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Generic type and use of con- Bonded anchor with anchor rod made of galvanized
struction product: steel or stainless steel of sizes M8, M10, M12, M16,
M20, M24, M27 and M30 for use in concrete
3 Attestation of Conformity and The results of factory production control are recorded
CE marking and evaluated. The records include at least the following
information:
3.1 Attestation of Conformity system - designation of the product, basic material and
components; type of control or testing;
The system of attestation of conformity 2 (i) (referred - date of manufacture of the product and date of
to as system 1) according to Council Directive testing of the product or basic material and
89/106/EEC Annex III laid down by the European components;
Commission provides: - result of control and testing and, if appropriate,
comparison with requirements;
a) tasks for the manufacturer: - signature of person responsible for factory
1. factory production control, production control.
2. further testing of samples taken at the
factory by the manufacturer in accordance The records shall be presented to the inspection body
with a prescribed test plan. during the continuous surveillance. On request, they
b) tasks for the notified body: shall be presented to ETA-Danmark
3. initial type-testing of the product,
4. initial inspection of factory and of Details of the extent, nature and frequency of testing
factory production control, and controls to be performed within the factory
5. continuous surveillance, assessment and production control shall correspond to the prescribed
approval of factory production control. test plan which is part of the technical documentation
of this European Technical Approval.
3.2 Responsibilities
3.2.2. Tasks of notified bodies
3.2.1 Tasks of the manufacturer
3.2.2.1 Initial type testing of the product
3.2.1.1 Factory production control
For initial type testing the results of the tests
The manufacturer has a factory production control performed as part of the assessment for the European
system in the plant and exercises permanent internal Technical Approval shall be used unless there are
control of production. All the elements, requirements changes in the production line or plant. In such cases
and provisions adopted by the manufacturer are the necessary initial type testing has to be agreed
documented in a systematic manner in the form of between ETA-Danmark and the notified body
written policies and procedures. This production control
system ensures that the product is in conformity with the 3.2.2.2 Initial inspection of factory and of factory
European Technical Approval. production control
The manufacturer shall only use raw materials supplied
with the relevant inspection documents as laid down in The approved body shall ascertain that, in accordance
the control plan5. The incoming raw materials shall be with the control plan, the factory and the factory
subject to controls and tests by the manufacturer before production control are suitable to ensure continuous and
acceptance. Check of incoming materials shall include orderly manufacturing of the anchor according to the
control of the inspection documents presented by specifications mentioned in 2.1 as well as to the
suppliers. Annexes to the European Technical Approval.
The frequency of controls and tests conducted during 3.2.2.3 Continuous surveillance
production and on the assembled anchor is laid down in
the control plan taking account of the automated The approved body shall visit the factory at least once a
manufacturing process of the anchor. year for regular inspection. It has to be verified that the
system of factory production control and the specified
automated manufacturing process are maintained taking
account of the control plan.
5 The control plan has been deposited at ETA-Danmark and is Continuous surveillance and assessment of factory
only made available to the approved bodies involved in the production control have to be performed according to
conformity attestation procedure.
the control plan.
Page 6 of 24 pages of European Technical Approval no. ETA-12/0253
3.3 CE marking
4 Assumptions under which the fitness of prepared for that purpose and using the tools
the product for the intended use was indicated in the technical documentation of this
ETA;
favourably assessed - checks before placing the anchor to ensure that the
strength class of the concrete in which the anchor is
4.1 Manufacturing to be placed is in the range given and is not lower
The anchors are manufactured in accordance with the
than that of the concrete to which the characteristic
provisions of the European Technical Approval using
loads apply;
the automated manufacturing process as identified
- check of concrete being well compacted, e.g.
during inspection of the plant by ETA-Danmark and the
without significant voids;
approved body and laid down in the technical
- keeping the effective anchorage depth
documentation.
- keeping of the edge distance and spacing to the
specified values without minus tolerances,
4.2 Installation - positioning of the drill holes without damaging the
4.2.1 Design of anchorages reinforcement,
The fitness of the anchor for the intended use is given
- in case of aborted drill hole: the drill hole shall be
under the following conditions:
filled with mortar,
- clearing the hole of drilling dust; the hole shall be
The anchorages are designed in accordance with the
cleaned by at least four blowing operations, by at
EOTA Technical Report TR 029 "Design of bonded
least four brushing operations followed again by at
anchors" under the responsibility of an engineer
least four blowing operations, before brushing
experienced in anchorages and concrete work. Verifiable
cleaning the brush and checking whether the brush
calculation notes and drawings are prepared taking
diameter according to Annex 6, Table 5 and 6 is
account of the loads to be anchored. The position of the
sufficient,
anchor is indicated on the design drawings (e.g. position
- anchor installation ensuring the specified
of the anchor relative to reinforcement or to supports,
embedment depth: embedment depth control;
etc.).
- mortar injection by using the equipment including
the special mixing nozzle (mixer) shown in Annex
4.2.2 Installation of anchors 4; discarding the first part of mortar of each new
The fitness for use of the anchor can only be
cartridge until an homogeneous color is achieved;
assumed if the anchor is installed as follows:
taking from the manufacturer instruction the
- anchor installation carried out by appropriately
admissible processing time (open time) of a
qualified personnel and under the supervision of
cartridge as a function of the ambient temperature
the person responsible for technical matters on the
of the concrete; filling the drill hole uniformly from
site;
the drill hole bottom, in order to avoid entrapment
- use of the anchor only as supplied by the
of air; removing the special mixing nozzle slowly
manufacturer without exchanging the components
bit by bit during pressing-out; filling the drill hole
of an anchor;
with a quantity of the injection mortar
- use of the anchor with commercial standard rods,
corresponding to 2/3 of the drill hole depth;
washers and hexagonal nuts under the following
inserting immediately the threaded rod, slowly and
requirements:
with a slight twisting motion, removing excess of
o material, dimensions and mechanical
injection mortar around the rod; observing the
properties according to the specifications
loading (curing) time according to Annex 3, Table
given in Annexes 2 to 3,
4 until the rod may be torqued or loaded;
o confirmation of material and mechanical
- anchor component installation temperature shall be
properties by inspection certificate 3.1
at least +5°C,
according to EN-10204:2004; the
- during installation and curing of the injection
documents should be stored,
mortar the temperature of the concrete must not fall
o marking of the threaded rod with the
below +0°C,
envisaged embedment depth; this may be
- application of the torque moment given in Annex
done by the manufacturer of the rod or the
12, Table 7 using a calibrated torque wrench.
person on job site,
- anchor installation in accordance with the
manufacturer's specifications and drawings
Page 8 of 24 pages of European Technical Approval no. ETA-12/0253
Thomas Bruun
Manager, ETA-Danmark
Page 9 of 24 pages of European Technical Approval no. ETA-12/0253
Use in non-cracked concrete with size from M8 to M30 and cracked concrete with size from M12 to M24. Overhead
installation is allowable with all size.
Use category: installation in dry or wet concrete or in a flooded holes (not sea water).
Temperature range:
-40°C to +40°C (max. short term temperature +40°C and max. long term temperature +24°C)
-40°C to +80°C (max. short term temperature +80°C and max. long term temperature +50°C)
1)
Marking according to clause 2.1.2. of ETAG 001 – Part five, February 2008.
2)
Effective anchorage depths according to the range specified in table 1.
Product Composition
SINTO ST-PE TECFI EPOXY RESIN - Additive: quartz
SWE01
Bonding agent: epoxy resin
two components injection mortar)
Mixer extension (from 380 mm to 1000 mm) with nominal diameter equal to 8 mm
Standard brush
Threaded rod diameter - d M8 M10 M12 M16 M20 M24 M27 M30
Special brush
900 ml Pneumatic
400 ml Pneumatic
Manual
400 ml (up to 300 mm
anchorage depth)
Manual
265 ml (up to 300 mm
anchorage depth)
Annex 8
SINTO ST-PE TECFI EPOXY RESIN - SWE01
of European
Technical Approval
Tools for injection (2) ETA-12/0253
Page 17 of 24 pages of European Technical Approval no. ETA-12/0253
1
Drill the hole with the correct diameter and depth
using a rotary percussive machine. Check the
perpendicularity of the hole during the drilling
operation.
2
Clean the hole from drilling dust:
the hole shall be cleaned by at least 4 blowing
operations, by at least 4 brushing operations
4x 4x 4x followed again by at least 4 blowing operations;
Blower Manual Standard Blower Manual before brushing clean the brush and check (see
Pump Brush Pump Annex 6, standard brush) if the brush diameter is
if necessary use a mixer extension for the blower sufficient. For the blower tools see Annex 5.
operation (see Annex 5)
Annex 9
SINTO ST-PE TECFI EPOXY RESIN - SWE01
of European
Technical Approval
Installation procedure up to 300 mm depth ETA-12/0253
Page 18 of 24 pages of European Technical Approval no. ETA-12/0253
1
Drill the hole with the correct diameter and depth
using a rotary percussive machine. Check the
perpendicularity of the hole during the drilling
operation.
3
Unscrew the front cup of the 400 ml or 900 ml
size cartridges, screw on the mixer and insert the
cartridge in the proper pneumatic-pump.
Annex 10
SINTO ST-PE TECFI EPOXY RESIN - SWE01
of European
Technical Approval
Installation procedure up to 600 mm depth ETA-12/0253
Page 19 of 24 pages of European Technical Approval no. ETA-12/0253
Annex 11
SINTO ST-PE TECFI EPOXY RESIN - SWE01
of European
Technical Approval
Overhead installation procedure ETA-12/0253
Page 20 of 24 pages of European Technical Approval no. ETA-12/0253
Table 8a: Characteristic values for tension load in non cracked concrete
if h ≥ 2 hef
- Scr,sp = 2 hef
if h ≥ 2 hef
- Scr,sp = 2 hef
Table 9: Characteristic values for shear load in non cracked and cracked concrete
Table 10: Displacement under tension and shear load in non cracked concrete
Table 11: Displacement under tension and shear load in cracked concrete