MEDICAL WIRING HARNESS

MANUFACTURING
 Proposes the wiring / cable harness
manufacturing practices and requirements.

IPC WHMA A 620D Techniques, Practices, Required Materials,

STANDARD tests and acceptance criteria for the

production of crimped, mechanical
securing and soldering interconnections in
the wiring harness assembly.

Reference: https://whma.org/ipcwhma-a-620/
 WIRE HARNESS MANUFACTURING PROCESS

Wiring Harness Wiring Harness Wiring Harness Wiring Harness

Design Prototyping Production Testing
Assembly
 WIRING DESIGN
The physical layout of the wires and its
components that are coupled with the
wires are designed in the wiring diagram
via Autocad, Orcad software.

The wire harnesses are designed based

upon the geometric and electric
requirements of the medical equipment.
 WIRING HARNESS
PROTOTYPING

The wiring harness prototyping identifies

the design changes required in them and
reduces the further downtime, eliminates
the costly issues that likely to involve in
the later phases.
 WIRE CUTTING

The wire are cut according to precise

length required for the medical
equipment requirement through the wire
cutting machines.
 WIRE STRIPPING

Stripping the insulation of the wires ends

are performed via an automated stripping
machines.
 WIRE CRIMPING

The terminals on the wires ends are

crimped via handheld / automated
crimpers tool.

Via these crimpers , the wires are fitted

into the connector.
 SOLDERING
The wires are terminated using the
traditional method of soldering.

The soldering process of wires can be

done using minimal tools , flux materials
and they can also be done via automated
soldering machine.
 ULTRASONIC WELDING

Low resistance welding technology used

in joining various multiple wires.

Ultrasonic weldings offers the advanatges

such as low energy consumption
performance, and good electrical
performance compared to resistance /
crimping welding.
WIRING HARNESS ASSEMBLY
Since most of the wiring harnesses
require some of customisation, it is wise
to make utilisation of the manual
assembly of wiring harness on the
assembly board.

While manufacturing the customised

medical devices, hand manual assembly
comes into the picture of solving the
electric , geometric requirements .
WIRING HARNESS TESTING

The wiring harnesses are connected to

the programmable wiring harness tester
To test the electrical Functionality
Determine the faulty wiring
harnesses
Complies with quality control
standards
To know more about our processes, Visit
our website
https://www.biometriccables.com/