Magnetic Particle Inspection Work Instruction Rev 4 [Page 1 of 5 "Tiaty Forge & Machine een Manstild Texas - Promtany Doomert va) na iid ood ly Supenes ne an noe wns tn ea (ue to format ciferences, the total number of sheets of your representation may not agree wh the numberof hoes spores, "To ensire you have the complete document the last shet hasbeen Cea Heniid as bing tho lat shot, 1. Scope: 14 This speciation detals the requirements for the fluorescent magnetic parce inpecton (MPI) by the wet continuous and residual methods In accordance with ASTM E1444, 2. Application: 21 Thie provadure ‘8 applicable to the MPI examination of products manufactured by Telnly Forge 8 Machine, Mansfeld, Texas facity in any state of processing 22 Final MPI shall be conducted on as-forged, heat treated and finshed machined components. No in process examinations shal be consisered a final acceptance tet where a fnal examination s required 3. Applicable Specifications: ASTI E ‘Aad ‘Standard Practice For Magnetic Partie Examinaton MILSTD-9«0 Inspection, Magnet Partele(Obsoote replaced by ASTM E1444) AMS 2640 Magnetic Parc inspection TenityISPEC-MPICM Calbraton ane Maintenance Procedure for MP! Equipment MiL-STO-108 ‘Sampang Procedures and Tables For Inspection (Gtsoet, Superseeed by ANS! ASUUZ18) ansiasac.z14 ‘Samping Procedures & Tables fr inspection by Atibutes. NAS-410(ASNT-TC-1A) _CerUicaton & Qualifeaton of Nondestructive Test Personnel Tenity ISPEC-NOTTR {Quaifestion and Certicaton of NDT Personnel 4. Equipment: 4.1 Magnafiux Type ARO-645 Hodzontal Wet Bench 5 Turn Coll 12 inch slameter coll 4500 amps FDC magnetizing curent 42. Magnaftac Type H-10 Horizontal Wet Bench § Turn Coll 12 inch diameter coil $000 amps FWDC magnetizing curent 43° Demagniizer. Magnafux ype SB-1416(AC) 44 Light meters Magnaflux type UV-A mater (ZV light only) or equivalent, Spectoine ACCU-MAX XRP-3000 (white and UV light) or equivalent (Readout Unit XR-1000) 45 Shunt Ammeter Magnafix type 10090 or equivalent 45 Hal Eftoct Motor Gould-Bass Type MD-220 or equivalent 47 Ketos Ring Magnafx - 94610 43 Flea Strength Inccator- Mode! 25 + 102) or equivalent 49° Blackighis Magnaflux ype 28-100 ard Type 28-1, Spectiolne Type SB-100P, SB-PX and BIB-150P_ 410 Blackight Fiters: Smooth Glass PN 519227 or equivalent 4.11 Central Conductors: Copper of Brass, hollow or sod not to exceed 2” diameter, 412 Flat Goll Magnafux PN 611700 or quivalent 413. Yokes: Parker ype 8300(1), NDT type ES-X (6) Magna type Y-7 4.4 Sprayer: Graco Nova type 390 or equivalent 5. Quality Provisions: 5.1 MPI shall be performed on 8 sample bass in accordance with the requirements on the outer. When Speciied, MP can be performed on machined pars, raw materia or foralngs. 52 minimum of thre (2) minule shall be allowed to provide for eye adaptation inthe darkened inspection {rea prior to beginning any MPI examinations.TSPEC-MPIWI | re Magnetic Particle Inspection Work Instruction. fe Rev 4 [Page 2 of 5 "Tiniy Forge & Machine | _winunby” Jon Fang @aO2000 ReapanbeDoparan Tet nae ‘uty Asuance Mansfild, Texas 55 56 57 58 584 59 510 5M ye glasses with ight sensitive (Photochromic) lenses shall not be wom by inspectors while performing Inspection, nor shall they wear permanently darkened lenses. Inspection personnel shall be qualifed and certified in the magnetic particle Inepecton method in accordance with Tiiity ISPEC-NOTTR. Personnel making’ accepveject deotions on fished ‘Components chal be carted Level (minimum, Continuous inspection shal not be performed for more han 2 hours wihouta 18 minute break ‘Amblent white ight shal be Kept fo a evel where it does not interfere wih inspecton. A maximum of 2 foot candies Is alowed [Avie ght with a mioimum intensity of 100 footcandias (measured atthe inspection surface) shal also be provided for evaluating incicalons vested For each part that inspected a technique sheets shal be made up in accordance wih all requirements of this specticaton Technique Sheets - Magnetic particle inspection shal be caried out in accordance wit technique sheets Ist partcular detas which pertain to th component under examination. A certified Level I or Level I shall develop the technique sheet, which shall be approved by an NDT Level inthe MT met. 5.2.1.1 When NDT Level approval isnot eadly avaiable; the Level Il inspector shall axa “proceed at sk” stamp tthe shop router jst pir fo the stocking operation. The inspected lt shall be held and not Stocked unt! te technique sheet approved. Onoe approved @ Level l inspector or QA supervisor can inital reign the routar to releave oft or eoaking ‘The elements of the MT technique sheets generated a8 a resut of this document shal contain the folowing minimum formato ‘+ Teinty Part Number Aly ‘Sample size (applied AQL or, 100%) NDT ingpectors name & cerification level Date Fille Out Centra Conductor shots, each magostizaton shot has to be listed separataly, as actual amperage used, and f specie by customer, Hall Effect meter eading Head shot, cenral conductor shot. and col shots Iistad separately, a¢ actual amperage used and Hall Efect meter reading (i applicable or, faw shim (Qi and ple Gage acceptably. Pulse duration, as specifies por ASTM Et4a “Magnetization Method Used (Coninuous/Resioual) re & post-lesning methods Pictures and sketch showing part(s) elation to applied magnetic elds + Lovell approval & date ‘Alequipment calitrationstveriicatons shall be complete pir tothe beginning of MP1 examinations for final product aoceplance. Refer to Trnty ISPEC-MPICM-Calevation & Maintenance Procedures for MPI Equipment. Prior to baginsng any examination, the inpecton solution (carir and particles) shall be culated a tnimim of 30 minutes Magneticing curet pulse duration shall be 0.5 seconds (min) 01.0 seconds (max) 6. Procedure: et eas General Requirements: Preparation fc examination, Parts 1 be inspected shall be tee of grease, ol ust, scale, paint, o ther substances which wil inleriere wit the Inspecion process. The parts shall be demagneized betoreTSPEC MPI [Toe Magnetic Particle Inspection Work Instruction Ne Rei [Page 3 of Tiny Forge & Machine 9 OTE Response patos Ome Oust aswance| Mansfeld Texas ingpection If proc operations have produced a resiual magnetic field which wil interfere with the ingpecton. 6.1.11 Magnetic parle examination is performed after ail operations which might cause or reveal ‘scontnutes. Such operations mcluge, but are not ited fo, forging, heat eating, eecropating, ‘machining, grinding, staghtening, and prost loading. The sequence of examination shal follow the requirements in current revision of sacton ASTM Et44a (for example, Sacton 5.4 In ASTM Ei4sa- 2016), 6:12 Parts must be inspected by the wet continuous method using fuorescent particles; on areas or features not ready Inspected bythe contnuous method, the residual method may be employed. The folowing appli tothe usage ofthe residual method: 6.1.2.1 The fubwave rectified alternating curent (FIWDC) must be uiized when the residual method is use. 1612.2 Inspection shall eke place within § minutes fam appication of the magnetizing force when the residuat method ie used 61.23 A duel tine between aplication of medium and actual inspection shall be allowed to permit drainage of ‘excess medium which may mask defects Special afenion shall be given to filet radi and Internat Comers where defects may be maskee by accumulation of magasie pales 6.12 To-ensure the detection of discontinuities in any det, each part must be magnetized ina least wo rections at approximate ght angles to each other This may consist of crcular magnetization in two oe more directions, or both creular and, longitudinal magnetzation, er of lngiuainal magnetization in two or 6.2 Operations: ‘All magnetic particle inspection operations shal be conducted In accordance with th latest revision of ‘ASTM E1440 of ASTM AZT. 6.3 Particle Application: 63.1 Continous method - in the wet, continuous method, the magnetizing current shall be applied ‘Simutaneousty with of immediately after dvering suspension fom te part. Applicaton of the magnetic pamises (coe Section 6.3.3 below) and the magnetization method shal be as prescribed i the Paragraphs referenced heroin 6.32 Residual magnetization method - In the residual magnetization method, the magnetic particles are applied tothe test part after the magnetizing free has been discontinued 633 Wet magnetic particle application - Fluorescent particles suspended in liquid vehicle at the required concentration shall be appied by a gente flow ofthe suspension over the area to be inspected. Proper Sequencing and timing of part magnetization and appieation of particle suspension are required to obtain ‘roper formation and retenton ofingicabons. This generally requires that the steam of suspension be ‘dverad from the part simutaneoualy with, of sbghty belore enesging the magnetic cout The ‘magnetizing current shall be applied for a minimum of@ 1/2 second for each application with a minimum ‘of two current shots Being used. The second shot should follow the fst n capil succession. 1 should come after the flow of suspension has been interupd, and should occur before the pats examined for fndeatons, "Care shall be exercised fo prevent any damago to tho par due to overheating oF other ‘causes, Weakiy held indications on highly finished pals ave readily washed away and hence, care must be exercised to prevent highseloly flow over eiicalsurlaces1SPEC-MPIWI TTinay Forge & Machine Mansfild, Texas Povey Sooner and nde Saba eis my sano oe sen tooo 6.4 Magnetization Methods: 6.4.1 Types of magnetizing curent - The fulwave rectiied akernating curent (FWOC) magnetizing curent shall be emproyed for magna parle inspection in accordance with ths document. Fullwave rectified ftemating currant has the deepest poeslbie ponataton and must be Used when inspecting for defects below the eurface, 6.5 Surface Preparation: 65.1 Surface Cleaniness and Fish ~ The surface of the part to be examined shall be essentially smoot ‘ean, dry, and fee of ol, scale, machining mark, or other contaminants ox conditions thal might inteere wit the eiency of examination, 6.52 Plugging and Masking ~ Plugging and masking is required when specified by the Cognizant Engineering organization, 65:3 Al areas on the part where electrical contact is made shall be suffcionty clean to prevent electical arching 6.6 Magnetic Field Strength: ‘The applied magnetic ld shall have sufiiont strength to produce satisfactory indications, but must not be 20. afong t2 cause masking of relevant indications by nonvelovart accumulations of magnet Pericles. Factore which determine the requrae fold strength include the ze, shape, and magnetic Permeability ofa par, the technique of magnatzaton, the method of partie application, and the ype and [Gcation of defects sought. Adequate magna fied svengih may be determined by one ora combination of hres methods: Method 1: by testing pats having known or artical defects of he ype, size, and locaton speci in ‘he accoptance requirements Method 2: by using a Ha-etfect probe Gaussmeter capable of measuring the peak valves ofthe tangent el Method 3: by use ofthe formulas given in ASTM E1444 Section X4 (Soe Note") + Note" ~The curent level formulas nated in method 3 shal eorve as a rough guide, ‘When employed, they shal be used in conjunction wih another field strength rmenitonng matic 66:1 Should t become necessary to conduct an examination employing higher amperage shots preceding @ shot of lower amperage the component must be domagnetzed prot t he lower armperage shit 6.7 Demagnetization: 87.1 _Allparts and materials shal be demagnetized ater completion of magnetic parce inspection. (87.2 When using an AC demagnetizing col, pu the pat iside the coil and move it slowly away trom the col Repeat this procedure as many times av necessary t remove resilual magnetism 167.3 When using the washroom Electromagnetic Demagnetizr, set pats on belt and operate devie. Repeat procedure as many times as necossary fo remeve residual magnetism, G74 Afar demagnetization, test pars wth a fed indlcator at several locations including al significant changes in geometry (10. Ranges, tabs, et). Orient the meter for makmum defection frm 2or0. Repeat the ‘demagnetization the maximum defection at anyplace onthe part exceeds +-2 GaussTiny Forge & Machine ‘espe Dpaivon uty Asroe Mansfeld, Texas ers Domne salsa yaar a mares | Se 68 Post Cleaning: ‘All pars shelbe cleaned and fee of ll magnetic particle residue after completion of inspection. 7. Inspection: Acceptance Criteria 7.4. Following each magnetization and solution application cyte, examine the part thoroughly fr indications ‘and Setrmine fs qually by comparison with fhe requitements specified below. 7.2 The acceptance criteria shal follow the requiements onthe traveler. 8. Records and Marking (per ATSM E1444, ASTM A275 or Tops): 81 Record all resuts in the MPI department inspection og. The process sheet (raveler or route) shall be ‘Sted and bear the clock number (employee number of he Inspector 8.1.1 The ravision ofthis process specication employed shall be noted in the inspection records or travelershop router. I29-12 Date ‘This is the last sheet of this document.