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Energy Consumption Simulation and Analysis of Rear-Driven Electric Bus With Regenerative Braking
Energy Consumption Simulation and Analysis of Rear-Driven Electric Bus With Regenerative Braking
Abstract—The Indonesian government plans to change be continuously improved. The use of electric power on
the Transjakarta bus into an electric bus. Therefore, we electric buses provides many opportunities to continue to
analyze the energy consumption of rear-drive electric buses improve energy efficiency ranging from optimization of
with regenerative braking to estimate the specifications of the battery management system to the development of
the electric motor and the batteries needed for one cycle of certain systems to increase the reach mileage that can be
driving. BYD C6 and ITB electric buses will be compared achieved by electric vehicles. [5]
using the driving cycle in the Transjakarta corridor 1
(Kota—Blok M). Transjakarta corridor 1 driving cycle data In this work, an analysis of the energy consumption of
is collected several times to get varied driving cycles. The a rear-drive electric bus is performed to show which
electric bus energy consumption model was created using electric bus specifications are better for certain driving
Matlab/Simulink. The simulation is conducted by using the cycles. Types of electric buses used for comparison are
data bus specifications of BYD C6 and ITB. The results show types of ITB medium electric buses and BYD C6 medium
that BYD C6 electric buses have more SOC battery electric buses. Comparisons are conducted with
remaining in one cycle of driving due to a larger amount of simulations of the two electric buses on a model that has
battery charge. However, ITB electric bus can recover more been made before. Input on the electric bus energy
energy from the regenerative braking system due to the consumption model is the Transjakarta corridor 1 driving
larger motor specifications.
cycles (Kota—Blok M) and the specifications of each
Keywords—energy consumption, mathematical modeling,
electric bus. The output of the energy consumption model
regenerative braking, energy recovery, electric bus is SOC batteries of the electric buses that have been used.
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Medium C6 type electric buses is on the voltage and
resistance values in the battery. Fig. 2. Block diagram of the electric bus model
BYD C6
1. Driveline Component
The driveline component contains modeling the force
balance on an electric bus. Fig. 3 shows the forces acting
on a moving electric bus.
ITB
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coefficient can be determined using (7) [6]. Equation (8) is is the regenerative torque at a certain time, and Fregen(t) is
used to calculate the amount of sin θ. a regenerative force at a certain time.
frl(t) = 0.01 (1 + (v(t) / 147)) (7) 4. Electric Motor Component
Electric motor component also serves as generators.
sin θ = i(t) / (i(t)2 + j(t)2)1/2 (8) This component contains the conversion of torque from
Where i(t) is the elevation value of the road that was the gearbox component into power on an electric motor.
passed at a certain time and j(t) is the value of the distance The amount of torque that enters the electric motor
between the position points of each data collection at a component is limited by the maximum specification data
certain time. Both of these data were obtained using GPS. of the electric motor used. Equation (15) shows the limits
on the allowed electric motor power.
2. Braking System Component
The braking system component contains a braking Pmotor(t) = τ(t) ω(t) (15)
force control system that has been pre-treated on the With restrictions,
driveline component. The amount of braking force is
distributed based on the front and rear axle braking ratio, τ(t) < τmaxmotor
the value of which is obtained from the maximum value of
τ(t) < Pmaxmotor / ω(t)
the front and rear axle braking forces of the vehicle [7].
Equation (9) shows the braking force ratio for the front Where Pmotor(t) is the electric motor power at a certain
and rear axle of the vehicle. time, τ(t) is the torque of the electric motor at a certain
Kbf / Kbr = Fbfmax / Fbrmax (9) time, ω(t) is the angular speed of the electric motor at a
certain time, τmaxmotor(t) is the maximum torque of the
Where Kbf and Kbr each represent the proportion of electric motor, and Pmaxmotor(t) is the maximum power of
the total braking force for the front axle and rear axle and an electric motor.
Fbfmax and Fbrmax respectively are the maximum braking
forces for the front axle and rear axle. Determination of 5. Battery Component
the maximum braking force on the front and rear axles is The battery component contains the conversion of
limited by the ideal braking distribution curve. This value power from an electric motor to DoD that has been used
limits when the front and rear wheels will be locked. If the on a battery on an electric bus. Input on this component is
braking force ratio is above the ideal braking distribution the power coming out of the motor, auxiliary load,
curve, the rear wheels will be locked earlier than the front voltage, and resistance in the battery. Auxiliary load in the
wheels. Conversely, if the braking force operation falls form of constant power needed during the electric bus
below the ideal braking distribution curve, the front runs, namely from the use of air conditioners, fans, and
wheels will be locked before the rear wheels [8]. If the lights. Equation (16) shows the calculation of the amount
braking forces on the front and rear wheels follow the of current entering the battery based on available input
ideal braking distribution curve, the front and rear wheels data.
will be locked together when the braking force reaches the I(t) = (Voc – (Voc2 – 4 Rint Prequired(t))1/2) / 2Rint (16)
adhesion limit between the road and the wheels [9]. The
ideal braking distribution curve is formulated by (10) and Where I(t) is the current that enters the battery at a
(11) [10]. certain time, Voc is the open circuit voltage of the battery,
Rint is an internal resistance in the battery, and Prequired(t) is
Fbf = μ ((W / L) (lr + (μ h))) (10) the total power needed of the electric bus at a certain time.
Fbr = [(W/h) (lr2 + (4hLFbf/W)1/2) – ((Wlr/h) + 2Fbf)]/2 Next is to calculate the battery's internal power using (17).
(11) Pbatt(t) = Voc I(t) (17)
Where Fbf and Fbr are respectively the braking force Where Pbatt is the battery power based on the amount
on the front axle and rear axle, μ is the coefficient of of incoming current, the value of which is obtained from
friction between the wheels and the road, L is the distance (16), at a certain time. From these power data, the
between the front and rear axles on an electric bus or researcher can find out the decrease in electric bus energy
wheelbase, lr is the distance between the rear axle and the during the trip using (18).
center of mass from electric bus, and h is the distance
between the center of mass and the surface/road. Ebatt(t) = E0 + (− ( )) (–Pbatt(t)) dt (18)
3. Gearbox Component Where Ebatt is the amount of battery energy used at a
The gearbox component contains the conversion certain time, E0 is the initial energy of the battery, and ti is
dynamics of translation to rotation. Equation (12)–(14) time i second from driving cycles. A large decrease in
shows the conversion of that quantity. battery energy can be seen by multiplying the value of
ω(t) = G v(t) / r (12) Pbatt(t) by -1 and using (19) as E0.
τt(t) = r Ft(t) / G (13) E0 = 3.6 106 E SOCinitial (19)
τregen(t) = r Fregen(t) / G (14) Where E is the capacity of the battery and SOCinitial is
the initial predetermined SOC. In this study, the initial
Where ω(t) is the angular speed of the motor at a SOC was considered to be 100%. Next is to determine the
certain time, G is the total gear ratio, r is the wheel radius, amount of SOC based on the amount of energy.
τt(t) is the motor traction torque at a certain time, τregen(t)
SOC(t) = (Ebatt(t) / E) 100 (20)
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Where SOC(t) is the amount of SOC battery at a Fig. 5 shows a comparison of speed values based on
certain time. the use of the Android application to record speed on a
vehicle and calculations using a record of changing
C. Collecting Driving Cycle position in a certain time span. Significant differences were
The driving cycle used to estimate the energy consumption seen in the first second and 50th seconds. Because the
needed by two types of medium electric buses, namely differences in speed values were quite significant, the
BYD Medium C6 electric buses and ITB Medium type speed data used as the driving cycle in this study chose to
electric buses is a driving cycles based on corridor 1 use speed values based on calculations. Calculations made
Transjakarta. This is conducted based on the plan to are also based on the position record of the GPS-based
change Transjakarta buses into electric buses. speed record application.
In addition to the differences in the speed value of the
application and based on calculations, there are some data
corrections made such as speed data that should be 0 m/s,
speed data that are not recorded every second and data
whose speed changes are not reasonable. Examples of data
that should have a value of 0 m/s is when a vehicle is at a
stop that should have a speed of 0 m/s because the vehicle
is stopping but instead it is recorded that there is a speed
value. To overcome this, researcher examined each point
based on longitude and latitude recorded from the GPS
feature. The researcher then changed the speed value when
(a) b) the vehicle was at the stop to be 0 m/s. Following is an
Fig. 1 Corridor Transjakarta route 1 (a) Kota—Blok M and (b) Blok M— example of changing the speed value to 0 m/s at the
Kota Glodok from the February 9 driving cycle from Kota to
Blok M with the same data as Fig. 5.
Fig. 4 shows the Transjakarta corridor 1 route. Drive cycle
recording using the GPS-based OsmAnd Android
application and speedometer. The application will record 25
any changes in position at a certain time with GPS. Next is 20
Speed (m/s)
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Commission for Europe) Regulation. Fig. 8 shows
25 changing data spikes by linear interpolation.
20
III. RESULTS AND DISCUSSIONS
Speed (m/s)
15
A. Electric Bus Model
10
Electric bus modeling is conducted using
5 Matlab/Simulink R2018. Fig. 9 shows the flow of speed
0 and acceleration input from the driving cycle until it can
0 10 20 30 40 50 60 70 80 90 100 110 determine how much energy the vehicle needs is seen from
After Before Time (s) the amount of remaining SOC in the battery.
B. Driving Cycles
Fig. 4 Filling blank data with linear interpolation
Fig. 10 shows variations of driving cycles. The
Fig. 7 shows the difference between before and after average of each condition from the first condition is
filling in the blank data between points with linear 16.52, 4.9, 13.5, and 2.6. Based on these averages, it can
interpolation. This is also done for all data lost in each be seen that Condition 4 shows the most congested traffic
driving cycle so that each driving cycle will have an conditions. It can also be seen from the time needed for
interval of 1 second each. Next is overcoming data that has one cycle in condition 4 requires the most time.
an unnatural spike in value. Basically, the rate of
acceleration and deceleration of a vehicle is classified by C. Comparison Results
comparing the value of the acceleration or deceleration The electric bus model simulation is conducted using
with the acceleration of gravity. the ITB Medium electric bus data and BYD Medium C6
type electric bus data. This is because the type of ITB
z(t) = a(t) / g (23) electric bus and BYD C6 are both Medium types. The ITB
Where z(t) is the braking force or acceleration of a Medium type electric bus is better on the performance of
vehicle at a certain time, a(t) is an acceleration or the electric motor while the BYD Medium C6 electric bus
deceleration of a vehicle, in this study is an electric bus, at has a battery energy capacity that is up to 2 times more
a certain time, and g is an acceleration of gravity. than the capacity of the Medium type ITB electric bus.
25
20 100 Condition 1
Speed (m/s)
Condition 2
15
Condition 3
Speed (km/h)
10 Condition 4
50
5
0
0 10 20 30 40 50 60 70 80 90 100 110
0
Before After Time (s) 0 50 Time (minute) 100 150
Fig. 5 Changing data spikes with linear interpolation Fig. 7 Driving cycles with various conditions
There are several data spikes that cause the value of 50 Non-regen Regen
Energy (kWh)
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Fig. 8 Driving cycles with various conditions Technology (NCSTT) under USAID-SHERA Program,
and World Class University (WCU) Program managed by
The mass of C6 electric bus vehicles and ITB Medium Institut Teknologi Bandung.
type electric buses are respectively 7255 kg with a
passenger capacity of up to 24 people and 7885.28 kg with REFERENCES
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ACKNOWLEDGMENT
This research was partially funded by Lembaga
Pengelola Dana Pendidikan (LPDP), the Indonesian
Ministry of Research, Technology and Higher Education
through National Centre for Sustainable Transportation
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