INSTYTUT TECHNIKI BUDOWLANEJ PL00-611 WARSZAWA ul Fittrowa t tol: (448 22) 825.0471 (448 22) 825.7655 fax: (+48 22) 825-52-66 ‘yew ito! European Technical Assessment General Part Technical Assessment Body issuing the European Technical Assessment Trade name of the construction product Product family to which the construction product belongs Manufacturer Manufacturing plant(s) This European Technical Assessment contains This European Technical Assessment is issued in accordance with Regulation (EU) No 305/2011, on the basis of This version replaces Member of ‘www.eota.eu ae * De Detigaied aecoing fe Regulston (£4) No 3052011 ‘nd marberet EOTA (European Cgsnieaton * * * x * ETA-10/0102 of 15/05/2014 Instytut Techniki Budowlanej DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Bonded anchor with anchor rod made of galvanized steel or stainless steel for use in concrete Tecfi SpA. 81050 Pastorano (CE) —S.S. Appia km 193 Italy Teofi Manufacturing Plant 1 22 pages including 3 Annexes which form an integral part of this Assessment Guideline for European Technical Approval ETAG 001, Edition April 2013 “Metal anchors for use in concrete — Part 1: Anchors in general and Part 5: Bonded anchors’, used as European Assessment Document (EAD) ETA-10/0102 issued on 22/03/2010Page 2 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 This European Technical Assessment is issued by the Technical Assessment Body in its official language. Translations of this European Technical Assessment in other languages shail fully correspond to the original issued document and should be identified as such. Communication of this European Technical Assessment, including transmission by electronic means, shall be in full. However, partial reproduction may be made, with the written consent of the issuing Technical Assessment Body. Any partial reproduction has to be identified as such,Page 3 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 Spe 34 344 3.4.2 34.3 ic Part Technical description of the product. The DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES are a bonded anchors (injection type) consisting of a injection mortar cartridge using an applicator gun equipped with a special mixing nozzle and threaded anchor rod of the sizes MB to M24 made of. galvanized carbon steel, — stainless steel, — high corrosion resistant stainless steel, with hexagon nut and washer. ‘The threaded rod is placed into a drilled hole previously injected (using an applicator gun) with a mortar with a slow and slight twisting motion. The threaded rod is anchored by the bond between rod, mortar and concrete. The threaded rods are available for all diameters with three type of tip end: a one side 45° chamfer, a two sides 45° chamfer or a flat. The threaded rods are either delivered with the mortar cartridges or commercial standard threaded rods purchased separately. The mortar cartridges are available in different sizes and types. An illustration and the description of the products are given in Annex A1 to A4. Specification of the intended use in accordance with the applicable EAD ‘The performances given in Section 3 are only valid if the anchors are used in compliance with the specifications and conditions given in Annex B1 to B10, ‘The performances given in this European Technical Assessment are based on an assumed working life of the anchor of 50 years. The indications given on the working life cannot be interpreted as a guarantee given by the producer or the Technical Assessment Body, but are to be regarded only as a means for choosing the right products in relation to the expected economically reasonable working life of the works. Performance of the product and references to the methods used for its assessment Performance of the product Mechanical resistance and stability (BWR 1) The essential characteristic is detailed in the Annex C1 to C4. Safety in case of fire (BWR 2) No performance determined. Hygiene, health and the environment (BWR 3) Regarding the dangerous substances clauses contained in this European Technical ‘Assessment, there may be requirements applicable to the products falling within itsPage 4 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 3.4.5 3.2 scope (e.g. transposed European legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the Construction Products Regulation, these requirements need also to be complied with, when and where they apply. Safety in use (BWR 4) For Basic Requirement Safety in use the same criteria are valid as for Basic Requirement Mechanical resistance and stability (BWR 1) Sustainable use of natural resources (BWR 7) No performance determined Methods used for the assessment The assessment of fitness of the anchors for the intended use in relation to the requirements for mechanical resistance and stability and safety in use in the sense of the Basic Requirements 1 and 4 has been made in accordance with the ETAG 001 “Metal anchors for use in concrete", Part 1: “Anchors in general’ and Part 5: “Bonded anchors’, on the basis of Option 1 and 7 Assessment and verification of constancy of performance (hereinafter AVCP) system applied, with reference to its legal base According to Decision 96/582/EC of the European Commission the system of assessment and verification of constancy of performance (see Annex V to Regulation (EU) No 305/2011) given in the following table applies. | Product Intended use Lovetorciass | System For fixing andlor supporting to concrete structural elements (which contributes to the stability of the works) or heavy units Metal anchors for use in concrete Technical details necessary for the implementation of the AVCP system, as provided for in the applicable EAD Technical details necessary for the implementation of the AVCP system are laid down in the control plan deposited at Instytut Techniki Budowianej For type testing the results of the tests performed as part of the assessment for the European Technical Assessment shall be used unless there are changes in the production line or plant. In such cases the necessary type testing has to be agreed between Instytut Techniki Budowlanej and the notified body. Issued in Warsaw on 15/05/2014 by Instytut Techniki Budowlane| 4— Jan Bobrowicz Director of ITBPage 5 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 4 2 1 a3 i ay 4 {| 4 777 V7 TIT, Z, 7, 3 7 VLE CLAS EL EPID ALL, 4 CPN NPSL SE: CLE ea | 7 7 o Hs 7 7 TP? 777 777) ( 7 GZ Le. NAN Sel lg ftprfgfie ech ncherge dehy dent aan irae of asst minum etna cone member ® Cartridge @ Anchor threaded rod @ Seating cap © Wesher @ mixer © Hexagon nut DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Charact teristic of the product Annex A1 of European ETA-10/0102 Technical AssessmentPage 6 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 ® Washer @® Hexagon nut {otallngin of aren @ Version + red with fet ond with marking on h, @ Version 2 rod with 45° cutted ond with marking on h, ® Version 3 red with V shape end with marking enh, 2) Marking according o clause 2.1.2 of ETAG 001 ~ Parts 2) Effective anchorage depth according to Table At Table A1: Anchor threaded rod dimensions Size {mm} Frecnin MIEN] | Hata maT] Me 8 6 160 mio 0 | 70 200 m2 2 ae) mie 16 100 320 M20 2 | 120 400 Maza 2 “5 480 DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Annex A2 [— —.s 7] of European Technical Assessment Anchor rod types and dimensions ETA-10/0102Page 7 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 Table A2: Threaded rods Designation Part ] High corrosion Cel artee Stainless steo! resistance stainless steel : (HER) Material 1.4401, 1.4871 acc. to rweases | Sep papenclss | AME wopary cave tana | Mae $E20 1 088 14547 va TAonseT” | BD SEAL SD an |r ret eNO bs Material 1.4401, 1.4571 ace. to Hexagon | to 12, acc. to EN 20898-2; | EN 10088; property class 70 and nut | corresponding to anchor’ | 80 (4-70 and A4-80) ace. to | fod material EN ISO 3506 Steel, acc. to EN ISO 7089; | Material 1.4401, 1.4574 acc. to | Matorial 1.4529, 1.4565, 1.4547 Washer | corresponding to anchor rod| EN 10088; corresponding to | acc. to EN 10088; corresponding material anchor rod material to anchor fod material Material 1.4529, 1.4565, 1.4547 ‘acc. to EN 10088; property class 70 ace. to EN ISO 3506 Commercial standard threaded rods (in the case of rods made of galvanized steel ~ standard rods with property class = 8.8 only), with: = material and mechanical properties according to Table A2, ~ confirmation of material and mechanical properties by inspection certificate 3.1 according to EN-10204:2004; the documents shall be stored, — marking of the threaded rod with the embedment depth. Note: Commercial standard threaded rods made of galvanized steel with property class above 8.8 are not permitted in some Member States. Table A3: Injection mortars Product Composition DGEO2 SINTO ST-VE ‘ Adve: quartz DGEI2 SINTONSTEW Bonding agent: vinyl ester resin styrene free DGE22 SINTO ST-VES Hardener: benzoyl peroxide (wo component injection mortars) DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Annex A3 of European Technical Assessment Materials ETA-10/0102Page 8 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 coaxial cartridge - sizes from 75 ml to 420 mi Sealing cap =e Cartridge. side by side cartridge - sizes from 345 ml to 825 ml Sealing cap Setierirgsetcreaetncene — SS ee CIC foil cartridge - sizes from 165 ml to 300 mi Sealing cap MIXER - the mixer is sultable for each type of cartridge 7 ———— J ‘additional mixer extension" Mixer DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Annex A4 of European Technical Assessment ETA-10/0102 Cartridge types and sizesPage 9 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 SPECIFICATION OF INTENDED USE | Use: The anchors are intended to be used for anchorages for which requirements for mechanical resistance and stability and safety in use in the sense of the Basic Requirements 1 and 4 of Regulation (EU) 305/2011 shall be fulfled and failure of anchorages made with these products would compromise the stability of the works, cause risk to human life and/or lead to considerable | economic consequences. Anchors subject to: Static and quasi-static loads: sizes from MB to M24. Base material: + Reinforced or unreinforced normal weight concrete of strength class 20/25 at minimum to C50/60 at maximum according to EN 206-1. + Non cracked concrete: sizes from M8 to M24. * Cracked concrete: sizes from M10 to M20 ‘Temperature range: ‘The anchors may be used in the following temperature range: + -40°C to +40°C (max. short term temperature +40°C and max. long term temperature +24°C), = -40°C to +80°C (max. short term temperature +80°C and max. long term temperature +50°C). = -40°C to +120°C (max. short term temperature +120°C and max. long term temperature +72°C). | Use conditions (environmental conditions): + Elements made of galvanized steel may be used in structures subject to dry internal conditions. + Elements made of stainiess steel may be used in structures subject to dry internal conditions and also in concrete subject to external atmospheric exposure (including industrial and marine environment) or exposure in permanently damp internal conditions if no particular aggressive conditions exist. Such particular aggressive conditions are eg. permanent, altemating immersion in seawater or the splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with extreme chemical pollution (e.g. in desulphurization plants or road tunnels where de-icing materials are used), ‘Elements made of high corrosion resistant steel may be used in structures subject o dry internal | Conditions and also in concrete subject to external atmospheric exposure or exposure in permanently damp internal conditions or in other particular aggressive conditions. Such particular aggressive conditions are e.g. permanent, alternating immersion in seawater or the splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with chemical pollution (eg. in desulphurization pants or road tunnels where de-icing materials are used), Installation: + Dry or wet concrete (use category 1): sizes from MB to M24 * Flooded holes with the exception of seawater (use category 2): sizes fron MB to M24 + Allthe diameters may be used overhead: sizes from MB to M24 + The anchors are suitable for hammer drilled holes: sizes from MB to M24. Design methods: EOTA Technical Report TRO29 (September 2010) or CEN/TS 1992-4. DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Annex B1 —— of European ‘Technical Assessment Intended use ETA-10/0102Page 10 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 Table B1: Size ms ‘M10 Miz M16 M20 M24 Nominal ding haa 4 rem so | 2 | wm | w | 2m | 28 | Maximum diameter hole in the fixture ds (mm) 9 12 14 18 2 28 rumimm | 60 | 70 | 80 | 100 | 120 | 148 Effective ee embesment Septh hewafowy | 160 | 200 | 240 | 320 | 400 | 480 Depth ofthe ding a a fae bs run) ho 8mm Minimum thickness 7 Minimum thickness (mm hha +30 mm; 100 mm ha # de Torque moment Tina [Nem] 10 20 40 80 | (130 200 oxen [ra] Oo Thickness tobe fred tocar < 1500 Minimum spacing | Sonn] «| « | 4 | 6 | 6 | 20 Minimum edge ” distance: Coin ren] _ 40 40 40 50 60 80 DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Annex B2 of European Technical Assessment Installation data ETA-10/0102Page 11 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 Table B2: Processing time and minimum curing time DGE02 Sinto ST-VE (standard ver Concrete temperature [0°] | Processing time [min] | Minimum curing time” [min] 10 105 1320 6 85 730, | 0 45 420 +6 25 0 +10 16 80 45 18 45 +20 75 40 125 5 35 +30 3 30 — 435 2 25 cc +40 _ 1 20 DGE12 Sinto ST-VEW (version for winter season) Concrete temperature [C*] Processing time [min.] | Minimum curing time” {min.] 20 720, 740 r 5 90 100 10 0 600 - 5 40. 210 0 25 700 5 16 70 =10 10 50 5 7 38 220 5 20 DGE22 Sinto ST-VES (version for summer season) Concrete temperature [C°] Processing time [min.] | Minimum curing time’? [min.] 20 a 80 225 tt 50 720 8 0 +35 _ 6 - 30 +40 _ 4 20 45 3 20 750 2 I 20 The minimum time from the end ofthe mixing fo the time when the anchor may be torque or leaded (whichever is longer. Minimum resin temperature for installation +8°C; maxmum resin temperatute for instalation +30°C. For wel condition and flooded holes the curing tie must be double DGE02 DGE22 Sinto ST-VES ito ST-VE, DGE12 Sinto ST-VEW and Annex B3 Processing time and curing time of European Technical Assessment ETA-10/0102Page 12 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 ‘Manual Blower pump: nominal dimensions oem Inte possible to use the mixer extensior 7 ‘with the manual blower pump. However It ls possible to blow the hole using the mechanleal ar system (compressed alr) also withthe mixer tetension a ~ J %, Sultable min pressure 6 barat 6 rf Ollrao compressed al Recommended alr gun wit an orifice oo ‘pening of minimum 3.5 mm in slameter Mixer extension (from 380 mm to 1000 mm) with nominal diameter 8 mm. DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Annex B4 | of European Technical Assessment Cleaning tools (1) ETA-10/0102Page 13 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 Table B: standard brush diameter Threaded rod diameter. = MB | mio mz | wie | 20 M24 || do | Nominatcsnoe | fmm | 10 | 2 | we 18 | 24 | mm ds | Brushoiameter | mm | 2 | 14 | 18 2 | 26 | 30 @ Steel bristles @ Steel stem @ Wood handle Table B4: Special brush diameter (mechanical brush) Threaded rod diameter 16 | mz0 | 26 28 do | Nominaldrithote | immj | 18 | 24 >| Brushdiameter | (mm) | 20 | 26 | 30 ab, © Stool bristles @ Steel stem @ Threaded connection for driling tool extension @ Extension special brush © biting too! connection (S0S connection) nam ————L— —L DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Annex BS of European Technical Assessment Cleaning tools (2) ETA-10/0102Page 14 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 |] \ ston nts etnsion’ Use this system for special conditions. Tools for installation in special conditlo a a. Insert the special mixer extension in the inner ‘ameter of the rection lug up to reach the top Mark the required mortar lovl én and embvdrnent depth; with tape or marker on ‘he injection estonelen. Quek eat: 72-8. Continue injection ul the mortar level mark becomes ible. @ Wiser (suabe for au size of certege) | Sotto te, fg any oie pup @ Injection pug (nominal eamatar scersing tthe nominal ameter feted hole com @ special mixer extension varabe length wth external clamter 10m) ‘These tools allow the application in special conditions: Installation with anchorage depth gretor than 300 mm; “overhead installation. For these applications le recommanded the us ‘ofthe Injection pneumatic pump, System assembled > } @ ton | @ Special mar extension | @ Mixer =-_ @ carve | {© Sampo ot ieton preumete ume DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Annex B6 of European Tools for injection (1) ETA-10/0102 Technical AssessmentPage 16 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 Table BS: Mortar injection pumps Pumps (injection guns) Cartridges Types Manual 300 mi 165 mi (up to 300 mm anchorage depth) 345 ml Manual 300 mi (up to 300 mm 165 mi anchorage depth) | Manual | | from 380 ml to 420 mi (up to 300 mm, | | anchorage depth) —=—T trom 30 mi t0420 Preumatc | Manual asm (upto 200mm anchorage dein) 7 825 mi Pneumatic: DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES | ‘Annex B7 | | | of European Technical Assessment Tools for injection (2) ETA-10/0102Page 16 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 aly | Dil the hole with the correct diameter and depth Using @ rotary percussive machine (hammer drill. Check the perpendicularty of the hole Inthe absence of ether national regulation DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES pe Characteristic resistance under tension loads in cracked concrete Grarscorsirsitance Ns mae Te 7H (Para safety factor rm | Combined pul-out and conerete cone failure in eracked concrete C2 ae ‘Charecostic bond resisiarca oo ee 30 80 65 (Charatersie bond estiares | ] perature range 40°C #80°C" toe | 8s ae | raracersic bond essai ‘enpecte ense 470/120” io By 2 | essing factor fr C3037 Tz cress factor for C4018) ve 4 - 5 incressngfectr fo C5060 - 130 | Splitting failure | Re 25h 20: ha Tete —_ gy < <2 Pa 7 | Edge distance. Cotte [mm Sa | al ineroiat values I Ph 2 Pen Ga 2 Case spiitiing failure 150 eategery 1 (= 1.0 neudes) note! BOE Panta safety factor for nusé Tae ie | category? (= 1.2 includes) Annex C2 of European Technical Assessment ETA-10/0102 IPage 21 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 Table C3: Characteristic values for shear loads - steel! failure without lever arm Si __|-me | M10 | mi2 | M16 | M20 | M24 ‘Stoel failure with threaded red grade 4.8 eB | Characteristic resistance Va cS 7 = a - ui | es | 14 [| 21 | 30 | 61 | 88 at 128 : Charactetistic resistance TAL] s sat Partial set factor” L a 125 Stee! failure with threaded rod grade 10.9 Chatacteristic sistance Ce a | Partial safety factor i 150 | [[Stoo! failure with threaded rod grade 12.9 ‘Characteristic resistance [Ce Partial safety factor” “I ‘Steel fallure with stainless steel threaded rod AG-70 Gharacefstic resistance _ Vow. ten [78 2a Partial safety factor - | ‘Steel failure with stainless steel threaded rod mao a Characteristic resistance 6 | 3 tai Partial safety factor” a | ‘Steel failure with high corrosion stainless steel | ‘Gharacersic resistance a Partial safety factor” he 1 Table C4: Characteristic values for shear loads - steo! failure with lever arm [Size mean ae Me | M10 M2 | M16 M20 | M24 | Miss [Nm 16 [30] 82] 493] 260 | aa Patil saetyfecior” ho i 128 Steel failure with threaded rod grade 5.8 caer Characteristic resistance Ma [Nel [a7] 68) 68 38] Partial saey factor" 510 | 608 | [characteristic resistance | — toa Partial safety far” (Stee! failure with stainless steel threaded rod Aa-00 Characters resistence Wns arial stot factor” i ‘Stoel failure wth high corrosion resiatant steel grade 70 ‘Charactetisiic resistence Mins aia satel factor” “tn the absence of otner national regulation DGEO02 Sinto ST-VE, DGE12 Sinto ST-VEW and DGE22 Sinto ST-VES Annex C3 of European Technical Assessment Characteristic resistance under shear loads in cracked and non-cracked concrete En oo102;Page 22 of European Technical Assessment ETA-10/0102, issued on 15/05/2014 |Table C5: Characte | ee " __ [Size Me M10 | m2 M16 zo | M24 || min fmm 60 70 | 80 10012 | M48) eactve anchorage deh max | tem) 60-200 a0) m0 0 | tic values for shear loads - pry out and concrete edge failure Pry out failure = ante Factor ee L212 Paral safety factor” [m= | _H 1 Concrete edge failure , os Paria safety factor" m | a | Inthe absence of ther nations regulation | Table C6: Displacement under tension loads [Size [we [mio | m2 | me | zo | ze | ‘Characteristic diaplacementin non-eracked concrete C20/26 to C60/60 under tension loads ‘Adiissble series lad” F | RM | 96 | 108 | 143 | 238 | 298 | a2a te 30 020 | oas | 03s | 03s | 04a Displacement LR a os oes | oes | 095 | 095 | 08s | Size M10 Miz M16 wz0 | Characteristic displacement in cracked concrete 20/25 to 080/60 under tension loads | ‘Adissbe sores load? F | iM 143 28 vplacoment 5 ine 050 ogo — mm 08s 085 “These values ate sukabl foreach temperature ange and categories spectfed in Annex B1 Table C7: Displacement under shear loads Size ws | mio [12 mie | m20 | M24 | [ characteristic displacement in cracked and non-cracked concrete C20V25 to C50/60 under shear loads Admisie sever bac" F mu) | 37) 68 | 84 | 157 | 245 | 359 en be mm 2020) 20 | 20 [20 “ene Ba fmm 30) 30) 30 | 30 30 | These values are sutabe for each temperature range and categories spectieg in Annex Bt DGE02 Sinto ST-VE, DGE12 Sinto ST-VEW and | DGE22 Sinto ST-VES Annex C4 — —- of European Characteristic resistance under shear loads. TTecneice seereement Displacement under service loads: tension and shear loads 10/0102