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Capital and Operating Cost Comparison For Cement Mill Bag Filter

Capital Cost of a Baghouse Type of filter bags Air Flow, m3/hr. No. of compartments Net A/C ratio, m/min. Bag diameter, mm Bag length, m No. of Bags Bag price*, Rs. Ex.Mumbai Total bag cost, Rs.in Lacs Estimated casing cost, Rs. in Lacs (without bags) Total Baghouse cost with OEM mark up Civil, installation, other related costs, Rs. In lacs Bag Filter Installed Cost, Rs.in Lacs Operating Cost /year Expected Bag Life, Years Expected Cage Life, Years Bag Replacement cost/year, Rs. in Lacs Cage Replacement cost/year, Rs. in Lacs Delta P, Max. mmwg 1-2 3 42.24 9.24 175 Avg. 175 3-5 9 33.60 6.62 150 Avg. 125 -15.67 -5.35 108.77 50.01 Conventional Membrane Bags Bags 100% Homopolymer acrylic felt 900000 900000 16 12 0.99 1.39 152 152 6 6 5280 3780 1200 4000 63.36 151.2 650 500 892 781 163 1054 125 906

Power savings, Rs. in Lacs (At Rs 2.5/KW) Savings due to lower emissions**, Rs in lacs/yr 0 Interest on Capital cost 12% p.a., Rs. in Lacs 126.50 Total Annual Savings with membrane bags, Rs. in Lacs/Year

* Price is Based on bags manufactured in India ** Estimate based on Rs 3000/ton of cement and 50 vs 20 mg/Nm3 actual emissions

Many other benefits of using membrane bags is listed separately

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