Professional Documents
Culture Documents
TEBINBULAK COMPLEX
Revisions Revisions
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Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
[Sub Contractor /Vendor’s
KARAUZYAK REGION LOGO]
Project name: Tebinbulak overall Project
Document name:
BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 3 of 30
Table of Contents
Please refer to Attachment (1) for preliminary site location and layout *.
The project is located in Tebinbulak deposit which is located approximately 740 km WNW of
Tashkent, Uzbekistan. The region is part of the central Asia and it is located at North-West
rumination of the Sultan Uvais mountains in the Karauzyak district. The nearest administrative
Centre is Nukus, which is the sixth largest city in Uzbekistan, it is located 75km west of Tebinbulak.
Note: * This layout is not finalized and has been attached just for information.
1.3.1 Temperature
Ambient Temperature
- Absolute Maximum Air Temperature : 45 °C
- Air temperature of hottest day with the probability of 0.98 : 37.3°C
- Minimum air temperature of coldest day with the
probability of 0,98 : -27°C
- Minimum air temperature of the coldest five days : -23°C
- Absolute minimum : -34°C
⮚ Note: maximum ambient design temperature (dry bulb) design wet bulb ambient
temperature data can be reviewed with engineering contractor upon request.
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
[Sub Contractor /Vendor’s
KARAUZYAK REGION LOGO]
Project name: Tebinbulak overall Project
Document name:
BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 6 of 30
⮚ Note: The barometric design pressure should be calculated and verified by equipment
supplier/designer based on site elevation and temperature. Vendor should undertake the
responsibility of calculations.
Note: The above factors should be calculated and verified by appointed structural designer .
Prevailing wind direction : for summer North
for rest of the seasons: North-East as per below table
Annual
May
Aug
Nov
Sep
Dec
Mar
Feb
Jun
Jan
Apr
Oct
Jul
Month
average 4.2 4.8 4.9 5.6 5.4 5.2 4.9 4.6 3.6 3.5 4.4 4.5 4.5
Wind Speed(m/s)
*Repeat.% 34 33 27 28 28 32 36 36 32 30 34 37 31
1.3.5 Rainfall
Average annual rainfall : 105 mm
Maximum quantity per day : 67 mm
Average rainfall days per annum : 69.2 days
02 Precipitation intensity (mm/min), duration (min), and frequency (year) curves.
02
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
[Sub Contractor /Vendor’s
KARAUZYAK REGION LOGO]
Project name: Tebinbulak overall Project
Document name:
BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 8 of 30
1.3.6 Snowfall
1.3.7 Frost
1.3.8 Lightning
- Lightning storm (thunderstorm) number hours with
02
thunderstorm per year : 10.5
02 - Lightning storm (thunderstorm) number days with
thunderstorm per year : 6.84
- Specific density thunderstorm in land (ground) : 1/(km2year)
Other Factors
- Winterization : Required
- Tropicalization : Required
- Dust storms : 27.5 days/year
Average continuance – 4 hours
1.4.2 Earthquake
Design seismic factor for Plant Site is 6 on the scale of MSK as per KMK. Repeatability
more than 1000 years. Precise data will be provided in next revision after finalization of
geotechnical surveys. (Hold)
1.5 General Site Co-ordinates and Levels
The absolute elevations at the investigate area varies in the range 248-300.5 m. There
is no Amu-Darya River flooding risk in the project area. There are no water courses and
water basins in the territory of the designed facility, and the latter falls outside the boundaries
of the water conservation and fishery conservation zones, as well as the protected shoreline
belt of the nearest one.
All technological equipment and units shall be designed with environmental emissions in
compliance with the Law “On protection of atmospheric air” dtd. December 27, 1996, N 353-
I, according to which atmospheric air, as an integral part of natural resources, is national
wealth and protected by the state, as well as by other by laws.
In accordance with the normative act (DCM No. 14 of January 21, 2014 "On the procedure
for the development and approval of draft environmental standards") quotas for pollutants
emitted into the atmospheric air by enterprises of the Republic of Uzbekistan are indicated
in the table below:
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
[Sub Contractor /Vendor’s
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Project name: Tebinbulak overall Project
Document name:
BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 11 of 30
- and by SanPiN 0294-11 dated May 8, 2011. “Hygienic standards. LIST of maximum
permissible concentrations (MPC) of harmful substances in the air of the work area” for
workspace area.
Below are excerpts MPC of some important pollutants. The given list is not limited the
requirements for emissions, and it is required to follow the complete list in accordance with
SanPiN RUz N 0293-11 and SanPiN 0294-11.
Ambient Air Standard for ground level concentration in settlements and work area.
Hazard MPC one-time for
No Units MPC for work area
class settlements
1 Nitrogen dioxide (NO2) 2 mg/m3 0,085 2
2 Nitrogen oxide (NO) 3 mg/m3 0,6 5
3 Sulfur dioxide (SO2) 3 mg/m3 0,5 10
4 Sulfuric acid vapor 2 mg/m3 0,3 1
5 Carbone oxide (CO) 4 mg/m3 5,0 20
6 Methane 4 mg/m3 50 7000
7 Hydrocarbons (in terms of C) 4 mg/m3 1,0 900 (300)
2 10
8 hydrogen sulfide (H2S) mg/m3 0,008
3 (mixed with hydrocarbons)
9 Carbon disulfide (CS2) 2 mg/m3 0,03 10
10 Fluorides 2 mg/m3 0,03 0,5
11 Hydrogen fluoride 2 mg/m3 0,02 0,5
12 Benzo(a)pyrene 1 mg/m3 0,000001 0,00015
13 Aldehydes 2 mg/m3 0,035 0,5
14 Iron oxide 3 mg/m3 0,2 6
15 Silicon oxide 2 mg/m3 0,02 3
16 Manganese oxide 2 mg/m3 0,005 0,3
17 Nickel oxide 2 mg/m3 0,005 0,05
18 Chromium oxide 1 mg/m3 0,0075 0,03
19 Abrasive dust 3 mg/m3 0,04 6
20 Bentonite dust 4 mg/m3 0,5 6
21 Lime dust 3 mg/m3 0,3 6
22 Rock dust 3 mg/m3 0,21 6
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
[Sub Contractor /Vendor’s
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Project name: Tebinbulak overall Project
Document name:
BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 12 of 30
These indicators, taking into account the quota, should not exceed their values at the border
of the sanitary protection zone in case for settlements and in case for work area respectively.
Size of the sanitary protection zones in the Republic of Uzbekistan are defined by SanPiN
No. 0350-17 dated 10.25.17. "Sanitary norms and rules for the air protection in populated
areas of the Republic of Uzbekistan".
2. Utilities
2.1 Water SYSTEMS
⮚ It should be noted that these specifications have been measured at October 2021. Further
investigations would be required during the engineering of water treatment plant.
2.2 Electricity
VOLTAGE
OF VOLTAGE FREQUENCY
SERVICE EQUIPMENT OF SYSTEM PHASE
(V) (Hz)
(V)
FROM UPTO
Under
MOTORS 380/220 400/230 3/1 50
0.37kw*
Notes : * Power supply of motors for process areas and other facilities shall be 400V, 3ph, 50Hz
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
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Project name: Tebinbulak overall Project
Document name:
BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 16 of 30
** Where it is not practical to supply a load at 110 V D.C. due to voltage drop or thermal
constraints, 220 V D.C. shall be used.
*** In some particular cases, 220 VAC can be used based on vendor recommendation and
technical specification of instruments.
**** In some particular cases, 10 KV motors can be used based on vendor recommendation and
technical specification of electrical motor.
2.3.2 Oxygen
● Clean and Oil free based on ISO 8573-1 Class 2 or Equivalent based on other standards
● Dew Point : - 40°C at dryer outlet pressure
● Pressure : 7 ~ 8 barg (at the outlet of dryer package)
№ item Average
1 N2 1,66
2 CO2 0,704167
3 CH4 93,2445
4 C2H6 3,039167
5 C3H8 0,906667
6 C4H10 0,161167
7 iC4H10 0,149333
7 C5H22 0,03575
8 iC5H22 0,05275
9 C6H14 0,041917
10 C6+ Not Identified
11 O2 0,003
12 Molecular mass - (g\mol) 17,33017
13 H2S (mg\m3) Not Identified
14 Mercaptan sulphur - (mg\m ) 3
Not Identified
Months Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Deg. C 6 7 7 11 15 15 16 16 15 14 13 11
3. System of Measurement
● The SI system will be used with the following units:
● Temperature : degree Celsius °C
● Pressure : kPa , bar
● Weight : kilogram (kg), gram(g) or metric tonne (ton)
● Length : Meter, centimeter, millimeter (1)
● Power : Kilowatt
● Heat : kcal
● Viscosity : Centipoises
● Flow : Nm3/hr, m3/hr or kg/hr
● Electric current: Ampere
● Conductivity : μS/cm
● Density : kg/m3
02
● Level : Meter, centimeter, millimeter, %
02 ● Electric voltage : Volt
02
● Energy : Joule
(1) for pipes, usual diameter are in inches, and thickness in schedule or BWG.
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
[Sub Contractor /Vendor’s
KARAUZYAK REGION LOGO]
Project name: Tebinbulak overall Project
Document name:
BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 19 of 30
The latest editions of all codes and standards listed below are applicable unless there is no specific
requirement or local regulation. In terms of any conflict, vendors, contractors and manufacturer should
raise the matter with client in TQ (Technical Query) format. Other design codes and standard can be
implemented upon client/owner approval.
4.1 Piping
The current editions of the following international codes, standards, and specifications are
referenced as a part of these criteria.
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
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Project name: Tebinbulak overall Project
Document name:
BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 20 of 30
Code/Standard Description
ASME 16.5 Pipe Flanges and Flanged Fittings
ASME B16.9 Carbon Steel Butt-Weld Fittings
ASME B16.10 Face to face and end to end dimensions of valves
ASME B16.11 Forged fittings, socket welding and threaded
ASME B16.20 Metallic gaskets for pipe flanges
ASME B16.21 Non-metallic flat gaskets for pipe flanges
ASME B16.25 Buttwelding Ends
ASME B16.34 Valves – Flanged, threaded and welding end
ASME B16.36 Orifice Flanges
ASME B16.47 Large Diameter Steel Flanges
ASME B16.5 Pipe Flanges and Flanged Fittings (1/2” To 24”)
ASME B16.9 Wrought Buttwelding Fittings
ASME B16.48 Steel line blanks
ASME B18.22M Metric Plain Washers
ASME B31.3 Process Piping
ASME B31.4 Pipeline Transportation Systems for Liquids and Slurries
ASME B36.10 Welded and Seamless Wrought Steel Pipe
ASME B36.19 Stainless Steel Pipe
ASME BPV Code ASME Boiler Pressure Vessel Code
ASTM A105 Specification for Forgings, Carbon Steel, for Piping Components
ASTM A234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate
and Elevated Temperatures
ASTM D3035 Specification for Polyethylene Plastic Pipe Based on Controlled
Outside Diameter
ASTM D3261 Specification for Polyethylene (PE) Plastic Pipe
API 5L Line Pipe
API 598 Valve Inspection and Testing
API 610 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas
Industries
API 620 Design and Construction of Large, Welded, Low Pressure Storage
Tanks
API 650 Welded Steel Tanks for Oil Storage
API 661 Air cooled Heat Exchangers
BS 5500 Specification for unfired pressure vessels
BS 13480 Metallic Industrial Piping
DIN 16963 Pipe joint assemblies and fittings for high-density polyethylene (PE-
HD) pressure pipes; adaptors for fusion jointing, flanges and sealing
elements; dimensions
DIN 8074 Polyethylene (PE) - Pipes PE 80, PE 100 - Dimensions
ISO 4427 Plastics piping systems for water supply, and for drainage and
sewerage under pressure — Polyethylene (PE)
MSS SP-43 Wrought stainless steel butt-welding fittings
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CONSTRUCTION OF MINING, MINERAL
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BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 21 of 30
Code/Standard Description
MSS SP-44 Steel pipeline flanges
MSS SP-71 Cast iron swing check valves, flanged and threaded ends
MSS SP-80 Bronze gate, globe and check valves
MSS SP-83 Carbon steel pipe unions – socket welding and threaded ends
MSS SP-95 Swaged nipples and bull plugs
MSS SP-97 Integrally reinforced forged branch outlet fittings – socket welding,
threaded and butt welding ends
NEMA SM-23 Steam Turbines for Mechanical Drive Service
WRC 107 Local Stresses In Spherical And Cylindrical Shells Due To External
Loadings
WRC 297 Local stresses in cylindrical shells due to external loading on nozzles
WRC 429 3D stress criteria guidelines for application
4.2 Furnaces
Item Description
ASTM C177 Standard Test Method fort Steady State Heat Flux Measurements and Thermal
Transmission----Apparatus
ASTM C892 High Temperature Fiber Blanket Thermal Insulation
ASTM C27 Standard Classification of Fire Cray and High Alumina Refractory Brick
ASTM C155 Standard Classification of Insulation Firebrick
ASTM C332 Standard Specification for Light Weight Aggregate for Insulating Concrete
ASTM Sec. I
API 530 Calculation of Heater Tube Thickness in Refinery Services
API 560 Fire Heater
ASTM C401 Standard Classification of Alumina and Alumina- Silicate Castable Refractories
ASTM C612 Standard Specification for Mineral Fiber Block and Board Thermal
Item Description
ASME Boiler and PRESSURE Vessel Code Section Pressure Vessels
VIII,Div.1
ASME Boiler and PRESSURE Vessel Code Section Pressure Vessels, Alternative Rules
VIII,Div.2
ASME Boiler and PRESSURE Vessel Code Section Material Specifications
II Part A-D
ASME Boiler and PRESSURE Vessel Code Section Nondestructive Examination
V
ASME Boiler and PRESSURE Vessel Code Section Welding and Brazing Qualifications
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
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BASIC ENGINEERING DESIGN DATA
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Doc. Number:
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Item Description
IX
W.R.C. Bulletin 107 Local Stresses calculation in Spherical and
Cylindrical Shells due to External Loading
W.R.C. Bulletin 297 Local Stresses calculation in Spherical and
Cylindrical Shells due to External Loading
Uniform Building Code (U.B.C.) Vol.2 Calculation of wind loads and earthquake
loads
API 620 Low Pressure Storage Tanks
API 941 Steels for Hydrogen Service at Elevated
Temperature and Pressure
API 650 Atmospheric Storage Tanks
Item Description
AGMA 2000-A88 Gear Classification and Inspection Handbook - Tolerances and Measuring
Methods for Unassembled Spur and Helical Gears (including Metric Equivalents)
AGMA 2001-C95 Fundamental Rating Factors and Calculation Methods for Involute Spur and
Helical Gear Teeth
AGMA 6013 Standard for Industrial Enclosed Drives
AGMA 6113-B16 Standard for Spur, Helical, Herringbone and Bevel Enclosed Drives Standard for
Industrial Enclosed Gear Drives METRIC
AGMA 6114-B15 Gear Power Rating for Cylindrical Shell and Trunnion Supported Equipment
METRIC
AGMA 6135-A02 Design, Rating and Application of Industrial Global Worm Gearing METRIC
ASME B73.1 Specifications for End Suction Centrifugal Pumps
ASTM A36M Standard Specification for Carbon Structural Steel
ASTM A193M Specification for Stainless steel bolts
ASTM A563M Standard Specification for carbon and Alloy Steel Nuts
ASTM A565M Specification for Stainless Steel bars for high temperature service
ASTM F436M Specification for hardened steel washers
AWS D1.1 Structural welding code - Steel
CMAA 70 Crane Manufacturers Association of America, Specification for Electric
Overhead Traveling Cranes
ISO 281 Rolling Bearings – Dynamic Loading Ratings and Rating Life
ISO 1000 The international system of units (SI) and its application
ISO 1422-1 Safety of machinery – permanent means of access to machinery – choices of
fixed means and general requirements of access.
ISO 1422-2 Safety of machinery – permanent means of access to machinery – working
platforms and walkways.
ISO 1422-3 Safety of machinery – permanent means of access to machinery – stairways,
stepladders and guard-rails.
ISO 1422-4 Safety of machinery – permanent means of access to machinery – fixed ladders.
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
[Sub Contractor /Vendor’s
KARAUZYAK REGION LOGO]
Project name: Tebinbulak overall Project
Document name:
BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
Document number: TBULAK-BD-EE-0000-GN-DBM-0001 Rev.: 02 Page 23 of 30
Item Description
ASME B 73.1 Horizontal end-suction centrifugal pumps
API 610 Centrifugal Pumps for General Refinery Services
API 617 Centrifugal Compressors for General Refinery Services
API 618 Reciprocating Compressors for petroleum, chemical and Gas Industry Service,
4th Edition
API 619 Rotary Compressors
API 612 Special-Purpose Steam Turbines for Refinery Services (Compressor Drivers)
API 611 General-Purpose Steam Turbines for Refinery Services (Pump Drivers)
API 613 Special-Purpose Gear Box for Petroleum, Chemical and Gas Industry Service
API 614 Lubrication, Shaft-sealing, and Control Oil System for Special Purpose
Applications
API 670 Non-contacting Vibration and Axial Position Monitoring Systems
API 671 Special-Purpose couplings for petroleum, chemical and Gas Industry Service,
3rd Edition
API 673 Centrifugal Fans
API 674 Positive Displacement Pumps – Reciprocating
API 675 Positive Displacement Pumps – Controlled Volume
API 676 Positive Displacement Pumps – Rotary
API 682 Pump-Shaft Sealing System for Centrifugal and Rotary Pumps
API 686 Recommended Practices For Machinery and Installation Design
ISO 2858 End-suction and top discharge centrifugal pumps
NACE MR 0175 Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment
ASME PTC 10 Performance Test Code For Compressors and Exhausters
AMCA PUBLICATION Centrifugal Fans
201
Item Description
API 661 Air Cooled Exchanger
TEMA Tubular Exchanger Manufacturers Association
HEI 2629 Heat Surface Condensers) Exchanger Institute (Standard for Steam
Tebinbulak Complex
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Item Description 02
ISA Instrumentation and Automation systems and facilities
IEC International Electrical and Instrumentation 02
ISO 5167-1 Measurements of fluid flow by means of orifice plates, nozzles and
venturi tubes inserted in circular cross-section conduits running full
IEC Pub.60584-1,60584-2 & Thermocouples
60584-3
IEC Pub.60571 & Amd 1&2 Industrial Platinum Resistance Sensors
IEC 60529 Degrees of protecting provided by enclosures (IP code)
IEC 60079-0 Electrical apparatus for explosive gas atmosphere :Part 0, General
requirements
IEC 60079-10 Electrical apparatus for explosive gas atmosphere: Part 10,
Classification of hazardous areas
IEC 60534-1 & 60534-2 Sizing of control valves
IEC 60534-8-3 Section three – Control valves aerodynamic noise prediction method
IEC 60534-3-1 & IEC 60534- Part3: Dimensions, Section one –Face-to face dimensions for
3-2 flanged, two-way, globe type control valves
Section two- Face-to-face dimensions for flangeless control valves
except wafer butterfly
IEC 61285 Industrial-process control –Safety of analyzer house
IEC/TR 60079-16 Electrical apparatus for explosive gas atmosphere: Part 16, Artificial
ventilation for the protection of analyzer(s) houses
ANSI/FCI 70-2-1976 American national standards for control valve seat leakage 02
IEC 60364 Instrument Earthing
IEC 60079.11 Instrument Earthing for IS signals 02
4.8 Electrical
Item Description
Item Description
NFPA 10 Standard for Portable Fire Extinguishers
NFPA 11 Standard for Low-Expansion Foam
NFPA 13 Standard for the Installation of Sprinkler Systems
NFPA 14 Standard for Installation of Standpipe and Hose Systems
NFPA 15 Standard for Water Spray Fixed Systems for Fire Protection
NFPA 20 Standard for the Installation of Stationary Pumps for Fire Protection
NFPA 24 Standard for the Private Fire Service Mains and Their
Appurtenances
NFPA 30 Flammable and Combustible Liquids Codes
NFPA 231 General Storage
NFPA 2001 Standard on Clean Agent Fire Extinguishing Systems
API 2001 Fire Protection in Refineries
API 2030 Application of Fixed Water Spray Systems for Fire Protection in the
Petroleum Industry
API 2218 Fire Proofing Practices in Petroleum and Petrochemical Processing
Plants
API 2510 Design and Construction of LPG Installations
Item Description
API RP 520 &521 PSV for Vessels
API 2000 PSV for Storage Tanks
Item Description
ACI 318M Building Code Requirements for Structural Concrete and Commentary
AASHTO 1993 Guide for Design of Pavement Structures
Tebinbulak Complex
CONSTRUCTION OF MINING, MINERAL
PROCESSING AND METALLURGICAL COMPLEX IN
[Sub Contractor /Vendor’s
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Project name: Tebinbulak overall Project
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BASIC ENGINEERING DESIGN DATA
Subcontractor/Vendor
Doc. Number:
Date 19/04/2022
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