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SI. No.

Description UNITS 1040

1 Type Trough type

2 Profile Horizontal

3 Quantity 1 No

4 Length M 60

5 Lift M 0

6 Inclination Deg 0

7 Material Data

a.Material sand

b.Bulk Density-Max Kg/Cu M 1500

c.Temperature Deg.C Ambient

Lump size fines

8 Capacity

a.Rated TPH 100

b.Design TPH 100

c.Filling factor 85%

9 Belt Speed M/Sec 1

10 Belt Tensions

a.Allowable KN/M 31.5

11 Belt Spefications

a.Belt width MM 800

b.Rating and duty 315/3

c.Cover thickness Top/Bottom MM 5/2

d.Cover grade / Type FR/ Nylon-Nylon

12 Motor

a.Absorbed power Kw 5.14

b.Provided Rating Kw 7.5

c.Type TEFC,IE-3

d.Input Speed Rpm 1440

e.Output Speed Rpm 57.8125

13 Gear Box

a. Size DDE

Inline split type helical


b.Type
gear box

c.Ratio 31.4

d. Service Factor Mechanical rating 1.5 on installed power

SEW/Bonfigoli/Elecon/
e.Make
premium

14 Input Coupling

Type Pin & Bush Type

Size DDE

Service factor 1.5 on installed power

15 Output Coupling

Type Pin & Bush Type

Size DDE

Service factor 1.5 on installed power

16 Pulleys

a.Face width MM 1000

a.Head Pulleys Diameter MM 400

b.Tail / Take up Pulleys Diameter MM 323

c.Bend/Snub Pulleys Diameter MM 273


Double roll sphericall
d.Type of Bearings
roller bearing

e.Head Pulley Brg dia MM 90

f.Tail pulley Brg dia MM 75

g.Take up pulley Brg dia MM 75

h.Snub pulley Brg dia MM 65

i.Bend pulley Brg dia MM 65


SI. No. Description UNITS 1040

j.Material of Lagging / Pattern, thickess for (drive 12 mm thick,


pulley) herringborne pattern

k.Material of Lagging / Pattern, thickess for ( non 10 mm thick,plain


drive pulley) rubber lagging

Natural rubber / 60 to
l.Type of rubber / shore hardness
65,A

m.MOC of Pulley Shell / End Plate / Hub IS - 2062 --- MS

n.MOC of Shaft EN - 8

Shaft shall be keyed to


0.Connection between Hub and Shaft
the Hub

Split Type - Material -


Cast Iron - FG - 200 - IS -
p.Plummer Block Type and Material / Seal
210 / Double Labyinath
seal

q.Shell Thickness for Drive pulley 12

r.Shell Thickness for non Drive pulley 10

17 Idlers

Carrying Idlers

Length MM 315

a.Type Trough type

b.Trough angle Deg 35

c.Pipe Dia / shell thk MM 88.9/4.05

d.Shaft Dia MM 20

seize resistant ball


e.Type of Bearings
bearing / 4204

f.Idler Spacing MM 1000

ERW Pipe IS 9295 (Shaft


g.MOC of Rollers
of Bright Bar)

18 Return Idlers

Length MM 950

a.Type Flat

b.Pipe Dia / shell thk MM 88.9/4.05

c.Shaft Dia MM 20

seize resistant ball


d.Type of Bearings / Size
bearing / 4204

e.Idler Spacing MM 3000

ERW Pipe IS 9295 (Shaft


f.MOC of Rollers
of Bright Bar)

19 Impact Idler

Length MM 315

a.Type Trough type

b.Pipe Dia / shell thk / Rubber ring dia MM 76 /4.05/139.7

c.Shaft Dia MM 20

seize resistant ball


d.Type of Bearings / Size
bearing / 4204

d.Idler Spacing / Qty MM 300

ERW Pipe IS 9295 (Shaft


e.MOC of Rollers
of Bright Bar)

20 Self Aligning Carrying Idler

Length MM 315

c.Pipe Dia / shell thk MM 88.9/4.05

d.Shaft Dia MM 20

seize resistant ball


d.Type of Bearings / Size
bearing / 4204

b.Spacing MM 15000

ERW Pipe IS 9295 (Shaft


e.MOC of Rollers
of Bright Bar)

21 Self Aligning Return Idler

Length MM 950

b.Pipe Dia / shell thk MM 88.9/4.05

c.Shaft Dia MM 20

seize resistant ball


d.Type of Bearings / Size
bearing / 4204

b.Spacing MM 25000
SI. No. Description UNITS 1040

22 Skirt board Provided at

a.No of feeding 1

b.Length at each feed point MM 5000

c.Top cover thickness MM 3.15

d.Liner material MM 10 / Sail hard

5 m length / 3.15 mm
23 Deck Plate
thk

24 Belt Cleaning Devices

25 Scrappers

I. Internal:

v-plough Polyurethane
a.Type
blade

b.Quantity Nos 1

II.External

sprung type- Primary -


polyurethane blade +
a.Type
secondary-tungsten
carbide tips

b.Quantity- Primary+ secondary Nos 1

Make Kaveri/BMH

26 Take Up

a.Type VGTU

b.Travel M 1.2

c.Counter-Weight Kg DDE

d.Counter-Weight Material RCC

Guard All Rotating parts

27 Hold Back

a.Type yes

b.Torque Kg/Mt integral

28 Brake NA

29 Discharge Chute

Height MM 1200

a.Chute plate thickness MM 6

b.Liner material MM 8/ sail hard


30 Discharge Hood Provided
Hood Plate thickness MM 4
31 Safety Guards
Tail pulley guard Provided
Coupling guard Provided

Stringer & Short Support NA


Open Gantry type with
32 Gantry with trestle
grating walkway
34 Member Size
Stringers ISMC 150
Short supports ISMC 150
Head Frame ISMC 150
Tail Frame ISMC 150

35 Safety Switches

a.Pull Chord Switch on double side with LED M 15

b.Belt Sway Switch on double side M 25

c.Zero Speed Switch 1 no


M
Voltage 110 V

Drive Parts-10.9 HT
36 Fasterners
Botls,Others 4.6 grade

Manual wire brushing


for surface preparation
with 1 coat of RO primer
37 Painting
and 2 coats of synthetic
enamel finish paint-90
microns

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