0.70)
slow make and break (see table below)
2 N.O.-CW, 1 N.O.-CCW 2 6 4 2 6 4
2 6 4

Neutral position c
spring return B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTLN2M21 1.54 (0.70)
slow make and break (see table below)
N.O.-CW, 2 N.O.-CCW 2 6 4 2 2 6 4
6 4

Slow make-before-break C
CW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L300WS02M22 1.54 (0.70)
spring return (see table below)
2 4 2 4 2 4

Slow make-before-break C
CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3
L300WS02M23 1.54 (0.70)
spring return (see table below)
2 4 2 4 2 4

Neutral position c
N.O.-CW, N.O.-CCW D
170 oz-in (1.2 N•m) 1 3 1 3 1 3 L300WNS2M26 1.54 (0.70)
spring return (see table below)
snap action
2 4 2 4 2 4

Neutral position c D
N.O.-CW, N.O.-CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L300WNSR2M28 1.54 (0.70)
maintained in CCW only (see table below)
2 4 2 4 2 4

Neutral position c D
N.O.-CW, N.O.-CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3
L300WNSL2M29 1.54 (0.70)
maintained in CW only (see table below)
2 4 2 4 2 4

Neutral position c
N.C.-CW, N.C.-CCW D
170 oz-in (1.2 N•m) 1 3 1 3 1 3 L300WNCS2M34 1.54 (0.70)
spring return (see table below)
snap action

Limit Switches
2 4 2 4 2 4

Neutral position c
N.O.-CW, N.O./N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTRN1C2M38 1.54 (0.70)
spring return (see table below)
slow make and break
2 6 4 2 6 4 2 6 4

Neutral position c
N.O./N.C.-CW, N.O.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTLN1C2M39 1.54 (0.70)
Spring return (see table below)
slow make and break
2 6 4 2 6 4 2 6 4

Neutral position c
N.O./N.C.-CW, N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTRN2C2M40 1.54 (0.70)
spring return (see table below)
slow make and break 2 6 4 2 6 4
2 6 4

Neutral position c
N.C.-CW, N.O./N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTLN2M41 1.54 (0.70)
spring return (see table below)
slow make and break 2 6 4 2 6 4 2 6 4

Neutral position c
N.O./N.C.-CW, N.C.-CCW D
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTRN2CS2M48 1.54 (0.70)
spring return (see table below)
snap action
2 6 4 2 6 4 2 6 4

Operating Data for Contact Arrangements A B C D


Pretravel 17° nominal 7° maximum 7° nominal 9° nominal
Differential travel 11° nominal 4° maximum — 6° nominal
Overlapping travel — — 4° nominal —
Total travel 80° 70° 80° 70°
Recommended installation travel 20°–35° 10° − 25° 20° − 35° 13° − 30°
Repetitive accuracy of switch ± 0.03× — — ± 0.03×
Operating torque, max with return spring 190 oz-in (1.34 N•m) 95 oz-in (0.67 N•m) 170 oz-in (1.2 N•m) 170 oz-in (1.2 N•m)
Maintained contact 45 oz-in (0.317 N•m) — — 45 oz-in (0.317 N•m)

Dimensions: Operating Sequences for Conveyor Belts:


page 238 page 233

231
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L140 and L2153 Cable Pulls

L140 Series Cable Pulls (1)


Catalog Weight
Circuit Direction
Number (2) lb (kg)
1 N.C. CW right L142 1.54 (0.70)
1 N.O. and 1 N.C. CW right L143 1.54 (0.70)
1 N.O. and 1 N.C. CCW left L144 1.54 (0.70)
1 N.C. CCW left L145 1.54 (0.70)
2 N.O. and 1 N.C. CW right L146 1.54 (0.70)
2 N.C. and 1 N.O. CW right L147 1.54 (0.70)
2 N.O. and 1 N.C. CCW left L148 1.54 (0.70)
2 N.C. and 1 N.O. CCW left L149 1.54 (0.70)
L140 Cable Pull
1. Style K levers were designed specifically for this application; see page 235 (order separately).
2. To complete the catalog number, refer to page 239 and add the suffix for the mounting plate style and
the front cover material.

L2153 Dual Pull Stop


Catalog Weight
Description
Number lb (kg)
Dual pull cord switch—maintained contacts
L2153 2.04 (0.93)
(stop and lever included)

Characteristics
Pretravel 17° ± 2°
L2153 Dual Pull Stop Differential travel 11° ± 2°
Overlapping travel —
Total travel 80°
Recommended installation travel —
Repetitive accuracy of switch ± 0.03×
Operating torque, max with return spring 13–27 lb-in (1.47–3.05 N•m)
Reset torque 7–19 lb-in (0.79 –2.14 N•m)
Temperature range -20 to 120 °F (-6.6 to 48.8 °C)
Maintained contact —
Limit Switches

232
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L525 Belt Conveyor Switches

L525
Belt Conveyor Switches
Weight
Description Operating Torque Contact Diagram Catalog Number
lb (kg)
2 step sequence
CW
spring return, 150 oz-in (1.06 N•m) 5 3 5 3 5 3 L525WDR2M56 1.5 (0.68)
snap action,
6 4 6 4 6 4
2 N.O.
2 step sequence
CCW
spring return, 150 oz-in (1.06 N•m) 1 5 1 5 1 5 L525WDL2M57 1.5 (0.68)
snap action,
2 6 2 6 2 6
2 N.O.
2 step sequence
CW
spring return, 150 oz-in (1.06 N•m) 1 5 1 5 1 5 L525WDL2M58 1.5 (0.68)
snap action, 2 2 2 6
6 6
2 N.C.
2 Step sequence
CCW
spring return, 150 oz-in (1.06 N•m) 5 3 5 3 5 3 L525WDR2M59 1.5 (0.68)
snap action, 6 4 6 4
6 4
2 N.C
2 Step sequence
CW
spring return, 150 oz-in (1.06 N•m) 1 3 1 3 1 3 L100WS0S2M60 1.5 (0.68)
snap action,
2 4 2 4 2 4
N.O./N.C c
c Two step snap action. One normally closed, one normally open; CW operation to first step to 2-C. Further CW operation to second step, 1-O, 1-C. Spring return. Pretravel 9° nominal.
Additional travel 8° nominal. Differential second step 7° nominal. Differential first step 7° nominal.
Characteristics
Pretravel 12° nominal
Additional travel 8° nominal
Differential travel 7× nominal
Total travel 75° nominal
Operating torque, max with return spring 150 oz-in nominal (1.06 N•m)

Limit Switches

Dimensions:
page 238

233
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100/L300 Lever Arms
Lever Arms
Lever arms are constructed of machined aluminum.

Style A Steel Roller


Arm Steel roller Catalog Weight
Dual dimensions: in. (mm) Length Diameter Width Number i lb (kg)
1.25 (31.7) 0.75 (19) 0.25 (6.3) AC 0.06 (0.027)
1.50 (38.1) 0.75 (19) 0.25 (6.3) AA 0.06 (0.027)
.75 .25 1.75 (44.4 0.75 (19) 0.25 (6.3) AD 0.07 (0.031)
19 6.3 .25 2.00 (50.8) 0.75 (19) 0.25 (6.3) AH 0.08 (0.036)
6.3
2.25 (57.1) 0.75 (19) 0.25 (6.3) AJ 0.09 (0.041)
2.50 (63.5) 0.75 (19) 0.25 (6.3) AO 0.10 (0.045)
2.75 (69.8) 0.75 (19) 0.25 (6.3) AK 0.10 (0.045)
3.00 (76.2) 0.75 (19) 0.25 (6.3) AB 0.11 (0.050)
L 3.50 (88.9) 0.75 (19) 0.25 (6.3) AL 0.12 (0.054)
4.00 (101.6) 0.75 (19) 0.25 (6.3) AM 0.13 (0.059)
4.50 (114.3) 0.75 (19) 0.25 (6.3) AN 0.14 (0.064)
5.00 (127.0) 0.75 (19) 0.25 (6.3) AP 0.16 (0.073)
5.50 (139.7) 0.75 (19) 0.25 (6.3) AQ 0.18 (0.082)
.62 50 6.00 (152.4) 0.75 (19) 0.25 (6.3) AR 0.20 (0.091)
15 12
i Example: AC — This is the complete catalog number to order.
Style A Style A Options
Diameter Description Catalog Number—Add Suffix
1.00 (25.4) Roller 1
.50 1.25 (32) Roller 4
.75 12 1.50 38.1) Roller 2
19 .37
9.5 — Nylon roller N
0.75 (19) Ball bearing roller R
— Stainless steel roller NS

L
Style B Steel Roller
Arm Steel roller Catalog Weight
Length Diameter Width Number lb (kg)
1.50 (38.1) 0.75 (19) 0.50 (12.7) BA 0.06 (0.027)
.62 .50 2.00 (50.8) 0.75 (19) 0.50 (12.7) BH 0.08 (0.036)
15 12
2.50 (63.5) 0.75 (19) 0.50 (12.7) BO 0.10 (0.045)
Limit Switches

3.00 (76.2) 0.75 (19) 0.50 (12.7) BB 0.12 (0.054)


Style B
4.00 (101.6) 0.75 (19) 0.50 (12.7) BM 0.13 (0.059)
4.50 (114.3) 0.75 (19) 0.50 (12.7) BN 0.14 (0.064)
5.50 (139.7) 0.75 (19) 0.50 (12.7) BQ 0.18 (0.082)
6.00 (152.4) 0.75 (19) 0.50 (12.7) BR 0.20 (0.091)

.62 Style B Options


.75
19
15.8 .25 Diameter Description Catalog Number—Add Suffix
6.3
— Nylon roller N
1.50 (38.1) Roller 2
Style C Steel Roller On Side
L
Arm Steel roller Catalog Weight
Length Diameter Width Number lb (kg)
1.25 (31.7) 0.75 (19) 0.25 (6.3) CC 0.06 (0.027)
.62 .50 1.50 (38.1 0.75 (19) 0.25 (6.3) CA 0.06 (0.027)
15.8 12.7
1.75 (44.4) 0.75 (19) 0.25 (6.3) CD 0.07 (0.031)
Style C 2.00 (50.8) 0.75 (19) 0.25 (6.3) CH 0.08 (0.036)
2.50 (63.5) 0.75 (19) 0.25 (6.3) CO 0.10 (0.045)
3.00 (76.2) 0.75 (19) 0.25 (6.3) CB 0.11 (0.050)
3.50 (88.9) 0.75 (19) 0.25 (6.3) CL 0.12 (0.054)
4.00 (101.6) 0.75 (19) 0.25 (6.3) CM 0.13 (0.059)
6.00 (152.4) 0.75 (19) 0.25 (6.3) CR 0.20 (0.091)
Style C Options
Diameter Description Catalog Number—Add Suffix
1.0 (24.5) Roller 1
1.25 (32) Roller 4
1.50 (38.1) Roller 2
— Nylon roller N

Dimensions:
page 238
234
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100/L300 Lever Arms

Dual dimensions: in. (mm) Style E One Way Steel Roller


Arm Steel roller Catalog Weight
.50 Length Diameter Width Number lb (kg)
12.7 .25 1.50 (38.1 0.75 (19) 0.50 (12.7) EA 0.30 (0.136)
.75 6.3
50° 1.75 (44.4) 0.75 (19) 0.50 (12.7) ED 0.40 (0.181)
19
3.00 (76.2) 0.75 (19) 0.50 (12.7) EB 0.50 (0.227)

.68 Style E Options


17.4 Diameter Catalog Number
L
Description
in. (mm) Add Suffix
— Nylon roller N
Style F Offset Steel Roller
.62 .50 Arm Steel roller Roller Position Catalog Weight
15.8
12.7 Length Diameter Offset Width Number lb (kg)
Style E 1.50 (38.1) 0.75 (19) 0.62 (15.8) 0.15 (3.8) FB 0.06 (0.027)
1.50 (38.1) 0.75 (19) 0.87 (22.2) 0.15 (3.8) FA 0.06 (0.027)
1.50 (38.1) 0.75 (19) 1.00 (25.4) 0.15 (3.8) FC 0.06 (0.027)
2.00 (50.8) 0.75 (19) 1.00 (25.4) 0.15 (3.8) FE 0.08 (0.036)
.75 .25 2.50 (63.5) 0.75 (19) 1.00 (25.4) 0.15 (3.8) FG 0.10 (0.045)
19 6.3 3.00 (76.2) 0.75 (19) 0.62 (15.8) 0.15 (3.8) FI 0.11 (0.050)
3.00 (76.2) 0.75 (19) 1.00 (25.4) 0.15 (3.8) FJ 0.11 (0.050)
Style F Options
L Diameter Description Catalog Number—Add Suffix
1.00 (24.5) Roller 1
— Nylon roller N

.62 .50
Style K (for use with L140 cable pulls)
15.8 12.7 Arm Steel roller Catalog Weight
Description
Length Diameter Number i lb (kg)
Style F
1.50 (38.1 — — KA 0.05 (0.023)
0.25 2.50 (63.5) — — KO 0.08 (0.036)
6.3 0.50 3.00 (76.2) — — KB 0.09 (0.041)
12.7 0.37
9.5 i Example: KA — This is the complete catalog number to order.
0.31
7.9

Style L (renewal parts for L2153 dual pull stop)


0.81
20.6

Catalog Weight
Description
L Number lb (kg)
Lever AL1746 0.25 (0.113)

Limit Switches
Mechanical stop AL1649 0.10 (0.045)

0.62 0.50
15.8 12.7

Style K

235
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
Lever Arms

Dual dimensions: in. (mm) Style R Steel Rod


Catalog Weight
Description
Number lb (kg)
Hub only R 0.10 (0.045)
1.00
25.4 Rod only R9 0.09 (0.041)
Style V Yoke (for maintained position switches)
.87 .68
Catalog Weight
Description
9.00
228

22.2 17.4 Number lb (kg)


.18 Yoke VA 0.50 (0.227)
4.7
Style V Options
Diameter Description Catalog Number—Add Suffix
Style R 1.0 (24.5) Roller 1
— Nylon roller N
Adjustable from 0.75 (19) Ball bearing roller R
75° to 180° in
increments of 7.5° Style LA (to pass over switch cover)
Arm Catalog Weight
70° Length Number lb (kg)
180°
1.50 (30) LAA1 0.12 (0.054)
2.00 (50) LAH1 0.12 (0.054)
1.56 2.50 (63) LA01 0.12 (0.054)
3.12 39.8
.75 79.3
19 Style LA Options
.62 .50 Diameter Description Catalog Number—Add Suffix
15.8 12.7
1.5 (38) Roller 2
Style V — Nylon roller N
Style LC (to pass over switch cover)
1.00 Arm Catalog Weight
1.00 25.4
25.4 Length Number lb (kg)
1.50 (30) LCA1 0.12 (0.054)
2.00 (50) LCH1 0.12 (0.054)
L 2.50 (63) LCO1 0.13 (0.059)
Style LC Options
Diameter Description Catalog Number—Add Suffix
.75 1.25 1.25 (32) Roller 4
19 31.7
1.5 (38) Roller 2
Style LA — Nylon roller N
Limit Switches

Rolling Pin (for use with 2 step switches for conveyor or belt applications)
1.37
1.00
34.9
Arm Catalog Weight
25.4 Number lb (kg)
Length
2.25 (75.1) AL1650 0.30 (0.136)
2.25 (75.1) High temp. Teflon® material AL16501 0.33 (0.150)
L 3.0 (50.8) AL1802 0.33 (0.150)
Rolling Pin (adjustable)
.75 1.25
Arm Steel roller Catalog Weight
19 31.7 Length Diameter Width Number lb (kg)
Style LC 2.00 (51) to
0.75 (19) 0.25 (6.3) AL1650 0.30 (0.136)
4.00 (102)
i Example: KA — This is the complete catalog number to order.
1.25 Note: No hub component is needed for Type AL rolling pins. The arm mounts directly onto the shaft of the switch.
31.8
.97
2.45
2.23
56.64 .75
19
5.73
145.54
3.00 1.93
76.2 4.06 23.8
103

Rolling Pin Adjustable Rolling Pin

Dimensions:
page 238
236
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100/L300 Options and Accessories

Housing Options k
Example Catalog Number Weight
Description Full Catalog Number Add Prefix lb (kg)
0.75 in. conduit opening
L100WS2M1 changes to
Available on 2 circuit switches. G 1.54 (0.70)
GL100WS2M1
Standard on 3 circuit switches
High temperature 0 to +350 °F
L100WS2M1 changes to
(-17.7 to +176.6 °C) c H 1.54 (0.70)
HL100WS2M1
Metal front cover only
Low temperature -20 to 200 °F L100WS2M1 changes to
T 1.54 (0.70)
(-28.8 to +93.3 °C) c TL100WS2M1
L100WS2M1 changes to
High shock 526
L526WS2M1
Available only on operating 1.54 (0.70)
sequences 1, 2, 4, 5, 7-11, 13, 14 L300WS2M1 changes to
326
L326WS2M1
L100WS2M1 changes to
522
L522WS2M1
Gold contacts 1.54 (0.70)
L300WS2M1 changes to
322
L322WS2M1
Mini Change Connector Metric conduit threads L100WS2M1 changes to
M 1.54 (0.70)
M20 (20 mm) ML100WS2M1
Wiring
Example Catalog Number Weight
Description Full Catalog Number Add Prefix lb (kg)
Straight male receptacle 4-pin q L100WS2M1 changes to
P 1.54 (0.70)
Factory prewired PL100WS2M1
90° Angle male receptacle 4-pin q L100WS2M1 changes to
AP 1.54 (0.70)
Factory prewired—facing right APL100WS2M1
Ministyle male receptacle j
L100WS2M1 changes to
8 A max. 5-pin (double circuit) or B 1.54 (0.70)
BL100WS2M1
7 A max. 7-pin (triple circuit)
Example Weight
Potted and prewired Add Suffix
Full Catalog Number lb (kg)
L100WS2M1 changes to
5 wires 6 feet (1.8 mm) long P
L100WS2M1P
L100WS2M1 changes to 1.54 (0.70)
Straight Male Connector 5 wires 12 feet (3.6 mm) long P12
L100WS2M1P12
L100WS2M1 changes to
5 wires 18 feet (5.5 mm) long P18
L100WS2M1P18
Front Covers

Limit Switches
Example Catalog Number Weight
Description Full Catalog Number Add Suffix lb (kg)
Standard metal M —
Transparent plastic cover with
PF —
metal frame
Transparent plastic cover with
metal frame and GF —
Neon indicator light (not connected)
L100WS2M1 changes to
1.54 (0.70)
L100WS2PF 1
Accessories
Weight
Description Catalog Number
lb (kg)
90° Angle Male Connector
Sealed female plug and cable for P and AP connector
4 ft. (1.21 m) 1010004 1.20 (0.54)
4 pin, #16 AWG STO cable
6 ft. (1.82 m) 1010006 1.25 (0.57)
140 °F (60 °C)
10 ft. (3.04 m) 10100010 1.50 (0.68)
Sealed female plug and cable for ministyle connector (B)
3 ft. (0.91 m) BH2053 1.50 (0.68)
5 pin, #16 AWG STO cable
6 ft. (1.82 m) BH2056 1.70 (0.77)
221 °F (105 °C)
12 ft. (3.65 m) BH20512 2.10 (0.95)
k Other options available — contact your local field office for details.
q Receptacle is a 4-pin male APL/PL-SWTS, Cannon part # MS3102E20-4P-F79 or equal.
j Ministyle male connectors are:
• 5-pin: Brad Harrison #41310 (or equal)
• 7-pin: Brad Harrison #42805 (or equal)
c The minimum temperatures listed are based on the absence of freezing moisture or water.

237
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
Dimensions

Switches
Type L100 Type L300

AA Lever
2.12
1.78 53.9 1.75
45.2 CA Lever
Type L with 44.4
1.53 style 2
Switch shown 38.8 1.87
mounting plate 47.5
with AA lever

7.1
7.1

.28
.28

.89 .75
66.7 4.95 22.6 19
.89 .75
66.7 4.95 22.6 19

107.2
4.22
3.93
100

125.7
125.7

2.62
2.62

3.93
100
125.7
4.95

.25” - 20 tap .25” - 20 tap


.625” deep .625” deep
1.81 .95 2 holes 1.81 .95 2 holes
46 2.10 24.2 both sides 46 2.10 24.2 both sides
2.31 2.31
53.5 58.7 53.5
58.7
1/2” pipe tap - 2 circuit switches 1/2” pipe tap - 2 circuit switches
3/4” pipe tap - 3 circuit switches 3/4” pipe tap - 3 circuit switches

Base Plates
Style 1 Style 2 Style 3 Style 4

2.81
71.4 1.81 .26 dia.
2.25 .90 46

.75
19
1.40 6.7 .90
5.5
.21

1.40 57.1 22.8 23


35.7 35.7
1.40
35.7

16.5

125.4
6.5

4.94
Limit Switches

115.8
80.5 4.56

.62
107.2
61.9
115.8 2.43

4.22

15
38.1
1.50

.20
3.17

slot dia.
3.17
80.5
5.2 .62 hole
4.56

15.8
mtg.
hole
2.25 .26 .26
.26 3.25 57.1
6.7 82.5 6.7 6.7
dia. 4 mounting 4 mounting holes
mounting hole holes
Receptacles
PL APL 101000

1.46 .72
37.3 18.2
1.48
37.7
3.59
91.2

1.09
81.3
3.20

.95
2.87

27.7
73

67.4
2.65

24.2 1.31 .95


33.3 24.2
2.26
57.3
Ground clamp 4 Ft.
screw 16/4 STO cable
Yellow

in.
Dual dimensions:
mm

238
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Interpretation of Catalog Numbers
Severe Duty Mill and Foundry Switches

Interpretation of Catalog Numbers


The interpretation of catalog numbers is intended to help you understand how the catalog number is laid out. It is to be used with existing
numbers only. The table below should not be used to generate new catalog numbers. If the contact sequence required is not listed, contact
your local field office.
L100 and L300

The only modifications to the existing catalog numbers are:


• Base Plates: Select style 1, 2, 3 or 4
• Front Covers: Select metal, transparent plastic, or transparent plastic with neon light.
For special features see page 237.
9007T and FT

Limit Switches

239
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Sensors, Limit Switches, and Connector Cables
Index

10100010 . . . . . . . . 237 7XJ3N . . . . . . . . . . . 157 9007C1 . . . . . . . . . . 220 9007CA15 . . . . . . . . 191


1010004 . . . . . . . . . 237 7XJ7N . . . . . . . . . . . 157 9007C2 . . . . . . . . . . 220 9007CA17 . . . . . . . . 190
1010006 . . . . . . . . . 237 9007A . . . . . . . . . . . 189 9007C3 . . . . . . . . . . 220 9007CA18 . . . . . . . . 190
2358C22G3 . . . . . . 189 9007AA0S . . . . . . . . 192 9007C52•• . . . . . . . . . . 9 9007CA18M . . . . . . . 195
2358C22G6 . . . . . . 189 9007AA1 . . . . . . . . . 190 9007C54••• . . . . . . . . . 9 9007CA1M . . . . . . . . 195
2358C22G8 . . . . . . 189 9007AA11M . . . . . . . 195 9007C54B2M11 . . . 177 9007CA1S . . . . . . . . 192
2358C6G2 . . . . . . . 189 9007AA17 . . . . . . . . 190 9007C54B2P6 . . . . 176 9007CA2 . . . . . . . . . 190
2358C6G3 . . . . . . . 189 9007AA18M . . . . . . . 195 9007C54B2Y1901 . 178 9007CA2S . . . . . . . . 192
2358C6G6 . . . . . . . 189 9007AA1M . . . . . . . . 195 9007C54B2Y19019 178 9007CA3 . . . . . . . . . 193
2358C6G8 . . . . . . . 189 9007AA1S . . . . . . . . 192 9007C54B2Y1912 . 178 9007CA31 . . . . . . . . 191
2934D14G1 . . . . . . 221 9007AA2 . . . . . . . . . 190 9007C54DM11 . . . . 177 9007CA3S . . . . . . . . 193
2934D32G1 . . . . . . 221 9007AA2S . . . . . . . . 192 9007C54DP6 . . . . . 176 9007CA4 . . . . . . . . . 190
2934D33G1 . . . . . . 221 9007AA5 . . . . . . . . . 191 9007C54DY1901 . . 178 9007CA4S . . . . . . . . 192
2934D34G1 . . . . . . 221 9007AA5M . . . . . . . . 195 9007C54DY19019 . 178 9007CA5 . . . . . . . . . 191
31032-488-01 . . . . . 181 9007AA6 . . . . . . . . . 191 9007C54DY1912 . . 178 9007CA5M . . . . . . . . 195
31032-815-01 . . . . . 181 9007AA8 . . . . . . . . . 190 9007C54EM11 . . . . 177 9007CA6 . . . . . . . . . 191
7A1 . . . . . . . . . . . . . 157 9007AA8M . . . . . . . . 195 9007C54EP6 . . . . . 176 9007CA8 . . . . . . . . . 190
7A1N . . . . . . . . . . . . 157 9007AA9 . . . . . . . . . 191 9007C54EY1901 . . 178 9007CA8M . . . . . . . . 195
7A2 . . . . . . . . . . . . . 157 9007AA9M . . . . . . . . 195 9007C54EY19019 . 178 9007CA9 . . . . . . . . . 191
7A2N . . . . . . . . . . . . 157 9007B . . . . . . . . . . . 189 9007C54EY1912 . . 178 9007CA9M . . . . . . . . 195
7A3N . . . . . . . . . . . . 157 9007B1 . . . . . . . . . . 220 9007C54FM11 . . . . 177 9007CO52 . . . . . . . . 188
7A4N . . . . . . . . . . . . 157 9007B12 . . . . . . . . . 220 9007C54FP6 . . . . . . 176 9007CO54 . . . . . . . 188
7A7N . . . . . . . . . . . . 157 9007B13 . . . . . . . . . 220 9007C54FY1901 . . . 178 9007CO62 . . . . . . . 188
7B1N . . . . . . . . . . . . 157 9007B14 . . . . . . . . . 220 9007C54FY19019 . . 178 9007CO66 . . . . . . . . 188
7B2 . . . . . . . . . . . . . 157 9007B16 . . . . . . . . . 221 9007C54JM11 . . . . 177 9007CO68 . . . . . . . . 188
7B2N . . . . . . . . . . . . 157 9007B19 . . . . . . . . . 220 9007C54JP6 . . . . . . 176 9007CR53•• . . . . . . . . . 9
7B3N . . . . . . . . . . . . 157 9007B2 . . . . . . . . . . 220 9007C54JY1901 . . . 178 9007CR61•• . . . . . . . . . 9
7B4N . . . . . . . . . . . . 157 9007B21 . . . . . . . . . 220 9007C54JY19019 . . 178 9007CR65•• . . . . . . . . . 9
7B7N . . . . . . . . . . . . 157 9007B22 . . . . . . . . . 220 9007C54JY1912 . . . 178 9007CR67•• . . . . . . . . . 9
7D . . . . . . . . . . . . . . 157 9007B23 . . . . . . . . . 220 9007C54LM11 . . . . 177 9007CT10 (1) . . . . . . 181
7DN . . . . . . . . . . . . . 157 9007B24 . . . . . . . . . 220 9007C54LP6 . . . . . . 176 9007CT11 . . . . . . . . 181
7F1N . . . . . . . . . . . . 157 9007B27 . . . . . . . . . 221 9007C54LY1901 . . . 178 9007CT12 . . . . . . . . 181
7F2N . . . . . . . . . . . . 157 9007B3 . . . . . . . . . . 220 9007C54LY19019 . . 178 9007CT13 (2) . . . . . . 181
7F3N . . . . . . . . . . . . 157 9007B7 . . . . . . . . . . 220 9007C54LY1912 . . . 178 9007CT52 . . . . . . . . 188
Limit Switches

7F4N . . . . . . . . . . . . 157 9007B8 . . . . . . . . . . 220 9007C62••• . . . . . . . . . 9 9007CT54 . . . . . . . . 188


7F7N . . . . . . . . . . . . 157 9007B9 . . . . . . . . . . 220 9007C62B2M11 . . . 177 9007CT54 . . . . . . . . 188
7J1N . . . . . . . . . . . . 157 9007BA0S . . . . . . . . 192 9007C62B2P6 . . . . 176 9007CT62 . . . . . . . . 188
7J2N . . . . . . . . . . . . 157 9007BA1 . . . . . . . . . 190 9007C62B2Y19016 178 9007CT62 . . . . . . . . 188
7J3N . . . . . . . . . . . . 157 9007BA11 . . . . . . . . 190 9007C62DM11 . . . . 177 9007CT62 . . . . . . . . 188
7J4N . . . . . . . . . . . . 157 9007BA11M . . . . . . . 195 9007C62DP6 . . . . . 176 9007D . . . . . . . . . . . 189
7J7N . . . . . . . . . . . . 157 9007BA12 . . . . . . . . 190 9007C62DY19016 . 178 9007D1 . . . . . . . . . . 220
7JX4N . . . . . . . . . . . 157 9007BA13 . . . . . . . . 190 9007C62EM11 . . . . 177 9007D2 . . . . . . . . . . 220
7N . . . . . . . . . . . . . . 157 9007BA15 . . . . . . . . 191 9007C62EP6 . . . . . 176 9007D3 . . . . . . . . . . 220
7S . . . . . . . . . . . . . . 157 9007BA17 . . . . . . . . 190 9007C62EY19016 . 178 9007D4 . . . . . . . . . . 221
7XA1 . . . . . . . . . . . . 157 9007BA18 . . . . . . . . 190 9007C62FM11 . . . . 177 9007DA0S . . . . . . . . 192
7XA1N . . . . . . . . . . 157 9007BA18M . . . . . . . 195 9007C62FP6 . . . . . . 176 9007DA1 . . . . . . . . . 190
7XA2 . . . . . . . . . . . . 157 9007BA1M . . . . . . . . 195 9007C62FY19016 . . 178 9007DA11 . . . . . . . . 190
7XA2N . . . . . . . . . . 157 9007BA1S . . . . . . . . 192 9007C62FY1912 . . . 178 9007DA11M . . . . . . . 195
7XA3N . . . . . . . . . . 157 9007BA2 . . . . . . . . . 190 9007C62JM11 . . . . 177 9007DA12 . . . . . . . . 190
7XA4N . . . . . . . . . . 157 9007BA2S . . . . . . . . 192 9007C62JP6 . . . . . . 176 9007DA13 . . . . . . . . 190
7XA7N . . . . . . . . . . 157 9007BA3 . . . . . . . . . 193 9007C62JY19016 . . 178 9007DA15 . . . . . . . . 191
7XB1N . . . . . . . . . . 157 9007BA3S . . . . . . . . 193 9007C62LM11 . . . . 177 9007DA17 . . . . . . . . 190
7XB2 . . . . . . . . . . . . 157 9007BA4 . . . . . . . . . 190 9007C62LP6 . . . . . . 176 9007DA18 . . . . . . . . 190
7XB2N . . . . . . . . . . 157 9007BA4S . . . . . . . . 192 9007C62LY19016 . . 178 9007DA18M . . . . . . . 195
7XB3N . . . . . . . . . . 157 9007BA5 . . . . . . . . . 191 9007C66••• . . . . . . . . . 9 9007DA1M . . . . . . . . 195
7XB4N . . . . . . . . . . 157 9007BA5M . . . . . . . . 195 9007C68••• . . . . . . . . . 9 9007DA1S . . . . . . . . 192
7XB7N . . . . . . . . . . 157 9007BA6 . . . . . . . . . 191 9007C84••• . . . . . . . . . 9 9007DA2 . . . . . . . . . 190
7XF1N . . . . . . . . . . . 157 9007BA8 . . . . . . . . . 190 9007C86••• . . . . . . . . . 9 9007DA2S . . . . . . . . 192
7XF2N . . . . . . . . . . . 157 9007BA8M . . . . . . . . 195 9007CA0S . . . . . . . 192 9007DA3 . . . . . . . . . 193
7XF3N . . . . . . . . . . . 157 9007BA9 . . . . . . . . . 191 9007CA1 . . . . . . . . . 190 9007DA31 . . . . . . . . 191
7XF4N . . . . . . . . . . . 157 9007BA9M . . . . . . . . 195 9007CA11 . . . . . . . 190 9007DA3S . . . . . . . . 193
7XF7N . . . . . . . . . . . 157 9007BT1 . . . . . . . . . 181 9007CA11M . . . . . . 195 9007DA4 . . . . . . . . . 190
7XJ1N . . . . . . . . . . . 157 9007BT3 . . . . . . . . . 181 9007CA12 . . . . . . . . 190 9007DA4S . . . . . . . . 192
7XJ2N . . . . . . . . . . . 157 9007C . . . . . . . . . . . 189 9007CA13 . . . . . . . . 190 9007DA5 . . . . . . . . . 191

240
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Sensors, Limit Switches, and Connector Cables
Index

9007DA5M . . . . . . . .195 9007FTUB4 . . . . . . . 218 9007KB15 . . . . . . . . .193 9007TSB2 . . . . . . . . 217


9007DA6 . . . . . . . . .191 9007FTUB5 . . . . . . . 218 9007KC . . . . . . . . . .189 9007TSB3 . . . . . . . . 217
9007DA8 . . . . . . . . .190 9007FTUB6 . . . . . . . 218 9007L . . . . . . . . . . .189 9007TSC1 . . . . . . . . 217
9007DA8M . . . . . . . .195 9007FTUB7 . . . . . . . 218 9007LA1 . . . . . . . . . .192 9007TSC2 . . . . . . . . 217
9007DA9 . . . . . . . . .191 9007FTUB8 . . . . . . . 218 9007LA10 . . . . . . . . .192 9007TSC3 . . . . . . . . 217
9007DA9M . . . . . . . .195 9007FTUB9 . . . . . . . 218 9007LA11 . . . . . . . . .192 9007TSD1 . . . . . . . . 217
9007E . . . . . . . . . . . .189 9007FTUC1 . . . . . . . 218 9007LA12 . . . . . . . . .192 9007TSD2 . . . . . . . . 217
9007E4 . . . . . . . . . . .220 9007FTUC10 . . . . . . 218 9007LA16 . . . . . . . . .192 9007TSD3 . . . . . . . . 217
9007E5 . . . . . . . . . . .220 9007FTUC11 . . . . . . 218 9007LA17 . . . . . . . . .192 9007TUA1 . . . . . . . . 216
9007E6 . . . . . . . . . . .220 9007FTUC12 . . . . . . 218 9007LA18 . . . . . . . . .192 9007TUA10 . . . . . . . 216
9007EA0S . . . . . . . .192 9007FTUC2 . . . . . . . 218 9007LA19 . . . . . . . . .194 9007TUA11 . . . . . . . 216
9007EA1 . . . . . . . . .190 9007FTUC3 . . . . . . . 218 9007LA2 . . . . . . . . . .192 9007TUA12 . . . . . . . 216
9007EA11 . . . . . . . .190 9007FTUC4 . . . . . . . 218 9007LA3 . . . . . . . . . .192 9007TUA2 . . . . . . . . 216
9007EA11M . . . . . . .195 9007FTUC5 . . . . . . . 218 9007LA4 . . . . . . . . . .192 9007TUA3 . . . . . . . . 216
9007EA12 . . . . . . . .190 9007FTUC6 . . . . . . . 218 9007LA5 . . . . . . . . . .192 9007TUA4 . . . . . . . . 216
9007EA13 . . . . . . . .190 9007FTUC7 . . . . . . . 218 9007LA6 . . . . . . . . . .192 9007TUA5 . . . . . . . . 216
9007EA15 . . . . . . . .191 9007FTUC8 . . . . . . . 218 9007LA7 . . . . . . . . . .192 9007TUA6 . . . . . . . . 216
9007EA17 . . . . . . . .190 9007FTUC9 . . . . . . . 218 9007LA8 . . . . . . . . . .192 9007TUA7 . . . . . . . . 216
9007EA18 . . . . . . . .190 9007FTUD1 . . . . . . . 218 9007LA9 . . . . . . . . . .192 9007TUA8 . . . . . . . . 216
9007EA18M . . . . . . .195 9007FTUD10 . . . . . . 218 9007MA1 . . . . . . . . .190 9007TUA9 . . . . . . . . 216
9007EA1M . . . . . . . .195 9007FTUD11 . . . . . . 218 9007MA11 . . . . . . .190 9007TUB1 . . . . . . . . 216
9007EA1S . . . . . . . .192 9007FTUD12 . . . . . . 218 9007MA11M . . . . . . .195 9007TUB10 . . . . . . . 216
9007EA2 . . . . . . . . .190 9007FTUD2 . . . . . . . 218 9007MA12 . . . . . . . .190 9007TUB11 . . . . . . . 216
9007EA2S . . . . . . . .192 9007FTUD3 . . . . . . . 218 9007MA13 . . . . . . . .190 9007TUB12 . . . . . . . 216
9007EA3 . . . . . . . . .193 9007FTUD4 . . . . . . . 218 9007MA15 . . . . . . . .191 9007TUB2 . . . . . . . . 216
9007EA3S . . . . . . . .193 9007FTUD5 . . . . . . . 218 9007MA17 . . . . . . . .190 9007TUB3 . . . . . . . . 216
9007EA4 . . . . . . . . .190 9007FTUD6 . . . . . . . 218 9007MA18 . . . . . . . .190 9007TUB4 . . . . . . . . 216
9007EA4S . . . . . . . .192 9007FTUD7 . . . . . . . 218 9007MA18M . . . . . . .195 9007TUB5 . . . . . . . . 216
9007EA5 . . . . . . . . .191 9007FTUD8 . . . . . . . 218 9007MA18S . . . . . . .192 9007TUB6 . . . . . . . . 216
9007EA5M . . . . . . . .195 9007FTUD9 . . . . . . . 218 9007MA1M . . . . . . . .195 9007TUB7 . . . . . . . . 216
9007EA6 . . . . . . . . .191 9007G . . . . . . . . . . . 189 9007MA2 . . . . . . . . .190 9007TUB8 . . . . . . . . 216
9007EA8 . . . . . . . . .190 9007G10 . . . . . . . . . 221 9007MA22 . . . . . . . .191 9007TUB9 . . . . . . . . 216
9007EA8M . . . . . . . .195 9007GD . . . . . . . . . 189 9007MA3 . . . . . . . . .193 9007TUC1 . . . . . . . . 216
9007EA9 . . . . . . . . .191 9007H . . . . . . . . . . . 189 9007MA31 . . . . . . . .191 9007TUC10 . . . . . . . 216
9007EA9M . . . . . . . .195 9007HA0 . . . . . . . . . 194 9007MA4 . . . . . . . . .190 9007TUC11 . . . . . . . 216

Limit Switches
9007ED . . . . . . . . . .189 9007HA1 . . . . . . . . . 194 9007MA5 . . . . . . . . .191 9007TUC12 . . . . . . . 216
9007F . . . . . . . . . . .189 9007HA2 . . . . . . . . . 194 9007MA5M . . . . . . . .195 9007TUC2 . . . . . . . . 216
9007F4 . . . . . . . . . . .220 9007HA20 . . . . . . . . 194 9007MA6 . . . . . . . . .191 9007TUC3 . . . . . . . . 216
9007F5 . . . . . . . . . . .220 9007HA21 . . . . . . . . 194 9007MA8 . . . . . . . . .190 9007TUC4 . . . . . . . . 216
9007F6 . . . . . . . . . . .220 9007HA22 . . . . . . . . 194 9007MA8M . . . . . . . .195 9007TUC5 . . . . . . . . 216
9007FA1 . . . . . . . . . .194 9007HA23 . . . . . . . . 194 9007MA9 . . . . . . . . .191 9007TUC6 . . . . . . . . 216
9007FA2 . . . . . . . . . .193 9007HA24 . . . . . . . . 194 9007MA9M . . . . . . . .195 9007TUC7 . . . . . . . . 216
9007FA3 . . . . . . . . . .194 9007HA25 . . . . . . . . 194 9007N . . . . . . . . . . . .189 9007TUC8 . . . . . . . . 216
9007FA5 . . . . . . . . . .194 9007HA26 . . . . . . . . 194 9007N1 . . . . . . . . . . .220 9007TUC9 . . . . . . . . 216
9007FA6 . . . . . . . . . .194 9007HA4 . . . . . . . . . 194 9007N2 . . . . . . . . . . .220 9007TUD1 . . . . . . . . 216
9007FT••• . . . . . . . . . .11 9007HA5 . . . . . . . . . 194 9007R . . . . . . . . . . .189 9007TUD10 . . . . . . . 216
9007FTUA1 . . . . . . .218 9007HA6 . . . . . . . . . 194 9007R16 . . . . . . . . . .221 9007TUD11 . . . . . . . 216
9007FTUA10 . . . . . .218 9007HA8 . . . . . . . . . 194 9007R17 . . . . . . . . . .221 9007TUD12 . . . . . . . 216
9007FTUA11 . . . . . .218 9007HA9 . . . . . . . . . 194 9007R18 . . . . . . . . . .220 9007TUD2 . . . . . . . . 216
9007FTUA12 . . . . . .218 9007J . . . . . . . . . . 189 9007R19 . . . . . . . . . .220 9007TUD3 . . . . . . . . 216
9007FTUA2 . . . . . . .218 9007J1 . . . . . . . . . . 220 9007R20 . . . . . . . . . .220 9007TUD4 . . . . . . . . 216
9007FTUA3 . . . . . . .218 9007J2 . . . . . . . . . . 220 9007R21 . . . . . . . . . .221 9007TUD5 . . . . . . . . 216
9007FTUA4 . . . . . . .218 9007JKC . . . . . . . . 189 9007R22 . . . . . . . . . .221 9007TUD6 . . . . . . . . 216
9007FTUA5 . . . . . . .218 9007K . . . . . . . . . . . 189 9007RA11 . . . . . . . .193 9007TUD7 . . . . . . . . 216
9007FTUA6 . . . . . . .218 9007K1 . . . . . . . . . . 220 9007RA18 . . . . . . . .193 9007TUD8 . . . . . . . . 216
9007FTUA7 . . . . . . .218 9007K2 . . . . . . . . . . 220 9007RA9 . . . . . . . . .193 9007TUD9 . . . . . . . . 216
9007FTUA8 . . . . . . .218 9007KA1 . . . . . . . . . 193 9007S9 . . . . . . . . . . .181 9007WJ . . . . . . . . . . 189
9007FTUA9 . . . . . . .218 9007KA11 . . . . . . . . 193 9007T••• . . . . . . . . . . .10 9007WK . . . . . . . . . . 189
9007FTUB1 . . . . . . .218 9007KA12 . . . . . . . . 193 9007T10 . . . . . . . . . .189 9007WKC . . . . . . . . 189
9007FTUB10 . . . . . .218 9007KA18 . . . . . . . . 193 9007T5 . . . . . . . . . . .189 9007X1 . . . . . . . . . . 220
9007FTUB11 . . . . . .218 9007KA2 . . . . . . . . . 193 9007TSA1 . . . . . . . .217 9007X2 . . . . . . . . . . 220
9007FTUB12 . . . . . .218 9007KA21 . . . . . . . . 193 9007TSA2 . . . . . . . .217 9007Y1 . . . . . . . . . . 220
9007FTUB2 . . . . . . .218 9007KA9 . . . . . . . . . 193 9007TSA3 . . . . . . . .217 9007Y2 . . . . . . . . . . 220
9007FTUB3 . . . . . . .218 9007KB11 . . . . . . . . 193 9007TSB1 . . . . . . . .217 9007Y3 . . . . . . . . . . 221

241
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Sensors, Limit Switches, and Connector Cables
Index

9007Z1 . . . . . . . . . . 220 KO . . . . . . . . . . . . . . 235 L300WTL2M15 . . . . 230 XCKD2101N12 . . . . . 74


9007Z2 . . . . . . . . . . 220 L100••• . . . . . . . . . . . . 10 L300WTLN1C2M39 231 XCKD2501G11 . . . . . 74
AA . . . . . . . . . . . . . . 234 L100WDL2M7 . . . . . 228 L300WTLN2M21 . . . 231 XCKD2501N12 . . . . . 74
AB . . . . . . . . . . . . . . 234 L100WDL2M8 . . . . . 228 L300WTLN2M41 . . . 231 XCKML . . . . . . . . . . . . 7
AB1R11 . . . . . . . . . 92 L100WDR2M4 . . . . . 228 L300WTR2M10 . . . . 230 XCKP2101G11 . . . . . 74
AC . . . . . . . . . . . . . . 234 L100WDR2M5 . . . . . 228 L300WTR2M11 . . . . 230 XCKP2101M12 . . . . . 74
AD . . . . . . . . . . . . . . 234 L100WDR2M6 . . . . . 228 L300WTR2M12 . . . . 230 XCKP2101N12 . . . . . 74
AH . . . . . . . . . . . . . . 234 L100WN2M16 . . . . . 228 L300WTRN1C2M38 231 XCKP2501G11 . . . . . 74
AJ . . . . . . . . . . . . . . 234 L100WN2M17 . . . . . 228 L300WTRN2C2M40 231 XCKP2501N12 . . . . . 74
AK . . . . . . . . . . . . . . 234 L100WNC2M18 . . . . 229 L300WTRN2CS2M48 231 XCKS . . . . . . . . . . . . . . 7
AL . . . . . . . . . . . . . . 234 L100WNCS2M34 . . . 229 L300WTRN2M20 . . 231 XCKZ09 . . . . . . . . . . 92
AL1649 . . . . . . . . . . 235 L100WNS2M26 . . . . 229 L525 . . . . . . . . . . . . . 10 XCMD2101C12 . . . . . 45
AL1650 . . . . . . . . . . 236 L100WNSL2M29 . . . 229 L525WDL2M57 . . . . 233 XCMD2101L1 . . . . . . 45
AL1650 . . . . . . . . . . 236 L100WNSR2M28 . . . 229 L525WDL2M58 . . . . 233 XCMD2101M12 . . . . . 45
AL16501 . . . . . . . . . 236 L100WS02M22 . . . . 229 L525WDR2M56 . . . 233 XCMD2501L1 . . . . . . 45
AL1746 . . . . . . . . . . 235 L100WS02M23 . . . . 229 L525WDR2M59 . . . 233 XCMZ06 . . . . . . . . . . 45
AL1802 . . . . . . . . . . 236 L100WS0S2M60 . . . 233 LA01 . . . . . . . . . . . . 236 XCMZ07 . . . . . . . . . . . 45
AM . . . . . . . . . . . . . 234 L100WS2M1 . . . . . . 228 LAA1 . . . . . . . . . . . . 236 XCMZ07 . . . . . . . . . . . 74
AN . . . . . . . . . . . . . . 234 L100WS2M2 . . . . . . 228 LAH1 . . . . . . . . . . . . 236 XCR, XC1AC . . . . . . . . 7
AO . . . . . . . . . . . . . . 234 L100WS2M3 . . . . . . 228 LCA1 . . . . . . . . . . . . 236 XCRZ02 . . . . . . . . . . 139
AP . . . . . . . . . . . . . . 234 L100WTL2M13 . . . . 228 LCH1 . . . . . . . . . . . . 236 XCRZ03 . . . . . . . . . . 139
AQ . . . . . . . . . . . . . . 234 L100WTL2M14 . . . . 228 LCO1 . . . . . . . . . . . 236 XCRZ04 . . . . . . . . . . 139
AR . . . . . . . . . . . . . . 234 L100WTL2M15 . . . . 228 M11 . . . . . . . . . . . . . 221 XCRZ05 . . . . . . . . . . 139
BA . . . . . . . . . . . . . . 234 L100WTLN1C2M39 . 229 ML01S0100 . . . . . . 156 XCRZ09 . . . . . . . . . . 139
BB . . . . . . . . . . . . . . 234 L100WTLN2M21 . . . 229 ML02S0100 . . . . . . 156 XCRZ09 . . . . . . . . . . 141
BH . . . . . . . . . . . . . . 234 L100WTLN2M41 . . . 229 ML03S0100 . . . . . . 156 XCRZ12 . . . . . . . . . . 139
BH20-5-12 . . . . . . . 181 L100WTR2M10 . . . . 228 ML04S0100 . . . . . . 156 XCRZ15 . . . . . . . . . . 139
BH20512 . . . . . . . . . 237 L100WTR2M11 . . . . 228 ML06S0100 . . . . . . 156 XCRZ42 . . . . . . . . . . 141
BH20-5-3 . . . . . . . . 181 L100WTR2M12 . . . . 228 ML07S0100 . . . . . . 156 XCRZ901 . . . . . . . . . 141
BH2053 . . . . . . . . . . 237 L100WTRN1C2M38 229 ML08S0100 . . . . . . 156 XCRZ902 . . . . . . . . . 141
BH20-5-6 . . . . . . . . 181 L100WTRN2C2M40 229 ML09S0100 . . . . . . 156 XCRZ903 . . . . . . . . . 141
BH2056 . . . . . . . . . . 237 L100WTRN2CS2M48 229 ML10S0100 . . . . . . 157 XE2N P2131 . . . . . . 120
BM . . . . . . . . . . . . . 234 L100WTRN2M20 . . . 229 ML12S0100 . . . . . . 157 XE2N P2131 . . . . . . 133
BN . . . . . . . . . . . . . . 234 L14 . . . . . . . . . . . . . . . 10 ML13S0100 . . . . . . 157 XE2N P2141 . . . . . . 120
Limit Switches

BO . . . . . . . . . . . . . . 234 L142 . . . . . . . . . . . . . 232 MS01G0100 . . . . . . 156 XE2N P2141 . . . . . . 133


BQ . . . . . . . . . . . . . . 234 L143 . . . . . . . . . . . . . 232 MS01S0100 . . . . . . 156 XE2N P2151 . . . . . 120
BR . . . . . . . . . . . . . . 234 L144 . . . . . . . . . . . . . 232 MS02G0100 . . . . . . 156 XE2N P2151 . . . . . 133
CA . . . . . . . . . . . . . . 234 L145 . . . . . . . . . . . . . 232 MS02S0100 . . . . . . 156 XE2N P2161 . . . . . . 120
CB . . . . . . . . . . . . . . 234 L146 . . . . . . . . . . . . . 232 MS03G0100 . . . . . . 156 XE2N P2161 . . . . . . 133
CC . . . . . . . . . . . . . . 234 L147 . . . . . . . . . . . . . 232 MS03S0100 . . . . . . 156 XE2NP2131 . . . . . . . 116
CD . . . . . . . . . . . . . . 234 L148 . . . . . . . . . . . . . 232 MS04G0100 . . . . . . 156 XE2NP2131 . . . . . . . 119
CH . . . . . . . . . . . . . . 234 L149 . . . . . . . . . . . . . 232 MS04S0100 . . . . . . 156 XE2NP2131 . . . . . . . . 75
CL . . . . . . . . . . . . . . 234 L2153 . . . . . . . . . . . . . 11 MS05G0100 . . . . . . 156 XE2NP2131 . . . . . . . . 92
CM . . . . . . . . . . . . . 234 L2153 . . . . . . . . . . . . 232 MS05S0100 . . . . . . 156 XE2NP2141 . . . . . . . 116
CO . . . . . . . . . . . . . 234 L300••• . . . . . . . . . . . . 11 MS06G0100 . . . . . . 156 XE2NP2141 . . . . . . . 119
CR . . . . . . . . . . . . . . 234 L300WDL2M7 . . . . . 230 MS06S0100 . . . . . . 156 XE2NP2141 . . . . . . . . 75
DE9RA1012 . . . . . . . 74 L300WDL2M8 . . . . . 230 MS07G0100 . . . . . . 156 XE2NP2141 . . . . . . . . 92
DE9RA1212 . . . . . . 133 L300WDR2M4 . . . . . 230 MS07S0100 . . . . . . 156 XE2NP2151 . . . . . . . 92
DE9RA1212 . . . . . . 139 L300WDR2M5 . . . . . 230 MS08G0100 . . . . . . 156 XE2NP2151 . . . . . . . 116
DE9RA1212 . . . . . . 141 L300WDR2M6 . . . . . 230 MS08S0100 . . . . . . 156 XE2NP2151 . . . . . . . 119
DE9RA13520 . . . . . 139 L300WN2M16 . . . . . 230 MS09G0100 . . . . . . 156 XE2NP2151 . . . . . . . . 75
DE9RA13520 . . . . . 141 L300WN2M17 . . . . . 230 MS09S0100 . . . . . . 156 XE2NP2161 . . . . . . . 116
EA . . . . . . . . . . . . . . 235 L300WNC2M18 . . . . 231 MS10G0100 . . . . . . 157 XE2NP2161 . . . . . . . 119
EB . . . . . . . . . . . . . . 235 L300WNCS2M34 . . . 231 MS10S0100 . . . . . . 157 XE2NP2161 . . . . . . . . 75
ED . . . . . . . . . . . . . . 235 L300WNS2M26 . . . . 231 MS12G0100 . . . . . . 157 XE2NP2161 . . . . . . . . 92
FA . . . . . . . . . . . . . . 235 L300WNSL2M29 . . . 231 MS12S0100 . . . . . . 157 XE2NP3131 . . . . . . . . 75
FB . . . . . . . . . . . . . . 235 L300WNSR2M28 . . . 231 MS13G0100 . . . . . . 157 XE2NP3141 . . . . . . . . 75
FC . . . . . . . . . . . . . . 235 L300WS02M22 . . . . 231 MS13S0100 . . . . . . 157 XE2NP3151 . . . . . . . . 75
FE . . . . . . . . . . . . . . 235 L300WS02M23 . . . . 231 R . . . . . . . . . . . . . . . 236 XE2NP3161 . . . . . . . . 75
FG . . . . . . . . . . . . . . 235 L300WS2M1 . . . . . . 230 R9 . . . . . . . . . . . . . . 236 XE2S P2141 . . . . . . 120
FI . . . . . . . . . . . . . . . 235 L300WS2M2 . . . . . . 230 VA . . . . . . . . . . . . . . 236 XE2S P2141 . . . . . . 133
FJ . . . . . . . . . . . . . . 235 L300WS2M3 . . . . . . 230 XALZ09 . . . . . . . . . . . 74 XE2S P2151 . . . . . 120
KA . . . . . . . . . . . . . . 235 L300WTL2M13 . . . . 230 XCKD2101G11 . . . . . 74 XE2S P2151 . . . . . 133
KB . . . . . . . . . . . . . . 235 L300WTL2M14 . . . . 230 XCKD2101M12 . . . . . 74 XE2SP2141 . . . . . . . 116

242
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Sensors, Limit Switches, and Connector Cables
Index

XE2SP2141 . . . . . . .119 XZCP1169L10 . . . . . . 46 ZCK Z033 . . . . . . . . .121 ZCKJ215H29 . . . . . . 117


XE2SP2141 . . . . . . . .75 XZCP1169L2 . . . . . . . 46 ZCK Z034 . . . . . . . . .121 ZCKJ21H29 . . . . . . . 111
XE2SP2141 . . . . . . . .92 XZCP1169L5 . . . . . . . 46 ZCKE055 . . . . . . . . .118 ZCKJ21H29 . . . . . . . 114
XE2SP2151 . . . . . . .92 XZCP1264L10 . . . . . 104 ZCKE056 . . . . . . . . .115 ZCKJ25 . . . . . . . . . . 117
XE2SP2151 . . . . . . .116 XZCP1264L10 . . . . . . 46 ZCKE065 . . . . . . . . .118 ZCKJ25H29 . . . . . . . 117
XE2SP2151 . . . . . . .119 XZCP1264L2 . . . . . . 104 ZCKE066 . . . . . . . . .115 ZCKJ2H29 . . . . . . . . 110
XE2SP2151 . . . . . . . .75 XZCP1264L2 . . . . . . . 46 ZCKE085 . . . . . . . . .118 ZCKJ2H29 . . . . . . . . 114
XE2SP3151 . . . . . . . .75 XZCP1264L5 . . . . . . 104 ZCKE086 . . . . . . . . .115 ZCKJ4 . . . . . . . . . . . 110
XE3N P2141 . . . . . .120 XZCP1264L5 . . . . . . . 46 ZCKE095 . . . . . . . . .118 ZCKJ4 . . . . . . . . . . . 114
XE3N P2141 . . . . . .133 XZCP1771L10 . . . . . 106 ZCKE096 . . . . . . . . .115 ZCKJ404 . . . . . . . . . 111
XE3N P2151 . . . . . .120 XZCP1771L10 . . . . . . 46 ZCKE215 . . . . . . . . .118 ZCKJ4045 . . . . . . . . 117
XE3N P2151 . . . . . .133 XZCP1771L2 . . . . . . 106 ZCKE216 . . . . . . . . .115 ZCKJ4045H29 . . . . . 117
XE3NP2141 . . . . . . . .75 XZCP1771L2 . . . . . . . 46 ZCKE235 . . . . . . . . .118 ZCKJ4046 . . . . . . . . 114
XE3NP2141 . . . . . . . .92 XZCP1771L5 . . . . . . 106 ZCKE236 . . . . . . . . .115 ZCKJ4046H29 . . . . . 114
XE3NP2151 . . . . . . . .75 XZCP1771L5 . . . . . . . 46 ZCKE615 . . . . . . . . .118 ZCKJ404H29 . . . . . . 111
XE3NP2151 . . . . . . . .92 Y147 . . . . . . . . . . . . 180 ZCKE616 . . . . . . . . .115 ZCKJ41 . . . . . . . . . . 111
XE3S P2141 . . . . . . .120 Y1561 . . . . . . . . . . . 180 ZCKE625 . . . . . . . . .118 ZCKJ41 . . . . . . . . . . 114
XE3S P2141 . . . . . . .133 Y1841 . . . . . . . . . . 179 ZCKE626 . . . . . . . . .115 ZCKJ4104 . . . . . . . . 111
XE3S P2151 . . . . . .120 Y1842 . . . . . . . . . . . 179 ZCKE635 . . . . . . . . .118 ZCKJ41045 . . . . . . . 117
XE3S P2151 . . . . . .133 Y1843 . . . . . . . . . . . 179 ZCKE636 . . . . . . . . .115 ZCKJ41045H29 . . . . 117
XE3SP2141 . . . . . . . .75 Y1844 . . . . . . . . . . . 179 ZCKE645 . . . . . . . . .118 ZCKJ41046 . . . . . . . 114
XE3SP2141 . . . . . . . .92 Y1851 . . . . . . . . . . . 179 ZCKE646 . . . . . . . . .115 ZCKJ41046H29 . . . . 114
XE3SP2151 . . . . . . .92 Y1852 . . . . . . . . . . . 179 ZCKE655 . . . . . . . . .118 ZCKJ4104H29 . . . . . 111
XE3SP2151 . . . . . . . .75 Y1853 . . . . . . . . . . . 179 ZCKE656 . . . . . . . . .115 ZCKJ415 . . . . . . . . . 117
XEP, XCO . . . . . . . . . .7 Y1854 . . . . . . . . . . . 179 ZCKE665 . . . . . . . . .118 ZCKJ415H29 . . . . . . 117
XEP3S1W2 . . . . . . . .28 Y1855 . . . . . . . . . . . 179 ZCKE675 . . . . . . . . .118 ZCKJ41H29 . . . . . . . 111
XEP3S1W2B524 . . . .28 Y1856 . . . . . . . . . . . 179 ZCKE676 . . . . . . . . .115 ZCKJ41H29 . . . . . . . 114
XEP3S1W2B529 . . . .28 Y1857 . . . . . . . . . . . 179 ZCKJ01 . . . . . . . . . .111 ZCKJ45 . . . . . . . . . . 117
XEP3S1W3 . . . . . . . .28 Y1858 . . . . . . . . . . . 179 ZCKJ0121 . . . . . . .121 ZCKJ45H29 . . . . . . . 117
XEP3S1W3B524 . . . .28 Y1901 . . . . . . . . . . . 178 ZCKJ0133 . . . . . . . .121 ZCKJ4H29 . . . . . . . . 110
XEP3S1W3B529 . . . .28 Y19013 . . . . . . . . . . 178 ZCKJ0134 . . . . . . . .121 ZCKJ4H29 . . . . . . . . 114
XEP3S1W6 . . . . . . . .28 Y1903 . . . . . . . . . . . 178 ZCKJ02 . . . . . . . . . .111 ZCKJ5 . . . . . . . . . . . 110
XEP3S1W6B524 . . . .28 Y1905 . . . . . . . . . . . 178 ZCKJ04 . . . . . . . . . .111 ZCKJ5 . . . . . . . . . . . 114
XEP3S1W6B529 . . . .28 Y247 . . . . . . . . . . . . 180 ZCKJ1 . . . . . . . . . . .110 ZCKJ5 . . . . . . . . . . . 117
XEP3S2W2 . . . . . . . .28 Y249 . . . . . . . . . . . . 180 ZCKJ1 . . . . . . . . . . .114 ZCKJ520 . . . . . . . . . 112

Limit Switches
XEP3S2W2B524 . . . .28 Y33 . . . . . . . . . . . . . 179 ZCKJ1 . . . . . . . . . . .117 ZCKJ521 . . . . . . . . . 112
XEP3S2W2B529 . . . .28 ZC1AC001 . . . . . 148 ZCKJ11 . . . . . . . . . .111 ZCKJ521H29 . . . . . . 112
XEP3S2W3 . . . . . . . .28 ZC1AC005 . . . . . 148 ZCKJ11 . . . . . . . . . .114 ZCKJ533 . . . . . . . . . 112
XEP3S2W3B524 . . . .28 ZC1AC006 . . . . . 148 ZCKJ1121 . . . . . . .112 ZCKJ533H29 . . . . . . 112
XEP3S2W3B529 . . . .28 ZC1AC007 . . . . . 148 ZCKJ1121H29 . . . . .112 ZCKJ534 . . . . . . . . . 112
XEP3S2W6 . . . . . . . .28 ZC1AC008 . . . . . 148 ZCKJ1133 . . . . . . . .112 ZCKJ534H29 . . . . . . 112
XEP3S2W6B524 . . . .28 ZC1AC009 . . . . . . . 148 ZCKJ1133H29 . . . . .112 ZCKJ5D . . . . . . . . . . 113
XEP3S2W6B529 . . . .28 ZC1AZ11 . . . . . . . 148 ZCKJ1134 . . . . . . . .112 ZCKJ5H29 . . . . . . . . 110
XEP4E1FD (3) . . . . . .26 ZC1AZ12 . . . . . . . . . 148 ZCKJ1134H29 . . . . .112 ZCKJ5H29 . . . . . . . . 114
XEP4E1FDA326 (3) . .26 ZC1AZ13 . . . . . . . . . 148 ZCKJ115 . . . . . . . . .117 ZCKJ5H29 . . . . . . . . 117
XEP4E1FDA454 (3) . .26 ZC1AZ14 . . . . . . . . . 148 ZCKJ115H29 . . . . . .117 ZCKJ6 . . . . . . . . . . . 110
XEP4E1W7 (3) . . . . . .26 ZC1AZ15 . . . . . . . . . 148 ZCKJ11H29 . . . . . . .111 ZCKJ6 . . . . . . . . . . . 114
XEP4E1W7A326 (3) .26 ZC1AZ16 . . . . . . . . . 148 ZCKJ11H29 . . . . . . .114 ZCKJ6 . . . . . . . . . . . 117
XEP4E1W7A454 (3) .26 ZC1AZ17 . . . . . . . . . 148 ZCKJ120 . . . . . . . .112 ZCKJ6D . . . . . . . . . . 113
XEP5P1W2 (3) . . . . . .26 ZC1AZ8 . . . . . . . . . . 148 ZCKJ121 . . . . . . . . .112 ZCKJ6H29 . . . . . . . . 110
XEP5P1W2Z55B (3) .26 ZCD21 . . . . . . . . . . . . 72 ZCKJ121H29 . . . . . .112 ZCKJ6H29 . . . . . . . . 114
XES P2021 . . . . . . .120 ZCD25 . . . . . . . . . . . . 72 ZCKJ133 . . . . . . . . .112 ZCKJ6H29 . . . . . . . . 117
XES P2031 . . . . . . . .120 ZCD26 . . . . . . . . . . . . 72 ZCKJ133H29 . . . . . .112 ZCKJ7 . . . . . . . . . . . 110
XES P3021 . . . . . . .133 ZCD27 . . . . . . . . . . . . 72 ZCKJ134 . . . . . . . . .112 ZCKJ7 . . . . . . . . . . . 114
XESP2021 . . . . . . . .116 ZCD28 . . . . . . . . . . . . 72 ZCKJ134H29 . . . . . .112 ZCKJ7 . . . . . . . . . . . 117
XESP20215 . . . . . . .119 ZCD29 . . . . . . . . . . . . 72 ZCKJ1D . . . . . . . . .113 ZCKJ7D . . . . . . . . . . 113
XESP2031 . . . . . . . .116 ZCD31 . . . . . . . . . . . . 72 ZCKJ1H29 . . . . . . . .110 ZCKJ7H29 . . . . . . . . 110
XESP20315 . . . . . . .119 ZCD35 . . . . . . . . . . . . 72 ZCKJ1H29 . . . . . . . .114 ZCKJ7H29 . . . . . . . . 114
XZCP1164L10 . . . . .104 ZCD37 . . . . . . . . . . . . 72 ZCKJ1H29 . . . . . . . .117 ZCKJ7H29 . . . . . . . . 117
XZCP1164L10 . . . . . .46 ZCD39 . . . . . . . . . . . . 72 ZCKJ2 . . . . . . . . . . .110 ZCKJ8 . . . . . . . . . . . 110
XZCP1164L2 . . . . . .104 ZCE05 . . . . . . . . . . . . 45 ZCKJ2 . . . . . . . . . . .114 ZCKJ8 . . . . . . . . . . . 114
XZCP1164L2 . . . . . . .46 ZCE05 . . . . . . . . . . . . 74 ZCKJ21 . . . . . . . . . .111 ZCKJ8 . . . . . . . . . . . 117
XZCP1164L5 . . . . . .104 ZCK Z020 . . . . . . . 121 ZCKJ21 . . . . . . . . . .114 ZCKJ82A . . . . . . . . 121
XZCP1164L5 . . . . . . .46 ZCK Z021 . . . . . . . . 121 ZCKJ215 . . . . . . . . .117 ZCKJ8D . . . . . . . . . . 113

243
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Sensors, Limit Switches, and Connector Cables
Index

ZCKJ8H29 . . . . . . . 110 ZCKS9H29 . . . . . . . . 132 ZCP27 . . . . . . . . . . . . 72


ZCKJ8H29 . . . . . . . 114 ZCKSD31 . . . . . . . . . 132 ZCP28 . . . . . . . . . . . . 72
ZCKJ8H29 . . . . . . . 117 ZCKSD31H29 . . . . . 132 ZCP29 . . . . . . . . . . . . 72
ZCKJ9 . . . . . . . . . . . 110 ZCKSD35 . . . . . . . . . 132 ZCP31 . . . . . . . . . . . . 72
ZCKJ9 . . . . . . . . . . . 114 ZCKSD35H29 . . . . . 132 ZCP35 . . . . . . . . . . . . 72
ZCKJ9 . . . . . . . . . . . 117 ZCKSD37 . . . . . . . . . 132 ZCP37 . . . . . . . . . . . . 72
ZCKJ902 . . . . . . . . 121 ZCKSD37H29 . . . . . 132 ZCP39 . . . . . . . . . . . . 72
ZCKJ903 . . . . . . . . . 121 ZCKSD39 . . . . . . . . . 132 ZCT21G11 . . . . . . . . 73
ZCKJ904 . . . . . . . . . 121 ZCKSD39H29 . . . . . 132 ZCT21N12 . . . . . . . . 73
ZCKJ906 . . . . . . . . . 121 ZCKY11 . . . . . . . . . . 116 ZCT21P16 . . . . . . . . 73
ZCKJ9H29 . . . . . . . 110 ZCKY115 . . . . . . . . . 119 ZCT25G11 . . . . . . . . 73
ZCKJ9H29 . . . . . . . 114 ZCKY13 . . . . . . . . . . 116 ZCT25N12 . . . . . . . . 73
ZCKJ9H29 . . . . . . . 117 ZCKY13 . . . . . . . . . . 119 ZCT25P16 . . . . . . . . 73
ZCKJD31 . . . . . . . . 110 ZCKY14 . . . . . . . . . . 116 ZCT26G11 . . . . . . . . 73
ZCKJD31H29 . . . . . 110 ZCKY14 . . . . . . . . . . 119 ZCT26N12 . . . . . . . . 73
ZCKJD35 . . . . . . . . 110 ZCKY41 . . . . . . . . . . 116 ZCT26P16 . . . . . . . . 73
ZCKJD35H29 . . . . . 110 ZCKY415 . . . . . . . . . 119 ZCT27G11 . . . . . . . . 73
ZCKJD37 . . . . . . . . 110 ZCKY43 . . . . . . . . . . 116 ZCT27N12 . . . . . . . . 73
ZCKJD37H29 . . . . . 110 ZCKY43 . . . . . . . . . . 119 ZCT27P16 . . . . . . . . 73
ZCKJD39 . . . . . . . . 110 ZCKY51 . . . . . . . . . . 116 ZCT28G11 . . . . . . . . 73
ZCKJD39H29 . . . . . 110 ZCKY51 . . . . . . . . . . 119 ZCT28N12 . . . . . . . . 73
ZCKL1 . . . . . . . . . . . 90 ZCKY52 . . . . . . . . . . 116 ZCT28P16 . . . . . . . . 73
ZCKL5 . . . . . . . . . . . . 90 ZCKY52 . . . . . . . . . . 119 ZEP3L524 . . . . . . . . . 28
ZCKL6 . . . . . . . . . . . . 90 ZCKY53 . . . . . . . . . . 116 ZEP3L529 . . . . . . . . . 28
ZCKL7 . . . . . . . . . . . . 90 ZCKY53 . . . . . . . . . . 119 ZEP4L326 (3) . . . . . . 26
ZCKL8 . . . . . . . . . . . . 90 ZCKY59 . . . . . . . . . . 116 ZEP4L454 (3) . . . . . . 26
ZCKLD31 . . . . . . . . . 91 ZCKY61 . . . . . . . . . . 116
ZCKLD35 . . . . . . . . . 91 ZCKY615 . . . . . . . . . 119
ZCKLD37 . . . . . . . . . 91 ZCKY71 . . . . . . . . . . 116
ZCKLD39 . . . . . . . . . 91 ZCKY715 . . . . . . . . . 119
ZCKM1 . . . . . . . . . . . 90 ZCKY81 . . . . . . . . . . 116
ZCKM1H29 . . . . . . . . 90 ZCKY91 . . . . . . . . . . 116
ZCKM5 . . . . . . . . . . . 90 ZCMC21E1 . . . . . . . . 44
ZCKM5H29 . . . . . . . . 90 ZCMC21E10 . . . . . . . 44
Limit Switches

ZCKM6 . . . . . . . . . . . 90 ZCMC21E2 . . . . . . . . 44
ZCKM6H29 . . . . . . . . 90 ZCMC21E3 . . . . . . . . 44
ZCKM7 . . . . . . . . . . . 90 ZCMC21E5 . . . . . . . . 44
ZCKM7H29 . . . . . . . . 90 ZCMC21E7 . . . . . . . . 44
ZCKM8 . . . . . . . . . . . 90 ZCMC21L1 . . . . . . . . 43
ZCKM8H29 . . . . . . . . 90 ZCMC21L10 . . . . . . . 43
ZCKM9H29 . . . . . . . . 90 ZCMC21L2 . . . . . . . . 43
ZCKMD31 . . . . . . . . . 91 ZCMC21L3 . . . . . . . . 43
ZCKMD31H29 . . . . . 91 ZCMC21L5 . . . . . . . . 43
ZCKMD35 . . . . . . . . . 91 ZCMC21L7 . . . . . . . . 43
ZCKMD35H29 . . . . . 91 ZCMC25L1 . . . . . . . . 43
ZCKMD37 . . . . . . . . . 91 ZCMC25L10 . . . . . . . 43
ZCKMD37H29 . . . . . 91 ZCMC25L2 . . . . . . . . 43
ZCKMD39 . . . . . . . . . 91 ZCMC25L3 . . . . . . . . 43
ZCKMD39H29 . . . . . 91 ZCMC25L5 . . . . . . . . 43
ZCKS1 . . . . . . . . . 132 ZCMC25L7 . . . . . . . . 43
ZCKS1H29 . . . . . . . 132 ZCMD61 . . . . . . . . . . 44
ZCKS2 . . . . . . . . . . 132 ZCMD61C12 . . . . . . . 45
ZCKS2H29 . . . . . . . 132 ZCMD61M12 . . . . . . . 45
ZCKS404 . . . . . . . 132 ZCMD65 . . . . . . . . . . 44
ZCKS404H29 . . . . . 132 ZCMD69 . . . . . . . . . . 44
ZCKS5 . . . . . . . . . . 132 ZCMD69C12 . . . . . . . 45
ZCKS5H29 . . . . . . . 132 ZCMD77 . . . . . . . . . . 44
ZCKS6 . . . . . . . . . . 132 ZCMD79 . . . . . . . . . . 44
ZCKS6H29 . . . . . . . 132 ZCMD81L1 . . . . . . . . 44
ZCKS7 . . . . . . . . . . 132 ZCMD81L2 . . . . . . . . 44
ZCKS7H29 . . . . . . . 132 ZCMD81L5 . . . . . . . . 44
ZCKS8 . . . . . . . . . . 132 ZCP21 . . . . . . . . . . . . 72
ZCKS8H29 . . . . . . . 132 ZCP25 . . . . . . . . . . . . 72
ZCKS9 . . . . . . . . . . 132 ZCP26 . . . . . . . . . . . . 72
244
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Schneider Electric USA
8001 Knightdale Blvd.
Knightdale, NC 27545
1-888-Square D
1-888-778-2733 9007CT0501 © 1997–2006 Schneider Electric All Rights Reserved
www.us.SquareD.com

03/2007
Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

Schneider Electric:
XCKJ10511H7 XCKP2121M12 XCKP2127N12 XCKP2145M12 XCKT2110N12 XCKT2121N12 XCKT2145N12
XCMD2102L3 XCMD2110L3 XCMD2124L1 XCKJ161H7 XCKL106H7 XCKL121H7 XCKM110H7 XCKP2106N12
XCKP2110N12 XCKD2102N12 XCKD2106N12 XCKD2110N12 XCKD2118N12 XCKD2121N12 XCKJ167H7

You might also like