Technical Specification Along With Drawings

MECON LIMITED
REBUILDING OF COKE OVEN BATTERY NO. 7 & 8

BHILAI STEEL PLANT
(BATTERY PROPER PKG.-1)
STEEL AUTHORITY OF INDIA LIMITED

BHILAI STEEL PLANT

(PACKAGE – 1)
TECHNICAL SPECIFICATION
FOR
BELT CONVEYOR SYSTEM AND OTHER EQUIPMENTS
TS NO.: MEC/S/C38S/C/21/17/0923
CONTENTS
Page No./No.
Chapter Description
of Sheets
- Revision Status Amendment –Record Sheet 1 Sheet
01. Technical Specifications 1 Sheet
02. Special Instructions to the Tenderer 6 Sheets
03. Introduction & intent of Specification 2 Sheets
04. General Instruction to the Tenderer 6 Sheets
05. Scope of Work 6 Sheets
06. Technical Specification Mechanical 20 Sheets
07. Technical Specification Electrical 25 Sheets
08. Performance Guarantee & Test 4 Sheets
09. Delivery Schedule 1 Sheet
ANNEXURES:
Annexure – I Format for Quotation (Technical) 2 Sheets
Annexure – II Format for Inspection Call Letter 1 Sheet
Annexure – III A Quality Assurance Plan (Technical) 1 Sheet
Annexure – III B Quality Assurance Plan (Electrical) 3 Sheets
Annexure – IV Bill of Quantity 1 Sheet
Annexure – V Questionnaire 2 Sheets
Annexure – VI Format for Deviation from Technical Specification 1 Sheet
©2022 MECON LIMITED, ALL RIGHT RESERVED CONTENT SHEET

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
DRAWINGS:
DRG. NO. – COB7-8/CUI/CS/T/BE/0232 Rev-0 – Basic Engineering Coke
1) Screening Station – Process Flow Diagram
2) DRG. NO. – COB7-8/CUI/CF/T/BE/0240 Rev-01 – Basic Engineering Coal

Handling Plant – Process Flow Diagram
3) Annexure 2.1.4-1, Sheet 1 to 3 of 3 - Basic Engineering Coke Spillages Evacuation

System
APPENDIX:
Appendix – I List of Approved Sub-Contractors / Vendors 27 Sheets
Appendix – II List of Acceptable Makes of Equipment & Supplies 33 Sheets
Appendix – III Inter Plant Standard for Safety in Steel Industry 22 Sheets
©2022 MECON LIMITED, ALL RIGHT RESERVED CONTENT SHEET

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT

BHILAI STEEL PLANT

(BATTERY PROPER – PKG. 1)
TECHNICAL SPECIFICATION
FOR
BELT CONVEYOR SYSTEM AND OTHER EQUIPMENTS
PACKAGE NO: SS-921
T.S. NO: MEC/S/C38S/C/21/17/0923
REVISION STATUS AMENDMENT - RECORD SHEET
Rev.
Date Sheet Amended Description Remarks
No.
©2022 MECON LIMITED, ALL RIGHT RESERVED REVISION SHEET

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
BELT CONVEYOR SYSTEM
01. TECHNICAL SPECIFICATIONS:

01.01. Technical specification for Belt Conveyor System in CHP (Coal Handling Plant),
CSP (Coke Sorting Plant) & SBC (Spillage Belt Conveyors)
01.01.01 Technical Specification No. : MEC/S/C38S/C/21/17/0923
01.01.02 Package No. : SS-921
01.01.03 Item No. : SS-921/01
01.01.04 Item Description : As per Table-A Equipment List.
01.01.05 Scope of Work : Design, Manufacture / Fabrication, Assembly, Inspection,

Testing, Delivery F.O.R. at BSP site and Supervision
during erection, trial run, commissioning &
demonstration/exhibition of Performance Guarantee.
01.01.06 Reference Drawing No. : COB7-8/CUI/CF/T/BE/0240 Rev-01

COB7-8/CUI/CS/T/BE/0232 Rev-00
Annexure 2.1.4-1, Sheet 1 to 3 of 3.
01.01.07 Quantity to be supplied : As per above drawing and Table-A Equipment List.
01.01.08 Total Weight to be supplied : To be indicated by the Tenderer

(approx.)
01.01.09 Material : As per drawing & TS
01.01.10 Completion Schedule : As per Commercial Document
01.01.11 Remarks :
a) For details refer subsequent clauses of TS.
b) The Successful tenderer shall use such items of steel as are made by Steel Authority of
India Limited (SAIL) - Refer Cl. No. 02.13.
©2022 MECON LIMITED, ALL RIGHT RESERVED 01-1

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
01.01.12 TABLE – A (EQUIPMENT LIST)
SL. ITEM DESCRIPTION QTY. DRAWING NO.

NO
1. Belt conveyor nos. K7-1, K7-2, K7-3 & K7-5 for 10 COB7-
Coke, Y-45, Y-46, Y-47 for Coal, SBC-1, SBC- Nos. 8/CUI/CF/T/BE/0240
2 & SBC-3 for Coke Spillage. Rev-01
COB7-
Each of above belt Conveyor System shall be 8/CUI/CS/T/BE/0232
complete with drive system consist of motor, Rev-00
gearbox with/ without holdback, brake as
indicated, couplings, all pulleys with plummer Annexure 2.1.4-1, Sheet
block assly, all idlers with bracket, skirt boards, 3 of 3.
scrapers, belt (including jointing materials), all
technological structures like short posts,
stringers, intermediate frames, all base frames,
bracings, deck plate etc, hoods & Chute with
liners, take up assly, brackets/ support, safety
guards, deflector plates, if required, etc.
All mounted electrics like pull cord switch, belt

sway switch, zero speed switch, chute jamming
detectors; sensor of material availability on the
belt, Pull Chord rope with attachment, etc.
Festoon trolleys along with cable and limit

switch at the track for shuttle conveyors shall
also be supplied with conveyors.
2. Coke spillage bunker with liner 1 No.
3. Actuator Operated Flap Gates 2 Nos.
4. Sector Gates 1 No.
5. Scoop Type Sampler 1 No.
6. Belt Changing Device 1 No.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
02. SPECIAL INSTRUCTIONS TO THE TENDERER
02.01 General:
02.01.01 The supply items shall meet the requirements stipulated in the technical specifications
and drawings and standard method of manufacturing.
02.01.02 Use of inferior materials which can impair the quality and mechanical properties is not
allowed.
02.01.03 Depending on the performance of the manufacture, purchaser reserves the right to cancel
the order or increase or decrease the quantity ordered at the same price / rate without any
financial implications on the purchaser’s part or any compensation to the tenderer.
02.01.04 The tenderer shall submit the quotations (technical part) exactly as per the enclosed
‘Format for Quotation’ given in Annexure – I (Sheet 1 of 2). NO ADDITIONAL
WRITE-UP OR DIFFERENT FORMAT WILL BE ACCEPTED.
02.01.05 The tenderer shall furnish drawings / documents / catalogues, if applicable, along with
the tender to enable evaluation of his offer. These drawings shall be furnished in 2 sets
with each copy of the tender.
02.02 Approval of drawings:

If applicable, the Successful Tenderer shall prepare drawings (design / fabrication /
manufacturing, as required) based on the order placed by MECON. The successful
tenderer shall submit these drawings to MECON for approval. Approval for above
drawings / documents shall be obtained by MECON from the Employer / Consultant,
which shall be subsequently communicated to the successful tenderer.
For approval, the successful tenderer will send scan copy of drawings / documents by
email as well as submit 7 sets of hard copies of the drawing/ documents to MECON,
which will be sent to the Employer / Consultant for scrutiny. After scrutiny, the scan
copy of the drawings with comments of Employer / Consultant / MECON, if any, will
be sent to the successful tenderer by email within 14 days of receipt of hard copies of
drawings / documents by MECON. After receipt of the above scanned copy of the
commented drawing from Employer / Consultant / MECON through e-mail, the
successful tenderer will send 7 sets of hard copies of the commented drawings to
MECON.
In case, the drawings are not approved, the successful tenderer will prepare the revised
drawing, after suitably incorporating the comments given by Employer / Consultant /
MECON, and submit 7 sets of hard copies of revised drawings / documents for approval,
as well as scan copy of the same by email to MECON for scrutiny of Employer /
Consultant / MECON. The above process will be continued till the drawing is approved.
After approval and stamping, MECON will send the scan copy of the approved drawing
to the successful tenderer by email. The successful tenderer will take 12 prints of the
approved drawings / documents and send to MECON.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
02.03 Statutory Regulations

 For such items like steam pipelines, valves, traps, heat exchanger etc. which come
under the purview of Indian Boiler Regulation, necessary test certificates from
Boiler Inspectorate shall be produced by the supplier. It should fulfill the
requirements of CIB, Chhattisgarh.
 Any certification or approvals required from electrical inspector / statutory bodies

etc. the same shall be the responsibility of the Tenderer.
 All safety regulations, labour laws, code of practices for power supply,
manufacturer, installation, erection, commissioning etc. envisaged by the State
Govt. / Central Govt. or any authorities / bodies shall be strictly complied without
any increase in cost.
02.04 Quality Assurance Plan (QAP)

02.04.01 For items like special casting and other tailor made items, which are to be supplied
strictly as per the purchaser’s design / specification, the relevant duly filled in Quality
Assurance Plan (QAP) form, enclosed as Annexure – III (A) & III (B) shall be provided.
The tenderer shall confirm adherence of the same during submission of their offer.
02.04.02 Items for which only analogous drawings are enclosed with this specification, those
items which will be supplied as per the design of supplier and for the standard bought
out items, the QAP shall be prepared and furnished by the tenderer based on the format
of enclosed with this specification as Annexure – III (A) & III (B). The QAP shall be
submitted for approval as per the procedure mentioned for drawings under Cl. No. 02.02
above.
02.04.03 Inspection for all items will be carried out only as per the QAP approved by BSP
(Employer) / CET (Consultant) / MECON.
02.04.04 Material Test Certificate pertaining to Chemical, Physical and Other test, if any,
conforming to the relevant standard shall be submitted by the successful tenderer from
Govt. approved laboratory.
02.05 Inspection:
02.05.01 Inspection will be carried out by BSP / BSP’s authorized representative / MECON who
reserves the right to carryout stage inspection during manufacture and at final stage at
the manufacturer’s works and at site.
02.05.02 Inspection shall be carried out on the basis of the purchaser’s drawings / manufacturer’s
approved drawings, approved QAP and instructions contained in the specifications.
02.05.03 The items offered for inspection shall be without painting.
02.05.04 Inspection Call

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Inspection call will be submitted by the Successful Tenderer as per Annexure-II in their
letter head clearly mentioning ‘Proposed date of Inspection’.
02.05.05 Following documents are to be sent by the successful tenderer along with their
Inspection Call :
a) Internal inspection report including dimension sheet.
b) Material test certificate, wherever required.
c) All other required documents as per approved QAP.
02.05.06 Access to the works: At all times for the authorised representatives of BSP / MECON.
02.05.07 Assistance for inspection (to be provided by the successful tenderer) :

- All the labourers required.
- All tools & tackles, electricity, stores and handling equipment.
- All measuring instruments, templates, gauges, jigs & fixtures including special ones
to be made by the supplier as per specific requirement of the inspectors.
- All secretarial assistance for preparation of inspection report & related documents.
02.05.08 Procedure for raising Inspection Call

Scan copy of Inspection call along with all related documents / certificates as above will
be submitted by the successful tenderer through email to:
Md. R Haque,
General Manager (C&C) & Project Co-ordinator,
MECON LIMITED,
Vivekananda Path, Doranda,
Ranchi- 834 002 (Jharkhand)
Phone: 0651 – 248 3314
E-mail: bspcob78@meconlimited.co.in; bhilaicob78@gmail.com
The above inspection call shall be examined by MECON as per Contractual provision
and will be processed as follows:
(a) If the raised inspection call by the successful tenderer is found to be incomplete,
then the same will be returned back to them without taking into Cognizance of the
raised inspection call. This inspection call will be treated as Null & Void. So, the
successful tenderer are requested to raise inspection call in proper format along with
necessary documents / certificates.
(b) If the raised inspection call by the successful tenderer is in proper format along with
necessary documents / certificates, then same shall be processed by MECON for
carrying out inspection at their premises.
It is necessary that the successful tenderer will also submit hard copy of above raised
inspection call along with all related documents / certificates through Courier. It shall
ensure that there should not be any discrepancy between scan copy & hard copy of
inspection call & documents.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
02.05.09 Tenderer shall submit their plan to complete the scope of work of the tender within
Completion schedule as per the format- Annexure-I (Sheet 2 of 2) along with their
offer.
Tenderer has to ensure that the Inspection call for last lot of scope of supply shall be
suitably raised before the Completion schedule, so that, time line specified for different
stages (from inspection call to issue of dispatch clearance) and time taken to supply
material (as per scope) from tenderer's works to BSP site shall be within Completion
schedule. However, delays in execution of order on account of Employer / Consultant /
MECON, shall be governed as per terms and conditions of Purchase Order.
02.05.10 Inspection period:

Within two weeks from the proposed date of inspection as mentioned in clause no.
02.05.08. Tenderer are requested to note the procedure for raising inspection call as
mentioned in clause no. 02.05.08 above.
02.05.11 Dispatch Clearance:

As per Commercial Document.
02.05.12 Supplier’s obligation :
The inspection of materials at manufacturer’s works and dispatch of materials does not
relieve the supplier of his obligation to replace / rectify free of cost F.O.R. BSP site
basis for those materials which are found defective due to bad workmanship or bad
quality of materials at the time of final inspection at plant site or during agreed
warrantee / guarantee period.
02.06 Match Marking:

The sub-assembles / parts shall be properly match marked before dismantling for
packing and dispatch. Match marking drawings shall be submitted to the purchaser by
manufacturer for reference during erection at site.
02.07 Painting :
All the un-machined steel surfaces of the items shall be thoroughly cleaned and freed
from scale, rust and grease etc. before application of Paint. If painting procedure is not
specifically mentioned in Chapter 6.0, then, painting shall be done with two coat of zinc
phosphate (lead and chromate-free) primer as per IS:13238-1991 / IS:13759-1993 after
inspection and before dispatch of goods from the manufacturer works. All machined
surfaces including threading shall be coated with anti-corrosive grease.
02.08 Marking and Packing :
All the items shall be properly marked with drawing number and item number / tag
number using white weatherproof oil paint. The marking of dispatch should contain
inscriptions such as recipient, destination, weight of shipment etc. After inspection,
mark of acceptance or rejection should be made by punching the appropriate seal on the
item.
All items depending on its size and intricacy shall be suitably packed to avoid any
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
damage during transportation and storage at site. For big structures, which cannot be
packed, unprotected parts which are vulnerable for damage shall be protected. Proper
stiffeners shall be provided to items which are liable to deform. Loose items such as
plugs, bolts, nuts, washers, non-asbestos gaskets etc. shall be packed in gunny bags.
02.09 Completion Schedule :

02.10 Weight:
The tenderer shall study the specification, specification drawings (views, details and bill
of quantities therein) to appreciate the full scope of supply involved. In cases, where
items like fasteners, non-asbestos gaskets, packing material, non-asbestos rope, wood,
etc. are included in the bill of materials but not included in the total wt. of steel items
indicated, tenderer shall include them also in their scope of supply. The rate quoted by
the tenderer shall be inclusive of cost of above materials also. Additional claims and
disputes on this account would not be entertained after placement of order.
All fasteners like nuts, bolts, washers, gaskets, etc. shall be supplied 10% extra in
addition to the actual quantity required.
02.11 Guarantee:
02.12 Codes & Standards :

The tenderer shall follow the latest revision of the codes & standards referred in the
drawings / technical specification.
02.13 The tenderer shall use primarily such items of steel as are made by Steel Authority of
India Limited (SAIL) and which are required for execution of all civil and building
structural work including sheeting and technological structures. Such items of steel as
are made by SAIL and required for the work shall be procured from SAIL-Stockyards.
To ensure availability of steel items required for the Facilities, the successful tenderer
has to give at least four (4) weeks advance intimation of such requirement to SAIL. In
case SAIL steel is not available within the said period, the successful tenderer shall
submit non-availability report / certificate from SAIL to MECON. Accordingly, NOC
shall be given by BSP / MECON for procurement of steel from other integrated steel
plant.
02.14 Documents / Drawings to be furnished by the successful tenderer.

The list of documents / drawings to be furnished by the successful tenderer is given
below:-
Sl. No. Category of Drawing/ Documents Submission
1 Manufacturing / General arrangement drawings YES / NA
(for approval)

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
2 Manufacturing / General arrangement drawings YES / NA

(after approval)
3 Drawings of reference and information category YES / NA
4 Erection drawings YES / NA
5 As built drawings YES / NA
6 List of commissioning and two years operation YES / NA
spare parts and drawings
7 Wearing parts drawings YES / NA
8 Erection manual YES / NA
9 Operation and maintenance manuals YES / NA
10 Storage and re-conservation manuals YES / NA
11 Safety manuals YES / NA
12 List of consumables YES / NA
13 List of lubricants and hydraulic oils YES / NA
14 List of special tools and tackles YES / NA
15 Test and Inspection certificates YES / NA
16 Soft copy of vendor drawing YES / NA
All the vendor drawings (as applicable above), shall be prepared in CAD and editable
format soft copy of the drawing in CD / pen drive shall be provided to MECON.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
03. INTRODUCTION & INTENT OF SPECIFICATION
03.01 INTRODUCTION
Bhilai Steel Plant (BSP), an integrated steel plant of SAIL is located at Bhilai in Durg
district. BSP desires to rebuild its two Coke Oven Batteries viz. Battery No. 7 & 8 of
height 4.3 m along with common facilities. This rebuilding work has been awarded to
MECON.
Under the rebuilding work, belt Conveyor System along with associated electrical
equipment and standard accessories has to be provided.
03.02 INTENT OF THE SPECIFICATION

This intent of the specification is to furnish the required technical details to enable the
Tenderer(s) to submit their best offer as per the scope of work, battery limits and specific
inclusions and exclusions described in respective chapters. The technical specification
and other requirements for the facilities covered under this package are given in
subsequent chapters. The various specific technical details elaborated in this technical
specification are meant for fair bidding purpose. Although every required item of work
may not be explicitly mentioned in the specification, the Tenderer shall supply all the
required tools & tackles to complete the specified work within time schedule. The
Tenderer is required to make their own checks regarding correctness / sufficiency of the
details before quoting.
All equipment shall be designed, fabricated and selected as per relevant Indian
Standard/International Standard and up to date engineering practices and necessary
inspection/ test certificates shall be submitted along with equipment supply to certify the
quality and genuineness of critical components.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
04. GENERAL INSTRUCTIONS TO TENDERER
04.01 This specification shall be read in conjunction with other documents attached with the
Tender. All these documents shall form the complete “Tender Document” and shall as
a whole, comprises complete specification. In case of contradiction between other
enclosed documents and the subject technical Specification, the stipulations on
technical matters in the technical Specification shall prevail.
This specification covers the design, engineering, manufacture, fabrication, assembly,

inspection, shop testing, painting at manufacturer’s shop, packing, loading &
transportation, Supply F.O.R. BSP Site, Supervision of erection, testing,
commissioning & demonstration /exhibition of performance guarantee of Belt
Conveyor System and other equipments complete with their associated electrical
equipment and standard accessories with attachments as per technical parameters
indicated in this Tender.
04.02 Supervision of Erection, Testing, Commissioning, conducting of PG Tests of the

equipments is in the scope of the Tenderer. The Tenderer shall be responsible for the
correctness of installation and its performance thereof. The Tenderer shall ensure
presence of their experienced engineer during different stages of erection, testing,
commissioning & PG test. Tenderer shall arrange any non standard/ special tools &
tackles and instruments required for erection, testing, commissioning, PG Test of the
equipment.
Transportation from Tenderer’s manufacturing works to site will be in the scope of the
Tenderer. Unloading at site, Storage and Re-conservation at site, Transportation at site
for erection will be in the scope of Erection contractor of MECON. Erection, trial run,
commissioning and PG test of the Belt Conveyor System and other equipments with
mounted electrics and accessories shall be done by the Erection Contractor of
MECON under the supervision of the Tenderer.
The erection, testing, commissioning & PG of the equipment shall be taken up by the
erection contractor based on erection manuals and instructions of the site engineers of
the Tenderer who shall visit site as and when requisitioned. However the Tenderer
shall be responsible for the correctness of installation and its performance thereof. The
Tenderer in its offer shall clearly mention the phase of erection, testing and
commissioning when their presence is required.
The commissioning & performance guarantee test shall be conducted of the whole
system which includes equipment as well as equipment supplied by others. The
erection contractor shall conduct the PG test in presence of the Tenderer. Any shortfall
/ defects observed during the tests shall be rectified by the Tenderer (while erection
contractor shall provide assistance by providing man power and erection consumables)
without any price implication to MECON.
04.03 Tenderer shall quote for full scope of work as covered under Chapter 05.00 of this
specification.
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
04.04 SITE VISIT AND OTHER REQUIREMENTS
The Tenderer shall visit the site, study drawings / documents, available space for
limiting dimensions, material receiving / discharge and mounting details of existing
Belt Conveyor System (dismantling of existing Belt Conveyor System is in the scope
of other Contractor) for the installation of new Belt Conveyor System with complete
drive system including associated accessories. The Tenderer shall discuss with the
Employer (BSP) / Purchaser (MECON) / Consultant (CET), if required, regarding any
technical clarification and get satisfied with respect to the nature and extent of work
involved. The Tenderer shall also obtain first-hand information regarding location,
work terrain, climate condition, railways, roads, airports and communication etc.
before offering the bid for the job.
The Tenderer shall be deemed to have familiarized with the site condition and the
entire scope of work before submitting their tender.
Additionally, Tenderer shall have deemed to have visited site prior to Bid submission
in order to ascertain the actual amount of work involved. A declaration in this regard
shall be submitted by the Tenderer with their offer (refer Annexure-VII).
04.05 Services required from the successful Tenderer
The services shall include the following:

1. Submission of GA & Sub assembly drawing, detail engineering manufacturing/
fabrication drawings for fast wearing parts, vendor drawings of Belt conveyor
system and other equipments for Coal Handling Plant, Coke Sorting Plant and
Coke Spillage Conveyor for all mechanical, within battery limits based on basic
engineering drawings supplied by employer and obtaining employer's approval for
the submitted drawings. This includes fabrication, assembly, installation and
erection drawings also. Employer or his Consultant shall have the right to select
material of construction or the quantity of items or piping during the approval
stage.
2. Furnishing of detail design calculations in support of design and equipment
parameters.
3. Supply of operation and maintenance manuals, drawings & technical documents
and information in respect of equipment & facilities, spare parts & maintenance
supported by the illustrative pamphlet and literature of manufacturers.
4. Arranging inspection of equipment at manufacturer’s/ sub-supplier’s works
wherever required as per approved QAP.
5. Supply of equipment at site.
6. Arranging and rendering equipment and personnel to employer for checking the
correctness of the work in progress.

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MECON LIMITED
BHILAI STEEL PLANT
7. Submission of test certificates and data sheet from approved third part testing
laboratory or manufacturer respectively.
8. All instructions in the manuals for assembly, erection, testing and commissioning
of the equipment shall be in English.
9. Supervision for erection, testing & commissioning of the equipment and post-
commissioning services for six months.
10.Conduction of no-load and on-load trial runs, Commissioning and exhibition of
Performance Guarantee test. Un-skilled manpower required during these test shall
be arranged by MECON.
11.The scope of work shall stand supplemented by such details as are given in
this specification, tender drawing, Instructions to the Tenderer, general conditions
of contract or any other part of the tender document.
12.All the works including designs, drawings, supervision, fabrication, testing,

erection, etc. shall be done strictly as per IS Code of Practices. Wherever no
Indian Standard is available, British, American, German, or any other
International standards may be used on prior approval from BSP/CET/MECON.
04.06 The Load data and other information required for designing of civil
foundation/support structures drawings/static and dynamic Loading on foundation,
requirement of control dimensions and other necessary details for the entire Belt
Conveyor System & other associated equipment/items to accommodate the anchor bolt
locations and size (including threaded length and grout) etc. shall be submitted to
MECON within 14 (fourteen) days of letter of acceptance of Contract.
04.07 Tenderer shall undertake the design of Belt conveyor system and other associated
equipment for Coal Handling Plant, Coke Sorting Plant and Coke Spillage Conveyor.
Tenders shall be accompanied with General Arrangement drawing for Belt conveyor
system and other equipment showing to scale the elevation, side view and plan of the
equipment along with information such as clearances, arrangement and disposition of
all the drives, other equipment, etc. and duly filled up questionnaire to enable MECON
to assess the important technical features of the equipment offered and the fitment of
the Belt conveyor system and other equipments.
04.08 The Tenderer shall also clearly specify any request for deviation from technical
specification in the format enclosed in Annexure-VI. Deviation indicated elsewhere
other than enclosed format will not be considered.
04.09 The Tenderer shall submit detailed time schedule in the form of PERT NETWORK
indicating starting and completion dates showing break up of time required for raw
material procurement, engineering, various shop activities, order placement for bought
out items and their delivery to shop, assembly, testing, inspection and dispatch to site,
schedule of erection, testing and commissioning of the Belt conveyor system and other
associated equipments. The same shall be updated from time to time. This is essential
in view of maintaining time schedule. The successful Tenderer shall have to submit
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MECON LIMITED
BHILAI STEEL PLANT
monthly/quarterly progress report of the various works being carried out.
04.10 The equipment furnished by the Tenderer shall be complete in every respect, with all
mountings, fittings, fixtures and standard accessories normally provided with such
equipment and/or those needed for erection, completion and safe operation,
performance, & maintenance of the equipment and for the safety of the operating
personnel, as required by applicable codes, though they may not have been specifically
detailed in the respective specifications, unless included in the list of exclusions.
04.11 All similar standard components/ parts of similar standard equipment provided shall
be interchangeable with one another.
04.12 All drawings shall be sufficiently detailed with dimensions and shall be clear and
legible. All the drawings and documents will be in English Language.
04.13 In addition to the codes and standards specifically mentioned in the relevant technical
specifications for the equipment / plant / system, all equipment parts, systems and
works covered under this specification shall comply with all currently applicable
statutory regulations and safety codes of the Republic of India as well as of the locality
where they will be installed.
04.14 It shall be Tenderer’s responsibility to get the drawings approved by

BSP/CET/MECON. Any comments made by BSP/CET/MECON in the drawings shall
be taken care by Tenderer or Tenderer shall satisfy BSP/CET about adequacy of Belt
conveyor system and other associated equipments being offered. No extra claim shall
be entertained in this regard. Any changes required to take care of the comments given
by BSP/CET/MECON shall be borne by the Tenderer without cost implication to
MECON.
04.15 Dimension of all parts used on Belt conveyor system and other associated
equipment/items shall conform to metric standards.
04.16 All mechanical and electrical component shall be of reputed make and proven quality
with regard to their performance. The make shall be as per approved list (refer
Appendix – I & II).
04.17 The successful Tenderer shall strictly follow the design as asked for in various
chapters. However, any minor deviation needed to suit the requirement of the plant,
betterment of the system suggested in the tender will be done during detailed
engineering stage after obtaining prior approval of BSP/CET/MECON.
04.18 If any clarifications or approvals are required to be taken from statutory bodies, the
same shall be the responsibility of the successful Tenderer.
04.19 Following drawings shall be submitted for Belt conveyor system and other associated
equipment/items to MECON in stages for approval / reference the timeframe
stipulated in the Commercial document of the Tender:
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
- Load data of Belt conveyor system and other associated equipment/items, showing
requirement of pockets, inserts, opening etc, to enable MECON to take up
engineering / strengthening of Building/Junction Houses.
- General arrangement drawing of conveyors & equipment under scope of work
containing all information as described in clause no. 04.05 & 04.06 above.
- Calculation for Belt conveyor system and other associated equipment/items & its
drive arrangement i.e. Motor, Coupling & Gear Box, etc. bought out items.
- Fabrication/Manufacture/Detail drawings of technological structure of conveyors
and conveyor components.
- GA of Pulley schedule, GB schedule, Idler/roller schedule, Motor Schedule,
Coupling schedule, conveyor belt schedule, brake schedule etc.
- Centralised/Manual Lubrication arrangement for the complete equipment.
Lubrication schedule giving recommended grade, frequency of lubrication, points
of application and quantity required for initial fill.
- Electrical Drawings and Documents as listed in electrical portion.
- Quality Assurance Plan.
- Submission of balance equipment (other than conveyor) drawings, documents,
structural, mechanical and electrical calculations for scrutiny and reference, if
required.
04.20 The technical parameters to be furnished are subject to scrutiny/ approval at the
detailed design stage which may undergo minor changes keeping in view the system
requirement and various codes of practices/regulation by the statutory bodies. This is
also true for drawings. The parameters not specifically mentioned in the tender
document shall be decided at the time of detailed engineering subject to approval of
BSP/CET.
04.21 Approval of drawings by BSP/CET/MECON will not relieve the supplier of his
responsibilities for correctness, adequacy of the design and completeness of his work
as per the contract. The drawing shall be submitted as per the schedule furnished in the
PERT diagram during agreement.
04.22 Successful Tenderer shall make necessary correction / modification in the drawing as
per actual work and shall prepare as built drawings. The Successful Tenderer shall
supply Editable format soft copies (3 sets) on CD/DVD of all “As-Built” drawings
(full set of drawings as per the approved drawing list) and manufacturing drawings of
critical parts, spares and fast wearing parts.
04.23 If BSP/CET/MECON returns the drawings and other particulars, because they are
incomplete or incorrect, the Tenderer shall not be given any extension of time on this
account. It will be the responsibility of Tenderer to incorporate all the comments of
BSP/CET/MECON without any commercial implication.
04.24 The following documents shall be supplied prior to commissioning of the Belt
conveyor system and other equipment/items:

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
i) Erection, testing, commissioning and operating manuals, maintenance

schedule lubrication charts, electrical circuit diagrams, catalogues of all
electrical and mechanical equipment etc. and information on special features.
ii) Part list of all components with ordering code.
04.25 The Tenderer shall include in his scope and provide with all and any
spares, initial fill of lubricants, cleaning/flushing fluids, etc required for proper
erection and commissioning of the equipment until final acceptance following
demonstration of performance guarantee.
04.26 Any special tools and tackles required for erection, testing, commissioning, PG and
operation / maintenance of the equipment shall be supplied along with equipment. A
list of such tools shall be furnished with the quotation.
04.27 The supplier shall ensure that minimum amount of assembly at site is necessary for
early commissioning of the Belt conveyor system and other equipment/items after
delivery. Site welding and riveting shall be avoided as far as possible. The Supplier,
before proceeding with design details shall satisfy him about the site conditions so as
to avoid any difficulty in erection, arising out of design.
04.28 Conducting tests prescribed in the relevant acts, rules, regulations, codes of practices
of Indian Standard and as necessitated by generally adopted sound engineering
practices during erection and commissioning shall be followed.
04.29 Rectification of problems detected during erection, testing, commissioning and PG test
by making necessary changes in the design and / or installation and supply of
equipment, accessories and material shall be in the scope of the successful Tenderer.
04.30 Addition and or alteration as found necessary during erection, tests, commissioning
and PG test to achieve the objective shall be in the scope of the successful Tenderer.
04.31 If any other work not specifically mentioned but are required to be done to complete
the plant shall be deemed to be included in the scope of work.
04.32 Any additional expenditure/wastage incurred by MECON because of change in data at

a later date / wrong data supplied by the successful Tenderer will be borne by the
successful Tenderer.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
05. SCOPE OF WORK
05.01 The scope of work of the Tenderer shall consist of design, engineering, manufacture,
fabrication / assembly, inspection, shop testing, painting at manufacturer’s shop, packing,
loading & transportation, supply F.O.R. BSP Site, Supervision of Erection, trial run,
commissioning & demonstration /exhibition of Performance Guarantee of Belt conveyor
system and other associated equipment/items complete with their electrical equipment
and standard accessories with attachments as per technical parameters indicated below
and enclosed TS drawings at SAIL-BSP site.
This document shall be read in conjunction with the technical specifications/ features of
Belt conveyor system and other associated equipment/items given in this tender under
Chapter-06.
05.02 SYSTEM DESCRIPTION
05.02.01 COAL FEEDING SYSTEM
Existing Facilities (To be dismantled by Others- Not in the scope of Tenderer- These
are being furnished for information)
a) Coal feeding belt conveyor Y-45 discharges coal either to shuttle conveyor Y-46 or
shuttle conveyor Y-47 through a bifurcating chute.
b) Belt conveyors Y-46 & Y-47 are travelling type reversible shuttle conveyors finally
discharging coal to the coal tower hoppers.
Proposed Facilities in place of above system
The scope of work for Tenderer for mechanical works shall include supply and
installation of the following facilities/equipment in line with the existing system:-
Belt Conveyor Y-45

 New belt conveyor for rated capacity 600 tph and belt width 1400 mm shall be
provided along with drive arrangement, idlers, drive & non drive pulleys with
bearings and pedestals, receiving chutes for the coal conveyor Y-45.
 New technological structures like drive frame, head frame, tail frame, short post,
stringer, deck plate, skirt board protection cage, hood etc., drive motor, gear box,
take-up unit with take-up structure; inter connecting chute with electro-
mechanical type flap gate, internal and 2 nos. external scrapers, safety switches,
sensor of material availability on the belt, brakes, couplings with guard etc.
Conveyor gallery floor shall have pre-cast slab construction in walkway & at the
position of seal plate. Motorised flap gate will be provided in the coal conveyor
Y-45 feeding to the shuttle conveyors.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
 All idlers shall be as per IS 8598:1987. Carrying side trough rollers shall be of 35
deg. and the return side roller shall be flat. All carrying side roller shall be of
staggered type except under chute which shall be in-line impact rollers.
 Interconnecting chutes of the conveyor shall be made of 10 mm thick MS plate
with 8 mm thick SS-409M liner plate.
Reversible Shuttle conveyors Y-46 & Y-47

 Supply and installation of new reversible conveyors along with new trolleys in the
existing location of the reversible conveyors Y-46 & Y-47.
 Rated capacity of the above mentioned conveyors shall be 600 tph with belt width
1200 mm.
05.02.02 COKE SORTING PLANT
Existing Facilities (To be dismantled by Others- - Not in the scope of Tenderer-

These are being furnished for information)
a) From the coke wharf No. 4, quenched coke is fed to wharf conveyor (K7-1,
horizontal), which delivers the coke to an inclined conveyor, K7-2. Conveyor K7-2
discharges coke to a (–) 80 mm grizzly screen (1W+1S) in the coke cutter house. The
oversize (+) 80 mm is passed through a cutter to crush to (–) 80 mm. Undersize of
the grizzly and output of the cutter is fed to another inclined conveyor K7-3.
b) Further, conveyor K7-3 carries coke to screen house. At the screen house (–) 80 mm
sized coke is passed over (–) 25 mm grizzly screen to segregate BF quality coke
(over size) with the other quality (under size) further transported to respective
consuming/storage points. Through a similar facility, to cater to the coke being
discharged on wharf No.3, coke of stream No.1 of CSP-2 is brought into the screen
house from the opposite end, for screening and subsequent transportation.
Proposed Facilities in place of above system

a) Conveyors (K7-1, K7-2, K7-3 & K7-5)
These conveyors are proposed to be installed of 1400 B/W with 350 troughing angle
& 10° V-type return idlers in place of the old ones. The scope of work for the
conveyors K7-1, K7-2, K7-3 & K7-5 is elaborated below:
Scope of work of the Tenderer shall include:
 New belt conveyor system which shall be provided along with double drive
arrangement (1W+1S), idlers, drive & non drive pulleys with bearings and
pedestals, all transfer chutes.
 New technological structures like drive frame, head frame, tail frame, short post,
stringer, deck plate, skirt board protection cage, hood etc., drive motor, gear box,
take-up unit with take-up structure; inter connecting chutes, internal and external

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
scrapers, safety switches, sensor of material availability on the belt, brakes,

couplings with guard etc. shall be in the Tenderer’s scope. Conveyor gallery floor
of conveyor Nos. K7-2 & K7-3 shall have pre-cast slab construction in walkway
& at the position of seal plate.
 All idlers shall be as per IS 8598:1987.
 Interconnecting chutes of all conveyors shall be made of 10 mm thick MS plate
with 8 mm thick liner of SS 409M. Impact zone /material flow zone of all chutes
shall be provided with cast basalt liner of 110mm thickness. Scrapper chutes of all
conveyors shall be made of SS 304 of thickness 8 mm. Discharge hood of all
conveyors shall be made of 6 mm MS plate.
 Provision of a sump pit with slurry separating system at the tail end of K7-1. Two
sump pumps (1W+1S) shall be provided to pump out the sump pit water. The
pump shall be suitable to handle phenolic, coke breeze slurry (5% by weight). All
required facilities viz. drive, electrics, piping, valves, utilities, safety features etc.
shall also be included in the Tenderer’s scope of work.
 Since mechanized coke loading arrangement (reciprocating guide type) to wharf
conveyor is proposed over the wharf conveyor (K7-1), modification of conveyor
K7-2 (mainly length reduction, tail pulley re-location and minor modification of
RCC gallery, etc.,) may be required to be done. This is included under the
Tenderer’s scope of work.
 Supply of all chutes including chutes from (–) 80 mm grizzly screen to coke
cutter, from coke cutter to K7-3 and from screen to conveyor K7-3, discharge
chute of conveyor K7-2, discharge chute of (-) 25 mm screen.
 All chutes including discharge chute of 25 mm screen will be provided with liner
(SS409, 8mm thick) and will be in the Contractor’s scope.
05.02.03 SPILLAGE CONVEYOR SYSTEM
Proposed System Description:
Proposed spillage coke conveyor system shall be provided at the pusher side and coke
side along with complete drive arrangement.
Metallic coke conveyor SCC-1 (by other) shall receive spillage coke and discharge
onto SBC-2 at Pusher side. And, Metallic coke conveyor SCC-2 (by other) shall
receive spillage coke and discharge onto SBC-1 at coke side and further discharge
over SBC-2.
Conveyor SBC-2 shall discharge the spillage coke at JH-3 which shall be provided
with bifurcated two way flap Gate. One side of gate will discharge spillage coke to
Hopper at JH-3 for further dumping over Truck and other side of gate shall discharge
the material over SBC-3. Conveyor SBC-3 shall further discharge the material over
existing coke conveyor J16-DC-1.
Discharge chutes shall be provided with suitable liner.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
The hopper shall be lined with SS 409M.
Scheme for Spillage coke conveying system is shown in Annexure No. 2.1.4-1. All
conveyor galleries shall be of open type. MS hood over the spillage belt conveyor
shall be provided in the open gallery. Proper water spraying system before belt
conveyor & at coal tower area is to be provided.
Skirt boards with sealing arrangement shall be provided for all receiving and discharge
chutes.
Spillage belt conveyor system will have rated capacity of 10 tph. Belt conveyors shall
be complete with belting, technological structures like drive frame, head frame, tail
frame, short post, stringer, seal plate, deck plate, skirt board, take up arrangement with
protection cage, hood, drive motor, drive unit (couplings, gear boxes with hold back),
pulleys with bearings and Plummer blocks, idlers, take-up unit, inter connecting chutes
and discharge chute with liners, internal and external scrapers (sprung bladed tungsten
tipped), brakes, safety switches, coupling guard, cord for pull cord switches, brackets
for belt sway switches etc.
Conveyor galleries shall have structural walkway at both sides.
Emergency switches for metallic conveyors to be provided at IBB-11, Coal Tower

No.4 and EB-14, separate for pusher side & coke side, respectively.
All idlers shall be as per IS 8598:1987. Carrying side trough rollers shall be of 35 deg.
and the return side roller shall be flat. All carrying side roller shall be of staggered
type except under chute which shall be in-line impact rollers.
Interconnecting chutes of the conveyor shall be made of 10 mm thick MS plate with 6

mm thick SS-409M liner plate.
05.03 Supply of commissioning spares.

I. Mechanical:
All commissioning spares required for successful commissioning of Belt conveyor

system and other associated equipment/items are in the scope of the Tenderer. The
Tenderer shall also include supply of commissioning spares in their tender.
However, minimum list of commissioning spare are as follows:
Sl. No. Description Qty.
1 Oil Seal, Gasket & Input Shaft with 1 set of each type
matching Gear for All Gear Boxes
2 Brake Shoe 1 set of each type
3 Idlers for Conveyors Impact – 4 no.
Carrying – 10 no.
Return – 5 no.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
II. Spares required for two (2) years normal operations:

A list of two year’s operational and maintenance spares, if required after
commissioning, shall also be furnished with the offer. An optional price for the
above shall be quoted separately, for which order will be placed separately on the
successful tenderer.
05.04 Special Tools & Tackles
No special tools and tackles are anticipated for erection, testing and commissioning.
However, successful tenderer shall furnish a list of such special tools & tackles with the
quotation.
05.05 SAFETY DEVICES
All the equipment shall be provided with necessary safety devices such as emergency
stop switches, overload protection, wire-netting, railing or guards, brakes, etc. wherever
applicable.
No paint containing lead or lead products shall be used except in the form of paste or
readymade paint.
05.06 TRAINING
The plant personnel responsible for operation & maintenance of the plant and deputed by
BSP shall be properly trained, if required, by the successful Tenderer free of cost so that
the persons are fully conversant with the assembly and sub-assembly of the equipment,
detail circuit of the electrical control system including, hydraulic system & operation and
maintenance etc. The plant personnel shall be in a position to rectify any defects of the
equipment developed during operation of the plant for efficient running with minimum
down time after handing over the plant.
05.07 Exclusions:
The following are excluded from the tenderer’s scope of supply:
Civil engineering & civil works, structural engineering & structural works for building
structures, junction houses & gallery structures are excluded from the scope of work of
the Tenderer. However, the Tenderer shall supply all relevant data of the equipment
which is in scope of supply, for design & carrying out civil & structural engineering work
by the Purchaser.
All civil construction is excluded from Tenderer’s scope of work. However, Tenderer
shall submit details of foundation plan alongwith load data, bolt plan, floor plan for
Purchaser/ Consultant to do the civil design.
Also following equipment/ facilities are excluded from tenderer’s scope of supply within
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
battery limits:
(A) Coal handling Plant
i) Rail of shuttle conveyor

ii) Moisture meter
iii) Coal Tower Bunker(s)
iv) Top level sensor in coal bunker
v) Sensor of level continuous measurement in bunkers
vi) Electric Hoists
vii) Manual Hoists
(B) Coke Sorting Plant
i) Coke Wharf No.4

ii) Sensor of coke availability on wharf
iii) Unloading device of coke from the wharf
iv) Two roll crusher
v) Grizzly Screens (-)80mm
vi) Grizzly Screens (-)25mm
vii) Limit switch of Screen position
viii) Trolley rail of Screen
ix) Sensor of detecting hot coke
x) Sensor of coke availability on wharf
xi) Spraying device
xii) Electromagnetic valve
xiii) Electric Hoists
xiv) Manual Hoists
(C) Coke Spillage Area
i) Metallic coke conveyor SCC-1 alongwith discharge pulley with frame and feed
chute.
ii) Metallic coke conveyor SCC-2 alongwith discharge pulley with frame and feed
chute.
iii) Bunker at JH-3
iv) Electric Hoists
v) Manual Hoists

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
06. TECHNICAL SPECIFICATION OF BELT CONVEYOR SYSTEM
06.01 GENERAL
1) This specification covering broad technical parameters and requirements shall be

applicable for design, manufacture, supply, erection, painting, testing and
commissioning of the system for coal transportation to coal tower, coke sorting plant
& spillage coke conveying to existing coke conveyor.
2) This covers general requirements for belt conveyors for handling of proposed
materials. Specific requirement and layout shall be as per Technical Specifications
and drawings mentioned in this document.
3) The belt conveyors shall include all types of pulleys, idlers, belting, drive unit, drive
frame, head frame, tail frame, take-up unit, short post, stringer channel, deck plate,
seal plate, discharge chute, skirt board, external scraper, internal scraper, protection
switches, protection cage, fastener between equipment and its support, etc.
4) Design Conditions
i) Equipment materials to be used in construction/fabrication shall conform to Inter
Plant Standards Specification (IPSS) to the extent they are available. However,
in those cases where IPSS are not available, relevant Indian Standard
Specifications shall be followed. It is to be noted that no such material /
equipment shall be used which do not conform to either of the above
specification.
ii) The belt conveyors shall be designed such that similar components of various
conveyers are interchangeable as far as possible. Special emphasis shall be given
by standardisation of belting, pulley, pulley bearing, gearbox, motor, coupling
and brake. The design of belt conveyor systems shall be as per IS 11592:2000 &
the relevant IPSS unless otherwise specified.
iii) The design of belt conveyor system shall be as per IS 11592:2000 unless
otherwise specified.
iv) All feeders and their associated system, accessories covered under this
specification shall comply with all currently applicable statutory regulations and
safety codes. All equipment and its components shall be designed and tested in
accordance with the latest Indian Standard Specification/ other International
Standards established to be equivalent or superior to the Indian Standard codes
unless stated otherwise/ agreed to.
v) The drive mechanism shall be designed as per the requirement applicable for
belt width 1200 mm, 1400 mm & 35 deg. troughing angle of conveyors. All
conveyors shall be designed at 1.2 times of the rated capacity.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
CONVEYOR DESIGN CRITERIA
1. Conveyor Design : Shall be designed generally as per IS 11592:2000
2. Rated capacity : Coal Coke Spillage Coke

Y-45, Reversible K7-1, K7-2, Conveyor
Shuttle conveyor K7-3 & K7-5 SBC-1, SBC-
Y46, Y-47 2 & SBC-3
– 600 tph – 200 tph – 10 tph
3. Design capacity : 20% more than rated capacity.
4. Power Calculation based on : IS: 11592:2000
5. Belt Sag on carrying side : Shall not exceed 2%
6. Troughing Angle for all : 35°

conveyors
7. Max Inclination : 19° 16° 15°
8. Utilization of cross sectional area : 80% of theoretical cross sectional area as

indicated in IS 11592-2000
9. Friction factor of belt conveyor : 0.025
10. Friction factor between belt and : 0.275

drive pulley
11. Deck Plate : Along Conveyor Length - 3.15 mm thick.
12. Counter Weight : CI Counterweights will be provided based on

minimum 80% of full load starting.
13. There should be minimum clearance of 200 mm between ground and the return belt
throughout the length of the conveyor i.e., including tail end and discharge end.
06.02 TECHNOLOGICAL STEEL STRUCTURE
i) Steel structure specified herein shall be applied to steel structures such as conveyor
stringers, short posts, head frame, drive frame, take up structure, tail frame etc. The
spacing of short posts of conveyors shall not exceed 3000 mm spacing. The
construction of stringer and short post shall be of ISMC 150 for coal conveyors &
conveyors in the area of coke sorting plant. The same shall be of size ISMC 125 in
the spillage coke conveyor system.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
ii) All conveyor galleries in coal handling area & coke sorting plant areas shall be of
closed type. All conveyor galleries in spillage coke conveyor area shall be open type.
iii) Construction of steel structures shall be rigid being made by shaped steel and steel
plate.
iv) Conveyors shall be provided with continuous MS deck plate/ sheet of 3 mm
thickness (minimum) of MS plate in coal as well as in coke areas.
v) Conveyors shall be provided with skirt plate of 3m length at every discharge point.
vi) Couplings shall be covered with protection covers made of 3.15 mm thick sheet (IS
2062:2011).
vii) Tail pulleys shall be covered with protection cages.
viii) Belt changing arrangement/provision shall be provided for all conveyors.
06.03 CHUTES AND LINERS, SKIRT PLATES, HOODS
i) All transfer points shall be provided with non-choking chutes and shall be designed
such that impact of the material on the conveyor is minimum. It shall be designed to
ensure continuous flow of material to the center of the belt. Chutes shall be made of
10 mm thick MS plates with angle stiffeners and shall be rectangular cross-section
with welded connection. Chutes shall be constructed in pieces of suitable size and
length so as to facilitate their maintenance. Chute pieces shall be joined together by
bolted flange connection with rubber sealing in between two flanges. Inclination
angle of chutes shall be sufficient to facilitate easy flow of materials.
ii) Materials of interconnecting chutes of all conveyors shall be provided as per the
detail mentioned in the clause 05.02.
iii) Snub pulley and belt cleaner for head pulley shall be provided inside the chute to
prevent raw materials from spilling from the conveyors. Each chute shall be provided
with inspection hole with hinged cover at suitable height and location and platform.
Adequate sized flanged openings with inspection doors are to be provided near bends
etc. where there is chance of clogging for inspection and poking to clear the
accumulation. Chute construction below gate shall be such that there shall not be any
clogging of materials between chute and gate in that zone.
iv) In case of bifurcating chute, individual flap gate shall be provided with common
motorized actuator.
v) Rigid steel made skirt boards of minimum 3000mm length shall be provided at each
feeding point of conveyors and shall terminate above an idler. The width of skirt
shall be two third of conveyor width. The thickness of the skirt plate shall be 10 mm
with 10 mm thick wear resistant Mn steel liners conforming to IS 276:2000 (Grade-I)
fitted with countersunk bolts. Skirt shall flare slightly outwards in the direction of
belt travel to prevent material from wedging. The height of the skirt boards shall be
450 mm and shall be sufficient to contain the material volume as it is loaded on the
belt. The skirt plates shall be fitted with rubber strips (300 mm wide X 12mm thick)
having Shore-A hardness 65-70 deg, by means of vertically slotted holes to permit
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
adjustment. Cut pieces of conveyor belting shall not be used. Rubber strips shall be
so fixed as to facilitate their replacement. Edges of rubber strips shall have an angle
for providing better seal. All care shall be taken while designing to combine sealing
with minimum belt wear. Rubber curtains shall be provided at the exit of skirt to
enclose the chute outlet. The thickness of top cover plate shall be 3.15 mm.
vi) Discharge hood over the head pulley of the conveyors shall be made of 6 mm thick
MS plate with stiffeners and shall be provided with hinged and gasket inspection
doors with a suitable access to them. The serrated rubber seals shall also be provided
at the very inlet of head chute to minimize dust nuisance. Discharge hood shall be
detachable type.
06.04 REVERSIBLE SHUTTLE CONVEYORS
i) Reversible Shuttle conveyors shall conform to IPSS: 2-03-019-11.

ii) It shall have independent drive for travel motion through electric motor and bevel
helical gearbox. Stringer frame for the conveyor shall be in segments independently
supported on wheels and connected together through hinged pins. Screw take - up
arrangements for the belt conveyors shall be positioned at one of the hinged joints to
avoid shifting of discharge pulley location in the discharge hood.
iii) Double flanged parallel thread wheels shall run on flat bottomed rails. Cleaners shall
be provided to sweep the rail from spilled material. Anti-friction bearings shall be
used throughout. The travel drive shall be so designed that no part of equipment shall
project below rail level.
iv) The belt conveyor shall be driven through motor and bevel-helical gear box. All
other stipulation for belt conveyor components shall be applicable for the shuttle
conveyors also.
v) The minimum clear distance between two adjacent reversible shuttle conveyors shall
be 1000 mm at any given position of the same.
vi) Power supply shall be given through flexible trailing cable system.
vii) Position indicators shall be provided as per requirement of control logic.
06.05 CONVEYOR BELTS
i) Specification of the conveyor belts for K7-1, K7-2, K7-3 & K7-5 shall be as per IS
1891(Part-2):1993. Duty type of belt conveyors will be of SHR grade (T3) capable to
handle coke upto 200 deg C.
Conveyor No. Belt Width Grade Cover Thickness (Top/Bottom)
(mm)
K7-1 1400 6/3 mm
EP (SHR
K7-2 1400 6/3 mm
grade (T3))
K7-3 1400 6/3 mm

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Conveyor No. Belt Width Grade Cover Thickness (Top/Bottom)

(mm)
K7-5 1400 6/ 3 mm
ii) Specification of the conveyor belts for other conveyors shall be as follows:
Conveyor No. Belt Width Belt Grade

(mm)
Y-45 1400 Nylon/nylon 800/4 heavy duty, top cover 5 mm,

bottom cover 2 mm, grade M24 as per IS 1891
(Part 1): 1994
Y-46, Y-47 1200
SBC-1, SBC-2 650 EP grade SHR belt (T3) capable to handle coke
& SBC-3 upto 200 deg.C as per IS 1891(Part-2):1993.
iii)The belting shall provide adequate flexibility to give a troughing angle of 350.
Troughing angle for the conveyors under spillage coke conveyor system shall be 35o
and return idlers flat. All belts shall be joined by hot vulcanising method. All the
belting shall be of moulded edge construction.
BELTING
1. Coal Coke Spillage

Coke
2. Type : N/N Belt 800/4 SHR grade (T3) and

suitable for 2000 C
3. Selection basis : Max operating tension < 80% of RMBT
4. Cover grade : N/N EP EP
5. Cover thickness (Top / Bottom) : 5/2 mm 6/3 mm 5/2 mm
6. Belt Width : Y-45 - 1400 mm 1400 mm 650 mm
Y-46 & Y-47 – 1200

mm

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
7. Belt Speed : Y-45 - 1.61 m/sec 1.2 m/sec 1 m/sec
Y-46 & Y-47 – 2

m/sec
8. Duty : Heavy Duty
9. Factor of safety : Min. 7 under normal running Condition
10. Edge : Cut Edge construction
11. Limitation of Elongation : As per IS:1891
12. Starting tension : <120% of allowable belt tension
13. Counter weight shall be chosen based on min 80% of Full load starting.
14. Actual running Tension shall be calculated based on counter weight provided.
06.06 BELT CLEANERS
i) There will be two external belt cleaner/ scrapers, one primary scraper of poly
urethane type and one secondary scraper of sprung bladed tungsten carbide tipped
with modular segments complete with all accessories for all the conveyors. The
modular units shall be easily replaceable and the design of scraper shall be robust
and proven.
ii) Internal belt cleaners of V-plough type made of mild steel flats and hard rubber strips
shall be provided for all the conveyors.
06.07 BELT TAKE-UP ARRANGEMENT
Screw take up shall be provided for all conveyors as per basic engineering drawings and
in line with the IS 11592:2000.
06.08 SPACING FOR IDLERS
i) The carrying idlers shall be placed 1000 mm apart along the profile of the belt
conveyor and 500 mm where there is a convex bend.
ii) Suitable design & adequate no. of transition idler shall be located at the head as well
as tail end of all the belt conveyor. The transition distance shall be approximately
equal to the belt width.
iii) Impact idlers each at a spacing of 400 mm shall be located at each feed point of
material of the belt conveyor, along the profile of the belt conveyor.
iv) Self-aligning carrying idlers shall be provided for all the conveyors at a distance of
15 m.
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
v) Self-aligning return idlers shall be provided for all the conveyors at a distance of 30
m.
vi) The return idlers shall be placed 3000 mm apart along the profile of the belt
conveyors.
vii) Impact idlers shall be inline whereas carrying idlers shall be staggered type.
viii) On the carrying side two sets of self aligning troughing idlers shall be placed at 5
meter spacing from head and tail pulleys. On the return side two sets of self aligning
return idlers shall be placed at 10 meter spacing from head & tail pulleys.
06.09 SPACING FOR SAFETY SWITCHES
i) Pull cord switches shall be provided for emergency stoppage of conveyors. The first
switch shall be about 4000 mm away from the head end/ tail end and subsequently at
not more than 15 m interval. The pull wires shall run along the entire length of each
conveyor on both sides.
ii) Belt sway switches shall be provided on each conveyor for protection against
excessive sway of the belt. A pair of switch shall be installed within 5000mm near
the head end and a pair near the tail end and in between, a pair of switch shall be
installed at 30 m interval thereafter.
iii) One zero speed switch shall be provided at tail pulley for each conveyor.
06.10 TENTATIVE DETAIL OF THE PROPOSED BELT CONVEYORS:
Belt Conveyor Details

Rated Width Length, Lift (m) Speed
Sl.
Belt Conveyor Capacity (mm) C/C (m) tentative (m/s)
No. indicativ
(tph)
e
Coke Sorting Plant

1. K7-1 200 1400 70 0.00 1.2
(Wharf Conv.)
2. K7-2 200 1400 48 13.80 1.2
3. K7-3 200 1400 80 14.50 1.2
4. K7-5 200 1400 11.2 195mm 1.2
Coal Handling System
1. Coal Conveyor 600 1400 51 17.5 1.61
Y-45
2. Coal Conveyor 600 1200 9 0 2
Y-46 (Reversible)

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT

Rated Width Length, Lift (m) Speed
Sl.
Belt Conveyor Capacity (mm) C/C (m) tentative (m/s)
No. indicativ
(tph)
e
3. Coal Conveyor 600 1200 9 0 2

Y-47 (Reversible)
Spillage Belt Conveyors
1. SBC-1 10 650 13 3.5 1
2. SBC-2 10 650 43 11.5 1
3. SBC-3 10 650 46 12 1
06.11 DRIVE SYSTEM
Each conveyor of Coke sorting Plant shall be provided with two drives, one running and
other standby, with easy coupling and decoupling facility with either drive. All drives
shall be of 1500 rpm except the geared motors of the LT drive of shuttle conveyors Y-46
& Y-47. Detail of the proposed drives of belt conveyors shall be as below:
Sl. Belt Conveyor Qty. Motor Rating (kW) – (Each)
No. (No. Of
drives)
Coke Sorting Plant
1. K7-1 2 30 x 2
2. K7-2 2 30
3. K7-3 2 30
4. K7-5 2 7.5
Coal Handling System
1. Y-45 1 55
2. Y-46 (Reversible Shuttle 1 9.3 kW (Conveyor)
Conveyor) + 4.5 kW Shuttle
3. Y-47 (Reversible Shuttle 1 9.3 kW (Conveyor)
Conveyor) + 4.5 kW Shuttle
Spillage Belt Conveyors
1. SBC-1 1 7.5
2. SBC-2 1 11
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Sl. Belt Conveyor Qty. Motor Rating (kW) – (Each)

No. (No. Of
drives)
Coke Sorting Plant
3. SBC-3 1 11
06.12 GEAR BOXES
i) The gearbox casing shall be of fabricated construction and free from harmful
defects.
ii) The Gear Box rating shall be 1.5 times (minimum) the selected motor kilowatt for
the conveyors.
iii) All the Gearboxes shall be triple stage helical & foot mounted.
iv) Breathers, inspection covers, drain out plugs and dowel holes shall be provided at
conveniently accessible location. There shall be a provision for indicating the level
of oil. Dowel pins shall be supplied along with the gearbox.
v) The joints of the casing shall be oil tight, dust proof and waterproof.
vi) The bearings shall be of antifriction type. The offered bearing life shall be
minimum 20000 working hours.
vii) There shall not be any seepage of oil at the sealing edges of oil seals.
viii) Oil splash lubrication shall be provided.
ix) Gear boxes shall be provided with hold back facility. Hold back ratings shall be 1.5
times the maximum calculated torque of gear box. It shall be integral with gearbox.
x) Every gear box shall have a name plate bearing the following particulars:
 Manufacturer’s name, trade-mark and year of manufacture
 Designation of gear box indicating its size, reduction ratio, input power, input
speed and output torque
 Manufacturer’s serial number
xi) Each gear box shall be accompanied with the following information:
 Specification and quantity of lubricant
 Bearings and oil seals used
 List and specification of wearing parts
xii) The Gear box input couplings, output couplings and drive pulleys shall be
assembled at supplier’s works by the Tenderer and shall be despatched after
dismantling the coupling bolts only with half coupling fitted on the respective
shafts. Care must be taken while despatching to avoid any damage to the mounted
coupling or shaft. Proper markings are to be given for easy assembling at site.
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
06.13 COUPLING
a) All high speed coupling shall be flexible coupling (resilient type) & all low
Speed coupling shall be geared type.
b) For coal conveyors, high speed coupling shall be of pin bush type.
c) Low speed coupling shall be manufactured conforming to the following

specifications:
i) A service factor of 1.5 times over motor kW shall be considered while

selecting the coupling
ii) The half casing and toothed hubs shall be made of steel conforming to C-45
of IS 1570:1996 and shall be heat-treated to a hardness BHN 241-280.
iii) The bolts shall be made of steel C-45 of IS 1570:1996 in normalised
condition and nuts shall conform to property class 4 of IS 1367:2002.
iv) Provisions shall be made for easy filling and discharge of lubricants. The
Tenderer shall indicate the type and quantity of lubricant to be used with each
coupling.
v) The coupling shall be marked with the following details on the periphery of
the casing:
 Manufacturer’s name
 Type and coupling number
06.14 BRAKE
DC Electromagnetic brake will be provided on input shaft of Gear Box for conveyors
with coasting time more than or equal to 6 seconds. Brakes will be suitable for
minimum 1.5 times maximum calculated torque rating.
06.15 PULLEYS
i) All Pulleys shall be of welded construction as per IS 8531:1986 and end plates and
bosses shall be of mono-block construction as far as possible.
ii) All drive pulley surfaces shall be hot lagged with vulcanised natural rubber lagging,
grooved in diamond pattern. The lagging thickness shall be 20 mm thick grooved in
diamond pattern with grooves 6 mm wide x 6 mm deep. The maximum out of
roundness shall be limited to 0.5% of nominal diameter.
iii) All non-drive pulley surfaces shall be hot lagged with vulcanised natural rubber with
plain lagging. The minimum lagging thickness shall be 12 mm.
iv) Requirement of lagging shall be as follow:

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
1. Type Natural rubber blended with styrene butadine rubber

2. Hardness 55 to 65 durometer (Shore A)
v) The pulley shall be made from mild steel conforming to IS 2062: 2011 and shall be
key fitted to shaft.
vi) The plummer blocks for pulleys shall be horizontally split type construction made of
cast iron. The plummer blocks shall be dust tight with double labyrinth seals. Conical
head shape nipples conforming to IS 4009 (Part II): 1981 shall be provided for
greasing. Side covers of plummer blocks shall be heavy-duty metallic sheets. No
plastic components shall be used. The plummer blocks shall be manufactured
conforming to IPSS-2-03-007-88.
vii) All pulleys shall be supplied with antifriction bearings.
viii) Fasteners of proper sizes shall also be provided for the plummer blocks.
ix) Static balancing of pulleys shall be carried out after rubber lagging. Shell thickness
for drive pulleys & non drive pulleys shall be 16 mm (min.) & 10 mm (min.)
respectively.
PULLEYS (IS: 8531)
1. Pulley Type : Heavy Duty Type
2. Pulley Face width& tolerance : As per IS 8531:1986
3. Bearing type : Self Aligning spherical roller bearing
4. Shaft : 45c8/En-8
5. Shell : Drive/Discharge Pulley- 16 mm (minimum)
Tail Pulleys- 10 mm (minimum)
Non Drive Pulleys- 10 mm (minimum)
6. Plummer Block : 4 Bolt split type, Material-Cast Iron. The

plummer blocks will be manufactured
conforming to IPSS-2-03-007-88.
7. Bearing life (minimum) : 50000 working hrs.
8. All Pulleys will be of welded construction as per IS 8531:1986 and end plates and bosses
will be of mono-block construction as far as possible.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
06.16 IDLERS
i) Selection of idlers and mounting brackets shall conform to IS 8598:1987.

ii) Rollers used in Carrying & Return idlers will conform to IS 9295:1983. The roller
spindles will be provided with seize resistant type ball bearings (SKF / FAG/ NTN).
The bearings will be adequately sealed and lubricated for life. The rolls will be
supported from fabricated steel brackets. Fixing arrangement of rollers with brackets
will be drop-in type. For adjusting the alignment of the idlers, slotted holes will be
provided in idler supporting base plates. Direction of belt travel will be clearly
marked on the brackets of carrying idlers.
iii) Carrying idlers shall have 35 deg trough angle & return idler shall be provided flat.
iv) Idler rollers shall be waterproof, dust proof and weather proof against a high velocity
water jet. All idlers shall be provided with minimum double labyrinth dust seal.
v) Impact idlers used at the loading and transfer point shall be so designed as to avoid
direct impact and belt damage to the carrier. The material used in construction of this
type of idlers shall be of resilient type.
vi) The self-aligning idlers shall be direct acting type, complete with actuating rollers
fitted with the ball bearings and mounted inclined towards the belt. The idler frame
shall be suitably cradled about a vertical pivot, supported in bearing over a fixed
plate. Adequate sealing arrangement shall be provided to prevent contamination of
the lubricant by dirt and moisture.
vii) The idler sets shall consist of idlers along with mounting brackets and fasteners.
viii) For all conveyors, transition idlers, in steps of 10 and 20 degrees will be provided at
either end at spacing similar to other carrying idlers.
ix) All conveyors shall be provided with one no. of self-cleaning idler on return side
near head end.
IDLERS (IS: 8598 / IS: 9295)
1. Carrying Idlers
i) Type Carrying idlers will be staggered type. 3 roll

troughing idlers of equal length.
:
The angle of tilt of side idlers shall be function of
troughing angle and belt speed and shall be as
small as practicable and shall in no case exceed
20. The angle of tilt of side idlers shall be in the
direction of belt run for the unidirectional
conveyors.
ii) Pipe dia./ thickness (mm) : For Coal & Coke For spillage coke
conveyors will have 159 conveyor - 114.3 mm
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
mm dia. with wall dia. with wall

thickness 6.3 mm thickness 4.5mm
iii) Bore of bearing (mm) : 25 for coal & Coke 20mm for Spillage
conveyor
iv) Bearing type : Deep groove ball bearing
v) Bearing life : 30,000 working hours
2. Return & Return training idlers :
i) Type : Flat Idler
ii) Pipe dia./ thickness (mm) : For coal & Coke For spillage coke
conveyors - 159 mm dia. conveyor 114.3 mm
with wall thickness 6.3 dia. with wall
mm thickness 4.5mm
iii) Bore of Bearing (mm) : 20
3. Impact idlers
i) Type & spacing : 3 roll inline.
Impact idlers each at a spacing of 400 mm will be

located at each feed point of material of the belt
conveyor, along the profile of the belt conveyor.
ii) Pipe dia./ thickness (mm) : For coal & Coke For Spillage
conveyors 190 mm outer conveyors 114.3 mm
dia (108 steel dia) with outer dia (63.5 steel
5.4mm shell thickness. dia) with 4.5mm shell
thickness.
iii) Bore of Bearing (mm) : For coal & Coke For Spillage conveyor
conveyors 30mm 20mm

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
06.17 ACTUATOR OPERATED FLAP GATES
Flap gate shall have steel construction conforming to IS 2062: 2011 Grade E 250. The
gate shall be fabricated out of 12 mm thick MS plates with wear resistant, replaceable
liners on both sides and suitably stiffened to withstand material impact.
The liners shall be 20 mm thick manganese steel conforming to IS 276: 2000 (Grade I)
fitted with countersunk bolts. Actuator shall be heavy duty of electromechanical type.
The stroke and thrust selected shall be supported with calculation. Motorised Flap gates
shall be provided in the 2-way bifurcated chutes.
The material of shaft shall be EN-8 or equivalent material. The diameter of the shaft shall
be suitable for motor stalled conditions and associated twisting.
The actuators will be mounted on the chute body/ or on a working/ maintenance platform
suitably. Wherever additional platforms are to be provided for the actuator, the same shall
be considered in the scope of the Tenderer.
The gate shall be capable of changing the direction of material on remote mode of control
even when the material is being discharged from the feeding conveyor pulley.
The equipment shall be capable of being operated for at least 15 switchings per hour at
rated load and thrust and shall be suitable for 10 Nos. consecutive switchings at rated
load and thrust. The equipment shall be shop tested to prove the requirement.
The motor rating for the actuator shall be so selected as to provide sufficient thrust (min.
2500 kg) for operation of the flap gates against the moving weight of material and/or flap
gate.
The flap gate travel shall be in the range of 60° to 70°. Limit switches shall be provided
to indicate extreme positions. Lever arm shall be provided between actuator and flap gate
shaft for obtaining required thrust. Each gate shall be provided with a shaft, a hand lever
and self aligning type anti-friction bearings with adequate sealing for dust proofing.
The actuators shall be capable of preventing any over travel. Suitable travel dependent
limit switches controlling the travel; of the flap gates on either direction shall provided.
These shall be placed internal to the drive unit and shall be completely dust-proof. The
limit switches shall be capable of adjustments to vary to total length of travel of the gates.
Suitable thrust dependent limit switches (torque limit switches) shall be provided. This
shall trip off the actuator motor in case of excessive thrust due to jamming the gates
during its travel in either direction.
Provision for alternative manual operation shall also be made using disengageable hand
wheel. The diameter of hand wheel shall be selected considering a 25 kg (max.) force to
be applied by a single operator.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Suitable self aligned double row ball bearings of approved make in dust tight housing
shall carry the gate shaft. Suitable provision for re-greasing shall be provided.
06.18 SECTOR GATES
Spillage coke from Coke Oven Battery no. 7 & 8 shall be transported through series of
belt conveyors. The coke shall be received at proposed Junction house JH-3 and with the
help of two way chute, it will either be stored in hopper at JH-3 or further transported up-
to existing belt conveyor system. The capacity of hopper at JH-3 shall be 12t and of
bottom discharge type. The opening of bottom discharge shall be closed/ opened by
motorized sector gate.
The characteristic of spillage coke is given below:
Characteristic of spillage coke
1. Material : Coke
2. Size : (-) 80 mm (largest lump size (-) 150mm

– 10%)
3. Bulk Density
a) For capacity calculation : 0.5 t /m3

b) For load calculation
: 0.625 t /m3
4. Moisture Content 4%
5. Surcharge Angle : 200
6. Ambient Temperature : 500 C &
Coke temp. upto 2000 C
7. Repose Angle : 350
8. No. of working days/year : 330

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
9. No. of working shifts/day : 3
10. Effective working hr/shift : 5
The specification of the sector gate shall be as below:
Sector gates shall be fitted below hopper and shall be operated through motorized linear
actuator to regulate the discharge of material from the hopper.
Single arc sector gate shall be hinged at center from both sides of opening. The bottom
opening size of the hopper shall be 600mm x 600mm. The gate shall be hinged at one end
by linear actuator for opening / closing.
The sector gates shall be constructed out of materials having good resistance against
impact and sliding wear rolled Mn steel plates after hardening and tempering to HRC 25-
30. The material of pin shall be C-45 (IS: 1570 – Latest). Wear resistant liner plate shall
be of stainless steel, SS409M. Liner shall be provided on the gate main body and bottom
portion. Antifriction ball and roller bearings shall be used throughout.
All bolts except those with nyloc nuts shall be provided with grip lock nuts or washers.
Stud or body bolts shall not be used as fastners for mechanical items.
Antifriction bearings shall be as per preferred Make. Manual lubrication nipples shall be
provided for all the bearings.
The linear actuator shall have enough thrust rating to open the gate in loaded condition as
well as shall have provision of manual operation with max. effort of 25kg.
06.19 SCOOP SAMPLER
06.18.01 TECHNICAL DATASHEET
Sl. No. Description Data

1 Type Cross belt sampler-Heavy duty
construction
2 Quantity 1 No.
3 Total Final Sample 20 kg/ Lot
4 Material properties
i Material Handled Coke
ii Lump Size (Max.) (-) 80 mm
iii Ambient Temperature 500 C &
Coke temp. upto 2000 C
iv Moisture content Up to 4%

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
v Bulk Density
a) For capacity calculation 0.5 t /m3

b) For load calculation
0.625 t /m3
vi Angle of repose 35˚
vii Surcharge angle 20˚
viii Flow ability Moderate
ix Abrasiveness Highly abrasive
5 Conveyor Detail
i Conveyor Location Screen Building
ii Rated Capacity 200 TPH
iii Design Capacity 240 TPH
iv Belt Width 1400 mm
v Belt Speed 1.2 m/s
vi Bed Depth ~300 mm
vii Carry Idler Trough Angle 35°
viii Conveyor Slope 17°
6 Cross Belt Cutter Design Details - Cutter design to comply with relevant
Indian/ ISO standard
i Aperture Width Supplier to inform
ii Aperture Length Supplier to inform
iii Discharge Slope 65°
iv Internal Shell Width Supplier to inform
v Aperture Wear Tips Supplier to inform
vi Cutter Assembly Mass (Excluding Supplier to inform
Drive)
vii Total Weight Supplier to inform
7 Electrical
i Power supply 415 V, 3 Ph, 50 Hz.
ii Control Unit Protection Rating IP65
iii Drive Control Supplier to inform
iv Installed Power Supplier to inform
06.18.02 TECHNICAL REQUIRMENTS
Mechanical
i) Samplers shall be of dust tight construction with heavy cutter and self-contained
type.
ii) The cutter lips should be parallel and cut the stream at a 90 degree angle to the
centre-line of the conveyor being sampled.
iii) The cutter aperture width must be not less than three times the nominal top size of
the material.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
iv) The arc formed from the leading edge to the trailing edge of the sidewalls must be
sufficient for the cutter to cover the width of the material on the belt at full loading.
v) The cutter should cut through the complete cross-section of the stream during one
continuous operation with a uniform velocity and a minimum cutter velocity of 1.5
times the velocity of the belt.
vi) Striker plates for prohibiting the entry of non-sample material must be installed on
both the upstream and downstream sides of the cutter exit opening with gaps between
the exiting cutter and striker plate held to not more than 10 mm.
vii) The gap between the cutter side plates and the conveyor belting should not be greater
than 10 mm at any point across the belt.
viii) The cutter should be equipped at the rear with an effective and durable wiper that
cleanly scrapes the belting.
ix) The cutter should not be fitted with internal supports that could interfere with
material entering or exiting the cutter.
x) Cutters should be counterweighted. This avoids potential structural problems with
the conveyor belt.
xi) No material shall remain in the cutter after the cutter has collected and discharged an
increment. This is to be verified visually and by tests of the sampling ratio.
xii) The cutter should have a capacity sufficient to accommodate the increment mass
obtained at the maximum flow rate of the material.
xiii) Any flexible blades, brushes or skirts fitted to the cutter should remain in close
contact with the surface of the moving conveyor belt to ensure that the complete
material cross-section in the path of the cutter is collected from the belt.
xiv) Sampler should be engineered to accommodate worst case loading.
xv) Sampler should have adjustable skirt boards and striker plates.
xvi) Striker plates ensure only the material within the cutter is collected with the
increment.
xvii) Sampler should have side hinged access doors to allow for easy access without
leaning into enclosure and should have electrical safety interlock to prevent operation
when doors are open.
xviii) Sampler should have spiral enclosure and material impact wall should at 65°
angle to prevent sticking of sample on enclosure walls.
xix) Sampler should have chute inspection door with Lockable latches for easy chute or
cutter access and should have inner liner to keep inside of enclosure as flat as
possible, reducing places for material to stick.
xx) The sample cutter should collect the sample and discharge in a bucket placed on the
ground floor.
xxi) The cutter shall be fabricated with wear resistant liner material and the lip shall be
lined with Mn Steel liners.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Electrical System
i) Electrical design shall confirm to the requirements of latest revisions of IEC, Indian
Standards, IE Rules, local rules and regulations.
ii) The de-rating of all equipment shall be done for an ambient temperature of 50°C.
Weather proof enclosures having degree of protection IP 55 shall be adopted for
outdoor locations.
iii) Climate proofing of all equipment and accessories shall be done in accordance with
IS: 3202.
06.20 BELT CHANGING DEVICE
One set of fixed type belt-changing devices for quick replacement of conveyor belt of
1400mm widths shall be provided. The equipment shall safely unwind belts as well as
wind and replace worn out belts. The equipment shall be provided with belt change reel
stands, power belt reeler including pipe shaft, half split bush bearing at ends, motor with
reducer, etc.
The characteristics of Belt shall be as below:

Rated
Belt Width Length, Lift (m) Grade Cover
Capacity (mm) C/C (m) tentative Thickness
Conveyor
(tph) (Top/Botto
m)
Wharf Conv. 200 1400 ~71.2 0.00 EP (SHR 6/3 mm
K7-1 Gr-T3)
06.21 The belt-changing device shall have following features:
Sl. Description Specification
1 Type : Stationary, Reversible motorized drum through VVFD
2 Reel : 2 nos. wooden 2500 mm dia x 1550 mm width to

accommodate ~160m long belt
3 Mandrels : 4 numbers mandrels (to put inside the wooden belt reels
for rotation, 2 numbers working, 2 numbers spare)
4 Drive : Drive assemblies for rotating an “Empty reel” (for pulling

the old belt out of the conveyor system and winding the
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
same on the reel) and to un-wind new belt out of the reel
“Loaded belt reel”.
The drive shall be fitted with Empty reel consists of

electric motors, reducers, resilient couplings and brakes
complete with motor starter panel, electrical controls &
instrumentation.
Motor Power 11 kW@1000 rpm
5 Linear speed : 15 m/min (to pull the old belt)
6 Speed : Through VVFD with speed sensor

regulation
7 Manual Winch : Capacity 3t with 60m of wire rope for threading the old
belt to the empty reel
8 Belt gripping : Two Nos. (one for old and one for new belt) made of
devices Aluminum alloy and shall be mounted on self-locking
chuck. One spare gripping device meant for spare belt
shall also be provided.
The belt changing device shall consists of a manual winch (with 60m of wire rope for
threading the old belt to the empty reel), drive assembly for rotating an “Empty reel” (for
pulling the old belt out of the conveyor system and winding the same on the reel) and to
un-wind new belt out of the reel from Loaded belt reel, equipment for maintaining
constant circumferential speed of both belt reels and complete with motor starter panel,
electrical controls & instrumentation. Alternatively, low speed-high torque hydraulic
motors with power pack etc mounted on the platform trailer, may also be considered. The
system shall also be provided with 4 numbers mandrels (to put inside the wooden belt
reels for rotation, 2 numbers working, 2 numbers spare) and 2 Nos. wooden reels (for
belts), along with any other accessories that may be required to for belt changing
operation.
Two numbers stationary base frames shall be provided for mounting of “Empty reel as
well as “Loaded belt reel”. The two reels shall be mounted individually on mandrels
(minimum 100 mm square bars/ hollow sections) of adequate length, for supporting them
over pivot block of respective base frame. The belt reels shall be “locked” longitudinally
on the mandrels. One end of the square bar is coupled with drive mechanism through
Oldham coupling. Mandrel shall be placed on a chuck so that after placement it can be
locked with chuck. Both sides of mandrels shall be placed on bearing block to offer least
resistance during operation.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
07. ELECTRICAL :
7.1 GENERAL SCOPE:
The scope of work includes design, procurement, inspection/testing, supply, supervision

in erection, testing and commissioning of the supplied equipment as per technological /
process requirement. The Tenderer shall furnish the detailed indicative bill of material in
the technical offer.
7.1.1 Ambient Conditions & Power Supply Data:
The electrical equipment shall be designed on the basis of the following ambient and
power supply conditions.
LT Parameter :
Power Supply 415 V, 3 phase, 4 wire, 50 Hz.
Voltage Variation ± 10%
Frequency Variation ± 5%
System neutral Solidly grounded
System short circuit level 50 kA rms. at 415V for 1 sec.
Absolute maximum 480 C
Absolute minimum 40 C
Relative Humidity (Max) 100%
Relative Humidity (Min) 7%
Note: Maximum humidity and temperature are not likely to occur simultaneously.
7.1.2 The equipment shall be designed in such a manner that the system performance is not
affected under the variation of power supply system stated above.
7.1.3 All equipment shall be de-rated for 50 deg C for indoor equipment and 55 deg C for
outdoor equipment.
7.1.4 All equipment and components shall be located indoor in hot, humid, tropical and dusty
atmosphere in an adverse environment as prevalent in coke-oven area of a steel plant.
Equipment shall be subjected to vibration and oil/water vapour dust etc.

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BHILAI STEEL PLANT
7.1.5 Supply & installation of all equipment shall comply with the statutory
requirements of Govt. of India, state government where the plant is located & Indian
electricity rules 1956 as amended up to date.
7.1.6 Inspection of equipment shall be carried out as per the “approved” QAP.
7.1.7 All equipment/ items shall generally comply with the latest revision of the following:
a) The Electricity Rules, 2005 and the Indian Electricity Rules, 1956
b) Indian Electricity Act, 2003
c) Regulations laid down by local statutory authorities and Electrical Inspectorate
7.1.8 Equipment shall comply with the statutory requirement of Govt. of India, Govt. of
Chhatisgarh & Indian electricity rules 1956 as amended up to date.
7.2 SCOPE OF SUPPLY AND SERVICES:
The scope of work shall include design, construction / manufacture, procurement,

assembly, painting, shop testing, offering of equipment for inspection by employer / his
consultant, packing, transportation to site, forwarding, loading & unloading, delivery at
site of electrics for belt conveyor system and other equipments, supervision of Erection,
Testing & Commissioning for the supplied equipment and putting into satisfactory
operation of the complete system.
Scope of supply & work for electrics shall include but not limited to the following:
a) Drive motors for all Conveyors, Actuators, and other Electromechanical drives as per
technological requirement.
The motor for VFD application shall be of inverter duty motors.
b) DC Electromagnetic type brake along with brake panel. Brake panel shall be located in
the field nearby motor.
c) Electrics for Belt Changing Device viz. VFD panel, motor, LCS, power cables, control
cables, limit switches etc.
Belt Changing Device shall be provided with VFD. The VFD drives shall be able to meet
the load torque requirement.
d) VFD panel for Belt Changing Device shall be fed from suitable power supply feeder from
10MCC located at Coke Wharf Electrical Room. Tenderer to indicated power supply
requirement for the same.
Incoming Cable from Purchaser's 10MCC to Tenderer's VFD panel shall be provided by
the Purchaser. Incoming terminals of VFD panel shall be treated as battery limit for Belt
Changing Device.
For Belt Changing device, all power and control cables between VFD panel and motor,
LCS, field devices, etc. shall be under the scope of the tenderer.
e) Flexible EPR insulated trailing copper cable with festoon arrangement required for
Shuttle conveyor Y-46 & Y-47 and its carriages.
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The number of jockeys shall be selected based on the span of the shuttle conveyor,
cable size and minimum clearance as required for smooth travel. All the jockeys shall be
connected with link chain smaller than the cable length so that load is not transferred on
the cable during pulling of the jockeys. The cable shall have ample length and shall be
supported by means of properly designed movable clamps.
f) Safety switches / devices, Trip Indictor Panel / Belt Watch System, addressable type Pull
Chord Switches (PCS), addressable type Belt Sway Switches (BSS), proximity type Zero
Speed Switches (ZSS), Chute Jamming Switches, limit switches, warning hooter, etc. as
per technological requirement to achieve desired functions for ensuring safe operation of
the system.
Limit switches shall have adequate NO/ NC potential free contacts for interfacing with
PLC system.
Trip Indictor Panel / Belt Watch System shall be provided for conveyors and shall be
located in respective Electrical Room / CSP Control Room. Final location of Trip Indictor
Panel / Belt Watch System shall be finalized during Detail Engineering.
g) Control Junction Box (CJB) for each Conveyor shall be provided by the tenderer for
termination of cables to field devices, brake and brake rectifier panels etc. as per the
technological requirement. Control Junction Box shall be made of Stainless Steel.
Quantity of CJB shall be provided as per requirement. Location of CJB shall e finalized
during Detail Engineering.
h) All control cables from Safety switches / devices, pull chord switches, belt sway
switches, zero speed switches, chute jamming switches, limit switches, etc. upto Trip
Indicator Panel / Belt Watch System (for addressable PCS & BSS) / Control Junction
Box shall be provided by the Tenderer.
Control cables from Tenderer's Trip Indicator Panel / Belt Watch System / Control
Junction Box to Purchaser's MCC/PLC shall be provided by the Purchaser.
Control Cables shall be HRPVC insulated of 2.5 sq.mm copper multicore, FRLS type.
i) One NC contact of PCS, BSS and ZSS of each conveyor shall be wired in series and
terminated at CJB for interlocking to MCC. One NC/ NO contact of PCS & BSS shall be
wired to Trip Indicator Panel / Belt Watch System for hooking up to PLC.
j) Cable trays and cable trays supporting structures, GI conduit, etc. for mounting on
conveyor short post for control cables supplied by the tenderer. Cable trays for size less
than 300mm shall be perforated type.
k) Erection materials and accessories.
l) Industrial Hooters shall be provided to indicate the operation of the machine and the
conveyor belts of the system. Hooters shall be of 240V. Hooter alarm siren sound
ranged shall be finalised during Detail Engineering.
m) Commissioning spares, as required, till the plant commissioned and handed over to the
Employer.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
n) Special tools and tackles and Testing Equipment required for installation, operation and
maintenance of supplied electrical equipment.
o) Supervision of Erection, testing & commissioning, as & when required, till system is
stabilized & handed over to employer.
p) Getting Approval of various drawings & documents from employer (BSP) / its consultant
(CET).
q) Assistance in liquidating punch points for PAC, Performance guarantee & handing over
to employer.
r) Preparation of drawings/documents including preparation of as built drawings.
s) Preparation of “As built drawings”, submission of As built drawings in bound volumes &
in soft copies, handing over etc.
t) Inspection of equipment shall be carried out as per the enclosed approved QAP.
u) Inspection at manufacturer’s work, follow-up/ expediting I/C, Dispatch Clearance & weigh
bill.
v) All Equipment shall be provided from enclosed Preferred make list.
w) Any other equipment / material required for completion and successful commissioning of
the system as per technological requirement shall be included in the scope.
7.3 TECHNICAL SPECIFICATION :
7.3.1 Squirrel Cage Induction Motors :
01 Basic Design Condition :
1.1 All equipment shall be suitable for continuous operation delivering rated output without
exceeding permissible temperature rise.
1.2 Motors shall be suitable for operation through DOL / VFD arrangement.
1.3 Motors shall meet the following design criteria:
i. Motor body shall be made of cast Iron.
ii. Casing feet shall be integral with the motor body.
iii. Bearing & lubrication shall be as per IPSS norms.
iv. Shaft extension as per requirement.
v. Lifting eye bolts for frame size 100 & above shall be provided with blind threaded
hole.
vi. All motors shall be rated for continuous operation.
vii. All motors shall have metallic fan.
viii. Name plate shall be provided as per manufacturer standard.

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ix. Space heater shall be provided as per as per manufacturer standard. Power supply
voltage shall be 240V, AC.
x. Grounding of motor body at two points shall be provided as per manufacturer
standards.
xi. Frame sizes & ratings as per latest revision of IPSS-1-03-001-95 & IS -1231.
xii. Motors shall be de-rated for 50deg C for indoor equipment and 55 deg C for outdoor
installation.
xiii. No. of starts/hour for pump motors suitable for DOL starting shall be 2 nos. in
successive hot condition, 2 nos. & others as per operational need in cold condition
and 3 nos. equally spread.
xiv. All motors shall be selected for satisfactory operation without effecting rated outputs
even under mentioned voltage & frequency variation without affecting the load
condition of the machine.
02. Standards :
i. The equipment/ items/ components supplied shall comply with the relevant Indian
Standards. In case Indian Standards are not available, the relevant international
standards shall be followed.
ii. All equipment shall also comply with the latest revision of the Indian Electricity Act
and Indian Electricity Rules as regards safety, earthing and other essential
revisions specified therein for installation and operation. The installation shall also
comply with the statutory requirements of the Government of India and the State
Government of Chhattisgarh.
iii. 2.3The motors shall comply with the following publications of Bureau of Indian
Standards and IPSS:
Code No. Description
IS 325:1996 Three phase Induction Motors
IS 900:1992 Code of practice for installation and maintenance of
Induction Motors
IS 1231: 1974 Dimensions of three phase foot mounted motor
IS 4691:1985 Degree of protection provided by enclosures for
rotating electrical machinery
IS 2253:1974 Designation for types of construction and mounting
arrangement of rotating electrical machines
IPSS 1-03-003-94 AC mill / crane duty slip ring induction motor
IPSS 1-03-004-95 AC crane duty squirrel cage induction motor

IS 12615: 2011 Energy efficient motors

T.S. No.: MEC/S/C38S/C/21/17/0923
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BHILAI STEEL PLANT
03. The motors shall comply with the technical specification as stipulated below:
SI. Specific aspects Technical features

No.
1. Type of motor Squirrel Cage Induction Motor.
(Energy efficient motors (class IE2) shall
be used for all general purpose induction
motors, IS: 12615:2011 )
2. Duty Unidirectional drives shall be of continuous
duty.
Reversible drives shall be S4 or better
Crane duty / mill duty AC motors;
Duty cycle of the motors shall be selected
as per the process requirement
3. Name plate - Power rating is to be Operating ambient temperature of 50 deg C
given at for indoor and 55 deg C for outdoor
application
4. Degree of protection for enclosure IP 55
5. Rated voltage 415V
Rated voltage variation (%) +/- 10%
6. (a) Rated frequency 50 Hz
(b) Rated frequency variation (%) +/- 5%
7. Class of insulation Squirrel Cage Induction Motor: Class F
8. Temperature rise 70 degC over the ambient
9. Method of starting VFD / Soft Starter/ DOL as per the design &
application
10. Starting current in percentage of 600 %
Rated current (Ist / Ir) forDOL start
11. Power factor at rated voltage and 0.85 (minimum)
load
12. Safe stall time at 100% rated 5-10 sec more than locked rotor withstand
voltage time
a) Hot condition
b) Cold condition

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13. Motor characteristics The motor characteristics shall match

with the characteristics of driven
equipment for the desired starting and
acceleration.
The motor selected for VFD shall be of
inverter duty motors and suitable for use
with IGBT inverters. Motors in frame
sizes 225 & above shall be provided with
insulated bearings (NDE side) to avoid
damage from bearings currents. Positive
Temperature Co-efficient (PTC)
thermistors shall be provided in the stator
winding of all drive having VFD control.
14. Thermal time constant 45 minutes
15. No. of starts/ hour for reversible 150
motors
16. Minimum permissible voltage at 85% of rated voltage
starting (with full load) for DOL start
17. Permissible running time with full 5 minutes
load at minimum (75%) allowable
voltage
18. Transient recovery The motor shall be capable to accelerate
with load to rated operating point after
Temporary system disturbance for 0.2
sec and sudden restoration to 70% of
rated voltage
19. Method of cooling IC 411, TEFC;
Motors for VFD application shall have the
method of cooling recommended by VFD
manufacturer.
20. Direction of rotation Bi-direction
21. Winding Material Copper
22. Winding connection Delta
23. Adequate tropical protection Yes
against fungus, corrosion etc.
24. Degree of protection for terminal IP 55
box

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25. Fault withstand current and time for 50 kA for 0.25 Sec
terminal box
26. Grounding pads Each motor frame shall have two distinct
grounding pads, one on each side and
complete with tapped hole & bolt.
27. Painting The motors shall be finish painted as per
shade No. 631 (light grey) of IS: 5-1994.
The construction of motor enclosures shall
undergo rigorous metal treatment. The
treatment shall be followed by spraying of
two coats of red oxide primer and two coats
of finished stove enamelled painting of
above specified shade.
28. Power cables for the motors Power cables for the motors shall have 3.5/
4 core. The cable size shall be finalized
during DE stage.
The motors to be controlled from variable frequency drives shall have suitable insulation
system to withstand the high voltage spikes from IGBT-type VFD.
Motor shall be suitably designed for variable speed application using VVVF (Variable
Voltage Variable frequency) drive. Confirmation shall be obtained from the Motor
manufacturer regarding suitability of the motor with VVVF drive.
04 Terminal box :
i. The terminal box shall be provided as per manufacturer standard.

ii. Terminal box shall be amply dimensioned to receive Aluminium / Copper cables de-
rated for specified ambient temperature and provided normally on the right hand
side when viewed from the drive end or on the top as per the requirement.
iii. It shall be possible to rotate the terminal box by 360 degrees in steps of 90 deg.
iv. A suitable earthing stud shall be mounted inside the terminal box.
v. Provision for termination of ½ core cable for a 3 ½ core cable shall be provided
inside terminal box.
vi. Motor delta connection shall be provided inside the main motor terminal box.
vii. Separate terminal boxes shall be provided for space heaters & PTC thermistors.
7.3.2 Voltage Frequency Drives (VFD) :
01 Standards :

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
a) The variable frequency drives and all components shall be designed, manufactured,
tested installed and commissioned in accordance with the NEMA standard ICS 7-
1993, ICS 7.1-1993 and latest applicable standards of IEC and IEEE & VDE.
b) If any part, whole or specific aspect of VFD is not being covered under the above
standards, the same shall comply with the relevant Indian Standards. In case Indian
Standards are also not available, relevant latest IEC standards shall be applicable.
c) All VFD shall also conform to the latest Indian Electricity Rules as regards safety,
earthing and other essential provisions specified therein for installation and
operation.
d) All VFD shall also comply with the statutory requirement of the Government of India
and the state government in which the plant is located as given in the contract.
02 Design Criteria & Selection Criteria :
a) Design criteria :
System voltage & site conditions shall be as specified elsewhere in TS.
b) Selection criteria :
Design and selection of VFD shall be done taking into consideration the fact that the
VFD are called upon to operate continuously and hence all facilities to simplify
inspection, testing, maintenance, cleaning can be carried out at site without
disrupting process / prolonged shutdowns.
Matching the drive to the load characteristics of the specified application, shall be a
primary consideration in selecting the VFD. The following criterion shall be
considered to classify the motor loads in the constant torque, constant power and
variable torque categories :
 Constant Torque- Lift load shall require the same amount of torque at low speed as
at high speed and thus the torque demanded by the load is constant throughout the
speed range. These loads are usually the friction loads where the constant torque
characteristics are needed to overcome friction. Most occasionally, the starting
torque requirement might be in the range of 150-160%. For such applications, the
VFD power rating shall be selected on the basis of starting torque requirement not
on the running load requirement.
 Variable Torque - With this group of loads, the load torque increases with the
speed and the applications include centrifugal fans, pumps and compressors. The
starting torque requirement in such applications is very low, however if solids are
present in pumping application, a high starting torque may be required when the
pump starts from rest. This must be taken into account when determining the power
rating of the VFD. VFD for variable torque loads shall be 'selected to provide
adequate torque and kW at the maximum speed that shall be required. Also, for high
inertia fans VFD shall have sufficient capacity to accelerate the motor in a
reasonable time to avoid overheating the motor and VFD

T.S. No.: MEC/S/C38S/C/21/17/0923
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BHILAI STEEL PLANT
 Constant power- In this group the load decreases with increasing speed. This
application usually applies to the processes that are changing diameters, such as
winders, unwinders and metal working applications (drilling or boring, tapping,
turning, planing, milling, grinding, wire drawing, etc.). With the large diameter,
maximum torque and slow speeds are required. As the diameter decreases, the
torque decreases, but speed increases to provide constant surface speed. Constant
power loads shall be handled by matching the VFD's output torque with the
machine's requirement at low speed.
 Rating of VFD shall be minimum 1.5 times motor kW rating.
03 Technical Specification :
a) All the VFD drives shall be suitably derated with respect to temperature (1.5 % /
deg.C rise) and due to voltage and frequency variation as specified in design
condition. The drives shall be able to meet the load torque requirement at all range
of the speed.
b) The motors to be controlled from variable frequency drives shall have suitable
insulation system to withstand the high voltage spikes from IGBT-type VFD.
c) Technical specification of VFDs is as mentioned below :
1. Basic design particulars  Digital control technology with vector
control (with programming (PG) unit as per
requirement).
 IGBT based with sine coded PWM control.
 VFD shall communicate to basic
automation system on system
communication bus.
 Suitable for variable torque or constant
torque applications requiring harmonic
controls defined by IEEE519-1992.
 The drive shall have an internal EMC filter
capable of meeting the second
environment levels for the EMC directive
without the need for additional components.
 Shall conform to IEC 146 - International
Electrical Code.
2. Duty Rated for continuous duty with frequent
intermittent overloads without exceeding
temperature limits.
3. Drive controller  Software configurable to Sensorless
technology Dynamic Torque Vector mode. (single
motor).
 Full, closed loop flux vector control shall be
available for constant torque applications.
 Drive can be operated with motor
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
disconnected for testing purpose.

 Adjustable PWM carrier frequency within a
range of 3 - 15 KHz.
 Suitable for use on both Constant &
Variable Torque loads as per operational
requirement.
 Multiple programmable stop modes
including - Ramp, Coast, Ramp-to-Hold.'
 Multiple acceleration and deceleration
rates.
4. Type of connection  Three full wave diode rectifiers to provide a
fixed DC voltage / lGBT based convertor
section
 DC link capacitors
 Latest generation IGBT based Inverter
section for variable / constant torque
applications.
Common control connection for all ratings.
5. Overload capacity  150% of the rated current for 1 minute
overload and 200% of rated current for 30
seconds (with inverse characteristics
proportional to time) for constant torque
applications
6. Efficiency More than 97% or better at full speed and full
load.
7. Main power components  AC power circuit devices (MCCB) for cable
in Incoming AC side protection and semiconductor protection
 Line reactor for harmonic and noise
suppression.
 AC line surge suppression network.
8 Converter Inverter  Diode for converter
Equipment  DC link circuit with reactor/capacitor.
 IGBT bridge for Inverter .:
 Harmonic transformer.
9. Load side components  Filter network
 Electronic over-load relay for each motor
(with display).
 AC output contactor to provide a means for
positive disconnection of the drive output
from the motor terminals.
 Output reactor / terminator to take care of
extra cable length than specified for the

T.S. No.: MEC/S/C38S/C/21/17/0923
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BHILAI STEEL PLANT
drive.
10. Terminal blocks  Separate for control and power wiring.
 Power terminal blocks to withstand a
minimum of 90 deg C and marked for both
inputs and outputs.
11. Input reference voltage +/- 10 V DC/ 0 -10 V DC/4- 20 mA
12. Reference signals The drive should be capable of the following

speed reference signals :
 Digital MOP (manual operating' pad)
 Jog
 HMI (Program/Control panel)
 Analog Input signals
 Preset Speeds
 Communication module commands.
The drive should be capable of sensing the
reference loss conditions and in the event of
loss of an analog input reference signal, the
drive should be able to run as per programmed
condition.
13. Output
13.1 Output voltage From 0 to rated motor voltage.
13.2 Output frequency Shall have provision for minimum 6 step set
points or as per operational requirement
13.3 Output Waveform The inverter section should produce a pulse
width modulated (PWM) waveform using latest
generation IGBTs
13.4 Output frequency 0.01 Hz.
resolution
14. Reflected wave Maximum of 3.15 times the bus voltage or

1600V, whichever is less, up to cable lengths
of 200 metres.
15. Starting torque 150 % / 0.3 Hz. (without programming unit)
150 % / 0 RPM (with programming unit)
16. Torque accuracy + / - 5 %.
17. Speed control accuracy + / - 0.02 %.

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18 Ramp rate  Linear acceleration and deceleration

adjustable independently from 0 to 3600
seconds.
 Provision of remotely selectable accel /
decel settings should be accessible through
digital inputs also.
19 Input / Outputs  Hard-Wired I/O.
 Hardwired I/O should be provided via
separate I/O cards
 Standard I/O Card.
 The "Standard I/O board should consist of
both digital and analog I/O. It should be
available in two versions; one for 115/240
VAC digital I/O and one for 24VAC/DC
digital I/O.
 Analog I/O
 Differentially isolated ±10V (bi-polar) /
20mA analog inputs.
 Digital Outputs
 Relay outputs - Minimum 04 nos.
 Contact output ratings should be 240V AC
/24V DC, maximum 2.0 Amp
 2 programmable analog input (0-10V, +/-
10v, 0/4-20ma)
 2 programmable analog output (0/4 to
20mA)
 Provision for PTC Connection to protect the
motor from over temperature.
20 Protective features The following protection features shall be
included:
 Phase loss / Negative sequence trip
 Supply voltage is too high/ low
 Missing run/ start permissive
 Low control voltage
 Internal/external short circuit
 Motor stall
 Earth fault (in case of large motor)
 Momentary power failure
 Forward/ reverse current limit
 Thermal overload
 Under voltage trip with time delay.

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 Inst. over current

 Inrush current limits
 Over speed
 short circuit protection
 DC bus protection
 Motor temperature high
 Stall monitor for motor alarm
 Stall protection
 shall have a selectable function to prevent
reverse operation of the drive.
 shall be. able to operate with its output
disconnected for troubleshooting and
startup.
 Password protection if available..
 Any other relevant protection
21 Annunciations Following faults shall be annunciated in
keypad of the drive / HMI.
 AC line surge suppression. network and
overvoltage protection.
 Under voltage in supply network
 Phase sequence protection and monitoring
 Under voltage in DC bus.
 Over voltage in DC bus.
 Over load
 Earth fault
 Instantaneous over current
 Cooling fan failure - Stall monitor for motor
alarms
 Motor fault (winding / bearing temperature,
vibration) as applicable
 Loss of frequency command
 Shall be able to store at least 16 previous
faults in memory on FIFO sequence.
22 Meters  Output voltmeter and ammeter with
selector switches.
 Input volt meter and ammeter with selector
switches.
 Output frequency meter (digital type).
 All digital display shall be programmable.

T.S. No.: MEC/S/C38S/C/21/17/0923
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BHILAI STEEL PLANT
23. Other features
23.1 Load dependent current Programmable current limit from 1 amps to

limit 150% of drive rated amps. Current limit to be
active for all drive states; accelerating,
constant speed and decelerating.
23.2 Fault Memory 16 nos. of faults to be stored on FIFO basis for
fault analysis.
24. Selector switches Selector switches shall be as per operational
requirement .However following switches are
to be considered in general.
- Local/Remote.
- Auto / Manual.
- Main / Bypass.
All the selector switches shall be of 10 A
rating.
25. Push button  Trip reset.
 Start.
 Emergency stop.
26. Lamps  Drive ready.
 Drive trip.
 R, Y, B phase power ON.
 Control supply ON
27. Remote Control Facilities  Shall have transducer to monitor the
outputs like motor speed at remote place /
HMI.
 Facility to accept speed reference from HMI
/ engineering station.
28. Auto / - Manual Mode  Operation can be changed from Automatic
mode to Manual mode and back from HMI.
 When in Auto mode, the drive to receive its
frequency commands from the
programmed source.
 When in Manual mode, control of the
frequency command to be transferred to
the HIM speed control keys (or
potentiometer).
 The user should have the choice of
preloading the HIM with the current "auto"
frequency reference before transferring
control to allow for smooth transitions
without speed "jumps"
29. Communication Bus  ProfiBus-DP

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 Internally mounted interfaces shall be

provided to connect to different buses.
30. Test points Two electronic test point parameters should be
available to examine data within the drive
memory that is not available through other
parameters.
31. Operator panel  Shall be mounted on the front door of the
unit./ shall be extendible, by optional cable,
to a remote location up to 100 feet from the
Drive.
 shall include the following buttons, allowing
3 modes of operation : Forward/Reverse/
Stop/ Jog keys, Drive reset key, Reference
increment/decrement keys.
 Shall have IP 66 protection class
32. Membrane keypad The keypad shall be logically designed for
Local operator control like
 Local start /stop ,
 jog forward / reverse.
 Programming.
 Facility to run the drive without HMI shall be
provided.
33. LCD display 4 x 20 alphanumeric display unit to be
provided for displaying the following :
 Actual speed
 Motor voltage
 Motor current
 Power factor of the motor
 DC link voltage
 Operating time
 Other technical parameters, various faults
and status of the drive.
All the faults stored in memory shall be
displayed by scrolling
34. Construction features  Floor mounted, free standing.
 Dust and vermin proof.
 Sheet steel clad.
 Minimum 2.0 mm thick for panels.
 Minimum 1.5 mm thick for doors and side
covers.
 Suitable to withstand vibrations to be
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MECON LIMITED
BHILAI STEEL PLANT
encountered In steel plant / mine

application.
 Cubicles with illumination lamps, door
switches, space heaters and adequate
sockets for soldering.
 All control blocks plug-in-type with .
necessary test sockets.
 Units shall be self contained and
serviceable
35. Enclosure and ventilation  Enclosure conforming to IP-42 or better
with weather proof enclosures
 Units shall be provided with cooling fans
and louvers at the bottom sides.
 All louvers shall have fine mesh filter
behind them.
 For larger drives cooling fans of drives shall
be powered from different power sourcE.
36. Safety Inverters shall be complete with safety devices
against hazards and shall be suitable for
provision for safe access of operation and
maintenance.
04 Test :
The tests to be carried out on equipment are subdivided under the following heads :
 Factory tests
 Site tests
a) Factory Tests :
All type tests and routine tests as per relevant standards referred above shall be
carried out on VFD at the manufacturer's works. The following routine and type test
shall be considered:
b) Routine test :
 Visual check up and disposition of components and wiring, assembly and
painting.
 Dimension of the panel
 Panel earthing
 Measurement of IR
 High voltage test
 Dielectric test
 Light load test

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
 Control circuit check up

 Functional coordination of protective devices
 Functional tests
 Overload capacity check
 Over speed protection
 Cooling fan operation and delivery of air flow.
c) Type Test certificate shall be provided for:

 Short circuit test
 Temperature rise test
7.3.3 Power and Control Cables :
01 LT Power Cables:
LT power cables shall be 1.1 kV grade multicore heavy duty HR PVC insulated, FRLS
PVC outer sheathed, PVC inner sheathed, steel wire/ flat armoured with stranded
Aluminium conductor as per IS: 1554 (Part - 1)- 1988. The inner sheath shall be of
extruded PVC (ST2) as per IS: 5831-1984 and outer sheath shall be of FRLS PVC (ST2)
as per IS: 5831- 1984, relevant IEC/ASTM standard.
02 Control Cables:
Control cables shall be 1.1 kV grade multicore heavy duty HR PVC insulated, FRLS
PVC outer sheathed, PVC inner sheathed, steel wire armoured with 2.5 sq. mm stranded
copper conductor as per IS: 1554(Part - 1) - 1988. The inner sheath shall be of extruded
PVC (ST2) as per IS: 5831 - 1984 and outer sheath shall be of FRLS PVC (ST2) as per
IS:5831-1984, relevant IEC/ASTM standard.
03 Flexible Cables :
Flexible trailing cables shall be 1.1kV, multi stranded, heavy duty type tinned annealed
high conductivity flexible copper conductors, ethylene propylene (EPR) insulated and
Poly chloroprene (PCP) sheathed conforming to IS:8130-1984, IS6380-1984 and
IS:9968 (Part-I)-1988
04 General Technical Aspects:
The cables shall be capable of withstanding all mechanical, electrical and thermal
stresses under steady state and transient conditions.
The power cable cores shall be colour coded Red, Yellow & Blue (with 1/2 Core black).
Control cables cores shall be identified as per IS 1554: 1988 for cables up to 5 core and
for cables with more than 5 cores the identification of all cores shall be additionally done
by printing legible alphabet on all cores at an interval of 100 mm.
7.3.4 Safety Switches:

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
01 Pull Cord Switches (PCS) :
The Tenderer shall comply with the technical specifications of the pull cord switch
as stipulated below:
SL. ITEM SPECIFICATION

NO.
1. Type Pedestal mounted, roller lever operated, manually

reset type with features of identification /
addressing. Switches shall be able to
communicate with PLC through
bus.
2. Application On both sides of conveyor
3. Construction  Cast iron / cast aluminium body.
 Suitable rope clamping device on the vertical
lever.
 Lever shall be operated on both sides of normal
vertical position (the force required shall not
exceed 2 kg).
 To be operated by PVC coated galvanised
flexible steel stranded wire rope of overall dia
3.15 mm.
4. Enclosure Dust & vermin proof having all internal to external
passages provided with suitable non deteriorating
type rubber gaskets & O rings.
5. Enclosure Category IP 65
6. Duty Heavy duty
7. Number & rating of 2 NO + 2 NC, 10A at 230VAC
contacts
8. Contact mechanism Manual reset instantaneous snap action type
9. Trip indication facility Trip indicator panel in The Electrical Room /
control room to display address of operated switch
and to trip the conveyor belt.
Trip indication panel shall have both hard wired
and soft wired provision to communicate with
Purchaser's PLC based Automation system.
Communication protocol of Trip indication panel
shall be decided during detailed Engineering
stage..
10. Cable entry 2 nos., threaded to suit compression type cable
gland suitable for 4 x 2.5 mm2 armoured PVC

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
SL. ITEM SPECIFICATION

NO.
cables with copper conductor

11. Terminal block Provided inside the block consisting of five
terminals.
12. Surface Finish Anti corrosive epoxy painting in shade 631 of IS 5 :
1994.
13. Earthing Screws 2 nos.
14. Reference standard As per relevant standard.
02 Belt Sway Switch (BSS) :
The Tenderer shall comply the technical specifications of the belt sway switch as
stipulated below:
Sl. Item Specification

No.
1. Type Manual resetting type and shall have similar
operation on the both side of neutral vertical
axis; Belt Sway Switches shall have features
of identification/ addressing. Switches shall be
able to communicate with PLC through bus.
2. Application On both sides of conveyor.
3. Construction  Cast iron / cast aluminium body
 Pedestal mounted
 Lever shall be side wall mounted vertical
type and of longer variety
 Roller shall be cylindrical type along the
axis of the lever
 Roller shall be fitted at the top of the lever
and shall rotate around its vertical axis
 Length of the cylindrical roller shall be 75
mm minimum
4. Enclosure Dust & vermin proof having all internal to
external passages provided with suitable non
deteriorating type rubber gaskets & O rings
6. Purpose Stop the belt in case of excessive sway
7. Duty Heavy duty

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT

No.
8. Number & rating of 2 NO + 2 NC suitable for 230V DC
contacts
9. Contact mechanism Instantaneous snap action type
10. Trip indication facility Trip indicator panel in The Electrical Room /
control room to display address of operated
switch and to trip the conveyor belt.
Trip indication panel shall have both hard
wired and soft wired provision to communicate
with Purchaser's PLC based Automation
system.
Communication protocol of Trip indication
panel shall be decided during detailed
Engineering stage..
11. Cable entry 2 nos., threaded to suit compression type
cable gland suitable for 4 x 2.5 mm2 armoured
PVC cables with copper conductor
12. Terminal block Provided inside the block consisting of five
terminals
13. Surface Finish Anti corrosive epoxy painting in shade 631 of
IS 5: 1994
15. Reference standard As per relevant standard.
03 Under Speed Monitor (Zero Speed Switch, ZSS) :
The Tenderer shall comply with the technical specifications of the under speed monitors
as stipulated below:

No.
1. Type Electronic type contactless speed switch

monitor.
2. Construction & operation  Cast iron/ cast aluminium body
 Suitable for operation in
ambient temperature of 50 deg C.
 The unit shall consist of two
parts "control unit" and "sensor
probe". The sensor shall be
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT

No.
installed with its sensing face in

closed proximity (20mm) to the
drive. The control unit shall
incorporate an output relay
which shall operate at preset
speed giving two potential free
contacts of 10 Amps
 The control unit to be suitable
for 240 V AC
3. Enclosure Dust & vermin proof having all internal to
external passages provided with suitable
non deteriorating type rubber gaskets &
O rings
5. Purpose  Interlocking & monitoring of conveyor
belt.
 Monitor shuts down the drive if the
belt slips, gets jammed, torn or the
speed of the drive motor deviates
excessively from the rated value
6. Duty Heavy duty
7. Number and rating of 2 NO + 2 NC, 10 A at 230 V AC
potential free contacts
8. Cable entry 2 nos., threaded to suit compression
type cable gland suitable for 4 x 2.5
mm2 armoured PVC cables with copper
conductor
9. Terminal block To be provided..
10. Surface Finish Anti corrosive epoxy painting in shade
631 of IS 5 : 1994
04 Limit Switches :
Limit Switches shall be provided as per technological requirement to stop the shuttle
drive before hitting the mechanical buffer..
Heavy Duty type Limit Switches shall be provided for positioning of shuttle travel drive.
Limit Switches shall be as per relevant clause of IS 3938:1983. These limit switches
shall automatically reset, when position returns to normal.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
7.3.5 DC Electro-Magnetic Brakes:
Sl. Specific aspects of Specification

no. brakes
Type DC Electro-magnetic suitable for floor
1 mounting with 220 V DC operating coil.
2 Duty Heavy duty
3 Construction  Shall be of two-shoe.

 Self aligning & quick acting with self
lubricating robust bearings.
 Complete with brake mechanism,
shoes, armature/ solenoid and brake
wheel.
 Brake shoe lining shall be of tough
heat resistant material with fixing
rivets adequately counter-sunk to
prevent rubbing against the brake
wheel.
 Brake wheel shall be of high strength
material to prevent flake-off.
4 Mechanism Spring reset type
Shall have suitable means for
adjustment of brake torque and
magnetic air gap.
5 Power Supply unit Transformer-rectifier unit suitable for

operation with power supply from motor
terminal at 415 V, 3 phase, 50 Hz AC
6 Conversion equipment Near the drive in separate

and economy resistor compartments of a sheet steel cubicle
housing
7 Degree of protection of IP 55
conversion equipment
compartment
8 Degree of protection of IP 55
brake coil enclosure
7.4 DRAWINGS & DOCUMENTS :
The Successful Tenderer shall prepare drawings based on the order placed by MECON.
The successful tenderer shall submit these drawings to MECON for approval. Approval

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
for above drawings / documents shall be obtained by Tenderer / MECON from the
Employer / Consultant, which shall be subsequently communicated to the successful
tenderer.
For approval, the successful tenderer shall send scan copy of drawings / documents by
email as well as submit 7 sets of hard copies of the drawing/ documents to MECON,
which shall be sent to the Employer / Consultant for scrutiny. After scrutiny, the scan
copy of the drawings with comments of Employer / Consultant / MECON, if any, shall be
sent to the successful tenderer by email within 20 days of receipt of hard copies of
drawings / documents by MECON. After receipt of the above scanned copy of the
commented drawing from Employer / Consultant / MECON through e-mail, the
successful tenderer shall send 7 sets of hard copies of the commented drawings to
MECON.
In case, the drawing are not approved, the successful tenderer shall prepare the revised
drawing, after suitably incorporating the comments given by Employer / Consultant /
MECON, within 15 days time from the date of employer’s comment. and resubmit 7 sets
of hard copies of revised drawings / documents for approval, as well as scan copy of the
same by email to MECON for scrutiny of Employer / Consultant / MECON. The above
process shall be continued till the drawing is approved.
In order to expedite the approval of drawings, discussion shall be held with the tenderer
at Bhilai/ Ranchi.
After approval and stamping, MECON shall send the scan copy of the approved drawing
to the successful tenderer by email. The successful tenderer shall take 12 prints of the
approved drawings / documents and send to MECON for further distribution.
01 The successful Tenderer shall submit following Drawings & Documents as per technical
specification :
a) Dimensional and mounting / foundation details of electrical equipment, cable entry
position and load data.
b) Motor Data Sheet, Motor GA drawings including Torque speed characteristics and
terminal box GA drawing.
c) SLD, GA, BOM & Control Schematic Diagram of VFD panel, Control Panel, Brake Panel,
Trip Indictor Panel / Belt Watch System etc.
d) Data Sheet, GA drawings, schematic diagram etc. of safely switches, Limit Switches etc.
e) Erection, operation & maintenance manuals for all the equipment.
f) Test Certificate, test report & catalogue of all the equipment.
g) Design calculations for the selection of all electrical equipment and system etc.
h) Detail dimensional general arrangement drawings showing constructional feature, cable/
conduit entry, grounding, fixing arrangement etc. of all items in the scope of supply
i) Cable Schedule & Cable layout drawing

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
j) Cable termination plans of all equipment with terminal block arrangement and markings
k) Bill of materials, location & technical specification of items
02 Approval given by the employer/ their consultant shall not relive the successful Tenderer
of their obligations under the contract.
03 Drawing / Document submitted by the successful tenderer shall be thoroughly checked
and signed by them before submission. The drawings shall be complete with bill of
material.
04 All Design / Data / Drawings shall be submitted & got approved as per agreed time
schedule.
05 In addition to above drawings the following Drawings / Documents / Data shall be
submitted in 12 sets along with one set of soft copies (in CD / Pen drive).
i) Complete details and technical data of all equipment/items.
ii) Test, Inspection and guarantee certificates of all equipment/items.
iii) As Built drawings.
7.5 PREFERRED MAKES :
The list of acceptable makes is enclosed. The tenderer shall adhere to the makes
indicated in the list. Only one make shall be adopted for each type of equipment for plant
standardization.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
08. START-UP, TRIAL OPERATION & PERFORMANCE TESTS AND

GUARANTEE
08.01 START UP
On completion of erection of the equipment and before start-up, each item of the
equipment shall be thoroughly cleaned and then inspected jointly by
BSP/CET/MECON and the successful Tenderer for correctness and completeness of
installation and acceptability of start-up, leading to initial pre-commissioning tests at
site. The list of pre-commissioning tests to be performed shall be as mutually agreed.
The successful Tenderer’s commissioning/start-up engineers specifically identified as

far as possible shall be responsible for carrying out all the pre-commissioning tests. On
completion of inspection, checking and after the pre-commissioning tests are
satisfactorily over, the complete equipment shall be placed on initial operation during
which period the complete equipment shall be operated integral with sub-
systems/supporting equipment and other equipments/system (supplied under other
packages) as a complete plant referred hereinafter as plant.
08.02 TRIAL OPERATION/ COMMISSIONING
The plant shall then be on trial operation during which period all necessary
adjustments shall be made while operating over the full load-range enabling the plant
to be made ready for performance and guarantee tests.
The duration of trial operation of the complete equipment shall be fourteen (14) days
out of which at least seventy two (72) hours shall be continuous operation on full load
or any other duration as may be agreed to, between BSP/CET/MECON and the
successful Tenderer. The trial operation shall be considered successful, provided that
each item of the equipment can operate continuously at the specified operating
characteristics, for the period of trial operation.
For the period of trial operation, the time of operation with any load shall be counted.
Minor interruptions not exceeding four (4) hours at a time, caused during the
continuous operation shall not affect the total duration of trial operation. However, if
in the opinion of BSP/CET/MECON, the interruption is long, the trial operation shall
be prolonged for the period of interruption.
A trial operation report comprising of observations and recordings of various

parameters to be measured in respect of the above trial operation shall be prepared by
the successful Tenderer. This report, besides recording the details of the various
observations during trial run, shall also include the dates of start and finish of the trial
operations and shall be signed by the representatives of the parties involved. The
report shall have sheets, recording all the details of interruptions occurred, adjustments
made and any minor repairs done during the trial operation. Based on the observations,
necessary modifications/ repairs to the plant shall be carried out by the successful
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Tenderer to the full satisfaction of BSP/CET/MECON to enable the latter to accord

permission to carry out performance and guarantee tests on the plant.
08.03 PERFORMANCE AND GUARANTEE TEST
The successful tenderer shall supervise and carry out the operation under their
instruction and guidance during performance guarantee tests and shall take full
responsibility of the operation.
After erection and trial operation/commissioning of the equipment, performance tests

shall be carried out to prove the performance of the system and equipment. These tests
shall be binding on the parties involved of the contract to determine compliance of the
equipment/system with the performance guarantees. Such tests will be commenced
within a period of two (2) months after successful completion of trial operations. Any
extension of time beyond the above two (2) months shall be mutually agreed upon.
All the equipment, tools and tackles required for the successful completion of the
performance and guarantee tests shall be provided by the successful Tenderer, free of
cost.
All the instruments for the performance tests, as required, shall be supplied by the
successful tenderer and shall retained by them till the satisfactory conclusion of all
tests at site. All costs associated with the supply, calibration, installation and return of
the test equipment shall be included in the scope of supply. All test instruments shall
be as per standards approved by the Purchaser.
If the successful tenderer fails to achieve the guarantee and performance parameters,
he shall investigate the causes and shall rectify and/ or replace, free of cost to the
Purchaser the defects of the equipment/ system within a period of one (1) month from
the date of commencement of performance and guarantee tests and again prove the
guarantees. In such cases, the cost of modifications including labour, materials and
cost of additional testing etc. shall be borne by successful tenderer.
If even after necessary alteration and modifications are affected, the performance and
guarantee tests are not fulfilled, the Purchaser reserves the right to reject the
equipment. In the event of exercising this right, the successful tenderer shall replace
the defective equipment/ system with the equipment / system that meets the
performance guarantee parameters. The cost of replacement inclusive of labour,
materials and repeat testing to prove compliance with the performance guarantees
shall be borne by the successful tenderer.
The specific tests to be conducted on equipment have been brought out in the technical
specifications.
Performance and guarantee test shall make allowance for instrumentation errors as
may be decided by BSP/CET/MECON.
T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
The following basic performance parameters tests shall be concluded:

i) All equipment shall operate at rated capacity without undue vibration and noise
etc.
ii) Measurement of noise and vibration level
iii) Measurement of power consumption of various drive motors while operating at
performance guarantee levels.
iv) All other parameters of the equipment indicated in the specifications/ relevant IS
codes.
v) Operation shall be dust free
PG tests shall be conducted for 1 hour in a day consecutively for seven (7) days.
08.04 TEST CODES

The provisions outlined in the ASME performance test codes or other international
and Indian approved equivalents shall generally be used as a guide for all the above
test procedures unless otherwise specified in the technical specifications.
08.05 EQUIPMENT PERFORMANCE GUARANTEE:
Guarantee and Warrantee terms and conditions for the Belt conveyor system and other
associated equipment/items shall be as per commercial volume of this Tender.
08.06 The guarantee clause shall be as per the following table:
Sl. Description Guaranteed Acceptable Liquidated Rejected

No. Value Limit with Damages
LD
1. Conveyor As per rated Not Not Applicable Less than
capacity capacity indicated Applicable rated
in data sheet capacity
2. Noise level Shall not exceed Not Not Applicable Less than
85 dB at 1 meter Applicable rated
distance. capacity
3. Vibration 75 micron Not Not Applicable Less than

Applicable rated
capacity
All the equipment shall be guaranteed for proper design, manufacture, installation and
functioning as per specification for a period as specified in commercial document.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
09. DELIVERY SCHEDULE
1. Refer Commercial Document for delivery / completion schedule.
2. Tenderers shall submit a time bar chart along with the tender indicating starting
and completion dates, schedule of erection, testing and commissioning of the
Belt conveyor system and other associated equipment/items.
3. Timely completion is the essence of this T.S. The Tenderer must satisfy himself
about his ability for completing the work as per delivery schedule, before
submitting his offer.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Annexure – I
Sheet 1 of 2
FORMAT FOR QUOTATION

Technical Part Only
1. Enquiry No. : Dated:
2. Offer No. : Dated:
3. We agree to supply the items indicated hereinafter in sheet-2 of the annexure as

per Completion schedule indicated. We agree to all clauses indicated in the
technical specification no. MEC/S/C38S/C/21/17/0924 and reference drawings
listed in the specification including details of inspection excepting those
mentioned under deviation / exclusions.
4. We confirm that commercial part of the tender has been submitted separately.
5. We confirm to furnish the required documentation.
6. Deviations & exclusions: To be filled in Annexure – VI.
Signature:
Name:
Designation:
Company’s name & seal:
Date:
©2022 MECON LIMITED, ALL RIGHT RESERVED

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Annexure - I
Sheet 2 of 2
Scope of supply and Completion schedule
Sl. Item Qty. Uni Total Drg. Offer Delivery 1st Monthl Total Remarks
No Descrip quoted t Wt. Nos. of lot (qty to be y rate deliver
-tion for Wt. sampl indicated) in of y
e (in no of days supply period
no. of from sample
days approval
from
LOI)
1 2 3 4 5 6 7 8 9 10 11

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Annexure - II
Sheet 1 of 1
FORMAT FOR INSPECTION CALL LETTER
SL. DESCRIPTION DETAILS

NO.
1 A/T or Purchase Order No.
2 Description of the item/ items with
identification mark/ Sl. No.
3 Specification no. of the item/items
4 Drawing No. of the item/ items
5 Type of the inspection:- Stage/Sample/ Final
6 Quantity ordered/offered/balance (Nos. &
Weight)
7 Proposed date of Inspection
8 Place of Inspection (with Full address and
working days and working hours)
9 Name of Contact Person (s) with Phone No.
10 Documents enclosed (All the following
documents must be enclosed with the
inspection call letter. "Not Applicable" shall be
mentioned, if particular document is not
required for the item / items offered for the
inspection)
i) Manufacturers material test certificate for
physical & chemical properties as per QAP
ii) Tenderer's internal inspection report
iii) Items Pressure test certificate, if applicable
iv) Items Performance test Certificate, if
applicable
v) IBR certificate, if applicable
vi) Any other certificate for other tests specified in
the specification/ Drawing/ Contract
vii) Operation and maintenance manual, if
applicable
SIGNATURE OF THE TENDERER

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
ANNEXURE-III(A)
Sheet 1 of 1
FORM NO. 11.20(DQM) F-9 Rev. 2
CONTRACTOR MECON LIMITED PROJECT BATTERY (PACKAGE-1)
QUALITY ASSURANCE PLAN BHILAI STEEL PLANT
ORDER No. & DT. -- FOR PACKAGE No.
MANUFACTURER STRUCTURAL & MECHANICAL PACKAGE NAME
EQUIPMENT
TS No.
ORDER No. & DATE
INSTRUCTIONS FOR FILLING UP: CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS :
1. QAP shall be submitted for each of the equipment separately with break-up of assembly / sub-assembly & part /
component or for group of equipment having the same specification. CODEDESCRIPTION CODEDESCRIPTION CODEDESCRIPTION
D7. Approved Erection procedures
2. Use numerical codes as indicated for extent of inspection & tests and submission of test certificates & documents. 1. Visual (Welding, etc.) 17. Vibration Test 34. Calibration Un priced sub P. O. with
Additional codes & description for extent of inspection & tests may be added as applicable for the plant & equipment. 2. Dimensional 18. Amplitude Test 35. Safety Device Test D8. specification and amendments, if
3. Assembly, Fitment & Alignment 19. Sponge Test 36. Ease of Maintenance any.
3. Separate identification number with quantity for equipment shall be indicated wherever equipment having same 4. Physical Test (sample) 20. Dust / Water Ingress Test 37. Pouring witness Calibration Certificates of all
specifications belonging to different facilities is grouped together. 5. Chemical Test (sample) 21. Friction Factor Test 38. Load / Deflection test of springs D9. measuring Instruments and gauges
6. Ultrasonic Test 22. Adhesion Test 39. Sample Guarantee Certificate
4. Weight in tonnes (T) must be indicated under column 5 for each item. Estimated weights may be indicated 7. Magnetic Particle Test 23. Performance Test / Heat Curve
wherever actual weights are not available. 8. Radiography Test Characteristic curve DOCUMENTS D10. Physical & chemical test
9. Dye Penetration Test 24. No Load / Free Running Test D1. Approved GA drawings D11. certificate
10. Metallographic Exam. 25. Load / Overload Test D2. Information and other D12. IBR / Other Statutory agencies
11. Welder’s Qualification & weld 26. Measurement of speeds reference drg. / stamped Compliance certificate
procedure Test 27. Acoustical Test drgs. released for mfg. D13. Manufacturer’s Test
12. Approval of Test and Repair 28. Geometrical Accuracy D3. Relevant catalogues Certificates for bought
procedure 29. Repeatability & Positioning D4. Bill of matl. / Item No out items
13. Heat Treatment Accuracy D5. Identification Relevant D14. Internal Inspection Report by
ABBREVIATIONS USED : 14. Pressure Test 30. Proving Test catalogues ,Match mark Contractor
15. Leakage Test 31. Surface preparation details
CONTR : CONTRACTOR 16. Balancing 32. Hardness Test D6. Line / Layout diagram D15.
MFR : MANUFACTURER 33. Spark Test for Lining
EQUIPMENT DETAILS I N S P E C T I O N AND T E S T S

Description (with Expected Raw Material and in process Test Certificates
Quantity Final Inspection / Test by Acceptance Criteria
equipment Schedule of stage inspection &
Standards/IS/ BS/ Remarks/
heading,place of use Manufacture Final Inspn. documents to be
Sl. ASME/ Norms and sampling plan
& brief Identifi-cation No. r’s Name & submitted to
No. Documents
specifications) No./M T address MFR BSP MECON MFR BSP MECON Mecon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
QAP No. SHEET 1 OF 1 REV. - O

For MANUFACTURE (Stamp & Signature) For MECON (Stamp & Signature)

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Annexure – IV
Sheet 1 of 1
BILL OF QUANTITY
Quantity
Common facilities for both
Sl. COB#7 & COB#8
Item No. Description Remarks
No.
These will come under COB#7 as
common facilities are with
COB#7
1 SS-921 BELT CONVEYOR SYSTEM AND OTHER EQUIPMENTS 10 Nos.
Supervision during erection, trial run, commissioning &

2 14 man days
demonstration of Performance Guarantee
Note: - 1. Tenderer to note that rate is to be quoted ONLY in COMMERCIAL PART on Unit rate basis for items mentioned
above from Sl. No. 1 to 2.
2. L1 tender will be determined on overall basis.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Annexure – V
QUESTIONNAIRE (To be filled up and submitted along with the Tender):-
01. BELT CONVEYORS

Sl. Description
No
Belt Conveyor System :
1. Conveyors capacity, Mt/h :
a) Rated (guaranteed) :
b) Design :
2. Belt width, mm :
3. Belt speed, m/sec :
4. Length, centre to centre, m :
5. Lift, m :
6. Max. angle of inclination, degree :
7. Radius of curvature for :
a) Concave :
b) Convex :
8. Details of take-up :
a) Type of take-up :
b) Boom/Intermediate Conveyor :
c) For all others :
9. Belting
i) Type of fabric :
ii) Cover grade :
iii) Cover thickness, mm :

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Sl. Description
No
- Face cover, mm :
- Back cover, mm :
iv) No. of plies :
v) Troughing angle :
vi) Factor of safety :
vii) Normal working tension :
viii) Type of belt joint :
10. Conveyor Gallery cross-section drawing :
02. CHUTES
Sl. Description
No
1. Chutes construction :
2. Minimum valley angle (from the horizontal), degree :
3. Material & Plate thickness :
4. Liner details :
5. Skirt board details :

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Annexure – VI
Format for deviations from Technical Specification (For Technical Part only)
Sl. TS Clause Tenderer’s Deviation Reason for Deviation

No. No.
Signature:
Name:
Designation:
Date:
Instruction for Tenderer for filling up Annexure-VI:
1. The deviations with respect to Technical Specification are to be mentioned by the Tenderer in the
above format only and any deviation mentioned elsewhere in the offered document shall not be
considered.
2. In case of no deviation, “NO DEVIATION” shall be mentioned in above format by the Tenderer.

T.S. No.: MEC/S/C38S/C/21/17/0923
MECON LIMITED
BHILAI STEEL PLANT
Annexure – VII
DECLARATION OF SITE VISIT

(To be filled up by the Tenderer)
I, hereby, declare that I have visited the site to understand the site conditions, and acquainted
myself with atmosphere prevalent therein. I have also understood the extent of total works
involved for this package including required interfacing of this package along with existing
site condition.
Signature:
Name:
Designation:
Date:

T.S. No.: MEC/S/C38S/C/21/17/0923
ANNEXURE - III (B)
ANNEXURE 2.1.4.3-1
PROCESS FLOW DIAGRAM AND GA DRAWINGS OF COKE SORTING PLANT RECEIVED FROM CUI PAGE 1 OF 10
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Appendix - II
CENTRE FOR ENGINEERING & TECHNOLOGY
LIST OF ACCEPTABLE MAKES

OF EQUIPMENT & SUPPLIES

CENTRE FOR ENGINEERING & TECHNOLOGY
RANCHI - 834002
MAY 2017
CET
LIST OF ACCEPTABLE MAKES PAGE 1 OF 1 MAY 2017
PREAMBLE
This document “ACCEPTABLE MAKES OF EQUIPMENT AND SUPPLIES” is only for

indigenous supplies only and is a part of the tender specification for various packages.
The ‘Makes’ of various equipment and supplies are listed out in this document. It is
essential that the equipment/component/materials to be supplied indigenously by the
bidder will be of any one of the makes listed against that particular
equipment/component/material in this document.
CET
A. ELECTRICAL
SL.NO. ITEMS MAKE

I HIGH VOLTAGE (33 kV &
above)
1. 33 kV Indoor Switchgear ABB, SIEMENS, SCHNEIDER, CGL
2. 33 kV/ 132 kV/ 220 kV Gas ABB, SIEMENS, SCHNEIDER, GE T&D, CGL
Insulated Switchgear
3. 33kV/ 132kV/ 220 kV outdoor CGL, HIVELM, SIEMENS, SCHNEIDER, GE T&D,
Isolator/ Disconnecting Switch
ALLIANCE, GR POWER, SWITCHGEAR &
STRUCTURALS, ABB
4. 33kV/ 132kV/ 220 kV outdoor ABB, SIEMENS, BHEL, SCHNEIDER, GE T&D, CGL
Switchgear
5. 33kV/ 132kV/ 220 kV outdoor BHEL, SCHNEIDER, GE T&D, CGL, SIEMENS, ABB,
CT/ PT MEHRU(AE), ECS
6. 33kV/ 132kV/ 220 kV outdoor SCHNEIDER, ALSTOM, GE T&D, BHEL, CGL,
Lightning Arrestor SIEMENS, OBLUM
7. 33kV/ 132kV/ 220 kV outdoor WSI, MODERN, SCHNEIDER, GE T&D, BHEL, CGL,
Insulator & Bushing ADITYA-NUO, CJI, OBLUM, JAYSHREE
INSULATORS
8. 33kV/ 132kV/ 220 kV ACSR APAR, CABCON, STERLITE
Conductor
9. 33kV/66kV/132kV/ 220 kV KEC, KEI, CCI (Cable Corporation of India),
cable XLPE UNIVERSAL, GLOSTER (only 33 kV), NICCO (only 33
kV), CRYSTAL (only 33 kV)
10. 33kV/ 132kV/ 220 kV STJ/ RAYCHEM, CCI (Cable Corporation of India),
Termination kit KABELDON
II MEDIUM VOLTAGE –
INDOOR
(3.3 kV to 11kV)
1. Switchgear (Circuit Breaker ABB, ANDREW YULE, SCHNEIDER, BHEL, CGL,
with panels) JYOTI, SIEMENS, L&T
2. CT & PT ABB, AEL, INTRAVIDYUT, JYOTI, KAPPA,

PRAGATI, PRAYOG, SIEMENS, SILKAANS, KALPA
3. Isolator A BONDSTRAND, ABB, DRESCHER PANICKER,

SIEMENS, MEGAWIN
4. Vacuum Contactor ABB, SCHNEIDER, ANDREW YULE, GE T&D, JYOTI,

SIEMENS
5. Peterson coil/ Earth fault E BEARLEY, TRENCH

monitoring system
CET
SL.NO. ITEMS MAKE
6. HT Bus duct ECC, KGS (Star drive) , BHEL, C&S
III PROTECTION &

METERING
1 Protective Relays, SCADA/ ABB, SCHNEIDER, GE T&D, SIEMENS
SAS
IV LT SWITCHGEAR
1. Power control centre (PCC): ABB, L&T, SCHNEIDER, SIEMENS, IEE PROJECTS,
PCE PROJECTS
2. Motor control centre (MCC) up ABB, L&T, SCHNEIDER, SIEMENS, BCH, C&S,
to 1000 Amps and PDB MEDITRON, SEN & SINGH, SWITCHING CIRCUITS,
HAVELLS, MARINE ELECTRICAL, IEE PROJECTS,
PCE PROJECTS
3. Motor control centre (MCC) ABB, L&T, SCHNEIDER, SIEMENS, C&S, BCH
above 1000 Amps
4. Air circuit breaker (ACB) ABB, L&T, SCHNEIDER, SIEMENS
5. Moulded case circuit breaker ABB, BCH, L&T, SCHNEIDER, SIEMENS, C&S,
(MCCB) HAVELLS
(with positive isolation)
6. Motor Protection Circuit ABB, GE, SCHNEIDER, SIEMENS, L&T, C&S,
Breaker (MPCB) SPRECHER & SCHUH
7. Power Contactors, Auxiliary ABB, BCH, L&T, SCHNEIDER, SIEMENS, C&S

contactors/ Auxiliary relays
8. Control switches ABB, BCH, EPCC, KAYCEE, L&T, SIEMENS, GE

POWER
9. Intelligent motor controller for ABB, L&T, SCHNEIDER, SIEMENS, ROCKWELL
IMCC AUTOMATION
10. Thermal bimetallic Overload ABB, ANDREW YULE, BCH, L&T, SIEMENS,
relays SCHNEIDER, ROCKWELL, C&S
11. Electronic over current relay/ ABB, SCHNEIDER, SIEMENS, L&T, C&S, SPRECHER
Electronic motor protection & SCHUH
relay (EOCR/ EMPR)
12. LT bus duct ECC, KGS (STAR DRIVE), LOTUS POWER, L&T,
SPEARHEAD
V Illumination
1. Lighting fixtures BAJAJ, CROMPTON GREAVES, GE LIGHTING,
HAVELLS, PHILIPS, SURYA, WIPRO
CET
SL.NO. ITEMS MAKE
2. Socket outlet BCH, BEST & CROMPTON, CGL, SCHNEIDER,

HAVELLS
3. Miniature circuit breaker HAVELLS, INDO ASIAN, INDO KOPP, LEGRAND

(MCB) (MDS), S&S, SCHNEIDER, STANDARD, C&S,
ANDREW YULE, SIEMENS, L & T, ABB
4. High Mast Tower VALMONT, TRANSRAIL, BAJAJ, CGL
VI (A) TRANSFORMER
1. Upto 33 kV ABB, SCHNEIDER, GE T&D, BHARAT BIJLEE, BHEL,
CGL, EMCO, KIRLOSKAR ELEC.COMPANY, SUDHIR
TRANSFORMERS(INTRA, VIDYUT), VOLTAMP,
SIEMENS, RPG-RAYCHEM, ESENNAR
TRANSFORMER, PROLEC GE
2. Above 33 kV ABB, SCHNEIDER, GE T&D, BHARAT BIJLEE, BHEL,
CGL, TELK, SIEMENS
3. Dry type CGL, KIRLOSKAR ELECTRIC COMPANY, SUDHIR
TRANSFORMERS(INTRAVIDYUT), VOLTAMP, ABB,
BHEL, RPG-RAYCHEM, ESENNAR TRANSFORMER
VI (B) MV REACTOR PS ELECTRICALS, QUALITY POWER, GE T&D, CGL,

TRANSFORMER & RECTIFIER
VII DRIVES
1. Variable frequency drive ABB, HITACHI-HIREL, ROCKWELL AUTOMATION,
(VFD) SIEMENS, TMEIC, TOSHIBA, GE POWER
CONVERSION
2. Thyristor Converter ABB, DANFOSS, HITACHI-HIREL, ROCKWELL,
AUTOMATION, SCHNEIDER, SIEMENS, YASKAWA
3. Soft starter ABB, L&T, SIEMENS, ROCKWELL AUTOMATION,
PARKER
4. FCMA /series reactor type ABB, ROCKWELL AUTOMATION, SCHNEIDER,
softstarter SIEMENS
VIII MOTORS
1. Synchronous Motor ABB, SIEMENS, BHEL
2. Synchronous Motor with Load ABB, SIEMENS
Commutated Inverter (LCI)
3. HT – AC ABB, MARATHON, BHEL, CGL, KIRLOSKAR,
ELECTRIC COMPANY, SIEMENS, WEG
4. LT – AC ABB, AREVA, BHARAT BIJLEE, CROMPTON,
KIRLOSKAR, SIEMENS, MARATHON, WEG
5. DC BHEL, IEC, KIRLOSKAR ELECTRIC COMPANY

CET
SL.NO. ITEMS MAKE
IX CABLES
1. HT(up to 11kv) CCI, GLOSTER, NICCO, KEC
UNIVERSAL, KEI, HAVELLS, CRYSTAL, POLYCAB
2. LT power & control: CCI, GLOSTER, NICCO, POLYCAB, KEC,

UNIVERSAL, KEI, HAVELLS, THERMO CABLES,
FINOLEX CABLES, INSUCON, CRYSTAL
X MISCELLANEOUS
1. Battery charger AEL, AMAR RAJA, APLAB, CALDYNE, CHABI,
ELECTRICALS, NELCO, SABNIFE (HBNIFE POWER
SYSTEM), STANDARD
2. Battery bank AMAR RAJA, AMCO, CHLORIDE (EXIDE), SABNIFE
STANDARD, PANASONIC, FURUKAWA
3. Master controller AG MECH, EPCC, KAYCEE, L&T, SIEMENS,
STROMKRAFT
4. Voltmeter, Ammeter, AE, IMP, MECO, L & T, SCHNEIDER, RISHAV,
Wattmeter, Watt hour meter SECURE METER, BHEL
5. Terminal Blocks ESSEN, WAGO, CONNECTWELL, PHOENIX, ELMEX
6. Temperature Scanner PYROTECH, SIEMENS, MASIBUS
7. Un-interruptible power supply EMERSON, HITACHI-HIREL, SCHNEIDER(APC),
(UPS): NUMERIC, PARKER, LIVE LINE ELECTRONICS,
SIEMENS
8. Nitrogen injection fire SERGI, VENDERE, CTR, TECTONICUS
protection system
9. Transformer Rectifier Set ADOR, KRAFT POWERCON, HIND RECTIFIER
XI GENERATOR BHEL, TOYO DENKI, ABB, SIEMENS
XII AVR BHEL, TOYO DENKI, ABB, SIEMENS
B. INSTRUMENTATION & AUTOMATION
I FIELD INSTRUMENTATION
1. Pressure/differential EMERSON, FUJI, E&H, YOKOGAWA, HONEYWELL,
pressure/Level/Flow SIEMENS, ABB
Transmitter
2. RTD / Thermocouple TEMPSENS, PYRO ELECTRIC, BAUMER, DETRIV,
TOSHNIWAL, GIC (GAUGE BOURDEON), GIC
(THERMAL INSTRUMENT), TEMCON
3. Temperature Transmitter EMERSON, HONEYWELL, ABB, FUJI,
YOKOGAWA, SIEMENS, E&H
4. Pressure / DP switch SWITZER, DANFOSS, ASHCROFT, INDFOSS,
WIKA, BAUMER
5. Tuning Fork/Rod type Level E&H, VEGA, EMERSON, SIEMENS, SAPCON, ABB,
Switch NIVO CONTROL
CET
SL.NO. ITEMS MAKE
6. Conductivity/RF/Capacitance E&H, VEGA, NIVO CONTROL, SAPCON, P&F
type Level Switch
7. Float type Level Switch LEVCON, TRAC, ENDRESS & HOUSER, NIVO
CONTROL, BAUMER, SAPCON, EMERSON, KROHNE
MARSHALL
8. Ultrasonic / Radar Type Level E&H, VEGA, SIEMENS, EMERSON, KROHNE
Instrument MARSHALL, P&F, SICK
9. Electro Magnetic Flow meter EMERSON, YOKOGAWA, E&H, SIEMENS,
KROHNE MARSHALL
10. Rotameter ROTA INSTRUMENTS, PLACKA, KROHNE
MARSHALL, INSTRUMENTATION ENGINEER
11. Flow Elements ( ENGG SPECIALTIES, EMERSON, UNI CONTROL,
Orifice/Venturi/flow MICRO PRECISSION
nozzle/Pitot tube/Annubar )
12. Radiation Pyrometer LAND, IRCON, CHINO, RAYTEK, EUROTHERM,
(online/portable) AMERICAN SENSORS, KELLER
13. Pressure Gauge BUDENBERG, ANI, WIKA, FIEBIG, BAUMER,
SWITZER, ASHCROFT,FORBES MARSHALL,
GAUGES BOURDEN, GENERAL
INSTRUMENTS(THERMAL)
14. Temperature Gauge ANI, WIKA, FIEBIG, FORBES MARSHALL,GIC
(GAUGES BOURDEN), GIC (THERMAL
INSTRUMENT), BAUMER, ASHCROFT
15. Level SW/ Transmitter CONCORD (BERTHOLD), E&H, THERMOFISHER
(Nucleonic type)
16. Temperature Switch E&H, WIKA, IFM, HYDAC
17. Flow Switch IFM, EMERSON, KROHNE, MARSHAL, KOBOLD
18. Vortex Flow Meter EMERSON, KROHNE, MARSHAL, YOKOGAWA,
E&H, SIEMENS, VORTEX INSTRUMENTS
19. Mass( Coriolis) Flow EMERSON, YOKOGAWA, KROHNE MARSHAL, ABB,
SIEMENS, E&H
20. Level Gauge (Magnetic & CHEMTROL, KROHNE MARSHELL, BAUMER
Reflex Type)
21. Level Switch/Transmitter EMERSON, CHEMTROL, LEVCON, MASONEILAN,
(Displacer Type) DK INSTRUMENTS
II CONTROL VALVES
1. Globe Valve IL Palakkad, FISHER, KOSO, SAMSON, FORBES
MARSHALL, AIRA, SEVERN
2. Butterfly Valve IL Palakkad, FISHER, KOSO, DEL VAL, AIRA,
FOURESS, SEVERN
3. Pneumatic Actuator IL Palakkad, KOSO, SAMSON, OM CONTROL,
ROTEX,
FORBES MARSHALL, DEL VAL, AIRA
CET
SL.NO. ITEMS MAKE
4. Electro-hydraulic Actuator REINEKE, VOITH, REXA
5. Electrical Motor Actuator BHEL, BERNARD, ROTORK, AUMA,
LIMITORQUE
6. I/P Converters FORBES MARSHALL, ABB, FISHER, EMERSON,
HONEYWELL, MARSH BELLOFRAM,
YOKOGAWA, SIEMENS
7. Solenoid Valve ROTEX, SCHRADER SCHOVILL, ASCO, HERION,
BURKERT, AIRA
8. Fittings SWAGLOK, PARKER, HYLOC, SANDVIK
9. Air Filter Regulator SHAVO NORGREN, PLACKA, DELAIR,
SCHRADER SCHOVILL
10. Electro Pneumatic Positioner SIEMENS, EMERSON, FORBES MARSHALL, ABB
III CONTROL SYSTEM EQUIPMENT

1. Signal Isolator P&F, MTL, STAHL, YOKOGAWA, PHOENIX,
MASIBUS
2. Zennor Barrier P&F, MTL, STAHL
3. Distributed Control System YOKOGAWA, EMERSON, TOSHIBA
4. PLC with DCS Feature SIEMENS (PCS7 SERIES), ABB (800 XA),
HONEYWELL ( C300 Experion), ROCKWELL
(PLANT PAX), SCHNEIDER (PSE)
5. PLC for Process Control SIEMENS, ROCKWELL, ABB, GE, SCHNEIDER,
HONEYWELL, HITACHI
6. Technological Control System/ SIEMENS, SMS, DANIELI, GE, ABB, TMEIC
Multi Tasking Control System/
Embedded Control System
7. PC based Data Acquisition YOKOGAWA, EUROTHERM, EMERSON,
System (DAS) HONEYWELL, ABB, ROCKWELL
8. SCADA RS View, WONDERWIRE, WIN CC, INTELLUTION,
EXPERION, CITECT, I FIX
9. PDA IBA, DANIELI, LMS, SOMAT, MICA
10. Panel / Enclosure / Rack RITTAL, HOFFMANN, SIEMENS, APW
PRESIDENT, VALRACK, PYROTECH
11. Surge Protection DEHN, OBO BETTERMANN, PHONIX, MTL, P&F

IV PANEL BASED INSTRUMENTATION
1. Digital Indicator/ Scanner YOKOGAWA, HONEYWELL, ABB, MASIBUS,
PYROTECH, CHINO, TOSHNIWAL
2. Bar graph Indicator YOKOGAWA, HONEYWELL, MASIBUS,
TOSHIBA, PYROTECH, CHINO, ABB
3. Single Loop Stand Alone YOKOGAWA, HONEYWELL, FUJI, TOSHIBA,
Controller ABB, SIEMENS
4. Paperless Recorder YOKOGAWA, HONEYWELL, CHINO, LAXONS,

CET
SL.NO. ITEMS MAKE
FUJI, EUROTHERM
5. Alarm Annunciator IIC, IL, MINILEC, PROCON, SEMUDA
6. Flow Totalizer YOKOGAWA, HONEYWELL, MASIBUS,
PYROTECH, LECTROTEX, ABB
7. Regulated DC Power Supply APLAB, COSSEL, PHOENIX, SIEMENS
Unit / SMPS
V ANALYSERS
1. Gas Analyser ABB(H&B), EMERSON, YOKOGAWA,
PANAMETRICS, SIEMENS, FUJI, CHEMTROL
(AMETEK), HONEYWELL, FORBES MARSHALL,
SICK
2. Gas Detector BEILER & LANG, DRAGGER, MSA, OLDHAM,
DETRONICS, INDUSTRIAL SC. CORPN
3. Flame Detector HONEYWELL, DURAG, YAMATAKE, ENDEE,
SICK
4. Moisture Analyzer (Nucleonic) CONCORD, EMERSON, THERMO FISHER, CHINO
5. Moisture Analyzer MOISTECH, NDC (EMC), CHEMTROL, ABB,
(Microwave/ Capacitance SIEMENS
Type)
6. Opacity Analyser CODEL, SICK MAIHEK, DURAG, FUJI
7. Calorific Value Analyser UNION CALORIMETER, REINEKE, YOKOGAWA,
CHEMTROL(AMS)
8. pH / Conductivity / ORP EMERSON, YOKOGAWA, E&H, FORBES
Analyser MARSHAL, ABB, HONEYWELL
9. SOX / NOX/ CO Analyser EMERSON, SIEMENS, ABB, FUJI, HONEYWELL,
SICK, FORBES MARSHAL, YOKOGAWA
10. Elemental Analyser PANALYTICAL, JICO, THERMO SCIENTIFIC,
SCANTECH, MAYA, REAL TIME
VI WEIGHING
1. Electronic Weighing System TRANSWEIGH, ABB, SCHENK, SARTORIUS,
(Hopper Weighing/ Platform/ KELK, PRECIA MOLEN, RICELEK, ACME
Scales/ In-motion W.B.)
2. Belt Weigher/ Weigh feeder SCHENCK, SIEMENS (MILTRONICS), FLSMIDH
System PFISTER, PRECIA MOLEN, ACME
3. Load Cells & Accessories HBM, SIEMENS, FLINTEK, SARTORIUN, PRECIA
MOLEN, RICELEK, SCHENCK, ABB
VII MILL INSTRUMENTATION
1. Thickness Gauge TOSHIBA, THERMO SCIENTIFIC, IRM, IMS,
MESACON
2. Hot Metal Detector TOSHIBA, DELTA, DANIELI, SICK, AMERICAN
SENSORS
3. Width Gauge TOSHIBA, PSYSTEME, ABB, DELTA, DANIELI,
IMS, THERMO SCIENTIFIC
CET
SL.NO. ITEMS MAKE
4. Roll Force/ Tension ABB, KELK
Measurement System
5. Strip Profile Gauge TOSHIBA, THERMO SCIENTIFIC, IRM, IMS,
MESACON
6. Flatness/ Shape Gauge ABB, P-SYSTEME, THERMO SCIENTIFIC, DELTA,
SIEMENS, IMS
7. Laser Doppler Velocity Meter KELK, DELTA, LASER SPEED, ACCUSPEED,
AMERICAN SENSORS
8. Coating Thickness Gauge THERMO SCIENTIFIC, ACT
9. Optical Barrier PAULI, SICK, ABB, DELTA, AMERICAN SENSORS
10. Position Transducer SONY MAGNESCALE, NSD, TEMPOSONIC,
LEONARD BAUR
11. Optical Encoder HUBNER, STEGMANN, LINE & LINDEY
12. Surface Inspection System SIEMENS, COGNEX, PARSYTEC, ABB, IMS,
SURCON
VIII COMMUNICATION EQUIPMENT

1. GPS MOTOROLA, ERICSSON
2. Wireless Network Equipment CISCO, EXTREME, JUNIPER, MOXA
3. Wireless Radio MOTOROLA, STAHL, RADIUS, SATELLINE, GE,
Communication Equipment LOTUS WIRELESS, SHEETAL WIRELESS
4. VHF Communication MOTOROLA
5. EPABX ITI, SIEMENS, AVAYA, TATA TELECOM,
ALCATEL, ERICSON
6. Telephone Instruments BPL, BEETEL, SIEMENS, PANASONIC
7. PA System PHI AUDIO COM, BOSCH, HONEYWELL, AHUJA
8. Conferencing System BOSCH, AHUJA, HONEYWELL
IX DISPLAY & FDA SYSTEM

1. LED/ TFT Monitor SAMSUNG, SONY, PANASONIC, HITACHI, LG
2. Alpha Numeric Display/ Jumbo AGLA, ESSEN, VINAY, BLE BELL, MICROTECH,
Display BCH, GE, KHERAJ, EPCC, BEMCO, LECTROTEK
3. Solid State Hooter/ Buzzer KHERAJ, EPCC, BEMCO
4. Large Screen Display (40” or SAMSUNG, SONY, PANASONIC, HITACHI, LG
more)
5. Video Walls (LED) SAMSUNG, SONY, PANASONIC, HITACHI,
DELTA, LG
6. Fire Detection System, SIEMENS, TYCO, HONEYWELL (NOTIFIER),
Detectors & LHS SECURITON, SENSA, BOSCH, HONEYWELL
(ESSER)
X INSTRUMENTATION CABLES
1. Instrumentation/ Screened/ Co- INCAB, FINOLEX, CCI, UNIVERSAL, NICCO,
axial/ Special Cables MEM, LAPP, DELTRON, THERMOCABLES,
HAVELLS, TOSHNIWAL, CORDS
CET
SL.NO. ITEMS MAKE
2. Telephone Cable FINOLEX, DELTON, BELDON, NICCO,
UNIVERSAL, TELE LINK
3. Load Cell Cable HBM, SIEMENS, FLINTEC, SCHENK,
SARTORIOUS, PRECIA MOLEN, RICELAKE
4. T/C Extension cable, TOSHNIWAL CABLES, MEM, TEMPSON,
Compensating cable, PTFE THERMOCABLE, BELDEN, LAPP, TEMCON
cable
XI SPECIAL INSTRUMENTATION ITEMS
1. Vibration Monitoring System BENTLEY NEVADA, SHINKAWA, ENTEK
(API-670 Compliance)
2. Portable Vibration Monitor BENTLEY NEVADA, FORBES MARSHAL, IRO
with analysis software
3. Test & Measuring Equipment APLAB, KANE, SCIENTIFIC, TECHNOFIX, FLUKE
4. Laboratory Equipment FLUKE, BEAMEX, SCANDURA,WIKA
5. Digital Multi-Function Meter L&T, SECURE, RISHAV,CONSERVE, ACORD
C. COMPUTERIZATION & INFORMATION TECHNOLOGY
I IT EQUIPMENT
1. Desktop PC DELL, HP, LENOVO, ACER
2. Industrial PC RUGGEDCOM, ADVANTEC, SIEMENS
3. Laptop DELL, HP, LENOVO, SONY, TOSHIBA
4. Server DELL, IBM, HP, SUN
5. Network Switch (IT, office) CISCO, HP/HPE, BROCADE, EXTREME, AVAYA
6. Security Appliances like CISCO, JUNIPER, CHECK POINT, CYBEROAM
Firewall, UTM etc.
7. Router CISCO, JUNIPER
8. Passive Network Component / MOLEX, TYCO(AMP), SYSTIMAX, PHINOLEX,
accessories DIGILINK
9. Industrial FLTP Converter PHOENIX, MOXA, HIRSCHMANN, SIEMENS -
SCALANCE
10. Network Switch (Industrial SIEMENS, CISCO, SCHNEIDER, ROCKWEL,
grade) HIRSCHMANN,
11. Wireless Network Controller CISCO, JUNIPER, MOXA
(to control Wi-Fi access points)
12. Data Storage System HP, IBM, EMC, HITACHI
13. Laserjet Printer HP, CANNON, SAMSUNG, XEROX
14. Dot Matrix Printer EPSON, TVSE, SAMSUNG
15. Plotter HP, GRAPHTEC, CALCOMP
16. Scanner HP, CANNON, EPSON
17. Computer Furniture GODREJ, USHA LEXUS, ZUARI, WIPRO,
METHODEX
CET
SL.NO. ITEMS MAKE
II CCTV SYSTEM
1. CCTV System HONEYWELL, PELCO, BOSCH, SONY, SIEMENS,
PANASONIC
2. Attendance System LENEL, BOSCH, GE CASIRUSCO
3. Card Reader HID, BOSCH, LENEL, SUPREMA
4. LCD Projector HITACHI, CANON, PANASONIC, SONY, SHARP,
HP
III COMMUNICATION CABLES
1. UTP Cable MOLEX, TYCO(AMP), SYSTIMAX, DIGILINK,
ELKAY TELELINK, UNIVERSAL
2. FO Cable MOLEX, TYCO(AMP), SYSTIMAX, DIGILINK,
BELDEN, FINOLEX, LUCENT, STARLITE
D. MECHANICAL
I GENERAL
1. Gearbox ELECON, NAW, SIEMENS-FLENDER, SHANTHI,
PREMIUM ENERGY TRANSMISSION, SUMI-
CYCLO DRIVE INDIA PVT.LTD., KIRLOSKAR,
HEC, SAN ENGG. LOCOMOTIVE COMPANY LTD.,
ESENPRO, ESSENTIAL POWER TRANSMIOSSION,
SUMITOMO, BONFIGLIOLI, ROSSI
2. Geared Motor IC BAUER, POWER BUILD, BONFIGLIOLI,
SHANTHI, NORD, SEW-EURO DRIVE, CYCLO
TRANSMISSION, SUMI-CYCLO DRIVE INDIA
PVT.LTD. ROSSI, SIEMENS, ESENPRO
3. Geared Coupling NAW, FLEX-TRAN INDUSTRIES, CONCORD
STEEL WORKS PVT. LTD., ELECON, WELLMAN
WACOMA, GBM, RATHI, ROMA, ALLIANCE
ENGG. CO., LOVEJOY, SIEMENS-FLENDER,
TIMKEN. ESCO, BUDHADEB ENMTERPRISES
4. Pin Bush/ Bibby Coupling NAW, ELECON, GBM, RATHI, ROMA, BUDHADEB
ENMTERPRISES, GBM, LOVEJOY
5. Barrel Coupling RINGFEDER POWER TRANSMISSION (TSCHAN),
MALMEDIE, JAURE
6. Fluid Coupling VOITH, FLUIDOMAT, PREMIUM ENERGY
TRANSMISSION, ELECON, GHATKE-PATIL
INDUSTRIES
7. Resilient Coupling WELLMAN WACOMA, NAW, ELECON, LOVEJOY,
FENNER, TIMKEN
8. Transmission ROLCON, ROLON, REYNOLD, DIAMOND,
Chain & Sprocket ROLKOBO, GOLDEN ENGG & ENTREPRISE
9. DCEM Brake BCH ELECTRIC LTD, ELECTROMAG, KATEEL,
CET
SL.NO. ITEMS MAKE
SIBRE, KAKKU,SPEED-o-CONTROL, PETHE
10. Hydraulic thruster brake EMCO PRECIMA, SIBRE, KATEEL, BUBANZER
11. Paint (Equipment) ASIAN , J&N, GARWARE , BERGER , SHALIMAR,
ICI, NEROLAC , BRITISH PAINTS
12. Non metallic Liner TEGA, KAVERI, THEJO
13. Wearing Plates (Metallic) NLMK INDIA, QUARD ,HARDOX

14. Portable Electric RALLIWOLF, KULKARNI POWER TOOLS LTD
Drilling Machine (KPT), BOSCH, BLACK & DECKER
15. Portable Electric RALLIWOLF, KULKARNI POWER TOOLS LTD
Grinder (KPT)
16. Lathe HMT, HEC, BATLIBOI,HERBERT SMITH, MYSORE
KIRLOSKAR
17. Universal Milling M/c HMT,BFW,BATLIBOI,ALTO
18. SHAPER PAL,P&B,LOYAL
19. Horizontal Boring M/c HMT,HEC,PAL
20. Universal Tool Cutter & HMT, BATLIBOI, BOSCH
Grinding M/c
21. Hydraulic Press BEMCO,P&B,CENTERPRISE
22. Column Drilling M/c HMT,THAKOOR,KERRY JOST,EIFCOP,BATLIBOI
23. Cylindrical Grinder HMT, MYSORE KIRLOSKAR,ELP
24. Tools & Tackles P&B,MEKASTER,CENTERPRISE,ALLY
25. Measuring Tools & Gauges P&B, Bombay TOOLS
26. Radial Drilling HMT , BATLIBOI, KERRY JOST,HEC,LUGA
Machine
27. Bench Type EIFCO, BATLIBOI, P&B,THAKOOR
Drilling Machine
28. Pedestal Grinder GRIND TOOLS, EIFCO , P&B, AMC, GECO
29. Power Hacksaw PPEMIER MACHINE TOOLS, EIFCO, ITL
30. Submerged Arc Welding Set ADVANI,ESAB,ADOR,MOGORA,COSMIC
31. Welding Rectifier ADVANI,ESAB,ADOR,MOGORA,COSMIC
32. Welding Transformer ADVANI,ESAB,MEMCO
33. Garage Equipment ELGI,USHA,WAP,P&B
34. Bearing SKF , FAG , NTN, TIMKEN
35. Split Bearing COOPER, TIMKEN
36. Passenger cum OTIS, KONE ELEVATOR , ECE, OMEGA,
Goods Elevator MITSUBISHI
37. Hook HERMAN MOHTA, FREE TRADING
(up to 10 t) CORPORATION, MACHINE TOOLS, ESKAY
MACHINERY, SMRITI FORGING & ENGG
38. Hook HERMAN MOHTA , FREE TRADING
(above 10 t) CORPORATION, STEEL FORGINGS &
ENGINEERING, SMRITI FORGING & ENGG
39. Wire Rope MUMBAI WIRE ROPE, USHA MARTIN, FORT,
CET
SL.NO. ITEMS MAKE
WILLIAMS, ORION ROPES, BHARAT WIRE
ROPES
40. Expansion Joint for Hot Blast LONE STAR, MB METALLIC BELLOWS,
system (metallic) FLEXICAN, FLEXATHERM
41. Metallic Expansion Joint LONE STAR, MB METALLIC BELLOWS,

(General Purpose) FLEXICAN, FLEXATHERM, IFIPL INDIA FLEX
INDUSTRIES
42. Stove Valves (Hot Blast Valve, FOURESS, JOSHIJAMPALA ENGG. PVT. LTD.
chimney valve, two lever/three
lever/double eccentric valve )
43. Coil Bending M/c KOHAN KOGYO CO.,SIGNODE,TITAN,SUND
BRISTA
44. Coil Marking M/c NIRRECCO, NUMTECH, TEBULO
II MATERIAL HANDLING
EQUIPMENT
1. Conveyor Belt PHOENIX CONVEYOR BELT (INDIA) PVT. LTD,
DUNLOP, SIMPERLRANS NIRLON,
FORECH INDIA LTD, NORTH LAND RUBBER ,
ORIENTAL RUBBER , HINDUSTAN RUBBER,
JONSON RUBBER INDUSTRIES LTD., EURECON,
SEMPERTRANS INDIA
2. Idler / Pulley L & T, ELECON, TRF, BENGAL TOOLS, MSEL,
HITECH EQUIPMENTS PVT. LTD., SANRAJ
PROJECTS PVT. LTD.., MACMET, TECHNO
IMPEX, BEVCON, NEWALL INDUSTRIES,
ARUDRA ENGINEERS PVT. LTD., SOLCON,
VISHWA INDUSTRIAL CO. LTD., GOLDEN
ENGINEERING INDUSTRIES, VN INDUSTRIES,
AMPS ENGG. & EQUIPT. PVT. LTD., GOLDEN
ENGG & ENTREPRISE, SANDVIK ASIA, VINAR
SYSTEMS, INDIANA CONVEYORS
3. Plummer Block SKF, FAG,TIMKEN, MASTA, NANDY
ENGINEERING CONCERN
4. Belt Scrapper HOSCH , KAVERI, INDIANA CONVEYORS
5. Vibrating Screen IC, SCHENK PROCESS, TRF, McNALLY SAYAJI
ENGINEERING LIMITED, ELEKTROMAG-JOEST
VIBRATION PVT. LTD., ELECTRO ZAVOD,
METSO
6. Vibrating Feeder IC, SCHENK PROCESS, TRF, McNALLY SAYAJI
ENGINEERING LIMITED, ELEKTROMAG-JOEST
VIBRATION PVT. LTD, ELECTRO ZAVOD, METSO
7. Apron Feeder TRF, ELECON , McNALLY SAYAJI ENGINEERING
LIMITED, THYSSEN KRUPP, TENGL, L & T,
CET
SL.NO. ITEMS MAKE
HAZEMAG, VINAR SYSTEMS, MASYC,
McLANAHAN
8. Screw Conveyor VINAR SYSTEMS, GMV ENGG, MASYC
9. Drag Chain Conveyor GMV ENGG, MASYC
10. Electro mechanical Actuator PREPEC. AUMA, ROTORK, LIMITORQUE
11. EOT Crane (all capacities) HEC ,MUKAND, KONE , UNIQUE INDUSTRIAL
HANDLERS, FAFECO, SMACO, ANUPAM
INDUSTRIES, DEMAG CRANES, JINDAL STEEL &
POWER,TATA GROWTH SHOP
12. EOT Crane (maximum 50 t) ARMSEL-KITO, CENTURY CRANE, ELECTRO
THERAPY, ELECTROMECH, MELTECH CRANES
PVT. LTD.
13. EOT Crane (maximum 10 t) SHIVPRA, EDDY CRANE, TUBROFURGUSON
14. Electric Hoist ARDEC, REVA ENGG, HERCULES HOIST LTD.,
ELECTROTHERAPY, ARMSEL-KITO, EDDY
CRANE, SHIVPRA, BRADY& MORRIS, GRIP
ENGRS., HI-TECH INDUSTRIES, CENTURY
CRANE,DEMAG,MELTEC
15. Electric Winch BOMBAY CRANES, PULLMAN, ELECTROMECH
MHS PVT. LTD. ENGG, EDDY CRANE, HTMC
ENGG. CO., ELECTROTHERAPY
16. Jib Crane BRADY & MORRIS, ARMSEL-KITO,
MELTEC,GRIP ENGG,CENTURY CRANES
17. Transfer Cars HEC, L&T, MUKAND, ITW-SIGNODE,TGS,
ARMATIC
18. Chain Pulley HERCULES HOIST LTD., BRADY& MORRIS,
Block & Hand TRACTEL TRIFOR, REVA ENGG, CENTURY
Operated CRANES, LIGHT LIFT IND., HI-TECH.
Travelling Crane
19. Underslung Cranes ARMSEL,FAFECO, MUKAND, WMI-KONE,
ANUPAM INDUSTRIES, SHIVPRA,
TUBROFURGUSON, BRADY & MORRIS
20. Crane rail clips and pads GANTRAIL,GANTREX, BEMO,BEKET
21. Hydraulic Buffer OLEO, ENIDINE
22. Electro Magnet SGM,VAZZOLER,TRUNNINGER, ELECRTOMAG
23. Grab Bucket YELLOW STONS INDIA,MRS GIFFER,TOBO,MAC
24. Tongs YELLOW STONS
INDIA,SOMERS,HEPPENSTALL,LUDWIG,BUCK
25. Stacker & Reclaimer ELECON, L & T, McNALLY SAYAJI
ENGINEERING LIMITED, METSO, FL SMIDTH,
TRF, THYSSENKRUPP, HEC, SANDVIK ASIA
26. Stacker-cum-Reclaimer L & T, McNALLY SAYAJI ENGINEERING
LIMITED, METSO, FL SMIDTH, TRF,
CET
SL.NO. ITEMS MAKE
THYSSENKRUPP, HEC, SANDVIK ASIA
27. Bucket-Wheel Reclaimer L & T, McNALLY SAYAJI ENGINEERING
LIMITED, METSO, FL SMIDTH, TRF,
THYSSENKRUPP, HEC
28. Wagon Tippler ELECON, L & T, McNALLY SAYAJI
ENGINEERING LIMITED, METSO, FL SMIDTH,
TRF, THYSSENKRUPP, HEC
29. Belt Feeder ACME, SHENCK, ELECON, TRF
30. Hanging Magnet/ Cross belt METSO, HUMBOLDT WEDAG, ELECTRO ZAVOD,
/Inline Magnetic Separator ELEKTROMAG, McNALLY SAYAJI
ENGINEERING LIMITED, MAGNET INDUSTRIES
(CAL) PVT. LTD.
31. Fork Lift GODREJ,VOLTAS,TIL
32. Crusher (Cone / Gyratory METSO, SANDVIK, L&T,TRF, McNALLY SAYAJI
/ Jaw) ENGINEERING LIMITED,HEC, FLSMIDTH,
URALMASH,THYSSENKRUPP, EARTHTECHNICA,
ECOMAN
33. Impact / Hammer Crusher TRF, McNALLY SAYAJI ENGINEERING LIMITED,
L&T, SANDVIK, HEC, METSO, THYSSENKRUPP,
EARTHTECHNICA, TERRASOURCE, ECOMAN
McLANAHAN,
34. Roll Crusher FLSMIDTH, ELECON, TRF, McNALLY SAYAJI
ENGINEERING LIMITED, HEC, SANDVIK,
URALMASH, L&T, THYSSENKRUPP,
EARTHTECHNICA, ECOMAN, McLANAHAN
35. Sizer FLSMIDTH, MMD, THYSSENKRUPP, SANDVIK,
TERRASOURCE, McLANAHAN
36. Ball / Rod / Ag Mill McNALLY SAYAJI ENGINEERING LIMITED, L&T,
SANDVIK , HEC, METSO, TENOVA- DELKOR,
URALMASH, CEMTEC, OUTOTEC,
THYSSENKRUPP, CHANDERPUR WORKS PVT.
LTD., ECOMAN
37. Rotary Breaker L&T, McNALLY SAYAJI ENGINEERING LIMITED,
McLANAHAN, TERRASOURSE, THYSSENKRUPP,
TRF
III HYDRAULICS SYSTEM
1. 1. Hydraulic REXROTH, EATON, WIPRO, OSCAR, PARKER

Cylinder ,YUKEN, VELJAN, VEKTRA ENGG., HYDAIR,
DANVER, HYDRO PNEUMATIC CONTROLS,
CANARA HYDRAULICS, HYDROCRIMP
2. Hydraulic System REXROTH, EATON, YUKEN, PARKER, MOOG,
with Accessories HYDAC, HYDROCRIMP
CET
SL.NO. ITEMS MAKE
3. Hydraulic Valves REXROTH, EATON, YUKEN, PARKER, MOOG,

HYDAC, MAHA HYDRAULICS, CANARA
HYDRAULICS, HYDROCRIMP
4. Accumulator BOSCH REXROTH, EATON, YUKEN , PARKER,
EPE, HYDAC
5. Hydraulic Fitting HYDAC, HYTECH, PTS, HYDAIR, EPE,
& Clamp HYDROMATIK, FLUID CONTROL ,
HYDROCRIMP, STAUFF
6. Hydraulic Filter INTERNORMEN, PARKER, HYDAC
7. Hydraulic Motor EATON, REXROTH, YUKEN, PARKER, SAUER

DANFOSS, MAHA HYDRAULICS
8. Hydraulic Pump EATON, REXROTH, YUKEN, PARKER, SAUER
DANFOSS, MAHA HYDRAULICS
9. Hose HYDROKRIMP, HYDROLINE, INDO INDUSTRIAL
SERVICES, AEROLEX, SUPERSEAL,PSI
HYDRAULICS, SONI RUBBER PRODUCTS LTD.,
INDIA FLEX INDUSTRIES, EATON, PARKAR
IV PNEUMATIC SYSTEM
1. Pneumatic WIPRO, NUCON, VELJAN, HYDAIR, GABRIEL
Cylinder PNEUMATICS, SHRADER, SMC, ROTEX, I.L.
PALAKKAD, EL-O-MATIC (INDIA) PVT. LTD.,
HYDRO PNEUMATIC CONTROLS, CANARA
HYDRAULICS
SERVICES, AEROLEX, SUPERSEAL, PSI
HYDRAULICS, IFIPL INDIA FLEX INDUSTRIES
V LUBRICATION SYSTEM
1. Oil Lubrication System CENLUB SYSTEMS , LINCOLN HELIOS, SHAAN
LUBE, LUBRICATION SYSTEM LTD., PRAKASH
LUBRIQUIPMENT, HYDAC
2. Screw Pump TUSHACO, ROTO, UT PUMPS & SYSTEM,
3. Gear Pump ROTO,TUSHACO,ROTODEL,REXROTH, PARKER,
ALFA
4. Filter Strainer OTOKLIN, SUPERFLOW FILTERS, SPAN
ASSOCIATES PUNE, MULTITEX FILTRATION
5. Oil Mist / Mist LINCOLN HELIOS, BIJUR DELIMON AFMC,
cool & Spray OILAIR LUBRICATION
Lube System
6. Grease LINCOLN HELIOS, AFMC, BIJUR DELIMON,
Lubrication PRAKASH LUBRIQUIPMENT, CENLUB SYSTEMS
System
CET
SL.NO. ITEMS MAKE
SERVICES, AEROLEX, SUPERSEAL, PSI
HYDRAULICS, SONI RUBBER PRODUCTS LTD.
8. Heater ALLO, THERMIN
E. MINING & MINERAL PROCESSING AREA:
1. Dumper (50 t & above) BEML, KOMATSU, CATERPILLAR , LIBHERR,

BELAZ, TEREX
2. Excavator (0.9 m3 bucket BEML, KOMATSU, VOLVO, HIND-DEMAG,
capacity & above) CATERPILLAR, LIBHERR
3. Drill (>6" dia. - DTH) ATLAS COPCO, SANDVIK
4. Dozer BEML, KOMATSU, HYUNDAI, CATERPILLAR,
LIBHERR
5. Grader BEML, KOMATSU, VOLVO , KAWASAKI ,
CATERPILLAR
6. Wheel Loader BEML, KOMATSU, VOLVO, CATERPILLAR,
HINDUSTAN, TEREX
7. Crusher (Cone / Gyratory METSO, SANDVIK, L&T,TRF, McNALLY SAYAJI
/ Jaw) ENGINEERING LIMITED,HEC, FLSMIDTH,
URALMASH,THYSSENKRUPP, EARTHTECHNICA,
McLANAHAN
8. Impact / Hammer Crusher TRF, McNALLY SAYAJI ENGINEERING LIMITED,
L&T, SANDVIK, HEC, METSO, THYSSENKRUPP,
EARTHTECHNICA, TERRASOURCE, McLANAHAN
9. Roll Crusher FLSMIDTH, ELECON, TRF, McNALLY SAYAJI
ENGINEERING LIMITED, HEC, SANDVIK,
URALMASH, L&T, THYSSENKRUPP,
EARTHTECHNICA, McLANAHAN
10. Sizer FLSMIDTH, MMD, THYSSENKRUPP, SANDVIK,
TERRASOURCE, McLANAHAN
11. Ball / Rod / Ag Mill McNALLY SAYAJI ENGINEERING LIMITED, L&T,
SANDVIK , HEC, METSO, TENOVA- DELKOR,
URALMASH, CEMTEC, OUTOTEC, THYSSENKRUPP,
CHANDERPUR WORKS PVT. LTD., FLSMIDTH
12. Classifier MBE-CMT, HINDUSTAN DORR OLIVER, METSO,
FLSMIDTH, DURGA METALS, EIMCO-KCP, GMV
ENGG.
13. Thickener EIMCO-KCP, FLSMIDTH, HINDUSTAN DORR
OLIVER, OUTOTEC, TENOVA-DELKOR, WESTECH,
METSO, McNALLY SAYAJI ENGINEERING LIMITED
14. Jig TENOVA-DELKOR, ALLMINERAL, MBE-CMT
15. Filter(Vacuum /Pressure) METSO, FLSMIDTH, TENOVA-DELKOR, OUTOTEC,
ANDRITZ, WESTECH, EIMCO-KCP, McLANAHAN
16. Wet High Intensity METSO, ALLMINERAL, MBE-CMT, ERIEZ,
CET
SL.NO. ITEMS MAKE
Magnetic OUTOTEC, LONGI MAGNET, MINERAL
Separator /High Gradient TECHNOLOGIES
Magnetic Separator
17. Low Intensity Magnetic ERIEZ , METSO , MINERAL TECHNOLOGIES,
Separator MULTOTEC, MBE-CMT,LONGI MAGNET
18. Dewatering Screen IC , SCHENCK PROCESS, TRF- HEWITT ROBINS ,

METSO, McNALLY SAYAJI ENGINEERING LIMITED,
ELEKTROMAG-JOEST VIBRATION PVT. LTD., WEIR
MINERALS , FLSMIDTH –LUDOWICI, DERRICK,
McLANAHAN
19. Spiral – Gravity MULTOTEC, MINERAL TECHNOLOGIES,AKW A+V
Concentrator GMBH, OUTOTEC, FLSMIDTH
20. Hydrocyclones MOZLEY, FLSMIDTH KERBS, McNALLY SAYAJI
ENGINEERING LIMITED , METSO, CDE, WEIR
MINERALS, MULTOTEC, GMV ENGG
21. Metal Detector METSO, ERIEZ, MBE-CMT, ELECTRO ZAVOD,
ELEKTROMAG
F. UTILITIES & SERVICES AREA:
GENERAL
1 PUMPS
1.1 Centrifugal Pumps WILO-MATHER & PLATT, SULZER, WPIL, BEST &
(Horizontal CROMPTON, BHEL, JYOTI, CHEMFLO,
Split Casing Type) FLOWMORE, FLOW SERVE, KIRLOSKAR (KBL)
1.2 Centrifugal Pumps KSB, WPIL, WILO-MATHER & PLATT, BEST &
(Horizontal CROMPTON, BHEL, SULZER, CHEMFLO, JYOTI,
Back Pullout Type) SAM, SPX FLOW (JOHNSON), CALAMA,
FLOWMORE, FLOW SERVE, CRI, MICROFINISH, SJ
INDUSTRIES
1.3 Centrifugal Pumps (Vertical WPIL, JYOTI, FLOWMORE, SULZER, FLOW SERVE,
Turbine) WILO-MATHER & PLATT, SAM, CRI, XYLEM,
KIRLOSKAR (KBL)
1.4 Centrifugal Pumps (Vertical KSB, JYOTI, WPIL, SULZER, CHEMFLO, BEST &
axial, Volute & Mixed CROMPTON, SPX FLOW (JOHNSON), FLOW SERVE
flow)
1.5 Boiler Feed Pumps, BHEL, KSB, SULZER, KEPL (For Boiler upto 50 tph)
1.6 Condensate Extraction BHEL, KSB, SULZER, KEPL
CET
SL.NO. ITEMS MAKE
Pumps
1.7 Submersible pump KSB, WPIL, SULZER, SU MOTORS, CALAMA,
FLOWMORE, JYOTI, KISHOR PUMPS, DARLING,
SAM, VARAT, XYLEM, LUBI, CRI
1.8 Multi-stage Pumps SULZER, FLOWMORE, MATHER & PLATT, BEST &
CROMPTON, CHEMFLO, SAM, KEPL
1.9 Horizontal Centrifugal METSO, WEIR MINERALS, SAM, FLOW SERVE,
Pumps For Slurry Handling FLOW MORE, CRI, BEST & CROMPTON, FL SMIDTH
(DORR OLIVER)
1.10 Reciprocating Slurry Pump FL SMIDTH (DORR OLIVER), ROTO, WEIR
MINERALS
1.11 Vertical Centrifugal Pumps METSO, SAM, WEIR MINERALS , JYOTI
for Slurry Handling
1.12 Pumps For Fire Fighting MATHER & PLATT, FLOWMORE, KIRLOSKAR,
Applications WPIL, BEST & CROMPTON
1.13 Screw pump TUSHACO, ROTO, AIRAUTO, UT PUMPS,
BORNEAMAN, ALLWEILER, FLOW SERVE
1.14 Gear Pump UT PUMPS, AIRAUTO, TOWN INDUSTRIAL
ENGINEERS, FLOW SERVE, TUSHAKO, DEL-PD, SPX
FLOW (JOHNSON), SJ INDUSTRIES
1.15 Reciprocating Pumps ACME, SWELORE, FLOW SERVE (WORTHINGTON),
AIRAUTO, CHEMTROL ENGG., TOWN INDUSTRIAL
ENGINEERS,
1.16 Diaphragm Pumps (Air WILDEN, YAMADA, BLAGDON,
Operated) SWELORE, SOLTECH PUMPS
1.17 Liquid Ring Pump FLOWMORE, KIRLOSKAR, ACMEVAC, KAKATI,
VINDI
1.18 Dosing pump ANTICO (TRANSFER PUMPS), MATZ ENGINEERS,
VK PUMP, MILTON – ROY, SHAPOTOOL, ION
EXCHANGE, SJ INDUSTRIES
2 VALVES
2.1 GENERAL SERVICES
2.1.1 Gate and Globe BHEL, L&T, KSB, WEIR-BDK, KIRLOSKAR, IVC,
(Cast Steel) TYCO VALVES, NSSL, FOURESS, INTERVALVE,
JOSHI JAMPALA, GM ENGG., FLUIDTECH EQUPT.,
MASCOT, HYDRO TECH ENGG., UNIVERSAL
ENGG., OSWAL INDUSTRIES, VTI, UNIVERSAL
CET
SL.NO. ITEMS MAKE
ENGG. CONCERN, STEELSTRONG
2.1.2 Gate, Globe and Non-return BHEL, L&T, KSB, FOURESS, HYDRO TECH ENGG.,
Valves (Forged Steel) WEIR-BDK, OSWAL INDUSTRIES, VTI,
INTERVALVE, KIRLOSKAR (KBL), JOSHI JAMPALA
2.1.3 Gate and Globe Valves BHEL, KSB, L&T, FOURESS, OSWAL INDUSTRIES,
(SS & Alloy Steel) INTERVALVE, WEIR-BDK (Alloy Steel)
2.1.4 Non-return Valves (Cast L&T, KSB, BHEL, WEIR-BDK, FOURESS, DEZURIK,
Steel) ADVANCE, INTERVALVE, FLUIDTECH EQUPT.,
KIRLOSKAR, UNIVERSAL ENGG., GM ENGG.,
OSWAL INDUSTRIES, VTI, UNIVERSAL ENGG.
CONCERN, STEELSTRONG
2.1.5 Gate, Globe, Non-Return IVC, SHIVA DURGA, CALSEN, KIRLOSKAR,
Valves LEADER, UPADHYAY, UNIVERSAL ENGG., SIGMA
(Cast Iron, & SG Iron) FLOW, GM DALUI, FLUIDTECH EQUPT., BANKIM,
DURGA VALVES, UNIVERSAL ENGG. CONCERN,
JOSHI JAMPALA, CHEMTECH
2.1.6 Double Eccentric Butterfly FOURESS, DELVAL FLOW CONTROLS,
Valves INTERVALVE, WEIR –BDK, STAFFORD (VIRGO),
VTI, JOSHI JAMPALA, DEMBLA
2.1.7 Triple Eccentric Butterfly L&T, ADAMS ARMATUREN GmBH, FOURESS,
Valves EMERSON (VIRGO), PENTAIR (TYCO),
INTERVALVE, DELVAL, WEIR-BDK, JOSHI
JAMPALA
2.1.8 Butterfly Valve FLOW SERVE , KSB, DELVAL, FOURESS, DEZURIK,
INTERVALVE, STAFFORD CONTROLS, METSO,
UNIVERSAL ENGG., WEIR-BDK, SIGMA FLOW,
TYCO VALVES, BRAY CONTROLS, MASCOT, VTI,
DURGA VALVES, JOSHI JAMPALA., UNIVERSAL
ENGG. CONCERN, ROTEX, KIRLOSKAR, DEMBLA
2.1.9 Fabricated Valves (Gate L&T, FOURESS, FLUIDTECH EQUPT., JOSHI
Valves) JAMPALA,
2.1.10 Fabricated Valves L&T, FOURESS, FLUIDTECH EQUPT., JOSHI
(Butterfly Valves) JAMPALA, INTERVALVE
2.1.11 Goggle Valves FOURESS JOSHI JAMPALA
2.1.12 Plug Valve (CI / CS / FS / FLOW SERVE, KSB, MICROFINISH, XOMOS,
SS) DEZURIK, NSSL, WEIR-BDK, UNIVERSAL ENGG.
CONCERN
2.1.13 3 or 4 Way Cock/Plug valve FLOWSERVE, UNIVERSAL ENGG. CONCERN
CET
SL.NO. ITEMS MAKE
(CI / CS/ FS)
2.1.14 Ball Valve (SS/CS / FS / L&T, KSB, WEIR-BDK, DELVAL, INTERVALVE, AL
CI) SAUNDERS, NSSL, MICROFINISH, EMERSON
(VIRGO), PENTAIR (TYCO), , MASCOT, OSWAL
INDUSTRIES, AQUA VALVES, ROTEX
2.1.15 Float Valve LEVCON, SHIVA DURGA, LEADER, IVC,
UPADHAYA, CALSEN
2.1.16 Foot Valve DEZURIK , LEVCON, IVC, CALSEN, UPADHAYA,
SHIVA DURGA, WEIR-BDK, LEADER, KIRLOSKAR
(KBL)
2.1.17 Piston Valve UNI KLINGER, FORBES MARSHALL
2.1.18 Diaphragm Valve FLUID SYSTEM, WEIR-BDK, MASCOT, CRANE
PROCESS
2.1.19 Air Release Valve LEVCON, SHIVA DURGA, CALSEN, UPADHYAY,
IVC, SIGMA FLOW, BANKIM, LEADER
2.1.20 Safety Valve BHEL , IL, PENTAIR (TYCO), MEKASTAR, J.N.
MARSHALL, WEIR-BDK
2.1.21 Needle Valve SEIMAG, AIR CHEM, SCHRODER
2.1.22 Knife-edge Gate Valve PENTAIR (TYCO), DEZURIK, HABONIM VASS,
ORBINOX, WEIR-MINERALS, , METSO, JASH, JOSHI
JAMPALA
2.1.23 Plunger Valve VAG-RIKO, UNI-KLINGER
2.1.24 Valves (Non-Metallic) GEORGE FISCHER, UNP-POLY VALVE
2.1.25 Pressure Reducing Valve J.N.MARSHALL, IL, MEKASTER, CRESCENT,
FLOWTEK
2.1.26 Sluice Gate JASH, IVPL, LEVCON, IM ENGG
2.1.27 Non-Ferrous Valves AKSONS, CRESCENT, BOMBAY METAL, LEADER,
(General FLUIDLINE, ASCO, GM DALUI, SANT VALVES
Purpose)
2.1.28 Solenoid Valves BURKERT, SIEMAG, SCHARDAR, ROTEX
2.1.29 Dampers – For Isolation & DTL, FOURESS, , INTERVALVE, STAFFORD, JOSHI
Control Purpose (Air and JAMPALA
Gas services)
2.2 STEAM SERVICE
2.2.1 Gate and Globe BHEL, L & T, KSB, FOURESS, WEIR-BDK, NSSL,
(Cast Steel & Forged Steel) INTERVALVE, HYDRO TECH ENGG., OSWAL
CET
SL.NO. ITEMS MAKE
INDUSTRIES, PRUSS(HS) , HOPKINSONS-WEIR
2.2.2 Non-return Valves (Cast BHEL, L&T , KSB, DEZURIK, WEIR-BDK, FOURESS,
Steel & Forged Steel) INTERVALVE
2.2.3 Gate, Globe & Non-return BHEL, KSB, L & T, FOURESS, OSWAL INDUSTRIES,
Valves HOPKINSONS-WEIR
(SS & Alloy Steel)
2.2.4 Ball valves (Cast Carbon BHEL, KSB, L & T, THERMAX, OSWAL INDUSTRIES
Steel and alloy Steel)
3 HEAT EXCHANGERS
3.1 Heat Exchanger (Plate IDMC, ALFA LAVAL, SWEP, TRANTER, APV
Type)
3.2 Heat Exchanger (Shell & TEMA INDIA, BHEL, L&T, TEXMACO, THERMAX,
Tube ING-TECH ENGG. CO., RELIANCE, GODREJ,
Types) EUREKA ENGG., AIR CARE EQUIPMENTS,
PRECISION COOLING, THERMAL SYSTEMS, APV,
ALFA LAVAL, REILIENCE, EASTERN EQUIP
ENG(EEE)
4 COOLING TOWERS PAHARPUR, WET BULB, GAMMON, PALTECH,
SHRIRAM TOWER,
GEA COOLING TOWERS
5 FILTERS / STRAINERS
5.1 Filters /Strainers AMIAD, OTOKLIN, SUPERFLO, SUREFLO
FILTRATION ENGINEERS, PUROLATOR,
5.2 Pressure Filters THERMAX, ION EXCHANGE, EUREKA ENGG. RESIN
INDIA, FILTRATION ENGINEERS, DRIPLEX, ING-
TECH ENGG. CO., VA TECH, PENTAIR WATER,
DOSHI ION-VEOLIA, EFFWA, VOLTAS, OTOKLIN,
McLANAHAN
5.3 Activated Carbon Filter THERMAX, RESIN INDIA, ION EXCHANGE,
OTOKLIN, ARUDRA, VASMYL, PENTAIR WATER,
VOLTAS, SUREFLO
5.4 Iron Removal Filter THERMAX, ZEOLITE INDIA (P) LTD., ION
EXCHANGE, VOLTAS, SPARKLE
5.5 Y-Strainer DRAYTON-GREAVES, UNIKLINGER, OTOKLIN,
SUPERFLO, J.N. MARSHALL, CADILLAC,
FILTRATION ENGINEERS
CET
SL.NO. ITEMS MAKE
5.6 Cyclone Separator LAKOS, TIMEX (AMIAD), SUPERFLO
6 EXPANSION
JOINTS/COMPENSATO
RS
(Utility & Services)
6.1 Expansion Joints / FLEXICAN, PRECISION ENGINEERS, SUR
Compensators INDUSTRIES, METALLIC BELLOWS, LONE STAR,
( Metallic) BD ENGINEERS, ATHULYA, FLEXITHERM,
DWREN
6.2 Expansion CORI ENGG., SUR INDUSTRIES, PRECISION
Joints/Compensators ENGRS., STANDARD PRECISION BELLOWS, KELD
( Rubber) ELLENTOFT INDIA, GBM , DWREN
7 CENTRIFUGAL GAS TLT, ANDREW YULE, JAMES HOWDEN, AEROTO
BOOSTER BOLDROCCHI, BHEL
(BF/CO/BOF/MIXED
FUEL GAS)
8 INSULATION FINLAY INSULATIONS, LLYOD INSULATION,

MATERIAL RAYCHEM, BAKELITE HYLAM, UP TWIGA
AND WORK
9 PRESSURE VESSELS / BHPVL, TEXMACO, L&T, NTPC-ALSTOM, EUREKA
BUFFER VESSELS ENGG. WORKS, PRESSURE VESSEL INDIA (P) LTD.,
TITAN ENGINEERING
10 GAS HOLDER CLAYTON WALKER (GILLANDERS ARBUTHNOT ,
(DRY SEAL TYPE) UNIT:MICCO), LAZARUS & ASSOCIATES
(MUKUND)
GAS HOLDER CLAYTON WALKER (MICCO), LAZARUS &
(WET SEAL TYPE) ASSOCIATES (MUKUND), LEFFER & CO. ,
11 PIPES AND HOSES
11.1 Steel Pipes SAIL, TATA TUBES, SURYA TUBES,
MAHARASHTRA SEAMLESS, INDIAN SEAMLESS,
KHANDELWAL, JSW, UTKARSH,
11.2 Stainless Steel Pipes CHOKSY, ZENITH, STANDARD (INDIA), JINDAL,
STERLING, DIVINE TUBES, MAHARASHTRA
SEAMLESS, MEC TUBES, SURAJ LTD., QUALITY
STAINLESS
11.3 Cast Iron Pipes & Specials KESORAM INDIA LTD., KALINGA IRON WORKS
CET
SL.NO. ITEMS MAKE
11.4 DI Pipes TATA METALIKS DI PIPE LTD., JINDAL SAW,
ELECTRO STEEL CASTINGS.
11.5 HDPE Pipes, PVC Pipes & GEORGE FISHER, ASTRAL, ORIPLAST, FINOLEX,
Fittings EMCO, POLYFIX, CHEMPLAST, EMOCOTHENE, PIL,
POLYOLEFINS,
11.6 FRP Pipes & Fittings GEORGE FISHER, GLASS ROLL INDUSTRIES, FIBRE
GLASS, FIDRO PLASTICHEM, COROMANDAL,
NOCIL, PIL, ORIPLAST
11.7 Hoses (Rubber & Stainless D.WREN, HYDRA, OTOKILN, FLEXICAN, INALSA,
Steel) AEROFLEX, TEKSONS, MARKWEL, QUALITY
STAINLESS
12 PIPE FITTINGS
12.1 Steel Pipe Fittings TUBE BEND, ITC (S&L), NL HAZRA, AJANTA,
ENGINEERING SERVICE ENTERPRISE, NAVKAR,
MS FITTINGS, WELSPUN, M.S. FITTINGS, S. NOMI,
SWASTIK LLOYDS, KHANDELWAL BROS., SHYAM
ENGG, POONAM ENTERPRISES, NAV DURGA,
FLUID CONTROLS
12.2 SS Pipe Fittings TUBE BEND, ITC (S&L), N.L. HAZRA, M.S. FITTINGS,
ENGINEERING SERVICE ENTERPRISE, NOBLE
TUBES, NAVKAR, HEAVY METAL TUBES, POONAM
ENTERPRISES, SHYAM ENGG, NAV DURGA, FLUID
CONTROLS
13 WATER TREATMENT
AND DM WATER
PLANT
13.1 DM , Soft Water Plant, RO THERMAX, ION EXCHANGE, EUREKA FORBES,
PLANT DOSHI ION- VEOLIA, RESIN INDIA, DRIPLEX,
PENTAIR WATER, TRIVENI ENGG., GEA ENERGY
SYSTEMS, ISGEC, GE POWER & WATER, EFFWA,
VOLTAS,SPARKLE
13.2 Waste Water Treatment HINDUSTAN DORR OLIVER, TRIVENI ENGG., ING-
Plant (Exclusive for water TECH ENGG. CO., THERMAX, EUREKA FORBES,
treatment projects) KIRLOSKAR, KAAF, DOSHI ION-VEOLIA, GE
POWER & WATER, EFFWA, VOLTAS, OTOKLIN,
13.3 Water Pre-Treatment TRIVENI ENGG., THERMAX, ION EXCHANGE,
DORR OLIVER, KIRLOSKAR, KAAF, EUREKA
FORBES, GE POWER & WATER
13.4 Clarifier HINDUSTAN DORR OLIVER, EIMCO-KCP, JORD
CET
SL.NO. ITEMS MAKE
ENGINEERS, EUREKA FORBES, TRIVENI ENGG.,
McNALLY SAYAJI
13.5 Effluent Treatment Plant VA TECH, GEA ENERGY SYSTEM,TRIVENI ENGG.,
(Exclusive for Effluent UEM INDIA, EUREKA FORBES, DOSHIION, GE
treatment projects) POWER & WATER, EFFWA, VOLTAS,SPARKLE,
OTOKLIN,
13.6 Chemical Dosing System HINDUSTAN DORR OLIVER, TELLABS CHEMICALS,
NALCO, GE POWER & WATER, TRIVENI ENGG, SJ
INDUSTRIES, CHEMBOND
13.7 Chlorine Dioxide Generator PURITA, GE POWER & WATER
13.8 Filter Press ANDRITZ, FL SMITH, SUREFLO, FILTER MACHINE,
PANAMA, DINSHAW
14. EQUIPMENT &
SYSTEM FOR AIR AND
GAS
14.1 Turbo-Blower MAN TURBO, SIEMENS, MES, KAWASAKI, CKD,
BHEL
14.2 Compressor (Centrifugal) SEIMENS, ATLAS COPCO, INGERSOLL RAND, FS-
ELLIOTT, ELGI, KIRLOSKAR, KAZAN, KOBE,
COOPER
14.3 Compressors (Screw) KIRLOSKAR PNEUMATIC, ELGI, ATLAS COPCO,
INGERSOLL RAND, KAEZER
14.4 Compressors KIRLOSKAR PNEUMATIC, INGERSOL RAND, ELGI,
(Reciprocating) BURCKHARDT COMPRESSION
14.5 Portable Air Compressors HOLMAN CLIMAX, ELGI, ATLAS COPCO,
KIRLOSKAR, INGERSOLL RAND
14.6 Centrifugal Blowers & Fans – For all applications except fuel gas
Capacity < 80,000 m3/h AEROTO BOLDROCCHI, MAXFLOW, TLT ENGG.,
BATLIBOI, EFE, ANDREW YULE, REITZ, AIRLINK,
HOWDEN, BHEL, C.DOCTOR
Capacity > 80,000 m 3/h BHEL, ANDREW YULE, AEROTO BOLDROCCHI,
TLT, HOWDEN
14.7 Lobe Blower ACME-AIR, KAY, SWAM PNEUMATICS
14.8 Air Drier DELAIR, TRIDENT, SANPAR, ATLAS COPCO, ROOS
TEMPKOOL, EXAL, INGERSOL RAND
14.9 Air Trap DRAYTON GREAVES, UNI KLINGER, FORBES
MARSHAL
CET
SL.NO. ITEMS MAKE
14.10 Moisture Separator UNIKLINGER, NUCON, THERMAX, VELJAN,
HYDAIR, FESTO CONTROL, SCHRADER, ROSS,
SMC, DRYTECH ENGINEERS
14.11 Air Receiver INGERSOLL RAND, KIRLOSKAR, EUREKA ENGG.,
AIR EQUIPMENT & SYSTEM, DELAIR, TRIDENT
15 POWER PLANT
EQUIPMENT
15.1 Boilers (Stoker, Pulverised, BHEL, ABB, THERMAX, ISGEC, ALSTHOM, THYSEN
AFBC, CFBC) KRUPP,ENMAS
Gas Fired Boiler BHEL, ABB, THERMAX, ISGEC, ALSTHOM, ENMAS

(upto 50 tph)
Waste Heat Boilers BHEL, THERMAX, THERMAL SYSTEM, ISGEC,
ENMAS
15.2 Steam Turbines BHEL, SIEMENS, TRIVENI TURBINE, SKODA, MAN
TURBO DIESEL,
15.3 Gas Turbines GE, ALFA LAVAL, MITSUBISHI, SIEMENS, BHEL,
ALSTOM
15.4 Top Pressure Recovery KAWASHAKI, MES, MAN TURBO
Turbine
15.5 Condenser (Water) BHEL, SIEMENS, ALSTHOM, GE GODAVARI,
UNIVERSAL HEAT EXCHANGER, MAZDA
15.6 Condenser (Air) PAHARPUR, GEA
15.7 De-aerator BHEL, ISGEC, ION EXCHANGE, THERMAX
15.8 PRDU BHEL, THERMAX, FORBES MARSHAL, CHEMTROL
15.9 HP / LP Dosing ASIA LMI / ENPRO / META CHEM / VK PUMPS
15.10 Soot Blowers BHEL / BERGMAN / SISTON
15.11 DG Set MTU, CATERPILAR, KIRLOSKAR CUMMINS,
RUSTON
15.12 HP Heater & LP Heater BHEL, SIEMENS, THERMAX, ISGEC
16 POLLUTION CONTROL
EQUIPMENT
16.1 ESP
Capacity < 5,00,000 m3/h THERMAX INDIA, RIECO INDUSTRIES, BATIBOI
ENVIRONMENTAL ENGG, K. C COTTRELL INDIA,
SOIL & ENVIRO INDUSTRIES, ALSTHOM INDIA,
CET
SL.NO. ITEMS MAKE
BHEL, ANDREW YULE, ELEX, FL SMIDTH, GEA
PROCESSING, HAMON RESEARCH COTTRELL,
UNICON ENGINEERS
Capacity > 5,00,000 m3/h ALSTOM INDIA, BHEL, K. C COTTRELL INDIA,
ANDREW YULE, ELEX, FL SMIDTH, GEA
PROCESSING, HAMON RESEARCH COTTRELL,
THERMAX
16.2 BAG FILTERS
Capacity < 2,50,000 m3/h SOIL & ENVIRO INDUSTRIES, BATLIBOI
ENVIRONMENTAL ENGG., THERMAX, KLEEN AIR,
FILTRATE, ALSTOM, ANDREW YULE, RIECO
INDUSTRIES, FL SMIDTH, CLAIR ENGINEERS,
BEVCON WAYORS, APC SYSTEMS, F. HARLEY,
GLOBAL ENVIRO SYSTEM, CK AIRTECH
Capacity > 2,50,000 m3/h ALSTOM, ANDREW YULE, RIECO INDUSTRIES, FL
SMIDTH, BATLIBOI ENVIRONMENTAL ENGG.,
THERMAX, BOLDROCCHI
16.3 DRY FOG DUST TPS INFRASTRUCTURE, F. HARLEY, KAVERI
SUPPRESSION ULTRAPOLYMERS, SPRAYING SYSTEMS,
SYSTEM CHEMTROL SAMIL, DUST SOLUTION SYSTEM.
16.4 CYCLONES AND MULTI THERMAX, AEROTO BOLDROCCHI, ANDREW
CYCLONES YULE, BATLIBOI ENVIRONMENTAL
ENGINEERING, F. HARLEY, AIR TECHNICO, RIECO
INDUSTRIES, RAJDEEP ENGG
17 AIR CONDITIONING,
RFRIGERATION &
VENTILATION
17.1 Window/Tower/Split AC/ HITACHI, DAIKIN, FEDDERS LLYOD, VOLTAS,
Ductable Split AC BLUE STAR, CARRIER, SAMSUNG, ZAMIL
17.2 Packaged Chillers VOLTAS, BLUE STAR, CARRIER, TRANE, YORK,
HITACHI, DAIKIN
17.3 Package AC VOLTAS, BLUE STAR, SAMSUNG, ETA, ROOTS
COOLING, ZAMIL
17.4 Precision Air Conditioning EMERSON, STULLZ-CHSPL (INDIA), CLIMAVENETA
System
17.5 Air Conditioning System VOLTAS, BLUE STAR, CARRIER, TRANE, ETA,
ETHOS HVAC, STERLING & WILSON, ABB LTD,
AIRCON, M+W ZANDER, ZAMIL
CET
SL.NO. ITEMS MAKE
17.6 Cabin Air Conditioning KABU PROJECTS PVT. LTD., SUNBEAM, DOCON
System AIR CONDITIONING PVT. LTD., LINTERN,
FRIGORTEC
17.7 Cooling Tower VOLTAS, DBR, FRICK INDIA, ADVANCE COOLING
(ACVS) TOWERS, MIHIR ENGINEERS, ARMEC, HIMGIRI,
PAHARPUR, WET BULB, GAMMON INDIA,
SOUTHERN COOLING TOWERS
17.8 Air Handling Unit VOLTAS, BLUE STAR, ALSTOM, ROOTS COOLING,
ETA, FEDDERS LLYOD, ZAMIL
17.9 Tube Axial Fan KHAITAN, EFE, HUMIDIN, MESINA, FLOWLINK,
KRUGER, SH ENGG., CARYAIRE, AEROVENT,
DUSTVEN, TUBOFLOW, MAXFLOW, ANDREW
YULE, ABLE AIR-O TECH
17.10 Panel Filter For Air FMI, EFE, FLOW LINK, CADILLAC, C.DOCTOR, GEC,
ACCO, ABB, WFI, BHARAT, PUROLATOR
17.11 Air Washer EFE , ROOTS COOLING , SYMPHONY, AIRLINK,
MARCO, HUMIDIN, MESINA
17.12 Propeller Fan ABB, VENTURA, DUVENT, ACCO, MESINA,
AEROVENT, TUBOFLOW, SH ENGG.
17.13 Man Coolers KHAITAN, C. DOCTOR, ORIENT, ALMONARD,
FLOWLINK, VENTURA, ANDREW YULE,
17.14 Roof Extractors ALMONARD, KRUGER, CARYAIRE, FLOWLINK,
VENTURA, EFE, AIRLINK, HUMIDIN, C. DOCTOR, ,
ANDREW YULE
17.15 Vapor Absorption Machine VOLTAS, BLUE STAR, CARRIER, KIRLOSKAR
18 OXYGEN SERVICE
18.1 Cryogenic Pump CRYOSTAR, CRYOPUMP, ICL
18.2 Oxygen Filter VEE BEE, CLASSIC, ORSEAL, NOVINTEC,
CARBERN, SHIPHAM
18.3 Non Ferrous fittings SHIPHAM, CARBERN
18.4 Non Ferrous Control Valves FISHER, SAMSON, SEVERN GLOCON, MACK,
METSO, LEEDS, BLACKHALL
18.5 Non Ferrous Self-regulating FISHER, TYCO, SEVERN GLOCON, SAMSON,
Valves BROADY, BALEY BRIKETT
18.6 Non Ferrous Valves (Gate, FLUIDLINE, LEADER, CRESCENT, MICROFINISH
CET
SL.NO. ITEMS MAKE
Globe, Ball) - < DN50
18.7 Non Ferrous Valves (Gate, FISHER, SAMSON, HEROSE, SEVERN GLOCON,
Globe, Ball) - > DN50 MACK, METSO, SHIPHAM, BESTOBELL,
BROOKSBANK, LEEDS
18.8 Safety Relief Valve JN MARSHALL, ARCA, SEMPELL, KEYSTONE,
TYCO, IL, SEBIM, KUNKLE, BAILEY BRIKETT,
FARRIS, DARLING MUESEO, CROSSBY, BROADY
18.9 Vaporizers BOC, CRYOQUIP, IWI CRYOGENICS, INOX, SHELL
& TUBE, ICL
19 FIRE FIGHTING
EQUIPMENT
19.1 Portable Fire Extinguishers FIREX, MINIMAX, NITIN, FIRE SHIELD, SAFEX,
GUNNEBO, ZENITH, KANADIA FYR FYTER,
DEFLAME, SUPREMEX
19.2 Fire hydrant NEWAGE, GUNNEBO, ASCO, ZENITH, STEELCO,
MINIMAX, NITIN
20 REHEATING FURNACE WESMAN, ENCON, TECHNOTHERM, HYPERTHERM,
(Pusher/Rotary) ANDRITZ, FIRESTEIN, TENOVA
21 MISCELLANEOUS
ITEMS
21.1 Steam Traps THERMAX, DRAYTON GREAVES, FORBES
MARSHALL, UNIKLINGER
21.2 Surge Tanks ANUP ENGG., ZENITH ERECTORS, PERFECT ENGG.,
SAKTHI HITECH
21.3 Oil Skimmer JVM ENG., PREMIER OIL SKIMMER, HI-TECH
ENGRS, POTENTIAL ENGG
21.4 Sludge Scrapper TRIVENI, GEOMILLER, MATA INDIA, NEO-
PARISTRUTAN
21.5 Agitator V MIX, SJ INDUSTRIES, STANDARD ENGINEERS
21.6 Traveling Water Screen MACMET, TRIVENI, MAHINDRA ASTECH,
SWAMINA INT., Mc.GALE, OTOKLIN
21.7 Vibration Isolator DUNLOP, EMARALD
21.8 Electrical Heat Tracer THERMON, THERMOPAD, RAYCHEM, NICROPAD
21.9 Spring Supports for BHEL, SARATHI
Pipelines
CET
SL.NO. ITEMS MAKE
21.10 Flanged Dismantling Joint DIENS FLEXO, NL HAZRA, ENGINEERING SERVICE
ENTERPRISE
21.11 Mechanical Seal EAGLE BURGMANN, SEALOL, DURAMETALLIC
21.12 Traveling Water Screen MACMET, TRIVENI, MAHINDRA ASTECH,

SWAMINA INT., Mc.GALE, OTOKLIN
G. COAL COKE & CHEMICALS

1 Flushing Liquor pump BECON-WEIR LTD., KIRLOSKER BROTHERS,
MATHER & PLATT
2 HPALA Pump SULZER PUMPS, MATHER & PLATT
3 Reversing Cock & Isolation FLOWSERVE, UNIVERSAL ENGINEERING
Cock for CO & mixed gas
H. REFRACTORY
I Blast Furnace Complex & Hot Blast System

S. No. TYPE OF REFRACTORY MAKE
1 Fireclay Bricks/High Alumina PREMIER REFRACTORIES PVT LTD.,
Bricks/Fireclay Mortar/High MAHAKOSHAL, TRL KROSAKI REFRACTORIES
Alumina Mortars LTD., OCL INDIA LTD., ASSOCIATE CERAMICS
LTD., MAITHAN CERAMIC LTD.,
2 Fireclay Checker Bricks/High PREMIER REFRACTORIES PVT LTD.,
Alumina Checker Bricks MAHAKOSHAL, TRL KROSAKI REFRACTORIES
LTD., OCL INDIA LTD., ASSOCIATE CERAMICS
LTD., MAITHAN CERAMIC LTD., BRAHMA
REFRACTORIES PVT. LTD.,
3 Silica Bricks/Silica Checker TRL KROSAKI REFRACTORIES LTD., OCL INDIA
Bricks/Silica Mortar LTD.
4 Insulation Bricks/Insulation ACE CALDERIES LTD., MAITHAN CERAMIC LTD.,
Mortar/Insulation Castable ACHINT CHEMICALS, CARBORUNDUM
UNIVERSAL LTD., ASSOCIATE CERAMICS LTD.,
PREMIER REFRACTORIES PVT LTD.,
5 SiC-Incerts/SiC Bricks/Black CARBORUNDUM UNIVERSAL LTD., SAINT
Refractories GOBAIN, VESUVIOUS INDIA LTD., IFGL, TRL
KROSAKI REFRACTORIES LTD.
II Coke Oven Battery Complex
S. No. REFRACTORY MAKE
1 Fireclay Bricks/Fireclay BRAHMA REFRACTORIES PVT. LTD., RAJHANS
Checker Bricks/Fireclay REFRACTORIES PVT. LTD., BURNPUR INDUSTRIES,
Mortar ARVIND INDUSTRIES, CHAMPION CERAMICS PVT.
LTD., SHREEKANT INDUSTRIES, SAIL
CET
SL.NO. ITEMS MAKE
REFRACTORY UNIT, MANISHREE REFRACTORIES
& CERAMICS LTD., ARUN REFRACTORIES
2 High Alumina Bricks/Mullite PREMIER REFRACTORIES PVT LTD.,
Bricks/High Alumina Mortars MAHAKOSHAL, TRL KROSAKI REFRACTORIES
LTD., OCL INDIA LTD., ASSOCIATE CERAMICS
3 Silica Bricks/Silica Mortar TRL KROSAKI REFRACTORIES LTD., OCL INDIA
LTD.
4 Light Weight Fireclay Bricks/ RELIABLE REFRACTORIES PVT. LTD., RAJASTHAN
Mica Insulation CERAMIC INDUSTRIES, NUTECH REFRACTORIES
Bricks/Insulation Mortar (P) LTD., ACHINT CHEMICALS, PREMIER
REFRACTORIES PVT LTD.,
III BOF Shops, Rolling Mill Areas & Other Shops
S. No. REFRACTORY MAKE
1 Fireclay Bricks/High Alumina PREMIER REFRACTORIES PVT LTD.,
Bricks/ Fireclay Mortar/High MAHAKOSHAL, TRL KROSAKI REFRACTORIES
Alumina Mortars LTD., OCL INDIA LTD., ASSOCIATE CERAMICS
2 Basic Bricks (Magnesite/Mag TRL KROSAKI REFRACTORIES LTD., OCL INDIA
Chrome/Chrome Mag /Mag-C/ LTD., SAIL REFRACTORIES UNIT, SAIL
AMC) & Basic Mortar REFRACTORY COMPANY LTD.
3 Light Weight Fireclay Bricks/ RELIABLE REFRACTORIES PVT. LTD., RAJASTHAN
Mica Insulation CERAMIC INDUSTRIES, NUTECH REFRACTORIES
Bricks/Insulation Mortar (P) LTD., ACHINT CHEMICALS, PREMIER
REFRACTORIES PVT LTD.,
IV MISCELLANEOUS REFRACTOPRIES/AUXILIARY MATERIALS
S. No. ITEMS MAKE
1 Acid Resistance Bricks & PERFECT ACIDWARE, ARVIND INDUSTRIES,
Mortar MAHAKOSHAL REFRACTORIES PVT LTD, RAJ
CERAMICS
2 Abrasion Resistance Bricks & OCL INDIA LIMITED, BURNPUR INDUSTRIES,
Mortar SREEKANT INDUSTRIES
3 Castables/Ramming ACE CALDERIES LTD., TRL KROSAKI
Mass/Gunniting Materials REFRACTORIES LTD., OCL INDIA LTD., SAIL
REFRACTORIES UNIT, MAITHAN CERAMICS LTD.,
VESUVIOUS INDIA LTD., MAHAKOSHAL, PREMIER
REFRACTORIES PVT LTD., ASSOCIATE CERAMICS
LTD.
4 Ceramic MURUGAPPA MORGAN, LLOYD INSULATION,
Fibre/Blanket/Modules/ UNIFRAX INDIA LTD,
Board/Felt/Wool/Vacuum
Formed/Papers/ Board
CET
SL.NO. ITEMS MAKE
5 Slab Insulation HYDERABAD INDUSTRIES LTD., MEGHA
INSULATION, NEWKEM PRODUCT CORPORATION
6 Expansion Plastics VOLCAN ENTERPRISES, PLASTIC ABHIYANTRA
CET

Technical Specification Along With Drawings

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MECON LIMITED

REBUILDING OF COKE OVEN BATTERY NO. 7 & 8

(BATTERY PROPER PKG.-1)

STEEL AUTHORITY OF INDIA LIMITED

REBUILDING OF COKE OVEN BATTERY NO. 7 & 8

©2022 MECON LIMITED, ALL RIGHT RESERVED CONTENT SHEET

(BATTERY PROPER PKG.-1)

2) DRG. NO. – COB7-8/CUI/CF/T/BE/0240 Rev-01 – Basic Engineering Coal

3) Annexure 2.1.4-1, Sheet 1 to 3 of 3 - Basic Engineering Coke Spillages Evacuation

Appendix – II List of Acceptable Makes of Equipment & Supplies 33 Sheets

©2022 MECON LIMITED, ALL RIGHT RESERVED CONTENT SHEET

(BATTERY PROPER PKG.-1)

STEEL AUTHORITY OF INDIA LIMITED

REBUILDING OF COKE OVEN BATTERY NO. 7 & 8

PACKAGE NO: SS-921

T.S. NO: MEC/S/C38S/C/21/17/0923

REVISION STATUS AMENDMENT - RECORD SHEET

©2022 MECON LIMITED, ALL RIGHT RESERVED REVISION SHEET

01. TECHNICAL SPECIFICATIONS:

01.01.01 Technical Specification No. : MEC/S/C38S/C/21/17/0923

01.01.02 Package No. : SS-921

01.01.03 Item No. : SS-921/01

01.01.04 Item Description : As per Table-A Equipment List.

01.01.05 Scope of Work : Design, Manufacture / Fabrication, Assembly, Inspection,

01.01.06 Reference Drawing No. : COB7-8/CUI/CF/T/BE/0240 Rev-01

01.01.08 Total Weight to be supplied : To be indicated by the Tenderer

01.01.09 Material : As per drawing & TS

01.01.10 Completion Schedule : As per Commercial Document

©2022 MECON LIMITED, ALL RIGHT RESERVED 01-1

01.01.12 TABLE – A (EQUIPMENT LIST)

SL. ITEM DESCRIPTION QTY. DRAWING NO.

All mounted electrics like pull cord switch, belt

Festoon trolleys along with cable and limit

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02. SPECIAL INSTRUCTIONS TO THE TENDERER

02.02 Approval of drawings:

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02.03 Statutory Regulations

 Any certification or approvals required from electrical inspector / statutory bodies

02.04 Quality Assurance Plan (QAP)

02.05.03 The items offered for inspection shall be without painting.

02.05.04 Inspection Call

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02.05.07 Assistance for inspection (to be provided by the successful tenderer) :

02.05.08 Procedure for raising Inspection Call

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02.05.10 Inspection period:

02.05.11 Dispatch Clearance:

02.06 Match Marking:

02.09 Completion Schedule :

02.12 Codes & Standards :

02.14 Documents / Drawings to be furnished by the successful tenderer.

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2 Manufacturing / General arrangement drawings YES / NA

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03. INTRODUCTION & INTENT OF SPECIFICATION

03.02 INTENT OF THE SPECIFICATION

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04. GENERAL INSTRUCTIONS TO TENDERER

This specification covers the design, engineering, manufacture, fabrication, assembly,

04.02 Supervision of Erection, Testing, Commissioning, conducting of PG Tests of the

04.04 SITE VISIT AND OTHER REQUIREMENTS

04.05 Services required from the successful Tenderer