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Unique Structural Characteristics of Graft-Type Proton-Exchange


Membranes Using SANS Partial Scattering Function Analysis
Yue Zhao,* Kimio Yoshimura, Shinichi Sawada, Toshinori Motegi, Akihiro Hiroki, Aurel Radulescu,
and Yasunari Maekawa*
Cite This: https://doi.org/10.1021/acs.macromol.2c00333 Read Online

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ABSTRACT: The partial scattering function analysis was applied to determine the exact structure of radiation-grafted proton-
exchange membranes, made of poly(styrenesulfonic acid)-grafted poly(ethylene-co-tetrafluoroethylene) (ETFE-g-PSSA). Hydrated
ETFE-g-PSSA membranes were treated as a three-component system comprising the ETFE base polymer (BP), PSSA graft polymer
(GP), and absorbed water. On a large length scale, polymer grains with an approximate radius of gyration (Rg) of 150 nm and a mass
fractal structure with a dimension of 2.4 were observed. These grains were formed by the aggregation of phase-separated GP
domains in the BP matrix. Each individual GP domain has an average Rg of 9.5 nm and is composed of homogeneously distributed
GP and water nanodomains that form a bicontinuous-like local structure with a mean separation distance of 2 nm. These structures
were strongly supported by the first finding that PSSA GP and water interact attractively and repulsively in q-regions lower and
higher than 2 nm−1 (i.e., ∼3 nm), respectively. The repulsion between GP and water at a molecular length level of <3 nm results in a
lower hydration number and hence poorer conductivity at low relative humidity when compared to Nafion. The results of this study
provided a mechanistic insight into membrane conductivity and structure correlations.

1. INTRODUCTION cells.5,6 Various research groups have reported the fabrication


In polymer−electrolyte fuel cells and other electrochemical of ETFE-based PEMs by grafting styrene or its substitutes onto
applications, radiation-grafted membranes are an alternative to ETFE base films, followed by sulfonation.7−17 The resulting
the state-of-the-art perfluorosulfonic acid polymer membranes, PEMs, such as poly(styrenesulfonic acid)-grafted ETFE
such as Nafion.1,2 They offer the advantages of a potentially (ETFE-g-PSSA) PEMs, were initially shown to have equivalent
low-cost fabrication technique and the adaptability of polymer fuel-cell performance8,9 or even greater direct methanol fuel
synthesis and functionalization, allowing easy modification of cell performance than Nafion.10,11 Up to the current research
membrane properties by optimizing the materials (e.g., base stage, although drawbacks of ETFE-g-PSSA and their
polymer (BP), graft monomers, and cross-linkers) and grafting substituents membranes regarding the low proton conductivity
parameters (e.g., grafting degree and crosslinking).1−4 In under reduced relative humidity and the lack of long-term
general, the membrane properties must be carefully balanced stability are still challenging and hinder their utilization in
to yield a satisfactory combination of proton conductivity, major fuel-cell applications, the potential solutions have been
chemical stability, and mechanical integrity under dynamic approached by incorporating an adequate combination of
operating conditions. monomers, such as glycidyl methacrylate,14 acrylonitrile, and
Due to its outstanding chemical, thermal, and mechanical methacrylonitrile,15 crosslinked with divinylbenzene16 and
stability, as well as its resistance to high-energy radiation, introducing HO-scavengers such as catechol-like com-
partially fluorinated poly(ethylene-co-tetrafluoroethylene) pounds.17 To overcome these shortcomings, one should take
(ETFE) was recognized as an excellent base film for proton-
exchange membranes (PEMs) applied to salt production Received: February 15, 2022
electrodialysis. Recently, ETFE-based membranes have been Revised: June 20, 2022
also identified as a PEM for residential and automobile fuel

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into account the balance between various physical, chemical, through the contrast-variation SANS technique,30−32 which
and transport properties of these PEMs, which needs dedicated was theoretically developed and applied to such as polymer
studies investigating the structure−property relationships. nanocomposites32 but is yet barely known to PEM materials.
When the PSSA-grafted PEMs are hydrated, the sulfonic Recently, we developed PSF analysis in hydrated Nafion
acid (SA) groups absorb water and form hydrophilic ion- membranes and successfully elucidated the concrete hierarch-
conducting nanodomains (ion channels) through which ical structure of three-component domains of the main chain,
protons and water migrate, phase-segregated from the side chain, and water.30 The primary advantage of PSF analysis
hydrophobic polymer matrix. Thus, the proton conductivity over traditional scattering intensity analysis is that it allows for
and fuel-cell performance are controlled by not only the quantitative determination of the structure and location of
density of the SA groups but also the morphology and each component in the membrane. Therefore, compared to the
connectivity of ion channels.18 Small-angle X-ray scattering rough structure information (i.e., the shape and size of scatters
(SAXS) and neutron scattering (SANS) are the most potent without component assignment) provided by intensity profiles,
techniques for investigating morphology in PSSA-grafted PSF profiles provide a deep understanding of precise structures
PEMs, such as crystalline structures and phase-separated with the exact location of each component in the material. In
hydrophobic/hydrophilic regions.19−28 In conventional scatter- this study, for the first time, we applied the PSF analysis using
ing analysis, the scattering intensity profile, I(q), is plotted as a suitable a structural model fitting to visualize and quantify the
function of the scattering vector, q. The I(q) profiles of these detailed hierarchical structures of each component in hydrated
PEMs usually show two scattering characteristics: a broad peak ETFE-g-PSSA PEMs in multiple length scales and to provide
in the low-q range at 0.1 < q < 0.3 nm−1 (20−60 nm), structural insight in comparison to Nafion membranes.
corresponding to the microphase separation between graft
polymer (GP) domains and the BP matrix due to their 2. EXPERIMENTAL DETAILS
immiscibility19−24 and a second peak in the high-q range at 1.5
2.1. Materials. The ETFE base films with a thickness of 50 μm
< q < 3 nm−1 (2−4 nm), so-called the “ionomer peak”,
(mass density = 1.75 g/cm3; crystallinity (Xc) = 0.32) were purchased
associated with hydrophilic water domains and chan- from Asahi Glass Co. Ltd, Japan. The ETFE-g-PSSA membrane with a
nels.19,21,25−28 The structures of PEMs are usually obtained grafting degree of 38% and an ion exchange capacity of 2.0 mmol/g
by the best fitting of appropriate structural models to their I(q) was prepared according to our previous report.24,33,34 The crystallinity
profiles; for example, a low-q peak is generally regarded as a of the dried ETFE-g-PSSA membrane was 22%, as determined by
distance characteristic determined by a complex combination DSC measurement.33 The water uptake (WU) and swelling ratio
of interdomain distances, domain form, and effective (SR) of the fully hydrated membrane at room temperature were about
interaction between adjacent domains.19−24 However, the 40% and 63.7%, respectively. Here, WU and SR are defined as the
low-q peak-related structures such as shape, size, and chemical change in the membrane weight and volume between the dry and wet
Wwet Wdry
components of the origin are rarely studied, with the exception conditions, as WU = Wdry
× 100 %, with Wwet and Wdry being
of a recent report by Narimani et al.,21 where the hard-sphere the weight of the dry and wet membrane in water, respectively, and
fluid-structure model (HS-fluid model) originally developed by Vwet Vdry
Kinning and Thomas29 was introduced to describe the SR = Vdry
× 100 %, with Vwet and Vdry being the volume of the
morphology at the low-q range for PEMs composed of a dry and wet membrane in water, respectively. The proton
high content (at least 64% vol) of PS polymer chains grafted to conductivity of the membrane was evaluated to be 0.104 S/cm at
the poly-(vinylidene difluoride-co-chlorotrifluoroethylene) 60 °C in liquid water using electrochemical impedance spectroscopy.
backbone. In comparison to the few analyses of the low-q To ensure that the membranes were in the proton form, they were
peak, the high-q ionomer peak-related structure has been immersed in 1 M hydrochloric acid at room temperature for 1 h and
then washed with deionized water before the experiment. Fujifilm
thoroughly studied. There are primarily two proposed Wako Pure Chemical Co. supplied 1 M hydrochloric acid. Deionized
structural models: the hard-sphere-fluid model (HS-fluid water was purified using a Millipore Milli-Q UV system to produce
model) 25,26,28 and the Teubner−Strey model (TS water with a resistance of 18.2 MΩ;·cm and a total organic carbon
model).21,28 Both the HS-fluid and TS models represent content of <10 ppb. Sigma-Aldrich Co. Ltd. supplied the deuterated
isotropically and randomly distributed hydrophilic domains water (D2O, 99.9 atom % D) used in the SANS experiments.
dispersed in a hydrophobic polymer matrix, with a mean 2.2. SANS Measurement. SANS measurements were performed
separation distance closely related to the center position of the using a KWS-2 SANS diffractometer operated by the Juelich Centre
ionomer peak. The major difference between the two models is for Neutron Science at the neutron source Heinz Maier-Leibnitz
the shape of domains: the HS-fluid model describes uniform (FRM II reactor) in Garching, Germany.35 The incident neutron
beam at KWS-2 was monochromatized using a velocity selector to
spherical domains, whereas the TS model describes poly- have an average wavelength (λ) of 5 Å with a wavelength resolution of
disperse and irregularly shaped domains. As previously Δλ/λ = 20%. Before the SANS experiments, ETFE-g-PSSA
described, both structural models adequately describe the membranes were equilibrated in a water mixture with a prescribed
ionomer peak associated with the water domains well.21,28 H2O/D2O ratio at room temperature for 24 h. The fully hydrated
The structure model is usually presumed to describe the membranes were placed in SANS sample cells sealed with two quartz-
typical structure pattern of a system without assigning plate windows with a silicon spacer in between to prevent evaporation
components. Since the conventional, the I(q) profile contains and then put on the neutron beam. All SANS measurements were
the scattering contributions from all the components, and thus, performed at room temperature. The scattering patterns were
scattering data used for a fitting procedure includes the mixed collected using a two-dimensional (2D) scintillation detector and
circularly averaged to obtain scattering intensity profiles as a function
structural information of all components. This undesirable of q, where q is the scattering vector and defined as q = (4 π/λ) sin(θ/
original data problem can be solved by analyzing the partial 2), where θ is the scattering angle. The operable q-range in this study
scattering function (PSF) profile of each component instead of covers 0.03 < q < 5 nm−1. The final intensity profiles obtained were
I(q) by using suitable structural model fitting. PSF profiles are corrected for the background of the cell, the electronic noise of the
the quantitative decomposition of a series of I(q) obtained detector, detector sensitivity, and incoherent scattering.

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2.3. Decomposition of Scattering Intensity Profiles into


PSFs. Following the strategy we applied to the hydrated Nafion
membranes,30 the fully hydrated ETFE-g-PSSA PEM was partitioned
into separate components of ETFE (−CH2CH2CF2CF2−), GP
(−C8H7−SO3H), and water as shown in Scheme 1.

Scheme 1. Illustration of the Three-Component System of


the Fully Hydrated ETFE-g-PSSA PEMs Composed of the
ETFE BP, PSSA GP, and Water (W)

The quantitative decomposition of the scattering intensity profiles


of a ternary system into PSFs has been detailed in the literature and Figure 1. Experimental scattering intensity profiles (symbols) and the
S1 in the Supporting Information.30−32,36−39 On the basis of the reconstructed intensity profiles (solid lines) of the fully hydrated
incompressibility assumption, the scattering intensity profiles can be ETFE-g-PSSA PEMs equilibrated in water mixtures of D2O and H2O
described by three PSF self-terms as follows. with different ratios. The error bar of the data is within the symbols.
I(q) = (bBP bGP)(bBP b W )SBP BP(q) + (bGP bBP)
where m i j = m(bi bj) is the SLD difference between i and j in
(bGP b W )SGP GP(q) + (b W bBP)(b W bGP) mth measurement. Thus, the three PSF self-terms of SBP−BP(q),
SW SGP−GP(q), and SW−W(q) on the right side of eq 5 can be
W (q) (1)
mathematically determined through the series of I(q) on the left
where bi and Sii are the scattering length density (SLD) and PSF self- side of eq 5.30 The details can be found in S2 in the Supporting
term of the i component (i = BP: ETFE base polymer, GP: PSSA graft Information.
polymer, and W: water). Sii is defined as The PSF cross-term Sij (i ≠ j), defined by the following equation
1 1
Sii(q) = < i(r) i( r )exp[ iq (r r )]d r d r > Sij(q) = < i( r ) j( r )exp[ iq ( r r )]drd r >
V (2) V (7)
where V is the scattering volume and i(r) is the fluctuation part of can be deduced from Sii using eqs 8−10 under the incompressibility
the volume fraction of the i component at position r⃗ ( i(r)), which is assumption.30
expressed as 1
SBP GP = (S W W SBP BP SGP GP)
2 (8)
i (r ) = i (r ) i (3)
where is the average volume fraction of the i component (i.e., 1
i SGP W = (SBP BP SGP GP SW W)
1 2 (9)
i = V i ( r )dr ). The definition in eq 2 shows that Sii(q) is the
1
Fourier transform of the autocorrelation function of i( r ), γi(u⃗), SBP W = (SGP GP SBP BP SW W)
2 (10)
which is given by

i(u) = i(r) i( r + u )d r
(4) 3. RESULTS
3.1. Contrast-Variation SANS. Contrast-variation SANS
As γi(u⃗) specifies how i( r ) and i( r ) in neighboring regions measurements were performed on ETFE-g-PSSA PEMs
separated by u⃗ correlate with each other in real space, it gives the equilibrated in H2O/D2O mixtures with eight different volume
structural information of the i component. fractions (f D2O) of D2O. The scattering intensity profiles, I(q),
When the SANS experiments are performed with m different
d

contrasts by using H2O/D2O mixtures, the obtained I(q)s (shown in for representative f D2O are shown in Figure 1. In agreement
d

Figure 1) are a group of linear equations of eq 1, expressed as follows with previously reported scattering profiles,19−28 three typical
ij SBP y features in the scattering profiles of ETFE-g-PSSA PEMs can
jij I1(q) zyz jj BP(q) z
zzz
jj zz be observed in three specific regions. Thus, we defined the
jj zz = M •jjjj S zz
jj
jj
zz
zz jj GP GP(q)z zz corresponding regions in the figure as follows: A small-q
jj zz jj zz
I (q) jj zz upturn in the low-q region at q < 0.12 nm−1 (region I), a broad
k m { kSW W ( q) { (5) shoulder-like scattering peak in the middle-q region at 0.12 < q
where M is the coefficient matrix of the difference in SLD, as < 1.5 nm−1 (region II), and a distinct scattering peak in the
expressed below, high-q region at q > 1.5 nm−1 (region III).
In region I, the scattering intensity decreases with increasing
jij1 1 1 1 1 1
zyz
jj BP GP BP W GP BP GP W W BP W GP zz f D2O, reaches a minimum at f D2O = 60%, and then increases
j zz
M = jjj zz
d d

jj zz again at f D2O > 60%. The small-q upturn follows a power-law


jj m zz
j z
d

m m m m m
k BP GP BP W GP BP GP W W BP W GP { relationship with an exponent of about −2.4 for all profiles
(6) except for the case at f D2O = 60% that has an exponent of −4.
d

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In region II, except for the profile at f D2O = 60%, a broad peak
d
With these well-defined SLD values, the self-term Sii and
appears at about q1 = 0.2 nm−1, and the corresponding d- cross-term Sij (i ≠ j) can be derived from eqs 5 and 8−10,
spacing (=2π/q1) is 31.4 nm. Similar to the change in region I, respectively.30 Sii reflects the exact structure of the i
the peak intensity decreases with increasing f D2O at f D2O < 60% component, whereas Sij (i ≠ j) contains information about
d d

the interaction between the i and j components and their


and then increases again at f D2O > 69% without affecting the
d

relative positions. As a result, in the next sections, we


peak shape and width. The intensity profile reaches a minimum investigate the self-terms and cross-terms of PSFs independ-
at f D2O = 60% and the shoulder peak position shifts right to a
d
ently.
higher q-range of 0.25 < q < 0.6 nm−1. Note that I(q) profiles 3.2.1. Self-Terms. The self-terms of three PSFs are shown as
obtained through the contrast-variation SANS technique vary a function of q in Figure 2: ETFE BP (SBP−BP), PSSA GP
based on hydrogen/deuterium replacement to change the
scattering contrast, which is the difference in the SLD of the
components in the system. In other words, the SLD of
hydrophilic domains in the membrane is tuned by the
absorbed water mixture of H2O and D2O, and consequently
is the scattering contrast between the hydrophobic matrix and
hydrophilic domains. Thus, the intensity change in regions I
and II indicates the fact that f D2O = 60% is close to the point of
d

contrast matching between the hydrophobic matrix and


hydrophilic domains in the membrane. This contrast matching
effect has been sufficiently discussed in Section 4 in
conjunction with Figure 5. In region III, the strong scattering
peak appears at q2 = 2.7 nm−1, with the d-spacing (=2π/q2)
being 2.3 nm. Its intensity also first decreases and then
increases as f D2O increases, although at a different transition
d

point approximately of f D2O = 40%, as clearly seen in the


d

enlarged high-q plot in Figure S1 in the Supporting


Information Figure 2. PSF self-terms of the fully hydrated ETFE-g-PSSA PEMs
3.2. PSF Analysis. If the system is composed of only two (symbols) and the best-fitted results obtained using eq 15 (solid
components, contrast-variation experiments will change the lines). The inset shows the plots at q > 1.5 nm−1. The fitting
absolute intensity but not the shape of the scattering profiles, parameters are listed in Table 2.
according to Babinet’s principle, which originally stated that
the diffraction pattern from an opaque body is identical to that
from a hole of the same size and shape.30,40 The Supporting
(SGP−GP), and water (SW−W). All SANS intensity profiles were
Information in ref 30 has a detailed explanation for two-
reconstructed using eq 5 via back-substitution with these three
component systems. Therefore, the fully hydrated ETFE-g-
PSF self-terms. The reconstructed I(q) profiles (solid lines) are
PSSA PEM is not a simple “two-component” system, as shown well matched to the experimental profiles (symbols), as shown
in Figure 1. Because a structural analysis based just on I(q) in Figure 1, indicating that Sii with the appropriate SLDs is
cannot quantitatively describe the structure of each component correct, that is, the PSF method is valid for ETFE-g-PSSA
in such a multiple-component system, we decompose the total PEMs.
scattering intensity profiles I(q) into PSFs for each component. The absolute value of Sii throughout the whole q-range is
Following the method that we developed in the Nafion SBP−BP > SW−W > SGP−GP, as shown in Figure 2. Sii is the Fourier
membrane,30 we treat the hydrated ETFE-g-PSSA PEM transform of the autocorrelation function (γii), as discussed in
consisting of three components, ETFE BP, PSSA GP, and Section 2.3, in conjunction with eqs 2−4, this means that the
water, as shown in Scheme 1. The SLD of each component can real space magnitude of the autocorrelation functions for
be calculated using its chemical structure and mass density.41,42 ETFE BP, water, and PSSA GP follow the same trend of γBP−BP
Theoretically derived SLDs for ETFE BP (bBP) and PSSA GP > γW−W > γGP−GP. As a result, we can conclude that ETFE
contributes more to the structural pattern than the other two
Table 1. SLD (bx) of Each Component in the Fully components, meaning that ETFE acts as a template in the
Hydrated ETFE-G-PSSA PEMs membrane.
components BP GP water
The Sii in Figure 2 shows several structural features in three
q-regimes (regions I, II, and III), as stated in Section 3.1. In
bx (×1010 cm−2) 2.74 1.96 variable
region I, all Sii (i.e., SBP−BP, SGP−GP, and SW−W) exhibit an
upturn with a power-law exponent of about −2.4. In region II,
(bGP) are listed in Table 1. Water’s SLD (bW) varies as a all Sii show a shoulder-like scattering maximum with a central
function of water mixture’s f D2O: position close to the peak observed in the scattering intensity
profiles in Figure 1. In region III, SGP−GP and SW−W show a
d

b W = bD2OfD O + bH2O(1 fD O ) (11) peak with the central position close to the ionomer peak
2 2
observed in the scattering intensity profiles, and SGP−GP shows
where bD2O and bH2O are the SLD of D2O and H2O, being 6.34
d d

a comparatively broader peak than SW−W, as shown in the inset


and −0.56 (× 1010 cm−2), respectively.41,42 of Figure 2. On the contrary, SBP−BP in region III is relatively
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flat and scattered, showing that the structure of ETFE is formation of small GP domains and, consequently, the large
relatively homogeneous or structureless at this length scale. aggregates of GP domains. The aggregation process of
3.2.2. Cross-Terms. The PSF cross-terms Sij (i ≠ j) reflect individual GP domains is the origin of the MF structure. It
cross-correlation between the components i and j. They are should be noted that other model functions reported to fit the
obtained in conjunction with Sii through eqs 8−10. The sign of upturn in PEMs, such as the Debye−Bueche model (DB
Sij reveals the interaction force between i and j, with positive model) describing scattering from random heterogeneities, did
and negative values denoting attractive and repulsive not provide an adequate fit to the data.25,28,30
interactions, respectively. The cross-terms of SBP−GP, SBP−W, In region II, Sii gives the shape of individual domains of the i
and SGP−W as a function of q are shown in Figure 3. SBP−GP and component. The formation of the individual GP domains is
SBP−W are always negative with respect to q, whereas SGP−W has random during the graft polymerization because GP domains
the opposite sign at q values below and above 2 nm−1 (as are immiscible with BP and constrained by the BP matrix.
shown in the inset of Figure 3), respectively. Thus, it leads to the irregular shape of the GP domains.
Accordingly, we employ the unified Guinier-exponential
function (GE model), SGE(q), which is proposed to describe
the irregular shape of individual domains. In particular, the GE
model is an approximate form that describes a structure in
scattering by Guinier’s law and a power-law, generally being
reflected by a knee and a linear region on a log−log plot,
respectively. These features are in good agreement with those
of the Sii profile in region II. The GE model can closely
duplicate structures for the irregularly shaped particles that
display power-law behavior, as expressed below.45−47

l ÄÅ ÉÑ3 | P
o ÅÅ ÑÑ o
o ÑÑ o
kqR g

SGE(q)
ji q
expjjjj
2
R g2 zyz
o
o
o
zz + Bo
m
ÅÅerf
Å
ÅÇ ( )
6
o
ÑÑÖ o
o
o
}
j 3 zz o
o o
o
k { o
o q o
o
o
o o
o
o
n o
~ (13)

where Rg is the particle’s radius of gyration, erf(x) is the error


Figure 3. PSF cross-terms of the fully hydrated ETFE-g-PSSA PEMs. function of x, and k is an empirical constant equal to 1.06.45,46
The inset shows the plots at q > 1 nm−1. P (3 < P < 4) is the particle’s surface fractal dimension as
determined in the power-law region. B is a constant prefactor
related to Rg and P by B=P/RgPΓ(P/2).45−47 We also tried
3.3. Analysis of Sii Using Structural Models. As using other models, such as the HS-fluid model21,28,29 and the
mentioned, Sii reflects the concrete structure of the i TS model21,28,30 and found that they less accurately fit the data
component, including the arrangement and phase-separated compared with the GE model.
morphology of BP, GP, and water in the membrane. In order For region III, we chose a previously reported TS model that
to interpret Sii, we use a fitting function with three main terms
describes irregularly shaped bicontinuous domains with a
corresponding to different q-regions, I, II, and III, individually.
short-range order to fit the peak in SGP−GP and SW−W profiles.
The features of each term are described below.
The STS(q) is the scattering function of the TS model
In region I, Sii shows a power-law dependence of q, which is
expressed as follows21,28,30,48
a typical indicator of fractal structures of self-assembly of
phase-separated domains in the small-angle scattering
8 d4
technique. The q-range, in which scattering profiles obey a STS(q) 4 2 2 2
power-law dependence, is called the fractal region.32,43,44 To [16 + 8d ( q 2) + d 4( 2
+ q 2)2 ]
evaluate the structure details, we apply the mass fractal (MF) (14)
structure model to fit the data in region I as follows:
where d is the mean distance between two domains and
(Df 1) sin[(Df 1)tan 1(q )] determined from the peak position, qm (d = 2π/qm), and ε is
SMF(q) × considered as the dispersion of d (inversely proportional to the
(1 + q 2 2)(Df 1)/ 2 q
peak width). A broader peak leads to a smaller ε, indicating a
(12) more disordered bicontinuous structure with fewer interfacial
where SMF(q) is the MF function with the gamma function correlations.30,48 Note that we also tried to use the HS-fluid
(Γ), MF dimension (Df), and length of the upper cutoff of the model, which was also reported to fit the ionic peak in PEMs
MF structure (ξ).32,43,44 In eq 12, ξ is defined as the upper well, to fit the peak of SGP−GP and SW−W in region III. However,
cutoff radius of gyration of MF structures. In this study, we we found that the fits were not improved in comparison to the
roughly estimate its value to be ∼150 nm according to the TS model, which is consistent with the previous report.21,28
shoulder-like peaks observed at 0.02 < q < 0.03 nm−1 in ETFE- Considering that the accuracy of the fitting model generally
g-PSSA membranes using the ultra-SAXS method reported by relies on the less use of fitting parameters, in this study, we
Tap et al.24 Our choice of MF model function was partly selected the TS model to describe the structure of each
motivated by the fact that BP is immiscible with GP. component in region III.
Therefore, one expects the microphase separation between With the addition of a constant background, the final fitting
BP and GP during the graft polymerization to cause the function is written as the sum of the three models:
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Table 2. Best-Fitting Parameters in Eq 15 Using MF, GE, and TS Structural Models


models MF model GE model TS model
Sii ξ (nm) Df Rg (nm) P d (nm) ε (nm)
SBP−BP 150 ± 10 2.4 ± 0.1 9.5 ± 0.2 3.50 ± 0.05
SGP−GP 150 ± 10 2.4 ± 0.1 9.5 ± 0.2 3.50 ± 0.05 1.9 ± 0.1 0.47 ± 0.02
SW−W 150 ± 10 2.4 ± 0.1 9.5 ± 0.2 3.50 ± 0.05 2.0 ± 0.1 0.58 ± 0.02

Figure 4. Schematic of the hierarchical structure of the ETFE BP, PSSA GP, and water domains in the fully hydrated ETFE-g-PSSA PEMs at a (a)
large scale, (b) middle scale, and (c) small scale.

Sii(q) = C1SMF(q) + C2SGE(q) + C3STS(q) + CB (15) that all components show a similar mass fractal structure with a
dimension of Df = 2.4. In principle, Df indicates how effectively
where C1, C2, and C3 are the fitting constants and CB is the the structure fills the available space. Smaller and larger values
constant background. of Df would imply more open and closed structures in the
The best-fitted curves obtained using eq 15 are shown fractal objects. In other words, a rather large Df indicated that
together with Sii in Figure 2. The fitting parameters, that is, Df the aggregates were quite dense in structure. The value of the
and ξ from the MF model, Rg and P from the GE model, and d fractal dimension may also be useful for resolving the
and ε values from the TS model, are listed in Table 2. mechanism of cluster growth from the aggregation of small
particles.52 For instance, the Df of polymer cluster aggregation
4. DISCUSSION was found to be 1.8 and 2.1 for diffusion-limited colloid
aggregation and reaction-limited colloid aggregation (RLCA),
4.1. Three-Component Domains in the Fully Hy-
respectively. The Df of percolating networks exhibits a value as
drated ETFE-G-PSSA PEM. 4.1.1. Region I (Q < 0.12 nm−1).
high as 2.5.53 Therefore, here, Df = 2.4 indicates that the GP
A polymeric MF structure is made of self-similar polymer
aggregates are more compactly packed by the individual GP
particles within a spatial range. When this range falls below a
domains than the usual RLCA mechanism during the
hundred nanometers, the scattering technique is the most
appropriate way to study fractal structures and determine their polymerization, probably due to the BP matrix constraint,
fractal dimension, Df, where the scattering law is given by q−Df. sufficiently increasing the concentration of the GPs to form the
Df often summarizes complex structural details, such as aggregates. The incorporation of these GP domains in the
polymer aggregates, which are generally related to the physical ETFE matrix adds as the MF structure to the BP matrix.
properties of the polymer materials.49 The accurate determi- Therefore, SBP−BP shows the same MF structure feature as
nation of the fractal dimension associated with the cutoff size is SGP−GP. In addition, the positive SGP−W and negative SBP−W in
given by the MF model using the scattering technique.43,44 In region I indicate that water is closely attached to the GPs due
MF model analysis on Sii in region I, the upper cutoff, ξ (=Rg to the strong interaction with SA groups. Therefore, water
of the domain, 150 nm), is assumed to be the characteristic domains must have coordinative movement with GP domains
size of the grain structure because the domain size is consistent and form aggregates in the same way, which results in the same
with those observed by ultra-SAXS results and the topographic MF structure of water domains.
image in atomic force microscopy (AFM).24,50 Mortensen et 4.1.2. Region II (0.12 nm−1 < q < 1.5 nm−1). In principle,
al. also reported similar shoulder-like peaks at the same q the GE model describes two laws: Guinier’s law and a power
region in perfluorinated poly(ethylene propylene)-based law, which give the average size of the structural unit and the
PSSA-grafted PEMs using the SANS instrument at the surface or interfacial characteristics, respectively. The GE
National Institute of Standards and Technology (NIST).22 model analysis on Sii in region III shows that all domains have
The schematic picture of the large-scale structure is shown in a similar Rg of 9.5 nm, which is the average size of the
Figure 4a. individual building blocks for each component to form
Since the MF structures are not observed in the neat ETFE aggregates in region I. The assignment of the individual
base film,24,51 we conclude that they originate from the domain size obtained by the GE model was supported by the
aggregation of the small GP domains during the graft consistent domain size observed in the phase image of AFM.50
polymerization process, which are incorporated into but clearly On the one hand, PSSA GPs and water have coordinative
phase-separate from the ETFE matrix, as evidenced by the movements, so the same size and distribution of GP and water
repulsive interaction between GP and BP suggested by the domains are expected; on the other hand, both GPs and water
negative SBP−GP. MF model analysis on Sii in region I indicates are phase-separated from ETFE, supported by the negative
F https://doi.org/10.1021/acs.macromol.2c00333
Macromolecules XXXX, XXX, XXX−XXX
Macromolecules pubs.acs.org/Macromolecules Article

SBP−GP and SBP−W. Therefore, we reasonably conclude that The intensity profile of ETFE-g-PSSA PEMs at f D2O = 60% d

water and graft polymers together form the homogeneous GP/ is plotted in Figure 5. In the inset of the figure, we show the
water domains with a size of Rg = 9.5 nm. This specific Rg value two visible components (amorphous ETFE chains in dark gray
is probably a result of two factors: (1) the minimization of the and the matrix in white) that make up the PEMs.
interfacial free energy between hydrophobic ETFE BP and
hydrophilic PSSA graft polymers with water and (2) the
restriction of ETFE crystalline arrangement with a d-spacing of
∼30 nm.24,51
These coordinatively moved GP/water domains can be
treated as one phase, which is distributed in the second-phase
ETFE matrix. Thus, the ETFE matrix exhibits the same
structural pattern as the GP/water domains do according to
Babinet’s principle.40 Therefore, SBP−BP is similar to both
SGP−GP and SW−W in this q-range. The power-law relationship
in the high-q-regime in region II allows for the estimation of P,
which is ∼3.5 for all components of BP, GP, and water. P is
indicative of the surface roughness of the domain, and a
smaller value than the typical sharp Porod surface (P = 4)
indicates the surface of all the domains is not smooth. Based
on the above discussion, a schematic of the structure in region
II is shown in Figure 4b.
Another advantage of using the contrast-variation SANS
method is the ability to visualize the morphology of a material
by contrast matching. It was mentioned in Figure 1 that the Figure 5. I(q) profile of the hydrated ETFE-g-PSSA PEMs at f D2O =
intensity profile at f D2O = 60% shows dramatic deviations in
d
60% (symbols) and the best-fit curve using eq 13 (solid lines) in
comparison with other profiles, especially in regions I and II, region II. Inset: Schematic representation of the membrane structure
which originated from the contrast matching effect. It is well at f D2O = 60%, with dark-gray amorphous ETFE domains and a white
matrix. Rg ∼3.0 nm is shown in the figure for the individual
accepted that polymer functional materials such as PEMs are amorphous domains surrounded by red dots.
constructed by several phase-separated structures at different
structural levels (length scales or q-ranges), the so-called
“hierarchical structure”. Given a two-component case at a We have extensively discussed the relationship between I(q)
certain length scale, where components seen at other structural and Sii(q) for a typical two-component system previously,30
levels are negligible, the whole scattering intensity at this and the key result is shown below:
certain length scale can thus be canceled under the contrast
matching condition. This situation can be also confirmed by I(q)f D2O = 60 % = (bam bmat)2 Sam am(q)
the fact that all the scattering profiles except that at the 2
= (bam bmat) Smat mat(q) (16)
matching point can be overlapped with one another at this
certain q-range after normalizing by the contrast as we where I(q)fD2O=60% is the intensity profile of ETFE-g-PSSA
previously reported.51 Thus, the contrast matching of the PEMs at fD2O = 60% and “am” and “mat” refer to the
d

target components depends on the corresponding length scale. amorphous ETFE domains and the matrix containing the
At the length scale in regions I and II, the BP domain and GP/ crystalline ETFE and hydrated domains, respectively. Equation
water domain are visible components. At f D2O = 60%, the SLD
d
16 shows that I(q)fD2O=60% is proportional to Sam−am(q) and
value of the GP/water domain (= 2.95 × 1010 cm−2) is close to thus represents the detailed structure of amorphous ETFE
that of crystalline ETFE chains (= 3.05 × 1010 cm−2). domains as well. The average size of amorphous ETFE
Therefore, the contrast matching between BP and GP/water domains (dark color in the inset of Figure 5) in region II can
domains occurs, resulting in the elimination of the commonly be estimated by the unified GE function of eq 13. The Debye
observed shoulder-like scattering peak around 0.2 nm−1 and function, which we previously used to analyze the structure of
making GP/water domains invisible. The invisible GP/water amorphous ETFE domains in anion-exchange membranes, did
domains and the equivalent crystalline ETFE working together not match the data in region II well because of the obvious
as a matrix enables us to observe the detailed local structure of power-law deviation from −2 at 0.7 < q < 1.0 nm−1.51 The
amorphous ETFE at the relatively high-q range in region II, best-fitting curve results in Rg = 3.0 nm and P = 3.3,
and the crystalline/amorphous ETFE phase separation in corresponding to the typical size of the amorphous ETFE
region I. Thus, at f D2O = 60%, the crystalline ETFE and GP/ domain and the roughness of the domain surface, respectively,
as shown in Figure 5. The power-law exponent of −4.0 in
d

water domains apparently behave as one component in regions region I originated from the sharp boundary between
I and II. The other component is the amorphous ETFE crystalline and amorphous ETFE domains visible in the
domain with a SLD of 2.57 × 1010 cm−2, which shows a pristine ETFE base film.,24.51
scattering contrast to the former component. Therefore, the 4.1.3. Region III (Q > 1.5 nm−1). The detailed local
hydrated ETFE-g-PSSA PEM at f D2O = 60% can be treated as a
d

structure of the graft polymer and water in a GP/water domain


two-component system: the amorphous ETFE domains and can be explained in this region. The analysis of the SGP−GP and
the matrix composed of crystalline ETFE and GP/water SW−W profiles by the TS model shows that both components
domains. have bicontinuous-like local structures with similar d values
G https://doi.org/10.1021/acs.macromol.2c00333
Macromolecules XXXX, XXX, XXX−XXX
Macromolecules pubs.acs.org/Macromolecules Article

(1.9−2.0 nm). SGP−W showed a negative value in this region entire structure patterns of the hydrated ETFE-g-PSSA PEMs
despite showing a positive value in a lower q region <2 nm−1. are constructed in Figure 4. Polymer grains with a cutoff size of
Namely, the attractive and repulsive interactions between ∼150 nm are formed by the aggregates of GP/water domains
PSSA graft polymers and water are found at lower and higher in a MF structure with a fractal dimension of 2.4 that are well
q-regions than 2 nm−1 (i.e., ∼3 nm), which results in the phase-separated and dispersed in the ETFE BP matrix. Each
homogeneous structure of the GP and water in the hydrophilic GP/water domain is made of homogeneously incorporated GP
domain with a size of 9.5 nm but a bicontinuous structure with and water with an average size of Rg = 9.5 nm. In each GP/
a separation distance of 1.9 and 2.0 nm in the hydrophilic water domain, both GP and water show a bicontinuous-like
domain, respectively, as schematically shown in Figure 4c. The local structure, showing the formation of a well-connected ion
main reason for the negative sign of SGP−W, that is, the channel network, a key structural factor for high membrane
repulsive force between GPs and water, should result from the conductivity that was found in Nafion membranes.30,54−56
immiscibility of hydrophobic styrene and water in the atomic Additionally, our PSF cross-term analysis shows that GP and
scale (a few nm) in hydrophilic domains with about 10 nm water are repulsive at the molecular length level <3 nm,
channels. resulting in a lower hydration number and hence a lower
However, the ε value of GP domains (∼0.47 nm) is smaller conductivity at low RH compared to Nafion membranes.
than that of water domains (∼0.58 nm), as shown by the Note that the conductivity of fuel cells at low RH is of great
broader peak of SGP−GP in this region compared to SW−W. Thus, scientific interest. This study shows that PSF analysis is capable
the local structure of the GP domains is more disordered than of providing mechanistic insights concerning structural
that of the water domains, partly because the conformational correlations over a range of length scales, from microscopic
relaxation and movement of a GP chain is slower than that of to molecular. In particular, the structural guidelines at the
small molecules such as water and partly because the molecular level are significant and relevant for establishing
confinement of GPs, which are chemically linked to the superior design rules for fuel-cell membranes.
ETFE BP at one end and physically linked to water at the other
end, makes the interface of the local GP domains vaguer.
It is worthy to note that the PSF cross-term of the SA-

*
ASSOCIATED CONTENT
sı Supporting Information
containing side chain and water in Nafion, SSC−W, is always The Supporting Information is available free of charge at
positive, even in the high-q range, showing that the interaction https://pubs.acs.org/doi/10.1021/acs.macromol.2c00333.
between the Nafion side chain and absorbed water is always
attractive from microscopic to molecular levels.30 This Incompressibility assumption for a ternary system;
considerable difference in the interaction of polymer chains decomposition of scattering intensity profiles into PSFs
and water in Nafion and that in ETFE-g-PSSA PEMs should by contrast-variation SANS; and scattering intensity
introduce fully phase-separated structures at the whole q-range profiles in region III for fully hydrated ETFE-g-PSSA
in Nafion but not in the polymer−water-miscible hydrophilic PEMs equilibrated in water mixtures of D2O and H2O
domains at approximately 10 nm scale in ETFE-g-PSSA PEMs. with different ratios (PDF)
The fully phase-separated structure in Nafion results in a much
higher hydration number (number of water molecules per SA,
∼23) than that for ETFE-g-PSSA PEMs in this study (∼11)
■ AUTHOR INFORMATION
Corresponding Authors
under the fully hydrated condition. This difference might be
Yue Zhao − Department of Advanced Functional Materials
the reason for the low swelling of the ETFE-g-PSSA PEM
Research, Takasaki Advanced Radiation Research Institute,
under fully hydrated conditions, whereas lower conductivity
National Institutes for Quantum Science and Technology
under the low relative humidity (RH) conditions as compared
(QST), Takasaki, Gunma 370-1292, Japan; orcid.org/
to Nafion.33 This new finding is remarkably more advanced
0000-0001-5100-9230; Email: zhao.yue@qst.go.jp
than the traditional structural analysis based on the scattering
Yasunari Maekawa − Department of Advanced Functional
intensity profile, which specifies only the information of
Materials Research, Takasaki Advanced Radiation Research
ionomer peaks but not the accurate assignment of each
Institute, National Institutes for Quantum Science and
component.19−28 This study demonstrates for the first time the
Technology (QST), Takasaki, Gunma 370-1292, Japan;
repulsive behavior between GPs and water on a small length
Email: maekawa.yasunari@qst.go.jp
scale (molecular level) by the delicate PSF analysis using the
contrast-variation SANS technique. This structural factor is Authors
believed to affect the membrane conductivity significantly and Kimio Yoshimura − Department of Advanced Functional
requires special attention for future PEM design. Materials Research, Takasaki Advanced Radiation Research
Institute, National Institutes for Quantum Science and
5. CONCLUSIONS Technology (QST), Takasaki, Gunma 370-1292, Japan;
We applied PSF analysis to gain quantitative knowledge of the orcid.org/0000-0002-2635-8989
role of each component in the entire structure of fully hydrated Shinichi Sawada − Department of Advanced Functional
radiation-grafted ETFE-g-PSSA PEMs by contrast-variation Materials Research, Takasaki Advanced Radiation Research
SANS experiments, which allow decomposition of the Institute, National Institutes for Quantum Science and
scattering intensity data into PSFs of each component. Technology (QST), Takasaki, Gunma 370-1292, Japan
Our results suggested three-component domains consisting Toshinori Motegi − Department of Advanced Functional
of the ETFE BP, PSSA GPs, and water. PSF self-term analysis Materials Research, Takasaki Advanced Radiation Research
revealed the detailed structure of each component, whereas the Institute, National Institutes for Quantum Science and
cross-terms gave the correlation between two components, Technology (QST), Takasaki, Gunma 370-1292, Japan;
leading to the location determination of the components. The orcid.org/0000-0002-2717-4823
H https://doi.org/10.1021/acs.macromol.2c00333
Macromolecules XXXX, XXX, XXX−XXX
Macromolecules pubs.acs.org/Macromolecules Article

Akihiro Hiroki − Department of Advanced Functional of proton exchange membranes. Radiat. Phys. Chem. 2018, 144, 276−
Materials Research, Takasaki Advanced Radiation Research 279.
Institute, National Institutes for Quantum Science and (15) Gubler, L.; Slaski, M.; Wokaun, A.; Scherer, G. G. Advanced
Technology (QST), Takasaki, Gunma 370-1292, Japan monomer combinations for radiation grafted fuel cell membranes.
Electrochem. Commun. 2006, 8, 1215−1219.
Aurel Radulescu − Forschungszentrum Jülich GmbH, Jülich
(16) Li, J.; Muto, F.; Miura, T.; Oshima, A.; Washio, M.; Ikeda, S.;
Centre for Neutron Science @ MLZ, Garching D-85747, Iida, M.; Tabata, Y.; Matsuura, C.; Katsumura, Y. Improving the
Germany properties of the proton exchange membranes by introducing α-
Complete contact information is available at: methylstyrene in the pre-irradiation induced graft polymerization. Eur.
https://pubs.acs.org/10.1021/acs.macromol.2c00333 Polym. J. 2006, 42, 1222−1228.
(17) Dockheer, S. M.; Gubler, L.; Bounds, P. L.; Domazou, A. S.;
Scherer, G. G.; Wokaun, A.; Koppenol, W. H. Damage to fuelcell
Notes
membranes reaction of HO· with an oligomer of poly(sodium styrene
The authors declare no competing financial interest. sulfonate) and subsequent reaction with O2. Phys. Chem. Chem. Phys.
2010, 12, 11609−11616.
■ ACKNOWLEDGMENTS
This work was partially supported by a Grant-in-Aid for
(18) Gürsel, S. A.; Gubler, L.; Gupta, B.; Scherer, G. G. Fuel Cells I
Abe, A., Albertsson, A. C., Duncan, R., Dusek, K., Eds.; Springer:
Berlin, Heidelberg, 2008; Vol. 215.
Scientific Research (A) from the Japan Society for the (19) Nagy, G.; Sproll, V.; Gasser, U.; Schmidt, T. J.; Gubler, L.;
Promotion of Science (JSPS) (KAKENHI Grant Number: Balog, S. Scaling the graft length and graft density of irradiation-
18H03850) and partially supported by the “Advanced grafted copolymers. Macromol. Chem. Phys. 2018, 219, 1800311.
functional polymer materials alliance” project under the QST (20) Sproll, V.; Nagy, G.; Gasser, U.; Embs, J. P.; Obiols-Rabasa, M.;
innovation hub program in collaboration with participant Schmidt, T. J.; Gubler, L.; Balog, S. Radiation grafted ion-conducting
companies and “FY2021 Diversity Promotion Collaborative membranes: the influence of variations in base film nanostructure.
Research Subsidy” by the Diversity Promotion Office in QST. Macromolecules 2016, 49, 4253−4264.
(21) Narimani, R.; Yang, A. C. C.; Tsang, E. M. W.; Rubatat, L.;

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ACS APPLIED POLYMER MATERIALS READ
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