SERVICE MANUAL Microwave Oven EM-C1900 (U.

K)

Pro.Code No. Model No.

437 623 00 EM-C1900UK
Foreword

Read this manual carefully, especially precaution on microwave energy, and follow the procedure
strictly,careless servicing and testing may expose yourself to the microwave energy leakage.

PRECAUTIONS

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE

TO EXCESSIVE MICROWAVE ENERGY

(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other micro-
wave source, and make repairs as necessary:
(1)Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage),
(4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating compart-
ments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and
connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired replaced, or adjusted by procedures described in this manual before
the oven is released to the owner.

REFERENCE NO. SM-6310022-00

5.CIRCUIT DIAGRAM

㧱㧹㧙㧯㧝㧥㧜㧜

Figure 2
*Caution :The voltage between filament leads of magnetron is about 3.3VA.C, but the filament carries
4KV D.C high voltage with respect to grand. Never touch these lead with bare hand during operation.

-3-
WARNING: Primary
When removing the cabinet, you must disconnect the winding
power supply cord from the wall outlet for your safety.
Only the checkout procedure below needs the power
supply on. TAKE GREAT CARE to avoid possible shock.
Primary
For your safety, proceed with the test only after re-
winding
moving the wire leads from the primary winding of
the high voltage transformer.

Lower

Upper

COMPONENT CHECKOUT PROCEDURE RESULT

Check each voltage at connector S104 and S105 Normal reading:
after removing each connector (female) from
POWER power circuit board. Connection
P.C.B Pin No.3 (Ground) and 4,5,1,2 at S105. Pin No. Voltage
Pin No.1 and 2 at S104. S105
#3 to #4 DC 12V
CAUTION: #3 to #5 DC 16V
Proceed with the test only after removing the #3 to #2 DC 30V
wire leads from the primary winding of high #3 to #1 DC 35V
voltage transformer for your safety.
S104
Test procedures: #1 to #2 AC 2.4V
a) Make sure that the power supply cord is not
plugged in.
b) Remove the connector S104 and S105 from
the power circuit board.
c) Plug the power supply cord.
d) And then, measure each voltage.

Measure the voltage: Between test points TP-1, TP- Test point
2 ,TP-3 and ground. (See Figure 12 on page 23) TP Voltage
CONTROL
P.C.B Note TP-1 DC - 5V
- Proceed with the check of the control P.C.B to see if TP-2 DC - 12V
any one of the measured values is different from the TP-3 DC - 16V
specified values. TP-4 DC - 35V

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Maintenaunce:

The microwave ovens are designed, manufactured, and tested for years of dependable operation. Howevre, the
oven may require service from time to time if the consumable components listed below are not replaced at the
appropriate time. For protection from unexpected service calls and undue inconvenience, we recommend that
the user has the listed parts replaced at the intervals belows,(at customer cost).
This will avoid the trouble of repeated service calls after the expiration of the warranty period.

Consumable components:
When more than 1,250 hours of accumulative cooking time or more than 200,000 cycles of door opening/closing
is observed by key operations (See page 13 for more information), the following consumable components shoud
be replaced.
(Maintenance light in window display indicates when accumulativ cooking time reaches 1,250 hours.)

1. Magnetron Tubu, Part No. 415 003 1709

2. Printed Circuit Board-Relay, Part No. 617 202 0150

3. Switch base Assembly, Part No. 617 206 7865

4. Door Latch, part No. 617 068 1087

When more than 2,000 hours of accumulative cooking time is observed, the following consumable components
should be replaced.

5. Blower motor, Part No. 617 196 9245

When slow rotating of blower motor is observed after removing dust from blower motor, blower motor must
be replaced.

6. Door hinge, Part No. 617 120 3028

When a worn door hinge is observed and proper door adjustments can not be made, the door hinge must
be replaced.

7. Door Assembly, Part No. 617 239 6354

When a worn door pin is observed and proper door adjustments can not be made, the door assembly must
be replaced.

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8. EXPLODED VIEW AND PARTS LIST
Main body Parts-1

4x12
1
3x8
2
4x10
16 M2
4x12

16

4x12

15

14

5
4x12 4x12
13 18
6
12
20

11

4x12

7
19
8

3x8
11
17
10

Parts marked with this sign have special

characteristics important for microwave
leakage.
When replacing any of these parts use only
manufacturers specified parts.

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 3x10

21

22
3x8
3x6
37

24
36
4x12

23

29
30 25
4x8

31
35 26
34 3x12

34 28

33
3x6
31

30 27

29 4x10

Parts marked with this sign have special

characteristics important for microwave
leakage.
When replacing any of these parts use only
manufacturers specified parts.

- 16 -
Main body Parts-2

4x10

4x10

M5
3
2
4x10 3x6

3
3x6 2

4x18

M5
5
4x10

8 6
17 15 16
3x30
4x12
13
14 9
12

10
14 11 6

Parts marked with this sign are supplied with high

voltage exceeding 250V.
Parts marked with this sign have special character-
istics important for microwave leakage.
When replacing any of these parts use only
manufacturers specified parts.

- 18 -
 19
18

19
20

M5 20
28
26

26
25

M5

23

22
21

Parts marked with this sign are supplied with

4x10
high voltage exceeding 250V.
Parts marked with this sign have special
characteristics important for microwave
leakage.
When replacing any of these parts use only
manufacturers specified parts.

- 19 -
Main body Parts-2

ＥＭ－Ｃ１９００ＵＫ
KEY No.SERVICE PARTS DESCRIPTION Q'TY
1 617 196 9245 BLOWER COMP. 2
2 415 003 1709 MAGNETRON 2M282K(M) 2
3 617 214 7628 THERMOSTAT NGT 03EN 150C 2
4 617 120 3431 DUCT,MAG.UPPER UPPER 1
5 617 120 3448 DUCT,MAG.LOWER LOWER 1
6 617 206 8220 CAPACITOR 0.1MFD 2
8 617 004 5230 MICRO SWITCH, MONITOR V-5220D-502 2
9 617 160 0438 MICRO SWITCH, LATCH V-5930D-013 2
10 617 004 3724 MICRO SWITCH, DR SENS. V-5330DK 1
11 617 178 1182 LATCH LEVER 1
12 617 178 1175 LATCH LEVER 1
13 617 178 1168 LATCH LEVER 1
14 617 178 1205 SPRING SUS304-WPB D0.65 2
15 617 178 1212 SPRING SUS304-WPB D0.65 1
16 617 187 2217 SPRING SUS304-WPB D0.7 1
17 617 178 1151 LEVER STOPPER 6-6NYLON G-15 1
18 617 214 6553 HARNESS WITH DIODE 1
19 617 214 4474 HV TRANSFORMER N5T-C1850 2
20 617 080 4196 SPECIAL SCREW 6
21 617 242 5399 CLIP 2
22 617 122 6379 GROMET 2
23 617 120 3394 FILTER ASS'Y 1
25 617 080 3830 SPECIAL SCREW 1
26 617 080 5179 SPECIAL WASHER TEFRON 2
28 617 080 5186 SPECIAL WASHER SPG T1.0XD5XD13 1

- 20 -
Control panel Parts

9
8
6
5

4 7

3 3x10

2
1

Parts marked with this sign have special

characteristics important for microwave
leakage.
When replacing any of these parts use only
manufacturers specified parts.
ＥＭ－Ｃ１９００ＵＫ
KEY No.SERVICE PARTS DESCRIPTION Q'TY
1 617 266 5191 KEY BOARD T0.9 1
2 617 206 0873 CONTROL PLATE ACRIL 2.0 1
3 617 120 3493 CONTROL BASE UPPER 1
4 617 201 9895 ORNAMENT PLATE LOWER 1
5 617 073 7616 CAVITY GASKET 1
6 617 073 9672 PACKING COVER SECC T0.6 1
7 617 220 7667 P.C.B COMP. D-BOARD 1
8 617 125 9872 INSU. SHEET PVC T0.4 1
9 617 208 3377 CONTROL COVER T0.1 1

ACCESARIES
KEY No.SERVICE PARTS DESCRIPTION Q'TY
1 617 130 3797 MENU LABEL 1
2 617 197 4416 PARTS BAG COMP. 1
3 617 266 5887 INST. MANUAL UPPER 1

Accesaries Item No.1 - No.3 are not illustrated.

- 22 -
9. OVERALL CIRCUIT DIAGRAM 



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- 24 -
CONTROL CIRCUIT BOARD

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Figure 12

- 25 -
- 26 -
 SANYO Electric Co.,Ltd.
OSAKA Japan

- 27 -