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CLIENT : ASHOKA GEAR/ CEMENT

: (700 TPD Clinkerization Plant Nepal)


PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-360-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-004

Technical specifications for RAW Mill- KILN BAG HOUSE section

S. No Qty Eqpt. No. Description Scope Remarks


1 1 360BF1 Dust collector Bag House common for Raw Mill and Kiln AG
Section :
a) Type-Pulse Jet Glass Fiber bags.
b) Capacity: BO
• 3040 m3/min, Temp-220 ͦ C Direct mode
operating.
• 3345 m3/min,Temp-220 ͦC- Direct mode Design.
• 1250 m3/min, Temp-180 ͦ C –Compound Mode.
c) Dew Point – 50- 60 Deg C.
d) Gas density ~1.32 t/ NM3.
e) Dust Load at inlet- 50-70 gms/m3.
f) Dust Emission out let-<50 mg/Nm3
g) Pressure at BH inlet: -100mm WG.
h) Total pressure drop across BH: 150 mm wg max.
i) On line maintenance: Required.
j) Air to Cloth Ratio: 1 m3/min/m2.

2 360FN2/ Fan for Dust Collector Bag House: AG


1
360DA2
a) Capacity; BO
• 2944 m3/min, Temp-220 ͦC- Direct mode
operating.
• 3680 m3/min, Temp-220 ͦC- Direct mode design.
• 1375 m3/min, Temp-180 ͦ C –Compound Mode.
Note: Design for 280 ͦ C for half an hour.
b) Drive- : 250 kW/6P, rpm. (VFD Drive Motor kW
tentative)
c) Static Pressure-300mm WG
d) Gas Density =1.32 Kg/Nm3 ;
e) Dust Load = 50mg/Nm3 ;
f) Type of Dust = Raw Meal Calcined /Medium
Abrasive
g) Static Efficiency: 80% min.
h) Accessories- Motorized Regulating Duty Inlet
Multi Louver Damper with 4-20 ma DC isolated
signal for remote control and limit switches,
Glass Fabric type Expansion joints at inlet &
outlet; RTD’s for bearings; Vibration monitors at
bearings for measurements in x-y directions.
3 1 360HI2 Chain Pulley Block For BH Fan Maintenance : AG

a) Capacity-3T; Lift – 6m appx. BO


4 6 360SG1-6 Manual Slide Gate BO : Added new to divert
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CLIENT : ASHOKA GEAR/ CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-360-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-004

cold material to silo


a) Capacity-10-14TPH
b) Size - 300 x 300mm(Tentative)
Quantity Tentative,
5 6 360RA1-6 Rotary Air Locks: AG depends on BH
design/supplier.
a) Size-300mmф .
b) Drive Motor -0.37Kw, 20 rpm Geared motor BO
(Tentative).
c) Accessories: Zero Speed Switch
6 6 360SG1-6 Slide Gate AG Size will be reviewd
after Bag filter drg
7 1 360CV1 Chain Conveyor Below Dust Collector : AG

a) Capacity- 10 TPH As per contract screw


b) Size -250mm x ~12m long (Tentative) BO conveyer
c) Motor- 7.5kW, 40 rpm (Tentative)
8 1 360CV2 Chain Conveyor Below Dust Collector : AG

d) Capacity- 10 TPH As per contract screw


e) Size -250mm x ~12m long (Tentative) BO conveyer
f) Motor- 7.5kW, 40 rpm (Tentative)
9 1 360CV3 Chain Conveyor Below Dust Collector : AG

a) Capacity- 20 TPH As per contract screw


b) Size -250mm x ~12m long (Tentative) BO conveyer
c) Motor- 7.5kW, 40 rpm (Tentative)
Pneumatic gate
10 360PG1
Chain Conveyors For Hot Dust Transport BO - Added in place of hot
11 1 360CV4 air slide.
Additional to contract
a) Capacity-20TPH
b) Size - 250mm x 15m long (Tentative)
c) c) Motor- 7.5kW, 40 rpm (Tentative)
360BE1
Bucket Elevator

12 4 360DA3-6 AG
Duct Damper
a) Type-motorized regulating duty multi louvre BO Sizes will be reviewed
dampers with 4-20 ma DC isolated signal for
remote control and limit switches with 2NO+
2NC contacts.
• Size:
• 360DA3 : ф 950mm I/S (Coal mill duct)
• 360 DA4 : ф 1350mm. I/S (BH I/L duct)
• 360 DA 5 : ф 900 mm. (Fresh air duct)
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CLIENT : ASHOKA GEAR/ CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-360-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-004

b) 360 DA6 : Type : Manually operated with single coil


solenoid valve for emergency opening of damper for
entry of cooling fresh air inside bag house.
c) Size : ф 900mm
13 1 Set 360SK1 Exhaust Stack AG

a) Size : ф 2550 mm x 60 M Mfg Drgs


by SSAC
14 2+1 360CP1-3 Compressor : Common for Raw Mill, Blending Silo, 1
Preheater, Kiln, Cooler 1- Standby
a) Type-Screw Type BO 1.0 Refer separate
b) Capacity- 500m3/hr@8kg/cm2 specifications.
pressure(Tentative) (Hold) 2.0 The Capacity is
c) Complete with motor, foundation frame/bolts, air tentative.
drier, receiver, valves etc.
15 AG/ Mfg
1 360 Ducts, Chutes, expansion joints,. Ashoka Group to check
Drgs by
DU1/CH1/EJ Scope
SSAC
16 AG/ Mfg
1set Compressed air piping/fittings/valves, etc inside Drgs by Ashoka Group to check
building in complete section. Scope
SSAC
17 AG/ Mfg
1 set Water piping/ fittings inside building in complete Ashoka Group to check
Drgs by
section. Scope
SSAC
18 Client
1set Compressed air piping from compressor room to Details/ drgs by SSAC
individual buildings
19 client
1set Water piping/fittings up to individual buildings

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