You are on page 1of 17

MECHANICAL ENGINEERING DEPARTMENT

DJJ20042– MECHANICAL
WORKSHOP PRACTICE 2

WORKSHOP REPORT
MACHINING

CODE & COURSE

NAME

MATRIC NUMBER

CLASS GROUP

EXAMINER

DATE

CLO 1 Excellen Goo Fai Unsatisfactor TOTAL


t d r y
Introduction 4 3 2 1 /10
Objective 4 3 2 1 /10
Safety precautions 4 3 2 1 /10
Equipment 4 3 2 1 /20
Discussions 4 3 2 1 /20
Conclusions 4 3 2 1 /20
Reference 4 3 2 1 /10
TOTAL /100

CLO 2 Excellent Good Fai Unsatisfactor TOTAL


r y
Set-up four jaw chucks 4 3 2 1 /10
Check straightness and parallelism 4 3 2 1 /10
Grooving 4 3 2 1 /10
Boring 4 3 2 1 /20
TOTAL /50

CLO 1: Follow the appropriate procedure for welding, foundry and lathe machining. (P3,
PLO5)
CLO 2: Perform welding, foundry and lathe machining according to Standard Operating
Procedure (SOP). (P4,PLO5)
OBJECTIVE
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………

INTRODUCTION/ BASIC THEORY


…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
……………………………………………………………………………………………………………………………………………….
SAFETY
1. Write THREE (3) general safety rules in the workshop
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
……………………………………………………………………………………………………………………………………………….

2. List THREE (3) safety procedure of handling machine in the workshop


…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….

3. Describe the important of first aid in the workshop


…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….

4. Explain the procedure when you facing small/minor injury in the workshop
…………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….
…………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
….

HOUSE KEEPING

Lists down the work that needs to be done to keep the workshop clean and safe after the
workshop.
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
TOOL
List the tool/machine use in machining workshop with suitable diagram
PROCEDURES :
1. Determine step by step how to set-up four jaw chucks

STEP NO: ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO: ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO: ___


…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO: ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
………………………………………………………………….

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___
…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

2. Determine step by step how to use measuring and testing equipment to check
straightness and parallelism.

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___
…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___
…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

3. Determine step by step to cut groove using the lathe


STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___
…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

4. Determine step by step to cut bore hole using the lathe.


STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___
…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

STEP NO : ___
…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
STEP NO : ___

…………………………………………………………….......
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..
…………………………………………………………………..

DISCUSSION

Discuss the quality of you finished product and process related in making your product.
State any factor contributes for any error or unsatisfied result of your product

……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….

CONCLUSION

……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
REFERENCE

……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………

You might also like