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Basic Load Cases used for Piping Stress Analysis


Following steps shall be carried for Piping Stress Analysis of any system,

1. Identify the Critical lines from the P&ID based on the criteria mentioned in the Piping
Stress Analysis Design Basis.
2. Prepare a Stress Critical Line list
3. Categorize the lines as Category-1 (Extensive computer analysis required), Category-2
(Visual Analysis or by Nomo graphs, etc.) and Category-3 (Non-critical lines)
4. Segregate the Category-1 lines and identify Stress systems. Segregation should be made
in such a way that proper boundary conditions can be defined for those lines. Also lines
which can affect the behavior of the system significantly should be selected. Depending
on the configurations Category-2 and Category-3 lines may also be included in the Piping
system
5. Select a system for the analysis based on the priority or project requirement
6. List down the lines to be included in the system
7. Check if all the parameters of the lines are available,
A. Maximum Design Temperature & Pressure
B. Operating Temperature & Pressure
C. Minimum Design Temperature & Pressure
D. Test Pressure

8. Check if any Occasional loading is applicable for the selected system,


A. Wind Loading
B. Seismic Loading
C. PSV reaction forces
9. Note down environmental Data of the project,
A. Ambient Temperature
10. Once the modeling of the system is done in the Caesar-II using all the above data, next
important activity is to formulate the load cases for which the system is to be analyzed
11. List down all the possible conditions the selected system may experience.
12. Load Cases for a piping system is given below,
CASE: 1 Basic parameters and no occasional loading
Following parameters will be used for formulating the load cases,
WW    =       Water filled weight
HP      =       Hydro test Pressure
W       =       Dead weight of the Piping system
P1      =       Maximum Design Pressure
P2      =       Operating Pressure
P3      =       Minimum Design Pressure
T1      =       Maximum Design Temperature
T2      =       Operating Temperature
T3      =       Minimum Design Temperature
Case No. Load Case Stress Type
L1 WW+HP HYDRO
L2 W+T1+P1 OPE
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L3 W+T2+P2 (P1 can be used in this case) OPE


L4 W+T3+P3 (P1 can be used in this case) OPE
L5 W+P1 SUS
L6 L2-L5 EXP
L7 L3-L5 EXP
L8 L4-L5 EXP
L9 L2-L4 EXP
 

CASE: 2 Basic Parameters with Wind loading


Following parameters will be used for formulating the load cases,
WW    =       Water filled weight
HP      =       Hydro test Pressure
W       =       Dead weight of the Piping system
P1      =       Maximum Design Pressure
P2      =       Operating Pressure
P3      =       Minimum Design Pressure
T1      =       Maximum Design Temperature
T2      =       Operating Temperature
T3      =       Minimum Design Temperature
WIN1  =       Wind Load in +X direction (direction is just for example user can use this
terminology for any other direction as per his ease)
WIN2  =       Wind Load in –X direction (direction is just for example user can use this
terminology for any other direction as per his ease)
WIN3  =       Wind Load in +Z direction (direction is just for example user can use this
terminology for any other direction as per his ease)
WIN4  =       Wind Load in –Z direction (direction is just for example user can use this
terminology for any other direction as per his ease)
 
Case Load Case Stress Type Combination Type
No.
L1 WW+HP HYDRO Algebraic
L2 W+T1+P1 OPE Algebraic
L3 W+T2+P2 (P1 can be used in this case) OPE Algebraic
L4 W+T3+P3 (P1 can be used in this case) OPE Algebraic
L5 W+P1 SUS Algebraic
L6 W+T1+P1+WIN1 OPE Algebraic
L7 W+T1+P1+WIN2 OPE Algebraic
L8 W+T1+P1+WIN3 OPE Algebraic
L9 W+T1+P1+WIN4 OPE Algebraic
L10 L6-L2 OCC Algebraic
L11 L7-L2 OCC Algebraic
L12 L8-L2 OCC Algebraic
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L13 L9-L2 OCC Algebraic


L14 L5+L10 OCC Scalar
L15 L5+L11 OCC Scalar
L16 L5+L12 OCC Scalar
L17 L5+L13 OCC Scalar
L18 L2-L5 EXP Algebraic
L19 L3-L5 EXP Algebraic
L20 L4-L5 EXP Algebraic
L21 L2-L4 EXP Algebraic
 
CASE: 3 Basic Parameters with Seismic loading
Following parameters will be used for formulating the load cases,
WW    =       Water filled weight
HP      =       Hydro test Pressure
W       =       Dead weight of the Piping system
P1      =       Maximum Design Pressure
P2      =       Operating Pressure
P3      =       Minimum Design Pressure
T1      =       Maximum Design Temperature
T2      =       Operating Temperature
T3      =       Minimum Design Temperature
U1      =       Seismic loads also known as Uniform loads in terms of ‘g’ in North-South
Direction (direction is just for example user can use this terminology for any other direction
as per his ease)
U2      =       Seismic loads also known as Uniform loads in terms of ‘g’ in East-West
Direction (direction is just for example user can use this terminology for any other direction
as per his ease)
U3      =       Seismic loads also known as Uniform loads in terms of ‘g’ in Vertical
Direction (direction is just for example user can use this terminology for any other direction
as per his ease).
Generally vertical load due to seismic is negligible and not included in the Load case
formation.

 
Case Load Case Stress Type Combination Type
No.
L1 WW+HP HYDRO Algebraic
L2 W+T1+P1 OPE Algebraic
L3 W+T2+P2 (P1 can be used in this case) OPE Algebraic
L4 W+T3+P3 (P1 can be used in this case) OPE Algebraic
L5 W+P1 SUS Algebraic
L6 W+T1+P1+U1 OPE Algebraic
L7 W+T1+P1-U1 OPE Algebraic
L8 W+T1+P1+U2 OPE Algebraic
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L9 W+T1+P1-U2 OPE Algebraic


L10 L6-L2 OCC Algebraic
L11 L7-L2 OCC Algebraic
L12 L8-L2 OCC Algebraic
L13 L9-L2 OCC Algebraic
L14 L5+L10 OCC Scalar
L15 L5+L11 OCC Scalar
L16 L5+L12 OCC Scalar
L17 L5+L13 OCC Scalar
L18 L2-L5 EXP Algebraic
L19 L3-L5 EXP Algebraic
L20 L4-L5 EXP Algebraic
L21 L2-L4 EXP Algebraic
 
CASE: 4 Basic Parameters with Wind &Seismic loading
Following parameters will be used for formulating the load cases,
WW    =       Water filled weight
HP      =       Hydro test Pressure
W       =       Dead weight of the Piping system
P1      =       Maximum Design Pressure
P2      =       Operating Pressure
P3      =       Minimum Design Pressure
T1      =       Maximum Design Temperature
T2      =       Operating Temperature
T3      =       Minimum Design Temperature
WIN1  =       Wind Load in +X direction (direction is just for example user can use this
terminology for any other direction as per his ease)
WIN2  =       Wind Load in –X direction (direction is just for example user can use this
terminology for any other direction as per his ease)
WIN3  =       Wind Load in +Z direction (direction is just for example user can use this
terminology for any other direction as per his ease)
WIN4  =       Wind Load in –Z direction (direction is just for example user can use this
terminology for any other direction as per his ease)
U1      =       Seismic loads also known as Uniform loads in terms of ‘g’ in North-South
Direction (direction is just for example user can use this terminology for any other direction
as per his ease)
U2      =       Seismic loads also known as Uniform loads in terms of ‘g’ in East-West
Direction (direction is just for example user can use this terminology for any other direction
as per his ease)
U3      =       Seismic loads also known as Uniform loads in terms of ‘g’ in Vertical
Direction (direction is just for example user can use this terminology for any other direction
as per his ease).
Generally vertical load due to seismic is negligible and not included in the Load case
formation.
 
Case Load Case Stress Type Combination Type
No.
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L1 WW+HP HYDRO Algebraic


L2 W+T1+P1 OPE Algebraic
L3 W+T2+P2 (P1 can be used in this case) OPE Algebraic
L4 W+T3+P3 (P1 can be used in this case) OPE Algebraic
L5 W+P1 SUS Algebraic
L6 W+T1+P1+WIN1 OPE Algebraic
L7 W+T1+P1+WIN2 OPE Algebraic
L8 W+T1+P1+WIN3 OPE Algebraic
L9 W+T1+P1+WIN4 OPE Algebraic
L10 W+T1+P1+U1 OPE Algebraic
L11 W+T1+P1-U1 OPE Algebraic
L12 W+T1+P1+U2 OPE Algebraic
L13 W+T1+P1-U2 OPE Algebraic
L14 L6-L2 OCC Algebraic
L15 L7-L2 OCC Algebraic
L16 L8-L2 OCC Algebraic
L17 L9-L2 OCC Algebraic
L18 L10-L2 OCC Algebraic
L19 L11-L2 OCC Algebraic
L20 L12-L2 OCC Algebraic
L21 L13-L2 OCC Algebraic
L22 L5+L14 OCC Scalar
L23 L5+L15 OCC Scalar
L24 L5+L16 OCC Scalar
L25 L5+L17 OCC Scalar
L26 L5+L18 OCC Scalar
L27 L5+L19 OCC Scalar
L28 L5+L20 OCC Scalar
L29 L5+L21 OCC Scalar
L30 L2-L5 EXP Algebraic
L31 L3-L5 EXP Algebraic
L32 L4-L5 EXP Algebraic
L33 L2-L4 EXP Algebraic
 

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