Firegaspec 01197134

DOCUMENT NO:
60-0000-J-SPE-0008
DOCUMENT TITLE:
FIRE & GAS SPECIFICATION
ДОКУМЕНТ №
60-0000-J-SPE-0008
НАИМЕНОВАНИЕ
XXXXX
TENGIZCHEVROIL
PFD Project No. 571500
TCO Project No.
ТЕНГИЗШЕВРОЙЛ
Проект № 571500
1 14/11/02 54 ISSUED FOR DESIGN DP AM IB
0 31/7/02 49 NOT ISSUED
D 29/11/01 55 ISSUED FOR DESIGN INSTITUTE RM NF IB

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TENGIZCHEVROIL ASSET DEVELOPMENT PROJECTS PFD
PROJECT №. 571500
FIRE & GAS SPECIFICATION DOC №. : 60-0000-J-SPE-0008
Rev. 1
REVISION DESCRIPTION SHEET
REV. PARA. REVISION DESCRIPTION

AS HIGHLIGHTED
PROJECT №. 571500
Rev. 1
TABLE OF CONTENTS
1. SCOPE 4
2. CODES, STANDARDS AND SPECIFIATIONS 4
3. ABBREVIATIONS AND DEFINITIONS 4
4. INTRODUCTION 6
5. ASSOCIATED DOCUMENTS 6
7. DEFINITIONS 6
8. CONFLICT OF REQUIREMENTS 6
9. DEVIATIONS 7
10. LANGUAGE 7
11. SCOPE OF SUPPLY 7
12. PLANT DESCRIPTION 8
13. F&G SYSTEM DESCRIPTION 13
14. FIRE AND GAS SYSTEM PHILOSOPHY 20
15. COMMUNICATIONS 23
16. F&G SYSTEM ARCHITECTURE 26
17. F&G HARDWARE CONFIGURATION 28
18. IO SIGNAL PHILOSOPHY 29
19. F&G DETECTORS AND FIELD DEVICES 31
20. LOCAL EQUIPMENT ROOMS 34
21. PANEL CONFIGURATION AND CONSTRUCTION 35
22. HMI 40
23. SEQUENCE OF EVENT RECORDER 41
24. GENERAL 41
25. POWER SYSTEMS 46
26. PROGRAMMING AND CONFIGURATION 49
27. INTERFACES TO OTHER SYSTEMS 51
28. OPTIONS 52
29. SYSTEM TESTING PHILOSOPHY 53
30. VENDOR’S PERSONNEL 57
31. TRAINING 57
32. SHIPPING 57
33. QUALITY ASSURANCE 57
34. SYSTEM MAINTENANCE 58
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1. SCOPE
1.1 This document defines the requirements for the Fire and Gas System
(F&G) for Tengizchevroil Asset Development Project (ADP), which
comprises Second Generation Project (SGP) and Staged Sour Gas
Injection development project (SGI), which are to be undertaken at
Tengizchevroil’s (TCO) facility at Tengiz in the Republic of
Kazakhstan. The SGI project may be further divided into two distinct
stages, Sweet Gas Injection; and Sour Gas Conversion and
integration with the SGP. This specification identifies all of the
requirements associated with the F&G. The F&G shall provide all fire
and gas safeguarding facilities required and in addition shall interface
to additional systems, as detailed below:
1. Emergency Shutdown System (ESD)
2. Distributed Control System (DCS)
3. Package Vendor F&G systems
4. Public Address System
5. HVAC systems
1.2 The requirements identified within this document shall be applied to all
process units and associated utility plant which are to be constructed
as part of the SGP and SGI. This includes oil and gas processing,
sulphur recovery, utility and export facilities.
2. CODES, STANDARDS AND SPECIFIATIONS
The Standards applicable to the F&G equipment are summarised in Control

systems codes and standards specification (60-0000-J-SPE-0005).
For purchase specifications refer to the relevant Material Requisition for the
list of Company specifications that are applicable to the Vendor’s scope of
supply.
3. ABBREVIATIONS AND DEFINITIONS

The following abbreviations are used in this document:
1ooN One out of a Number voting

2ooN Two out of a Number voting
AC Alternating Current
ADP Asset Development Projects
AMS Asset Management System
C&I Control and Instrumentation
CCTV Closed Circuit Television
CPU Central Processing Unit
DC Direct Current
DCS Distributed Control System
DIN Deutsche Industielle Normung
EPROM Erasable Programmable Read-Only-Memory
ESD Emergency Shut Down
ETHERNET Proprietary Local Area Network Type
F&G Fire and Gas
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FA Fire Alarm
FAT Factory Acceptance Test
FLD Functional Logic Diagram
FTA Field Termination Assembly
GATEWAY A device which connects two independent LAN’s
GE General Electric
GT Gas Turbine
GUS Global Universal Operating Station
HMI Human Machine Interface
HVAC Heating, Ventilation and Air Conditioning
IBM International Business Machines
IC Integrated Circuit
IEC International Electrotechnical Commission
IO Input, Output
IOP Input Output Processor
IS Intrinsically Safe
ISA Instrument Society of America
ISO International Standards Organisation
ITU International Telecommunications Union
LAN Local Area Network
LCR Local Control Room
LED Light Emitting Diode
LER Local Equipment Room
LPG Liquefied Petroleum Gas
MCB Miniature Circuit Breaker
MCC Motor Control Centre
MIS Management Information System
MTBF Mean Time Between Failure
MTTR Mean Time To Repair
N.C. Normally Closed
N.O. Normally Open
OLE Object Linking and Embedding
OPC OLE for Process Control
PA Public Address
PAS Public Address system
PC Personal Computer
PCB Printed Circuit Board
P&ID Piping and Instrument Diagrams
PFD Probability of Failure on Demand
PMS Power Management System
PLC Programmable Logic Controller
RAM Random Access Memory
RFI Radio Frequency Interference
RTU Remote Terminal Unit
SAT Site Acceptance Test
SER Sequence of Events Recorder
SGI Staged Sour Gas Injection
SGP Second Generation Project
SWA Steel Wire Armour
TCO Tengizchevroil
TPS Total Plant Solution (Honeywell terminology)
UPS Un-interruptable Power Supply
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4. INTRODUCTION
4.1 Tengizchevroil (TCO) is developing the Tengiz and nearby Korolev oil
fields. Tengiz is one of the world’s largest oil fields and is located in
the Republic of Kazakhstan on the northeastern shore of the Caspian
Sea. The ADP forms part of this development.
4.2 The existing Tengiz facility comprises 5 production trains, the purpose
of the SGP Project is to significantly increase the production capacity
by the addition of a further process train. The new train shall have a
larger capacity than each of the existing trains. SGP shall be fed by
new oil wells which are also to be developed as part of the project.
5. ASSOCIATED DOCUMENTS
60-0000-B-SPE-0002 Specification for basic engineering Data

60-0000-J-SPE-0003 DCS Specification
60-0000-J-SPE-0005 Control systems codes and standards specification
60-0000-J-SPE-0007 Instrument Installation Specification
60-0000-B-SPE-035 Alarm Handling Specification
60-0000-J-IBD-0003 DCS, ESD and F&G System Schematic Architecture
60-0000-J-IND-001 DCS, ESD F&G system IO summary and node definition
Specification
60-0000-J-SPE-0034 DCS Graphics Guidelines
60-0000-J-SPE-0006 ESD Specification
70-0000-J-IBD-0001 SGI Control Systems Block Diagram
70-0000-J-IBD-0002 SGI Intersystem Cable Block Diagram
7. DEFINITIONS
Company
PFD acting as buyer, purchaser or procurer of goods for TENGIZCHEVROIL
(TCO).
Client
TCO
Vendor
Any seller, provider or supplier of goods to PFD.
Contractor
Any provider of services to Company (PFD) including consultants
8. CONFLICT OF REQUIREMENTS
In case of conflicts identified by the Vendor between specified codes and
standards and this specification the Vendor shall bring these issues to the
attention of the Company for resolution.
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9. DEVIATIONS
9.1 Any deviations to the requirements identified within this document or
the associated documents and standards shall be brought to the
attention of the Company at the bid stage. The vendor shall apply best
endeavour practice to achieve this.
9.2 Deviations identified post contract award will in general not be
accepted. In the event that a specific requirement cannot be satisfied,
a concession request shall be generated by the Vendor for approval
by the Company.
10. LANGUAGE
The project is dual language, English and Russian. Where identified in the
Material Requisition documentation shall be submitted in both languages. In
addition all main equipment labels, software and displays shall also be
supplied in dual language, subject to the limitations of the system offered. In
particular, application software shall be supplied in English only. Alarm
summary information, certain faceplate attributes, group displays and event
logs shall also only be required to be in English.
11. SCOPE OF SUPPLY

11.1 The Vendor shall be responsible for providing a complete and fully
operational F&G system complete with all necessary proprietary and
application software, which shall fully meet the requirements of this
specification and also the referenced documents. The system shall
also be designed and constructed in accordance with detailed design
documentation provided by the Company during contract execution.
11.2 The Vendor shall also provide all documentation, services and support
activities as defined within this specification and the referenced
documents.
11.3 All equipment shall be supplied Ex works. Installation shall be by the
Company under the supervision of the Vendor. It should be noted that
all site- based work shall be the subject of a separate contract.
11.4 Terminal Points

11.4.1 The Vendor’s terminal points are summarised below:
a) Incoming 220V-AC power supply terminals in each
cabinet
b) Field terminations on the outgoing field terminals in
the FTA/marshalling cabinets
c) Outlet ports for connection to the DCS system
(provided by others).
d) Outlet ports for connection to other components of
the F&G system and the ESD system.
e) Outlet terminals for connection to the DCS system.
f) Outlet field terminals for connection to other vendor
package monitoring and control systems
g) Earthing stud or boss on cabinets
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11.5 The terminal point shall be the Vendor’s module unless otherwise
indicated within this specification.
11.6 It is not in the Vendor’s scope of supply to provide any F&G detectors.
12. PLANT DESCRIPTION
12.1 ADP
The Asset Development Projects will form part of a petrochemical
complex. The ADP may be sub-divided into SGP & SGI. These
elements will ultimately be integrated to form an integrated plant.
However as a result of the varying timescales of the SGP and SGI
phases of the projects, the control and safeguarding systems will
initially be developed separately and will only be integrated prior to
SGP start up at site. The two elements are therefore discussed
separately within the context of this document. It should be noted that
the SGP Process and utility plant forms the vast majority of equipment
on the project and therefore represents the most significant element in
terms of control and safeguarding systems.
The Asset Development projects plant shall in the main normally be

operated from a new dedicated SGI/SGP Control room via the DCS.
The new SGI/SGP Control room shall be located adjacent to the
Power generation plant LER, indeed equipment for the SGI/SGP
Control room shall be housed within this LER. Those elements of the
plant for which the SGI/SGP Control room does not form the normal
point of control will either be monitored or controlled from Local
control rooms. Further definition of plant control is provided within the
DCS specification.
12.2 SGP
12.2.1 This section should be read in conjunction with the SGP
DCS, ESD and F&G System Schematic Architecture (60-
0000-J-IBD-0003) and Inter Building Cable Block Diagram
(60-0000-J-IBD-0002).
12.2.2 The SGP comprises several plant areas:
1. Oil / Gas Separation
2. Gas Treatment
3. Sulphur Removal
4. Gas Plant
5. Power Station
12.2.3 In addition there will also be a significant amount of

associated utility plant, storage and export systems.
12.2.4 It should be noted that’s all In field related equipment (ie
production oil field equipment) including Wellhead functions
are outside the scope of this specification. This plant
equipment shall be monitored by a separate system for F&G
purposes. The same applies to the additional LPG plant
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equipment. It should also be noted that the Gas export

pipeline shall also be monitored by separate equipment
although this shall be monitored by the SGP DCS.
12.2.5 The size of the plant and the location of the various plant
elements covers a large geographical area. As a result of
this the F&G shall be split into nodes which shall be
distributed across the plant areas. All such nodes shall be
interconnected to form a F&G system, including SGI.
12.2.6 The SGI Project eliminates the necessity to perform gas
processing for part of the SGP production. This includes
sulphur recovery, amine treatment and LPG handling as the
gas is re-injected back into the ground. The capacity of the
SGI is limited and will only accommodate a proportion of the
production capacity of the SGP, the remaining capacity will
have gas processing by plant which forms part of the main
SGP train. SGI will consist of two stages
1. SGI stage 1 will inject sweet gas as a means of
examining the plant and reservoir response to high
pressure sweet gas injection. The sweet gas will be
drawn from the existing plant and injected via four
injection wells. This phase will take place in advance
of the SGP plant construction.
2. On successful completion of SGI stage 1, integration
with the main SGP train will take place. This includes
conversion of the SGI plant for operation on sour gas
which will be drawn from the main SGP train and also
integration of the SGI control and safeguarding
systems with the SGP systems. The number of
injection wells will be expanded to 8.
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12.2.7 As a result of stage 1 being undertaken in advance of the

main SGP, the SGI plant will initially be equipped with a
dedicated F&G. This F&G will subsequently be integrated
with the F&G for the SGP to provide a single system. The
SGI element of the F&G is therefore discussed separately
within this specification. It should be noted that the plant will
be shut down during integration.
12.2.8 The SGI control and safeguarding systems are to be
implemented using the same type of equipment as for the
SGP Process and Utility plant. In addition during stage 1
of the SGI it will be necessary to create temporary facilities
to permit the SGI plant to run in isolation, these facilities are
identified within this document
12.2.9 In addition to the staged nature of the SGI, start up of the
SGP will also be split into three phases. The first phase will
be the start up of the Power Generation and utilities plant
ahead of the rest of the plant.
12.2.10 The second is termed Early Oil which will comprise the oil &
gas separation. Early oil operation will include the SGI plant
(stage 2).
12.2.11 The third phase will comprise all other units.
12.2.12 As a result of the phased schedule, it will not be possible to
install all elements of the F&G at once. The phase 1
equipment will be required to become operational in
isolation initially. Early oil F&G will be required to become
operational and be connected to the phase 1 equipment
while phase 1 equipment is running. The phase 1
equipment will need to be installed ahead of all other
equipment.
12.2.13 The third phase equipment which will predominantly
comprise Sulphur will be installed after the Early oil plant
has become operational. The F&G equipment associated
with the third phase will therefore need to be connected to
the rest of the F&G system while the Early oil plant, Power
generation and utilities plant is running. The Vendor shall
provide a system which is capable of achieving this live
connection and shall ensure by means of system design
that the risk associated by such action is minimised. This
shall be demonstrated by the vendor at the bid phase.
12.3 SGI PLANT DESCRIPTION

12.3.1 This section should be read in conjunction with the SGI
Control systems block diagram (70-0000-J-IBD-0001) and
Intersystem cable block diagram (70-0000-J-IBD-0002).
12.3.2 The SGI plant primarily comprises two GT driven
compressors, which shall be equipped with dedicated
control/safeguarding systems which shall achieve the
majority of the safeguarding functions. The F&G shall
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however provide F&G protection for the main compressor

and auxiliary equipment.
12.3.3 The F&G functions will be achieved by a combination of the
main injection compressor’s GE Speedtronic Mark V control
system and a dedicated F&G system node. The F&G
functionality provided by the GE Speedtronic Mark V will be
limited to the safety and asset protection functions for the
turbine and certain elements of the associated compressor.
The plant F&G system will provide protection for all other
plant areas. Communication between the GE Speedtronic
Mark V and the F&G node will be achieved by hardwiring
between the systems
12.3.4 The SGI will be equipped with two LER’s, one located local
to the HP Injection Compressor plant (LER 1) and one at
the Off-Plot Building approximately 500 metres from the
plant (LER 2). An LCR is located adjacent to the off-plot
building. This shall form the normal point of control during
Stage 1.
12.3.5 Plant operation shall be achieved via the DCS. The plant
shall be monitored and controlled from the Off plot LCR at
Stage 1. Full control and safeguarding facilities shall be
provided at the SGI LCR. Within the LCR there will a
control desk suite consisting of 3 HMI’s (by others). The
HMI’s for both control and safeguarding systems shall be
predominantly established via the DCS. The safeguarding
systems (ESD and Fire & Gas) shall be connected to the
DCS via serial links. During the implementation of Stage 2
the normal point of control will migrate to the SGI/SGP
Control room, however the links shall remain. Other links
will be installed between the various system nodes during
SGP.
12.3.6 The SGI control and safeguarding systems are to be
implemented using the same equipment as for the SGP
Process and Utility plant. The hardware equipment for
Stages 1 and 2 is to be provided for the F&G system at
Stage 1. SGI shall be installed and commissioned prior to
SGP. In addition, during SGI Stage it will be necessary to
create temporary facilities to permit the SGI plant to run in
isolation.
12.3.7 At SGI Stage 2 and SGP installation the two systems’
installations shall be integrated with each other to provide
an overall ADP plant F&G at the SGI/SGP Control room on
completion of ADP.
12.3.8 It should be noted that the plant will be shut down during
integration.
12.3.9 The engineering of software for Stage 2 shall be the subject
of a separate contract.
12.3.10 Hardwired emergency initiation pushbuttons shall be
provided (by others) at the LCR at Stage 1 to facilitate the
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start up of F&G related systems in the event of an

emergency. Note that these F&G functions will also be
capable of being initiated from the DCS HMI’s. Identical
pushbuttons shall also be provided in the SGI/SGP Control
room SGI desk suite at SGI Stage 2
12.3.11 Note that the pushbuttons at the LCR and SGI/SGP Control
room are always active. The Vendor shall assume that a
maximum of 16 pushbuttons will be required.
12.3.12 The vendor shall provide a separate cost for the SGI at the
bid stage that reflects the staged nature of the SGI
implementation. This shall assume that all development
aspects such as functional logic block typicals development
are to be executed as part of SGI Stage 1.
12.3.13 In particular all equipment necessary to permit future
integration shall be included; where applicable, pre
investment of equipment which will minimise the need for
the replacement of equipment resulting from the the
development from Stage 1 to Stage 2 and the integration of
the SGI and SGP systems, or alternatively simplifies
integration. The Vendor shall demonstrate that this
requirement has been satisfied at the bid stage.
12.3.14 In addition the Vendor shall separately identify the cost of
integrating the SGI F&G with the SGP. The Vendor shall
provide a definition of the work required to achieve
integration, complete with an estimate of the duration of the
work.
12.3.15 It should also be noted that the SGI LERs are remote from
the main SGP plant. A worst case distance of 20 kilometres
shall be assumed. Fibre optics shall be routed by others
from the SGI/SGP Control room to the off plot LER and then
to the HP Injection Compressor plant LER. The F&G shall
utilise these fibre optics to achieve communication,
including the safety bus LAN. The Vendor shall provide
confirmation that the equipment offered will be capable of
operating over these distances.
12.3.16 The compressed gas is fed to a number of wells that are
remote, approximately 2.5km, from the SGI compressor
facility. At Stage 1 there shall be 4 wells. This shall be
increased to 8 wells at Stage 2.
12.3.17 At each wellhead there shall be installed a local package
control and safeguarding facility. The provision of this facility
is outside the scope of the F&G system. It shall consist of a
controlling PLC and a separate safeguarding PLC that shall
provide all the local safeguarding and F&G functions
associated with the wellhead to which it is locally installed.
Status signals shall be passed from the Safety PLC to the
local controlling plc.
12.3.18 Equipment to be mounted in the SGI LCR and LER’s shall
be subject to the same environmental conditions as detailed
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elsewhere within this specification. In addition all equipment

shall be rated for environment G3 (as defined by ISA
standard S71.01).
12.3.19 In addition the plant has a number of package units which
shall have safeguarding functions incorporated into the
F&G.
12.4 Main injection compressor Unit Control Panel (UCP)

12.4.1 Nuovo Pignone has been selected to engineer and
manufacture the gas turbine driven compressor. Nuovo
Pignone will also provide all control, monitoring and
safeguarding systems contained within the UCP. The UCP
will be located in the SGI LER. The systems contained
within the UCP provide control and safeguarding for all
aspects of the turbine and the main compressor along with
certain items of ancillary plant. Those items that do not fall
within the scope of the UCP will be controlled and
safeguarded by the SGI DCS, ESD and F&G nodes. This
includes process control functions, such as, scrubber level
and the air cooled heat exchangers.
12.4.2 There shall also be a Booster Compressor whose F&G
functions shall also be achieved by a combination of its gas
turbine control system and the SGI F&G node. Likewise,
communication between the turbine’s control system and
the F&G node will be achieved by hardwiring between the
systems. The Booster Compressor’s gas turbine control
system will be a GE Speedtronic Mark V.
13. F&G SYSTEM DESCRIPTION

13.1 A schematic diagram of the architecture of the control and
safeguarding systems is shown in the Instruments Block Diagram (60-
0000-J-IBD-0003) and Inter Building Cable Block Diagram (60-0000-J-
IBD-0002). The following sections should be read in conjunction with
these diagrams. It should be noted that the diagram is intended to be
schematic and the Vendor shall provide a system whose architecture
is the most suitable for the equipment offered.
13.2 The design philosophy to be adopted for the F&G is driven by
geographical location. The various elements of the plant are remote
from the SGI/SGP Control room and in many cases from one another.
IO and processors shall be located adjacent to the various plant areas
(in LER’s), with the equipment in each area forming a node on the
F&G. The number of nodes is detailed in the DCS, ESD and Fire &
Gas System IO Summary and node definition document.
13.3 The F&G system shall be a high integrity programmable electronic
system that shall carry out all necessary designated functions to
protect the project plant in accordance with design criteria and the
relevant standards. The F&G system shall be engineered to comply
with the requirements of ISA84.01, March 1997. The F&G system
shall perform in such a manner as to fully comply with the
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requirements of the designated SIL level of a function. This includes

the appropriate availability and PFD data.
13.4 Each F&G node shall be made up of one or more F&G panel suites.
The size of the Panel suites shall be based on the capability of the
Vendor’s equipment, the limiting factor being that each suite shall be
equipped with one set of triplicated processors. Panel suite size shall
be standardised across the project in terms of the associated IO rack
capability and associated equipment. The Vendor shall provide
recommendation as to the size and design of the suites.
13.5 The logic functions of the F&G system shall be defined by Cause and
Effect diagrams. These shall be supplemented by narrative
descriptions where necessary for clarification purposes. These
documents shall be produced by the Company during the detailed
design phase.
13.6 Functional Logic Diagrams and application software shall be produced
by the Vendor and made available to the Company for review and
approval.
13.7 The F&G system shall only perform those functions necessary to
detect fire, toxic and flammable gas such that an individual piece of
equipment, unit, the whole plant and personnel and the environment
will be protected. It shall perform those functions in a fully automated
manner and pass appropriate signals to the ESD system via the
Safety Bus LAN to perform shutdown actions It shall provide selective
actuation signals for fire water pumps, deluge and foaming systems,
HVAC system close down, PAS and zone beacons. There shall also
be provision for plant area shutdowns or deluging or foaming functions
to be initiated manually via push-buttons (provided by others) located
in the SGI/SGP Control room and some LCR’s.
13.8 The F&G system shall only perform those functions defined by the
Cause and Effect diagrams and associated documentation. If part of
the F&G required functionality is to cause a process shutdown, a
signal shall be passed to the ESD system. Any plant shutdown
functions shall be performed by the ESD.
13.9 The basis of design for the fire detection system shall generally be to:
13.9.1 Detect a fire as soon as possible
13.9.2 Provide audible and visual alarms to alert personnel via the
plant PAS and localised zone beacons.
13.9.3 Initiate appropriate Process Plant shutdown via the ESD
system.
13.9.4 Initiate fire protection systems
13.9.5 Initiate Recycle and/or Trip HVAC system/fans/motors
closing the fire dampers as required
13.10 The basis of design for the gas detection system shall be to:
13.10.1 Detect gas release as soon as possible
13.10.2 Provide audible and visual alarms to alert personnel via the
plant PAS and localised zone beacons.
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13.10.3 Initiate appropriate Process Plant shutdown via the ESD

system.
13.10.4 Initiate Recycle and/or Trip HVAC system/fans/motors
closing the fire dampers as required
13.11 The F&G shall have no process control or indicating functions for any
process item. The only alarm signals it shall generate shall be to show
detected fire and/or gas, an executive action, internal diagnostics,
status discrepancy, override application and automatic removal. The
F&G shall be completely autonomous in carrying out its functions,
other than those requiring a process shutdown in which case it shall
provide an appropriate signal to the ESD.
13.12 The only interface the F&G shall have with the DCS is as a Human
Machine Interface to inform the operator of the status of the F&G
system and its parameters. The availability of the HMI shall have no
impact on either the system status or those parameters, except where
overrides are applied or removed.
13.13 The design for the F&G system shall be standardised. The system
shall follow the same basic format in terms of hardware, enclosures
and enclosure layouts. This shall also extend to marshalling. The
intention is to provide a standardised design which may be
incrementally increased to satisfy the requirements of individual nodes
such that a consistent design approach is maintained.
13.14 The F&G system shall incorporate an architecture with triplicated
processors, performing and acting upon a 2oo3 voting principle that is
fault tolerant and fail-safe.
13.15 The F&G input signals shall be normally energised, i.e., “1” logic
signal is considered to be the normal state, and a logic “0” the
abnormal (trip or failure) state.
13.16 Outputs shall be normally de-energised, and energised to operate.
Examples of such signals shall be HVAC, firewater pumps starts and
deluge commands. All IO, except analogue inputs, shall have, as far
as is practical, line-fault monitoring. Details of this shall be provided by
the vendor.
13.17 The operator shall be informed of any change of the system status by
means of alarms transmitted to the DCS. These alarms are Vendor
specific. They shall not be provided on the Company’s database, but
are part of the Vendor’s scope. (The Company shall provide the
vendor with blocks of tag numbers for the vendor to allocate to these
alarms).
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13.18 ESD system

13.18.1 The ESD shall be distributed as nodes in LERs and
interconnected sharing the same Safety LAN as the F&G
system for passing shutdown signals.
13.18.2 A detailed description of the ESD System is given in the
ESD Specification, 60-0000-J-SPE-0006.
13.19 F&G System Segregation

The functioning of the F&G system and associated circuitry shall be
designed so as to be segregated from, and fully independent of, other
non-F&G operating/control, sequential or annunciator systems or
circuits. In general, this includes separate initiating and actuating
elements. For certain applications, inputs and outputs to other
systems are required. For these cases, the necessary isolation shall
be provided between systems to ensure the integrity of the F&G
system is maintained.
13.20 Fault Tolerance

13.20.1 The F&G system shall be fault tolerant and revealed failure
robust, i.e. it shall have the ability to detect transient or
steady-state error/fault conditions and take appropriate
corrective action, while remaining on-line, and performing its
specified function without producing nuisance trips. All
revealed failures shall be alarmed.
13.20.2 The Vendor shall advise any single points of failure in the
proposed system.
13.21 Fail-Safe Operation

Faults resulting in a partial or total F&G system failure shall cause the
F&G system to revert to a defined fail-safe state. Unless otherwise
specified in the detailed engineering documentation supplied by the
Company, this shall be the de-energised state
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13.22 System Reliability and Redundancy

13.22.1 The F&G system must conform to the availability
requirements in line with ISA 84.01 for the SIL levels up to
and including SIL 3. The Vendor's proposal shall include
detailed calculations of the availability of the total F&G
system and the mean time to a safe or spurious failure. The
Vendor shall advise what method shall be used to calculate
these figures. All assumptions must be clearly stated.
13.22.2 The F&G system shall be based on triplicated processors
(with 2oo3 voting) and IO processing, but with simplex field
IO .In order to meet a particular function or availability
requirement, redundant field IO shall be utilised, with
appropriate voting, e.g.,2ooN.
13.22.3 The Vendor's availability model must include diagnostic
coverage factors for all components and show on-line Mean
Time To Repair (MTTR) times. Failures which are
undetected on-line, will be subject to proof test interval.
13.22.4 NOTE: Faults or failures caused by accidents, fires or
events external to the F&G system shall not be factored into
availability calculations.
13.22.5 It should be noted that the F&G system shall not be the
subject of SIL review as defined in ISA S84.01, however as
a result of the F&G system having the capability to trip
elements of the plant, reliability figures for the overall
systems/loops shall be performed as part of the project.
These figures are to be determined by utilising the
guidelines given in ISA S84.01 and associated
documentation. These figures shall be determined by the
Company. However the Vendor shall provide all necessary
figures required to determine these figures and which relate
to their scope of supply.
13.23 Overrides
13.23.1 The control of access to apply overrides shall be in the form
of a panel-mounted hardwired Enable keyswitch (by others)
for each type of override and password protected soft push-
buttons for individual overrides. The maintenance override
key switch shall be 3 position, off, override permissive and
override hold. The third position shall maintain all current
overrides but shall not permit any others to be set. Position
2 shall permit overrides to be set and cleared. The Key
shall be removable in positions 1 and 3. In addition there
shall also be a covered pushbutton which shall remove all
maintenance overrides applied at the particular desk section
when pressed.
13.23.2 Output overrides shall not prevent any F&G outputs from
being de-energised in response to activation of a manual
control desk panel switch initiated signal. Overrides shall not
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bypass nor disable outputs to annunciators, CRT alarm

displays or data loggers.
13.23.3 The F&G system shall be equipped with override facilities
for all detector inputs and specific logic outputs and PA
alarms (as identified within the engineering documents
supplied by the company).
13.23.4 A standing alarm shall be generated by the F&G for as long
as an override is present.
13.23.5 Overrides shall be provided for Fire Water and Foam pump
start facilities.
13.23.6 All types of override shall be access controlled. This shall
be in the form of a panel-mounted hardwired Enable
keyswitch (by others) for each type of override, and
password protected soft push-buttons for individual
overrides.
13.24 Operational Override

There shall be no operational overrides associated with the F&G
system
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13.25 Maintenance Override

13.25.1 Maintenance overrides shall be provided for all field inputs,
including hardwired manual pushbuttons and F&G initiated
shutdown signals.
13.25.2 The maximum number of Maintenance Overrides that can
simultaneously be applied to a process unit shall be limited
by the F&G to ten per desk section. This number shall
however be configurable via the engineering workstation
and may be increased to a maximum of 20.
13.25.3 Input devices in a voted configuration shall have individual
overrides per device.
13.25.4 Overrides shall be re alarmed once per shift (12 hours), this
is in addition to the standing alarm.
13.25.5 Maintenance overrides shall be initiated from the DCS HMIs
and an alarm shall be generated when one is applied. The
alarm shall only clear when the override is removed. The
display on the DCS HMI shall only indicate the application of
a maintenance override when a feedback signal has been
received from the F&G system.
13.26 Forcing
13.26.1 For commissioning purposes only it shall be possible to
force IO signals to certain states via the engineering
workstation. This forcing feature shall be under key-lock
locally at the F&G node. Forcing shall be ineffective when
the key is removed.
13.26.2 When the key is operated a flag shall be set to the DCS for
alarm purposes.
13.27 Resets
13.27.1 Reset associated with the F&G shall follow the same
philosophy as that identified in the ESD specification (60-
0000-J-SPE-0006). Resets shall only be associated with
plant Trip actions and the resultant equipment affected, this
shall not include items such as fire pumps, deluge and foam
systems. The F&G system shall provide start stop control
for these items on an individual basis, access to these
controls shall always be available. In the event of an
executive action that automatically starts any of these
systems, the operator shall be able to stop them,
irrespective of the state of the initiating devices. In addition
the operator may cancel PAS annunciation at any time via
the F&G system.
13.27.2 Resets for the F&G logic shall be applied from the HMI as
soft push-buttons within the F&G summary displays. The
application of resets to groups of initiators which form
common trip shall be defined on the F&G Cause and
Effects.
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13.27.3 The setting of all Override Enable Keyswitches; setting and

removal of forces; the application of resets; application,
removal and acknowledgement of all overrides; shall all be
recorded as events on the SER.
14. FIRE AND GAS SYSTEM PHILOSOPHY

14.1 Fire and Gas monitoring and protection shall be based on Fire Zones
with the plant being geographically split in to zones based on both
area and equipment. Alarms generated shall relate to the zones.
Each zone shall be fitted with detectors to determine:
1. Fire
2. Toxic Gas (H2S)
3. Flammable gas
Each zone shall be equipped with a number of detectors for each type
of detection being performed. In addition differing measurement
principles may also be adopted for detection of flame. Detection shall
in general be based on Voting which shall take the form of 2ooN,
where N is the total number of detectors of a particular Zone.
Detection by one detector alone shall initiate alarms within the
systems only (via DCS HMI), where the operator shall determine any
action. Detection by 2 detectors of the same type shall be deemed to
be a Confirmed alarm and, where identified shall initiate a trip of part
or all of the plant. In addition general plant alarms shall also be raised
via the plant PAS (as defined below), initiate the relevant deluge and
foam systems. It should be noted that in the event of a single
detection of one fire detector the relevant fire pumps shall be started.
Definition of Zones shall be included on Company supplied drawings.
Voting and trip definition shall be defined on Cause and effect
diagrams (supported by narratives where necessary) which shall also
be supplied by the company. In the event of simultaneous outbreaks
of fire and/or gas(es), the PAS annunciation shall be according to the
most onerous situation. Highest priority shall be given to Toxic Gas,
second priority to Flammable Gas (potential to explosion) and third
Fire
14.2 In addition to detectors the plant shall also be equipped with manual
call points, which shall be located at various locations around the plant
perimeter. Initiation of a call point shall result in an alarm being raised
at the DCS HMI, no other action shall result.
14.3 Site annunciation of F&G alarms shall be achieved via the PA system
which is being supplied by others. The PA system shall provide
audible warning for the different types of alarm and also prerecorded
voice messages in several languages. In addition the PA system will
provide visual indication in high noise areas. The PA system covers
all of the ADP plant and associated buildings.
14.4 Separate zones for the F&G/ PA systems shall be utilised as a result
of the wide geographical area over which all the facilities are spread.
This provides the capability to provide more meaningful alarms which
will pertain to that particular area and also provide increased system
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security. The F&G/PA areas are provisionally defined (this shall be

confirmed during contract execution):
1. SGP
2. SGI
3. LPG
4. Waste Water Treatment plant
The F&G system shall interface to the PAS in order to realise

broadcasts. The system shall be designed such that alarm
broadcasts can be system wide, defined area (several nodes) or
individual node.
14.5 Alarms from the local F&G panels in each LER shall be connected in
the PA system racks which shall also be located in each LER. 2oo3
contacts shall be used to communicate between the F&G and PA
system, separate contact sets shall be supplied for each type of alarm
(Fire, Toxic Gas and Flammable Gas). The PA/GA system shall
incorporate a prioritised voting system. An additional tone to
announce the "All Clear" will be manually initiated from the SGI/SGP
Control room/LCR (this is outside the scope of the F&G system).
14.6 In all areas the audible broadcast alarms will be supplemented with
the use of three coloured beacons to signify nature and type of alarm
announcement.
1. Red for Fire

2. Blue for Flammable Gas
3. Yellow for Toxic Gas
These shall be provided by the PAS supplier. Additional Visual

beacons shall also be located at the entrances to buildings, these
shall be supplied by the Vendor.
14.7 Annunciation may be either plant wide or by specific area. In the main
SGP plant area, which will be regarded as a single zone, there will be
a number of different LERs and hence F&G panels throughout the
site. The F&G system will provide a bussed alarm system so that an
alarm at any one panel will be repeated to all other panels in that area.
The operator shall have the capability to cancel any PAS broadcast.
The F&G system command signals shall however be maintained until
the confirmed alarm is cleared. The Operator shall also have the
capability to initiate any broadcast at any time. In addition there may
be a requirement to initiate site wide broadcasts (refer to options
section).
14.8 Crude storage area alarms and PA will be tied into existing site
systems. The LPG plant shall not form part of the F&G system, a
separate system shall be provided
14.9 The F&G system shall also include the monitoring of buildings. This
shall include monitoring aspirator panels, which shall be 2oo3 based
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detection. In the event of a confirmed detection, the F&G systems

shall generate command signals which shall be utilised by the building
HVAC unit to isolate the building.
14.10 Buildings shall also be equipped with visual indicators which shall
include beacons for each major alarm type. In the event that there is
either a building or a plant confirmed alarm, the relevant beacon shall
be illuminated and shall remain so util the alarm is cleared.
14.11 It should also be noted that some buildings shall include hydrogen and
depleted oxygen alarms.
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15. COMMUNICATIONS
15.1 F&G Communications

15.1.1 The F&G system, in conjunction with the ESD system, shall
operate a fully redundant local area network to connect the
nodes of the respective systems. This shall be of high
integrity, typically TÜV approved, and be suitable for
transmitting shutdown and override signals between nodes
of the F&G system and between the F&G and ESD
systems.
15.1.2 The total loss of both networks shall result in a total ESD,
but not plant blowdown.
15.1.3 Given the size and complexity of the safety system, it shall
be permissible for the Safety Network to be sub-divided into
several Master/Slave Networks. However, any sub-division
shall be such that a failure of one divided network does not
affect any sub-division of the redundant network. Also, the
Vendor shall detail any propagation time delays that such a
split network would have. Any such time delay shall not
unduly affect the ability of the safety systems to perform
within the Process Safety Time, including any likely further
system expansion.
15.1.4 The integration of SGI with SGP shall include the migration
of any Master communication node(s) from SGI to SGP.
15.1.5 There shall also be a separate, independent LAN to connect
the systems’ Engineering Workstation. This shall permit an
engineer to remotely access any node on either system
(ESD/F&G).
15.1.6 The F&G system shall also be capable of external bi-
directional communication to the DCS system. This shall be
realised using serial links at each system node.
15.1.7 Each serial link shall be dual redundant and use Modbus
protocol. The Vendor may propose the use of alternative
communication methods if technically superior at the bid
stage.
15.1.8 At an early stage after the placement of a Purchase Order
the vendor shall be required to demonstrate the ability of the
serial links to communicate successfully with the chosen
DCS system vendor, and the ability of the systems to
communicate with the expected data capacity and rates.
15.1.9 Time stamping data of events shall not be passed over the
serial link to the DCS.
15.1.10 The F&G system shall also be capable of interfacing with
other vendor F&G and simple Fire Alarm packages which
may be addressable for monitoring and control in separate
self-contained package and office buildings. See later
section on Interfaces to Other Systems.
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15.1.11 The signals between the F&G system and DCS shall be all
alarm and status data, including but not limited to:
15.1.12 For each hard wired analogue input:
• Status alarm
• Fault alarms (short and open circuit faults)
• Measurement diagnostic status
• Input Force status
• Maintenance Override requests and status
• Analogue value
15.1.13 For each hardwired digital input:

• Input diagnostic status for inputs with line
monitoring
• Input Force status
• Status alarm
• Maintenance Override request and status
15.1.14 For each F&G output

• Output status (trip)
• Output diagnostic status for outputs with line
monitoring
• Output Force status
• Position discrepancy alarms
• Maintenance Override status
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15.1.15 The status of voted signals shall also be passed to the

DCS. This means, for example, on a 2ooN voted signal, a
status signal shall be passed if one of the signals indicates
a change in state. This applies to all multiple output and
voted input devices.’
15.1.16 For the interface between the F&G and DCS, the F&G
system vendor shall provide details to the DCS vendor to
establish, with the Company’s co-ordination, the message
contents and details such as hardware and software
requirements. The DCS shall be the communication master
and the DCS vendor shall have the final responsibility for
ensuring the correct functioning of the link.
15.1.17 Fibre optics shall predominantly be used to achieve
connection of the various system nodes. Connection of
elements in the system by copper cables shall only be
utilised within a single building, fibre optics shall be used
under all other circumstances. Fibre optic networks shall
not utilise any existing site equipment. All fibre optics and
copper communication cables shall be dual redundant and
shall be diversely routed to maintain integrity. The Vendor
shall be responsible for the design, supply and factory
testing of the communication systems.
15.1.18 The vendor shall describe in the quotation the result of
communication bus failure of the Safety Network (or any
part of it if a split network is proposed) on system operation.
The loss of a single bus link shall give an alarm at the DCS..
15.1.19 The loss of both links shall initiate a shutdown of all units.
15.1.20 The maximum length of a fibre-optic link shall be less than

30km
15.1.21 All components of the fibre optic communication networks
shall be dedicated to ESD/Fire & Gas.
15.1.22 The communications systems shall incorporate error
checking using Cyclical Redundancy Checking (CRC),
Longitudinal Redundancy Checking (LRC) or vendor
equivalent method in conjunction with bit parity checks, fail-
safe transmission timer and message error detection.
15.1.23 Communications driver software/firmware shall continuously
monitor and check the status of communication links and
associated remote system. Status indication shall be
provided on the faceplate of each associated module. Loss
of any single link or driver shall be capable of being logged
and annunciated but shall be prevented from disabling
either local or remote processing functions.
15.1.24 The communication chassis and associated IO modules
shall incorporate their own redundant power supplies.
15.1.25 All Communications ports shall permit connection and
disconnection without interrupting or jeopardising F&G
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system operation. In addition, failure of a single

communications system device shall not affect the F&G
system functions in any way or prevent other devices on the
communications system from operating.
15.1.26 All inputs and outputs to and from the system shall be
capable of being displayed to the operator via the DCS
located in the SGI/SGP Control room via the external
communications interface. The operator interface shall not
allow access to the application program or affect the
operation of the F&G system in any way.
15.1.27 If a signal is generated in the F&G it shall be available to
the DCS and displayed on the HMI within 0.5 second.
15.1.28 The supply and testing of all interconnecting system cabling
within each node shall be the responsibility of the vendor.
16. F&G SYSTEM ARCHITECTURE

16.1 All field cabling shall enter combined marshalling and FTA cabinets
prior to connection to the F&G system. Marshalling/FTA cabinets
shall be designed to permit cross connection. Marshalling/FTA
panels shall be provided for the F&G by the Vendor.
16.2 Inputs from parallel or spared process equipment or redundant or
voted IO shall be interfaced to different F&G IO cards to reduce
common mode failure. The Vendor shall ensure that this item is
satisfied where voting is indicated in the Company’s design
documentation and shall be reflected in the documentation supplied
by the Vendor.
16.3 The F&G system architecture shall employ at each node three
separate central processors and bus structures; with all systems
running in parallel.
16.4 Individual sensor signals shall be separated into three isolated paths
via input module(s), compared and voted in a 2oo3 arrangement and
then sent via three separate paths to each processor, where 2oo3
voting shall again be performed on the data.
16.5 Each processor shall execute its individual application program
simultaneously and independently; verifying data, executing logic
instructions, control calculations and clock and voter synchronisation
signals. Process outputs shall be sent via triplicated paths to output
modules where they are again voted to ensure integrity.
16.6 Internal logic within each CPU shall incorporate automatic self-test
and diagnostic routines, IO change-of-status and loop-back
verification including data table fault detection to determine the health
of each module or subassembly within the F&G system. Watchdog
timers and signal comparitors shall also be used. Comprehensive fault
detection shall be performed using fault detection circuits in both
firmware and software. These circuits shall automatically identify,
alarm, isolate and contain faults without compromising F&G system
performance. The software overhead necessary to run diagnostic
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routines shall in no way interfere with application program scan or

execution time.
16.7 The cycle time of an F&G node shall be a maximum of 500 ms at full
loading. This shall result in a time from input change to output
response of less than 1s with all spare space occupied.
16.8 The vendor shall indicate in the quotation the system base load
(overhead) and the IO load in terms of response time.
16.9 The vendor shall also indicate the effect on response time of passing
signals between nodes, especially where split safety networks are to
be used.
16.10 A failure or fault indication on any IO device shall initiate a system
status alarm to the DCS.
16.11 On-line removal/replacement of any module shall be possible without
having to reconfigure system software, altering prefabricated system
wiring, de-energise system or module power, or re-boot of the F&G
system. Sufficient spare rack space shall be provided to achieve this,
based on one slot per rack.
16.12 All F&G related field devices shall be monitored by the system. F&G
outputs shall have their position or status monitored. This applies to
both the safe and trip positions, with any change in status being
alarmed at the DCS.
16.13 Where field devices are redundant, for example in voted applications,
the value or status of the devices shall be compared against each
other. Unacceptable analogue and all digital discrepancies shall be
alarmed. Voted applications shall be shown on the Cause and Effect
diagrams supplied by the company
16.14 The F&G shall be designed to allow periodic on-line testing of the
entire system from process measurement to the final actuating device
without interrupting the process. Such testing shall be carried out via
the Engineers’ Workstation
16.15 Fail-safe & Fault Tolerant Considerations

16.15.1 The F&G system shall be designed and configured such
that any single fault within its redundant hardware, firmware
or software will not cause a system shutdown or
degradation in system performance. Failed modules within
the F&G system shall be automatically detected, identified
and alarmed via output contacts, diagnostic status words
and LED's.
16.15.2 The Vendor’s F&G system proposal(s) shall define system
actions in the event of one or more of the following faults:
16.15.3 Internal diagnostic faults, comparison/parity check errors,
communication faults between CPU and IO, or associated
nodes.
16.16 Main and/or auxiliary power supply failures;
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16.16.1 IO card failures (including short and open circuit) or card

removal.
16.16.2 Should a fault occur, the event shall be displayed on a
diagnostic summary screen on the Engineers’ Workstation,
and be annunciated and logged on the system SER via the
serial links to the DCS.
16.16.3 Details of diagnostic and fault detection routines shall be
provided by the Vendor at the bid stage.
16.16.4 Remote fault identification shall be available via the DCS
serial links, and as such logged.. A system SER recording
all such events shall also be available with fault history
screens on an Engineers’ Workstation
17. F&G HARDWARE CONFIGURATION

17.1 The F&G chassis assembly shall be of rigid, metal construction and be
of 19”rack type mounted inside a cabinet. Each chassis shall be
capable of accepting all components necessary to configure the
system architecture e.g. multiple processors (CPU's), IO modules,
communications interfaces, power supplies, bus assemblies, external
termination panels, etc. The chassis backplane shall be capable of
handling the electrical current requirements of all applicable module
configurations. Common mode failure elements in hardware
configuration shall be avoided.
17.2 LED's or visual indicators which are installed on PCBs within modules
must be mechanically protected (i.e. by a transparent cover), and be
identified externally
17.3 CPU/Processor
17.3.1 The Central Processing Units shall contain the program
memory in non-volatile EPROM. Hot replacement of a CPU
module shall not cause any process interruption or require
system re-initialisation or software loading.
17.3.2 The CPU shall continuously scan the control program
stored in memory, along with the status of all inputs and
execute specified commands to appropriate outputs.
17.4 CPU Operating Modes

17.4.1 A keyswitch (in combination with a password) on each CPU
chassis shall prevent unauthorised memory or program
modification from any source. Operation of the keyswitch
shall allow optional operating modes to be selected from the
engineers’ workstation, (or local laptop).
17.4.2 In the PROGRAM mode it shall be possible to load
programs locally or remotely; create and modify data and
files; It shall be possible, through the use of special
commands, to force inputs and outputs. None of these
activities shall interrupt the normal operation of the plant.
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17.4.3 In the RUN mode, normal operation shall occur with the
inputs and outputs active and the program running. It shall
not be possible to save programs to an external device from
the system. It shall not be possible to modify data or files
while in the RUN mode.
17.5 CPU Status Indication

17.5.1 As a minimum, the following status indications shall be
provided (or their equivalents):
a) FORCE (Any IO which is forced on or off)

b) COMM ACTIVE/FAULT (Communications status)
c) PROC RUN/FAULT (Fault conditions within
the CPU)
d) ACTIVE/FAULT (Status of IO)
e) COMMON FAULT (Cooling Fan failure, High
Cabinet temp etc)
f) POWER (Power supply status)
18. IO SIGNAL PHILOSOPHY

18.1 Field hardwired signals shall be of the same types as specified in the
DCS specification 60-0000-J-SPE-0003. The F&G shall provide IO
cards for all of the field harwired signal types. The number of IO
required is identified in the ADP DCS, ESD and F&G system IO
summary and node definition document. The Vendor shall provide full
specifications for each IO type. This shall include voltage variations
and impedance capabilities. IO cards shall be dedicated to a
particular type. The F&G shall also provide full diagnostics on a per
IO and per card basis.
18.2 IO shall be both hazardous and safe area segregated within the F&G
marshalling/FTA cabinets. In the case of hazardous area signals,
further segregation will be provided in accordance with the protection
method utilised. Intrinsically safe apparatus shall be used wherever
possible, except for solenoid valve outputs in hazardous areas which
shall be flameproof (Ex’d’) apparatus.
18.3 Inputs from parallel or spared process equipment or redundant IO
shall be interfaced to different F&G IO racks to reduce common mode
failure. This shall also apply to different detectors monitoring the same
fire zone, included as voted items. The Vendor shall ensure that this
item is satisfied where voting groups are indicated in the Company’s
design documentation
18.4 Hardwired signals from field-mounted devices shall be terminated in
marshalling panels on isolating terminals and then connected to
appropriate MTL 4000 or 5000 series galvanic isolators mounted on
backplanes in the same cabinet. Safe-side signals shall then be run
via vendor standard plug and socket connectors and cord sets to the
system panels.
18.5 Line monitoring shall, be applied to all IO that is not fail-safe. A list of
these signals will be issued during detailed design.
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18.6 It shall be the responsibility of the Vendor to ensure that the line-fault
monitoring methods are compatible with the field devices and the F&G
system. Line fault monitoring shall be performed to the field device.
18.7 The Vendor shall state the types of line monitoring proposed at the bid
stage.
18.8 Digital Input

18.8.1 Digital input signals shall be Volt free switch contacts,
proximity switches or IC type. Supply voltage shall be
provided by the F&G based on 24V dc. Inputs shall be
suitable for use with Pepperl and Fuchs NJ series Proximity
switches. Inputs shall be protected against shorting to
earth.
18.8.2 Inputs shall be equipped with fault diagnosis and alarms this
shall include signal failure.
18.8.3 Digital Inputs shall follow the philosophy of open to alarm,
close for status with the exception of proximity switches
which shall be normally closed, open on detection of status.
18.8.4 Digital inputs may be both Intrinsically safe type (galvanic
isolator within the F&G) and also safe area. The two types
of Input will not be mixed on one FTA but may be mixed on
one IO card.
18.9 Digital Output

18.9.1 Digital outputs will in general be 24v dc, the supply voltage
shall be provided by the F&G. The maximum load for an
output shall be assumed to be 5W and for the purposes of
system sizing a discrimination factor of 1 (100%) shall be
allowed.
18.9.2 Digital output signals shall generally follow the philosophy of
open for control, close (energise) to trip.
18.9.3 All digital outputs to field devices shall be of a type to
support line fault monitoring, which is required for each
output device. All digital outputs shall be individually
protected.
18.9.4 Digital outputs may be Intrinsically safe (galvanic isolator
within the F&G), flameproof or safe area types. Two types
of Output shall not be mixed on one FTA, but may be mixed
on one IO card.
18.9.5 Where IO of other, independent systems are interconnected
(i.e. digital input of F&G monitoring digital output of another
system), the digital output shall be volt free. It shall be
possible to individually configure outputs to be either
internally or externally supplied.
18.10 Analogue Inputs
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18.10.1 Analogue inputs shall be 4-20mA 24V-DC with the supply

voltage provided by the F&G. Two wire field devices shall
be used wherever possible.
18.10.2 Transmitters shall not be used in digital or smart
communication mode.
18.10.3 Where necessary four wire devices may be used, under
such circumstances the loop shall be powered by the field
device. The power supply for these devices shall be
provided by the F&G system via dedicated fused terminal
rails. The power supplies shall be 24V-DC
18.11 Analogue Outputs

18.11.1 Two wire devices shall be used wherever possible. These
shall be 4-20mA 24V DC with the supply voltage provided
by the F&G. The maximum load associated with the
outputs shall not exceed 250 ohms.
18.11.2 Analogue outputs shall have full diagnostics, including
min/max overrange.
18.11.3 In the context of this specification Intrinsically safe type IO
are interfaced to the field via galvanic isolators which form
part of the F&G. Galvanic devices shall be utilised
wherever possible. Zener barriers shall only be used where
it is not possible to use galvanic isolators.
18.11.4 IO shall be located in safe areas. IO shall be suitable for
both Hazardous and safe area field devices. These types
shall be segregated within the F&G. In the case of
hazardous area signals, further segregation shall be
provided in accordance with the protection method utilised.
18.11.5 For all externally powered signals the circuit at the receiving
panel shall be capable of being isolated (via terminal
mounted removable links).
19. F&G DETECTORS AND FIELD DEVICES

The F&G detectors and field devices are not part of the F&G system scope
and shall be supplied by others. The Vendor shall however ensure that all of
the devices listed below operate correctly with the equipment offered. This
shall take the form of testing with the actual devices during contract
execution. The Company shall arrange for devices of each type are delivered
to the Vendors works for testing along with relevant technical personnel.
19.1 Combustible Gas.

Loop Type Tag Identifier = NGC
Manufacturer = Draeger Limited
Model = Polytron 2 IR
Range = 0 - 100% LEL
Alarm 1 = 20% LEL ; Alarm 2 = 50% LEL
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Approval = EExd
Electrical Connection = 3 Wire.
19.2 H2S (Toxic Gas).

Loop Type Tag Identifier = NGT
Model = Polytron 2 (H2S)
Range = 0 - 25 ppm
Alarm 1 =7 ppm ; Alarm 2 = 14 ppm
Approval = EExi
19.3 O2 (Oxygen Deficiency) Gas.

Loop Type Tag Identifier = NGO
Model = Polytron 2 (O2)
Range = 0 - 25 % Vol
Alarm 1 =19 % Vol ; Alarm 2 = 17% Vol
Approval = EExi
19.4 H2 (Hydrogen) Gas.

Loop Type Tag Identifier = NGH
Model = Polytron 2 (H2)
Range = 0 - 2000 ppm
Alarm 1 = TBA ppm ; Alarm 2 = TBA ppm
Approval = EExi
19.5 CO2 (Carbon Dioxide) Gas.

Loop Type Tag Identifier = NGCD
Model = Polytron 2 (CO2)
Range = 0 - 50% Vol
Alarm 1 =TBA % ; Alarm 2 = TBA %
Approval = EExi
19.6 Alarm Beacon.

Loop Type Tag Identifier = NAL
Manufacturer = MEDC Limited
Model = SM87HXBA
Approval = EExd
19.7 Audible Alarm (Sounder)

Loop Type Tag Identifier = NAS
Model = DB3P
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Approval = EExd
19.8 Manual Callpoint / Pushbutton Station

Loop Type Tag Identifier = NEM
Model = PBI
Approval = EExi
19.9 Flame Detector

Loop Type Tag Identifier = NFI
Manufacturer = Det Tronics
Model = U7698E
Output = 4 - 20 mA
Alarm 1 = TBA ; Alarm 2 = TBA
Approval = Eexd
Electrical Connection = 2 x 2 Wire
19.10 Smoke Detector Detector.

Loop Type Tag Identifier = NSO
Manufacturer = Hochikis
Model = SLR-E-IS
Output = TBA
Approval = Eexia
Electrical Connection = 2 Wire
19.11 Remote Smoke Detector Indicator.

Loop Type Tag Identifier = NHI
Manufacturer = Appollo
Model = Mini Disc
Output = TBA
Alarm 1 = N/A ; Alarm 2 = N/A
Approval = Eexia
19.12 Rate Compensated Heat Detector.

Loop Type Tag Identifier = NHC
Manufacturer = Fenwall
Model = 27121020
Output = VFC
Approval = Ex sd
19.13 High Sensitivity Smoke Detection.

Loop Type Tag Identifier = NZC
Manufacturer = KIDDE
Model = Hart XL 2 channel
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Output = No contacts (6-off)

Approval = NA safe area operation only
Electrical Connection = TBA
19.14 Linear Heat Detection Cable.

Loop Type Tag Identifier = NHE
Manufacturer = KIDDE
Model = HN 8040 or 8045 To be established during detailed design.
Output = Digital = N/A
Approval = Simple Device to be used with Barriers to make IS.
19.15 Open path beam detectors (SGP only).

Loop Type Tag Identifier = TBA
Manufacturer = Draeger
Model = Polytron Pulsar (4-60m and 30-120m range models).
Output = Digital = TBA
Approval = TBA
Electrical Connection = TBA
19.16 HVAC Aspirator Panels

HVAC aspirator panels shall be installed in all buildings, these shall be
monitored by the F&G system. The panels shall be 3 channel 9
detector systems, each channel to be furbished with sample flow
switch which shall provide a volt free contact for use by the F&G
system. Detectors shall be drawn from the above list.
19.17 Foam and Deluge Actuators

Foam and deluge actuators shall be Solenoid operated Valves with a
maximum power rating of 5W.
20. LOCAL EQUIPMENT ROOMS

20.1 The design philosophy to be adopted for the F&G system is driven by
geographical location. The various elements of the plant are remote
from from one another. IO and processors shall be located adjacent to
the various plant areas (in LER’s), with the equipment in each area
forming a node on the System. The LER’s may be summarised
summarised:
1. Oil/Gas separation Local Equipment Room (Early Oil) –
LER 3
2. Gas Plant Local Equipment Room – LER 4
3. Sulphur Recovery Local Equipment Room – LER 5
4. Chemical Storage Local Equipment Room – LER 6
5. Utilities Local Equipment Room – LER 7
6. Waste water treatment Local Equipment Room – LER 8
7. Power Generation Local Equipment Room – LER 10
8. SGI (On Plot) Local Equipment Room – LER 1
9. SGI (Off Plot) Local Equipment Room – LER 2
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20.2 LER’s shall be purpose built at site and shall be located in safe areas.
LER’s shall be constructed with raised computer flooring. All field
cables shall enter the building at high level and be routed for bottom
entry. F&G Communication cables (Fibre optic or coax), Serial link
cables, power and system cables shall also be bottom entry
20.3 All system equipment shall conform to the requirements of ISA
standard S71.01. Equipment shall be rated as suitable for installation
in a G3 environment wherever possible, in order to minimise the
chance of corrosion from the atmosphere.
21. PANEL CONFIGURATION AND CONSTRUCTION

21.1 The F&G shall be split into nodes; all equipment associated with a
node shall be located in a single LER. The F&G equipment that
forms a node shall comprise one or more panel suites. Each suite
shall be based on a set of three processors. The design for panel
suites shall be consistent and comprise a system cabinet and one or
more combined Marshalling/FTA cabinets. The common
requirements for all panels are detailed below with requirements for
individual Panels being detailed in the following sections
21.2 The number of suites shall be dependent on the processor capability
and the number of IO that may be assigned to a particular processor.
The design shall ensure that the required spare capacity of the
processor is maintained.
21.3 General Requirements

21.3.1 Rittal TS8 series (or equivalent) 0.8 x 2 x 0.8m (WHD)
enclosures shall be used for F&G panels and
FTA/marshalling panels. Panels shall be front and rear entry
and shall be equipped with both front and rear doors. Front
and rear access individually hinged access doors shall be
self supporting, fitted with lift off type hinges Rittal
proprietary lockable pull handles. Doors shall have
facilities to lock them in the open position. System cabinet
locks shall require different keys from those used for
FTA/marshalling cabinets. All external doors and cover
panels shall be fitted with neoprene gaskets. Foam rubber
or polystyrene seals are not permitted. A document folder
mounted on the inside of the front access door of each
cabinet shall be provided. All doors in a panel suite shall
open in the same direction, this shall be specified during
contract execution.
21.3.2 Panels shall be equipped with interior lighting (automatically
operated by PIR sensors). In addition a 220V AC utility
supply socket shall also be provided (one per panel suite).
21.3.3 Enclosure construction shall be self supporting, floor
mounted. All LER’s shall be equipped with computer floors.
Each panel within a suite shall be fitted to a support frame
(supplied by others), which shall be mounted directly onto
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the concrete floor of the LER. It shall be designed to be

flush with the level of the computer floor.
21.3.4 All Panels shall be supplied suitable for bottom cable entry.
The panel shall be equipped with dual clamp bars and a
minimum of 12 clamps per panel. Restriction plates shall
also be provided to minimise the penetration at the bottom
of the panel
21.3.5 The enclosure height shall not exceed 2200 mm and
equipment installed within panels shall be positioned to give
adequate clearance for cable entry. The minimum clearance
between gland plate and installed equipment shall be
300mm.
21.3.6 A 100mm plinth shall be provided for all Panels. This shall
be included in the overall height restriction of the enclosure.
21.3.7 Equipment shall be mounted on the frame of the Panel.
Under no circumstances shall equipment be mounted on the
skin of the Enclosure.
21.3.8 Panels utilising rack-based equipment shall not leave blank
spaces. Blanking plates shall be provided for all unused
equipment slots and rack spaces. In particular, areas
around racks shall be fitted with blanking plates. Blanking
plates shall be the same colour as the racks.
21.3.9 The use of swing frames shall be avoided and their use
shall require Company approval. If they are to be used, the
cables shall have sufficient slack to enable the frame to
swing freely, and be routed such that they are not chafed as
the frame is moved. The frame shall be fitted with a
mechanical restraining device to prevent the frame from
being swung open too widely.
21.3.10 The internal degree of protection provided by the secured
enclosure against accidental contact with energised live
parts and ingress of solid bodies, shall comply with IP20,
according to IEC 60529 .
21.3.11 Enclosure design and construction shall facilitate inspection,
cleaning, repair and maintenance and shall ensure absolute
safety during operation, inspection and maintenance.
Pockets or ledges that could hold moisture or permit dust
build up are unacceptable. All panels shall be equipped
with Labels detailing panel number and description.
21.3.12 Colour shall be grey to Rittal standard with a black plinth.
Panels shall be designed so they can be bolted together to
form a panel suite. Panel suites shall have partitions
between panels that could be easily removed at site. The
enclosure shall be provided with lifting eyes, capable of
supporting the panel with all equipment fitted and in the
case when panels are bolted together to form a suite the
eyes shall support the weight of the entire suite
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21.3.13 Panels shall be naturally ventilated wherever possible. If

force draft ventilation is required then this shall be via fan.
All panels shall be equipped with removable filters,
irrespective of whether they are naturally or force ventilated.
A high temperature alarm, hardwired through the F&G, shall
be provided for each cabinet suite. The use of Space
heaters shall be avoided. Their use shall only be with the
prior approval of the Company and shall be to the
Company’s specification.
21.3.14 Wherever possible pre formed cables complete with
moulded sockets (system cables) shall be utilised. In
particular these shall be utilised for connection between
panels in order to minimise work at site.
21.3.15 Ribbon cables shall not be used without the Company’s
prior approval.
21.3.16 Cabinet wiring shall be carried out using flexible stranded
copper conductors. Solid conductors shall not be used.
Wiring shall be sized to suit the individual load requirements
and shall be a minimum of 0.5mm2 for signal and solenoid
outputs, power cabling and for voltages in excess of 50v
unless the duty dictates a larger size. The wiring insulation
shall be 600/1000V grade for power and 250/400V for other
wiring. .
21.3.17 All wiring shall be terminated using crimps, which shall be
boot-lace type. Crimping system & tools employed shall be
detailed by the Vendor. Wiring between terminals shall be
continuous and without joints. Wiring shall be configured so
that its insulation shall not be subject to injurious
temperature.
21.3.18 Where possible wiring and trunking shall be of low smoke
and low halogen emissions. Wire colours shall be as
described below
220VAC Live Brown

220VAC Neutral Blue
Protective Earth conductor Green & yellow
Control Voltage 220VAC Grey
Control Voltage 24VDC (Positive) Red
Control Voltage 0VDC (Negative) Black
Non IS signal wiring (24V DC) White
IS Signal wiring Light Blue
Instrument earth Green & Yellow
21.3.19 Individual wires of cables terminating in fixed (non plug-in)
components shall be identified by means of proprietary slip-
on ferrules of insulating material marked in accordance with
the manufacturer's drawing. The numbering philosophy
shall be to the Vendor’s standard.
21.3.20 Where system type cable are used then these shall be
individually numbered and shall also identify which modules
they connect between.
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21.3.21 No more than one wire shall be inserted into any one
terminal. Looping between terminals, when required, shall
be carried out using purpose made top of block cross
connections or comb type busbars.
21.3.22 Wires shall be held in position by means of insulating tubes,
channels, cleats, or plastic strips, and shall be routed such
as to avoid mechanical damage. Wiring between fixed
portions and hinged doors shall be mechanically protected
against abrasion or entrapment and shall not be carried
over or around sharp edges. Wiring shall not be bent to a
radius less than the permissible value given by the
manufacturer.
21.3.23 All wiring shall run in trunking, blue for intrinsically safe
signals, and shall have 50% spare capacity once installed.
Other trunking shall be grey.
21.3.24 The terminals used throughout the system shall be
Weidmuller WDU (for interposing terminals) or WTR (for
field terminals) (Colour shall be grey for safe area circuits
and blue for intrinsically safe). Larger terminals of different
type may be used where necessary, however these shall be
of Weidmuller manufacture.
21.3.25 Terminals shall be mounted together to form terminal strips
and shall always be mounted on DIN rails. Where run
between trunking the interface shall be mounted on stand
off’s such that the terminals are within 10mm of the top
surface of the trunking. Each terminal rail shall be
individually numbered; the number shall be included on a
label carrier mounted at the beginning of the strip. Terminal
strips shall be supplied with end plates and partition plates.
All terminals shall be consecutively numbered using
Weidmuller Dekafix system. Fused indicating terminals
shall be used for power and non-IS digital outputs. All IS
field cables shall terminate at blue terminals.
21.3.26 Terminal blocks shall be arranged and installed to facilitate
accessibility for cable core termination and inspection of
terminal identification numbers.
21.3.27 Terminal blocks shall be logically grouped. For voltages
greater than 50V, terminals shall be provided with
removable plastic shrouds and be clearly labelled identifying
them as high voltage terminals. Adequate segregation shall
be provided between the instrument analogue signals, the
instrument digital signals and the AC power wiring.
Segregation shall additionally be provided for the IS and
non-IS instrument signals.
21.4 System Panels

21.4.1 System panels shall house all processing equipment and
associated ancillary equipment including power supplies. In
addition IO card files, IO cards and serial link interface units
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shall also be housed within the panel. Equipment shall be

rack mounted wherever possible. All connections to the
F&G Safety LAN, EWS LAN and serial links to DCS shall
also be achieved within the panel. Connections shall not be
achieved outside of the Panel.
21.4.2 Power distribution for the Panel suite shall also be
performed within the system panel. All power distribution
shall be achieved from a single point within the panel
located towards the bottom of the panel on the front side.
This shall include isolators for the two incoming power
supplies, which shall be achieved via suitably rated isolating
switches.
21.4.3 The Panel shall be full depth and shall not be equipped with
a backplane. All equipment shall be mounted to face the
front of the panel.
21.5 FTA/Marshalling Panels

21.5.1 FTA/Marshalling cabinets shall be constructed from the
same cabinets as those utilised from the F&G system
cabinets. FTA/Marshalling cabinets shall be single bay,
front and rear access, complete with a centre partition
comprising two backplanes. Terminals shall be mounted on
DIN rail in vertical strips. DIN rail shall be bolted to the
backplanes. Cable entering the FTA/Marshalling cabinets
shall be routed via cable trunking. Trunking shall be sized
with 50% spare capacity. The number of different sizes of
trunking shall be kept to a minimum
21.5.2 Field cabling shall enter the panel from the bottom. Cables
shall be clamped.
21.5.3 Field terminals shall be mounted at the cabinet sides. The
rows of terminals shall be positioned so that field cables
terminate on the side of the terminals facing the cabinet
door. FTAs backplanes shall be mounted at the back face of
the cabinets.
21.5.4 Signal types shall be segregated based on the half sections
of the FTA/marshalling panels. Intrinsically signals shall be
segregated from safe area signals.
21.5.5 Input and output field signal cables will have individual and
an overall screen. A separate terminal block mounted
towards the top of the panel shall be provided to terminate
the overall screens, A similar terminal block shall be
provided for individual screens. These shall be terminated in
terminals in the main terminal rails, located adjacent to the
relevant signal cables. Connection bars shall be used to
connect all screens to a terminal which shall be connected
to the earth bar in the base of the panel .
21.5.6 Solenoid outputs shall not be screened.
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21.5.7 The marshalling principle to be adopted shall be for field

signal cabling to be terminated with the appropriate
terminals being cross wired with the FTAs mounted in the
same panel. The Vendor shall provide FTA/marshalling
cabinets with all internal wiring completed. The terminal
point for the F&G Vendor shall be the outgoing terminals to
the field.
22. HMI
22.1 The Human Machine Interfaces (HMI’s) for both control and protection
systems will predominantly be achieved via the DCS (supplied by
others). The only exception to this will be the hardwired pushbuttons
mounted in the SGI/SGP Control room which facilitate plant shutdown
and blowdown and F&G functions. HMI’s will be mounted in the
SGI/SGP Control room and LCR.
22.2 Note: The push buttons and the F&G/ESD node at the SGI/SGP
Control room are in the scope of others.
22.3 An allowance of 16 ESD and 16 F&G pushbuttons (by DCS Vendor)
for each desk section in the SGI/SGP Control room shall be assumed
for the purposes of sizing. Pushbuttons shall be single circuit. They
shall be protected from inadvertent operation by being fitted with
transparent plastic covers. Circuits shall be maintained circuit type.
22.4 The pushbuttons shall be back-illuminated by LEDs. Illumination shall
be powered by 24VDC from the ESD/F&G node. A lamp test function
shall be provided.
22.5 In addition an override permissive key switch shall be mounted
adjacent to the pushbuttons. This shall be utilised by the ESD system,
but connected via the combined ESD/F&G node. There shall also be
an Inhibit Enable keyswitch (for F&G functions) connected to the
combined ESD/F&G node.
22.6 The keys shall not be interchangeable nor removable whilst the
switches are active
22.7 Creation of graphics associated with the F&G system and its IO shall
be the responsibility of the DCS system vendor.
22.8 The HMI shall display summary graphics of the status of all F&G IO,
grouped according to facility process unit and fire zone. A separate set
of graphics shall give an override status display, showing the status of
all overrides. Graphics shall be based on F&G layouts supplied by the
Company and also Cause and Effect diagrams for trip functionality
etc. F&G graphics shal be separate to those provided for the normal
control of the process plant. Graphic displays are detailed in the DCS
Graphics Specification (60-0000-J-SPE-0034).
22.9 Engineers’ Workstation

The F&G shall share a dedicated Engineers’ Workstation with the
ESD system. (The Engineers’ Workstation shall be supplied as part of
ESD system scope). An access control system based on keys shall be
provided. The station shall also be equipped with Hard disk drive and
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CD-RW . A colour laser graphics printer shall be provided with stand

(part of ESD scope)..
23. SEQUENCE OF EVENT RECORDER

23.1 All events occurring in the F&G system shall be logged by the F&G
system and transmitted to the DCS via the DCS-F&G serial link
connection(s). It shall be a function of the DCS for the handling of
alarms related to the SER.. The F&G shall maintain an internal
Sequence of Event Recorder that shall time stamp all events to an
accuracy of 1ms. This data shall be available at the Engineers’
Workstation.
23.2 The F&G shall not transmit time stamps to the DCS. It shall be a
function of the DCS for the handling of alarms related to the SER,
including time-stamping. The DCS shall combine all SER information
from systems (such as ESD) with the DCS alarm list so that a
complete sequence of event list is available to the operator.
23.3 To allow for SER or communication failure at least the last 4000
events shall be stored in a buffer memory in the F&G
23.4 For each SER input a unique tag number and service description shall
be assigned. A tag number shall consist of at least 12 alphanumeric
characters, starting with a letter (which is assigned by the vendor).
The minimum number of characters for the service description shall be
60.
24. GENERAL
24.1 Equipment Lifecycle.

Vendor shall guarantee in writing that he will support all system
hardware and firmware with spare parts and service for a period of 15
years from placement of order or 10 years from end of warranty or
whichever period ends later.
24.2 Use of Standard Products

24.2.1 The system shall be composed of Vendor’s standard
hardware, systems software and firmware which can be
configured to meet the stated requirements.
24.2.2 Vendor's standard operating system software shall not be
modified to meet any of the Company's requirements. The
vendor’s standard application software shall be
implemented in a manner that requires no modification to
the system operating software. All hardware supplied with
the system shall have been field proven prior to placement
of order. Field proven is defined as successful operation at
a field installation of two years. It shall be possible for
Purchaser to verify the field proven status of all system
equipment. This requirement does not apply to the
application system software, which shall be latest that has
formally been issued by the vendor. The Company may
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request validation of library software functions used in the

application software developed for the project.
24.3 Spare Capacity and Expansion Capability

24.3.1 Redundant capacity shall not considered to be spare
capacity.
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24.3.2 Each F&G node shall be delivered to the installation site

with the following spare capacity and expansion capabilities,
as a minimum requirement.
24.3.3 F&G Process IO racks shall contain 10% installed spare
and wired IO points, with an additional 10% physical space.
The module types shall be provided in the approximate ratio
of non-spare types and distributed throughout the IO racks.
A minimum of one spare module for each different type of
module installed shall be provided. Other system
components to support the spare IO such as, F&G IO power
supply capacity (see additional power supply requirements),
terminal blocks, IO cables, IO communications, etc., shall
also be installed with 10% spare capacity. If terminal blocks
are pre-wired to the process IO then these shall also be pre-
wired to the spare IO.
24.3.4 Any installed IO points shall be allocated dummy tags by
the F&G Vendor in line with the Company’s tagging system.
This shall be done to allow field IO points to be added
without shutting down any part of the system to enable the
new application software to be loaded.
24.3.5 The 10% figure stated above refers to that I/O available at
project completion
24.3.6 Each F&G system shall be designed such that no more than
50% equivalent processing capability and memory is utilised
following FAT.
24.4 Software Revision Levels

24.4.1 The Vendor’s standard system operating software shall
either be the most recent formally issued revision level
available at the start of FAT which is applicable to the
system hardware.
24.4.2 All software upgrades during and after procurement of the
system shall be accompanied by a detailed step-by-step
installation procedures manual.
24.4.3 Logic code shall not normally require modifications to run
under new releases of standard software. Should
modifications be required, the Vendor shall have available
supporting documentation for Vendor to perform the work.
Any installation support from the vendor would be subject to
a separate contract.
24.4.4 Upgrade to the operating system software shall be made
available to the Company or TCO for 3 years at no cost
following SAT.
24.5 Engineering Units

All measurement units used shall be in conformance with project
specification for Basic Engineering and Design Data, 60-0000-B-SPE-
0002.
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24.6 Environmental Conditions

24.6.1 All F&G system equipment shall be located indoors. The
minimum degree of protection against ingress of water and
dust for all F&G equipment shall be IP41 in accordance with
IEC 60529.
24.6.2 F&G equipment shall be mounted in air conditioned rooms,
which will be maintained at 22°C with a relative humidity of
50%. However, all equipment is required to continue to
operate without failure, without error and without incurring
long or short term damage when the HVAC is not
operational for short periods.
24.6.3 F&G equipment shall generally be rated for continuous
operation throughout the ambient temperature range of 0°C
to +50°C and relative humidity of up to 85%. This
requirement shall not apply to PC style equipment. Such
equipment is only required to operate over the range of -
10°C to +35°C
24.6.4 F&G equipment shall also be able to withstand
temperatures of -36°C during storage.
24.6.5 Electronic equipment shall take account of the arduous
conditions that exist at site and the environmental conditions
specified. In particular all equipment shall, where possible,
be rated suitable for installation in a G3 environment as
specified by ISA S71.01. Where practical, electronic
equipment shall be conformally coated as a minimum.
24.6.6 For proprietary equipment such as PC’s, servers and
ethernet equipment such as hubs and switches, where
conformal coating cannot be applied without loss of
warranty, the G3 requirement shall not apply. Additional
spares shall however be provided in the recommended
spares list
24.7 System clock

The F&G shall be supplied complete with a dedicated GPS clock. All
elements of the ESD and Fire and Gas shall be synchronised to this
clock.
24.8 Heat Loads

The Vendor shall supply estimates of the heat generated by the
equipment offered. The estimate shall identify the heat load for the
equipment that is to be mounted in individual rooms.
24.9 Electromagnetic capability

All equipment supplied shall satisfy the requirements of the
Electromagnetic Compatibility for Industrial Process Measurement and
Control Equipment standard (IEC 60801).
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24.10 Cabling and Fibre Optics

24.10.1 Cabling which runs outside of a particular room shall in
general be supplied by the Company. Cables which run
within individual rooms, eg between equipment Panels or
Control desks shall be supplied by the Vendor. Fibre
Optics shall be supplied by the Company. The Vendor shall
however provide technical specifications and quotations for
all such items necessary to complete the system,
irrespective of the scope of supply. Where overall lengths
of cable and fibre optics are not identified in this
specification then the Vendor shall provide a per unit cost
based on length. The Vendor shall also include all
connectors, converters, etc necessary to complete the
system. The Vendor shall house, connect, terminate and
test all supplied items of equipment leaving only the
Company supplied cabling to be hooked-up at site by
Company. The Vendor shall then perform tests on their fully
hooked up system.
24.10.2 The Fibre Optic cables used on the ADP project shall satisfy
the following specifications:
24.10.3 Single Mode fibre optic cable shall have the following
characteristics (as per ITU-T G.652 optimised at 1550nm):
Cable attenuation = 0.25 dB / Km
Splice loss = 0.10 dB / Splice
Connector loss = 0.50 dB / Connector
Patchcord = 1.00 dB / Patchcord
Dispersion Power Penalty = 2.50 dB
24.10.4 The Multimode fibre optic cable shall have the following
characteristics:
Attenuation ≤ 3.75 dB/km at 850 nm, ≤ 1.5 dB/km

at 1300 nm
Bandwidth 160 MHz/km at 850 nm; 500 MHz/km at
1300 nm
Cladding Diameter 125 µm
Core Diameter 62.5 µm
Fibre Type Multimode (graded index)
24.10.5 Fibre Optic Patch Cords (pigtails) shall be of ruggedised

construction with Kevlar strength members with factory
assembled connectors. Field installed fibre optic connectors
shall not be used. All Optical Line Terminating Equipment
shall be equipped with “SC” or ST type Fibre Optic
Connectors.
24.10.6 The equipment configuration shall provide a minimum
optical system margin to allow for equipment degradation
over its operating life, and for cable restoration splices. The
Vendor shall demonstrate the final system margin based on
the above specification as part of the overall system
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PROJECT №. 571500
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calculations and based on the distances provided by the

Company. All fibre optic runs are expected to be realised in
single lengths with the exception of that from the SGI/SGP
Control room to the SGI where 3 fusion splices will be
required.
24.10.7 The Company shall supply Fibre Optic Patch panels in
which inter building cables shall be terminated. Patch cords
shall also be provided to connect to the Vendors equipment.
The Vendor shall provide all other equipment which falls
outside of this scope.
24.10.8 The Vendor shall identify all length limitations associated
with such communication networks.
24.10.9 The Vendor shall confirm that the equipment offered will
operate successfully with fibre optic of the above
specification and the distances indicated elsewhere in this
specification at the bid stage.
24.11 Labelling
24.11.1 All components shall be labelled with the component
number.
24.11.2 Hand written labels shall not be used under any
circumstances
24.11.3 Labels other than those for cables, terminals and module
faceplates shall be Traffolyte and in accordance with the
Label Schedule. Wherever practical labels shall be
attached by screws. Adhesives may be used for internal
system and module faceplate labels.
24.11.4 Traffolyte labels shall have a minimum character height
shall be 6mm Characters shall generally be white on a red
background.
24.11.5 Terminal blocks associated with voltages greater than 50V
shall be fully shrouded and fitted with a danger warning
label. The warning label shall be mounted on clear plastic.
Warning labels shall be provided in dual language or shall
use international standard warning signs. All labelling
required shall be dual language.
25. POWER SYSTEMS
25.1 Electrical Power Supplies

25.1.1 All nodes of the F&G shall be powered using 220v AC
single phase 50Hz UPS, provided by others. All supplied
equipment shall be suitable for operation on supplies with
the following tolerances: There shall also be non-UPS 220V
single phase 50Hz AC power available for non-essential
services such as cabinet lighting and power sockets
25.1.2 220V AC (+/- 1%), 50 Hz(+/- 2%) – UPS Supply
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PROJECT №. 571500
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25.1.3 220VAC (+/- 10%), 50Hz (+/- 2%) – non UPS Supply
25.1.4 All supplies other than non-essential supplies shall be dual
supply with automatic changeover in the event of one
supply failing. Auto changeover shall be achieved within the
Vendor’s equipment
25.1.5 Auto changeover shall not involve any break in supply.
Diode auctioneering or equivalent techniques shall be
utilised to achieve this.
25.1.6 The Vendor shall include power consumption estimates for
the proposed system. This shall include any assumptions
made concerning diversity. The estimate shall identify the
consumption required for each power supply required.
25.2 UPS Power

The F&G system shall be designed to be compatible with the
Company’s UPS system.
25.3 AC Electrical Power

The dual supplies shall be fed to the internal cabinet power distribution
via two isolating switches which shall provide complete system
isolation. Loss of any supply shall be alarmed.
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25.4 DC Electrical Power

25.4.1 24VDC power supply units for system power and field
transmitters shall be provided by the Vendor as part of the
system and fitted inside the cabinets. Separate power
supplies shall be utilised for field wetting voltages.
25.4.2 The Vendor shall supply a minimum of two power supply
units per cabinet suite, wired in parallel to form a redundant
system. All power supply units shall be sized to include 30%
spare capacity (on top of redundancy). These shall be able
to be isolated separately without affecting any connected
equipment.
Any other power supply units as may be required by the system for
different voltage levels shall be supplied, installed, fully
wired and tested by the Vendor. They shall be in a fully
redundant configuration as that for the 24VDC.
25.4.3 The DC power supply units shall be provided with properly
co-ordinated protection such that a fault in one of them does
not affect the other. Similarly, a fault to the supply of any
branch circuit shall be cleared by the protection for that
branch without affecting any other branch.
25.4.4 Power supplies to ancillaries, such as modems and fibre-
optic drivers shall be derived from the F&G system cabinets.
25.4.5 DC power supplies shall be negatively earthed, with the 0V
sense line tied to instrument earth. (HOLD)
Earthing Philosophy
25.5.1 The earthing systems shall comprise:
i) Instrument clean earth
ii) Equipment Safety Earth
iii) Systems Earth (specific to DCS, ESD and F&G)
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PROJECT №. 571500
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25.5.2 Note that in the case of item 3, the intention is to provide a

separate dedicated earth for F&G equipment. This is as a
result of the problems being experienced with the existing
site system. The Vendor shall provide details of the
proposed system earthing requirements at the bid stage.
25.5.3 All three earthing systems shall be isolated from one
another and shall be clearly identified.
25.5.4 All F&G equipment shall be provided with suitable
connection devices to permit connection to earth.
26. PROGRAMMING AND CONFIGURATION

26.1 Program development software tools and hardware interface shall be
provided by vendor, enabling the applications programmer and user to
develop, edit or debug application programs. Software shall be menu
driven and user friendly incorporating on-screen tutorials and help
functions to assist the user. Software shall be compatible with IBM PC
or equivalent machines.
26.2 The F&G system shall be self-documenting.
26.3 Engineers’ Workstation (by others)
26.3.1 The Engineers’ Workstation hardware shall consist of a

desktop Dell PC including 19” screen and a laser printer. It
shall be a shared device with the ESD system and as such
shall be loaded with all the necessary software to enable full
maintenance of both the F&G and ESD systems. It shall be
possible to view the status of input and output signals and
the actual values of inputs in engineering units and detailed
SER data. It shall also be possible to view the status of
intermediate points in the logic. The PC shall be able to
carry out these functions across all nodes of the ESD and
Fire & Gas systems from the the LCR during SGI Stage 1
and SGI/SGP Control room console post Stage 1.
26.3.2 The Proprietary and Application software shall be held on
non-volatile media within the ESD/F&G. The ESD/F&G shall
be capable of automatic re-boot to a fully operational state
after a local reset. It shall also be possible to make on line
amendments to application software without impacting plant
operation.
26.4 Portable Workstation

The vendor shall supply (as part of ESD) a laptop PC which can
perform the same functions with respect to system support as the
desktop workstation. It shall have a 15” LCD screen and come
complete with all software loaded (licences shall be included) and all
necessary connecting leads, adapters, battery charger and robust
carrying case.
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26.5 On-Line and Off-Line Programming Support

26.5.1 The program development software shall be capable of
supporting both on-line and off-line programming without
necessitating or causing a plant or system shutdown.
26.5.2 Program editing functions shall incorporate automatic time-
dated, and revision level file saving routines which store all
file revisions.
26.6 Program Utilities

26.6.1 The following programming utilities/tools (or equivalent
functions) shall be provided by the F&G system as a
minimum:
Sequence of Events Configuration
System Diagnostics/Fault Status (via PC display or
printout)
IO changes and Fault History
Program Documentation/Cross-reference Printout
On-line Data Changes
Input/Output Forcing
Image Table diagrams/graphics
Hardware configuration file
Overrides
Online FLD viewing
26.7 Program Development Elements

26.7.1 The following instructions or elements (or their equivalent
functional instructions) shall be provided as a minimum by
the vendor:
26.7.2 Mathematical functions: Add, Divide, Multiply, Square root,
Subtract Real or floating point arithmetic and functions to
convert analogue input to real (floating point) numbers.
26.7.3 The system shall also be able to perform mathematical
functions with real-time variables.
26.7.4 Logic Functions: AND, OR, NOT, XOR, S-R flip-flops (set
and reset dominant types)
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PROJECT №. 571500
Rev. 1
26.7.5 Comparison Elements: Less Than, Greater Than, Equals,

Less Than or Equal, Greater Than or Equal, Not Equal,
Relational Contacts.
26.7.6 Timer & Counter Elements: Countup, Countdown, Time Up,
Time Down, (with accumulator, pre-set and time-base sub-
elements). Time base from .01 sec to hours; counter scale
factors from X1 to X1000
26.7.7 Relay Contact Elements: N.O., N.C., Changeover
26.8 Operating/Application Program and Software Development &

Testing
26.8.1 The Vendor shall provide application programming which
performs the logic sequence and functionality as defined by
the Company.
26.8.2 Only the vendor’s standard configuration method using
functional block diagrams shall be used. Sequential flow
diagrams shall not be used. High level type programming,
such as PASCAL or BASIC shall not be used. Structured
text shall only be used after specific approval by the
Company and shall be minimised.
26.8.3 A library of standard functions shall be used during software
configuration. The functionality for the library shall
preferably be drawn from a proven library, which can be
expanded to take account of additional requirements
identified during the project. All such software shall be fully
tested prior to system wide code being developed.
26.8.4 The application program shall be designed in such a
manner as to promote user friendliness for operations and
maintenance personnel. This means that sufficient
comments and descriptions shall be included throughout all
logic diagrams, function blocks and relational elements to
communicate element tag numbers, description and
intended functionality. Logic networks shall be arranged in
such a manner as to group all logic dealing with a specific
piece of equipment or function.
26.8.5 As a minimum, the specification, development and testing of
the operating system and application software provided by
the Vendor shall be based on recognised industry standards
such as IEC 61131-3. The vendor shall provide with the
quotation, the industry standards references used in the
development and testing of software. In addition, the formal
software testing procedures shall be provided as part of the
FAT test procedures and shall be approved by the
Company.
27. INTERFACES TO OTHER SYSTEMS

27.1 There shall be a requirement for the F&G system to interface with
other F&G sub-systems. These could be part of package buildings
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PROJECT №. 571500
Rev. 1
around the plant area and be essentially self-contained. Interfaces to

these F&G sub-systems such interfaces shall always be Hardwired
27.2 There shall be a requirement for this F&G system to interface with
other vendor supplied package FA systems. These FA systems shall
interface to the F&G system via hardwired volt-free contacts for FA
fault and fire alarm inputs. In the event that F&G output signals are
required then the F&G system shall supply the wetting voltage.
27.3 Fire Station functionality
27.4 The Tengiz site is to be equipped with a fire station which shall be
remote from the main SGP plant. The station is to be equipped with a
HMI which shall be supplied by the DCS Vendor. The HMI shall
display F&G graphics on a view only basis. The HMI shall be
connected to a dedicated siren.
28. OPTIONS
28.1 The Vendor shall provide individual option prices for the following
items:
28.1.1 The SGP plant is to be equipped with two gatehouses. An

option price is required for the supply of two wall mounted
mimic panels which shall provide indication of the source
any Fire or Gas detected. The Gatehouses are remote from
the SGP plant and connection to the F&G system shall be
achieved using fibre optics. The mimics shall provide a
crude SGP plant geographical outline with embedded LED’s
which shall provide indication of Fire, Toxic and Flammable
gas detection. LED’s shall only indicate confirmed
detection. The panel shall be equipped with alarm
acknowledge and reset pushbuttons and shall be equipped
with buzzer or similar. The Vendor shall identify the
equipment to be used within the panel at the bid stage along
with panel sizes. It should be noted that the mimic shall
only encompass the SGP plant, power generation and some
utility areas. Waste water treatment and LPG and gas
export pipeline shall not be included.
28.1.2 The SGP includes installation of additional plant within an
existing plant area – Crude oil. F&G equipment will
interface to existing systems. The Vendor shall however
provide an option price for the supply of a combined
ESD/F&G panel suite which shall provide all necessary IO
and which shall include all necessary engineering. The
equipment offered shall be in accordance with that supplied
as part of the ADP. The required IO is identified within the
ADP DCS, ESD and F&G system IO summary and node
definition document.
28.1.3 The Vendor shall provide an option price for building
beacons (as described elsewhere within this document).
The units shall incorporate three beacons of differing
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PROJECT №. 571500
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colours and shall be incorporated into a single unit. The

cost shall be on a per unit basis.
28.1.4 The F&G system shall also interface to the existing site
system in order to receive general site alarm signals and
also to pass alarm signals to the existing site systems.
These signals shall be limited to confirmed Fire detected,
Confirmed Toxic gas and confirmed flammable Gas. Signals
shall be based on a 2oo3 principal for each alarm. Interface
to the existing site system shall be achieved by remote IO,
which shall be installed at the existing site CCR, which is
remote from the SGI/SGP Control room (communication
shall be achieved via fibre optic). The Vendor shall include
at the proposal stage details of how this interface is to be
achieved. This Vendor shall identify the cost associated
with this interface separately.
29. SYSTEM TESTING PHILOSOPHY

29.1 This section defines the minimum requirements for the testing of the
F&G system.
29.2 The F&G shall be thoroughly tested as a pre-condition for acceptance.
29.3 Software testing

Software modules shall be tested as they are developed, in particular
function blocks generated specifically for the project shall be tested
prior to being used in the general Function Logic Diagrams (FLD).
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PROJECT №. 571500
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29.4 F&G Acceptance Requirements

29.4.1 During the manufacturing process the vendor shall perform
comprehensive hardware tests. These shall be conducted
by the Vendor prior to any acceptance tests witnessed by
the Company and/or designated representative. All modules
shall be energised and tested after being installed in the
system cabinets. The Vendor shall fully exercise the
software and provide documented test results. The Vendor's
quality control test records shall be made available for
examination.
29.4.2 It shall be a requirement of the tests that the required
features, functions and documentation are able to show that
all specified requirements have been met.
29.4.3 Factory acceptance tests shall be performed in two phases.
Phase 1 tests shall be solely concerned with the F&G and
shall be carried out at the Vendor’s works. Phase 2 tests are
integration tests and shall be carried out at the DCS
vendor’s works (if different). Before Phase 1 the F&G
system shall be continuously energised for a period of at
least seven days.
29.4.4 At an early stage after order placement the vendor shall
demonstrate the ability of the F&G system to communicate
with the ESD and DCS. The stages shall be indicated on
the production schedule to be submitted by the vendor for
the Company to review.
29.4.5 The vendor shall submit for Company review and approval,
a complete plan for vendor's factory and site acceptance
testing. This plan must be complete and in sufficient detail
to indicate the generic nature of each test, overall time
required, expected results and step by step procedure. The
plan shall include the hardware and software reliability test
requirements. The plan shall also include methods by which
deficiencies shall be identified, recorded and rectified.
29.4.6 The plan shall be submitted at least one month in advance
to allow sufficient time for review and approval. The vendor
shall make available, at vendor’s cost, all necessary test
facilities, test equipment (with calibration certificates), tools,
cable and personnel for the duration of the tests.
29.4.7 All testing shall be witnessed by the Company
29.5 FAT Phase 1

29.5.1 FAT Phase 1 consists of a full functional test performed at
the vendor’s works. This phase is to test whether the FLDs
have been properly implemented, not to test the correctness
of the FLDs.
29.5.2 This phase shall also include visual checks on
workmanship, insulation tests and functional tests, including
full simulation of all inputs, outputs and logic. Inputs and
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PROJECT №. 571500
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outputs shall be simulated from the field cable terminals in

the FTA/marshalling cabinets.
29.5.3 During the test the complete F&G system including all
nodes and interconnecting wiring, including fibre-optic links
shall be subject to both hardware and software functional
tests. Since all nodes will not be available due to the phased
nature of the project, simulation of absent nodes is
acceptable
29.5.4 The hardware inspection and function testing shall include,
but not be limited to, the following:
29.5.5 Function tests of each individual component module within
the integrated F&G system, including operation of the power
supplies, module replacement and standby changeover,
operation of communication devices, workstation and printer
operation.
29.5.6 Fail safe output states will be tested in response to
simulated Input/Output module and CPU failures and loss of
F&G module power.
29.5.7 All diagnostic routines shall be tested by simulating CPU,
I/O module/individual point failures; power supply failure,
communications interface failures, card replacement
induced failures.
29.5.8 Fault histories/summaries shall be logged and annunciated
both on an external printer and an operators workstation or
console.
29.5.9 Software tests including software loading, configuration
changes, bringing on-line, saving and re-loading.
29.5.10 Miscellaneous tests such as RFI test, MCB trips and
removal and replacement of modules with the system
energised (including checks on the operation of the relevant
alarms and diagnostics.
29.5.11 System responsiveness test to determine conformance with
required scan rates, alarm generation and logging.
29.5.12 A comprehensive Company inspection including; system
configuration according to drawings, spare capacity
verification, wire tagging and terminations shall be checked
as well as "Tug" testing of wires. (A tug test involves
physically stressing a wire termination to determine whether
it has been crimped and terminated properly. The intent is
not to break wiring or stress insulation but to test the
integrity of the termination).
29.5.13 All software logic/application programs shall be checked
against logic drawings and dynamically tested and verified
for proper F&G sequence and functionality. The dynamic
test will involve physically simulating all inputs and outputs
in their proper operational sequence, and verifying that
specified F&G application program logic is executed
properly. All Sequence of Events (SER) functions shall be
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PROJECT №. 571500
Rev. 1
demonstrated for randomly generated input event cycling,

with the specified point resolution being demonstrated.
29.5.14 The system shall be configured to simulate the final onsite
configuration as closely as possible.
29.5.15 A Radio Frequency Interference (RFI) test shall be
performed to demonstrate the immunity of the equipment to
radio frequency interference. RFI tests will be performed
using site radios if these are made available by the
Company.
29.5.16 During the RFI tests the F&G system shall be fully
operational and shall be monitored for abnormal operation.
29.5.17 The system shall have been type–tested in accordance with
the relevant international standards. The vendor shall
provide details as part of the quotation.
29.6 FAT phase 2

29.6.1 This phase shall take place at the DCS Vendor’s works in
Bracknell.. The F&G system vendor is responsible for
loading the equipment at the vendor’s works, transporting it
to and unloading/loading it at the DCS Vendor’s works, and
for insurance covering the time the system is installed at the
DCS Vendor’s works.
29.6.2 The purpose of the Phase 2 test is to check for the correct
functioning of the communication links between the F&G
and DCS and between the F&G and ESD system. The test
shall include, but not be limited to:
29.6.3 100% simulation of signals between F&G and ESD systems
and DCS.
29.6.4 100% test of all overrides and their functions, Operational,
Inhibit and Maintenance.
29.6.5 100% test of analogue signals transmitted to the DCS. If no
failures are found, the test is considered acceptable.
Software generation of analogue signals in the F&G shall be
acceptable.
29.6.6 100% test of digital signals transmitted to the DCS. If no
failures are found, the test is considered acceptable.
Software generation of digital signals in the F&G shall be
acceptable;
29.6.7 first-up alarms, testing at least two points per group
29.6.8 Punchlist items from FAT phase 1 shall be tested during
FAT Phase 2
29.6.9 After successful FAT, including clearance of all punchlist
items from FAT Phase 2, the system shall be released for
shipment.
29.7 Site Acceptance Test (SAT)
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PROJECT №. 571500
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The objective of the SAT is to verify that the "as installed" F&G system
meets or exceeds the specified functional requirements of the system.
The SAT shall also be conducted in two phases. The first phase will
consist of post installation inspection and software module testing.
The second phase shall essentially be a repeat of the second phase
of the FAT. The vendor shall verify that all equipment, interconnecting
cables, fibre-optic converters, external power connections, and earth
connections have been installed correctly. The vendor shall also test
the data communication cables(fibre-optic and copper) installed by
others.
30. VENDOR’S PERSONNEL

30.1 The Vendor shall assign a minimum of two technical personnel who
shall be dedicated to the project throughout its lifecycle. Additional
technical personnel shall be assigned as required. In addition a
Project Manager shall be assigned who shall also be dedicated to the
project throughout its lifecycle. The nominated personnel shall be
approved by the Company. The Vendor shall provide curriculum
vitae’s for the nominated personnel to facilitate this process.
30.2 The Vendor shall be required to provide personnel (hardware and
software Engineers) at Tengiz site, the Vendor shall provide Day rates
for personnel based on the Terms and Conditions included . The
Personnel provided shall be bilingual (Russian and English speaking),
unless otherwise agreed. The Vendor shall provide confirmation that
a minimum of ten personnel (2 hardware 8 software) can be provided
throughout the plant commissioning period for SGP. Also that a
minimum of 3 personnel (2 software 1 hardware) can be provided
during SGI commissioning.
31. TRAINING
The Vendor shall provide costs for the training of the Client’s
personnel. Training shall be sufficient to permit the trainee to
configure the F&G software and perform diagnostics and maintenance
on the installed system. The Vendor shall provide costs based on per
person and shall provide details of the training proposed. Separate
prices shall be supplied for training personnel in the UK and
Kazakhstan
32. SHIPPING
All equipment shall be Ex works, shipping shall be by others. All equipment
shall however be packed in accordance with the Customers Shipping
specification and all documentation, as defined within this specification
(HOLD), shall be supplied by the Vendor.
33. QUALITY ASSURANCE

33.1 The Vendor shall be certified in accordance with ISO 9001. In
addition all work performed by the Vendor shall be to a defined quality
system which complies with ISO 9001. The system shall be currently
certified by a Nationally An acredited Third Party Certification Body,
and shall be maintained throughout the period of the contract. In
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PROJECT №. 571500
Rev. 1
addition all sub-Company’s which may be utilised by the Vendor shall

also employ a defined quality assurance system which satisfies the
requirements of ISO 9001. The quality assurance system employed
shall be applied to all aspects of the equipment and services supplied
under the contract.
33.2 Particular emphasis shall be placed on the quality assurance system
applied to software development. The system employed shall provide
full traceability of the software development and shall include
comprehensive change management procedures.
33.3 Under those circumstances where work is to be performed by the
Vendor at site then the Vendor shall adhere to the quality assurance
systems employed at the site, along with all site procedures which are
deemed applicable by the Customer
34. SYSTEM MAINTENANCE
34.1 The system shall be capable of being fully maintained while still in
operation. In particular any item of equipment which is redundant
shall be capable of being changed while the system operates on the
standby item. This shall cause no impact to the system which shall
continue to operate normally. In the case of non redundant
equipment, only operation relating to that specific item of equipment
shall be affected, all other aspects of the system shall operate
normally.
34.2 The system diagnostics shall provide indication of any item of
equipment becoming faulty. This shall be identified to the operator by
alarm and also via the Engineers workstation. Diagnostics shall be
specific and shall specifically identify the fault and associated module.
34.3 All aspects of the system shall be designed using best engineering
practice to permit maintenance of the system. In particular space
shall be allowed for access, where necessary items which could suffer
damage or cause mal operation by accidental contact shall be
shrouded. Test points or equivalent utilised for determination of faults
shall be readily accessible and clearly labelled. Where local
diagnostic ports are provided connection and disconnection of test
equipment such as laptops etc shall not impact on system operation.
34.4 During the replacement of individual modules, the system shall be
designed such that the disconnection of items such as wiring is as
simple as possible. Wherever possible plug and socket type
connectors shall be utilised. The system shall also be designed to
minimise the chances of incorrect re connection of wiring.
34.5 Software faults or mal-operation shall be self determined wherever
reasonably possible. For areas which exhibit redundancy, software
shall be designed to default to the standby system. It shall be
possible to rectify the fault via download of specific software modules
without impact on the running system. In particular software shall be
designed to establish normal running automatically after download.
34.6 Modifications to application software shall, as far as possible, be
capable of being performed on line and without interruption of plant
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PROJECT №. 571500
Rev. 1
monitoring and control. Modifications to items such as graphics,

archiving and alarms shall only need to be performed once to achieve
a global change throughout the system. Control processor based
software modification shall be downloaded to the processors with
selection to the new software being manually initiated. The user shall
be able to determine that the new software is running .
34.7 All software loads and modifications shall be achieved via the
Engineers workstation. In the event of a fault on the engineers
workstation the system shall be designed to permit temporary
connection of a temporary unit. All necessary software to permit the
workstations functionality to be replicated shall be available via
removable media or similar. Connection and disconnection of the
temporary facility shall not impact on system operation.
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DOCUMENT NO:

FIRE & GAS SPECIFICATION

1 14/11/02 54 ISSUED FOR DESIGN DP AM IB

0 31/7/02 49 NOT ISSUED

D 29/11/01 55 ISSUED FOR DESIGN INSTITUTE RM NF IB

REVISION DESCRIPTION SHEET

REV. PARA. REVISION DESCRIPTION

2. CODES, STANDARDS AND SPECIFIATIONS

The Standards applicable to the F&G equipment are summarised in Control

3. ABBREVIATIONS AND DEFINITIONS

1ooN One out of a Number voting

60-0000-B-SPE-0002 Specification for basic engineering Data

11. SCOPE OF SUPPLY

11.4 Terminal Points

12. PLANT DESCRIPTION

The Asset Development projects plant shall in the main normally be

12.2.3 In addition there will also be a significant amount of

equipment. It should also be noted that the Gas export

12.2.7 As a result of stage 1 being undertaken in advance of the

12.3 SGI PLANT DESCRIPTION

however provide F&G protection for the main compressor

start up of F&G related systems in the event of an

elsewhere within this specification. In addition all equipment

12.4 Main injection compressor Unit Control Panel (UCP)

13. F&G SYSTEM DESCRIPTION

requirements of the designated SIL level of a function. This includes

13.10.3 Initiate appropriate Process Plant shutdown via the ESD

13.18 ESD system

13.19 F&G System Segregation

13.20 Fault Tolerance

13.21 Fail-Safe Operation

13.22 System Reliability and Redundancy

bypass nor disable outputs to annunciators, CRT alarm

13.24 Operational Override

13.25 Maintenance Override

13.27.3 The setting of all Override Enable Keyswitches; setting and

14. FIRE AND GAS SYSTEM PHILOSOPHY

security. The F&G/PA areas are provisionally defined (this shall be

The F&G system shall interface to the PAS in order to realise

1. Red for Fire

These shall be provided by the PAS supplier. Additional Visual

detection. In the event of a confirmed detection, the F&G systems

15.1 F&G Communications

15.1.13 For each hardwired digital input:

15.1.14 For each F&G output

15.1.15 The status of voted signals shall also be passed to the

15.1.20 The maximum length of a fibre-optic link shall be less than

system operation. In addition, failure of a single

16. F&G SYSTEM ARCHITECTURE

routines shall in no way interfere with application program scan or

16.15 Fail-safe & Fault Tolerant Considerations

16.16 Main and/or auxiliary power supply failures;

16.16.1 IO card failures (including short and open circuit) or card

17. F&G HARDWARE CONFIGURATION

17.4 CPU Operating Modes

17.5 CPU Status Indication

a) FORCE (Any IO which is forced on or off)

18. IO SIGNAL PHILOSOPHY

18.8 Digital Input

18.9 Digital Output

18.10 Analogue Inputs

18.10.1 Analogue inputs shall be 4-20mA 24V-DC with the supply

18.11 Analogue Outputs