Otto Group 2

WIRTGEN TOOL HOLDER SYSTEM
Manufacturing at the highest level of

quality using modern production methods
Road milling and recycler machine operating

costs are essentially determined by the
service lives of the perishable tools. That
means it is exactly these parts that must
satisfy the highest quality requirements.
By manufacturing with the forging process,
high quality materials are costeffective
processed and, moreover, attain enormously
high component strengths. Tight tolerance
ranges are maintained during the subsequent
machining to produce the most exacting
components as required later in milling use,
e.g., during fine milling.
The concluding annealing and hardening of
the toolholders is especially important
because both the high degree of hardness
ensures low wearing and the necessary
tenacity are the most important attributes.
Toolholders are exposed to many stress
factors. For instance, the specific machine
characteristics such as the motor power,
milling width, milling depth and the rotary
grinder line interval along with the
environmental conditions, just like the
material to be removed and the temperature
all play an important role. Using the latest
manufacturing and testing methods, Otto
Group supplies permanent toolholders with
uniform quality, guaranteeing ideal service
lives for the toolholder systems.
Quick-change toolholder system HT 22
for road milling machines and cold recyclers
Quick-change toolholder system HT22
No Designation Description Part No.
1 Toolholder HT22 ø 20 mm 2198001
3 Retaining screw for HT22 M30x2 158501
4 Plug HT22 Individual 2197999
5 Bottom part seal Individual 2198006
www.ottogroup.com.tr
Quick-change toolholder system HT 11
for road milling machines and cold recyclers
3 Retaining screw for HT11 M30x2 158501
4 Plug HT11 Individual 158508
5 Bottom part seal Individual 158509
Quick-change toolholder system HT3 and HT2
HT3
The HT3 quick-change toolholder

system was developed from the
first generation of WIRTGEN
toolholders. Between 1997 and
2004 two standard upper parts
were available. For cold milling
machines an upper part is
available for the picks with a 20-
mm shank, for recyclers and
ground stabilisers with a 22-mm
shank diameter.
HT2 Quick-change toolholder system HT3

WIRTGEN developed the first
quick- change toolholder system 1 Toolholder HT3-R ø 20 mm 198000
from 1992 to 1996. HT2 was
2 Toolholder HT3-R ø 22 mm 198001
developed for different machine
types and applications. 3 Dummy upper part HT3 101472
The standard upper part for picks 4 Retaining screw for HT3 M24x2 79998
with a 20-mm shank is available
for milling machines, another 5 Plug HT3 126110
upper part for picks with a 22-mm
shank for recyclers.
2 Toolholder HT2-170 ø 20 mm 74801
3 Dummy upper part HT2 89888
4 Retaining screw for HT2 M20x2.5 56290
Welded toolholders for road milling machines, cold recyclers and soil
stabilizers
Toolholders for picks with Toolholder HT02 and HT03: Simple,

shank diameter 20 mm forged toolholders. Without position-
ing.
These toolholders represent the

Toolholder HT01:
world- wide standard for the
conventional shank diameter of round
Tried-and-tested nopped holder with
shank picks for road milling
large contact area (diameter 42 mm)
machines.
and two positioning pins for
accurate positioning on the welded
Good weldability and a long service helical elements. The toolholders are
life are due to the use of high-quality chamfered for easier welding
materials and special tempering
processes.
Tool holders for Other Brands
BOMAG Tool holder system
1 KPF303R ø 20 mm 350100030
2 KPF303RX ø 20 mm
BOMAG Tool holder system
1 Toolholder ø 20 mm 88301085
2 Toolholder ø 20 mm 88301074
Tool Holder for CATERPILLAR milling machine
1 Toolholder ø 20 mm 241-4559
3 Block Base 263-7082
4 Block 095113033
Hot-vulcanized conveyor belts for maximum duty periods
Wirtgen,Caterpillar, Bomag conveyor belt systems

com- bine a high conveyor capacity with a low
power consumption.
Wirtgen,Caterpillar, Bomag idle pulleys ensure low-

friction circulation of the conveyor belts. High-quality
bearings of the pulleys and wear-resistant running
surfaces are the essential features. Easily
detachable connections make changing idle pul-
leys a simple task.
Conveyor Belt WIRTGEN
1 Loading conveyor Drive pulley B800 52667
2 Loading conveyor Return pulley B800 506-0013
3 Discharge conveyor Drive pulley B800 95865
4 Discharge conveyor Return pulley B800 110871
Conveyor Belt CATERPILLAR
1 Loading conveyor CAT PM102 275-3276
2 Discharge conveyor CAT PM102 268-8595
3 Loading conveyor CAT PM200 241-4560
4 Discharge conveyor CAT PM200 253-3779
Wirtgen Caterpillar Bomag water system for effective
sprinkling during milling
The water system comes complete with

pump, filter, supply lines and nozzles. It
has been optimised specifically for
sprinkling during cold milling.
The water system effectively reduces the

generation of dust on the convey- or by
thoroughly dampening it. In the drum
housing, the water system cools the picks
and improves their rotation, meaning that it
is essential for assisting the milling
process.
The water system and its individual

components are designed to provide high
system pressure and a flow rate adapted to
respective sprinkling requirements.
Water Pump
1 Water pump hydraulic with drive 72837
2 Water pump hydraulic with drive 142023
3 Nozzle unit complete 71765
4 Nozzle unit complete 2116482
Water Pump Caterpillar
1 Water pump hydraulic 259-6976
2 Water Spray 253-3776
3 Nozzle unit complete 264-6300
4 Nozzle unit complete 264-6302
Crawler track units for reliable traction
With Asphalt Milling modern machines, reliable

tractive power transmission goes without saying,
even under the toughest conditions on site.
Wirtgen Caterpillar Bomag crawler track units,

with their bolted-on track pads, fulfil all
requirements such as the greatest strength and
stability and long service, even under extreme
strain.
Track Chain WIRTGEN
1 Track chain without track pads Track chain W1/24 108750
Track Chain Caterpillar
1 Track chain without track pads Track chain W1/22 227-6367
2 Track Roller 234-7099
4 Track Roller 722919
Pads RUBBER and POLY GRIP Standard System
Pads RUBBER and POLY GRIP Standard

System
In the tough everyday conditions on job sites,

plastic pads prevent the asphalt pavement being
damaged by road milling machines.
Permanently cooperates with one of the world’s

leading manufacturers of plastic components to
optimize the material properties, form and
quality of the pads.
The latest result of this cooperation is the

RUBBER and POLY GRIP series of pads which
sets new standards in terms of service life and
machine traction.
For Wirtgen Caterpillar Bomag Dynapac Volvo

Asphalt Milling Machinery
1 Track Pads 150740
2 Track Pads 150821
3 Track Pads 144728
1 Poly Grip EPS Baseplate 2063489
2 Poly Grip EPS Pads 2102696
3 Poly Grip EPS Baseplate 2063491
4 Poly Grip EPS Pads 2102689
Power belts and belt pulleys for reliable power transmission
The power belts and belt pulleys make up a

system that reliably transmits power from the
engine to the milling drum and dampens
disturbing vibrations.
In the highly dynamic environment of the milling

drum drive, this system is therefore the heart of
the machine.
The durable power belts and belt pulleys are

precisely coordinated and optimised with regard
to their coefficients of friction, so as to enable
reliable transmission of the high tractive forces.
The belt pulleys are made of highprecision

casting materials and are dynamically balanced.
Their shape has been optimised to dissipate
heat at the contact surface between the power
belt and the belt pulley.
Belt Pulley
1 V-belt compound unit 143377
Belt Pulley
Conveyor chains with feeder bars for optimal conveyance of mix
The conveyor chains with feeder bars are

preassembled for quick replacement.
In order to achieve the best possible resistance

to wear for the conveyors exposed to severe
strain, conveyor chains are made of a sturdy
highquality steel.
A preassembled unit includes 2 conveyor chains

with feeder bars, bolts and closing links.
Conveyor Chain
No Designation Part No.
1 Conveyor Chain Vogele 4610312147
Conveyor Chain
1 Conveyor Chain Bomag ----
2 Conveyor Chain Demag ----
Conveyor Chain Caterpillar
1 Conveyor Chain Dynapac ----
2 Conveyor Chain Abg Titan - Volvo ----
Thanks to their reinforced design, Auger blades
are highly resistant to breaking, even when
working under the toughest conditions.
The manufacture of auger blades to a very low

degree of tolerance results in an excellent fit.
Auger blades mount easily on the job site. The

variety of auger blade sizes (same diameter,
varying diameter, smaller diameter towards the
outsides) allows setup of your auger in
compliance with your particular requirements for
spreading mix without segregation.
An optimized contact surface with the auger

shaft allows fitting free from tension.
Conveyor Chain
1 Auger Blade Vogele ----
2 Auger Blade Bomag ----
3 Auger Blade Dynapac ----
4 Auger Blade Caterpillar ----
Conveyor Chain Caterpillar
1 Auger Blade Volvo ----
2 Auger Blade Abg Titan ----
Genuine Vögele - Dynapac - Volvo - Caterpillar - Bomag track shoes with
rubber pads for optimum traction
The rubber pads‘ bevelled edges provide for

excellent running properties, edges never
break off.
The special rubber compound guarantees
optimum traction and highest possible
tractive effort.
Compared with imitated track shoes, genuine

shoes yield clearly higher values in terms of
tensile strength, resistance to abrasion,
ultimate strain and resistance to tear
propagation.
Track shoes are fitted to the chains by

special bolts and nuts of high strength.
Rubber pads attached to the track shoes
made of steel feature highest adhesive
strength. rubber pads stand out through a
long service life due to a larger volume of
solid rubber material.
The flat dieforged track shoes provide for

better adhesion of the rubber pads.
Vögele - Dynapac - Volvo - Caterpillar - Bomag - chain wheels and roller
chains for a powerful and positive drive of conveyors
This parts is made up of all you need for an

exchange of your conveyors‘ return sheaves
including roller bearings, wearing rings and
retaining rings.
The parts are made of highly wear resistant

materials, thus ensuring long service lives.
Chain wheels and roller chains are made of

highly wear resistant materials and for
manufacture tight tolerance requirements exist.
They ensure optimal transmission of power,
smooth running and low wear. As a result,
powerful conveyance of mix is guaranteed and a
long service life.
Driving shafts for conveyors to ensure efficient

transmission of power and perfect conveyance
of mix
Made of a material resistant to severe strain and

thanks to manufacture for which tolerances are
extremely tight, driving shafts stand out through
remarkably long service lives even in tough
continuous operation.
preassembled driving shafts. No timeconsuming

preassembly needs to be done at your end.
Vögele - Dynapac - Volvo - Caterpillar - Bomag - screed plates for
absolutely even and uniform pavement surface
The screed plates are so

designed as to wear down evenly.
The use of highly wear resistant
steel for manufacture prolongs the
screed plates‘service lives, thus
enhancing your paver’s readiness
for service.
Screed plates are attached to the
screed frame by sturdy welded
bolts. Their locking nuts secured
by micro adhesive bonding
provide for a lasting joint,
withstanding also dynamic
stresses.
The screed plates come with
leading edges that are bevelled,
allowing them to better pack the
mix under the screed.
Tamper bearings for perfect drive of tamper

even at highest speeds
Given a maximum tamper speed of 1,800 rpm and the

beating action of the tamper bars, tamper bearings are
exposed to highest continuous strain.
This is why we use bearings and bearing housings of

prime quality only and tolerances for manufacture are
extremely tight.
Rely on nothing else than Otto or genuine parts to ensure

impeccable running of your tamper throughout a long
service life.
The systems for automated grade and slope control
designed for Road Pavers
Big-MultiPlex-Ski
The Big MultiPlex Ski translates the advantages of the wellproven Sonic Grade Sensor onto a greater length.
Three sonic sensors fitted to the Big MultiPlex Ski cover a distance up to 13m.
The Big MultiPlex Ski stands out through versatility and is designed for levelling out any kind of irregularity.
By calculating an average from values picked up by several sensors, even long irregularities are compensated
without problems.
When working with a single sensor, these would not be recognized as a fault.
Roller drum scrapers for highest surface quality
Roller scrapers are wearresistant and guarantee a safe

cleaning of the drum and asphalt tyres.
In the daily site works, Roller scrapers ensure best

asphalt and surface quality due to clean drum surfaces.
The scraper materials optimised by Otto Group are

wearresistant at lowest operating costs.
Roller suspension parts for maximum service life at
minimum amount of maintenance
In the daily site work, the rubber buffers prevent that the
high compaction capacities, produced by the vibration
and oscillation drums, do not transfer the damaging
resonances to the roller.
Roller rubber buffers ensure that the torque of the drive

is reliably transferred even under the hardest conditions.
Rubber buffers offer optimum driving comfort for the

operator, with minimum maintenance costs.
The vibration and oscillation roller drums stand for

highest compaction capacity.
The exactly coordinated Roller stock parts as well as

rollers drums from highly wear resistant steels offer
maximum life at minimal maintenance costs.
The maximum compaction capacity together with the

low maintenance costs guarantee lowest operating costs
of the machine.
The excellent accessibility reduces the stop period of the

roller in case of maintenance.
Sprinkling parts for operating safety
parts for sprinkling guarantee the reliable water

distribution on the drums of asphalt rollers.
The Roller sprinkling system for asphalt machines has

been optimised for the application on most difficult
paving and is extremely watersaving.
The complete sprinkling system is designed for

optimum reliability.

Otto Group 2

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Otto Group 2

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WIRTGEN TOOL HOLDER SYSTEM

Manufacturing at the highest level of

Road milling and recycler machine operating

Quick-change toolholder system HT22

No Designation Description Part No.

1 Toolholder HT22 ø 20 mm 2198001

2 Toolholder HT22 ø 22 mm 2198002

3 Retaining screw for HT22 M30x2 158501

4 Plug HT22 Individual 2197999

5 Bottom part seal Individual 2198006

Quick-change toolholder system HT11

No Designation Description Part No.

1 Toolholder HT11 ø 20 mm 187002

2 Toolholder HT11 ø 22 mm 199001

3 Retaining screw for HT11 M30x2 158501

4 Plug HT11 Individual 158508

5 Bottom part seal Individual 158509

The HT3 quick-change toolholder

HT2 Quick-change toolholder system HT3

No Designation Description Part No.

Quick-change toolholder system HT3

No Designation Description Part No.

1 Toolholder HT2 ø 20 mm 49765

2 Toolholder HT2-170 ø 20 mm 74801

3 Dummy upper part HT2 89888

4 Retaining screw for HT2 M20x2.5 56290

Toolholders for picks with Toolholder HT02 and HT03: Simple,

These toolholders represent the

Quick-change toolholder system HT3

No Designation Description Part No.

1 Toolholder HT01 ø 20 mm 36780

2 Toolholder HT03 ø 20 mm 5244

BOMAG Tool holder system

No Designation Description Part No.

BOMAG Tool holder system

No Designation Description Part No.

Quick-change toolholder system HT3

No Designation Description Part No.

3 Block Base 263-7082

Quick-change toolholder system HT3

No Designation Description Part No.

Wirtgen,Caterpillar, Bomag conveyor belt systems

Wirtgen,Caterpillar, Bomag idle pulleys ensure low-

Conveyor Belt WIRTGEN

No Designation Description Part No.

1 Loading conveyor Drive pulley B800 52667

2 Loading conveyor Return pulley B800 506-0013

3 Discharge conveyor Drive pulley B800 95865

4 Discharge conveyor Return pulley B800 110871

Conveyor Belt CATERPILLAR

No Designation Description Part No.

1 Loading conveyor CAT PM102 275-3276

2 Discharge conveyor CAT PM102 268-8595

3 Loading conveyor CAT PM200 241-4560

4 Discharge conveyor CAT PM200 253-3779

The water system comes complete with

The water system effectively reduces the

The water system and its individual

No Designation Description Part No.

1 Water pump hydraulic with drive 72837

2 Water pump hydraulic with drive 142023

3 Nozzle unit complete 71765

4 Nozzle unit complete 2116482

Water Pump Caterpillar