REDUCTION OF MMR

GUIDED BY BY
SUNDARAM B M,PLANT HEAD PAVISH
ABHISHEK ,AF SHARAN RAJ
 OBJECTIVE
To derive standard manpower for Manufacturing
unit and to reduce MMR applying cross
fertilization(benchmark) with other factories.
 NO of In
Department Target KPR Category 11700 Target VA/RNVA/NVA in % RNVA/NVA Overall in %
Employees Numbers
Cutting S 14 VA 152 66%

12 6.3 W 215 5.7 108 RNVA 31 20% 34%

Total 229 NVA 46 14%

VA=64%
Finishing S 17 VA 244 82%

6 4.6 W 293 4.2 217 RNVA 48 15% 18%

Total 310 NVA 8 3%

Others S 51 VA 18 11%

13 11.1 W 209 5.0 100 RNVA 214 82% 89%

Total 260 NVA 28 7%

RNVA=31%
Quality S 66 VA 0 0%

12 8.4 W 105 7.6 108 RNVA 170 99% 100%

Total 171 NVA 1 1%

Sewing -
S 0 VA 830 99%
Machinist
2.5 1.6 W 836 1.6 520 RNVA 6 0% 1%

Total 836 NVA 0 1%

NVA=5%
Sewing - Non
S 33 VA 104 35%
machinist
7 4.8 W 268 4.3 186 RNVA 166 55% 65%

Total 301 NVA 31 10%

 01 02 03 04

Total manpower Analysis of List out the Implementation

data collection VA,NVA and operations that and reduction of
and comparison RNVA in each can be either MMR
of GMR data department merged with VA (1:2)
with current or eliminated.
status of KPR.
IDEA'S
DEPARTMENT OPERATIONS VA/NVA/RNVA IDEA MANPOWER CAN BE USED

Can be merged with embroidery

CUTTING FRAMING RNVA 7
operation
Can be merged with carton
FINISHING CARTON AUDITING NVA 4
packing

SEWING NON MACHINIST CUFF FUSING ATTATCH NVA can be merged with cuff run 2

SEWING NON MACHINIST READY COLLAR IRON NVA can be eliminated 3

SEWING NON MACHINIST SLEEVE TRIM NVA can be eliminated 1

can be trained to do ther VA

SEWING NON MACHINIST CUFF HEM IRON NVA 7
operations

SEWING NON MACHINIST CUFF READY IRON NVA can be eliminated 7

SEWING NON MACHINIST NECKBAND HEM TRIM NVA can be eliminated 8

can be eliminated (ONLY FOR

SEWING NON MACHINIST CUFF HEM TRIM NVA
OPEN CUFF)
can be merged with dummy
SEWING NON MACHINIST COLLAR CONTOUR TRIM RNVA 8
stitch operation

SEWING NON MACHINIST CUFF SERGING RNVA can be merged with cuff run 4

SLEEVE BUTTON HOLE & can be done by single operator

SEWING NON MACHINIST VA 8
SEWING using tandum machine
COLLAR BUTTON HOLE & can be done by single operator
SEWING NON MACHINIST VA 8
SEWING using tandum machine
CUFF BUTTON HOLE AND can be done by single operator
SEWING NON MACHINIST VA 4
SEWING using tandum machine

HR COVID WARRIOR NVA can be eliminated 4