Undersize Collecting Conveyor Example Technical Specification R00

NewFer GmbH
TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY CLIENT NR:
GENERAL NEWFER NR: 18001-3-1-22-2-005

COLLECTIN FINES BELT CONVEYORS SHEET: 1 / 21
PROCESS DUTY SPECIFICATION REV.: 0
PROJECT PHASE:
CLIENT: BASIC ENGINEERING
PI: PURPOSE OF ISSUE
PR - PRELIMINARY FA – FOR APPROVAL FO – FOR ORDER AS – AS SUPPLIED CX - CANCELED
FI – FOR INFORMATION FE – FOR ENQUIRY FC – FOR CONSTRUCTION AB – AS BUILT
REV. PI DATE DESCRIPTION PREPARED CHECKED RELEASED
The content of this work is the full and exclusive property of NewFer GmbH and may not be communicated to third parties in any way, nor used
for any purposes, without the prior written authorization of NewFer GmbH. Parts of this work may originate from Original Equipment Manufacturer
and have been adjusted and modified for this project.
NewFer GmbH
TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

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TABLE OF CONTENTS
ITEM DESCRIPTION PAGE
1. OBJECTIVE 3
2. DEFINITIONS 3
3. CODES AND STANDARDS 3
4. SITE AND OPERATION CONDITIONS 4
5. EQUIPMENT SPECIFICATION 6
6. SCOPE OF SUPPLY 9
7. COMPLEMENTARY INFORMATION 14
8. DATA SHEET 15
9. DRAWINGS 20
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1. OBJECTIVE
The objective of this technical specification is to define the minimum requirements for the design,
materials, fabrication, inspection, testing, supply, delivery, transportation, assembly supervision,
commissioning and start-up of the respective equipment/system for the upgrade of two Pelletizing
Plants, located in Gol Gohar Mining Industrial Company, situated in Sirjan, Province of Kerman in
southern part of Iran, Middle East.
Deviation from the requirements specified in this technical specification must be specifically
highlighted in vendors documents (or proposal) and shall be subject to prior written approval by
Purchaser. Reasons for intended deviations are to be given by the vendor in writing.
2. DEFINITIONS
In this Technical Specification, the following words and expressions will have the following
meanings, unless where otherwise clearly specified:
“CLIENT” means “”.
“VENDOR” means the person or persons, firm or company, who propose their offers according to
this Technical Specification
“ENGINEER” means “NewFer GmbH”
“PURCHASER” means “”.
3. CODES AND STANDARDS
For this Technical Specification ISO standard shall have priority for the design of mechanical
equipment, structures, pipelines, electrical facilities and instruments. US standards shall be adopted
only if relevant ISO standards are not available. The European standards and the standards of the
country of origin can be used if no equivalent US standard is available. Vendor shall provide a
comparison of US-, DIN- or any other standards against ISO standards. If a direct correspondence is
not available, the nearest reference to ISO shall be given.
The electrical Equipment shall be designed, calculated and tested according the following
standards and recommendations, their application being subject to the order of priority as listed
below:
• IEC
• ISO standards
• DIN
• German -, British -, American -, Japanese, Iranian Standard
All weights, dimensions and measures are in the metric systems.
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All instruments etc. are calibrated in the metric system.
4. SITE AND OPERATION CONDITIONS
4.1 SITE LOCATION
LOCATION:
ALTITUDE:
4.2 SITE CONDITIONS
SEISMIC CONDITIONS
SEISMIC DESIGN BASE ACCELERATION 0,3 g

CONDITIONS:
CLASSIFICATION OF BUILDING GROUP 2
SEISMIC ZONE MODERATE TO HIGH
For dimensioning the plant equipment, a safety against earthquake shall be calculated taking into
consideration “Code for Seismic Resistant Design of Buildings Publication No. S 253-2nd edition,
Autumn 1999” which is the “Regulations 2800” and “Minimum Design Loads for Building and
Structures”, which is the “Regulations 519”.
TEMPERATURES
TEMPERATURES RECORDED DESIGN
AMBIENT AIR -12 TO +40 °C -10 TO +45 °C

TEMP.:
AVERAGE 15,9 °C
AMBIENT AIR
TEMP.:
MEAN WET 25 °C
BULB TEMP.:
WIND
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WIND WIND SPEED PRESSURE
BASIC 35 m/s
UP TO 10m 34,7 m/s 75 kg/m2
HEIGHT:
10 TO 20m 41,1 m/s 100 kg/m2

HEIGHT:
20 TO 100m 46,3 m/s 135 kg/m2

HEIGHT:
ABOVE 100m +12,5 kg/m2 each 30m

HEIGHT:
WIND SW to NE
DIRECTION:
PRECIPITATION
PRECIPITATION: RECORDED
YEARLY RAINFALL 120mm

AVERAGE:
MAX. MONTHLY 260mm

RAINFALL:
MAX. REALTIVE 70%

HUMIDITY:
ATMOSPHERIC 820mbar
PRESSURE:
4.3 OPERATION CONDITIONS
− Operating time
o Equipment: 24 hours a day / 365 days a year;
o Plant: 24 hours a day / 330 days a year;
− Service type: Extra heavy;
− Environment type: Dusty and dry;
4.4 SPECIFICATIONS OF RAW MATERIAL PRODUCT AND UTILITIES
The new belt conveyors and the belt conveyors that will be upgraded will be installed in a pelletizing
plant that will be expanded from 5MTPY to 7MTPY.
All of these belt conveyors will be sized for different materials to be transported, and this information
will be on the datasheet.
The electrical supply for the motor will be 3 X 400V/50Hz, and the motor must be at least IP54. The
control electric voltage will be 230Vca and the communication protocol will be Profibus DP.
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4.5 PROCESS AND PLANT DESCRIPTION
The new belt conveyor will be designed and installed to meet the expansion of the capacity of
pelletizing plant in the middle east with an increase of 5 MTPY to 7 MTPY and they are intended to
transport iron ore, green pellets and burnt pellets.
The equipment must be designed according to the operating conditions, such as working times,
intermittency, and local conditions described in the data sheet.
4.6 ELECTRICAL AND CONTROL SYSTEM
− Voltage: 400V-440V
o Insulation class: 20kV
o Voltage variation: -10% / +10%
o Frequency variation: +1% / - 1%
− Protection level: IP 54
− Frequency: 50 Hz
− Communication protocol: Profibus DP
5. EQUIPMENT SPECIFICATION
5.1 EQUIPMENT PROCESS DESCRIPTION
Mechanical equipment shall be selected for the most severe operation conditions, as specified in
the data sheet.
Belt conveyor speeds shall be determined for maximum 80% belt fill at design capacity for the cross
section defined by the applicable standards, standard clearance to belt edge to be maintained.
Where an interconnected Belt Conveyor system is supplied, Vendor must analyze the individual
behavior of each conveyor in transient, start and stop modes. Vendor must also provide devices and
means as needed for synchronizing conveyor run times to prevent clogging due to excess material
on transfer chutes.
The Belt Conveyor, including its drive assembly, must be selected or designed to start and stop at full
load (100% fill). At least five (5) starts and stops per hour must be considered. The Belt Conveyor and
its components must be ready for operation after being installed and field tested.
5.2 EQUIPMENT DESIGN
The Belt Conveyor must be designed to the profile, capacity and other technical requirements
included in the design drawings and associated data sheets.
The equipment shall be selected for a heavy-duty application in an abrasive, dust laden atmosphere.
The paint specification will be according to the manufacturer's standards and should guarantee
protection against corrosion and premature wear.
Design and selection of Belt Conveyor components shall comply with this Specification and
applicable design criteria and standards.
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Vendor must confirm and guarantee supply of all components shown in the design drawings.
Vendor must consider worst combinations between loaded and empty sections when determining
the power required to operate the system, especially in acceleration, emergency stop and braking
modes.
Pulleys and shafts shall be sized for the maximum stresses that are expected to be imparted on the
conveyor belts.
Means shall be provided to raise head pulleys above their work position to minimize stresses on belt
edges during transition. For toe pulleys, this shall be provided only where necessary.
Design of structural components must assume that conveyor will be loaded to 100% of its theoretical
cross-sectional area.
Concave and convex curves must be designed with adequate radii to minimize stresses on belt
edges, which must be within the range recommended by belt manufacturer. If necessary, devices
must be provided to prevent belt lift during no-load starts.
Counterweight systems must be supplied complete with all necessary components. Load, total
weight and ballast details must be visibly marked in the counterweight boxes.
Drives must have sufficient start torque to move conveyors at full design capacity.
Walkways must be installed on both sides of the conveyor, along its elevated sections, for
maintenance purposes according to drawings.
Material moved by scrapers must be collected into chutes feeding downstream conveyors.
If specified, belt turnovers must be flat type. Both turnovers must be in the same direction to allow
stresses on belt edges to be balanced. Pulleys must have a contact angle of at least 5º to the belt
to allow for proper alignment.
A V-shaped wiper must be provided overlying the upper face of the return belt.
The Belt Conveyor Vendor must provide reference information about similar equipment design and
construction.
Installation, operation and maintenance manuals must include tables of bolt tightening torques,
mechanical plays/slacks to be observed when making adjustments, lining/coating change
instructions, material specifications, inspection and lubrication plans.
Lubrication plans must include lubrication and lubricant types, and tables of lubricant equivalents,
quantities and change frequencies.
The main drive motor will be supplied with low voltage, three-phase alternating current, mains
frequency in 50Hz. The motor must have at least IP 54 protection.
5.3 EQUIPMENT DIMENSIONING
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The existing belt conveyors shall be designed following the advice in the document 0399-145-AA-M-
CA-001 – CAPACITY CALCULATIONS FOR EXISTING AND NEW BELT CONVEYORS. The VENDOR could
propose another solution, but it is better to use the advice form CLIENT-ENGINEER.
The new belt conveyors shall be design according to the informations in the document 0399-145-AA-
M-CA-001 – CAPACITY CALCULATIONS FOR EXISTING AND NEW BELT CONVEYORS, but the VENDOR
must confirm all calculations in this document.
For structural calculations, a belt fill of 100% must be considered, plus overload.
Essentially, Vendor must use the structural frames shown in design drawings and adhere to the
Metallic Structures Design Criteria and Engineering Standards for Platforms, Ladders and Guardrails.
Elevated spans over vehicular or pedestrian passageways shall be protected with wire mesh screens
with ½” mesh size and 1/8" wire diameter, placed only beneath the protruding idler roller support
frame to prevent falling of material or components. In this case, frames must be designed assuming
the load on these screens.
Static loads must be equal to the total weight of the equipment, carried material, framework,
conduits and piping and must include, where applicable, material buildups and loading from any
assembly or expansion.
Conduits and piping must be mounted to walkway risers in an external and vertical position.
Dynamic load must include:
− Weight of material.
− Weight of moving parts.
Walkways:
CONVEYOR WIDTH LOADING
1600mm and less: 300kg/m²

1600mm and over: 500kg/m²
Platform near machines:
CONVEYOR WIDTH LOADING
1600mm and less: 600kg/m²

1600mm and over: 1000kg/m²
Structural loads due to conveyor belts stresses. They must be based on maximum anticipated stresses.
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− Dynamic forces generated by electric motors under normal run, start, locked rotor, and
short-circuit conditions.
A 100% factor must be added to loads when determining impact force of falling material.
All structural joints must be detailed to minimize field weld requirements.
6. SCOPE OF SUPPLY
6.1 ENGINEERING
The equipment shall be supplied with all engineering and design for all supplied items, including load
plans.
6.2 EQUIPMENT
The suplly of equipment is not restricted to the items described below. The belt conveyor essentially
consists of:
− Main Frame.
− Drives and their components: electrical motors, reducers, couplings, brakes and counter-
recoils, guards and bases.
− Load, impact, transition, retorn, self-aligning, misalignment and guide idlers, consisting of rolls
and brackets, including impact cradle, where specified.
− Main structure.
− Drive train and its components: electric motors, reducer couplings, brakes and back stops,
protection and bases.
− Load, impact, transition, return and self-aligning misalignment and guide rollers, composed
of supports and rollers, including an impact table where specified.
− Pulleys, with or without lining, mounted to shafts, bearings and roller bearings.
− Primary tertiary scrapers.
− Belt wipers.
− Conveyor belt.
− Tripper and movable head, if specified.
− Belt turnovers, if specified.
− Feed and discharge chutes without lining.
− Take-up or counterweight system with cables and fittings.
− Hydraulic take-up system, where specified.
− Side guides (skirts) complete with fasteners and guards.
− Complete safety components including: cable-pull emergency switches on both sides, speed
sensors, clogging sensors, misalignment switches, limit switches, belt tear detectors, metal
detectors and alarms, including mounts/supports.
− Self-cleaning magnetic separators, if specified.
− Central lubrification system.
− Lighting, if specified.
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− Required framework, walkways, ladders, gangways, handrails, maintenance and cleaning

platforms.
− Conveyor cover, if specified.
− Transfer Station.
− Fasteners.
− Instrumentation and control.
− Safety guard for rotary components.
− Protective and finish painting.
− Service water piping, if specified.
− Junction box for electrical and instrumentation.
− Spare parts list for two years operation;
− Special Tools for assembly or maintenance.
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6.3 ELECTRICAL INSTRUMENT AND CONTROL SCOPE AND BATTERY LIMITS
Electrical, instrumentation and control equipment within the battery limits of the supplied equipment
such as:
− Field instruments
− Actuators and motors
− Electrical equipment
− Cubicle/Container for analyzers and equipment management
systems as required
− Local control equipment
− Cables and cable installations
− Earthing and lightning protection
Battery limits are the incoming terminals or power connections within the equipment for connection
of external power, control- and auxiliary cables.
For a better understanding of the battery limits and the delivery of cables and connections see the
following charts:
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The local junction box(es) shall be mounted, if possible, directly on the equipment. All instruments
and other electrical equipment shall be pre-wired to the local junction box(es). VENDOR shall supply
the required cables. Battery limits are the terminals of the local junction box(es).
Motors with local control boxes are connected directly to the MCC or to the DCS system. EMC cable
gland included
Battery Limits are the terminal blocks of the motors and the local control boxes.
6.4 INSPECTION OF EQUIPMENT
The ENGINEER, PURCHASER and CLIENT will do inspections according to the approved inspection
plan including a final inspection with the fully assembled equipment at VENDOR’s premises.
6.5 SITE ASSEMBLY, COMISSIONING, STARTUP AND TRAINING
Site assembly, mechanical completion, commissioning start-up supervision and training of the
equipment is part of the supplier's scope, and must be quoted separately on a daily/hourly basis
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With the VENDOR presence at CLIENT’s site the VENDOR has to ensure that the system delivered is
being installed and operating as specified and designed., as well as to train CLIENT’s personnel to
operate and maintain the equipment adequately.
The construction monitoring service will be carried out on demand by the customer according to the
construction schedule.
The suppliers must deliver the reports and documents below:
− Technical inspection report of each component/equipment;

− Commissioning and test plan;
− Test and pre-commissioning reports;
− Commissioning reports;
− Training manual
6.6 DOCUMENTATION
To allow the implantation of the equipment in terms of engineering, export control, installation,
operation and maintenance the following documents shall be supplied, but not limited to the
following:
Type of Documents Delivery time of Documents

Equipment drawing with main dimensions 2 weeks after contract effectives
Equipment load diagram, including static and dynamic 2 weeks after contract effectives
loads, Anchorage and foundation details
Electrical diagrams 4 weeks after contract effectives
List of consumers with power consumptions 4 weeks after contract effectives
Instrument List, specifications and data sheet 6 weeks after contract effectives
I/O list 6 weeks after contract effectives
Ducts/Piping connections and List of ducts/pipelines 6 weeks after contract effectives
Range, Alarm, and Trip List 6 weeks after contract effectives
Control Philosophy 6 weeks after contract effectives
Components data sheet With final inspection
List of all materials (for export control) 6 weeks after contract effectives
Detailed packing list 4 weeks prior to final inspections
Material certificates With final inspection
Surface protection procedures With final inspection
Inspection procedures 4 weeks after contract effectives
CE certificate With final inspection
Quality standard procedures 4 weeks after contract effectives
Inspection and test plan for fabrication 4 weeks after contract effectives
List of consumables, oils and greases 4 weeks after contract effectives
Operation and maintenance manual With final inspection
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7. COMPLEMENTARY INFORMATION
7.1 PACKING AND TRANSPORTATION
Supply:
− For the supply of equipment FOB. or FCA will apply. The designated port of shipment and
the relevant Incoterms will be defined before closing a contract.
− To Domestic Delivery will be with Truck Packed and delivered at the site.
− The equipment shall be so packed and protected as not to suffer deterioration, damage or
breakage during shipment and storage in hot dessert climate conditions (BWh).
− Transport dimensions shall be communicated with the technical proposal
Sea freight:
− Sea freight cases shall be of external batten, close-boarded type construction consisting of a
base with sides, ends and top sheathed with good weatherproof boards.
− The base runners shall be in proportion with the loads imposed upon them and shall be
positioned in relation to the center of gravity in addition to the edges of the cases.
− The top of the case frame shall be in proportion with the loads imposed upon them.
− Equipment shall be bolted to the base of the case and suitably blocked out and supported
to prevent movement in any direction. If the equipment is of a type which will not permit
bolting to the base, then it shall be secured in a position with suitable holding down timbers
and then suitably blocked out and supported.
− A waterproof lining shall be fixed by staples to the inside ends, sides and lid of the case,
between the internal packing and the sheathing boards.
− For electrical equipment and instrumentation, the equipment shall be placed in a sealed
enclosure made of a combination of fabric, aluminum, polyethylene, and desiccant bags
shall be placed inside this enclosure to absorb humidity. Expanded polystyrene corner pieces
or any other suitable foam shall be used for wedging inside the case.
Supplier's responsibility:
− to provide appropriate packing depending upon the nature of the supply and the
transportation and handling hazards. Prior approval from the BUYER is required.
− to contact The Office of Internal Transportation of Ministry of Roads and Transportation and
Traffic Police Offices to check for the maximum package size to be delivered.
− to supply the equipment parts in sections when required like the composition of which is
shown on the drawings. All sections shall be identified separately and a marking plan for
assembly in the site must be provided. A copy of the packing list and supply list will
accompany each package.
− to provide for securely protecting and packing to avoid damage in transit under proper
conditions and he shall be responsible for all loss or damage caused or occasioned by any
defect in packing. The supplier must provide temporary protection for transport. All bright
parts shall be thoroughly protected from rust during transit. All other parts subject to corrosion
shall be coated with a varnish suitable for long-term storage (up to 12 months).
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7.2 TECHNICAL AND COMMERCIAL PROPOSAL
TECHNICAL PROPOSAL
The Technical Proposal shall have all the information herein required, but not limited to them. The
Vendor shall inform all details of the equipment that could be relevant and influence a decision.
− Complete equipment specification

− Deviations from this specification
− List of applied codes and standards
− List of recommended spare parts for commissioning and two years operation
− Fabrication time schedule and delivery time
COMMERCIAL PROPOSAL
The Commercial Proposal shall have unit price for all items included in the Scope.
− Equipment (including first fill of consumables)

− Special Tools (if applicable).
− Spare parts for commissioning
− Spare parts for two years’ operation (optional)
− Assembly Supervision (hourly/daily rates and conditions)
− Commissioning and start-up supervision (hourly/daily rates and conditions)
7.3 EQUIPMENT WARRANTY
The VENDOR shall warrant the equipment integrity and function for the following minimum periods:
- 36 months after the delivery of equipment

- 12 months after the successful commissioning and performance test
7.4 EQUIPMENT PERFORMANCE
The VENDOR shall be responsible for the performance of equipment to be demonstrated during a
performance test whereas capacity and screening efficiency according to 5.2 and 5.3 will be tested
and evaluated.
8. DATA SHEET
8.1 BELT CONVEYOR G3.105
Item Description Un. Required Proposed
1 Identificaion - G3.105
2 Manufacturer - To inform
3 Quantity - 1
Belt Conveyor (to convey green
4 Designation -
pelletizing reject)
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5 Position - Horizontal
6 Arrangement - Indoor
7 Application/ Duty - Conveying
Medium / Materials
8 type Green pelletizing reject
handled
Operationg
°C -12 to +40
9 Temperature
10 Material Temperature °C Ambient
Bulk density
11 t/m³ 1,8-2,3
(normal/max/min)
12 Surcharge angle degrees 12
13 Moisture % 8,0
14 Grain size (min/max) mm 1
Properties of handled Abrasive, Sticky,

15 material Dusty, Free-Flowing
Nominal Capacity
16 (t/h wet) 322,4
(normal/ max / min)
17 Design Capacity (t/h wet) 512
18 Mode of operation Continuous
19 Conveyor Length m 10,1
20 Belt Width mm 2800

21 Belt Speed m/s ≈0,3
Effective degree of
22 - To inform
charge
23 Filling Rate % To inform
24 Lifting Height m 0
25 Inclination ° 0
Shaft centre distance,
26 mm 10025
horizontal
Material dropping
27 m 0,8
height
28 Braking distance m To inform
Discharge at head end
29 - Discharge carriage
by
30 Explosion proof design - No
31 Execution - -
32 Conveying Speed - Not adjustable
Number of feeding
33 pcs. 1
points
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34 Drive drum diameter mm To inform

35 Tipping drum diameter mm To inform
36 Rating power shaft kW To inform
Trough angle
37 degrees 0/0
top/bottom
38 Cleaning by - Scraper, type: multi-bladed
39 Tensioning by - Screw tensioning device
Length of tensioning To inform

40 -
movement
Grade (ply rate; To inform
41 -
composition)
42 Stress bar To inform
43 Roller sets shifting - Idler
Thrust rollers Carrying Track Return Track Carrying Track Return Track
Quantity pcs To inform To inform
Roller diameter mm To inform To inform

44 To inform To inform
Distance of rollers m
Support ring dia. mm To inform To inform
Design/ type - To inform To inform
Bearing (Type/sealing) - To inform To inform
Guide rollers Carrying Track Return Track Carrying Track Return Track
Quantity pcs To inform To inform
Roller diameter mm To inform To inform
45 Distance of rollers m To inform To inform
Support ring dia mm To inform To inform
Design/ type - To inform To inform
Bearing (Type/sealing) - To inform To inform
Impact Rollers
Quantity pcs. To inform To inform
Roller Diameter mm To inform To inform
46 Distance of rollers m To inform To inform
Support ring dia. mm To inform To inform
Design / Type - To inform To inform

Bearing (type / sealing) - To inform To inform
Driving Pulley
47 Length mm To inform
Diameter mm To inform
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Distance from centre – To inform

mm
centre bear
Pulley with - To inform
Type of bearing - To inform

Pulley Case - To inform
Grip Angle degree To inform
Belt strain at pulleys - T1 T2 T3 T4 T1 T2 T3 T4

To To To To
In Operation N
inform inform inform inform
To To To To
At start up N
Driving torque
48 In Operation Nm To inform
At Start Up Nm To inform
Reversal Pulley
Length mm To inform
Diameter mm To inform
Distance from centre – To inform
mm
centre bear
Pulley with - To inform
Type of bearing - To inform

49
Pulley case - To inform
Grip Angle degree To inform

Belt strain at pulleys - T1 T2 T3 T4 T1 T2 T3 T4
To To To To
In Operation N
To To To To
At start up N
Material Guidance Open
Length / Height mm To inform
Nozzles flanges - To inform
Bolts / Nuts - To inform
Discharge hood height mm To inform
Dust collection - Yes

50 Wear Protection : To inform
mm
thickness
Belt drive Type To inform
-
(Transmission/ Ratio)
Travelling drive - To inform
Type (Transmission/ To inform
-
Ratio)
Discharge carriage
Type (Transmission/ - To inform
Ratio)
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Materials Material Group Material Material Group Material
51 Conveyor Belt - To inform To inform
52 Pulleys - To inform To inform
53 Cover Plates - To inform To inform
54 Thrust Rollers - To inform To inform
55 Guide Rollers - To inform To inform
56 Impact Rollers - To inform To inform
Miscellaneous
57 Length To inform
Transport Width mm To inform
Dimension Height mm To inform
58 Corr.Protection - Yes
Monitoring devices
Overload ( Kind/type) - To inform
59 Rotational freq. To inform
-
(kind/type)
Tape Skew ( kind/type) - To inform
Frame To inform
Type - To inform
60
Column centres / To inform
m
height
61 Conveyor gallery - Open
62 Belt covered - Yes
63 Section length mm To inform
64 Protective covering Yes
65 Walk way by others - Bilateral
66 Width mm To inform
Intermediate plates To inform
67 mm
Length
68 Brake Motor - Yes
Discharge Discharge
Traveling Traveling
69 Electrical Data Belt Drive carriage Belt Drive carriage
drive drive
drive drive
To inform To inform To inform
70 Power Requirement kW
71 Motor Power kW To inform To inform To inform

72 Speed min-¹ To inform To inform To inform
73 Frame Size - To inform To inform To inform
74 Protection Class - IP54
75 Frequency Hz 50
76 Voltage V 400
77 General Weight
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Transport To inform
78 kg
weight,erection weight
79 Service weight, empty kg To inform
Maximum service To inform
80 kg
weight
81 Upset load case weight kg To inform
Weight of conveyor per To inform
82 kg/m
m
83 Weight of belt per m kg/m To inform
Note : Technical data not included in the document shall be informed by the Supplier/ Bidder.
9. DRAWINGS
The sketch of the Belt Conveyor with other details are defined in all updated general and basic
arrangement drawings from dosing in mixing area, green pelletizing, induration machine, product
screen, hearth and side layer screening, pellet fines handling, process gas dedusting, plant
dedusting, process water system area.
The process flow diagram of the Belt Conveyor is defined in the following drawings:
Document Number: Rev. Designation: Pelletizing Plant 1

0322-145-AA-P-DR-003 05 GREEN PELLETIZING - EXISTING PELLETIZING DISCS 035-039
PROCESS FLOW DIAGRAM PLANT 1 – Sheet 7/20
0399-145-AA-M-CA-001 03 GENERAL – CAPACITY CALCULATIONS FOR EXISTING AND NEW

BELT CONVEYORS
0323-145-AA-M-DR-001 00 INDURATION – TRIPPLE DECK ROLLER SCREEN -

GENERAL PLAN

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DISMANTLING INSTRUCTION

Undersize Collecting Conveyor Example Technical Specification R00

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Undersize Collecting Conveyor Example Technical Specification R00

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NewFer GmbH

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY CLIENT NR:

GENERAL NEWFER NR: 18001-3-1-22-2-005

REV. PI DATE DESCRIPTION PREPARED CHECKED RELEASED

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

ITEM DESCRIPTION PAGE

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

“CLIENT” means “”.

“ENGINEER” means “NewFer GmbH”

“PURCHASER” means “”.

3. CODES AND STANDARDS

• German -, British -, American -, Japanese, Iranian Standard

All weights, dimensions and measures are in the metric systems.

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

All instruments etc. are calibrated in the metric system.

4. SITE AND OPERATION CONDITIONS

4.1 SITE LOCATION

4.2 SITE CONDITIONS

SEISMIC DESIGN BASE ACCELERATION 0,3 g

CLASSIFICATION OF BUILDING GROUP 2

SEISMIC ZONE MODERATE TO HIGH

TEMPERATURES RECORDED DESIGN

AMBIENT AIR -12 TO +40 °C -10 TO +45 °C

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

WIND WIND SPEED PRESSURE

10 TO 20m 41,1 m/s 100 kg/m2

20 TO 100m 46,3 m/s 135 kg/m2

ABOVE 100m +12,5 kg/m2 each 30m

YEARLY RAINFALL 120mm

MAX. MONTHLY 260mm

MAX. REALTIVE 70%

4.3 OPERATION CONDITIONS

4.4 SPECIFICATIONS OF RAW MATERIAL PRODUCT AND UTILITIES

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

4.5 PROCESS AND PLANT DESCRIPTION

4.6 ELECTRICAL AND CONTROL SYSTEM

5.1 EQUIPMENT PROCESS DESCRIPTION

5.2 EQUIPMENT DESIGN

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

5.3 EQUIPMENT DIMENSIONING

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

Dynamic load must include:

CONVEYOR WIDTH LOADING

1600mm and less: 300kg/m²

Platform near machines:

CONVEYOR WIDTH LOADING

1600mm and less: 600kg/m²

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

All structural joints must be detailed to minimize field weld requirements.

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

− Required framework, walkways, ladders, gangways, handrails, maintenance and cleaning

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

6.3 ELECTRICAL INSTRUMENT AND CONTROL SCOPE AND BATTERY LIMITS

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

6.4 INSPECTION OF EQUIPMENT

6.5 SITE ASSEMBLY, COMISSIONING, STARTUP AND TRAINING

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

The suppliers must deliver the reports and documents below:

− Technical inspection report of each component/equipment;

Type of Documents Delivery time of Documents

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

7.1 PACKING AND TRANSPORTATION

TITLE: PELLETIZING PLANT 1 – 7 MTPY CAPACITY

7.2 TECHNICAL AND COMMERCIAL PROPOSAL