CLIENT : ASHOKA GEAR/AGNI CEMENT

: (700 TPD Clinkerization Plant Nepal)

PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

TECHNICAL SPECIFICATIONS FOR RAW MATERIAL GRINDING SECTION

S. Qt Eqpt. No DESCRIPTION
Scope Remarks
No y
1 3 310DG1 Y-Diverting Gate Flap Type AG
-3
a) Size: BO
b) Inlet 500x500mm;
a. Outlet 500x500 mm
b. Height : ~ 600 mm
c) Type-Motorized (on/off type); Electric actuator
with limit switches; Power Supply- 415V ±10%,
d) Motor -0.75kW
e) Frequency – 50HZ± 5%,
f) Control Voltage- 220 V/1ф/AC; Motor class-F
insulation & IP-55 protection.
g) Capacity-90 TPH
h) Material – Lime Stone/ Clay/ iron ore/ Bauxite;
Size < 25mm; Bulk Density- 1.2 t/m3; moisture-
10 % max.
i) Construction -M.S. with sail hard liner.
2 1 310BC1 Reversible Belt Conveyor AG
a) Capacity- 90 TPH, Reversible. Drgs
b) Belt Width -650 mm by
c) Belt Speed-1.0-1.2 m/s SSAC
d) Density-1.2 t/m³
e) Length ~16 m for steel Hoppers; Lift height ~0m
f) Type of Conveyor -Troughed (30˚)
g) Drive -7.5 kW/1500RPM
h) Accessories: Zero speed switch, Pull chord
switches, Belt sway switch.
i) Complete belt conveyor with short supports,
drive, feed & discharge chute.
3 1 310BF1 Dust Collector for Hopper Extraction Ventilation AG
a) Type-Reverse pulse jet type BO
b) Capacity- 7000m3/hr.
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CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

c) Air to Cloth Ratio - 1.4 m³/min/m2.

d) Inlet Dust Load- 20-50 gm/m³;
e) Outlet Dust Load- ≤ 50 mg/m³.
f) Gas Temperature- 50 ͦ C.
g) Bag Material- Polyester.
h) Accessories : Complete Bags with
Ventury,Solenoid Valves,Hoppers,,Inlet Nozzles,
Timer Panel, supports etc.
4 1 310FN1 Fan for Dust Collector AG
a) Capacity - 7700m3/hr. BO
b) Static Pressure-320mmWG
c) Motor for fan-9.3Kw/4P,
d) Accessories: Complete fan with motor, flexible
connections at inlet & outlet, foundation bolts,
inlet manual butterfly
5 1 310RA1 Rotary Air Lock : AG With 310BF1
a) Capacity : 1 tph BO
b) Size: 300mm Dia.
c) Geared Motor : 0.37kW/20RPM
d) Accessories : Zero Speed Switch
6 1 310BF2 Dust Collector for Hopper Extraction
a) Type-Reverse pulse jet type
b) Capacity- 7000m3/hr.
c) Air to Cloth Ratio - 1.4 m³/min/m2.
d) Inlet Dust Load- 20-50 gm/m³; Outlet Dust
Load: ≤ 50 mg/m³.
e) Gas Temperature: 50 ͦ C.
f) Bag Material: Polyester.
Accessories : Complete Bags with Ventury,Solenoid
Valves,Hoppers,,Inlet Nozzles, Timer Panel, supports
etc.
7 1 310FN2 Fan For Dust Collector
a) Capacity - 7700m3/hr.
b) Static Pressure-320mmWG
c) Motor for fan-9.3Kw/4P,

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CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

Accessories: Complete fan with motor, flexible

connections at inlet & outlet, foundation bolts,
inlet manual butterfly
8 1 310RA2 Rotary Air Lock
e) Capacity : 1 tph
f) Size: 300mm Dia.
g) Geared Motor : 0.37kW/20RPM
Accessories : Zero Speed Switch
9 2 310HP3 Lime Stone Hoppers SSAC
Steel part by
-4 client
a) Construction-M.S (bottom discharge cone part, Drgs by Client to fabricate
inspection door, feed /vent/level indicator SSAC/ at site as per
sockets). Steel drgs.
b) Supporting Structure-RCC
c) Capacity-200 T
d) Bottom Opening -600x600mm
310 Loads Cells for Lime Stone Hoppers AG
10 2
LC3-4
a) Type – 1 Live+2 Dummy Additional to
b) Capacity Tare - 30 Tons contract & SSAC.
c) Capacity Total - 230 Tons
d) Bin Size Dia x Ht- 6000 mm dia x 8730mm Ht.
11 1 310HP5 Hopper for Clay with Loads Cells SSAC
Steel part by
client
a) Construction - M.S (bottom discharge cone part, Drgs by Client to fabricate
inspection door, feed /vent/level indicator SSAC/ at site as per
sockets). Steel drgs.
b) Supporting Structure- RCC
c) Capacity -100 T
d) Bottom Opening -600x600mm
12 1 310LC5 Loads Cells for Clay Hopper AG
a) Type – 1 Live+2 Dummy Additional to
b) Capacity Tare - 20 Tons contract & SSAC.
c) Capacity Total - 120 Tons
d) Bin Size Dia x Ht- 6000 mm dia X 7924 mm Ht

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CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

13 1 310HP2 Hopper for Iron Ore SSAC Steel part by

client
a) Construction - M.S (bottom discharge cone part, Drgs by Client to fabricate
inspection door, feed /vent/level indicator SSAC/ at site as per
sockets). Steel drgs.
b) Supporting Structure-RCC
c) Capacity-50 T
d) Bottom Opening -600x600mm
14 1Se 310 LC2 Loads Cells for Iron Ore Hopper AG
t
a) Type – 1 Live+2 Dummy Additional to
b) Capacity Tare - 9 Tons contract & SSAC.
c) Capacity Total - 60 Tons
d) Bin Size Dia x Ht- 2500 mm dia X 6680 mm.
15 1 310HP1 Hopper for Bauxite with Loads Cells SSAC Steel part by
SSAC
a) Construction - M.S (bottom discharge cone part, Drgs by Client to fabricate
inspection door, feed /vent/level indicator SSAC/ at site as per
sockets). Steel drgs.
b) Supporting Structure-RCC
c) Capacity-50 T
d) Bottom Opening -600x600mm
16 1Se 310 LC1 Loads Cells for Bauxite Hopper AG
t
a) Type – 1 Live+2 Dummy Additional to
b) Capacity Tare - 10 Tons contract & SSAC.
c) Capacity Total - 60 Tons
d) Bin Size Dia x Ht- 3100 mm dia X 8080 mm Ht.
17 5 310LI1- High Level Indicator for Hoppers AG
5
a) Type: Capacitance Type /Equivalent for high & BO Refer separate
low level measurement (5H+5L). E&I
b) Probe Length : ~ 1200mm specifications
c) Mounting: Vertical at the roof of steel hopper.
d) Inside hopper material temp : < 50 deg C

4 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

18 5 310NG1 Pin gates AG

-5
a) Quantity -5 Nos. BO Note : To
b) Size - as per weigh feeder requirement procure with
weigh feeders
19 2 310WF Weigh Feeders For Limestone AG
3-4
a) Application: Feeding of lime stone, mounted BO Refer detail E&I
below steel hoppers of appx 8 m high hopper. Specifications
b) Capacity: 8-80 TPH, Material-Lime Stone,
c) lump Size- <50mm, Moisture - < 10%,
Temperature < 50 ͦ C.
d) Control Range- 1:10. Accuracy deviation within
1%.
e) Belt Width : as per supplier
f) C-T-C : 2500 to 3000mm
g) Type-Load cell type weigh feeder
h) Drive -2.2 kW AC frequency drive
20 1 310WF Weigh Feeder For Clay with Vibro hopper AG Vibro Hopper
5 added to SSAC &
contract
310VH3 a) Application: Feeding of Clay, mounted below steel Refer detail E&I
hopper of appx. 8 m high hopper. Specifications
b) Capacity – 1–10 TPH Material-Clay, lump Size: <
50mm, Moisture: <10%,
c) Temperature: < 50 ͦC.
d) Control Range- 1:10. Accuracy deviation within
1%
e) C-T-C : 2500 to 3000mm
f) Type : Load cell type weigh feeder
g) Drive : 0.75 kW AC frequency drive
h) Vibro Hopper for assisting material extraction
from hopper.
21 1 310 Weigh Feeder For Iron ore with Vibro hopper AG Vibro Hopper
WF2 added to SSAC &
contract
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CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

310VH2 a) Application: Feeding of Iron Ore, mounted below Refer detail E&I
steel hopper of appx. 5m high hopper. Specifications
b) Capacity- 0.2 - 2 TPH, Capacity as per
c) Type -Load cell type weigh Material-Clay, lump contract 1 – 5 tph
Size- < 50mm, Moisture - < 5%, Temperature <
50 ͦ C. Control Range- 1:10. Accuracy deviation
within 1%
d) C-T-C : 2000 to 2500mm
e) Type- Load cell type weigh feeder
f) Drive-0.75 kW AC frequency drive
g) Vibro Hopper for assisting material extraction
from hopper.
22 1 310WF Weigh Feeder For Bauxite with Vibro hopper AG Vibro Hopper
1 added to SSAC &
contract
310VH1 a) Application: Feeding of Bauxite, mounted below Refer detail E&I
steel hopper of appx 5m high hopper. Specifications
b) Capacity- 1-10 TPH, Capacity as per
c) Type -Load cell type weigh Material-Clay, contract 1- 5 tph
d) lump Size- < 50mm,
e) Moisture - < 10%, Temperature < 50 ͦ C. Control
Range- 1:10. Accuracy deviation within 1%.
f) C-T-C : 2000 to 2500mm
g) Type- Load cell type weigh feeder
h) Drive- 0.75 kW AC frequency drive
i) Vibro Hopper for assisting material extraction
from hopper.
23 1 310BF3 Dust Collector for Hopper Extraction Ventilation AG
a) Type-Reverse pulse jet type BO
b) Capacity-7500m3/hr.
c) Air to Cloth Ratio - 1.4 m³/min/m2.
d) Inlet Dust Load- 20-50 gm/m³; Outlet Dust Load:
≤ 50 mg/m³.
e) Gas Temperature: 50 ͦC.
f) Bag Material: Polyester.
g) Accessories: Complete Bags with Ventury, Solenoid
6 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

Valves, Hoppers, Inlet Nozzles, Timer Panel.

24 1 310FN3 Fan for Dust Collector AG
a) Capacity -8500m3/hr. BO As per contract
b) Static Pressure-320mmWG 9200 m³/hr
c) Motor for fan-15KW/4P.(Tentative)
d) Accessories: Complete fan with motor, flexible
connections at inlet & outlet, foundation bolts,
inlet manual butterfly
25 1 310RA3 Rotary Air Lock : AG With 310BF3

a) Capacity : 1 tph BO
b) Size: 200mm Dia.
c) Geared Motor : 0.55kW/---rpm
d) d) Accessories : Zero Speed Switch
26 1 310BC2 Belt Conveyor feeding to Mill AG
a) Capacity- 80 TPH Mfg
b) Belt Width -650 mm Drgs
c) Belt Speed-1.0-1.2 m/s by
d) Density-1.2 t/m³ SSAC
e) Length: 95m
f) Lift height =8.5m; Inclination = 6 ͦ.
g) Type of Conveyor -Troughed (30˚)
h) Drive -15 kW/1500 rpm (Tentative)
i) Accessories : Zero speed switch, Pull chord
switches, Belt sway switch
27 1 - Calibration Chute AG
Construction-M.S. Mfg
Drgs
by
SSAC
28 1 310 Diverting Gate For Calibration AG
DG4
a) Size: BO
 Inlet 500x500mm;
 Outlet 500x500 mm

7 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

 Height : ~ 600 mm
b) Type-Manual
c) Capacity-80 TPH
d) Material – Lime Stone/ Clay/ iron ore/ Bauxite;
Size < 25mm ; Bulk Density- 1.2 t/m3; moisture-
10 % max.
e) Construction -M.S. with sail hard liner.
29 1 320FV1 Double flap Valve AG
a) Type: Manual with 1 Flaps- 2 Nos BO
b) Construction -M.S. with sail hard liner.
c) Size:
 Inlet 600x600mm;
 Outlet 600x600 mm
 Height : ~ 600 -800 mm
d) Type-Manual
e) Capacity-300 TPH
f) Material – Lime Stone/ Clay/ iron ore/ Bauxite;
Size < 25mm ; Bulk Density- 1.2 t/m3; moisture-
10 % max.
30 1 320BM Ball Mill AG
1
320MD a) Capacity-70 t/h
1/AD1 b) Size-3.2m Dia. x 10m long
· It should be a complete mill without hot air
generator where the design will be given by
ASHOKA GEARS ONLY, drive with gear box and HT
motor of approximately 1200kW and auxiliary
drive.

8 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

· It is Two grinding Chamber + 1 drying Refer Technical

chamber type mill and operates in Close circuit, Data for Drive
Gravity discharge with Bucket elevator, Air classifier, Arrangement
screw conveyors/ Air slides, dust collector and given
ducting etc. The cylindrical shell will be fitted with separately.
headers and hollow trunnion mounted on white
metal lined bearings located in heavy duty housings
on both ends. The mill is driven by a set of girth
gears and pinion, helical type reduction gearbox and
motor.
· Material of Construction:
Shell: The hollow rotatable cylindrical shell shall be
made of rolled shell plate welded at its joints
provided with flange at both ends.
· Liner Plates: Made of Mn-Steel/ High Chrome
Steel having several sections and are fixed with the
shell by edge bars and special type of bolts for
grinding chamber & special lifter plates for drying
chamber.
· Head cum trunnion: The heads are of conical
shaped ribbed construction cast integral with
hollow trunnion and are of steel casting, the heads
are fastened with shell at both ends. The steel
casting confirming to IS-1030 properly machined
and highly polished where the bearings are located.
· Trunnion bearings: Cast steel bearings having
white metal lining machine finished and highly
polished. The white metal should securely be
located in plate by dovetailed anchors. Water cooling
arrangement shall be provided in the bearings.
· Housing: Made of MS properly machined to
secure trunnion bearings provided with removable
covers.

9 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

· Sole Plates: Adjustable sole plates shall be

provided under the housing at fixed and discharge
end and made of MS properly machined at its top
surface.
· Gear and Pinion: The girth gear should be
made of steel conforming to IS-2644Gr. It shall be
having machine cut gear teeth profile and pinion is
of the forged steel but teeth matched with the girth
gear and are mounted on driving shaft. The grease
lubrication will be with idler pinion.
· Pinion shaft: Turned from forged steel, EN-8
steel round mounted on antifriction bearing and
carried the driving pinion. The shaft directly
coupled with gearbox.
· Gearbox & motor: The gearbox will be of
helical type directly coupled with the motor & the
driven unit mounted on a strongly but fabricated
structural base frames.

10 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

a) System -Close circuit, Gravity discharge

b) Type-Side drive trunnion supports
c) Feed size-minus 20 mm(25mm max)
d) Product size-15% Retained on 90 microns
e) Grinding media-High Chromium Steel (HRC 56-
63)
f) Grinding Media Weight- 76 Ton + 10% Reserve
g) IInd Chamber Media Distribution (3.180m
Lg)

Media Media % Metric Tonnes

90 23 7.3
mm 32 9.7
80mm 21 6.5
70mm 24 7.2
60mm

Total 31+10%
Reserve

III rd Chamber Media Distribution ( 4.460m Lg)

Media Media % Metric Tonnes

50 11 4.8
mm 18 8
40mm 16 7.2
30mm 30 13.6
25mm 25 11.2
20mm

Total 45 +10%
Reserve
11 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

31 2 320LU1 Lubrication for mill bearing AG

-2
a) High pressure oil lubrication system for Pre BO Refer separate
jacking of inlet side & outlet side journal bearings details
(2 nos.).
b) Low pressure oil lubrication system for inlet side
& outlet side journal bearings (2 nos.).
32 1 320LU3 Lubrication for gear box AG
a) Oil Lubrication system pump. BO To be purchased
with mill drive
gear box
33 1 320CA1 HOT Crane for Mill Maintenance AG As per contract
– 10T
a) Capacity-15T BO
b) Lift- 8m / MOTORISED
c) Cross travel -12 m/ manual.
d) Long Travel-10m/ manual.
34 1 320HI1 Monorail Hoist for Grinding Media Charging AG
a) Type: Lift Motorized, Travel-Manual. BO
b) Capacity-2T; Lift-8m; Travel- 15m
35 1 320FV2 Flap Valve AG
a) Type: Counter weight 2 flap type. BO
b) Construction -M.S. with sail hard liner.
c) Size: Inlet 500x500mm;
d) Outlet 500x500 mm
e) Height : ~ 500 mm
f) Type-Manual
g) Capacity-250 TPH
h) Material – Raw meal fine material; Bulk Density-
0.7t/m3; moisture- 1 % max.
36 1 320AS1 Air Slide after Mill AG
a) Size-400mm x 5m 10deg BO
b) Capacity-250 TPH
c) Construction--M.S.
d) Polyester Fabric, 4.5 mm thk, Temperature

12 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

resistant up to 140 deg C, permeability-

400m3/m2-hr at 80 mbar.
e) Air Slide complete with supports, air piping,
control valves, fabric, inspection doors, vent
socket etc.
37 1 320FN1 Fan for air slide AG
a) Fan Capacity-10m3/min, 63 mbar static BO
pressure.
b) Motor-3.7kW/2P
c) Scope of supply:
- Air slide blower complete with motor,
- Base frame,
- Inlet suction cone & filter etc
38 1 320BE1 Bucket Elevator for mill circulation material AG
320MD a) Type- Self supported Centrifugal discharge with BO Refer Motor &
2 steel chord belt. Instruments
320AD2 b) Capacity-250 TPH Specifications.
c) Drive Motor-55kW, 1500 rpm(Tentative);
Auxiliary Drive-3.7kW (Tentative); Gearbox with Comments
Hold back device from TDEC
d) Conveying height-33±2 m (c-t-c shafts ) incorporated.
e) Belt safety factor: min 6 to 7
f) Material: Raw meal fine, temp-90 ͦC,
g) Bulk Density-0.7-0.9 t/m3.
h) Bucket filling: max 75 %.
i) Scope of Supply:
 Complete Bucket Elevator with Foundation
bolts
 Boot level Switch
 Zero speed switch
 Main & Auxiliary drives with motors.
 Belt Sway Switches
39 1 320HI3 Monorail Hoist Manual for Bucket Elevator AG
Maintenance
a) Capacity-5T (hold). BO
b) Lifting Height: 35m up to ground.
13 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

40 1 320AS2 Air Slide Feeding to classifier AG

a) Size-400mm x ~5m (as per IBAU design)/10deg BO
b) Capacity-250 TPH
c) Construction--M.S.
d) Polyester Fabric, 4.5 mm thk, Temperature
resistant up to 140 deg C, permeability-
400m3/m2-hr at 80 mbar.
e) Air Slide complete with supports, air piping,
control valves, fabric, inspection doors, vent
socket etc.
41 1 320FN2 Fan For Air Slide AG
a) Fan Capacity-10m3/min, 63 mbar static BO
pressure.
b) Motor-3.7kW/2P,
c) Scope of supply:
 Air slide blower complete with motor,
 Base frame,
 Inlet suction cone & filter etc
42 1 320SR1 Dynamic Separator AG

a) Type : High Efficiency Dynamic Classifier

b) Feed Capacity-250-300TPH; 90 C ͦ , Size 0-2mm BO
c) Product Capacity- 70-80 TPH; Temp: 70 – 90 ͦ C;
Size: 12.5 % residue on 90 um.
d) Classifier Dia: 3200-3500mm; Rotor Dia: 2200-
2500mm; O/L Duct Dia: ~1610mm; Rotor Speed:
~60-260 RPM; Absorbed Power: ~37 – 45 kW.
e) Motor- AC Frequency drive unit
f) Motor - 110kW / 1500 RPM, TEFC Squirrel cage
(Tentative)
g) Total Gas Flow Inlet- 135662 m3/hr, 90 deg C
43 1 320FV3 Flap Valve AG
BO Design as per
a) Construction-MS
320SR1
44 1 320HI2 Monorail Manual Hoist for Classifier AG

14 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

a) Capacity -2T (Hold) BO

b) Lifting Height: 27 m up to ground.
45 1 320AS3 Air Slide for Coarse Return AG
a) Capacity- 180 TPH BO
b) Size-300 mm x ~9m / 12 ͦ
c) Construction-M.S. Perforated plate to be above
fabric to protect from wear due to coarse
material.
d) Polyester Fabric, 4.5 mm thk, Temperature
resistant up to 140 deg C, permeability-
400m3/m2-hr at 80 mbar.
e) Air Slide complete with supports, air piping,
control valves, fabric, inspection doors, vent
socket etc.
46 1 320FN3 Fan For Air Slide AG
a) Fan Capacity-15 m3/min, 63 mbar static BO
pressure.
b) Motor-5.5kW/2P,
c) Scope of supply:
 Air slide blower complete with motor,
 Base frame,
 Inlet suction cone & filter etc
47 2 320CN1 Cyclone AG
-2
a) Type-Twin Mfg
b) Size -2800 mm Dia. Drg by
c) Thickness-6 mm SSAC
d) Rotor- 2 Nos.
e) Lining inside cyclone-6mm MS.
48 4 330FV1 Flap Valves Below Cyclones AG
-4
a) Capacity : 50 tph BO
b) Size :400mm Round or Square
49 1 330AS1 Air slide for fines AG

15 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

a) Capacity-80 tph BO
b) Size-300mm x ~17m (appx.) Tentative
c) Construction-M.S. Perforated plate to be above
fabric to protect from wear due to coarse
material. Polyester Fabric, 4.5 mm thk,
Temperature resistant up to 140 ͦ C, permeability-
400m3/m2-hr at 80 mbar
d) Air Slide complete with supports, air piping,
control valves, fabric, inspection doors, vent
socket etc

50 1 330FN1 Fan for air slide AG

a) Fan Capacity-15m3/min, 63 mbar static
pressure.
b) Motor-3.7kW/2P
c) Scope of supply:
 Air slide blower complete with motor,
 Base frame,
 Inlet suction cone & filter etc
51 320DA1 Louvre Damper AG
-9
52 1 320DA1 a) Type-Motorized(regulating duty)
b) Drive-0.37kW Actuator (Tentative)
c) Mounting: Hot Air Duct to Classifier.
d) Dia (I/S) :600 mm, Temp- 315 ͦC.
e) Drive : Electrical actuator with limit switches &
4-20 mA position transmiter;Type-Motorized
(Regulating ); Power Supply- 415V ±10%,
Frequency – 50HZ± 5%, Control Voltage- 220
V/1ф/AC±10%, ;Motor class-F insulation & IP-
55 protection.
53 1 320DA2 a) Type-Motorized(regulating duty) BO
b) Drive-0.37kW Actuator (Tentative)
c) Mounting: Hot Air Duct to Mill.
d) Dia (I/S) : 1000 mm, Temp- 315 ͦC.
e) Drive : Electrical actuator with limit switches &
16 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

4-20 mA position transmite;Type-Motorized

(Regulating );
f) Power Supply- 415V ±10%,
g) Frequency – 50HZ± 5%,
h) Control Voltage- 220 V/1ф/AC±10%, ;Motor
class-F insulation & IP-55 protection.
54 1 320 a) Type-Motorized(regulating duty) Fresh Air BO
DA3 Damper
b) Drive-0.37kW Actuator (Tentative)
c) Mounting: Fresh Air to Mill Inlet.
d) Dia (I/S) : 600 mm, Temp- 50 ͦC.
e) Drive : Electrical actuator with limit switches &
4-20 mA position transmiter;Type-Motorized
(Regulating ); Power Supply- 415V ±10%,
Frequency – 50HZ± 5%, Control Voltage- 220
V/1ф/AC±10%, ;Motor class-F insulation & IP-
55 protection.
55 1 320 a) Type-Motorized(regulating duty)Fresh Air BO
DA4 Damper classifier
b) Drive-0.37kW Actuator (Tentative)
c) Mounting: Vertical in Fresh Air Duct.
d) Dia (I/S): 600 mm, Temp- 50 ͦ C.
e) Drive : Electrical actuator with limit switches &
4-20 mA position transmiter;Type-Motorized
(Regulating ); Power Supply- 415V ±10%,
Frequency – 50HZ± 5%, Control Voltage- 220
V/1ф/AC±10%, ;Motor class-F insulation & IP-
55 protection.
56 1 320 a) Type-Motorized(regulating duty) Mill Fan Inlet BO Procure with fan
DA5 Damper or after deciding
b) Drive-0.55kW Actuator (Tentative) fan order & inlet
c) Mounting: Vertical in Raw Mill Fan Inlet duct. size.
d) Dia (I/S): As per Fan Inlet Size, Temp- 90 ͦ C.
e) Drive : Electrical actuator with limit switches &
4-20 mA position transmitter; Type-Motorized
(Regulating ); Power Supply- 415V ±10%,
17 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

Frequency – 50HZ± 5%,

f) Control Voltage- 220 V/1ф/AC±10%, ;Motor
class-F insulation & IP-55 protection.
57 1 320 a) Type-Motorized(regulating duty) BO
DA6 b) Drive-0.37kW Actuator (Tentative)
c) Mounting: Horizontal Bag House Inlet Air Duct.
d) Dia (I/S): 900 mm, Temp- 90 ͦ C.
e) Drive: Electrical actuator with limit switches & 4-
20 mA position transmitter Type-Motorized
(Regulating); Power Supply- 415V ±10%,
f) Frequency – 50HZ± 5%,
g) Control Voltage- 220 V/1ф/AC±10%;
h) Motor class-F insulation & IP-55 protection.
58 1 320 a) Type-Motorized(regulating duty)-Recirculation BO
DA7 Air Damper
b) Drive-0.55kW Actuator (Tentative)
c) Mounting: Horizontal in Recirculation Air Duct.
d) Dia (I/S): 1500 mm, Temp- 90 ͦ C.
e) Drive : Electrical actuator with limit switches &
4-20 mA position transmitter; Type-Motorized
(Regulating ); Power Supply- 415V ±10%,
Frequency – 50HZ± 5%, Control Voltage- 220
V/1ф/AC±10%, ;Motor class-F insulation & IP-
55 protection.
59 1 320 a) Type-Motorized(regulating duty)-Cooler Hot Air BO
DA9 Damper
b) Drive-0.37kW Actuator (Tentative)
c) Mounting: Horizontal in Recirculation Air Duct.
d) Dia (I/S): 900 mm, Temp- ~200 ͦ C.
e) Drive : Electrical actuator with limit switches &
4-20 mA position transmitter; Type-Motorized
(Regulating ); Power Supply- 415V ±10%,
Frequency – 50HZ± 5%, Control Voltage- 220
V/1ф/AC±10%, ;Motor class-F insulation & IP-
55 protection.
60 1 320DA1 a) Type-Motorized(regulating duty)-Cooler Hot
18 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

0 Air Damper
b) Drive-0.37kW Actuator (Tentative)
c) Mounting: Horizontal in Recirculation Air Duct.
d) Dia (I/S): 900 mm, Temp- ~200 ͦ C.
Drive : Electrical actuator with limit switches & 4-20
mA position transmitter; Type-Motorized
(Regulating ); Power Supply- 415V ±10%,
Frequency – 50HZ± 5%, Control Voltage- 220
V/1ф/AC±10%, ;Motor class-F insulation & IP-55
protection.
61 1 320FN4 Raw Mill Classifier Fan AG
a) Capacity: Operating = 135660 m3/Hr at 450 BO
mmWg/90Deg C; Design = 150000 m3/Hr. at
550mm Wg /90 ͦ C.
b) Gas Density =1.35 Kg/Nm3; Dust Load = 60
Gms/Nm3; Type of Dust = Raw Meal /Medium
Abrasive.
c) Drive Motor ~ 310 kW/6P ; 9.9kV slip ring
motor.
d) Accessories- Motorized Regulating Duty Inlet
Multi Louver Damper (refer 320 DA4), Glass
Fabric type Expansion joints at inlet & outlet;
RTD’s for bearings; Vibration monitors at
bearings for measurements in x-y directions.
62 1 320BF1 Dust Collector For Auxiliary Ventilation AG
a) Type-Reverse pulse jet type BO
b) Capacity-7000m3/hr.
c) Air to Cloth Ratio - 1.4 m³/min-m2.
d) Inlet Dust Load- 20-50 gm/m³; Outlet Dust Load:
≤ 50 mg/m³.
e) Gas Temperature: 50 ͦC.
f) Bag Material: Polyester.
g) Accessories : Complete Bags with Ventury,Solenoid
Valves, Hoppers, Inlet Nozzles, Timer Panel
63 1 320FN5 Fan for Dust Collector AG

19 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

a) Capacity-77000m3/hr. BO
b) Static Pressure-320mmWG
c) Motor for fan-11kW/4P
d) Accessories: Complete fan with motor, flexible
connections at inlet & outlet, foundation bolts,
inlet manual butterfly
64 1 320RA1 Rotary Air lock AG
a) Capacity : 1 tph BO
b) Size: 200mm Dia.
c) Geared Motor : 0.35kW/20RPM
d) Accessories : Zero Speed Switch
65 1 320BF2 Dust Collector For Mill Ventilation AG :Separate mill
venting Bag
Filter
incorporated-
a) Type-Reverse pulse jet type BO
b) Capacity-42000 m3/hr. ADDITIONAL
c) Air to Cloth Ratio - 1.2 m³/min/m2. TO
d) Inlet Dust Load- 300 gm/m³; Outlet Dust Load: ≤ CONTRACT
50 mg/m³. Refer
e) Gas Temperature: 90 ͦC, Due Point: ~55-60 ͦ C. specifications
f) Bag Material: Polyester. provided
g) Accessories : Complete Bags with Ventury,Solenoid separately for
Valves, Hoppers, Inlet Nozzles, Timer Panel purchase.

65 1 320FN6 Fan for Dust Collector AG ADDITIONAL

TO
CONTRACT:
Separate mill
venting
incorporated.
a) Capacity-46000m3/hr. BO Refer
b) Static Pressure-400mmWG specifications

20 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

c) Motor for fan-55 kW/4P(Tentative) provided

d) Accessories: Complete fan with motor, flexible separately for
connections at inlet & outlet, foundation bolts, purchase
inlet manual butterfly
66 1 320RA2 Rotary Air lock AG Added :
a) Capacity : 12 tph BO
b) Size: 350x350
c) Geared Motor : 0.75kW/--rpm
d) Accessories : Zero Speed Switch
67 320SG1 Slide gate Size will be
added after
bag filter drg
68 1 330SM1 Screw Sampler Size-300 mm (Manual) AG(BO ADDITIONAL
) TO
CONTRACT
69 1 320HG1 Hot Air Generator (Manual Operation) AG
a) Capacity-3.0 x 10 6 Kcal Drgs Design Will be
by Provided by
b) Type-Coal fired manually. SSAC SSAC
70 AG/
1 320 Ducts, Chutes, expansion joints, vent ducts, butterfly
Mfg
DU1/CH dampers, compressed air piping/fittings/valves,
Drgs
1/EJ water piping/ fittings inside building etc in
by
complete section.
SSAC
71 AG/
1s Compressed air piping/fittings/valves, etc inside
Mfg
et building in complete section.
Drgs
by
SSAC
72 AG/
1 Water piping/ fittings inside building in complete
Mfg
set section.
Drgs
by
SSAC

21 of 22
CLIENT : ASHOKA GEAR/AGNI CEMENT
: (700 TPD Clinkerization Plant Nepal)
PREPARED BY : Aritro Ghosh
CHECKED BY : V P Sharma (Technical Director)
TECHNICAL SPECIFICATION NO. : P13-001-TS-320-001 R-1
DATE OF RELEASE : 15.07.2014
REFER FLOW SHEET NO. : P13-001-FSH-003

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