AIDA Technical Standard Tooth Profile and Standard Dimensions —_ ATS-6351-2015 4 Scope This standard specifies the toath profile and basic dimensions of involute spur and helical gears for general use. 2 Tooth size | The tooth size is given according to module (m). Standard values of the module are given in Table 1, Table 1 Standard values of the module Unit ram 05 2 6 18 (0.6) (25) 8 20 0.8 3 10 22 1 (35) 2 25 (1.25) 4 4 15. 5 16 | 3. Tooth profile 341 Types and classes ‘Tooth profile is organized into two classes, i.e., standard tooth profile and modified tooth profile, Modified tooth profile is mainly adopted by press driving gears of which module is 5mm or more. Standard tooth profile is adopted by other gears. 3.2. Tooth profile and dimensions of the standard tooth Tooth profile curve of the standard tooth shall be an involute curve of which standard pressure angle dys 20°. Fig. 4 gives the tooth profile and the dimensions of basic rack. 31 for machined gear h=225m 2 for machined gear hy = 125m 33 for machined gear R=0375m ‘m: module 186. fy Eserert ar Related Documents: JIS B 0102 Vocabulary of gear terms JIS B 1701 Cylindrical gears for general and heavy engineering ATS-1211 Gear Symbols Distribution: B+ C wey j | Revised: 12 May 2015 Aeubichcd: st New 1079 | AIDA ENGINEERING, Lo,3.3. Tooth profile and dimensions of modified tooth (modified tooth ti AIDA Technical Standard ATS-6351-2015 Tooth Profile and Standard Dimensions ‘Tooth profile of the modified tooth shall be a curve obtained by making a small relief at the tooth tip of the standard tooth. Fig. 2 (a) gives the tooth profile and dimensions of basic rack. It should be noted, however, the profile of a cut- modified tooth using a Nile's grinding machine may follow Fig. 2 (b). foto 1 30104 Reem = 235m Note 1 (@) General (0) When @ Nil's grinding machine is used Note 1: The amount of tip relief in cases where the addendum ‘modification coefficient is between +0,50 ~-0.53 is lo be shown as follows on drawings (also see the figure to the right}: Hy =0.1841 m , 3y= 0.0052 m (oreets22) 0802 ‘Sample Tip Retiot Diva, Callout (m= 221 Fig. 2 Tooth profile and dimensions of modified basic rack (grinding finish gears) 3.3.1 Exclusion of applying modified tooth (modified tooth tip). ‘When a gear shall be applied a modified tooth profile (modified tooth tip), and yet modification of tooth is not easily possible, the modification may be omitted. However, specified tooth mating and, etc. must be recorded and submitted to Engineering Dept. for approval. Implement must be ‘conducted after obtaining approval of Engineering Dept. 3.4 Tooth profile of helical gears Helical gears shall be of normal angle. Tooth profile and dimensions of the basic rack can be found by replacing with af, and m with my i 3.5 Sharp comers Fig. 1 or 2 Incase of ground gears sharp comers as shown in the sketch at right are not allowed. When these corners are inevitable with a grinding machine (such as Maag 0° grinding method), prepare a relief at rough machining (For example hobbing with bumps) \ AIDA ENGINEERING, LTD. dtAIDA Technical Standard ‘ATS-€351-2015 Tooth Profile and Standard Dimensions 4 Crowning and relieving: 4.1 Application categories | | | Gears of which tooth width is equal to or more 10 m (m: Module) shall be subjected to crowing described in 4.2 or relieving in 4.3 so as to reduce the single-sided contact. Table 2 gives types and ( application categories of crowning and relieving. Table 2 Application categories of crowing and relieving Category _ Type Tooth width Smaller than 10x module fed peepee abgleedil [Growing by machining [Hardness: Hs50 or more (grinding) | A type crowing. frooth width jis possible Hardness: Less than Hs50(hob) | 6 type crowing }10x module or {Crowning by [General | Imore Imachining is iPredecessor model of Nile’s grinding] ey impossible (*) machine 8 type relieving Note (') This indicates the case where no crowing device is available or the crowning work required ‘exceeds the machining range of an existing crowing device, Furthermore, in the case where relieving by machining is impossible, A type relieving shall be conducted by hand. 5 4.2. Dimensions for crowning 1) Atype crowning Fig. 3 illustrates the crowning of a cut gear with hardness of Hs50 or more. Tooth width 3 002 a R=625 5" Fig. 4 A type crowning 2) B type crowning Fig. 4 illustrates the crowning of a hobbed gear with hardness smaller than Hs50. 0.04 8 R=3125 5 Fig. 4 B type crowning AIDA ENGINEERING, LTD,AIDA Technical Standard ‘ATS-6351-2015 ‘Tooth Profile and Standard Dimensions 4.3 Dimensions for relieving 1) Atype relieving Fig. 5 illustrates generally-conducted relieving. Tooth width 6 02. e=003 Fig. 5 A type relieving 2) B type relieving Fig. 6 illustrates the relieving using a predecessor model of Nile's grinding machine. Tooth width Fig. 6 B type reli 44 Precautions in practice and indications for crowing and relieving 4.44 Tooth contact Configurations of crowning and relieving change according to the shape of template of a processing machine. The required initial contact is 50% or more in terms of tooth trace direction. If the initial contact is smaller than the aforementioned one, correction shall be conducted. 44.2 Surface subjected to crowning and relieving For the surface to be crowned or relieved, the following conditions shall be satisfied. 1) For one set of mating surfaces, either one shall be crowned or relieved, 2) In principle, a gear with a smaller number of teeth shall be subjected to crowing or relieving, Example 1 Example 2 Example 3 @ Gears subject to crowning or relieving 4 AIDA ENGINEERING, LTD,AIDA Technical Standard ATS-6351-2015 ‘Tooth Profile and Standard Dimensions 44.3 Indications Crowing and relieving described in 4.2 and 4.3 shall be indicated following the example given below. Example type crowning A\ype relieving If any crowning or relieving other than those given in the above example, dimensions shall be indicated following Fig.3 or Fig. 5. 5 Dimensions of spur and helical gears: 5.1 Basic dimensions Table 3 gives basic dimensions of spur and helical gears. ‘Table 3. Basic dimensions of spur and helical gears ‘Spur gear Helical gear(normal angle system) Description ‘Standard Modified Standard Modified Module m my Siandard pressure oa ae angle Rafer pi ce om ae Whole depth of tooth (1) h> 225m b> 2.251 ‘Addendum modification | 0 ie 0 wy ‘Addendum (") m (142m mn Gtx) Transverse tooth am - ae Ma ‘i zm ia a a thickness(*) 7 (Geeetanm)m | se 72 Mntan ay) Note () Only applies to mesh between extemal gears. ) Applies to external gears when the double sign is positive, or to internal gears when it is negative. Remarks "2" represents the number of teeth and "8" represents the helical angle of standard pitch 5.2 Chamfer dimensions 5.2.1. Shapes and nominal sizes of chamfers. Fig. 7 gives the shape and nominal size of chamfers. CChemfering on tooth side face C's f Chamifering on tooth tp side Cy hamferngon othtipend_ Ce Fig. 7 AIDA ENGINEERING, L710.AIDA Technical Standard ATS-6351-2015 Tooth Profile and Standard Dimensions 5.2.2. Dimensions of chamfers at the side face and tip of tooth Table 4 gives dimensions of chamfers at the side face and top of tooth. Unit: mm Module _m | Chamfer at the side face of tooth _C, | Chamfer at the end of tooth tip 05 ~ 15 i os Minute 2035 60.5 ct 4~6 Ci C2 B~ 16 C15 3 18 ~25 C2 C5 5.2.3 Dimensions of chamfers at the tip of tooth 1) Chamfer by machining Assemi-topping shall be attached to a gear cutter, when necessary, to chamfer the tip of tooth according to Fig. 8. Semi topping standard dimension hc=0.07 m against number of teeth cae z= 100 cutter tooth m: module (teat be mostieg) costar Fig. 8 Chamfering of the tip of tooth by machining 2) Chamfer by hand tools The tip end of tooth shail be chamfered by hand tools, when necessary, according to Table 5. Table 5 Chamfering of the tip of tooth by hand tools % Unit: mm, 7 Wodule _m | Chamfer at the tip of tooth Cs ee 3.5 oF less Minute 4 or more. 05 8 or more 4 AIDA ENGINEERING, LTD.AIDA Technical Standard ‘ATS~6351-2015 COMMENTARY COMMENTARY This commentary is not part of the standard. It is provided in order to explain various details about the standard. 4. Why the standard was established This standard was established to give commentary fo tooth profile and its standard dimensions. 2 Intent of the major revisions in 15 June 1990 Tooth Profile and Standard Dimensions ‘Whole depth of tooth was changed to 1.35 m from 1.25 m. | 3 _ Intent of the major revisions in 1 September 1997 Deddendum was changed to 1.35 m from 1.25 with Giketsu-320-006. Old 3.3(duplicated) was changed to 3.5. 4 _ Intent of the major revisions in 1 May 2000 Measures for overseas production, "3.3.1 Exclusion of applying modified tooth (modified tooth tip)” was added. j 5 _ Intent of the latest revisions Modification of tooth tip is practiced to reduce noise as one of its purposes. However, for gears with addendum modification coefficient 0.50~ 0.53 and with a smaller number of teeth, when the tooth tip was modified in a conventional way, the mating rate decreases extremely and the noise increases, ‘Therefore, the amount of tip modification had been changed according to an agreement with the gear cutting supplier. This agreement with the supplier was reflected into this revision, 6 — Major revisions The major revisions are as follows: a) The tip modification amount in the case of addendum modification coefficient 0.50~ 0.53 was i added to Figure 2. b) Revision contents were summarized in this Commentary. AIDA ENGINEERING, LTD. COM-1