CLIENT: AFCONS INFRASTRUCTURE LIMITED

Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Annexure - 1 - Details of Belt Conveyors

SCOPE OF SUPPLY

The scope of work includes Design, Engineering, Procurement of Materials, Manufacturing, Inspection,
Testing, Painting and delivery at Kolkata Port and providing Supervision of Erection & Commissioning for
the list of Conveyors/Equipments given hereunder:-

a) Engineering Scope: Scope includes Detail Engineering, GA Drawing, and Detail drawing and
furnishing Load Data for Conveyors/Equipments within scope.

b) Manufacturing and Supply of Conveyor Components and Technological Structure for the Conveyors.

Rated
Sl. No. Equip. No. Equipment QTY Unit Remarks
Capacity
Equipment
Mobile Hopper with Feeder for 2 + 1 Nos for
1 200-MH 1-3 3 Nos 100 m3
Unloading Berth 1 & 2
Reversible Belt Conveyor at Berth 1 2500 1600 mm, 263
2 200 BC1 1 No
(200 TT1 - 200 TT2) TPH mtrs long
Belt Conveyor at Berth 2 (200 TT2 - 2500 1600 mm, 224
3 200 BC2 1 No
200 TT3) TPH mtrs long
Belt Conveyor for Power Plant (200 2500 1600 mm, 121
4 500 BC1 1 No
TT3 to 500 TT1) TPH mtrs long
Belt Conveyor for Power Plant (500 2500 1600 mm, 500
5 500 BC2 1 No
TT1 to 500 TT2) TPH mtrs long
Belt Conveyor for Cement Plant 400 2500 1600 mm, 101
6 400 BC1 1 No
BC1 (200 TT1 to 400 TT1) TPH mtrs long
7 100 BC1 Belt Conveyor 1 No 800 TPH 80 mtrs long
8 100 BC2 Belt Conveyor 1 No 800 TPH 200 mtrs long
9 100 BC3 Belt Conveyor 1 No 800 TPH 325 mtrs long
500 MS1,
10 Magnetic Separators 2 Nos - -
400 MS1
500 MT1,
11 Metal Detectors 2 Nos - -
400 MT1
12 200 BW 1-2 Belt Weighers 2 Nos - -
For 200 BC1
13 200 CD 1 Belt Cleaning Device 1 No -
Multi Cargo
200 EH1-3,
For Transfer
14 500 EH1-2, Electric Hoists 6 Nos 2 Tons
Towers
400 - EH-1

There may be differences in selection of Motor Power as mentioned in your Electrical

Load and that being selected by us considering Design Capacity 10% more than Rated
Note
Capacity. We are submitting our Offer considering Motor Power as per our selection for
which we request you to refer our Data Sheet
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Specification of Belt Conveyor

Belt Conveyors (Stock Pile)

The Nickel Ore from three Mobile Intake Hoppers will be fed from three Stationary Belt Conveyors to
feed the Ore on to Mobile Stackers.

Specification Data
1 Location Stock Pile
2 Material handled Nickel
3 Bulk Density 1600 Kg/m3
4 Angle of Repose 35
5 Lump Size (-) 40mm
6 Moisture 9%
7 Capacity 800 Mt/hr (Rated)
8 Qty 3Nos.
9 Length (C/C) 80 Mtrs,200 Mtrs,325 Mtrs Approx
10 Inclination 14 Deg Max
11 Feed/Discharge height 4m Max
12 Belt design Sag Max. 2% (b). Working tension at design
capacity less than 80% of max. Allowable working
tension (c). Minimum factor of safety of 10
between the tensile strength of belt and max.
allowable working tension
13 Belt specification Type: Ply: Nylon/Nylon 3 General application 6 mm Top/ 3 mm
Cover Grade Cover Thickness: bottom Cut Edge Spliced & Vulcanized
Edge: Splicing :
14 Carrying Idlers Troughed, 3R, 45 deg
15 Belt Speed 2.5 to 3.15 m/sec
16 Dust Hood Required
17 Safety Switches Zero speed & Pull cord switches to be
provided
18 Brakes To be provided to adjust the coasting time and
prevent spillage of material
19. Hold Back Devices Will be Integrated. Roller type to be provided, if
required to prevent run back of conveyors on
stoppage
20. Drive Equipment Rated for 110% requirement of driven equipment at
design capacity (as per elect portion) (b). Capable
of starting fully loaded conveyors from a tripped
condition
21. Conveyor Profile a) Min. concave radius 250 M
b) Min. convex Radius - 50 M
c) Max. Slope-14°
d) Carrying belt line height- 1000 mm above
floor level
22 Idlers (a), type Life lubricated, heavy duty. Service factor of > 2
(b). Shell Min. diameter Double labyrinth dust seal 152 for carrying
(mm) and 139.7 for return
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Specification Data
Min. Thickness (mm) 4
(c). Material ERW

(d). Shaft C-45 or equivalent

(e). Bearings Size/Type
Sealing Arrangements
(f). Supporting Bracket
Heavy-duty ball bearing with 30,000 hrs. life with life
seal.35 mm for carrying side and 30mm for return
side/deep groove ball bearing
Water, dust and weather proof, with double
labyrinth dust seal. Life 30000 hrs.
Fabricated steel (Heavy Duty)

(g). Deck Plate 3.15 mm thick throughout the conveyor length

(h) Type Carrying Idlers Spacing (m) Three equal roll with 45°troughing (garland & fixed)
type) 1100 normal, 550 at convex radius and loading
travel zone 400 for impact. 15 m
(i). Self-Type Aligning Return Direct acting type, complete with actuating rollers
Spacing (m) fitted with ball bearings with the idler frame
supported from a pivot bearing 30 m provided only
with flat idler return roller conveyors
j). Impact Idlers Type Spacing (m) Three equal roll 45°troughing (garland & fixed type)
Rubber cushioned Min. 6 nos. at each loading point
with 400 mm
(k). Transition Idlers Type Three roll carrying with varying (15, 30°) angle,
garland type
No. of transition Head end 2, tail end 2
Spacing (m) As per requirement
24. Belt cleaner Double bladed, counter weighted spring loading
(a). External rubber scraper type
(b). Internal V-Plough type

25 Belt Take Up Automatic gravity type Screw type for smaller

(a). Type conveyors (less than 50 m) length)
(b). Access Maintenance platforms to be provided to cover total
take up travel
(c). Travel Minimum 1% of conveyor length
(d). Highest Position To allow minimum two (2) vulcanizing joint
(e). Take Up Holding Chain pulley block
(f). Fencing 2 m high
26. Pulleys
(a). Min. Pulley Width Belt width + 200 mm
(b). Min. Shell Thickness (Mm) 16 for drive and high tension pulleys an less for other
pulleys
(c). Lagging Hot lagged with natural vulcanized rubber 12 mm
thick. Plain for non-drive pulleys and grooved in
diamond pattern for drive pulleys
(d). Shell Material MS except for pulley below magnetic separators
where non- magnetic stainless steel will be used, if
recommended by magnet supplier
(e). End Disk 24 mm min. for drive and high tension pulleys and
less for other pulleys
(f). Shaft Material EN8 or equivalent
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Specification Data
(g). Shell-Shaft Connection Keyed
(h). Shaft Deflection Max. 5 minutes at hub
(i). Bearing Type Sealing Life Heavy duty/spherical roller type
Lubrication Plummer Block
Dust tight with double labyrinth seal
60,000 hrs.
Greasing arrangement with conical head
Horizontally split type of construction with minimum
(4) nos. bolts holding the two split halves with min.
(4) nos. foundation bolts
(j). Standardization Pulleys of same diameter will be interchangeable in
totality and component wise. For this purpose, drive
and non-drive
27. Belt Protection (a). Emergency Pull chord type (manually reset)
Stop Switch Type
Location On both sides of each conveyor where walk way is
provided
Spacing (M) 30 m
(b). Belt Sway Switches Type Limit switches snap action (manual reset)

Location On both sides of each conveyor

Spacing (M) Every 50 meters
(c). Zero Speed Switches Type Electronic type (self-reset)
Location Away from dusty areas
Nos. One for each conveyor
Speed Sensor Hard rubber faced wheels driven by return belt
(d). Chute Block Switches Type Capacitance type
Location Away from dusty areas.

Belt Conveyor Technical Requirements

Conveyor belt

Belts will have a rot proof polyester-nylon carcass (EP-type).

Belts will have no mechanically fastened splices and preferably not more than one vulcanized splice
per conveyor. The use of more than one vulcanized splice per conveyor will be subject to approval of
the Employer.

Pulley and bearing assemblies

Drive pulleys will be crowned and provided with diamond grooved rubber or ceramic friction
lagging. All other pulleys will have rubber lagging to avoid build-up of product.

Pulley assemblies will be statically and dynamically balanced.

Bearing houses will be cast iron and mounted outside the casing. Housings will have removable top
caps.

Pulley bearings will be internally self-aligning and of the double spherical roller type.
Pulley bearings will be adequately sealed against dirt, dust and foreign materials. Protruding shaft ends
will be provided with dust caps.
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Shaft seals for pillow blocks will be of the combination labyrinth and lip, or labyrinth and labyrinth
type, generally known as "Taconite". Bearing houses will be equipped with grease nipples.
Steel safety guards will be installed around the tail pulleys and the belt take-up pulleys.
Idlers and idler frames
The belt conveyors will have three-roll troughed idlers at the load carrying side
All idlers will be fitted with ball bearings, dust sealed, greased and sealed for life.

Idler spacing will be such that the belt-sag is less than 2%. At loading points, special impact idlers will be
used and spacing will be reduced in order for good contact between the loading shoe and the belt.
Alternatively, impact tables to support the belt between carrying idlers will be used.
Adequate provisions for belt tracking adjustment will be provided.
Idler frames will be bolted to the belt frame with steel bolts, washers and nuts. Idler frames will have slotted
holes to allow for adjustment of belt alignment.

Belt take-up systems

Belt take-up will be by counterweight (gravity) or screw spindle system (for short belt conveyors). Gravity
take-up systems will have guiding rails and have adequate provisions to prevent over travel (in case of belt
breaking). Weight boxes for gravity take-ups will have drain holes. Covers of weight boxes will be inclined to
avoid accumulation of product.

Stainless steel screws and nuts will be used for screw take-ups. Screw type take-up systems will incorporate
locking nut arrangements.

Belt frames

Belt frames will consist of channel stringers and supports. The frames will be rigid and cross connections
and bracings will be incorporated. Supports of belt frames will be welded to the channel stringers and
bolted to the supporting floor and/or convey or bridge.
Supporting frames of head and tail pulleys of belt conveyors longer than 15.0 meters will be supported
independently from the belt frame and be designed to withstand the belt tension forces.

Drive shaft and pillow block support frames will include stop bars and alignment adjusting bolts.

Belt cleaners

Belts will be equipped with heavy-duty adjustable spring loaded finger scraper type belt cleaners mounted
directly behind the discharge pulley, inside the discharge chutes.
To minimize the risk of slippage between drive pulley and conveyor belt an additional V-plough (Macmet
Make) scraper will be installed at the return side of the belt before the tail pulley.

Loading shoes and discharge chutes

All chutes will be constructed of (stainless) steel plate and will be rigidly supported from adjacent conveyor
structures. They will be fabricated via continuous welding or bolted with gasket seals at joints.
Belt loading shoes will be equipped with side skirts and adjustable rubber strips. The minimum length of
the belt loading shoe will be 5 (five) times the belt width.

Chutes
1) Guided transfer chutes suitably designed with a minimum valley angle of 65° will be
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

provided at all transfer points for transfer of cargo from one conveyor to the next in the
direction of belt travel.
2) Chutes will be made of mild steel and will have minimum thickness of 10mm.
3) Chutes will be provided with replaceable type liner plates. Such liner plates will be of
abrasion resistant type or impact resistant type depending on whether the surface is
subjected to friction or impact. Liner will be fixed by countersunk bolts.
4) Hoods will be provided over chutes having provision for fixing dust suppression system
as per requirement.
5) Long chutes guiding flow from considerable height will be provided with impact plates
wherever change in direction of flow takes place. Hinged inspection doors (generously
sized) of leak proof construction will be provided for access / maintenance purpose, at
approachable heights, of the chutes.
6) Chute jamming detectors will be provided on all chutes. The detectors will be so
located or protected that they do not come in contact with regular flow of material. The
detector will, also, be protected against deposit of the particles causing false alarm or
stoppage of the conveyors.
7) All conveyor discharge chute will be designed in such a way that snub pulley is covered.

SL. No Specification Data

1. Minimum valley angle 600
2. Material of Chute at Sliding zones & 10 mm Thk MS for Chute with 10mm Thk
adjacent sides. Liner
3. At magnetic Zone ( Near ILMS) 10 mm Thk SS-409 for Chute with 10 mm THK
SS-09 Liner
4. Flap Gate Zone 12 mm Thk MS for Chute with 10mm Thk
Liner
Discharge Hood over Head pulley 6mm Thk MS
5
6 Inspection doors Hinged & leak proof construction
7 Bolt Type & Fixing Arrangement M 16 Countersunk Bolt with plain & spring
washer.

Mobile Hopper with Feeder

Two mobile hoppers with feeders at Berth 1 and one Mobile hopper at Berth 2 to receive materials from
mobile cranes and feed it on to Quay Belt conveyors.

The belt feeder provided at the hopper bottom will be reversible and it will feed materials either to
Quay belt conveyor or directly on trucks to facilitate truck loading option. The height of the hopper
supports will be designed in such a way to load materials on trucks.

Sl. No Specification Data

1 Material handled Coal, Clinker, Limestone, Slag, Gypsum, Fertilizer
2 Bulk Density 800to1350Kg/m3
3 Angle of Repose 30 to 37 degrees
4 Lump Size (-)150mm , 98%, (-) 300mm 2%
5 Moisture 18% Max
6 Capacity Each 100 m3
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Sl. No Specification Data

7 Quantity 2Nos.
8 Hopper Type and Capacity Trapezoidal. 100Tons
9 Hopper Top Opening 6.5 m x6.5 m
10 Hopper Bottom opening 2m x4m
11 Hopper Height, Valley Angle 4 m, 65 Deg
12 Hopper Material Mild steel with Liners
13 Feeder Type Belt Feeder
14 Support Mild steel
15 Driving Mode Tyre mounted, Dual mode (Electric and Diesel
engine) with supporting pads.
16 Discharge Chute Discharge chute with adequate length to feed materials
in both direction without spillage.

Mobile Hoppers

Mobile hoppers will be designed to hold 2 to 3 times of grab volume. Hopper and liner materials will be
designed to withstand impact loads and abrasion.

Hopper will be supported with steel structures with staircase and platforms for maintenance and inspection.
Hopper will be Tyre mounted with dual drive (Electrical and Diesel) with support pads.

Hopper Feeder will be of reversible Belt type with adequate length and fitted discharge hopper to feed the
materials either to Belt conveyor or on to trucks. Variable speed drives will be provided to control the feed.

Reversible Belt Conveyor

One reversible Belt conveyor is required at Berth 1 to receive materials from Mobile hopper. Coal conveyed
by reversible belt conveyor will be discharged at Berth 2 Belt conveyor and then to belt conveyors running
towards power plant.

Conveyors required beyond Port boundary is excluded from our scope of supply

Clinker, Gypsum, slag and Limestone conveyed by reversible belt conveyor (opposite direction) will be
discharged to Cement plant conveyor.

Sl. No Specification Data

1 Material handled Coal, Clinker, Gypsum, Slag, Limestone,
Fertilizer
2 Bulk Density 800to1350Kg/m3
3 Angle of Repose 30 to 37
4 Lump Size (-)150mm 98%, (-) 300 mm 2%
5 Moisture 18%
5 Capacity 2500 T/hr (Rated)
6 Qty 1 No.
7 Belt Width 1600 mm
8 Length (C/C) 263 m
9 Inclination at ends 10 to 14 Deg
10 Discharge height 3 m to 3.5 m
11 Belt Steel cord
12 Carrying Idlers Troughed, 3R, 45 deg
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Sl. No Specification Data

13 Belt Speed 3.1 m/sec
14 Dust Hood Not required
15 Support Short supports
16 Drive Dual or Tandem drive with VFD or
Fluid coupling
17 Take up Horizontal Gravity spring loaded /Screw

Technical Requirements - Reversible Belt conveyor.

Reversible belt conveyor will be fed at any point on the horizontal portion of the conveyor. Impact table will
be considered as part of mobile hopper discharge chute to reduce impact on reversible conveyor belt and
idlers.

Steel cord belt may be considered to manage higher capacity, impact loads and reduce elongation due to belt
tension. It will minimise take up length and overcome space constraint for take up.

Variable speed drive or Fluid coupling will be considered to manage starting torque of the conveyor. Deck
plate of 3 mm under belt will be considered to avoid spillage of materials on floor.

Belt Conveyor (Coal)

One Belt conveyor is required at Berth 2 to receive coal either from Berth 2 unloading hopper or from Berth
1 reversible Belt conveyor. The Berth 2 Belt conveyor will in turn discharge Coal to belt conveyors (2 nos. in
series) running towards Power plant.

Conveyors required beyond Port boundary is excluded.

The specification and technical requirement of Coal conveyors are given below.

Sl.
Specification Data
No
1 Material handled Coal
2 Bulk Density 800 Kg/m3
3 Angle of Repose 37 deg.
4 Lump Size (-) 150mm 98% , (-) 300 2%
5 Capacity Each 2500 T/hr (Rated)
6 Moisture 18%
6 Qty 3 Nos..
7 Belt Width 1600 mm
8 Length (C/C) 224 m (Berth 2), 121m, 500 m
9 Inclination Max 14 deg
10 Discharge height To clear internal road at 6 m level and public
road at 6 m level from Berth level
11 Belt Steel cord
12 Carrying Idlers Troughed, 3R, 45 deg
13 Belt Speed 3.1 m/sec
14 Dust Hood Required
15 Support Short support for Berth 2 belt, Steel gantry
with trestle support for others
16 Drive Single
17 Take up Vertical Gravity
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Technical Requirements - Belt conveyor (Coal).

The discharge height of coal conveyor will be designed in a such a way to route Power plant
conveyor beyond Port boundary to clear Road crossing height of 6 mtr from Berth level
(ZH+4m). Public road crossing conveyor gantry bottom level will be +10 m from ZH.

Belt Conveyor (Clinker)

One Belt conveyor towards Cement plant is required to receive clinker, Gypsum, Slag and
Limestone from reversible Belt conveyor.

The Cement plant conveyor will discharge the Clinker, Gypsum, Slag and limestone to the
respective storage area of the power plant.

Conveyor required beyond Port boundary is excluded.

The specification and technical requirement of Clinker conveyor is given below.

Sl. Specification Data

No
1 Material handled Clinker, Gypsum ,Slag and Limestone
2 Bulk Density 1350Kg/m3
3 Angle of Repose 35 deg - 37 deg.
4 Lump Size (-) 50mm
5 Capacity 2500 T/hr (Rated)
6 Qty 1 No..
7 Belt Width 1600 mm
8 Length (C/C) 101 m
9 Inclination 10 to 14 Deg
10 Discharge height To clear Public road at 8 mtr from Berth
level.
11 Belt Steel cord
12 Carrying Idlers Troughed, 3R, 45 deg
13 Belt Speed 3.1 m/sec
14 Dust Hood Required
15 Support Steel gantry with trestle support
16 Drive Single
17 Take up Vertical Gravity

Technical Requirements - Belt conveyor (Clinker).

In future, Fertilizer may be conveyed through cement plant conveyor and discharged to tripper conveyor
(future) of the Fertilizer storage shed in Berth 1. Cement plant conveyor will be designed in such a way that
with minimum modification and down time, a fixed tripper will be installed on later to divert materials either
to Cement plant or Fertilizer storage shed.

The discharge height of cement plant conveyor will be designed in such a way to route Cement plant
conveyor beyond port boundary to clear public road crossing height of 8 mtr from Berth top level (ZH+4m).
Road crossing conveyor gantry bottom level will be +12 m from ZH.
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Belt Weigher

Belt weighers will be provided in the system at appropriate locations for measurement of cargo handled.

Sl. No Specification Data

1. Type of Belt Weigher Electronic load cell type, Microprocessor

based, fully automatic
2. No of floating idlers 3 Roll, 45 Degree, troughing idlers
3. Type of load cell Strain gauge type hermetically sealed
4. Location Coal and Clinker conveyors, Qty - 2 Nos
5. Minimum no of Load Cell 4 (min)
6. Weighing Range 30% to 110% Design TPH
7. Overload Protection 110% rated Belt Scale Capacity
8. Structural Capacity 250% of rated belt capacity
9. Accuracy over full +/-0.5% for inventory control
weighing range
10 Flow Totalizer 8 digit display with reset facility
11 Flow rate indicator Electronic Digital Display of min 4 digits
12 Calibration (a). Zero & span Calibration
Automatic
(b). Manual i) Total
load chain length With test load chain Two idler spaces

ii) Chain reel equipment more than with

Complete weighing lengths
weight adding facility

Cross Belt Magnetic Separator

Cross Belt Magnetic separator will be electromagnetic type, oil cooled design, with local panel. Operating
height will be 500 mm.

The oil used for cooling the ILMS will be transformer oil.

Flux density will be minim urn 1000 gauss at operating height. Force index will be 100,000 (gauss X
gauss/inch).

Magnet core material will be pure annealed iron/equivalent as per IS 4491. Coils will be copper wounded with
class "H" insulation.

Belt for CBMS will be N/N type with M-24 grade.

ILMS will be suitable for lifting

a) MS cube of 20 mm size
b) 250 mmX250mmX50 kg M.S. plate
c) MS round bar of 50 kg with L/D ratio of 5 (min)
d) MS bolt of M12, M16, minimum length equal to 5 times the size
e) Shovel teeth & spikes.

SI. Description Data

1. Type Inline electromagnetic type. Oil cooled type
electromagnet with self- cleaning arrangement
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

SI. Description Data

complete with local panel.
2. Location Coal and Cement Conveyors, Qty- 2 Nos
3. Operating height 500 mm
4. Flux Density (Minimum) 1000
5. Force Index 100,000
6. Magnetic core material Pure annealed iron or equivalent having high
magnetic permeability,
7. Coils Aluminum wounded coil switch class "H" insulation
8. Rectifier 3 phase full wave bridge using Silicon Diodes
forming rectifier set
9. Tramp Metal Chute Suitable tramp metal chute (6 mm thk. SS) with
mobile trolley will be provided for each separator.
10. Non-Magnetic Cement and Coal conveyor discharge pulley
Discharge Pulley
11. Separator Belt N/N type with M-24 grade.

Metal Detector
Metal detector will be suitable to detect ferrous metal piece of 40 mm cube and nonferrous
metallic piece of 60 mm cube. Each unit will be complete with search coil, electronic cabinet,
signal lamp, signal horn and sand bag marker. Annunciation /Hooter will be provided with an
audible range of 300 m.

SI.
Description Data
No.
1. Type Ferrous & non-ferrous detector. Coil type suitable
to detect 40 mm diameter of ferrous metal & 60
mm diameter of non- ferrous metal. Each unit
will be complete with search coil, electronic
cabinet, signal lamp, signal horn, sand bag marker
and provision for testing the unit
2. Annunciator/Hooter Yes
3. Audible range 300 m
4. Indication type Audio & Visual
5. Power Supply 415 V, 50 Hz +/- 2%, three phase, AC supply
6. Location Coal and Cement Conveyor
7. Non -Magnetic Discharge Coal and cement conveyor discharge pulley
8. Separator Belt N/N type with M-24 grade.

Electric & Manual Hoists

Suitable handling arrangements will be provided for all equipment's to transfer the equipment to
maintenance area within the building and / or to transfer the equipment outside the building up to
ground level for further transportation.
For the Hoists with more than 2.0 ton lifting capacity or more than 10.0 M lift, motor operated
hoist blocks for both long travel and lift will be provided. Other hoist blocks will be of hand
operated type for both travel and lift. However, all monorails coming out of the building will be
provided with electric hoist blocks irrespective of load and lift. Adequate length of Cantilever will
be provided in monorails to lower the equipment to ground level clearing the building sidewalls.
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Electrically operated mono girder type hoists will consist of following major components.
(a). Electrically operated trolley complete with drive motor (Trolley travel speed maximum 15
m/min).
(b). Hoist cable, hoisting block and hooks complete with drive motor (Hoisting speed maximum 6
m/min).
(c). Limit switch to prevent over hoisting, over lowering and over travel.
(d). Festoon arrangement of feeding power to trolley assembly.
(e). Erection hardware.
(f). Pendent control station suspended from hoist.

Sl. Description Data

No.
1. Type Electrically operated hoist & trolley. And
Manually operated hoist & trolley as required.
2. Location Top floor of each Transfer Tower.
3. Speed control of hoist As required
4. Monorail track Straight/Curved
5. Gear Helical
a) Type Forged/cast steel
b) Material
6. Brake Electro-magnetic or equivalent.
6.1 Type Hoist & trolley
6.2 Brake to be provided for 150% of the load torque for hoisting &
6.3 Holding torque 125% for trolley.
6.4 Method of actuation Automatic / Manual.
7. Bearing Ball/Roller
7.1 Type 30,000 working hours
7.2 Life (Hrs) Oil/grease
7.3 Lubrication Steel-En8/Equivalent
7.4 Shaft
8. Class of Hoist Class - 2 for Electrical
Hoist Class - 1 for manual
Hoist
9. Hook As per Standards
9.1 Material As per Standards
9.2 Design
10. Wire Six (6)
10.1 Factor of Rope as per standards regular lay with a
10.2 Construction minimum strength of 160-175 Kgf/Sq.mm.
11. Other requirements As per Standards
12. Hoist Drum MS/Cast Steel
12.1 Material & Sheave As per Standards
12.2 Other Hard faced.
12.3 Hoist drum
13. Catalogue / Leaflet provided Required
14. Inching operation of hoist motor Required
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Electrical Loads
The Electricals loads have been arrived at based on the equipment capacities and vendor information and
preliminary design calculation. It will be confirmed during detail engineering phase.

Port of Sanpedro-Material Handling System

Electrical Load List

SI Eqpt No. Equipment Quantity Unit Capacity Power Installed

No (Each) power
Export Equipment

1 100RH 1-3 Truck intake hopper and feeder 3 NOS. 800 TPH 100 300
for Nickel ore (Mobile)
2 100 BC1 Belt Conveyors for Nickel ore 1 No. 800 TPH 55 55
(Stationary)
3 100 BC2 Belt Conveyors for Nickel ore 1 No. 800 TPH 90 90
(Stationary)
4 100 BC3 Belt Conveyors for Nickel ore 1 No. 800 TPH 110 110
(Stationary)
5 100 ST 1-3 Radial stackers for Nickel ore 3 Nos. 800 TPH 100 300
(Pivoted)
6 100 RH 4 Truck intake hopper and feeder 1 No. 800 TPH 100 100
for Manganese ore (Mobile)
7 100 ST 4 Radial stacker for Manganese 1 No. 800 TPH 100 100
ore (Mobile)
8 300 RH 1-4 Truck intake hopper and feeder 4 Nos. 1000TPH 100 400
for ship loader (Mobile)
9 300 SL 1-2 Mobile Ship loader 2 Nos. 2000TPH
10 Wheel Loaders 6 Nos. 16m3 0
11 Dump Trucks 10 Nos. 25m3 0
0
Import Equipment 0
0
1 200 HC 1-3 Mobile Harbour crane with Grab 3 Nos. 1500
TPH
2 200 MH 1-3 Mobile Hopper with feeder for 3 Nos. 100m3 45 135
unloading
3 200 BC1 Reversible Belt conveyor at 1 No. 2500 200 200
berth (200 TT1- 200 TT2) TPH
4 200 BC2 Belt conveyor at 1 No. 2500 2x200 2x200
Berth2(2uOTT2- 200 TT3) TPH
5 500 BC1 Belt conveyor for power plant 1 No. 2500 160 160
(200TT3to500TTl) TPH
6 500 BC2 Belt conveyor for power plant 1 No. 2500 315 315
(500TT1 to 500TT2) TPH
7 400 BC1 Belt conveyor for Cement plant 1 No. 2500 200 200
400 BC1 (200 TT1 to 400 TT1) TPH
8 200TH- Transfer houses for Belt 6 Nos. 0
3,500TTl-2, conveyors (TT1 - TT6)
400 TT1
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

9 500 MSI, Magnetic separators 2 Nos. 20 40

400 MSI
10 500MT1,400 Metal detectors 2 Nos.
MT1
11 200 BW1-2 Belt Weighers 2 Nos.
12 200 CD 1 Belt cleaning device 1 No.
13 200 EH1-3, Electric Hoists 6 Nos. 2 Tons 10 60
500 EH1-2,
400 EH1
5695

ELECTRICS

We have considered supply of Motors and Safety Switches for Belt Conveyors.

However, Belt Weigher, Magnetic Separators & Metal Detector will be supplied along with Panels in
totality.

All other Electricals and Instrumentations are excluded from our scope of supply
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Annexure 2 - List of Preferred Makes

List of Preferred Makes

A Mechanical Components
1 BEARING / ADAPTOR SLEEVE SKF / FAG/NTN/TIMKEN/ZKL/HKT
(BOTH ARE FROM SIMILAR MAKE)
2 PLUMMER BLOCK SKF / MASTA/APPOLO
3 GEARBOX. PREMIUM GREAVES / ELECON /FLENDER/SEW
EURO DRIVE / SHANTI GEAR/SIEMENS/NAW
4 GEARED MOTORS SEW EURO DRIVE / FLENDER / NORD /
BONFIGLIOLI/IC
5 FLUID COUPLING FLUIDOMAT / VOITH/PREMIUM GREAVES
6 Flap Gate Macmet
7 GEARED COUPLING ELECON / FENNER / NAW / LOVE-JOY /GBM
8 CONVEYOR PULLEYS MACMET.
9 LOCKING ASSEMBLY (KEY LESS) RING FEEDER (GERMANY).
10 CONVEYOR IDLER / FRAME MACMET.
11 BELT CLEANAR (SCRAPPER) MARTIN / FLEXO / HOSCH/KAVERI
12 MODULAR SKIRT / DOUBLE LIP MARTIN / THEJO / HOSCH/KAVERI
APPRON SKIRT SEALING SYSTEM
13 MEGNATIC SEPARATOR ERIEZ / ELECTROMAG / ELECTRO ZAVOD/MCI
14 METAL DETECTOR THERMOFISHER (RAMSEY) / ERIEZ
/ELECTROMAG/PRAYAS
15 Belt weigher Schenk/Percia Molean/Transway / Thermofisher /
SIEMENS/IPA
16 ELECTRIC HOIST INDEF / TRACKTEL / PAGODA/W H BRADEY
17 MANUAL CHAIN PULLEY BLOCK INDEF / TRACTEL / TITAN /ARMSEL/MORRIS
B Electrical Component
1 Motor
1.1 Electric Motor LT. SIEMENS / ABB / CGL / Havells-Lafert / BHARAT BIJLEE
1.2 Electric Motor HT SIEMENS / ABB / CGL / TMEIC / BHARAT BIJLEE.
1.3 Motor (Unbalanced) Electromag / EMI
2 Brakes
2.1 Thruster Brake Bubenzer / Sibre / Eldro
2.2 DC EM Brake BCH
2.3 MLDB, SLDB, LCS, PJB, CJB Rittal / Reputed
& Other JB
2.4 Lighting DB Havells / Crabtree / Legrand / Anchor-Panasonic
3 Safety Switches Sensors & Instruments
3.1 BSS, ZSS, Position Limit Jayshree / BCH /Jai Balaji/Industry Syndicate
Switches
3.2 Pull Cord Switch SCHMERSAL / ROCKWELL / THERMOFISHER/
Jayshree/Industry Syndicate
3.3 Chute Jam Switch UWT/ E&C / BCH
3.4 Pressure Switch Switzer / PYRO Electric
3.5 Temperature Switch Switzer / WIKA INST / General INST
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Annexure 3 - ASSUMPTIONS/DEVIATIONS

Sl Assumption/Deviation
No

Length and lift of individual conveyors we have considered as mentioned in the layout drg of
1 Belt Conveyor. Any major change in conveyor length after detail engineering may cause in
change of conveyor pulley dimensions.

We have considered the take up arrangement considering the length and lift of conveyor. Any
2 change in take-up arrangement quantity of bend pulley may get increased or decreased.
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Annexure 4 - EXCLUSIONS

1) Supply of Overhead monorail

2) Supply of any Equipment not mentioned in our Offer.

3) Design, Engineering and Supply of Utility like Dust Extraction, Dust Suppression, Air Conditioning
and Ventilation System.

4) Design, Engineering, Fabrication, Supply of any Structural Steel work like conveyor Gallery,
Trestle, Transfer tower, Storage Hopper/Bins, Supporting Structure for Bins etc.

5) Design & Engineering of Complete Civil Work

6) Supply of all Electrical and C&I items except supply of Motor & Safety Switches and Panels of
Belt Scale & Magnetic Separator which we have considered.
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Annexure 6 - PRELIMINARY PROJECT SCHEDULE

PRELIMINARY PROJECT SCHEDULE

Sl. Month
Activity
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Engineering & Drawing

1
approval

2 Placement of BO Orders

3 Supply of equipment
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

Annexure 7 - COMMERICAL TERMS & CONDITIONS

1. PRICE:

The prices quoted by us are FOR Kolkata Port excluding any applicable taxes and duties.

All applicable taxes and duties to be borne extra by Purchaser at actual

Insurance charges to be borne extra by Purchaser. As customer will be covering the transit insurance,
he will intimate the name of the insurance company and the policy number while placing the order.

2. GST

GST as applicable at the time of delivery, to be borne extra by Purchaser.

3. DELIVERY:

Delivery will be 14 months from the date of receipt of LOI clear in all respect.

4. PENALTY:

a) LD on Supply 0.5% per week to a maximum of 5% of the Contract Value excluding taxes, duties
and freight charges

b) LD on Non Performance Maximum 5% of the Contract Value excluding taxes, duties and freight
charges

c) For combined Late delivery and Non-performance 7.5 % of the Contract Price excluding taxes,
duties and freight charges

5. PAYMENT OF TERMS (for Supply):

a) 20% of order value along with LOI / Purchase order against submission of equivalent amount of BG

b) 10% of order value against approval if GA drawing.

c) 65% of order value against Proforma Invoice before dispatch or against irrevocable LC to be
opened within 15 days from the date of placement of Order and to be kept valid till completion of
supply.

d) 5% of order value against establishment of PG or within 3 months from the last date of supply
against submission of equivalent amount of BG.
 CLIENT: AFCONS INFRASTRUCTURE LIMITED
Offer Ref:20-TP-008
dated 10-01-2020 JOB TITLE : Dry Bulk Material Unloading and Handling
System Import at Berth Cargo Terminal at San Padero

6. VALIDITY

Our offer is valid for a period of 60 days.

7. CHANGES / CANCELLATION:

Any technical changes made in the order subsequent to acceptance and processing of the order will
attract an additional cancellation / amendment charges in addition to the costs of the new instruments
added. Any arbitrary cancellation of the order after acceptance and processing will also attract a
compulsory 30% cancellation charge on the P.O. value.

8. Defects Liability Period

18 Months from the date of Completion of the Works Certified by the Engineer-in-charge

9. FORCE MAJEURE

Every effort will be made to deliver the goods within the scheduled delivery period, but we take no
res
Delayed delivery will not be the reason for the cancellation of the contract. No claim for refund of
advance or damages will be entertained.