Bill Acceptor: Installation Guide & Service Manual

XBA
Bill Acceptor
Installation Guide
&
Service Manual
XBA
Use of Materials Limitations

International Currency Technologies Corporation (ICT) all rights reserved.
All materials contained are the copyrighted property of ICT.
All trademarks, service marks, and trade names are proprietary to ICT.
ICT reserves the right at all times to disclose or to modify any information as
ICT deems necessary to satisfy any applicable law, regulation, legal process
or governmental request, or to edit, refuse to post or to remove any information
or materials, in whole or in part, in ICT's sole discretion.
www.ictgroup.com.tw
XBA
Contents
1. General Information
1-1. Specifications..........................................................3
1-2. Dimensions............................................................. 4
1-3. Harness Application................................................ 5
1-4. Bezel Styles............................................................10
2. Software download and test

2-1. Download Firmware................................................11
2-2. Auto Testing Tool.................................................... 15
2-3. Component Names.................................................28
2-4. Assembling Procedure............................................29
3. Operation
3-1. Operation Flowchart...............................................36
3-2. I/O Circuit................................................................37
4. Maintenance..................................................................40
5. Troubleshooting
5-1. Introduction.............................................................41
5-2. Failed to Power Up.................................................42
5-3. Failed to Communicate...........................................43
5-4. Low Acceptance......................................................44
5-5. Wrong Credit Output...............................................45
5-6. Motor with Strange Sound......................................46
5-7. No Diagnostic LED Status......................................47
5-8. Bill Acceptor Error Code.........................................48
6. Parts and Assembly Views

6-1. Exploded Views......................................................58
6-2. Circuit Board Overviews.........................................64
7. Model Number Configuration.........................................65
www.ictgroup.com.tw
XBA
1. General Information
1-1. Specifications
General
Acceptance Rate 98% or greater

*Note: The acceptance rate excludes notes that are dirty, wet, broken
or wrinkled.
Bill Insertion Four way acceptable
Transaction Speed Approx. 2.5 s to stack
Interface Pulse, MDB, RS232
Installation Indoor & Outdoor
Electrical
Power Source 12V DC±10%

24V DC±10%
34V DC±10%
Power Consumption Normal Mode- Standby : 0.15A, 1.8W

Operation: 1.0A, 12W
Maximum: 2A, 24W
Power Saving Mode- Mode 1: 50µA

Mode 2: 15µA
Operation Environment Operation Temperature: -20°C~65°C

Storage Temperature : -30°C~70°C
Humidity: 30%~95%RH (no condensation)
Mechanical
Bill Box Capacity Approx. 200 bills

400 bills
Weight Approx. 1.5kg
Outline Dimension Refer to page 4
Bill Accepted Width 62~77mm
www.ictgroup.com.tw
-3-
XBA
1-2. Dimensions
t Two Sided Bezel

104.2[4.10]
6-
5.
83[3.27]
6[
147[5.79]400bills
0.
23.5[0.93]
22
50.8[2.00]
8[0.3]
]
115[4.53]200bills
48.6[1.91]
238.5[9.39]
107[4.21]
116[4.57]
132[5.2]
115[4.5]
200pcs.
400pcs.
83[3.27] (Figure.1)
100.7[3.97]
t TOB Bezel
104.2[4.10]
102[4.0]
81.2[3.20]
149.5[5.89]400bills
20.2[0.79]
13.2[0.52]
50.8[2.0]
7.9[0.3]
117.5[4.63]200bills
106.3[4.18]
259.8[10.23]
69.2[2.72]
153.3[6.04]
117.5[4.63]
25[0.98]
300 pcs
100 pcs
101.2[4.0] (Figure.2)
Unit : m
: m [inch]
www.ictgroup.com.tw
-4-
XBA
1-3. Harness Application
Used
Interface Mode Usage Harness Page
Voltage
12VDC WEL-RV705 6
Sleep
MDB 12/24VDC Power & Data comm. WEL-RS7P02 6
34VDC Normal WEL-RM006 7
Power & Data comm. WEL-RV701 7
12VDC Sleep
Extension Wire CU-R961 8
Pulse Power & Data Comm. WEL-RV703 8
24VAC Normal
Extension Wire WEL-RV702 9
Power & Data Comm. WEL-RXBA18 9
ICT Protocol 12VDC Normal
Extension Wire CU-R961 8
(Table.1)
*Data Comm. : Data Communication.
www.ictgroup.com.tw
-5-
XBA
Interface Used Voltage Mode Usage
MDB 12V DC Sleep Power & *Data Comm.
WEL-RV705
PIN 1- BLUE..........................+12VDC INPUT
4 5 6 1
PIN 2- YELLOW..................................Ground 16
1 2 3
PIN 3- PURPLE.............MDB_WAKE_UP_EN 2
17
MOLEX 5559-06P PIN 4- ORANGE............MDB_MASTER_RXD 3
PIN 5- RED....................MDB_MASTER_TXD 18
BACK VIEW 4
PIN 6- GREEN...........................MDB Ground 19
5
1
* 20
6
2 21
3
2464 22AWG 6C CABLE * 7
DC 12V MDB
MOLEX 5557-6R 4 22
#WEL-RV705
5 8
6 23
9
24
10
25
11
26
1 12
2 27
3 13
4 28
MOLEX 5559-06P 5 14
6 29
15
30
PIN 1- BLUE..................................+12VDC INPUT PIN 3- BLUE......................................+12V INPUT BLK-15*2

PIN 2- YELLOW..........................................Ground PIN 6- ORANGE..................MDB_MASTER_RXD
6 5 4
PIN 3- PURPLE.....................MDB_WAKE_UP_EN PIN 14- RED..........................MDB_MASTER_TXD
3 2 1
PIN 4- ORANGE....................MDB_MASTER_RXD PIN 17- PURPLE...................MDB_WAKE_UP_EN
MOLEX 5557-6R PIN 5- RED............................MDB_MASTER_TXD PIN 20- YELLOW........................................Ground
BACK VIEW PIN 6- GREEN...................................MDB Ground PIN 28- GREEN.................................MDB Ground
(Figure.3)
MDB 12 / 24VDC Sleep Power & *Data Comm.
WEL-RS7P02
PIN1 BLUE.......................DC+12/24V INPUT
4 5 6 PIN2 YELLOW....................................Ground 1
16
PIN3 PURPLE..............MDB_WAKE_UP_EN 2
1 2 3
PIN4 ORANGE.............MDB_MASTER_RXD 17
3
MOLEX 5559-06P PIN5 RED......................MDB_MASTER_TXD 18
PIN6 GREEN..............................MDB Ground 4
BACK VIEW 19
5
1
* 20
6
2 21
3 * 7
#WEL-RS7P02
DC 12/24V MDB
4 2464 22AWG 6C CABLE 22

MOLEX 5557-6R 5 8
6 23
9
24
10
25
11
26
1 12
2 27
3 13
4 28
MOLEX 5559-06P 5 14
6 29
15
30
PIN1 BLUE............................+12VDC INPUT PIN3 BLUE.....................................+12V INPUT BLK-15*2

6 5 4 PIN2 YELLOW....................................Ground PIN6 ORANGE.................MDB_MASTER_RXD
3 2 1 PIN3 PURPLE...............MDB_WAKE_UP_EN PIN14 RED........................MDB_MASTER_TXD
PIN4 ORANGE.............MDB_MASTER_RXD PIN17 PURPLE.................MDB_WAKE_UP_EN
MOLEX 5559-6R PIN5 RED.....................MDB_MASTER_TXD PIN20 YELLOW.......................................Ground
BACK VIEW PIN6 GREEN.............................MDB Ground PIN28 GREEN................................MDB Ground
(Figure.4)
www.ictgroup.com.tw
-6-
XBA
MDB 34V DC Normal Power & *Data Comm.
WEL-RM006
PIN 1- BLUE..............................................34VDC
1
4 5 6 PIN 2- YELLOW.................34VDC Power Return 16
PIN 3- .............................................................N/C 2
1 2 3 17
PIN 4- ORANGE...................MDB_MASTER_RXD 3
18
MOLEX 5559-06P PIN 5- RED...........................MDB_MASTER_TXD 4
BACK VIEW PIN 6- GREEN.....................................MDB Groud 19
5
1
* 20
6
2 21
3
* 7
DC 34V MDB
#WEL-M006
4 22
MOLEX 5557-6R 5 8
6 23
9
24
10
25
11
26
1 12
2 27
3 13
4 28
MOLEX 5559-06P 5 14
6 29
15
30
HORN-30
PIN 1- BLUE............................................34VDC PIN 6- ORANGE...............MDB_MASTER_RXD
6 5 4 PIN 2- YELLOW...............34VDC Power Return PIN 14- RED.......................MDB_MASTER_TXD
PIN 3- ...........................................................N/C PIN 16- YELLOW............+34VDC Power Return
3 2 1
PIN 4- ORANGE.................MDB_MASTER_RXD PIN 23- BLUE...........................................34VDC
MOLEX 5557-6R PIN 5- RED.........................MDB_MASTER_TXD PIN 28- GREEN.................................MDB Groud
BACK VIEW PIN 6- GREEN...................................MDB Groud
(Figure.5)
Pulse 12VDC Sleep Power & *Data Comm.
WEL-RV701 1
16
2
17
3
18
4
19
1 5
2
3
* 20
6
4 21
5
* 7
#WEL-RV701
DC 12V
6 22
7 8
8 23
AMP 172340-1 9 9
24
10
25
11
26
12
27
13
28
14
29
15
30
PIN 1- YELLOW ........................................ INHIBIT+ PIN 1- PURPLE ............. CREDIT_RELAY ( COM)
3 2 1
PIN 2- GREEN ............................................ INHIBIT- PIN 2- BLUE ................... CREDIT_RELAY ( N.O.) BLK-15*2
6 5 4 PIN 3- RED ................................ +12V DC INPUT
PIN 5- RED ................................... +12V DC INPUT
9 8 7 PIN 7- BLUE ....................... CREDIT_RELAY (N.O.) PIN 4- YELLOW ..................................... INHIBIT+
+AMP
PIN 8- PURPLE ............... CREDIT_RELAY (C OM) PIN 18- GREEN ........................................ INHIBIT-
AMP 172340-1 PIN 9- ORANGE ............................................ GND PIN 20- ORANGE .......................................... GND
BACK VIEW
(Figure.6)
www.ictgroup.com.tw
-7-
XBA
Pulse 12V DC Sleep Extension Wire for WEL-RV701
ICT Protocol 12V DC Normal Extension Wire for WEL-RXBA18
WEL-RU961
1
2
3 202
4 202
5 202
6 2464 22 AWG 6C CABLE
7 202
#CU-R961-1
202
DC 12V
8
AMP 172332-1 9 202
PIN 1- YELLOW...............................INHIBIT+
3 2 1 PIN 2- GREEN.................................INHIBIT-
6 5 4 PIN 5- RED......................... ..+12VDC INPUT
PIN 7- BLUE...............CREOIT-RELAY(N.O.)
9 8 7
+AMP PIN 8- PURPLE.........CREDIT-RELAY(COM)
PIN 9- ORANGE....................................GND
AMP 172340-1 BACK VIEW
(Figure.7)
Pulse 24V AC Normal Power & *Data Comm.
WEL-RV703 BLK-15*2
1
16
2
17
3
18
4
19
1 5
2
3
* 20
6
4 21
5
2464 22 AWG 6C CABLE * 7
#WEL-RV703
AC 24V
6 22
7 8
8 23
AMP 172340-1 9 9
24
10
25
11
26
12
27
13
28
14
PIN 2- YELLOW............................................INHIBIT+ PIN 1- PURPLE..............CREDIT_RELAY (COM) 29
3 2 1 15
PIN 4- BLUE...........................CREDIT_RELAY (N.O.) PIN 2- BLUE....................CREDIT_RELAY (N.O.) 30
6 5 4
PIN 5- PURPLE.....................CREDIT_RELAY (COM) PIN 4- YELLOW.....................................INHIBIT-
9 8 7 PIN 5- GREEN...............................................INHIBIT- PIN 16- ORANGE..........................+24V AC (RET)
+AMP PIN 18- GREEN........................................INHIBIT-
PIN 7- ORANGE.................................+24V AC (RET)
AMP 172340-1 PIN 8- RED....................................................+24V AC PIN 23- RED.............................................+24V AC
BACK VIEW
(Figure.8)
www.ictgroup.com.tw
-8-
XBA
Pulse 24V AC Normal Extension Wire
WEL-RV702
1
2
3
202
4
202
5
202
#WEL-RV702
AC 24V
6
7
202
8
202
AMP 172332-1 9
202
PIN 2- YELLOW................................................INHIBIT+
3 2 1
PIN 4- BLUE...............................CREDIT_RELAY (N.O.)
6 5 4 PIN 5- PURPLE.........................CREDIT_RELAY (COM)
9 8 7 PIN 5- GREEN...................................................INHIBIT-
+AMP PIN 7- ORANGE.....................................+24V AC (RET)
PIN 8- RED.......................................................+24V AC
AMP 172340-1
BACK VIEW
(Figure.9)
ICT Protocol 12V DC Normal Power & *Data Comm.
WEL-RXBA18
PIN1 YELLOW...............................INHIBIT+ PIN 1 PURPLE .....................CREDIT RELAY(COM)
3 2 1
PIN2 GREEN..................................INHIBIT- PIN 2 BLUE............................CREDIT RELAY(N.O.)
6 5 4 PIN 3 RED........................................+12V DC INPUT
PIN5 RED............................+12V DC INPUT
9 8 7
PIN7 BLUE.................CREDIT RELAY(N.O.) PIN 4 YELLOW.............................................INHIBIT+
+AMP
PIN8 PURPLE...........CREDIT RELAY(COM) PIN 18 GREEN..............................................INHIBIT-
AMP 172340-1 PIN 20 ORANGE..................................................GND
PIN9 ORANGE......................................GND
BACK VIEW
1 1
2 16
3 2
4 17
5
#WEL-RXBA18
AMP 172340-1 3
DC 12/24V
6 18
7 4
8 19
9 5
20
6
21
7
22
8
23
9
24
10
25
11
26
12
ICT PROTOCOL
#WEL-RXBA18
D-SUB(F) 27
13
28
14
29
15
PIN 10- YELLOW........................GND 30
5 4 3 2 1 PIN 2.......................RXD
PIN 25- RED................................VCC
9 8 7 6 PIN 3.......................TXD BLK-15X2
PIN 26- BLACK...........................TX11
PIN 5......................GND
D-SUB 9F TOP VIEW PIN 27 -WHITE...........................RX11
(Figure.10)
www.ictgroup.com.tw
-9-
XBA
1-4. Bezel Styles
t Standard-Bezel
Part Number: A421900-R
84.5[3.33]
83[3.27]
116[4.57]
107[4.21]
48.6[1.91]
24.5[1.0]
2 2]
[0.
5.5
12.4[0.49]
8[0.31]
9[0.35]
50.8[2.00] 15[0.59]
78[3.07] 33[1.30]
102[4.02] 41.5[1.63]
(Figure.11)
t T-Bezel
Part Number: A422000-R
102[4.02]
81.2[3.20] 12.5[0.5]
153.3[6.04]
117.5[4.63]
106.3[4.18]
0]
[0.2
5.2
7.9[0.31]
30.5[1.20]
50.8[2.0]
78[3.07] 39[1.54]
84.8[3.34]
(Figure.12)
www.ictgroup.com.tw
-10-
XBA
2. Software download and test
2-1. Download Firmware
2-1-1. PC BA
Step 1:
Select Firmware File: File -> Open
(Figure.13)
Step 2:
Select Firmware File & Press Open
(Figure.14)
Step 3:
After opening , screen will display
the file size and Checksum.
(Figure.15)
www.ictgroup.com.tw
-11-
XBA
Step 4:
Connection XBA & PC, turn on the
XBA ,Press “Connect USB”
(Figure.16)
Step 5:
Display Connect
(Figure.17)
www.ictgroup.com.tw
-12-
XBA
Step 6:
To set the DIP. Please select Set Dip
Switch. And selecting DIP, Outside is
a side DIP, Inside is an internal DIP.
(Figure.18)
Press Download.
(Figure.19)
www.ictgroup.com.tw
-13-
XBA
Step 7:
Download Success.
(Figure.20)
Step 8:
After rebooting BA.
Step 9:
BA Version->Read Version. Check
BA Version & Checksum.
(Figure.21)
www.ictgroup.com.tw
-14-
XBA
2-2. Auto Testing Tool
2-1-1. Connection
Preparation before start A. XBA Auto test tool

B. Connection cables(#WEL-RXBA06/#WEL-RHP57)
C. Power source
D. PC（OS Windows XP、Win7）
E. XBA calibration card
WEL-RV701 WEL-RHP57
POWER
(Figure.22)
XBA PC
Step 1:
Start the tool and make sure the version is the latest one.
(Figure.23)
www.ictgroup.com.tw
-15-
XBA
Step 2:
Enter the version and CheckSUM of this auto test tool.
(Figure.24)
www.ictgroup.com.tw
-16-
XBA
Step 3:
Press Connect USB. Message at upper left corner becomes “USB Connected”.
It means the connection is successful. Turn off and turn on the BA and then the
tool reads BA program version, shows the test items it will perform.
(Figure.25)
www.ictgroup.com.tw
-17-
XBA
Step 4:
Press the 【Start test】 button, the tool starts testing in order.
(Figure.26)
www.ictgroup.com.tw
-18-
XBA
Step 5:
01 Fram Test 、02 I/O Sensor Test、03 Motor Test.
It will appear “NG” if error happens.
(Figure.27)
www.ictgroup.com.tw
-19-
XBA
Step 6:
Calibration Test: Please insert XBA series calibration card.
(Figure.28)
www.ictgroup.com.tw
-20-
XBA
Step 7:
The message shows at the bottom left corner.
(Figure.29)
www.ictgroup.com.tw
-21-
XBA
Step 8:
Bill test. Please insert any Banknote for Accept Testing.
(Figure.30)
www.ictgroup.com.tw
-22-
XBA
Step 9:
Mask LED Test: Please check if the LED flashed the correct color and
press OK or NG in the pop-up window.
(Figure.31)
Step 10:
Stacker Test: Automatically perform stacking for one time, it will be listed
as NG if error happens.
www.ictgroup.com.tw
-23-
XBA
Step 11:
Pulse Test : Please check if the pulse the correct and press OK or NG
in the pop-up window.
(Figure.32)
www.ictgroup.com.tw
-24-
XBA
Step 12:
Dip Switch Test: Please turn on/off the DIP switch according to the message
at the bottom left corner.
(Figure.33)
www.ictgroup.com.tw
-25-
XBA
Step 13:
While testing “10 Cash box Test”, please remove and reinstall the cash box
according to the message at the bottom left corner.
(Figure.34)
Step 14:
Optical anti-stringing design Test, test Optical anti-stringing function.
It will appear “NG” if error happens.
www.ictgroup.com.tw
-26-
XBA
Step 15:
Flash Test There will be error message in the Test information if the
read/write error happens.
The “Issue” shows the result after the entire test:
(Figure.35)
www.ictgroup.com.tw
-27-
XBA
2-3. Component Names
Stack Module
CPU Door
Bill Box Module
M3x8 Screw with washer
CPU Board
ØM3*8 Self-tapping Screw

Black Zinc Plated TP2
M4x12 Screw
Upper Base Module

Lower Base Module Main Module
Standard Bezel Unit (Figure.36)
www.ictgroup.com.tw
-28-
XBA
2-4. Assembling Procedure
2-4-1. Disassembly Procedure
Step 1:
Remove bill box.
3
1
(Figure.37)
(Figure.38)
Step 2: Step 3:
Loosen four screws to remove Remove the cover plate of main unit.
the bezel.
(Figure.39) (Figure.40)
www.ictgroup.com.tw
-29-
XBA
Step 4: Step 5:
Loosen four screws to remove cpu Press the snap on both left and right
board. sides to remove the upper base.
Step 6: Step 7:
Loosen two screws to remove the Loosen four screws to remove
Lower Base. transmission module.
www.ictgroup.com.tw
-30-
XBA
Step 8:
1. Remove the sensor unit top cover. 2. Remove Upper Base Waterproof
Foam. Remove Upper Base Baffle
Board.
Waterproof Foam
Baffle Board
Waterproof
long foam
Sensor Board
3. Disassembly IR LED/ Sensor mirror. 4. Disassembly

security hook.
www.ictgroup.com.tw
-31-
XBA
Step 9:
1. Loosen three screws to remove the 2. Remove Lower Base Water Proof
Lower Base cover. Rubber. Loosen three screws to
remove the LED board.
Lower Base
cover.
Water Proof
Rubber
LED Board
(Figure.49)
(Figure.50)
3. Loosen four screws on the side to

remove the Lower Base Gear
Cover Plate.
(Figure.51)
www.ictgroup.com.tw
-32-
XBA
4. Loosen two screws to remove 5. Remove two Plastic Axle Bush to

Lower Base Waterproof cover. take rubber wheels out.
www.ictgroup.com.tw
-33-
XBA
Step 10:
1. Disassembly transmission module. 2. Loosen two screws to remove
Loosen screw to remove Sensor Block structure Rails.
board.
LED Board
3. Loosen four screws to remove 4. Remove E-ring. Pull the Belt Axle
Bill Sending Motor Set. out. Remove Belt Roller.
www.ictgroup.com.tw
-34-
XBA
5. Rise Stacker Board up. Remove 6. Loosen three screws to remove

E-ring. Remove Stacker Board. Stacker Motor.
7. Remove E-ring. Pull the Belt Axle out.

Remove Belt & Belt Roller.
(Figure.60)
www.ictgroup.com.tw
-35-
XBA
3. Operation
Power On
3-1. Operation Flowchart
No
Check
working voltage
10~15V?
YES
First time
wake up?
No
YES Auto check
No
All check ok Exception Mode
NO YES No
Time Out
YES NO
Time Out Device ready
YES
NO
YES
Sleep Mode
YES NO
Sleep Mode Time Out Wait Bill insert
YES
Get pattern
NO
Sleep Mode Bill Judge Reject
YES
NO
Input Sensor Laser detect
Trigger?
YES
YES
YES Is Fish? Reject
Power ON
NO
Stack
NO
Stacking OK Exception Mode
NO
Time Out
YES
Sleep Mode
(Figure.61)
www.ictgroup.com.tw
-36-
XBA
3-2. I/O Circuit
Pulse Interface.
+5VDC +5VDC~+12VDC
4K7
Credit_Relay_NO
Credit O/P
Credit_Relay_COM
Bill Acceptor Customer Side
+5VDC~+12VDC
+5VDC
1K
Inhibit I/P
Inhibit+
Inhibit-
Hi"TR ON
Lo"TR OFF
TR
Table.11
BA Status DIP SW Setting Control Signal
Inhibit Low Low

Inhibit
Active High High
Inhibit Low High

Enable
Active High Low
(Figure.62)
www.ictgroup.com.tw
-37-
XBA
MDB Interface.
+5VDC
+5VDC~+12VDC
1 8
MDB_MASTER_RXD 1K
2 7
3 6
TXD 4 5
+5VDC +5VDC~+12VDC
8 1 1K
MDB_MASTER_TXD
RXD 7 2
6 3 HiZTR ON
LoZTR OFF
5 4
(Figure.63)
www.ictgroup.com.tw
-38-
XBA
ICT Interface.
+5VDC
+5VDC
1K
TXD TXD RXD
+5VDC
RXD
RXD TXD
Hi"TR ON
Lo"TR OFF
(Figure.64)
www.ictgroup.com.tw
-39-
XBA
4. Maintenance
To make sure the bill acceptor always works smoothly, please clean
the internal parts regularly.
To clean the internal parts:
1. Press the buttons on the sides

of bill path and pull the unit out.
Buttons
(Figure.65)
(Figure.66)
2. Use a soft, dry cloth or towel to

clean the bill path and sensors.
Sensors
(Figure.68)
Sensors
(Figure.69)
(Figure.67)
Maintenance Notice
(Any improper maintenance will result invalid warranty.)
Recommended Mild, non-abrasive, soap water.
Alcohol
DO NOT USE Organic solvent , Alcohol, Volatility liquid.
www.ictgroup.com.tw
-40-
XBA
5. Trouble Shooting
5-1. Introduction
INTRODUCTION
Check if the unit is

flashing in red error ?
YES NO
Refer to 5-8 Refer to 5-2
(Figure.70)
www.ictgroup.com.tw
-41-
XBA
5-2. Failed to Power Up
Failed to Power Up
Make sure the input

voltage is 12V DC.
Make sure the harness

connection is correct.
NO
Can power
be applied to unit?
Is there any pin or

harnesses missing?
YES NO YES
Replace Power Line Replace CPU Board
Test the unit by

inserting notes.
(Figure.71)
www.ictgroup.com.tw
-42-
XBA
5-3. Failed to Communicate
Failed to Communicate
Is the connection to PC correct ?
YES Can power NO

be applied to unit?
YES NO
Is unit programmable?
Reload the program Replace CPU Board Replace CPU Board
NO
Is the problem
solved?
YES
Test the unit by

inserting notes.
(Figure.72)
www.ictgroup.com.tw
-43-
XBA
5-4. Low Acceptance
Low Acceptance
Clean the bill path.
Make sure the program

is the latest version.
NO Is the problem YES

solved?
Replace Sensor Board
Is the problem
solved?
NO
Replace LED Board
Is the problem YES Test the unit by

solved? inserting notes.
NO
Please contact ICT

for technical support.
(Figure.73)
www.ictgroup.com.tw
-44-
XBA
5-5. Wrong Credit Output
Wrong Credit Output
NO Is credit multiplier
used by the host?
NO YES
RS232 Pulse
Verify credit output
independently.
Check firmware for Check DIP Switch

the denominations. for proper setting.
Is the problem
solved?
NO
Replace Dip Switch
YES
Is the problem
solved?
Replace CPU Board
Test the unit by

inserting notes.
(Figure.74)
www.ictgroup.com.tw
-45-
XBA
5-6. Motor with Strange Sound
Motor with Strange Sound
Make sure belts, pulleys and

wheels are in position.
Is the problem
solved?
NO
Replace Drive YES

Motor Assembly
Test the unit by

inserting notes
(Figure.75)
www.ictgroup.com.tw
-46-
XBA
5-7. No Diagnostic LED Status
No Diagnostic LED Status
YES Can power be applied to NO
the unit?
Refer to 5-2
Replace CPU Board
"Failed to Power Up"
NO Is the problem YES
solved?
Replace LED or
Sensor Board
Test the unit by

inserting notes.
(Figure.76)
www.ictgroup.com.tw
-47-
XBA
5-8. Bill Acceptor Error Code
Flash of Diagnostic LED
ONE Red Bill Jammed (See. 5-8-1)
Disabled From The System

TWO Red
(See. 5-8-2)
THREE Red General Sensor Error (See. 5-8-3)
THREE+TWO Hook Sensor Error (See. 5-8-4)

Red
THREE+FOUR Fish Sensor Error (See. 5-8-5)

Red
A stringing attempt has been

FOUR Red detected. (See. 5-8-6)
FIVE Red Stacker Open (See. 5-8-7)
SIX Red Stacker Error (See. 5-8-8)
SEVEN Red Motor Error (See. 5-8-9)
(Figure.77)
www.ictgroup.com.tw
-48-
XBA
5-8-1. One Flash
One Flash
Bill Jammed
Is the problem YES

solved?
NO
Check hook sensor
Is the problem
solved?
NO
Replace Sensor
or LED Board
Test the unit by

inserting notes.
(Figure.78)
www.ictgroup.com.tw
-49-
XBA
5-8-2. Two Flashes
Two Flashes
Disabled From The System
Adjust Dip switch

accordingly or Disable
inhibit signal.
Is the problem
solved?
NO
Replace CPU Board YES
Test the unit by

inserting notes
(Figure.79)
www.ictgroup.com.tw
-50-
XBA
5-8-4. Three Flashes
Three Flashes
Sensor Error
Is the problem
solved?
NO
Replace LED Board
Is the problem
solved?
NO
YES
Is the problem
solved?
NO
Replace CPU Board
Test the unit by

inserting notes.
(Figure.80)
www.ictgroup.com.tw
-51-
XBA
5-8-5. Three+Two Flashes
Three + Two Flashes

Hook Sensor Error
Check hook sensor.
Is the hook
in position?
NO
YES
Replace Hook Spring
Is the problem
solved?
NO
YES
Test the unit by

inserting notes.
(Figure.81)
www.ictgroup.com.tw
-52-
XBA
5-8-6. Three+Four Flashes
Three+Four Flashes
Fish Sensor Error
Is there anything blocking

output sensor?
YES
Remove
NO
Replace output Sensor on NO Is the problem

Sensor board solved?
YES
Test the unit by

inserting notes.
(Figure.82)
www.ictgroup.com.tw
-53-
XBA
5-8-7. Four Flashes
Four Blinks Flashes

A stringing attempt
has been detected.
Power OFF
Power ON
Test the unit by

inserting notes.
(Figure.83)
www.ictgroup.com.tw
-54-
XBA
5-8-8. Five Flashes
Five Flashes
Stacker Open
Remove notes from

the stacker.
YES
Is the problem solved?
NO
Check Stacker Open

Sensor Unit
YES
NO
Replace CPU Board
Test unit by
inserting notes.
(Figure.84)
www.ictgroup.com.tw
-55-
XBA
5-8-9. Six Flashes
Six Flashes
Stacker Error
Remove bills and reset Unit.
Is the problem
solved?
NO
Make sure stacker cap NO

is in position. Is stacker cap in position?
YES
Replace Stack Sensor Board YES
Is the problem YES

solved?
NO
Replace Stacker Motor

Assembly
Test unit by
inserting notes.
(Figure.85)
www.ictgroup.com.tw
-56-
XBA
5-8-10. Seven Blinks
Seven Flashes
Motor Error
Is there anything blocking YES

the bill path?
NO
Replace Drive Motor Module Remove
NO
YES
Replace CPU Board
Test the unit by

inserting notes.
(Figure.86)
www.ictgroup.com.tw
-57-
Order Part number Appellation Quantity
1 3RMB-CAS18000 XBA Main Module 1
2 3RMB-UPX18001 XBA Upper Base Module 1
3 3RMB-DWN24001 XBA Lower Base Module 1
4 3RMB-CAS17000 Stack Module 1
5 3RMB-FAC40000 Standard Bezel Unit 1
6 3RMB-SBX85000 200P Bill Box Module 1
7 A41990-R XBA CPU Door 1
4
8 S30660 M3x8 Screw with washer 6
7
9 SS399A CPU Board 1
S30750 ØM3*8 Self-tapping Screw Black Zinc
10 4
Plated TP2
11 S40310 M4x12 Screw 4
(Table.2)
8
9
-58-
6. Parts and Assembly Views
10
6
6-1. Exploded Views
XBA Main Module
11
5
www.ictgroup.com.tw
XBA
2
1
3
(Figure.87)
www.ictgroup.com.tw
XBA

1 A4181000-R Upper Base Unit 1
2 G11170 Spring 6
3 A21280-R Ldler Cover 2
4 A31460-R Press Roller 6
5 A33700-R Leler Mount 4
1 6 A41830-R Burglarproof 1
10 7 A41840-R Upper Base Upper Cover 1
19 8 A41860-R LED light guide prism 2
9 A41820-R Upper Base Waterproof cover 1
17 9
S30750 Ø3*8 Self-tapping Screw Black Zinc
10 7
11 Plated TP2
14 8 11 S20060 D 2.3X6 Self-tapping Screw Black Zinc
2
10 Plated TP2
12 Z51290-R Upper Base Dust Eraser 1
13 13 Z51330-R Prism Dust Eraser 2
12 18
-59-
14 C23990-R Upper Base Baffle Board 1
15 G11290-R Burglarproof Hook Drawspring 1
6
7 17 Z51370-R Upper Base Baffle Board Mylar 1
18 Z51380-R Upper Base Waterproof Foam 1
15 19 SS399Hxx Sensor Board 1
Upper Base Module
(Table.3)
1 3
4 16 2
5
(Figure.88)
1 A4189000-R Lower base Module 1
2 SS399Gxx LED Board 1
3 A42070-R Roller D Type 2
4 Z51310-R Lower Base Water Proof Rubber 2
5 F11250-R D Type Gear(M0.7xT10xW2) 2
6 F10880-R O Type Gear( M0.7x T25xW2) 2
9
16 7 F10940-R O Type Gear( M0.7x T15xW2) 2
4
20 8 A41960-R Optical Shutter (30P) 2
13 3 14
21
1 9 A41910-R Lower Base Waterproof cover 1
8
10 A41940-R Lower Base Gear Cover Plate (Right) 1
15 5 11 S31240 M3x4 I Type Screw Black Zinc Plated 4
6 11 A41950-R
19 12 Lower Base Gear Cover Plate (Left) 1
13 A35390-R Plastic Axle Bush 6
-60-
14 B15130-R Front Roller Axle 2
15 S10020 E3-E Type Ring 4
16 S30750 Ø3*8 Self-tapping Screw Black Zinc
18 8
Plated TP2
17 Z51300-R Lower Base Water Proof Rubber 1
12
17 18 A41900-R Lower Base Cover 1
7 10
19 S30660 M3*8 Screw with washer 2
2
Lower Base Module
20 Z51320-R O ring (P3) 2

21 A41970-R Waterproof cover light guide 2
(Table.4)
www.ictgroup.com.tw
XBA
(Figure.89)
www.ictgroup.com.tw
XBA

5
10 29 1 S31430 M3x20 Round Head Screw with washer 4
18
21 7 11 2 S31700 M3x30 Round Head Screw with washer 3
22
3 Z50530-R Anti-skid Rubber 2
4 S10020 E3-E Type Ring 4
9 Ø3*8 Self-tapping Screw Black Zinc
5 S30750 1
29 Plated TP2
6 S30660 M3x8 Screw with washer 4
24
7 A20740-R Belt Roller T30 Type D 2
3 26 21
4 28
23 8 8 F10880-R O Type Gear( M0.7x T25xW2) 2
27 11
9 A29850-R Belt Roller T20 Type O 2
10 J11140-R Bearings-740ZZ(D7Xd4Xt2.5) 4
25
11 A4198000-R Bill Stacking Structure Pedestal 1
12 C2397000-R Right Scissors Unit 1
13 C2398000-R Left Scissors Unit 1
-61-
14 3RMB-MOT21000 Stacker Motor 1
15 3RMB-MOT20000 Bill Sending Motor Set (Right) 1
6 16 3RMB-MOT22000 Bill Sending Motor Set (Left) 1
17 A42020-R Stacker Board 1
18 SS399Fxx Cash Box Sensor Board 1
19 A42000-R Block structure Rails R 1
2 1 15
14
19 28 20 A42010-R Block structure Rails L 1
20 17 16
01 21 F12020-R Spur Gears(M0.7X12T-D type) 2
(Figure.90)
22 B15160-R Belt Axle Type D (30) 2
Stack Module
23 B15140-R Belt Axle Type D (25T) 2
24 B15150-R Belt Axle (20T) 2
26 A42040-R Press Roller 2
27 G11170 Spring 2
28 E50460-R Belt(140MXL-4.8W) 2
29 A42250-R Plastic E3-E Type Ring(3mm) 6
(Table.5)
1 A42110-R Bottom Base Module of Bill Box 1
2 A42100-R Bill Box Top Cover 1
3 A42120-R Bill Box Door Plate 1
16 4 A42180-R Positioned lens 1
5 A42170-R Bill Pressed Board 1
2
Tensional Spring of Bill Pressed Board
6 G11580-R 1
(0.3x3.0x10T)
7 J11160-R 1/4" Nylon Ball 4
8 C20280-R Pick 5
3 9 A2202A-R Slider 1
10 G1038A-R Spring 1
14 11 B10860-R Door Link 2
12 G12040-R Tensional Spring of Door Link 2
15
13 B13600-R Door Link Spindle 2
-62-
14 G11130-R Vortex Spring 2
8
15 A42130-R Bills Supporting Board 1
7 16 Bill Box Sticker 140 x 67 mm 1
(Table.6)
12
6
Bill Box Module (200P)
11
13
10 5
9 4
1
www.ictgroup.com.tw
XBA
(Figure.91)
www.ictgroup.com.tw
XBA

1 A42110-R Bottom Base Module of Bill Box 1
2 A42140-R Bill Box Top Cover 1
19
3 A42180-R Positioned lens 1
4 A42170-R Bill Pressed Board 1
2
G11580-R Tensional Spring of Bill Pressed Board
5 1
(0.3x3.0x10T)
6 J11160-R 1/4" Nylon Ball 4
7 C20280-R Pick 4
8 A2202A-R Slider 1
9 B10860-R Door Link 2
10 G12040-R Tensional Spring of Door Link 2
17 16 12
11 B14500-R Door Link Spindle 2
12 A42160-R Bills Supporting Board 1
14
13 A42150-R Bill Box Door Plate 1
13
-63-
14 C23760-R Scissors 2
15 G12710-R Vortex Spring 1
16 B15060-R Scissors Spindle 2
7
6 17 S10010 E2-E Type Ring 4
18 G1038A-R Spring 1
19
Bill Box Module (400P)
Bill Box Sticker 140 x 67 mm 1

15 1
(Table.7)
10 5
9
3
18
11
4
8
(Figure.92)
XBA
6-2. Circuit Board Overviews
LED BOARD
3BA-RSS399Gxx
INPUT SENSOR 3BA-RAA399Gxx
3BA-RSS399Fxx
SENSOR BOARD 3BA-RAA399Fxx
3BA-RSS399Hxx
3BA-RAA399Hxx
WEL-RQ705 WEL-RXBA07 FFC-RG12070
MOTOR DECODER CPU BOARD CPU BOARD

3BA-RSS399Exx 3BA-RSS399Axx 3BA-RSS399Axx
3BA-RAA399Exx 3BA-RAA399Axx 3BA-RAA399Axx
WEL-RXBA02
(Figure.93)
www.ictgroup.com.tw
-64-
XBA
7. Model Number Configuration
XBA - X X X X X XX X X XX
A B C D E F G H I J K
A: Model E: Bezel I: Denominations

B: Retention code F: Coating method J: Customer
C: Voltage G: Interface K: Software Version
D: Bill Box Capacity H: Currency
(A): Mode
Code Model
XBA XBA Series
(Table.8)
(B): Retention code
Code
- Retention code
(Table.9)
(C): Voltage
Code Voltage
1 DC 12V
2 DC 24V
3 DC 34V
4 AC 24V / DC 34V
(Table.10)
(D): Bill Box Capacity
Code Bill Box Capacity

2 200 Bills
4 400 Bills
(Table.11)
www.ictgroup.com.tw
-65-
XBA
(E): Bezel
Code Bezel
D Standard Bezel (Two-Sided)
T T-Bezel
(Table.12)
(F): Coating method
Code Coating method

P PVD
N Non-PVD
(Table.13)
(G): Interface
Code Interface
M MDB
P Pulse
R ICT002
(Table.14)
(H): Currency : EU. Euro
( I ): Denominations
Code Denominations
1 1 Denomination
2 2 Denominations
3 3 Denominations
4 4 Denominations
5 5 Denominations
6 6 Denominations
7 4 Denominations
(Table.15)
(J): Customer
Code Customer
(Table.16)
(K): Software Version : 00~99
www.ictgroup.com.tw
-66-
Taiwan
International Currency Technologies Corporation
Ji-Hong Building, No 24, Alley 38, Lane 91, Nei-hu Rd., Sec. 1, Taipei, Taiwan, R.O.C.
Tel: 886-2-2797-1238 ‧ Fax: 886-2-2797-1634
sales@ictgroup.com.tw (For Sales) ‧ rma@ictgroup.com.tw (For Customer Service)
Website: www.ictgroup.com.tw
www.ictgroup.com.tw
2013 International Currency Technologies Corporation

V. 1.0 Part Number: H

Bill Acceptor: Installation Guide & Service Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Bill Acceptor: Installation Guide & Service Manual

Uploaded by

Copyright:

Available Formats

XBA

Use of Materials Limitations

2. Software download and test

6. Parts and Assembly Views

7. Model Number Configuration.........................................65

Acceptance Rate 98% or greater

Bill Insertion Four way acceptable

Transaction Speed Approx. 2.5 s to stack

Interface Pulse, MDB, RS232

Installation Indoor & Outdoor

Power Source 12V DC±10%

Power Consumption Normal Mode- Standby : 0.15A, 1.8W

Power Saving Mode- Mode 1: 50µA

Operation Environment Operation Temperature: -20°C~65°C

Bill Box Capacity Approx. 200 bills

Weight Approx. 1.5kg

Outline Dimension Refer to page 4

Bill Accepted Width 62~77mm

t Two Sided Bezel

1-3. Harness Application

Interface Used Voltage Mode Usage

MDB 12V DC Sleep Power & *Data Comm.

PIN 1- BLUE..................................+12VDC INPUT PIN 3- BLUE......................................+12V INPUT BLK-15*2

Interface Used Voltage Mode Usage

MDB 12 / 24VDC Sleep Power & *Data Comm.

4 2464 22AWG 6C CABLE 22

PIN1 BLUE............................+12VDC INPUT PIN3 BLUE.....................................+12V INPUT BLK-15*2

Interface Used Voltage Mode Usage

MDB 34V DC Normal Power & *Data Comm.

Interface Used Voltage Mode Usage

Pulse 12VDC Sleep Power & *Data Comm.

Interface Used Voltage Mode Usage

Pulse 12V DC Sleep Extension Wire for WEL-RV701

ICT Protocol 12V DC Normal Extension Wire for WEL-RXBA18

Interface Used Voltage Mode Usage

Pulse 24V AC Normal Power & *Data Comm.

Interface Used Voltage Mode Usage

Pulse 24V AC Normal Extension Wire

Interface Used Voltage Mode Usage

ICT Protocol 12V DC Normal Power & *Data Comm.

1-4. Bezel Styles

2-2. Auto Testing Tool

Preparation before start A. XBA Auto test tool

The “Issue” shows the result after the entire test:

2-3. Component Names

M3x8 Screw with washer

ØM3*8 Self-tapping Screw

Upper Base Module

Standard Bezel Unit (Figure.36)

2-4. Assembling Procedure

2-4-1. Disassembly Procedure

3. Disassembly IR LED/ Sensor mirror. 4. Disassembly

3. Loosen four screws on the side to

4. Loosen two screws to remove 5. Remove two Plastic Axle Bush to

5. Rise Stacker Board up. Remove 6. Loosen three screws to remove

7. Remove E-ring. Pull the Belt Axle out.

YES Auto check

3-2. I/O Circuit

Bill Acceptor Customer Side

Bill Acceptor Customer Side

BA Status DIP SW Setting Control Signal

Inhibit Low Low

Inhibit Low High