6.

THE ERECTION OF THE HOIST

6.1 Preparing the Erection ........................................................3
6.1.1 The Weights of some Hoist Components......................4
6.1.2 The Foundation Slab for a Single SCXX32 Hoist ...........5
6.1.2.1 Reinforcement ....................................................6
6.1.3 The Foundation Slab for a Double SCXX32 ..................8
6.1.3.1 The Foundation Slab for a Double XX32 Hoist10
6.1.3.2 Reinforcement ..................................................11
6.1.4 The Foundation Slab for a Single SCXX37 Hoist .........13
6.1.4.1 Reinforcement ..................................................14
6.1.5 The Foundation Slab for a Double SCXX37 ................16
6.1.5.1 The Foundation Slab for a Double SCXX37 ....18
6.1.5.2 Reinforcement ..................................................19
6.1.6 Supporting Forces Directed to the Ground ................21
6.1.6.1 Single Hoist without the Concrete ..................21
6.1.6.2 Single Hoist with the Concrete Foundation ...22
6.1.6.3 Double Hoist without the Concrete Found....23
6.1.6.4 Double Hoist with the Concrete Fondation...24
6.1.7 Mounting the Single Hoist, Freestanding ....................25
6.1.8 Mounting the Double Hoist, Freestanding ..................26
6.1.9 Lifting the Hoist ..............................................................27
6.1.9.1 Top Part ..............................................................27
6.1.9.2 Lifting the Cage ................................................27
6.1.9.3 Lifting th Ground Station and the Cage ........29
6.1.9.4 Lifting the Lifting Mechanism ...........................30
6.1.9.5 Lifting the Mast ..................................................32

6.2 Anchoring the Mast to the Façade..............................33

6.2.1 HD Anchoring ...............................................................34
6.2.1.1 HD Anchor Spacing ..........................................34
6.2.1.2 Anchor Force Tables for HD Anchors .............35
6.2.1.3 Wall Panel Anchor Bolt Force Tables
for HD Anchors ..................................................39
6.2.1.4 Support Pipe Lengths .......................................43

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 6. THE ERECTION OF THE HOIST
6.2.2 LD Anchoring ................................................................46
6.2.2.1 LD Anchor Spacing ..........................................46
6.2.2.2 Anchor Force Tables for LD Anchors ..............47
6.2.2.3 Wall Panel Anchor Bolt Force Tables
for LD Anchors ...................................................51

6.3 Mounting the Basic Unit ...................................................56

6.4 Mounting the Mast .............................................................61
6.5 Mounting the Pipe Line .....................................................64
6.6 Anchoring .............................................................................66
6.7 Cable Guides ............................................................ 68
6.7.1 Installation of the Cable Guides .................................69

6.8 Landings ................................................................................70

6.8.1 Installing the Double Doors .........................................70
6.8.2 Installing the Sliding Doors...........................................70
6.8.3 Installing the Gate ........................................................70
6.8.4 Installing the Set of Electrical Components ...............72

6.9 Access Bridges according to the Regulations ........73

6.10 Mast Limit Switch Rigid Rails ...........................................74

6.10.1 General Information .....................................................74
6.10.2 The Bottom Limit Rigid Rail ...........................................74
6.10.2.1 The Relay Control ...........................................74
6.10.2.2 The Logic Control............................................74
6.10.3 The Top Limit Rigid Rail .................................................74
6.10.3.1 The Relay Control ...........................................74
6.10.3.2 Logiikkaohjaus .................................................74
6.10.4 The Safety Limit Rigid Rails ...........................................75
6.10.5 The Rigid Rails on the Landings ...................................75
6.10.5.1 The Relay Control ...........................................75
6.10.5.2 The Logic Control............................................76
6.10.6 Dimensional Drawing ...................................................77

SC-hoist Pos 6 Erection V16C_11.2006

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 6.11 Inspections............................................................................78
6.11.1 General .........................................................................78
6.11.2 The Start-up Inspection ................................................78
6.11.3 The Erection Inspection ...............................................78
6.11.4 The Maintenance Inspection ......................................78
6.11.5 Points of Inspection ......................................................79
6.11.5.1 The Erection Inspection Form ........................80
6.11.5.2 The Maintenance Inspection Form...............81
6.11.6 The Weather Conditions...............................................82

6. THE ERECTION OF THE HOIST

6.1 Preparing the Erection

Prior to delivering the hoist to the site one
must make an erection plan including,
among other things, the selection of the
place for erecting the hoist, a plan for the
mast anchoring and landing placements
as well as a calculation of the components
needed for the hoist erection.
Before starting the erection of the hoist
choose a place for the erection. This is
when you make a decision whether to
erect the hoist directly on a concrete base,
for example on a vault or compact ground,
or to mount it on a cast concrete founda-
tion slab. The foundation slab should be
cast in good time before starting the erec-
tion so that the slab has time to dry and
harden properly.
When the hoist is erected, for instance on
a vault, the contractor should give an ap-
proval of the vault’s load capacity. The dy-
namic forces caused by the hoist and the
load should also be taken into account in
the load capacity calculations. Also one
has to find out whether it is possible to drill
holes for the cotter bolts on the vault and
in what places if the hoist is to be anchored
to the base as well.
When the hoist is erected directly on the
ground or when it is mounted on a founda-
tion slab, the ground must be compacted
and levelled before the mounting. When
making the foundation on the ground take
care also of the drainage so that no wa-
ter remains standing on the erection site.
Also the possible frost susceptibility has to
be taken into account and prevented.
The foundation slab is cast, reinforced and
equipped with the mast anchoring frame
according to the dimensional drawings.
When making the foundation slab note that
screw heads of the anchoring frame should
not protrude from the concrete, but on the
contrary, are placed a few millimetres be-
low the concrete surface. The concrete sur-
face has to be even and smoothed. In ad-
dition it is recommended to fix lifting brack-
ets on the slab edges, from which the slab
can later easily be lifted.

V16C_11.2006 Erection SC-hoist Pos 6

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6.1.1 The Weights of Some Hoist Components

The following weights can be used for calculating the forces influencing the foundation.

Hoist cage 1600 kg

Ground station 1250 kg

Lifting mechanism 470 kg

Mast section 1,5 m incl. bolts 127 kg

Vertical pipe 3 m 24 kg

Pipe support 20 kg

Wall tie set 1,6 - 2,7 m 155 kg

Landing bar, long 19 kg

Landing gate incl. electric equipment 12 kg

SC-hoist Pos 6 Erection V16C_11.2006

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6.1.2 The Foundation Slab for a Single SCXX32 Hoist
2

1 Reinforcement

2 Concrete volume V=4,0 m

Weight: 8930 kg quality B25 F25 (PN-EN 206-1)

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V16C_11.2006 Erection SC-hoist Pos 6

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6.1.2.1 Reinforcement
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Weight: 520,5 kg

Pos Number, pcs Description Scancode

1 1 Mounting frame PG104971
2 46 Reinforcement, corrugated bar I see the picture
3 4 Lifting eye PG109645
4 2 Fastening plate PG109649
5 34 Reinforcement, corrugated bar II see the picture

Pos. 2 Reinforcement, corrugated bar I, bending instruction

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SC-hoist Pos 6 Erection V16C_11.2006

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V16C_11.2006 Erection SC-hoist Pos 6

7
6.1.3 The Foundation Slab for a Double SCXX32

Pos Number, pc’s Description Scancode

1 1 Foundation slab for a single hoist
2 1 Foundation slab for a double hoist
3 4 Screw M30x80-8.8 PN EN ISO 4017 A4J 89038812
4 4 Nut M30-8 PN EN 24032 A4J 89211810
5 8 Washer 31 HV DIN 6916 89105102

SC-hoist Pos 6 Erection V16C_11.2006

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V16C_11.2006 Erection SC-hoist Pos 6

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6.1.3.1 The Foundation Slab for a Double XX32 Hoist

1 Reinforcement

2 Concrete volume V = 2.75 m3

Weight: 5700 kg quality B25 F25 (PN-EN 206-1)

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SC-hoist Pos 6 Erection V16C_11.2006

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6.1.3.2 Reinforcement

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Paino: 287,5 kg

Pos Number pcs Description Scancode

1 4 Lifting eye PG109645
2 2 Fastening plate PG109649
3 42 Reinforcement, corrugated bar I see the picture
4 18 Reinforcement, corrugated bar II see the picture

Pos. 3 Reinforcement, corrugated bar II, bending instruction

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V16C_11.2006 Erection SC-hoist Pos 6

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by welding

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SC-hoist Pos 6 Erection V16C_11.2006

12
6.1.4 The Foundation Slab for a Single SCXX37 Hoist

2
1

1 Reinforcement

2 Concrete volume V=4,5 m³

Weight: 9930 kg quality B25 F25 (PN-EN 206-1)

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V16C_11.2006 Erection SC-hoist Pos 6

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6.1.4.1 Reinforcement �

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Weight: 557 kg

Pos Number pcs Description Scancode

1 1 Mounting frame PG104971
2 50 Reinforcement, corrugated bar I see the picture
3 34 Reinforcement, corrugated bar II see the picture
4 4 Lifting eye PG109645
5 2 Fastening plate PG109649

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SC-hoist Pos 6 Erection V16C_11.2006

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V16C_11.2006 Erection SC-hoist Pos 6

15
6.1.5 The Foundation Slab for a Double SCXX37

Pos Number, pcs Description Scancode

1 1 Foundation slab for a single hoist
2 1 Foundation slab for a double hoist
3 4 Screw M30x80-8.8 PN EN ISO 4017 A4J 89038812
4 4 Nut M30-8 PN EN 24032 A4J 89211810
5 8 Washer 31 HV DIN 6916 89105102

SC-hoist Pos 6 Erection V16C_11.2006

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V16C_11.2006 Erection SC-hoist Pos 6

17
6.1.5.1 The Foundation Slab for a Double SCXX37 Hoist

1 Reinforcement

2 Concrete volume V=3,0 m³

Weight: 6660 kg quality B25 F25 (PN-EN 206-1)

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SC-hoist Pos 6 Erection V16C_11.2006

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6.1.5.2 Reinforcement

Weight: 309 kg

Pos Number, pcs Description Scancode

1 18 Reinforcement, corrugated bar II see the picture
2 4 Lifting eye PG109645
3 2 Fastening plate PG109649
4 46 Reinforcement, corrugated bar II see the picture

Pos. 4 Reinforcement, corrugated bar II, bending

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V16C_11.2006 Erection SC-hoist Pos 6

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SC-hoist Pos 6 Erection V16C_11.2006

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6.1.6 Supporting Forces Directed to the Ground

6.1.6.1 Single Hoist without the Concrete

The forces directed to the base through the outriggers

- steel frame without the concrete foundation slab
- pipeline and landings mounted
- single hoist

Mast Supporting forces [kN] Max. number

height F1 F2 F3 F4 Fcp Ftotal of landings
[m]
10 21.9 29.0 21.9 29.0 44.9 73.4 1
20 30.1 37.2 30.1 37.2 54.2 94.5 5
30 30.1 37.2 30.1 37.2 63.5 113.8 8
40 30.1 37.2 30.1 37.2 72.8 134.8 12
50 30.1 37.2 30.1 37.2 82.1 155.9 16
60 33.8 38.7 30.1 37.2 91.4 175.2 19
70 40.0 44.2 30.1 37.2 100.7 196.2 23
80 46.2 49.8 30.1 37.2 110.0 217.3 27
90 52.4 55.3 30.1 37.2 119.3 238.3 31
100 57.5 60.2 30.1 37.2 128.6 257.6 34

V16C_11.2006 Erection SC-hoist Pos 6

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6.1.6.2 Single Hoist with the Concrete Foundation

The forces directed to the base through the outriggers

- hoist mounted on the concrete foundation
- pipeline and landings mounted
- single hoist

Mast Supporting forces [kN] Max. number

height F1 F2 F3 F4 Fcp Ftotal of landings
[m]
10 21.9 29.0 21.9 29.0 44.9 73.4 1
20 30.1 37.2 30.1 37.2 54.2 94.5 5
30 30.1 37.2 30.1 37.2 63.5 113.8 8
40 30.1 37.2 30.1 37.2 72.8 134.8 12
50 30.1 37.2 30.1 37.2 82.1 155.9 16
60 33.8 38.7 30.1 37.2 91.4 175.2 19
70 40.0 44.2 30.1 37.2 100.7 196.2 23
80 46.2 49.8 30.1 37.2 110.0 217.3 27
90 52.4 55.3 30.1 37.2 119.3 238.3 31
100 57.5 60.2 30.1 37.2 128.6 257.6 34

SC-hoist Pos 6 Erection V16C_11.2006

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6.1.6.3 Double Hoist without the Concrete Foundation

The forces directed to the base through the outriggers

- steel frame without the concrete foundation slab
- pipeline and landings mounted
- double hoist

Mast Supporting forces [kN] Max. no.

height F1 F2 F3 F4 F5 F6 Fcp Ftotal of landings
[m]
10 21.9 29.0 21.9 29.0 21.9 21.9 92.6 131.6 1
20 30.1 37.2 30.1 37.2 30.1 30.1 103.6 161.6 5
30 30.1 37.2 30.1 37.2 30.1 30.1 114.7 188.6 8
40 30.1 38.0 30.1 37.2 30.1 30.1 125.7 218.6 12
50 30.1 46.3 30.1 37.2 30.1 30.1 136.7 248.6 16
60 33.8 53.3 30.1 37.2 30.1 30.1 147.7 275.6 19
70 40.0 61.6 30.1 37.2 30.7 30.1 158.7 305.6 23
80 46.2 69.9 30.1 37.2 35.2 30.1 169.8 335.6 27
90 52.4 78.2 30.1 37.2 39.6 30.1 180.8 365.6 31
100 57.5 85.3 30.1 37.2 43.4 30.1 191.8 392.6 34

V16C_11.2006 Erection SC-hoist Pos 6

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6.1.6.4 Double Hoist with the Concrete Foundation

The forces directed to the base through the outriggers

- steel frame with the concrete foundation slab
- pipeline and landings mounted
- double hoist

Mast Supporting forces [kN] Max . no.

height F1 F2 F3 F4 F5 F6 Fcp Ftotal of landings
[m]
10 21.9 29.0 21.9 29.0 21.9 21.9 92.6 131.6 1
20 30.1 37.2 30.1 37.2 30.1 30.1 103.6 161.6 5
30 30.1 37.2 30.1 37.2 30.1 30.1 114.7 188.6 8
40 30.1 38.0 30.1 37.2 30.1 30.1 125.7 218.6 12
50 30.1 46.3 30.1 37.2 30.1 30.1 136.7 248.6 16
60 33.8 53.3 30.1 37.2 30.1 30.1 147.7 275.6 19
70 40.0 61.6 30.1 37.2 30.7 30.1 158.7 305.6 23
80 46.2 69.9 30.1 37.2 35.2 30.1 169.8 335.6 27
90 52.4 78.2 30.1 37.2 39.6 30.1 180.8 365.6 31
100 57.5 85.3 30.1 37.2 43.4 30.1 191.8 392.6 34

SC-hoist Pos 6 Erection V16C_11.2006

24
6.1.7 Mounting the Single Hoist, Freestanding

MAX. ALLOWED LIFTING AND MAST HEIGHT WITH VARIOUS FOUNDATIONS

- wind velocity max. 20 m/s both during the operation and the mounting
and dismounting

Outriggers Concrete foundation

Ground station without the Ground station + out- Ground station attached
foundation slab and outriggers riggers without the to the concrete foundation

V16C_11.2006 Erection SC-hoist Pos 6

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6.1.8 Mounting the Double Hoist, Freestanding

MAX. ALLOWED LIFTING AND MAST HEIGHT WITH VARIOUS FOUNDATIONS

- wind velocity max. 20 m/s both during the operation and the mounting
and dismounting

Concrete foundation

Ground station without the Ground station attached to the

foundation slab concrete foundation

SC-hoist Pos 6 Erection V16C_11.2006

26
6.1.9 Lifting the Hoist

When lifting the hoist and its parts the giv- strong and able to resist the forces influenc-
en instructions must be followed strictly. ing it during its use.
The hoist is manufactured with sheet metal
technology, which as a construction is very

6.1.9.1 Top Part

The top part is an auxiliary device used to ral fastening points for the lifting rope for va-
help lift the hoist. The top part is attached rious loading situations (picture 6.1.4).
to the mast top with four mast bolts. The top
part is equipped with a lifting rod with seve-

6.1.9.2 Lifting the Cage

The cage alone can be lifted either with a
forklift by the pockets placed on the lower
edge of the cage (picture 6.1.1) or by the
brackets on the cage roof (pictures 6.1.2 A,
b and C). When lifting by the brackets on
the cage roof one must use supporting bars
with the lifting rope and take care that the
ropes are long enough. If the cage is lifted
without the supporting bars and/or with too
short ropes the cage constructions are in-
fluenced by compressive forces that may
damage the cage construction.

1000 KG - EMPTY CAGE

2200 KG - CAGE WITH 8 MAST SECTIONS

T2-999005

Picture 6.1.1 Lifting the cage by the

V16C_11.2006 Erection SC-hoist Pos 6

27
 1000 KG - EMPTY CAGE
2200 KG - CAGE WITH 8 MAST SECTIONS

SUPPORTING BAR

B C

T2-999004

Picture 6.1.2 Lifting the cage by the brackets (A, B, C)

SC-hoist Pos 6 Erection V16C_11.2006

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6.1.9.3 Lifting the Ground Station and the Cage

The ground station and the cage can be

lifted and transported as one whole. Use
the top part attached to the mast top to
☞ Lifting the ground station and the
cage together by the brackets
on the cage roof is strictly forbid-
help with the lifting (picture 6.1.3). den.

T2-999001

Picture 6.1.3 Lifting the ground station and the cage

V16C_11.2006 Erection SC-hoist Pos 6

29
 Ground station, cage and lifting
mechanism
Ground station and cage without lifting
mechanism

Lifting mechanism and mast section

Picture 6.1.4 Top part

6.1.9.4 Lifting the Lifting Mechanism

The hoist lifting mechanism is a unit, which

is removed from the hoist during the trans-
portation. The lifting mechanism is lifted
and stored together with the mast section
it is clamped to. When lifting the mech-
anism (picture 6.1.5) use the top part at-
tached to the mast top.

SC-hoist Pos 6 Erection V16C_11.2006

30
 T2-999002

Picture 6.1.5 Lifting the lifting mechanism

V16C_11.2006 Erection SC-hoist Pos 6

31
6.1.9.5 Lifting the Mast

The top part also may be used in situations

when several mast sections have been
joined together on the ground, and the
mast has to be erected as a whole (picture
6.1.6). However, the length of the mast lift-
ed as a whole must not exceed the length
of the mast anchoring interval or the whole
length of the freestanding mast.

T2-999003

Picture 6.1.6 Lifting the mast

SC-hoist Pos 6 Erection V16C_11.2006

32
6.2 Anchoring the Mast to the Façade

The hoist cage, the load in the cage and
wind cause forces influencing the mast.
Due to these forces the hoist has to be sup-
ported at fixed intervals to the building be-
side which it is erected. The forces influenc-
ing the mast are taken into account in ac-
cordance with the standards and regula-
tions, and on their basis the wall ties are di-
mensioned to comply with these regula-
tions.
In table a.b are shown maximum values for
anchoring forces. L is the distance from the
mast’s centre to the building’s façade. In
the table are given also the forces influenc-
ing the mast V,x and V,y. With these maxi-
mum values the supporting forces can be
determined in proportion to shorter distanc-
es.

The mast is anchored to the building’s

façade at certain intervals. The anchoring
interval depends on the means of the hoist’s
foundation, the mast height, the used an-
chor model and the wind conditions.

V16C_11.2006 Erection SC-hoist Pos 6

33
6.2.1 HD Anchoring

6.2.1.1 HD Anchor Spacing

The following values are based on HD anchor types with a 21

meter interval between the anchors.

Single Double Single Double

Max. allowed overhang with

double top anchors

WALL ANCHORS:
Max. allowed overhang with double top anchors:
S1 = 12 m hoist without outriggers and concrete foundation
S1 = 19 m hoist with outriggers without concrete
foundation
S1 = 25 m steel frame tied to concrete foundation

Spacing to next anchor max. S2 = S1 + 1.5 m, but not greater

than 21 m. Spacing in general max. 21 m.

PIPE SUPPORTS:
- first support, max. height 3.5 m
- spacing max. Ps = 3.0 m

MAST OVERHANG:
1. Standard top anchor::
Oh_max = 7,5 m, single cage
Oh_max = 3,0 m, double cage
2. Double top anchor:
Oh_max = 15,0 m, single cage
Oh_max = 10,5 m, double cage
MAST HEIGHT:
Hmax_single cage = 200 m, hoist without concrete foundation
Hmax_single cage = 300 m, hoist on concrete foundation
Hmax_double cage = 130 m, hoist without concrete foundation
Hmax_double cage = 300 m, hoist on concrete foundation

SC-hoist Pos 6 Erection V16C_11.2006

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6.2.1.2 Anchor Force Tables for HD Anchors

• support pipe wall panels symmetrically placed with respect to the mast
• spacing to the next anchor max. 21.0 m
• wind velocity max. 12.5 m/s during mounting and dismounting
• wind velocity max. 20.0 m/s during operation
• combinations indicated in Table xxx are forbidden

Following the European Storm wind Height [m] A/B C D E

Map (EN 12159 Appendix A) with Eu-
0<H<=10 21 21 21 21
rope divided into zones A to E, the
10<H<=20 21 21 21 18
spacing between anchors must not
exceed the values given in Table 20<H<=50 21 21 19 15
6.2.1. 50<H<=100 21 21 16 13

Table 6.2.1

V16C_11.2006 Erection SC-hoist Pos 6

35
Force F2 [kN]

B [mm] 900 1000 1100 1200 1300 1400 1600

A [mm]
400 *** 33.7 30.5 27.9 25.7 23.8 20.7
500 *** *** 32.1 29.4 27.0 25.0 21.8
600 *** *** 33.7 30.8 28.4 26.3 22.9
800 *** *** *** 33.7 31.0 28.7 25.0
1000 *** *** *** *** 33.7 31.2 27.2
1200 *** *** *** *** *** 33.7 29.4
1500 *** *** *** *** *** *** 32.6
2000 *** *** *** *** *** *** ***
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***
4500 *** *** *** *** *** *** ***

B[mm] 1800 2000 2500 3000 4000 5000 6000

A[mm]
400 *** *** *** *** *** *** ***
500 19.3 *** *** *** *** *** ***
600 20.3 18.2 *** *** *** *** ***
800 22.2 19.9 15.9 *** *** *** ***
1000 24.1 21.6 17.2 *** *** *** ***
1200 26.0 23.3 18.6 15.4 *** *** ***
1500 28.9 25.9 20.6 17.1 *** *** ***
2000 33.7 30.2 24.0 20.0 14.9 *** ***
2500 *** *** 27.5 22.8 17.0 13.6 ***
3000 *** *** *** 25.7 19.2 15.3 12.7
3500 *** *** *** 28.5 21.3 17.0 14.1
4500 *** *** *** *** 25.5 20.4 17.0

SC-hoist Pos 6 Erection V16C_11.2006

36
Force F1a [kN]:

B[mm] 900 1000 1100 1200 1300 1400 1600

A[mm]
400 *** -2.5 2.3 6.3 9.6 12.4 17.0
500 *** *** 1.9 5.1 7.8 10.1 13.8
600 *** *** 1.6 4.3 6.6 8.6 11.8
800 *** *** *** 3.5 5.3 6.9 9.4
1000 *** *** *** *** 4.5 5.9 8.0
1200 *** *** *** *** *** 5.2 7.1
1500 *** *** *** *** *** *** 6.3
2000 *** *** *** *** *** *** ***
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***

B[mm] 1800 2000 2500 3000 4000 5000 6000

A[mm]
400 *** *** *** *** *** *** ***
500 16.7 *** *** *** *** *** ***
600 14.2 16.2 *** *** *** *** ***
800 11.3 12.9 15.6 *** *** *** ***
1000 9.7 11.0 13.4 *** *** *** ***
1200 8.6 9.8 11.9 13.3 *** *** ***
1500 7.6 8.6 10.4 11.7 *** *** ***
2000 6.5 7.4 9.0 10.1 11.4 *** ***
2500 *** *** 8.2 9.2 10.3 11.0 ***
3000 *** *** *** 8.5 9.6 10.3 10.7
3500 *** *** *** 8.1 9.2 9.8 10.2

V16C_11.2006 Erection SC-hoist Pos 6

37
Force F1b [kN]:

B[mm] 900 1000 1100 1200 1300 1400 1600

A[mm]
400 *** 19.3 14.5 10.5 7.2 4.4 -0.2
500 *** *** 14.9 11.7 9.0 6.7 3.0
600 *** *** 15.2 12.5 10.2 8.2 5.0
800 *** *** *** 13.3 11.5 9.9 7.4
1000 *** *** *** *** 12.3 10.9 8.8
1200 *** *** *** *** *** 11.6 9.7
1500 *** *** *** *** *** *** 10.5
2000 *** *** *** *** *** *** ***
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***

B[mm] 1800 2000 2500 3000 4000 5000 6000

A[mm]
400 *** *** *** *** *** *** ***
500 0.1 *** *** *** *** *** ***
600 2.6 0.6 *** *** *** *** ***
800 5.5 3.9 1.2 *** *** *** ***
1000 7.1 5.8 3.4 *** *** *** ***
1200 8.2 7.0 4.9 3.5 *** *** ***
1500 9.2 8.2 6.4 5.2 *** *** ***
2000 10.3 9.4 7.8 6.7 5.4 *** ***
2500 *** *** 8.6 7.7 6.5 5.8 ***
3000 *** *** *** 8.3 7.2 6.5 6.1
3500 *** *** *** 8.7 7.7 7.0 6.6
4500 *** *** *** *** 8.3 7.7 7.3

SC-hoist Pos 6 Erection V16C_11.2006

38
6.2.1.3 Wall Panel Anchor Bolt Force Tables for HD Anchors

• support pipe wall panels symmetrically placed with respect

to the mast
• forces directed to the anchor bolts are deduced from the
anchor force tables produced in Chapter 6.2.1.2 Anchor
Force Tables for HD Anchors

Force Fao [kN]:

B [mm] 900 1000 1100 1200 1300 1400 1600

A [mm]
400 *** 17.6 16.6 15.8 15.2 14.6 13.7
500 *** *** 17.4 16.4 15.6 14.9 13.7
600 *** *** 18.2 17.1 16.1 15.3 14.0
800 *** *** *** 18.5 17.4 16.4 14.8
1000 *** *** *** *** 18.7 17.5 15.7
1200 *** *** *** *** *** 18.8 16.7
1500 *** *** *** *** *** *** 18.3
2000 *** *** *** *** *** *** ***
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***
4500 *** *** *** *** *** *** ***
5420 *** *** *** *** *** *** ***

B [mm] 1800 2000 2500 3000 4000 5000 6000

A [mm]
400 *** *** *** *** *** *** ***
500 12.8 *** *** *** *** *** ***
600 13.0 12.2 *** *** *** *** ***
800 13.6 12.6 10.8 *** *** *** ***
1000 14.3 13.2 11.2 *** *** *** ***
1200 15.2 13.9 11.7 10.3 *** *** ***
1500 16.6 15.1 12.6 10.9 *** *** ***
2000 19.0 17.3 14.2 12.2 9.7 *** ***
2500 *** *** 15.9 13.6 10.7 8.9 ***
3000 *** *** *** 15.0 11.7 9.7 8.4
3500 *** *** *** 16.4 12.8 10.6 9.1
4500 *** *** *** *** 14.9 12.3 10.5
5420 *** *** *** *** *** *** ***

V16C_11.2006 Erection SC-hoist Pos 6

39
Force Fai [kN]:

B [mm] 900 1000 1100 1200 1300 1400 1600

A [mm]
400 *** 17.6 15.2 13.2 11.5 10.1 7.8
500 *** *** 16.1 14.1 12.5 11.1 8.8
600 *** *** 16.9 15.0 13.4 12.0 9.7
800 *** *** *** 16.6 14.9 13.5 11.2
1000 *** *** *** *** 16.4 14.9 12.5
1200 *** *** *** *** *** 16.3 13.8
1500 *** *** *** *** *** *** 15.6
2000 *** *** *** *** *** *** ***
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***
4500 *** *** *** *** *** *** ***

B [mm 1800 2000 2500 3000 4000 5000 6000

A [mm]
400 *** *** *** *** *** *** ***
500 7.1 *** *** *** *** *** ***
600 8.0 6.6 *** *** *** *** ***
800 9.4 8.0 5.5 *** *** *** ***
1000 10.7 9.2 6.6 *** *** *** ***
1200 11.8 10.3 7.5 5.7 *** *** ***
1500 13.5 11.8 8.8 6.8 *** *** ***
2000 16.1 14.2 10.8 8.5 5.7 *** ***
2500 *** *** 12.6 10.1 7.0 5.1 ***
3000 *** *** *** 11.7 8.2 6.1 4.7
3500 *** *** *** 13.2 9.3 7.1 5.5

SC-hoist Pos 6 Erection V16C_11.2006

40
Force Fbi [kN]:

B [mm] 900 1000 1100 1200 1300 1400 1600

A [mm]
400 *** 22.1 18.9 16.3 14.1 12.2 9.2
500 *** *** 20.2 17.6 15.4 13.5 10.5
600 *** *** 21.5 18.8 16.6 14.7 11.6
800 *** *** *** 21.2 18.9 16.9 13.6
1000 *** *** *** *** 21.1 18.9 15.5
1200 *** *** *** *** *** 21.0 17.3
1500 *** *** *** *** *** *** 20.0
2000 *** *** *** *** *** *** ***
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***

B [mm] 1800 2000 2500 3000 4000 5000 6000

A [mm]
400 *** *** *** *** *** *** ***
500 8.2 *** *** *** *** *** ***
600 9.3 7.4 *** *** *** *** ***
800 11.1 9.2 5.7 *** *** *** ***
1000 12.8 10.8 7.0 *** *** *** ***
1200 14.5 12.3 8.3 5.7 *** *** ***
1500 16.9 14.4 10.1 7.2 *** *** ***
2000 20.7 17.9 12.9 9.6 5.5 *** ***
2500 *** *** 15.7 11.9 7.3 4.6 ***
3000 *** *** *** 14.2 9.0 6.0 4.0
3500 *** *** *** 16.5 10.7 7.3 5.1
4500 *** *** *** *** 14.1 10.1 7.4

V16C_11.2006 Erection SC-hoist Pos 6

41
Force Fbo [kN]:

B [mm] 900 1000 1100 1200 1300 1400 1600

A [mm]
400 *** 13.5 13.2 13.0 12.8 12.6 12.3
500 *** *** 13.6 13.3 12.9 12.7 12.2
600 *** *** 14.1 13.6 13.2 12.8 12.3
800 *** *** *** 14.3 13.8 13.3 12.6
1000 *** *** *** *** 14.4 13.9 13.0
1200 *** *** *** *** *** 14.5 13.5
1500 *** *** *** *** *** *** 14.3
2000 *** *** *** *** *** *** ***
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***

B [mm] 1800 2000 2500 3000 4000 5000 6000

A[mm]
400 *** *** *** *** *** *** ***
500 11.8 *** *** *** *** *** ***
600 11.8 11.4 *** *** *** *** ***
800 12.0 11.5 10.7 *** *** *** ***
1000 12.3 11.8 10.8 *** *** *** ***
1200 12.8 12.1 11.0 10.2 *** *** ***
1500 13.4 12.7 11.4 10.6 *** *** ***
2000 14.7 13.8 12.2 11.2 9.9 *** ***
2500 *** *** 13.1 11.9 10.4 9.4 ***
3000 *** *** *** 12.6 10.9 9.8 9.1
3500 *** *** *** 13.4 11.5 10.3 9.5

SC-hoist Pos 6 Erection V16C_11.2006

42
6.2.1.4 Support Pipe Lengths

• support pipe wall panels symmetrically placed

with respect to the mast

Pipe length 1

B [mm] 900 1000 1100 1200 1300 1400 1600

A [mm]
400 343 336 336 343 358 378 433
500 441 436 436 441 453 469 515
600 540 536 536 540 549 563 602
800 739 735 735 739 746 756 785
1000 938 935 935 938 943 951 975
1200 *** 1135 1135 1137 1142 1148 1168
1500 *** *** 1435 1437 1440 1446 1461
2000 *** *** *** *** 1939 1943 1954
2500 *** *** *** *** *** 2441 2450
3000 *** *** *** *** *** *** 2948
3500 *** *** *** *** *** *** ***

B [mm] 1800 2000 2500 3000 4000 5000 6000

A [mm]
400 *** *** *** *** *** *** ***
500 574 *** *** *** *** *** ***
600 653 715 *** *** *** *** ***
800 825 875 1032 *** *** *** ***
1000 1007 1049 1183 *** *** *** ***
1200 1195 1230 1347 1496 *** *** ***
1500 1483 1512 1608 1735 *** *** ***
2000 1971 1992 2066 2167 2433 *** ***
2500 2464 2481 2541 2623 2847 3135 ***
3000 2959 2973 3023 3093 3285 3538 3839
3500 *** 3468 3511 3571 3738 3962 4234
4500 *** *** 4494 4541 4674 4855 5079

V16C_11.2006 Erection SC-hoist Pos 6

43
• support pipe wall panels symmetrically placed with
respect to the mast

Pipe length 2

B [mm] 900 1000 1100 1200 1300 1400 1600

A [mm]
400 343 336 336 343 358 378 433
500 441 436 436 441 453 469 515
600 540 536 536 540 549 563 602
800 739 735 735 739 746 756 785
1000 938 935 935 938 943 951 975
1200 *** 1135 1135 1137 1142 1148 1168
1500 *** *** 1435 1437 1440 1446 1461
2000 *** *** *** *** 1939 1943 1954
2500 *** *** *** *** *** 2441 2450
3000 *** *** *** *** *** *** 2948
3500 *** *** *** *** *** *** ***
4500 *** *** *** *** *** *** ***

B [mm] 1800 2000 2500 3000 4000 5000 6000

A [mm]
400 *** *** *** *** *** *** ***
500 574 *** *** *** *** *** ***
600 653 715 *** *** *** *** ***
800 825 875 1032 *** *** *** ***
1000 1007 1049 1183 *** *** *** ***
1200 1195 1230 1347 1496 *** *** ***
1500 1483 1512 1608 1735 *** *** ***
2000 1971 1992 2066 2167 2433 *** ***
2500 2464 2481 2541 2623 2847 3135 ***
3000 2959 2973 3023 3093 3285 3538 3839
3500 *** 3468 3511 3571 3738 3962 4234
4500 *** *** 4494 4541 4674 4855 5079

SC-hoist Pos 6 Erection V16C_11.2006

44
• support pipe wall panels symmetrically placed
with respect to the mast

Pipe length 3

B [mm] 900 1000 1100 1200 1300 1400 1600

A [mm]
400 901 949 997 1045 1093 1141 1238
500 938 983 1030 1076 1123 1170 1265
600 983 1027 1071 1116 1161 1207 1299
800 1096 1135 1175 1216 1258 1300 1386
1000 1231 1266 1302 1339 1377 1416 1495
1200 *** 1413 1445 1479 1513 1549 1621
1500 *** *** 1682 1711 1741 1772 1836
2000 *** *** *** *** 2160 2185 2237
2500 *** *** *** *** *** 2629 2672
3000 *** *** *** *** *** *** 3127
3500 *** *** *** *** *** *** ***
4500 *** *** *** *** *** *** ***

B [mm] 1800 2000 2500 3000 4000 5000 6000

A [mm]
400 *** *** *** *** *** *** ***
500 1361 *** *** *** *** *** ***
600 1392 1486 *** *** *** *** ***
800 1474 1563 1791 *** *** *** ***
1000 1577 1660 1877 *** *** *** ***
1200 1697 1775 1979 2192 *** *** ***
1500 1903 1973 2158 2355 *** *** ***
2000 2293 2351 2508 2680 3056 *** ***
2500 2719 2768 2903 3052 3387 3759 ***
3000 3166 3209 3326 3457 3756 4094 4463
3500 *** 3665 3768 3884 4152 4461 4801
4500 *** *** 4687 4781 5001 5260 5552

V16C_11.2006 Erection SC-hoist Pos 6

45
6.2.2 LD Anchoring

6.2.2.1 LD Anchor Spacing

The following values are based on LD anchor types using 76/76

scaffold joints. The spacing between the anchors is 10.5 m.

Single Double

WALL ANCHORS:
First anchor max. height:
S1 = 10,5 m

Spacing to next anchor max:

S2 = S1 + 1,5 m, but not greater than 10.5 m.
Max. spacing between anchors S2 = 10.5 m.

MAST OVERHANG:
Oh_max = 1,5 m, single cage
Oh_max = 0,8 m, double cage

☞ The topmost anchor always must be a

double top anchor.
Spacing between anchors max. 0.8 m.

MAST HEIGHT:
Hmax_single cage = 200 m, hoist without concrete foundation
Hmax_single cage = 300 m, hoist on concrete foundation
Hmax_double cage = 200 m, hoist without concrete foundation
Hmax_double cage = 300 m, hoist on concrete foundation

SC-hoist Pos 6 Erection V16C_11.2006

46
6.2.2.2 Anchor Force Tables for LD Anchors

• 76/76 scaffold joints used with support pipes

• support pipe wall panels symmetrically placed with respect to the
mast
• spacing to the next anchor max. 10.5 m
• wind velocity max. 12.5 m/s during mounting and dismounting
• wind velocity max. 20.0 m/s during operation
• combinations indicated in Table xxx are forbidden

Following the European Stormwind Height [m] A/B C D E

Map (EN 12159 Appendix A) with Eu-
0<H<=10 10,5 10,5 10,5 10,5
rope divided into zones A to E, the
spacing between anchors must not
10<H<=20 10,5 10,5 10,5 9,0
exceed the values given in Table 20<H<=50 10,5 10,5 9,5 7,5
6.2.2. 50<H<=100 10,5 10,5 8,0 6,5

Table 6.2.2

V16C_11.2006 Erection SC-hoist Pos 6

47
Force F2 [kN]:

B [mm] 800 900 1000 1100 1200 1300 1400

A [mm]
400 21.2 *** *** *** *** *** ***
500 22.3 19.8 *** *** *** *** ***
600 *** 20.7 18.7 *** *** *** ***
800 *** 22.6 20.3 18.5 *** *** ***
1000 *** *** 22.0 20.0 18.3 16.9 ***
1200 *** *** *** 21.5 19.7 18.2 16.9
1500 *** *** *** *** 21.8 20.2 18.7
2000 *** *** *** *** *** *** 21.7
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***

B [mm] 1600 1800 2000 2500 3000 3500 4000

A [mm]
400 *** *** *** *** *** *** ***
500 *** *** *** *** *** *** ***
600 *** *** *** *** *** *** ***
800 *** *** *** *** *** *** ***
1000 *** *** *** *** *** *** ***
1200 *** *** *** *** *** *** ***
1500 16.4 *** *** *** *** *** ***
2000 19.0 16.9 15.2 *** *** *** ***
2500 21.6 19.2 17.3 13.8 *** *** ***
3000 *** 21.5 19.4 15.5 12.9 *** ***
3500 *** *** 21.5 17.2 14.3 *** ***

SC-hoist Pos 6 Erection V16C_11.2006

48
Force F1a [kN]:

B [mm] 800 900 1000 1100 1200 1300 1400

A [mm]
400 1.2 *** *** *** *** *** ***
500 1.0 3.1 *** *** *** *** ***
600 *** 2.7 4.1 *** *** *** ***
800 *** 2.1 3.3 4.2 *** *** ***
1000 *** *** 2.8 3.6 4.3 4.8 ***
1200 *** *** *** 3.2 3.8 4.3 4.7
1500 *** *** *** *** 3.3 3.8 4.1
2000 *** *** *** *** *** *** 3.6
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***
4000 *** *** *** *** *** *** ***

B [mm] 1600 1800 2000 2500 3000 3500 4000

A [mm]
400 *** *** *** *** *** *** ***
500 *** *** *** *** *** *** ***
600 *** *** *** *** *** *** ***
800 *** *** *** *** *** *** ***
1000 *** *** *** *** *** *** ***
1200 *** *** *** *** *** *** ***
1500 4.8 *** *** *** *** *** ***
2000 4.1 4.5 4.8 *** *** *** ***
2500 3.7 4.1 4.4 4.9 *** *** ***
3000 *** 3.8 4.1 4.6 4.9 *** ***
3500 *** *** 3.9 4.4 4.7 *** ***

V16C_11.2006 Erection SC-hoist Pos 6

49
Force F1b [kN]:

B [mm] 800 900 1000 1100 1200 1300 1400

A [mm]
400 7.2 *** *** *** *** *** ***
500 7.4 5.3 *** *** *** *** ***
600 *** 5.8 4.4 *** *** *** ***
800 *** 6.3 5.2 4.2 *** *** ***
1000 *** *** 5.6 4.8 4.2 3.6 ***
1200 *** *** *** 5.2 4.6 4.1 3.7
1500 *** *** *** *** 5.1 4.7 4.3
2000 *** *** *** *** *** *** 4.8
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***
4000 *** *** *** *** *** *** ***

B [mm] 1600 1800 2000 2500 3000 3500 4000

A [mm]
400 *** *** *** *** *** *** ***
500 *** *** *** *** *** *** ***
600 *** *** *** *** *** *** ***
800 *** *** *** *** *** *** ***
1000 *** *** *** *** *** *** ***
1200 *** *** *** *** *** *** ***
1500 3.7 *** *** *** *** *** ***
2000 4.3 3.9 3.6 *** *** *** ***
2500 4.7 4.3 4.0 3.5 *** *** ***
3000 *** 4.6 4.3 3.8 3.5 *** ***
3500 *** *** 4.5 4.1 3.8 *** ***

SC-hoist Pos 6 Erection V16C_11.2006

50
6.2.2.3 Wall Panel Anchor Bolt Force Tables for LD Anchors

• 76/76 scaffold joints used with support

pipes
• support pipe wall panels symmetrically
placed with respect to the mast
• forces directed to the anchor bolts are
deduced from the anchor force tab-
les produced in Chapter 6.2.1.2 An-
chor Force Tables for HD Anchors

Force Fao [kN]:

B [mm] 800 900 1000 1100 1200 1300 1400

A [mm]
400 10.8 *** *** *** *** *** ***
500 11.3 10.5 *** *** *** *** ***
600 *** 10.9 10.1 *** *** *** ***
800 *** 11.7 10.8 10.0 *** *** ***
1000 *** *** 11.5 10.7 10.0 9.4 ***
1200 *** *** *** 11.4 10.6 9.9 9.3
1500 *** *** *** *** 11.5 10.8 10.1
2000 *** *** *** *** *** *** 11.5
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***

B [mm] 1600 1800 2000 2500 3000 3500 4000

A [mm]
400 *** *** *** *** *** *** ***
500 *** *** *** *** *** *** ***
600 *** *** *** *** *** *** ***
800 *** *** *** *** *** *** ***
1000 *** *** *** *** *** *** ***
1200 *** *** *** *** *** *** ***
1500 9.1 *** *** *** *** *** ***
2000 10.3 9.3 8.5 *** *** *** ***
2500 11.5 10.4 9.5 7.8 *** *** ***
3000 *** 11.5 10.5 8.6 7.4 *** ***
3500 *** *** 11.5 9.4 8.0 *** ***

V16C_11.2006 Erection SC-hoist Pos 6

51
Force Fai [kN]:

B [mm] 800 900 1000 1100 1200 1300 1400

A [mm]
400 10.4 *** *** *** *** *** ***
500 11.0 9.4 *** *** *** *** ***
600 *** 9.9 8.6 *** *** *** ***
800 *** 10.9 9.6 8.5 *** *** ***
1000 *** *** 10.5 9.4 8.4 7.6 ***
1200 *** *** *** 10.2 9.2 8.4 7.6
1500 *** *** *** *** 10.3 9.4 8.6
2000 *** *** *** *** *** *** 10.2
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***

B [mm] 1600 1800 2000 2500 3000 3500 4000

A [mm]
400 *** *** *** *** *** *** ***
500 *** *** *** *** *** *** ***
600 *** *** *** *** *** *** ***
800 *** *** *** *** *** *** ***
1000 *** *** *** *** *** *** ***
1200 *** *** *** *** *** *** ***
1500 7.3 *** *** *** *** *** ***
2000 8.8 7.6 6.7 *** *** *** ***
2500 10.2 8.9 7.9 6.0 *** *** ***
3000 *** 10.1 9.0 6.9 5.6 *** ***
3500 *** *** 10.1 7.8 6.3 *** ***
4000 *** *** *** 8.7 7.1 5.9 ***

SC-hoist Pos 6 Erection V16C_11.2006

52
Force Fbo [kN]:

B [mm] 800 900 1000 1100 1200 1300 1400

A [mm]
400 11.9 *** *** *** *** *** ***
500 12.5 10.9 *** *** *** *** ***
600 *** 11.4 10.1 *** *** *** ***
800 *** 12.5 11.1 10.0 *** *** ***
1000 *** *** 12.0 10.9 9.9 9.1 ***
1200 *** *** *** 11.7 10.7 9.9 9.1
1500 *** *** *** *** 11.9 10.9 10.1
2000 *** *** *** *** *** *** 11.7
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***
4000 *** *** *** *** *** *** ***

B [mm] 1600 1800 2000 2500 3000 3500 4000

A [mm]
400 *** *** *** *** *** *** ***
500 *** *** *** *** *** *** ***
600 *** *** *** *** *** *** ***
800 *** *** *** *** *** *** ***
1000 *** *** *** *** *** *** ***
1200 *** *** *** *** *** *** ***
1500 8.9 *** *** *** *** *** ***
2000 10.3 9.2 8.3 *** *** *** ***
2500 11.7 10.4 9.4 7.6 *** *** ***
3000 *** 11.6 10.5 8.5 7.1 *** ***
3500 *** *** 11.6 9.3 7.9 *** ***

V16C_11.2006 Erection SC-hoist Pos 6

53
Force Fbi [kN]:

B [mm] 800 900 1000 1100 1200 1300 1400

A[mm]
400 9.3 *** *** *** *** *** ***
500 9.8 8.9 *** *** *** *** ***
600 *** 9.3 8.6 *** *** *** ***
800 *** 10.2 9.2 8.5 *** *** ***
1000 *** *** 10.0 9.1 8.4 7.8 ***
1200 *** *** *** 9.8 9.0 8.4 7.8
1500 *** *** *** *** 10.0 9.3 8.6
2000 *** *** *** *** *** *** 10.0
2500 *** *** *** *** *** *** ***
3000 *** *** *** *** *** *** ***
3500 *** *** *** *** *** *** ***

B [mm] 1600 1800 2000 2500 3000 3500 4000

A [mm]
400 *** *** *** *** *** *** ***
500 *** *** *** *** *** *** ***
600 *** *** *** *** *** *** ***
800 *** *** *** *** *** *** ***
1000 *** *** *** *** *** *** ***
1200 *** *** *** *** *** *** ***
1500 7.5 *** *** *** *** *** ***
2000 8.7 7.8 7.0 *** *** *** ***
2500 10.0 8.8 7.9 6.3 *** *** ***
3000 *** 10.0 8.9 7.1 5.9 *** ***
3500 *** *** 9.9 7.9 6.5 *** ***
4000 *** *** *** 8.7 7.2 6.1 ***

SC-hoist Pos 6 Erection V16C_11.2006

54
 A-A L B[m]
L[m]
max 2700 1873 From To

2,37 1,34 1,66

A

3,47 1,34 1,66

max 1660
min 1340

F Vx
3,87 1,34 1,66
B

F
Vy 4,57 1,34 1,66

kN Vx Vy F A

In use 1,3 9,3 14,1 2,8

max 9000

Not in use 9,4 9,5 38,7 8,5

V = Wall anchor
A A
The first wall tie max 13 m

The distance between the wall ties

max 13200

max 13 m

Intermediate support R every 3 m (except

for the wall anchoring points)

H Cross support every 3 m

F Freestanding section after the mast’s

top anchor max. 9 m
max 13200
max 3016

V16C_11.2006 Erection SC-hoist Pos 6

55
6.3 Mounting the basic unit

Read carefully chapter 2 SAFETY INSTRUCTIONS in this Instruction Manual before starting
the mounting operations.

☞ Prior to the mounting operations

protect the hoist area and its
surroundings with a fence. Put out
☞ Always use safety harness during
the mounting operations and
when working on the cage roof.
also warning signs giving a There is always the risk of falling
warning of falling items. down.

During the mounting the wind velocity

should not exceed 12.5 m/s.

When the hoist’s foundation work is finished

one can start mounting the basic unit. The
basic unit consists of the ground station
with the railing, two mast sections and the
cage.

Mount the basic unit to the chosen place

for erection, either directly on the ground
or on a concrete base depending on the
means of foundation. See Chapter 6.1.9 Lift-
ing the Hoist. Adjust the basic unit straight
with the help of the support screws placed
in its corners.

Mount the lifting mechanism on the basic

unit together with a mast section which is
used for transporting the lifting mechanism.

☞
Prior to the lifting operation remo-
ve the brake casings from the lifting
motors (pos. 1) – picture 6.3.1.
Picture 6.3.1 Removing the brake casings

SC-hoist Pos 6 Erection V16C_11.2006

56
Remove the protective cover (pos. 2) from the cage roof and the

➩
mounting pins (pos. 3) from the brackets of the lifting mechanism
– picture 6.3.2. A and B.

B
A

Picture 6.3.2 Removing the protective cover (A) and the mounting pins (B)

165

Also remove the bottom limit rigid

rails (pos. 4) of the mast – picture
6.3.3.
☞
4 4
140

470

240

Picture 6.3.3 Removing the bottom

limit rigid rails of the mast

V16C_11.2006 Erection SC-hoist Pos 6

57
Lift the lifting mechanism on the hoist with
the help of the top part. Fasten the lifting
rope into the inner hole (pos. 5) on the top
part lifting rod. Lower the lifting mecha-
nism carefully on top of the hoist so that
the hooks of the lifting mechanism and of
the cage brackets (pos. 6 and 7) are inter-
locked. The mast sections are fastened to
each other with four mast bolts, and the
lifting mechanism is fastened to the hoist
Picture 6.3.4 Lifting the lifting mechanism on top of the hoist
SC-hoist Pos 6 Erection
58
cage with two locking pins (pos. 3) – pic-
ture 6.3.4.
For joining the mast sections use
M24x245/10.9 bolts and self-retaining ”NY-
LOC” nuts. The tightening torque for the
mast bolts is 300 Nm. All four mast bolts
needed for fastening one mast section are
screwed and tightened carefully at one
time.
V16C_11.2006
The lifting mechanism can be
lowered carefully by releasing
the motor brakes from the levers
(pos. 10 and 11) so that the lock-
☞
ing pins go to their places – pic-
ture 6.3.5.

The lifting motor cables are connected to

the motors link boxes with bayonet connec-
tors.

Mount the brake casings of the motors, the

protective cover removed from the cage
roof and the bottom limit rigid rails of the
mast back to their places.

Connect also the bayonet connector of Picture 6.3.5 Lowering the lifting mechanism
the roof control box cable.

After this the hoist can be connected to

the mains. The supply cable cross-section
has to be 5x16mm2, so the cable is to have
☞ Prior to opening the service door
and entering the railing switch
off the supply voltage from the
five conductors: 3 phase conductors, neu- disconnecting switch!
tral and protective ground. In case the sup-
ply cable is long, the recommended cross-
section is 25 mm2 for minimizing voltage
drop. Always try to connect the hoist sup- of the lifting mechanism.
ply cable directly to the site’s main distri-
bution board. Also mark the board outlet Mount another two mast sections so that
supplying the hoist clearly. The voltage for the cage can be run to about two meters.
the hoist’s board is switched on from the Through the service door there is an ac-
ground station disconnecting switch. Do cess to underneath the hoist cage, where
not forget to check the correct phase se- the buffer springs can be fastened to the
quence! Read the operating instructions in mast’s front part.
chapter 3.
.
If you use a mast erecting crane and a
winch to mount the mast sections, install
them as well. The mast crane stand is fas-
tened to the brackets placed on the sides

V16C_11.2006 Erection SC-hoist Pos 6

59
 ☞ Prior to working under the cage
put in the safety rod

The safety rod is made of 76 mm tube, yel- install it to its place under the hoist. The lo-
low, and usually kept attached to the mast wer end of the safety rod is fastened to the
side inside the ground station fence. Re- buffer spring holder and the upper end to
move the safety rod from its clamps and the mast section’s cross bar.

Picture 6.3.6 Safety rod

SC-hoist Pos 6 Erection V16C_11.2006

60
6.4 Mounting the Mast

In general there are two methods used for mounting the mast:

a) a mobile crane or a tower crane

b) a mast erecting crane placed on the cage roof and its winch

If a mobile or a tower crane is available 4

to 8 mast sections can be joined already on
the ground. These are lifted as one piece
☞ To join the mast sections use
bolts M24x245/10.9 and self-re-
taining “NYLOC” nuts. The tight-
on the mast and immediately fastened ening torque for the mast bolts is
with four mast bolts. In this case the cage is 300 Nm.
already run to the mast top, and the mast
bolts can easily be screwed and tightened
at breast height. The number of the mast
sections piled together depends on the dis-
tance of the last support. Mast sections can
be added by only a number corresponding
one support interval at a time on the pre-
vious support, and after that the mast must
be supported again before adding more
mast sections.

The erection of the mast using a mast

erecting crane and a winch is carried out
with one mast section at a time. A suitable
number of mast sections is loaded in the
cage and the cage is run up to the mast
top. Lift the mast sections through the roof
gate using the mast erecting crane and
the winch. Fasten the metal rod used as a
lifting tool to the winch hook and lower it
inside the mast as shown in the picture. Lift
the mast section with the winch, sway it on
the mast with the mast erecting crane and
put it carefully down on top of the mast.
Fasten the mast section with four bolts and
tighten them to the right torque. When the
mast section is fastened, detach the crane
from it and sway the crane off the mast.
Install the following mast sections similarly.
Continue this way one support interval at a Picture 6.4.1 Mounting the mast
time, until the mast has reached the need-
ed height.

V16C_11.2006 Erection SC-hoist Pos 6

61
When erecting the mast use only masts
of the same “generation”. Mast sections
of different generations differ in their ten-
sile properties and should not be mixed to-
gether.
When installing the mast sections make sure
that the mast pipes are tightly connected
on the joints and that the gear rack is not
left to bear the weight. The weight of the
mast must not lie on the gear rack. The mast
sections should be installed so that on both
ends is left a small air slot. This air slot should
be so small that when during the hoist’s op-
eration the pinion crosses the mast sections
there must not be any jerks.

☞ DANGER! Do not lean beyond the railings while the cage is moving! Keep
your head, feet and hands inside the railings. Do not run the cage beyond
the mast top!

☞ Always finish every working phase before starting a new one!

☞ Do not run the cage unnecessarily! Make sure that the working phases are
finished and check the screw tightening once more before moving the cage
to the next phase!

☞ Use a safety harness when working on the cage roof! There is

always the risk of falling down.

SC-hoist Pos 6 Erection V16C_11.2006

62
It is extremely important that the basic unit
(the mast and the pipe line) be installed
perpendicularly right from the start. The
perpendicularity can be checked after a
few mast sections have been mounted.
To check the perpendicularity use a long
builder’s level or a plummet line. To straight-
en the mast or the pipe line later is very dif-
ficult.

Richtlineal When the mast has been erected to the

stage that the wall tie can be attached,
the next phase is to continue also the pipe
line to the tie height.

Richtlineal

(Richtlinear builder's level, plummet line)

Richtlineal

V16C_11.2006 Erection SC-hoist Pos 6

63
6.5 Mounting the Pipe Line

The pipe scaffolding consists of three verti-

cal pipes, two of which are parallel to the
mast pipes and the third one is placed to
the side in relation to the first two. The pipes
are joined together using the so called pipe
couplings, which are pressed to the pipe’s
inner surface. Place the pipe coupling in-
side the lower pipe. Lift the second pipe on
it with the notched end down so that the
pipe coupling’s tension screw is placed in-
to the notch of the upper pipe. When tight-
ening the pipe coupling make sure that the
pipe ends are placed exactly end to end.
Support the vertical pipes at every 3m with
a so called light pipe tie binding the pipe
line to the mast, and with a cross tie bind-
ing the vertical pipes to each other. Attach
the pipe tie to the cross bar placed be-
tween the mast pipes. The pipe tie must be
placed exactly on the mast’s center line so
that the outer vertical pipe runs in line with
the mast pipes.
5

Attach the first pipe tie in 3 m from the

ground and the next ones max. every 3 m.
When building the wall ties the heavy an-
chor tie replaces the lighter pipe tie.

SC-hoist Pos 6 Erection V16C_11.2006

64
The purpose of the cross bars is to bind the
vertical pipes to each other. At the same
time the cross bars are used as supports
for the landings to be built on each floor.
Attach the first cross bar in 3m from the
ground and the next ones max. every 3m.
When installing the cross bar take into ac-
count the landing to be built on each floor.
The cross bars are installed on such a height
in relation to the landing that the bridge to
be built onto the landing will be horizon-
tal or slope slightly down towards the land-
ing. If the distance between the floors is less
than three meters additional cross bars are
not needed.
The cross bar is attached inside the pipe
line to three vertical pipes with the clamps
fixed to the bar. Attach the cross bar first
to one vertical pipe with the clamp, then
place the bar exactly horizontally using a
builder’s level, and tighten the two remain-
ing clamps to the vertical pipes.
V16C_11.2006 Erection
When building the landing attach a wood-
en plank for example of 50x50mm or
50x100mm between the forks on the cross
bar. The bridge deck itself can then be
attached to this plank. See chapters 6.8
LANDINGS and 6.9 ACCESS BRIDGES AC-
CORDING TO THE REGULATIONS.
So each vertical 3 m long pipe section con-
sists of one light pipe tie and a cross bar.
Continue the pipe line about 3 m above
the top landing. Attach a light pipe tie and
a bridge bar to the end of the pipe line.
Their purpose is to support the top landing
and also to secure the functioning of the
door locking.
SC-hoist Pos 6
65
6.6 Anchoring

The wall tie set consists of a so called heavy

anchor tie, two support pipes, a brace
placed between the support pipes, wall
panels (2pcs) and 76mm scaffold joints
(4pcs).

The heavy anchor tie is fastened to the

mast with bolts. The two pipe lines running
parallel with the mast pipes are fastened
to the clamps placed in the end of the an-
chor tie.

Attach the wall panels to certain points (sup-

porting points) on the building’s façade.
The panels are attached to the wall with
anchor bolts sufficiently strong to resist the
forces directed to them. The volume of the
supporting forces depends on, for exam-
ple the mast’s distance from the building’s
façade, the mutual distance between the
supporting points, the mast height, the
wind conditions etc. The biggest support-
ing forces occur in a storm when the use of
the equipment is forbidden. The supporting
forces are shown in table c.d.

The anchor bolts should be zinc or cad-

mium covered and have a strength of 8.8
or10.9.

Picture 6.6.1, 2 ja 3 Anchoring bolts

SC-hoist Pos 6 Erection V16C_11.2006

66
The “fork end” of the support pipes is at-
tached to the brackets on the wall panels
with a bolt included in the set. The other
end of the support pipes is fastened to the
vertical pipe with a 76mm scaffold joint, di-
rectly above or below the anchor tie. Final-
ly, install the so called diagonal pipe or the
brace, which stiffens the support and pre-
Picture 6.6.4 Wall tie set
V16C_11.2006 Erection
vents its sidewise movement. Fasten the di-
agonal pipe with a 76 mm scaffold joint al-
so to the “inner” support pipe’s wall side
end and the other pipe end to the outer
vertical pipe directly above or below the
anchor tie. Finally, make sure that all joints
and screws are properly tightened.
SC-hoist Pos 6
67
6.7 Cable guides
The hoist’s cable guiding system consists of
a cable basket with the cable or cables in
case if separate motor and guiding cables
are used. The cable basket is attached to
the hoist’s ground station frame.

To the cage is attached also a cable hold-

er, from which the cable(s) hang(s) down
and which also guides the cable through
the cable guides. The cable should hang
from the holder so that it goes down free-
ly in the middle of the basket. The cable(s)
should also be fastened to the holder so
that it cannot slip in its strain relief clamp.

The cable guides guiding the cable’s run-

ning and preventing it sideways move-
ment are attached at certain intervals to
the mast. The cable holder attached to
the hoist cage leads the cable(s) through
the cable guide. The cable holder “cuts”
through the flexible diverters of the cable
guide and leads the cable into the guide
during the hoist’s upward movement. Cor-
respondingly, during the hoist’s downward
movement the cable holder leads the ca-
ble out of the guide’s eye.

The hoist cable is put in the basket so that

during the hoist’s downward movement
the cable always coils a full turn and the
turns are piled on each other. Correspond-
ingly, during the hoist’s upward movement
the cable uncoils from the basket one turn
at a time. When the cage moves down
with the cables each full counter clockwise
turn, the cable’s free end should also coil
one turn counter clockwise round its axle.
In this case the turns settle on each other
in the basket in good order and the cable
runs safely through the guides.

SC-hoist Pos 6 Erection V16C_11.2006

68
6.7.1 Installation of the Cable Guides

The cable guides are fastened to the cross The cable itself must not be oiled, because
support bar of the mast section with screws oiling may corrode the cable’s insulation
and self-retaining nuts so that the free- material and it also gathers dirt. As for the
ly hanging cable runs in the middle of the cable holder, its surfaces running through
guide. Fasten the first cable guide about the cable guide can be lightly greased.
1m above the cable basket, practically to The friction of the cable can be decreased
the first possible place. Fasten the next ca- by powdering its surfaces with talc.
ble guide 1,5 to 3m above the first one. This
makes one or two mast section lengths. The cable(s) used is a special cable, which
Fasten the third cable guide 3 to 4,5 m must not be replaced with another con-
above the previous one. The following ca- struction.
ble guides can be fastened at intervals of
4,5 to 6m one after the other. In windy con-
ditions it is recommended to keep the dis-
tance in 4,5m so that the wind does not
press the cable to the cage or other con-
structions.

V16C_11.2006 Erection SC-hoist Pos 6

69
6.8 Landings
On the landings can be used two different door systems. The first option is a so called
landing gate, which is quite light and simple by its structure. The other option is a landing
door system, which means that on every landing there is about 2,1 m high fully protect-
ed double door.
6.8.1 Installing the Double doors
On the bridge beams there are ready made
cantilever brackets with holes for hinge
pins. Before putting the doors in their plac-
es install a rack between the vertical pipes
about 50 mm above the upper edge of the
doors. This rack has the upper hinge holes
for the doors, the cross door bolt locking
the doors as well as the door locking and
unlocking device and the limit switches. Lift
one door leaf into its place so that the low-
er hinge pin goes into its hole. At the same
6.8.2. Installing the Sliding Doors
The sliding doors are put into place and fas-
tened to the vertical pipes as one whole
(see page 71???).
The doors are attached to the vertical pipes
with the Æ 76 mm clamps placed on the
upper and lower bars. The threshold level
of the doors is checked to be suitable in re-
6.8.3 Installing the Gate
Fasten the landing gate between the ver-
tical pipes with the clamps attached to
the gate’s supports. Check that the gate
is placed horizontally. In lower position the
gate’s height should be 1000 to1100mm
from the access bridge surface.
When installing the gate check and if
necessary adjust the position of the gate’s
SC-hoist Pos 6 Erection
70
time lower the rack end on the doors side
above so that the upper hinge pin blocks
the door to its place. Leave a space of 1 to
2mm between the door’s upper edge and
the rack. Install the other door leaf in the
same way. When both door leaves are in-
stalled, tighten the rack to its place.
After the installation check the functioning
of the doors and locking bolt, and grease
the sliding surfaces and the hinges.
spect with the landing level and the clamps
are tightened to the torque 100 Nm. An ac-
cess bridge is extended from the building’s
side with its end on the hoist’s side support-
ed to the lower bar. There is a groove on
the lower bar, where a wooden plank of
50 to 50 cm can be installed and which the
bridge deck can be attached to.
limit switch. The limit switch should discon-
nect the hoist’s safety circuit when the gate
is opened and keep it disconnected when-
ever the gate is not in closed position.
After the installation check the functioning
of the gate and grease the sliding surfaces
and the hinges.
V16C_11.2006
 W 3

Torque 100 Nm
5

1. Sliding doors
2. Locking device
3. Ø 76 mm clamp
4. Access bridge
5. Manual door opening

V16C_11.2006 Erection SC-hoist Pos 6

71
6.8.4 Installing the Set of Electrical Components
Fasten the landing’s push button box, multi-
pole socket and limit switch with screws to
the landing gate or to the mounting panel
placed on the door edge. The connection
cable of the electrical set is always con-
nected to the multi-pole socket of the pre-
vious landing. The standard cable length
of 5m is sufficient for normal floor height. In
case the floor-to-floor height is bigger ex-
tension cables can be used. A set of elec-
trical components with a connection cable
is installed between the ground station and
the first landing. A set of electrical compo-
nents with a 12 m connection cable is in-
stalled between the ground station and the
first landing. Connect the cable to the sock-
☞ The plug closing the landing cir-
cuit should always be either at
the ground station or on the top
floor. Otherwise it is not possible
to run the hoist the safety circuit
being disconnected.
SC-hoist Pos 6 Erection
72
et at the ground station control center bot-
tom. Fasten the connection cables to the
vertical pipe with binders or adhesive tape
so that the cage does not when moving by
grip the cable. On the top landing a cable-
less plug closing (short circuiting) the land-
ing circuit is put into the multi-pole socket.
Test the landing circuits immediately after
their installation. When lifting the gate or
opening the door the limit switch should im-
mediately disconnect the hoist control and
keep it disconnected, until the gate is put
down to its lower position or the door is fully
closed. Test also the landing call and “stop
next floor” buttons one by one.
V16C_11.2006
6.9 Access Bridges according to the Regulations
The issues concerning occupational safe-
ty are regulated with many different rules.
On a construction site the site’s foreman
and the safety representative are respon-
sible for the occupational safety issues. In
the end it is every employee’s duty to re-
port discovered defects and faults.
The landing access bridges are structures
usually included in the duties of the con-
structor.
As mentioned earlier in chapter 6.5 MOUNT-
ING THE PIPE LINE, the bridge cross bars
should be installed to such height that the
bridge is placed horizontally or better still
slopes slightly towards the building.
The landing access bridge structure must
be dimensioned to comply with the maxi-
mum load permissible to the hoist. Also the
point load directed to the bridge structures
has to be taken into account when design-
ing the bridge structures.
V16C_11.2006 Erection
The horizontal space between the access
bridge and the cage threshold when the
cage is standing on the landing must not
exceed 50 mm.
The access bridge is to be equipped with
solid railings of 1100 to1200mm height with
at least one intermediate bar in the middle
and a 150mm high kick plate at the lower
end of the railings.
The access bridge deck must be of mate-
rial as rough as possible so that it prevents
slipping in rain and frost.
Keep the access bridges free and clean of
snow and ice.
In case the hoist is used during evenings or
night time or the illumination conditions oth-
erwise are poor, the lighting of all the land-
ings must be taken care of.
The access bridge from the landing to the
hoist as well as the landing gate and door
must be totally illuminated.
SC-hoist Pos 6
73
6.10 Mast Limit Switch Rigid Rails

6.10.1 General Information

There are three mechanical limit switch-
es on the cage’s mast side wall, top lim-
it (S14), bottom limit (S13) and safety lim-
it (S18), which determine the extreme limits
of the hoist’s movement range. The bottom
limit switch stops the cage at the ground
station, and the top limit switch on the top
landing. The safety limit switch disconnects
the control voltage circuit if the top or the
bottom limit switches for some reason do
not stop the cage.
The limit switches react when the cage
reaches the rigid rails attached to the
mast. The rigid rail turns the lever on the lim-
it switch shaft, and the limit switch contact
opens.

6.10.2 The Bottom Limit Rigid Rail

6.10.2.1 The Relay Control

Fasten the bottom limit rigid rail to the mast
and adjust it so that the empty cage stops
at about 30...40mm above the ground sta-
tion threshold level.

☞
6.10.2.2 The Logic Control
Fasten the bottom limit rigid rail to the mast
and adjust it so that the cage stops exactly
on the ground station threshold level.
6.10.3 The Top Limit Rigid Rail
The ground station rigid rails have
been pre-assembled at the fac-
tory, but their correct assembling
height in relation to the mast must
be checked by test-running the
hoist!

6.10.3.1 The Relay Control

Fasten the top limit rigid rail to the mast and
adjust it so that the empty cage stops at
about 30...40 mm above the top landing
threshold level.

6.10.3.2 The Logic Control

Fasten the top limit rigid rail to the mast and The cage can be run to the top limit only
adjust it so that the cage during the au- by manual control when operated from the
tomatic control when stopping on the top cage or the cage roof.
landing does not reach the top limit at all.

SC-hoist Pos 6 Erection V16C_11.2006

74
6.10.4. The Safety Limit Rigid Rails
Fasten the safety limit rigid rails so that the
safety limit switch stops the cage only if the
top or bottom limit switch for some reason
does not work. Adjust the safety limit rigid
rails so that at the ground station the safe-
ty rigid rail becomes about 140mm below
the bottom limit rigid rail. Correspondingly,
on the top landing the safety limit rigid rail
should be about 130mm above the top lim-
it rigid rail.
6.10.5. The Rigid Rails on the Landings
6.10.5.1 The Relay Control
The rigid rails on the landings determine
the cage’s stopping place when the cage
reaches the landing. On the mast side
cage wall there is an inductive switch (B1).
This limit switch triggers the cage’s stopping
circuit if the push button “Stop next land-
ing” has been pushed in the cage, at the
ground station or on any landing. Fasten to
the limit switch rigid rail one or two plates
so that the cage without load stops when
moving upwards or downwards at about
30…40 mm above the landing threshold
level.
V16C_11.2006 Erection
☞ The ground station rigid rails have
been assembled at the facto-
ry, but their correct assembling
height in relation to the mast must
be checked by test-running the
hoist!
If the cage does not stop by the plates at-
tached to the rigid rails check the distance
of the inductive limit switch from the rigid
rail plates. The distance between the in-
ductive limit switch and the rigid rail plate
must not exceed 10mm so that the induc-
tive limit switch is able to identify the plate.
The distance of the inductive limit switch
can be adjusted by unscrewing the nuts,
with which the limit switch is attached to
the cage wall. The inductive limit is a ful-
ly threaded metal cylinder, and therefore
it is easy to regulate its distance by screw-
ing and unscrewing the nuts around it (see
the picture).
SC-hoist Pos 6
75
6.10.5.2 The Logic Control

The logic control system stops the cage au-
tomatically on a desired landing according
to the call. The landings are programmed
in the control system’s memory so that a
certain number of impulses is equivalent to
a landing. The cage is stopped on the land-
ing by the program. On the mast side cage
wall there is an inductive limit switch (B1).
This limit switch secures that the cage hast
stopped on the landing, and at the same
time it allows the unlocking of the landing
door.
Fasten to the limit switch rigid rail one stop
plate so that when the cage is by the land-
ing the inductive limit switch (B1) is activat-
ed.
If the cage door locking on the landing
side is not unlocked and the control system
gives the error message F13 “Door locking
error” it means that the system does not
identify the landing limit stopper. Check
that the landing limit stopper is by the in-
ductive limit and that its distance from the
stop plate is not too big. The distance be-
tween the inductive limit switch and the
stop plate must not exceed 10mm so that
the inductive limit switch is able to identify
the plate. The distance of the inductive limit
switch can be adjusted by unscrewing the
nuts, with which the limit switch is attached
to the cage wall. The inductive limit is a ful-
ly threaded metal cylinder, and therefore
it is easy to regulate its distance by screw-
ing and unscrewing the nuts around it (see
the picture).

☞ When installing the limit switch rigid rails pay special attention to the fact that
when the cage is moving the landing rigid rails must not touch the top, bottom
or safety limit switch lever.

☞ The difference between the stopping places of an empty and fully loaded cage
may be 5…8 cm.

☞ Prior to starting work under the cage put in the safety rod and switch off the
disconnecting switch (Q1) in the ground station electric cabinet.

☞ When working on the cage roof on the mast prior to starting the work push the
emergency stop button down and/or switch off the main switch (Q2) in the
cage.

☞ When working on the cage roof use an appropriate harness with which you can
fasten yourself reliably for example to the mast or the cage’s roof structures.

SC-hoist Pos 6 Erection V16C_11.2006

76
6.10.6. Dimensional Drawing

A dimensional drawing on the installation of the limit switch rigid rails as well as the dis-
tance between the rigid rails and the gear rack are shown in the following drawings.

310

270

165

130
140

470

240

Landings

240

V16C_11.2006 Erection SC-hoist Pos 6

77
6.11 Inspections
6.11.1. General
The approval procedures and inspections
are legislated according to the national
laws and standards. Inside the European
6.11.2. The Start-up Inspection
According to the Finnish Council of State’s
decision No 928 every builder’s hoist with
a type approval used for personnel trans-
porting must be inspected prior to the first
adoption to use. The inspection is carried
out by an expert authorized by the Nation-
al Board of Labor Protection.
6.11.3. The Erection Inspection
According to the Finnish Council of State’s
decision No 919 every builder’s hoist used
for personnel transporting must be inspect-
ed after its erection prior to the hoist’s use
on the construction site.
On the inspections must be kept records
with entries about the time of the inspec-
tion, the inspector’s name, possible re-
marks and the time when the repairs were
made.
6.11.4. The Maintenance Inspection
According to the Finnish Council of State’s
decision No 919 every builder’s hoist used
for personnel transporting must pass a
scheduled maintenance inspection.
As for builder’s hoists in use, a maintenance
inspection should be if possible carried out
once a week with a special attention paid
to the safety equipment.
SC-hoist Pos 6 Erection
78
Union this is due to the fact that the build-
er's hoists do not belong to the Machine's
Directive for the time being.
The hoist in use has to be re-inspected at
least once a year. The inspection is carried
out by an expert authorized by the Nation-
al Board of Labor Protection.
The hoist’s manufacturer’s / importer’s in-
structions must be followed during the in-
spection. The inspection is to be carried out
under the supervision and control of a per-
son well familiar with the hoist’s operation
and structure and with a qualification of at
least a technician.
On the inspections must be kept records
with entries about the time of the inspec-
tion, the inspector’s name, possible re-
marks and the time when the repairs were
made.
The hoist’s manufacturer’s / importer’s in-
structions must be followed during the in-
spection. The inspector should be a person
well familiar with the hoist’s operation and
structure.
V16C_11.2006
6.11.5 Points of Inspection
Check the following points during the erection and the maintenance inspections:
• Has the ground under the hoist sunk
• The hoist mast is straight
• The mast section’s fastening screws
• The gear rack fastening screws
• The anchoring fastening screws: on
the wall/vault structures, the mast and
the pipe frame
• The pipe supports and cross supports
fastening screws
• The landing gates fastening screws
• The movement and clearances of the
cage guide rollers
• The function of the cage doors
• The cage door cable wires
• The function of the landing gates
• The gear rack greasing
The Functional Tests:
• The cage door may open only on a
landing.
• When the cage door is open the ca-
ge must not start moving. Test door
by door.
• When the landing gate is open the
cage must not start moving. Open
the gate while the cage is moving =>
The cage must stop. Test gate by ga-
te.
• When the roof gate is open the cage
must no start moving when operated.
• The emergency stop button must
stop the cage immediately. When
the button is pushed down the cage
must not start moving. Test button by
button.
V16C_11.2006 Erection
• The tooth contact of the lifting
mechanism pinions and the gear
rack
• No oil leaks in the transmissions
• The cable guides, elastic plates
• The hoist cable(s), wear, breaks
• The function of the hoist cable, coiling
into/from the basket
• The perfect movement of the limit
switch levers
• The condition and fastening of the ac-
cess bridges/railings, the slipperiness
prevention
• The warning and instruction signs are
in their proper places and in order
• The instruction manual is in its proper
place in the cage
• When the cage roof is selected as a
control location it should not be pos-
sible to operate the hoist anywhere
else.
• Test the landing call and stop buttons
one by one.
• Check that the cage stops on a lan-
ding correctly.
• Test the motor brakes one by one.
• Check the signalling device.
SC-hoist Pos 6
79
6.11.5.1 The Erection Inspection Form

See chapter/pos. 8 original Inspection Form

THE BUILDER'S MATERIAL AND PERSONNEL HOIST ERECTION INSPECTION FORM

Job site address: Inspector:

Hoist number: Site engineer:

Hoist model: Inspection date:
Other participants of the inspection:

Persons trained to carry out weekly maintenance inspections:

INSPECTION OBJECT IN ORDER TO BE UNNECES- REMARKS REPAIR

REPAIRED SARY DATE
Foundation and jacks
Mast sections
Mast section bolts
Racks and pinions
Wall ties
Guiding rollers
Safety fences
Cage and doors
Roof gate and railings
Counter weight and ropes
Landings and gates/doors
Control devices
Main switches
Control switches
Limit switches
Emergency stops
Safety brake
Overload device
Safety brake test
Electric motors
Gear boxes and hydraulic cylinders
Brakes and lowering levers
Power cable
Control cable
Contactors and relays
Horn and illumination
Main power switch
Signs and markings
Hoist surroundings

Inspector signature ___________________________________________

SC-hoist Pos 6 Erection V16C_11.2006

80
6.11.5.2 The Maintenance Inspection Form

See chapter/pos. 8 original Inspection Form

THE BUILDER'S MATERIAL AND PERSONNEL HOIST MAINTENANCE INSPECTION FORM

Job site address ________________________________________________ A = in order

Hoist number ___________________________________________________ B = remark; enter the repairs and remarks
Hoist model _____________________________________________________ overleaf the inspection form
Site engineer____________________________________________________

Inspector
Week/year

CHECK A B A B A B A B A B A B A B A B
1. that the ground has not sunk and that the hoist/mast is vertical

2. that the jacks and ground underneath are in order

3. fastening and condition of mast sections, racks and wall ties

4. that the guide rollers are in proper places

5. that the cage and hoist fences are undamaged

6. function of all limit switches and that the cage does not start moving if any of the cage
or landing gates/doors is open or if the emergency stop button is pushed down
7. that the hoist’s control buttons work on the ground, on the landings and in the
cage
8. that the doors and landing gates/doors open and close properly and the
landings are in regulatory condition
9. that the motor, gearbox and it's base plate bolts are tight and that there are
no oil leaks in the gear box
10. that the brakes work properly and that the safety brake is in working order
(visually)
11. that the hoist electric cables are in order, the cable guides on the mast are
undamaged
12. that load signs on the ground level and in the cage are in their places

Day/month

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81
6.11.6 The Weather Conditions

During severe weather conditions and after them pay special attention to the hoist’s
operation and maintenance.

☞ After a storm, a lightning or an earth quake the hoist’s structures must be

checked by a person well familiar with the hoist’s operation and structure pri-
or to re-adopting it to use.

☞ Using the hoists mounted outside is forbidden if the wind velocity

exceeds 20 m/s. Drive the cage to the ground station.

☞ Mounting and dismounting the hoists erected outside is forbidden

if the wind velocity exceeds 12,5 m/s.

☞ Remove the snow and ice gathered under the cage at the ground station
regularly.

☞ Remove the snow and ice gathered on the cage roof regularly.

☞ In case of a danger of freezing drive the cage to the ground station after fin-
ishing the work.

☞ The frost limit is -25Cº. Do not use the hoist under this temperature level.

☞ In case the mast and/or the hoist cable is covered with ice remove the ice
before operating the hoist.

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