Parts and Service Manual for 15 HP 38 Inch Lawn Tractor

For Parts Call K&T 606-678-9623 or 606-561-4983
MODEL NO. PO1538D

15 HP 38 Inch
Lawn Tractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
187570 3.5.03 MH
PRINTED IN U.S.A.
www.mymowerparts.com
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION DO NOT:

• Read, understand, and follow all instructions in the • Do not turn on slopes unless necessary, and then,
manual and on the machine before starting. turn slowly and gradually downhill, if possible.
• Only allow responsible adults, who are familiar with the • Do not mow near drop-offs, ditches, or embankments.
instructions, to operate the machine. The mower could suddenly turn over if a wheel is over
• Clear the area of objects such as rocks, toys, wire, etc., the edge of a cliff or ditch, or if an edge caves in.
which could be picked up and thrown by the blade. • Do not mow on wet grass. Reduced traction could
• Be sure the area is clear of other people before mow- cause sliding.
ing. Stop machine if anyone enters the area. • Do not try to stabilize the machine by putting your foot
• Never carry passengers. on the ground.
• Do not mow in reverse unless absolutely necessary. • Do not use grass catcher on steep slopes.
Always look down and behind before and while back-
ing. III. CHILDREN
• Be aware of the mower discharge direction and do not Tragic accidents can occur if the operator is not alert to
point it at anyone. Do not operate the mower without the presence of children. Children are often attracted to
either the entire grass catcher or the guard in place. the machine and the mowing activity. Never assume that
• Slow down before turning. children will remain where you last saw them.
• Never leave a running machine unattended. Always • Keep children out of the mowing area and under the
turn off blades, set parking brake, stop engine, and watchful care of another responsible adult.
remove keys before dismounting. • Be alert and turn machine off if children enter the
• Turn off blades when not mowing. area.
• Stop engine before removing grass catcher or un- • Before and when backing, look behind and down for
clogging chute. small children.
• Mow only in daylight or good artificial light. • Never carry children. They may fall off and be seriously
• Do not operate the machine while under the influence injured or interfere with safe machine operation.
of alcohol or drugs. • Never allow children to operate the machine.
• Watch for traffic when operating near or crossing road- • Use extra care when approaching blind corners, shrubs,
ways. trees, or other objects that may obscure vision.
• Use extra care when loading or unloading the machine
into a trailer or truck. IV. SERVICE
• Data indicates that operators, age 60 years and above, • Use extra care in handling gasoline and other fuels.
are involved in a large percentage of riding mower-re- They are flammable and vapors are explosive.
lated injuries. These operators should evaluate their - Use only an approved container.
ability to operate the riding mower safely enough to - Never remove gas cap or add fuel with the engine
protect themselves and others from serious injury. running. Allow engine to cool before refueling. Do
• Keep machine free of grass , leaves or other debris not smoke.
build-up which can touch hot exhaust / engine parts - Never refuel the machine indoors.
and burn. Do not allow the mower deck to plow leaves - Never store the machine or fuel container inside where
or other debris which can cause build-up to occur. there is an open flame, such as a water heater.
Clean any oil or fuel spillage before operating or • Never run a machine inside a closed area.
storing the machine. Allow machine to cool before • Keep nuts and bolts, especially blade attachment bolts,
storage. tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
II. SLOPE OPERATION operation regularly.
Slopes are a major factor related to loss-of-control and tipover • Keep machine free of grass, leaves, or other debris
accidents, which can result in severe injury or death. All slopes build-up. Clean oil or fuel spillage. Allow machine to
require extra caution. If you cannot back up the slope or if you cool before storing.
feel uneasy on it, do not mow it.
• Stop and inspect the equipment if you strike an object.
DO: Repair, if necessary, before restarting.
• Mow up and down slopes, not across. • Never make adjustments or repairs with the engine
• Remove obstacles such as rocks, tree limbs, etc. running.
• Watch for holes, ruts, or bumps. Uneven terrain could • Grass catcher components are subject to wear, dam-
overturn the machine. Tall grass can hide obstacles. age, and deterioration, which could expose moving
• Use slow speed. Choose a low gear so that you will parts or allow objects to be thrown. Frequently check
not have to stop or shift while on the slope. components and replace with manufacturer's recom-
• Follow the manufacturer’s recommendations for wheel mended parts, when necessary.
weights or counterweights to improve stability. • Mower blades are sharp and can cut. Wrap the blade(s)
• Use extra care with grass catchers or other attachments. or wear gloves, and use extra caution when servicing
These can change the stability of the machine. them.
• Keep all movement on the slopes slow and gradual. • Check brake operation frequently. Adjust and service
Do not make sudden changes in speed or direction. as required.
• Avoid starting or stopping on a slope. If tires lose trac-
tion, disengage the blades and proceed slowly straight
down the slope.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
• Be sure the area is clear of other people before mowing. WARNING: In order to prevent ac-
Stop machine if anyone enters the area. cidental starting when setting up,
• Never carry passengers or children even with the blades transporting, adjusting or making
off. repairs, always disconnect spark
• Do not mow in reverse unless absolutely necessary. Always plug wire and place wire where it
look down and behind before and while backing. cannot contact spark plug.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful WARNING: Do not coast down a hill
care of another responsible adult. in neutral, you may lose control of
• Be alert and turn machine off if children enter the area. the tractor.
• Before and when backing, look behind and down for small
children.
• Mow up and down slopes (15° Max), not across. WARNING: Tow only the attach-
• Remove obstacles such as rocks, tree limbs, etc. ments that are recommended by
• Watch for holes, ruts, or bumps. Uneven terrain could over-
and comply with specifications of
turn the machine. Tall grass can hide obstacles. the manufacturer of your tractor.
Use common sense when towing.
• Use slow speed. Choose a low gear so that you will not Operate only at the lowest possible
have to stop or shift while on the slope.
speed when on a slope. Too heavy
• Avoid starting or stopping on a slope. If tires lose traction, of a load, while on a slope, is dan-
disengage the blades and proceed slowly straight down the gerous. Tires can lose traction with
slope.
the ground and cause you to lose
• If machine stops while going uphill, disengage blades, shift control of your tractor.
into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manufactured to give
GASOLINE CAPACITY 1.25 GALLONS you the best possible dependability and performance.
AND TYPE: UNLEADED REGULAR Should you experience any problem you cannot easily rem-
OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) edy, please contact your nearest authorized service center/
SAE 5W-30 (below 32°F) department. We have competent, well-trained technicians
and the proper tools to ser vice or repair this tractor.
OIL CAPACITY: W/ Filter 3.5 Pints
W/O Filter 3.0 Pints Please read and retain this manual. The instructions will
SPARK PLUG: CHAMPION RC12YC enable you to assemble and maintain your tractor properly.
(GAP: .030") Always observe the “SAFETY RULES”.
GROUND SPEED (MPH): FORWARD:
1st 1.1 CUSTOMER RESPONSIBILITIES
2nd 2.2 • Read and observe the safety rules.
3rd 3.4 • Follow a regular schedule in maintaining, caring for
4th 4.3 and using your tractor.
5th 5.5
REVERSE: 1.7 • Follow the instructions under “Maintenance” and
“Storage” sections of this owner’s manual.
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI WARNING: This tractor is equipped with an internal com-
CHARGING SYSTEM: 3 AMPS BATTERY bustion engine and should not be used on or near any
5 AMPS HEADLIGHTS unimproved forest-covered, brush-covered or grass-covered
BATTERY: AMP/HR: 28 land unless the engine’s exhaust system is equipped with
MIN. CCA: 230 a spark arrester meeting applicable local or state laws (if
CASE SIZE: U1R any). If a spark arrester is used, it should be maintained
BLADE BOLT TORQUE: 27-35 FT. LBS. in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3 MAINTENANCE ..................................................... 14-18
PRODUCT SPECIFICATIONS ....................................... 4 SERVICE AND ADJUSTMENTS ............................ 19-23
CUSTOMER RESPONSIBILITIES................................. 4 STORAGE .................................................................... 24
ASSEMBLY ................................................................. 6-8 TROUBLESHOOTING ............................................ 25-26
OPERATION ............................................................. 9-13 REPAIR PARTS ...................................................... 28-41
MAINTENANCE SCHEDULE ...................................... 14 WARRANTY................................................................. 42
UNASSEMBLED PARTS
Steering Wheel Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
Steering Wheel
Insert
Steering
Boot
Steering (1) Bolt

Extension
Steering Wheel Shaft
Adapter
(1) Oil Drain Tube

For Future Use
Keys
(2) Keys
Slope Sheet
(1) Large Flat Washer (1) Locknut 1/2-20
(1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY INSERT

A socket wrench set will make assembly easier. Standard
wrench sizes are listed. 1/2 HEX NUT
(2) 1/2" wrenches Pliers
LARGE FLAT
(1) 9/16" wrench Tire pressure gauge WASHER
Utility knife
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
STEERING STEERING
BOOT
TO REMOVE TRACTOR FROM WHEEL
CARTON
TABS
UNPACK CARTON
• Remove all accessible loose parts and parts cartons ADAPTER
from carton.
EXTENSION SHAFT
• Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
• Check for any additional loose parts or cartons and 1/4 HEX BOLT
remove.
BEFORE REMOVING TRACTOR FROM 1/4 LOCKNUT

SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT TAB
• Slide extension shaft onto lower steering shaft. Align LOWER SLOTS
STEERING
mounting holes in extension and lower shafts and install SHAFT
1/4 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 10-12 FIG. 1
FT. LBS TORQUE.
• Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straight forward.
• Remove steering wheel adapter from steering wheel
and slide adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
• Assemble large flat washer, 1/2 hex nut and tighten
securely.
• Snap steering wheel insert into center of steering
wheel.
• Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
INSTALL SEAT (See Fig. 2) SEAT PAN
Adjust seat before tightening adjustment bolt. LABEL
• Remove adjustment bolt, lock washer and flat washer
securing seat to cardboard packing and set aside for
assembly of seat to tractor.
• Pivot seat upward and remove from the cardboard pack-
ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor. FIG. 3
• Pivot seat and pan forward and assemble adjust-
NOTE: You may now roll or drive your tractor off the skid.
ment bolt, lockwasher and flat washer loosely. Do not
Follow the appropriate instruction below to remove the
tighten
tractor from the skid.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached TO ROLL TRACTOR OFF SKID (See
which allows you to press clutch/brake pedal all the Operation section for location and function
way down.
of controls)
• Get off seat without moving its adjusted position. • Press lift lever plunger and raise attachment lift lever
• Raise seat and tighten adjustment bolt securely. to its highest position.
• Release parking brake by depressing clutch/brake
pedal.
SEAT
• Place gearshift lever in neutral (N) position.
• Roll tractor forward off skid.
• Remove banding holding deflector shield up against
tractor.
SEAT PAN TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
SHOULDER
BOLT WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been com-
pleted.
FLAT WASHER • Check engine oil level and fill fuel tank with gasoline.
• Sit on seat in operating position, depress clutch/brake
LOCK WASHER pedal and set the parking brake.
• Place gear shift lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Start the engine. After engine has started, move throttle
ADJUSTMENT control to idle position.
BOLT
• Depress clutch/brake pedal into full "BRAKE" position
FIG. 2 and hold. Move gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and slowly drive
CHECK BATTERY (See Fig. 3) tractor off skid.
• Lift seat pan to raised position. • Apply brake to stop tractor, set parking brake and place
• If this battery is put into service after month and year gearshift lever in neutral position.
indicated on label (label located between terminals) • Turn ignition key to "OFF" position.
charge battery for minimum of one hour at 6-10 amps.
Continue with the instructions that follow.
(See “BATTERY” in the Maintenance section of this
manual for charging instructions).
ASSEMBLY
CHECK TIRE PRESSURE ✓CHECKLIST
The tires on your tractor were overinflated at the factory BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-
for shipping purposes. Correct tire pressure is important TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
for best cutting performance. BEST PERFORMANCE AND SATISFACTION FROM THIS
• Reduce tire pressure to PSI shown in “PRODUCT QUALITY PRODUCT.
SPECIFICATIONS” section of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST:
CHECK DECK LEVELNESS ✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
For best cutting results, mower housing should be properly
leveled. See “TO LEVEL MOWER HOUSING” in the Service ✓ Battery is properly prepared and charged. (Minimum
and Adjustments section of this manual. 1 hour at 6 amps).
✓ Seat is adjusted comfortably and tightened securely.
CHECK FOR PROPER POSITION OF ALL ✓ All tires are properly inflated. (For shipping purposes,
BELTS the tires were overinflated at the factory).
See the figures that are shown for replacing motion and ✓ Be sure mower deck is properly leveled side-to-side/
mower blade drive belts in the Service and Adjustments front-to-rear for best cutting results. (Tires must be
section of this manual. Verify that the belts are routed properly inflated for leveling).
correctly. ✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
CHECK BRAKE SYSTEM ✓ Check wiring. See that all connections are still secure
After you learn how to operate your tractor, check to see that and wires are properly clamped.
the brake is properly adjusted. See “TO ADJUST BRAKE” WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
in the Service and Adjustments section of this manual. EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls - their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
15 15 15
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS
AND FEET AWAY (SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only) CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,

indicates a situation that could result in damage
Failure to follow instructions to the tractor and/or engine.
could result in serious injury or HOT SURFACES indicates a hazard which,
death. The safety alert symbol if not avoided, could result in death, serious injury
is used to identify safety inform- and/or property damage.
ation about hazards which can FIRE indicates a hazard which, if not avoided,
result in death, serious injury could result in death, serious injury and/or
and/or property damage. property damage.
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
LIGHT SWITCH
ATTACHMENT IGNITION POSITION
CLUTCH LEVER SWITCH
LIFT LEVER
PLUNGER
THROTTLE/CHOKE
CONTROL ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE MOWER DECK

PEDAL HEIGHT ADJUSTMENT
POSITIONS
GEARSHIFT
LEVER
PARKING
BRAKE
FIG. 4
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the GEARSHIFT LEVER: Selects the speed and direction
mower blades, or other attachments mounted to your of tractor.
tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and
LIGHT SWITCH POSITION: Turns the headlights on and adjust the mower deck or other attachments mounted to
off. your tractor.
THROTTLE/CHOKE CONTROL: Used for starting and LIFT LEVER PLUNGER: Used to release attachment lift
controlling engine speed. lever when changing its position.
CLUTCH/BRAKE PEDAL: Used for declutching and brak- IGNITION SWITCH: Used for starting and stopping the
ing the tractor and starting the engine. engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake
position.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while op-
erating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

HOW TO USE YOUR TRACTOR POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
TO SET PARKING BRAKE (See Fig. 5) NOTE: Under certain conditions when tractor is standing
Your tractor is equipped with an operator presence sens- idle with the engine running, hot engine exhaust gases may
ing switch. When engine is running, any attempt by the cause “browning” of grass. To eliminate this possibility, al-
operator to leave the seat without first setting the parking ways stop engine when stopping tractor on grass areas.
brake will shut off the engine.
• Depress clutch/brake pedal into full “BRAKE” position CAUTION: Always stop tractor com-
and hold. pletely, as described above, before
• Place parking brake lever in “ENGAGED” position and leaving the operator's position; to
release pressure from clutch/brake pedal. Pedal should empty grass catcher, etc.
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure. TO USE THROTTLE CONTROL (See Fig. 5)
ATTACHMENT CLUTCH LEVER Always operate engine at full throttle.
"ENGAGED" POSITION
• Operating engine at less than full throttle reduces the
battery charging rate.
THROTTLE/CHOKE • Full throttle offers the best bagging and mower perfor-
CONTROL LEVER
IGNITION KEY mance.
"DISENGAGED" TO MOVE FORWARD AND BACKWARD

POSITION
(See Fig. 5)
PARKING BRAKE
"ENGAGED"
The direction and speed of movement is controlled by the
POSITION gearshift lever.
"BRAKE"
POSITION GEARSHIFT
• Start tractor with clutch/brake pedal depressed and
LEVER gearshift lever in neutral (N) position.
• Move gearshift lever to desired position.
• Slowly release clutch/brake pedal to start move-
ment.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
CLUTCH/BRAKE PEDAL PARKING BRAKE
"DISENGAGED" POSITION
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
"DRIVE" POSITION TRANSAXLE.
FIG.5
TO ADJUST MOWER CUTTING HEIGHT
STOPPING (See Fig. 5) (See Fig. 5)
The position of the attachment lift lever determines the
MOWER BLADES -
cutting height.
• To stop mower blades,move attachment clutch lever
• Grasp lift lever.
to “DISENGAGED” position.
• Press plunger with thumb and move lever to desired
GROUND DRIVE - position.
• To stop ground drive, depress clutch/brake pedal into The cutting height range is approximately 1-1/2 to 4".
full “BRAKE” position. The heights are measured from the ground to the blade tip
• Move gearshift lever to neutral (N) position. with the engine not running. These heights are approximate
ENGINE - and may vary depending upon soil conditions, height of
• Move throttle control to slow position. grass and types of grass being mowed.
NOTE: Failure to move throttle control to slow position and • The average lawn should be cut to approximately 2-1/2
allowing engine to idle before stopping may cause engine inches during the cool season and to over 3 inches
to “backfire”. during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent • For best cutting performance, grass over 6 inches
unauthorized use. in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
• Never use choke to stop engine.
11
OPERATION
TO OPERATE MOWER (See Fig. 6) TO TRANSPORT
Your tractor is equipped with an operator presence sensing • Raise attachment lift to highest position with attachment
switch. Any attempt by the operator to leave the seat with lift control.
the engine running and the attachment clutch engaged will • When pushing or towing your tractor, be sure gearshift
shut off the engine. lever is in neutral (N) position.
• Select desired height of cut. • Do not push or tow tractor at more than five (5) MPH.
• Start mower blades by engaging attachment clutch NOTE: To protect hood from damage when transporting
control. your tractor on a truck or a trailer, be sure hood is closed
• TO STOP MOWER BLADES - disengage attachment and secured to tractor. Use an appropriate means of tying
clutch control. hood to tractor (rope, cord, etc.).
CAUTION: Do not operate the mower

TOWING CARTS AND OTHER AT TACH -
without either the entire grass catcher, MENTS
on mowers so equipped, or the deflector Tow only the attachments that are recommended by and
shield in place. comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing. Too heavy of a load,
"ENGAGED" POSITION
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
ATTACHMENT LIFT LE-
VER HIGH POSITION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been shipped, from the
LOW factory, already filled with summer weight oil.
POSITION • Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
ATTACHMENT “FULL” mark on dipstick is reached. Do not overfill.
CLUTCH LEVER
"DISENGAGED" • For cold weather operation you should change oil for
POSITION easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
DEFLECTOR Use fresh, clean, regular unleaded gasoline with a
SHIELD minimum of 87 octane. (Use of leaded gasoline will
FIG. 6 increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
TO OPERATE ON HILLS fuel freshness.
WARNING: Do not drive up or down
hills with slopes greater than 15° and CAUTION: Wipe off any spilled oil or
do not drive across any slope. fuel. Do not store, spill or use gasoline
near an open flame.
• Choose the slowest speed before starting up or down
hills. IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
• Avoid stopping or changing speed on hills. GAS O LINE TO HELP INSURE GOOD COLD WEATHER
• If slowing is necessary, move throttle control lever to STARTING.
slower position.
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
• To restart movement, slowly release parking brake and
clutch/brake pedal.
• Make all turns slowly.
12
OPERATION
CAUTION: Alcohol blended fuels (called gasohol or
MOWING TIPS
• Tire chains cannot be used when the mower housing
using ethanol or methanol) can attract moisture which
is attached to tractor.
leads to separation and formation of acids during stor-
age. Acidic gas can damage the fuel system of an engine • Mower should be properly leveled for best mowing per-
while in storage. To avoid engine problems, the fuel formance. See “TO LEVEL MOWER HOUSING” in the
system should be emptied before storage of 30 days Service and Adjustments section of this manual.
or longer. Drain the gas tank, start the engine and let • The left hand side of mower should be used for trim-
it run until the fuel lines and carburetor are empty. Use ming.
fresh fuel next season. See Storage Instructions for • Drive so that clippings are discharged onto the area
additional information. Never use engine or carburetor that has been cut. Have the cut area to the right of the
cleaner products in the fuel tank or permanent damage machine. This will result in a more even distribution of
may occur. clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so
TO START ENGINE (See Fig. 5) that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
When starting the engine for the first time or if the engine opposite direction making left hand turns until finished
has run out of fuel, it will take extra cranking time to move (See Fig. 7 ).
fuel from the tank to the engine.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place gear shift lever in neutral (N) position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to “START”
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does FIG. 7
not start, move the throttle control back to the choke
position and retry. • If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
WARM WEATHER STARTING (50° F and above) pings. Make first cut relatively high; the second to the
• When engine starts, move the throttle control to the desired height.
fast position.
• Do not mow grass when it is wet. Wet grass will plug
• The attachments and ground drive can now be used. If mower and leave undesirable clumps. Allow grass to
the engine does not accept the load, restart the engine dry before mowing.
and allow it to warm up for one minute using the choke
as described above. • Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
COLD WEATHER STARTING ( 50° F and below) discharge of material. Regulate ground speed by se-
• When engine starts, allow engine to run with the lecting a low enough gear to give the mower cutting
throttle control in the choke position until the engine performance as well as the quality of cut desired.
runs roughly, then move throttle control to fast posi- • When operating attachments, select a ground speed
tion. This may require an engine warm-up period from that will suit the terrain and give best performance of
several seconds to several minutes, depending on the the attachment being used.
temperature.
• The attachments can also be used during the engine
warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
13
MAINTENANCE
E
MAINTENANCE SCHEDULE US
E S S RS AG
H U RS U R OUR OU SON OR
C O H
FILL IN DATES EA
O H H 0 A ST
8H 25 50 10 SE R E
AS YOU COMPLETE
ORE R Y R Y R Y RY R Y O
REGULAR SERVICE F E E E E E F
BE EV EV EV EV EV BE SERVICE DATES
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
T Interlock Systems
R Check for Loose Fasteners 5
A Sharpen/Replace Mower Blades 3
C Lubrication Chart
T
0 Check Battery Level 4
R Clean Battery and Terminals

Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter) 1,2
Change Engine Oil (without oil filter)

E 1,2
N Clean Air Filter 2

G Clean Air Screen 2
I Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped) 1, 2
E
Clean Engine Cooling Fins 2
Replace Spark Plug

Replace Air Filter Paper Cartridge 2
Replace Fuel Filter

1 - Change more often when operating under a heavy load or 3 - Replace blades more often when mowing in sandy soil.
in high ambient temperatures. 4 - Not required if equipped with maintenance-free battery.
2 - Service more often when operating in dirty or dusty conditions. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
➀SPINDLE ➀SPINDLE
The warranty on this tractor does not cover items that have ZERK ZERK
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual. ➀FRONT WHEEL ➀FRONT WHEEL
BEARING ZERK BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section ➁ENGINE
of this manual should be checked at least once each
season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper
air-fuel mixture and help your engine run better and
last longer.
BEFORE EACH USE

• Check engine oil level.
• Check brake operation. ➀GENERAL PURPOSE GREASE
➁REFER TO MAINTENANCE “ENGINE” SECTION
• Check tire pressure.
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
• Check operator presence and HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
interlock systems for proper operation. ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE
SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRI-
• Check for loose fasteners. CATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT
SPARINGLY.
14
MAINTENANCE
TRACTOR MANDREL
TRAILING ASSEMBLY
Always observe safety rules when performing any main- EDGE UP
tenance.
CENTER
HOLE
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjustments
section of this manual). LOCK WASHER
STAR
TIRES
• Maintain proper air pressure in all tires (See “PRODUCT
SPECIFICATIONS” section of this manual). FLAT WASHER BLADE
• Keep tires free of gasoline, oil, or insect control chemi- BLADE BOLT
cals which can harm rubber. (GRADE 8)*
• Avoid stumps, stones, deep ruts, sharp objects and *A GRADE 8 HEAT TREATED BOLT CAN BE
other hazards that may cause tire damage. IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
NOTE: To seal tire punctures and prevent flat tires due to FIG. 8
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and TO SHARPEN BLADE (See Fig. 9)
corrosion.
NOTE: We do not recommend sharpening blade - but if
OPERATOR PRESENCE SYSTEM you do, be sure the blade is balanced.
Be sure operator presence and interlock systems are work- Care should be taken to keep the blade balanced. An un-
ing properly. If your tractor does not function as described, balanced blade will cause excessive vibration and eventual
repair the problem immediately. damage to mower and engine.
• The engine should not start unless the clutch/brake • The blade can be sharpened with a file or on a grind-
pedal is fully depressed and attachement clutch control ing wheel. Do not attempt to sharpen while on the
is in the disengaged position. mower.
• When the engine is running, any attempt by the operator • To check blade balance, you will need a 5/8" diameter
to leave the seat without first setting the parking brake steel bolt, pin, or a cone balancer. (When using a
should shut off the engine. cone balancer, follow the instructions supplied with
• When the engine is running and the attachment clutch balancer.)
is engaged, any attempt by the operator to leave the NOTE: Do not use a nail for balancing blade. The lobes of
seat should shut off the engine. the center hole may appear to be centered, but are not.
• The attachment clutch should never operate unless • Slide blade on to an unthreaded portion of the steel bolt
the operator is in the seat. or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
BLADE CARE position. If either end of the blade moves downward,
For best results mower blades must be kept sharp. Replace sharpen the heavy end until the blade is balanced.
bent or damaged blades.
CENTER HOLE
BLADE REMOVAL (See Fig. 8)
• Raise mower to highest position to allow access to
blades.
• Remove blade bolt, lock washer and flat washer se-
curing blade. 5/8" BOLT BLADE
• Install new or resharpened blade with trailing edge up OR PIN
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
• Reassemble blade bolt, lock washer and flat washer
in exact order as shown. FIG. 9
• Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
15
MAINTENANCE
BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
Your tractor has a battery charging system which is sufficient will result in increased oil consumption when used above
for normal use. However, periodic charging of the battery 32°F. Check your engine oil level more frequently to avoid
with an automotive charger will extend its life. possible engine damage from running low on oil.
• Keep battery and terminals clean.
Change the oil after every 25 hours of operation or at least
• Keep battery bolts tight. once a year if the tractor is not used for 25 hours in one
• Keep small vent holes open. year.
• Recharge at 6-10 amperes for 1 hour. Check the crankcase oil level before starting the engine
NOTE: The original equipment battery on your tractor is and after each eight (8) hours of operation. Tighten oil fill
maintenance free. Do not attempt to open or remove caps cap/dipstick securely each time you check the oil level.
or covers. Adding or checking level of electrolyte is not
necessary. TO CHANGE ENGINE OIL (See Figs. 10 and 11)
Determine temperature range expected before oil change.
TO CLEAN BATTERY AND TERMINALS All oil must meet API service classification SF-SJ.
Corrosion and dirt on the battery and terminals can cause • Be sure tractor is on level surface.
the battery to “leak” power.
• Oil will drain more freely when warm.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor. • Catch oil in a suitable container.
• Rinse the battery with plain water and dry. • Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Clean terminals and battery cable ends with wire brush
until bright. • Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “REPLACING BATTERY” in OIL DRAIN VALVE
the SERVICE AND ADJUSTMENTS section of this
manual).
CLOSED
V-BELTS AND
LOCKED
Check V-belts for deterioration and wear after 100 hours POSITION
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling. DRAIN
YELLOW CAP TUBE
ENGINE
LUBRICATION FIG. 11
Only use high quality detergent oil rated with API service • Unlock drain valve by pushing inward and turning
classification SF-SJ. Select the oil’s SAE viscosity grade counterclockwise.
according to your expected operating temperature.
• To open, pull out on the drain valve.
SAE VISCOSITY GRADES • After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
SAE 30 until the pin is in the locked position as shown.
5W-30 • Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
F -20 0 30 32 40 60 80 100
C -20 0 10
• Refill engine with oil through oil fill dipstick tube. Pour
-30 -10 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man-
FIG. 10 ual.
• Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
16
MAINTENANCE
CLEAN AIR SCREEN AIR FILTER (See Fig. 13)
Air screen must be kept free of dirt and chaff to prevent Your engine will not run properly using a dirty air filter.
engine damage from overheating. Clean with a wire brush Replace pre-cleaner after every 25 hours of operation or
or compressed air to remove dirt and stubborn dried gum every season. Service paper cartridge every 100 hours of
fibers. operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
ENGINE COOLING FINS (See Fig. 12)
• Pull up on air filter cover handle and rotate towards
Remove any dust, dirt or oil from engine cooling fins to engine.
prevent engine damage from overheating. • Remove cover.
• Remove screws from blower housing and lift housing • Carefully remove air filter cartridge and pre-cleaner
and dipstick tube assembly off engine. from base.
• Cover oil fill opening to prevent entry of dirt. • Clean base carefully to prevent debris from falling into
• Use compressed air or stiff bristle brush to thoroughly carburetor.
clean engine cooling fins.
NOTE: If very dirty or damaged, replace cartridge.
• To reassemble, reverse above procedure.
• Place new pre-cleaner and cartridge firmly in base.
SCREWS BLOWER • Align tabs on cover with slots in blower housing and
HOUSING replace cover.
SCREWS • Hook handle on cover and push down on handle to
close.
IMPORTANT: Petroleum solvents, such as kerosene, are
not to be used to clean the cartridge. They may cause
deterioration of the cartridge. Do not oil cartridge. Do not
use pressurized air to clean cartridge.
AIR SCREEN
OIL FILL
TUBE ASSEMBLY
HANDLE
OIL FILL
OPENING
SPARK
ENGINE COOLING FINS PLUG
FIG. 12
COVER
CARTRIDGE
PRE-CLEANER
BASE
TABS
SLOTS
FIG. 13
17
MAINTENANCE
MUFFLER
Inspect and replace corroded muffler and spark arrester CLAMP
(if equipped) as it could create a fire hazard and/or dam- CLAMP
age.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing FUEL
season or after every 100 hours of operation, whichever FILTER
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
FIG. 14
IN-LINE FUEL FILTER (See Fig. 14)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor, CLEANING
replacement is required. • Clean engine, battery, seat, finish, etc. of all foreign
matter.
• With engine cool, remove filter and plug fuel line sec-
tions. • Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor. • Protect painted surfaces with automotive type wax.
• Be sure there are no fuel line leaks and clamps are We do not recommend using a garden hose or pressure
properly positioned. washer to clean your tractor unless the engine and trans-
• Immediately wipe up any spilled gasoline. mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
18
SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

TRACTOR MOWER DECK IS TO BE MOUNTED ON THE TRAC-
TO REMOVE MOWER (See Fig. 15) TOR, REMOVE THE FRONT LINKS AND HOOK THE
CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
Mower will be easier to remove from the right side of
tractor. TO INSTALL MOWER (See Fig. 15)
• Place attachment clutch in “DISENGAGED” posi- • Raise attachment lift lever to its highest position.
tion.
• Move attachment lift lever forward to lower mower to • Slide mower under tractor with deflector shield to right
its lowest position. side of tractor.
• Roll belt off engine pulley. • Lower lift lever to its lowest position.
• Remove small retainer spring, and remove clutch • Connect front links to mower deck and secure with
spring off pulley bolt. retainer springs.
• Remove large retainer spring, slide collar off and push • Connect suspension arms to rear deck brackets and
housing guide out of bracket. secure with retainer springs.
• Disconnect anti-swaybar from chassis bracket by re-
• Connect anti-swaybar to chassis bracket and secure
moving retainer spring.
with retainer spring.
• Disconnect suspension arms from rear deck brackets
by removing retainer springs. • Push clutch cable housing guide into bracket, slide collar
• Disconnect front links from deck by removing retainer onto guide and secure with large retainer spring.
springs. • Place flat washer and clutch spring on idler pulley bolt
• Raise lift lever to raise suspension arms. Slide mower and secure with small retainer spring.
out from under tractor. • Install belt onto engine pulley.
SMALL
RETAINER SPRING
FLAT WASHER
CLUTCH SPRING
SUSPENSION ARMS
SQUARE HOLE
SMALL RETAINER SPRING ENGINE PULLEY
CLUTCH SPRING
FRONT LINK
RETAINER SPRING
8
3
2
4
ANTI-SWAY BAR RETAINER SPRINGS

(BOTH SIDES)
COLLAR
HOUSING GUIDE LARGE RETAINER DEFLECTOR SHIELD

SPRING
BRACKET
FIG. 15
19

TO LEVEL MOWER HOUSING rear, tighten nuts “F” against trunnion on both front
links.
Adjust the mower while tractor is parked on level ground
• To raise front of mower, loosen nut “F” from trunnion on
or driveway. Make sure tires are properly inflated (See
both front links. Tighten nut “E” on both front links an
“PRODUCT SPECIFICATIONS” section of this manual). If
equal number of turns. The two front links must remain
tires are over or underinflated, you will not properly adjust
equal in length.
your mower.
• When distance “D” is 1/8" to 1/2" lower at front than rear,
SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17) tighten nut “F” against trunnion on both front links.
• Raise mower to its highest position. • Recheck side-to-side adjustment.
• At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance “A” MANDREL
on both sides of mower should be the same or within
1/4" of each other.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment "D" "D"
nut on that side.
• To lower one side of mower, loosen lift link adjustment FIG. 18
nut on that side.
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
NOTE: Three full turns of adjustment nut will change mower
height about 1/8".
• Recheck measurements after adjusting.
BOTTOM EDGE OF BOTTOM EDGE
MOWER OF MOWER
TO GROUND TO GROUND
“A” “A”
NUT "F"
GROUND LINE
NUT "E"
FIG. 16 TRUNNION
FRONT LINKS
SUSPENSION ARM
FIG. 19
LIFT LINK
ADJUSTMENT TO REPLACE MOWER BLADE DRIVE BELT
NUT (See Fig. 20)
FIG. 17 The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
BELT REMOVAL -
FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, • Place attachment clutch in “DISENGAGED” position.
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO • Move attachment lift lever forward to lower mower to
MOWER WILL STAY LEVEL SIDE-TO-SIDE. its lowest position.
To obtain the best cutting results, the mower housing • Roll belt off engine pulley.
should be adjusted so that the front is approximately 1/8" • Disconnect R.H. suspension arm from rear deck bracket
to 1/2" lower than the rear when the mower is in its high- by removing retainer spring.
est position. • Work belt off both mandrel pulleys and idler pulleys.
Check adjustment on right side of tractor. Measure distance • Pull belt away from mower.
“D” directly in front and behind the mandrel at bottom edge
of mower housing as shown. BELT INSTALLATION -
• Before making any necessary adjustments, check that • Work new belt around both mandrel pulleys and idler
both front links are equal in length. pulleys.
• If links are not equal in length, adjust one link to same • Install new belt into engine pulley grove.
length as other link. • Reconnect R.H. suspension arm and secure with re-
• To lower front of mower loosen nut “E” on both front tainer spring.
links an equal number of turns. • Make sure belt is in all pulley grooves and inside all
• When distance “D” is 1/8" to 1/2" lower at front than belt guides.
20

TO REPLACE MOTION DRIVE BELT
(See Fig. 22)
R.H. SUSPENSION ARM
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
MANDREL ENGINE
PULLEY PULLEY bottom side of left footrest.
BELT REMOVAL -
• Remove mower (See “TO REMOVE MOWER” in this
38
section of manual).
42
IDLER
RETAINER PULLEYS NOTE: Observe entire motion drive belt and position of all
SPRING belt guides and keepers.
• Remove belt from stationary idler and clutching idler.
• Remove belt downward from around engine pulley.
• Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep-
MANDREL ers.
PULLEY • Remove belt from center span keeper and pull belt
FIG. 20 away from tractor.
BELT INSTALLATION -
TO CHECK AND ADJUST BRAKE (See Fig. 21) • Carefully work new belt down between transaxle belt
Your tractor is equipped with an adjustable brake system keepers and onto the input pulley.
which is mounted on the right side of the transaxle. • Slide belt into the center span keeper.
• Pull belt toward front of tractor and roll around the top
If tractor requires more than five (5) feet to stop at highest groove of engine pulley.
speed in highest gear on a level, dry concrete or paved • Install belt through stationary idler and clutching
surface, then brake must be checked and adjusted. idler.
TO CHECK BRAKE • Make sure belt is in all pulley grooves and inside all
• Park tractor on a level, dry concrete or paved surface, belt guides and keepers.
depress clutch/brake pedal all the way down and en- • Install mower (See “TO INSTALL MOWER” in this sec-
gage parking brake. tion of manual).
• Place gear shift lever in neutral (N) position. ENGINE
The rear wheels must lock and skid when you try to manually PULLEY
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced. CLUTCHING STATIONARY
TO ADJUST BRAKE IDLER IDLER
• Depress clutch/brake pedal all the way down and en-
gage parking brake.
• Measure distance between brake operating arm and
nut “A” on brake rod.
• If distance is other than 1-1/2", loosen jam nut and turn CENTER SPAN TRANSAXLE
nut “A” until distance becomes 1-1/2". Retighten jam KEEPER PULLEY
nut against nut “A”.
• Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.
WITH PARKING BRAKE “ENGAGED”
FIG. 22
1-1/2"
NUT “A”
TO AD JUST STEER ING WHEEL ALIGN-
MENT
JAM NUT If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
OPERATING ARM The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
FIG. 21 service center/department.
21

TO REMOVE WHEEL FOR REPAIRS
(See Fig. 23)
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key. WEAK OR DEAD FULLY CHARGED
BATTERY BATTERY
• Replace washers and snap retaining ring securely in
axle groove. FIG. 24
• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to REPLACING BATTERY (See Figs. 25 and 26)
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and WARNING: Do not short battery
corrosion. terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connect-
WASHERS ing battery, remove metal bracelets,
wristwatch bands, rings, etc.
RETAINING RING Positive terminal must be connected
first to prevent sparking from acci-
dental grounding.
AXLE COVER
• Lift seat pan to raised position.
SQUARE KEY (REAR • Disconnect BLACK battery cable first then RED battery
WHEEL ONLY) cable and carefully remove battery from tractor.
FIG. 23 • Install new battery with terminals in same position as
old battery.
TO START ENGINE WITH A WEAK BATTERY • First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
(See Fig. 24) Slide terminal cover over terminal.
WARNING: Lead-acid batteries gen- • Connect BLACK grounding cable to negative (-) ter-
erate explosive gases. Keep sparks, minal with remaining hex bolt and keps nut. Tighten
flame and smoking materials away from securely.
batteries. Always wear eye protection
when around batteries.
SEAT PAN
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START
OTHER VEHICLES. FIG. 25
TO ATTACH JUMPER CABLES -
• Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to KEPS
TERMINAL NUT
short against tractor chassis. COVER
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery. HEX
• Connect the other end of the BLACK cable (D) to good BOLT
chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully
charged battery. POSITIVE (RED) NEGATIVE
• RED cable last from both batteries. CABLE (BLACK) CABLE
FIG. 26
22

TO REPLACE HEADLIGHT BULB ENGINE
• Raise hood.
• Pull bulb holder out of the hole in the backside of the
TO ADJUST THROTTLE CONTROL CABLE
grill. (See Fig. 28)
• Replace bulb in holder and push bulb holder securely The throttle control has been preset at the factory and
back into the hole in the backside of the grill. adjustment should not be necessary. Check adjustment
• Close hood. as described below before loosening cable. If adjustment
is necessary, proceed as follows:
INTERLOCKS AND RELAYS • With engine not running, move throttle control lever
from slow to choke position. Slowly move lever from
Loose or damaged wiring may cause your tractor to run choke to fast position.
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the • Check that holes “A” in governor control lever and hole
Repair Parts section. in governor plate line-up. If holes “A” are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash. GOVERNOR
GOVERNOR CONTROL PLATE
CONTROL LEVER
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 27)
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
• To replace, reverse above procedure.
HOOD
HEADLIGHT
WIRE
CONNECTOR
HOLES “A” CLAMP THROTTLE
SCREW CABLE
FIG. 28
TO ADJUST CARBURETOR
FIG. 27 The carburetor has been preset at the factory and adjustment
should not be necessary. However, minor adjustment may be
required to compensate for differences in fuel, temperature,
altitude or load. If the carburetor does need adjustment,
see engine manual.
High speed stop is factory adjusted. Do not adjust - dam-
age may result.
IMPORTANT: NEVERTAMPER WITHTHE ENGINE GOVERNOR,
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,
CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
23
STORAGE
Immediately prepare your tractor for storage at the end ENGINE
of the season or if the tractor will not be used for 30 days
or more. FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
WARNING: Never store the tractor with FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
gasoline in the tank inside a building AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
where fumes may reach an open flame ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
or spark. Allow the engine to cool before ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH
storing in any enclosure. LEADS TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
TRACTOR • Drain the fuel tank.
Remove mower from tractor for winter storage. When mower • Start the engine and let it run until the fuel lines and
is to be stored for a period of time, clean it thoroughly, remove carburetor are empty.
all dirt, grease, leaves, etc. Store in a clean, dry area. • Never use engine or carburetor cleaner products in the
• Clean entire tractor (See “CLEANING” in the Mainte- fuel tank or permanent damage may occur.
nance section of this manual). • Use fresh fuel next season.
• Inspect and replace belts, if necessary (See belt re- NOTE: Fuel stabilizer is an acceptable alternative in mini-
placement instructions in the Service and Adjustments mizing the formation of fuel gum deposits during storage.
section of this manual). Add stabilizer to gasoline in fuel tank or storage container.
• Lubricate as shown in the Maintenance section of this Always follow the mix ratio found on stabilizer container.
manual. Run engine at least 10 minutes after adding stabilizer to
• Be sure that all nuts, bolts and screws are securely allow the stabilizer to reach the carburetor. Do not drain
fastened. Inspect moving parts for damage, breakage the gas tank and carburetor if using fuel stabilizer.
and wear. Replace if necessary.
ENGINE OIL
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting. Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
BATTERY this manual).
• Fully charge the battery for storage.
CYLINDER(S)
• After a period of time in storage, battery may require
recharging. • Remove spark plug(s).
• To help prevent corrosion and power leakage during • Pour one ounce of oil through spark plug hole(s) into
long periods of storage, battery cables should be dis- cylinder(s).
connected and battery cleaned thoroughly (see “TO • Turn ignition key to “START” position for a few seconds
CLEAN BATTERY AND TERMINALS” in the Mainte- to distribute oil.
nance section of this manual). • Replace with new spark plug(s).
• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery OTHER
terminals.
• Do not store gasoline from one season to another.
• If battery is removed from tractor for storage, do not
• Replace your gasoline can if your can starts to rust.
store battery directly on concrete or damp surfaces.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
24
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.

2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
5. Stale or dirty fuel. 5. Drain fuel tank and refill with fresh gasoline.
section.
Engine will not turn over 1. Clutch/brake pedal not depressed. 1. Depress clutch/brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.
start 2. Corroded battery terminals. 2. Clean battery terminals.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Set in “Higher Cut” position/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
8. Stale or dirty fuel. 8. Drain fuel tank and refill with fresh gasoline.
9. Water in fuel. 9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
section.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
25
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not
when operator leaves corrected, contact an authorized service center/
seat with attachment department.
clutch engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.

rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”.

(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
Engine “backfires” 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow
when turning engine position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine.
“OFF”
26
TRACTOR - - MODEL NUMBER PO1538D

SCHEMATIC
RED BLACK
BATTERY
RED RED
A M
FUSE
AMMETER STARTER
(OPTIONAL) BLACK
WHITE
SOLENOID
RED S
B M
CLUTCH / BRAKE
G A1 (PEDAL UP) WHITE
L A2
SEAT SWITCH
IGNITION (NOT OCCUPIED)
BLACK
SWITCH
WHITE
BLACK BLACK BLACK
BLACK
ATT'MENT CLUTCH
(CLUTCH OFF) GROUNDING
BLACK
HOUR CONNECTOR
METER
(OPTIONAL) SPARK
BLACK IGNITION PLUG
UNIT GAP
FUEL (2 PLUGS ON
BLUE LINE TWIN CYL. ENGINES)
CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM

3 AMP DC @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
RED
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
LIGHTING SYSTEM OUTPUT ALTERNATOR
ORANGE 5 AMP AC @ 3600 RPM DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
NOTE
YOUR TRACTOR IS BROWN BLACK
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE. HEADLIGHTS
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS NON-REMOVABLE
SPEEDED UP, THE LIGHTS CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
IGNITION SWITCH
POSITION CIRCUIT “MAKE”
REMOVABLE
CONNECTIONS
OFF M+G+A1 NONE
WIRING INSULATED CLIPS
RUN/LIGHT B+A1 A2+L
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
RUN B+A1 NONE SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
START B + S + A1 NONE PROPERLY SECURE YOUR WIRING.
27
REPAIR PARTS
ELECTRICAL
22
21
42
24 41
43 27
27
26 40
27 27
25
16
16
33
30
48
52
8 29
28
27
1
90
28
REPAIR PARTS
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20unc X 3/4
8 176689 Box Battery
16 176138 Switch Interlock
21 175685 Harness Asm Light W/4152j
22 4152J Bulb Light #1156
24 4799J Cable Battery 6 Ga 11"red
25 146147 Cable Battery
26 175158 Fuse 20 AMP
27 73510400 Nut Keps Hex 1/4-20 Unc
28 4207J Cable Ground 6 Ga 12"black
29 121305X Switch Plunger Nc Gray
30 175566 Switch Ign
33 140401 Key Ign
40 179720 Harness Ign
41 71110408 Bolt Blk Fin Hex 1/4-20
42 131563 Cover Terminal Red
43 178861 Solenoid
48 140844 Adapter Ammeter
52 141940 Protection Wire Loop
90 180449 Cover Terminal Battery
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm.
29
REPAIR PARTS
CHASSIS
212
17
30
24
29
18
24 12
28
25
26 25 53
26 5 51
52
31 55
5 57
209 209
9
208 11 15
209
209
8
54
209
26 16 1
13
3
35
37 145
33 37
10 3
2 35
205 34
208
38 26
206 3
38 205 chassis-pl.lt_34
30
REPAIR PARTS
CHASSIS
KEY PART
NO. NO. DESCRIPTION
1 174620 Chassis
2 176554 Drawbar, Stretch
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper, Hood/Dash
6 174643X014 Saddle Silkscreen
8 155138 Clip Retainer Slide-On
9 168347X011 Dash
10 72140608 Bolt, Carriage 3/8-16 x 1
11 174996 Panel Dash LH
12 145660 Clip Tinnerman Grille P.L
13 172105X010 Panel Slkscr Dash RH
15 74180512 Screw Mach TRHD 5/16-18uncx3/4
16 73510500 Nut Keps 5/16-18 Unc
17 159639x428 Hood
18 184921 Bumper Hood
24 74780616 Bolt Fin Hex 3/8-16unc X 1 Gr. 5
25 19131312 Washer 13/32 X 13/16 X 12 Ga
26 73800600 Nut Lock Hex w/Ins 3/8-16 Unc
28 179101 Grille/Lens Asm.
29 140273X599 Lens Grille Private Label
30 169465X428 Fender
31 136619 Bracket Fender Repl 109873x
33 179716X428 Footrest Pnt LH
34 179717X428 Footrest Pnt RH
35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 X3/4
37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT
38 175710 Bracket Asm. Pivot Mower
51 73800400 Nut Lock W/Insert 1/4-20unc
52 19091416 Washer 9/32 x 7/8x16 Ga.
53 144697 Bracket Grille Lh
54 161464 Screw Hex 8-18 x 7/8
55 144696 Bracket Grille Rh
57 74780412 Bolt Fin Hex 1/4-20 unc x .75
145 156524 Rod Pivot Chassis/Hood
205 17490608 Screw Thdrol 3/8-16 x 1/2
206 170165 Bolt Shoulder 5/16-18
208 17670608 Screw Thdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdrol 3/8-16
212 156229 Insert Lens Reflect
--- 5479J Plug Button Blk 359 Dia Choke
NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.
31
REPAIR PARTS
DRIVE
57 51
21 63
8
212
12 59 70
66
116
7
10 61
12 65
13 56
64 55
14
112
18 113 41
202
16 50
11 51
5 150
52 18 38 48
30
32 170 6
6 6 151
27 51
39
32 49
30
250 4 47
52
3 62 120
77 35 37
36
250 34
79 26
24 28
19 36
25 35
2 53
15
77
74
96 78 29 26
76 22 27
1
26 75 drive-saddle_25
32
REPAIR PARTS
DRIVE
KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 ------- Transaxle Dana Model D4360-139 48 154407 Bellcrank Clutch Grnd Drv STL
(Order parts from transaxle manu- 49 123205X Retainer Belt Style Spring
facturer) 50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5
2 146682 Spring Return Brake 51 73680600 Nut Crownlock 3/8-16 Unc
3 123666X Pulley Transaxle 18"tires 52 73680500 Nut Crownlock 5/16-18 unc
4 12000028 Ring Retainer # 5100-62 53 105710X Link Clutch 7 66
5 121520X Strap Torque 30 Degrees RH 55 105709X Spring Return Clutch 6 75
6 17060512 Screw 5/16-18 x 3/4 56 17060620 Screw 3/8-16 x 1-1/4
7 162240 Plate Rod Shift T/a 57 160855 V-Belt Ground Drive 9530
8 131679 Rod Shifter Blk 59 169691 Keeper Belt Chassis Span Ctr
10 76020416 Pin Cotter 1/8 X 1 Cad 61 17120614 Screw 3/8-16 x .875
11 105701X Washer Plate Shf 388 Sq Hole 62 8883R Cover Pedal Blk Round
12 19151216 Washer 15/32 X 3/4 X 16 Ga 63 175410 Engine Pulley LT/YT
13 74550412 Bolt 1/4-28 unf Gr. 8 w/Patch 64 173937 Bolt Hex 7/16-20 x 4 Gr 5
14 10040400 Washer Lock Hvy Helical 1/4 65 10040700 Washer Lock Hvy Hlcl Spr 7/16
15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 66 154778 Keeper Belt Engine
16 73800500 Nut 5/16-18 70 134683 Guide Belt Mower Drive RH
18 74780616 Bolt Fin Hex 3/8-16unc X 1 Gr. 5 74 109505X Spacer Axle
19 73800600 Nut lock Hex w/Ins 3/8-16 Unc 75 121749X Washer 25/32 X 1 1/4 X 16 Ga
21 106933X Knob Rd 1/2-13 Plstc Thds Blk 76 12000001 E-ring #5133-75
22 130804 Rod Brake LT 77 123583X Key Square 2 0 X 1845/ 1865
24 73350600 Nut Hex Jam 3/8-16 Unc 78 121748X Washer 25/32 X 1-5/8 X 16 Ga
25 106888X Spring Rod Brake 2 00 Zinc 79 2228M Key Woodruff
26 19131316 Washer 13/32 X 13/16 X 16 Ga 96 4497H Retainer Spring 1"
27 76020412 Pin Cotter 1/8 X 3/4 Cad 112 19091210 Washer 9/32 X 3/4 X 10 Ga
28 175765 Rod Brake Parking LT/YT 113 127285X Strap Torque 90 Degrees LH
29 71673 Cap Brake Parking Black 116 72140608 Bolt Rdhd Sq Neck 3/8-16 x 1
30 174973 Bracket Transmission 120 73900600 Nut Lock Flg 3/8-16
32 74760512 Bolt Fin Hex 5/16-18 x 3/4 150 175456 Spacer Retainer Lt
34 175578 Shaft Asm Pedal Foot Nibbed 151 19133210 Washer 13/32 x 2 x 10 Ga.
35 120183X Bearing Nylon Blk 629 Id 170 178394 Keeper, Belt Transaxle
36 19211616 Washer 21/32 X 1 X 16 Ga 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5
37 1572H Pin Roll 3/16 X 1" 212 145212 Nut Hex Flg Lock
38 179114 Pulley Composite Flat 250 17060612 Screw 3/8-16 x 3/4
39 74760648 Bolt Fin Hex 3/8-16 x 3
41 175556 Keeper Belt Idler NOTE: All component dimensions given in U.S. inches
47 127783 Pulley Idler V Groove Plastic 1 inch = 25.4 mm
33
REPAIR PARTS
STEERING
38
12
39
41
42
37
37
36
44
51
54
91 88
43
71
68 67 67
29
46
8 47
67
6 13
17 9
65
85 46
2
8
7 85 6
9 9
5
47
3 9
32
5
68
82 11
29
4
26
43
15
40
15 29 43
6
28 8
15 10
30
34
REPAIR PARTS
STEERING
KEY PART
NO. NO. DESCRIPTION
1 140044X428 Wheel Steering

2 175131 Axle Asm
3 169840 Spindle Asm LH
4 169839 Spindle Asm RH
5 6266H Bearing Race Thrust Harden
6 121748X Washer 25/32 x 1-5/8 x 16 Ga
7 19272016 Washer 27/32 x 1-1/4 x 16 Ga
8 12000029 Ring Klip #t5304-75
9 3366R Bearing Col Strg Blk
10 175121 Link Drag
11 10040600 Washer Lock Hvy Hlcl Spr 3/8
12 73940800 Nut Hex Jam Toplock 1/2-20
13 136518 Spacer earing Axle Front
15 145212 Hexflange Lock
17 180641 Shaft Asm Strg
26 126847X Bushing Link Drag Blk LR
28 19131416 Washer 13/32 x 7/8 x 16 Ga
29 17060612 Screw 3/8-16 x 3/4
30 76020412 Pin Cotter 1/8 x 3/4 Cad
32 130465 Rod Tie Wire Form 19 75 Mech
36 155099 Bushing Strg 5/8 Id Dash
37 152927 Screw
38 140045X428 Cap Wheel Steer Ayp
39 19183812 Washer 9/16 x 2-3/8
40 7810H Nut Lock Center 3/8-24un
41 100711L Adaptor Wheel Strg
42 145054X428 Boot Dash Mtl Steering Blk
43 121749X Washer 25/32 X 1 1/4 X 16 Ga
44 180640 Extension Steering
46 121232X Cap Spindle Fr Top Blk
47 183226 Fitting Grease
51 73540400 Nut 1/4-28
54 71130420 Bolt Hex 1/4-28 x 1-1/4
65 160367 Spacer Brace Axle
67 72110618 Bolt RDHD SQNK 3/8-16 x 2-1/4
68 169827 Brace Axle
71 175146 Steering Asm.
82 169835 Bracket Susp Chassis Front
85 133835 Fastener Christmas Tree
88 175118 Bolt Shoulder 7/16-20
91 175553 Clip Steering

1 inch = 25.4 mm.
35
REPAIR PARTS
ENGINE
2 3
72
1
81 13
4
78
38
32 14
16
44 78
46
33
37
31
33
40
45
29
23
OPTIONAL EQUIPMENT
Spark Arrester
KEY PART KEY PART

1 170551 Control Th/ch Flag 33 123487X Clamp Hose

2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 37 137040 Line Fuel 20"
3 -------- Engine, B&S 282H07 38 181654 Plug Drain Oil
(Order parts from engine manufac- 40 124028X Bushing Snap Nyl Blk Fuel Line
turer) 44 17670412 Screw Thdrol 1/4-20 x 3/4
4 137352 Muffler Exhaust B&S 45 17000612 Screw Hex Wsh Thdrol 3/8-16
13 165291 Gasket Eng 1 313 Id Tin Plated 46 19091416 Washer 9/32 X 7/8 X 16 Ga
14 148456 Tube Drain Oil Easy 72 183906 Screw Scocket Head 5/16-18 x 1
16 11050600 Washer Lock Ext Tooth 3/8 78 17060620 Screw 3/8-16 x 1-1/4
23 169837 Shield BRN/DBR Guard 81 73510400 Nut Keps Hex 1/4-20 Unc
29 137180 Kit Spark Arrestor (Flat Scrn)
31 184900 Tank Fuel Front NOTE: All component dimensions given in U.S. inches
32 140527 Cap Asm Fuel 1 inch = 25.4 mm
36
REPAIR PARTS
SEAT
1
8
9 8
14 9
7
10 7
5
6
22
21
2
24
5
26
16
25
15
23
4
13
17 3
12
KEY PART KEY PART

1 127426X Seat 14 72050412 Bolt Rdhd Sht Nk 1/4 - 20 X 1 -1/2
2 140551 Bracket Seat Pivot 15 134300 Spacer Split .28 X .96
3 71110616 Bolt Hex 3/8 - 16 X 1 16 121250X Spring Cprsn
4 19131610 Washer 13/32 X 1 X10Ga. 17 123976X Nut Lock 1/4 Lge Flg
5 145006 Clip Push-In Hinged 21 171852 Bolt Shoulder 5/16-18 Unc-2A
6 73800600 Nut Lock Hex w/Ins 3/8 - 16 22 73800500 Nut Lock Hex w/Ins 5/16 - 18
7 124181X Spring Seat Cprsn 2 250 Blk Zi 23 71110814 Bolt Hex
8 17000616 Screw 3/8-16 x 1.5 24 19171912 Washer 17/32 X 1-3/16 X 12 Ga
9 19131614 Washer 13/32 X 1 X 14 Ga 25 127018X Bolt Shoulder 5/16-18 X .62
10 182493 Pan Pnt Seat (Blk) 26 10040800 Washer Lock Hvy Hlcl Spr 1/2
12 121246X Bracket Pnt Mounting Switch
13 121248X Bushing Snap Blk Nyl 1 inch = 25.4 mm.
37
REPAIR PARTS
DECALS
12 2 14
8 7 6 8 15
16
17
KEY PART KEY PART

1 181251 Decal, Clutch/Brake Eng/Fr 12 181552 Decal, Hood RH
2 187580 Decal, Replacement 14 181553 Decal, Hood LH
3 184768 Decal, Engine HP 15 145005 Decal, Caution, Battery
4 170563 Decal Warning 16 157163 Decal, Oper Sdl P/L Gear Dr Eng
6 157140 Decal, Fender Danger English 17 136832 Decal, V-Belt Sch.
7 158168 Decal Ins Str Wh -- 138311 Decal, Handle Lft Height Adj.
8 172200 Decal, Fender 5 Sp. -- 187570 Manual, Owner's English
9 158166 Decal Fender -- 187571 Manual, Owner's French
WHEELS & TIRES KEY PART

NO. NO. DESCRIPTION
1
2 5,8 1 59192 Cap, Tire valve
2 65139 Stem, Valve
4,10 3 106222X Tire, Front
7 4 59904 Tube, Front (Service item only)
5 106732X624 Rim assembly, 6"front
3,9 6 278H Fitting, Grease (Front wheel only)
7 9040H Bearing, Flange (Front wheel only)
6 11 8 106108X624 Rim assembly, 8" rear
9 124635X Tire, Rear
10 7152J Tube, Rear (Service item only)
11 104757X428 Cap, Hub Axle
-- 144334 Sealant, Tire (10 oz. Tube)
1 inch = 25.4 mm
38
REPAIR PARTS
MOWER LIFT
7
3 1
13
2
4
6
6
11 5
12 4
13
19
13 20 17 18 20
15 16
20
31
32 19 20
13 15
31
32
KEY PART
NO. NO. DESCRIPTION
1 159460 Wire Asm Inner/Sprg w/plunger
2 159471 Shaft Asm Lift RH
3 105767X Pin Groove 1 500 Zinc
4 12000002 E Ring #5133-62
5 19211621 Washer 21/32 X 1 X 21 Ga
6 120183X Bearing Nylon Blk 629 Id
7 109413X Grip Handle Bicycle Matte Blk
8 124526X Button Plunger Black
11 139865 Link Lift LH Fixed Length
12 139866 Link Lift RH Fixed Length
13 4939M Retainer Spring
15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 Unc
17 175689 Trunnion
18 73800800 Nut Lockw/Wsh 1/2-13 Unc
19 139868 Arm Suspension Rear
20 163552 Retainer, Spring
31 169865 Bearing Pvt Lift
32 73540600 Nut Crownlock 3/8-24
1 inch = 25.4 mm.
39
REPAIR PARTS
MOWER DECK
40
146
89
148 68
107
67
157
42
108
38
158
36
156
151 153 155 89
56
152
36
153 154 69
33
32
55
31
40
54
150
2
123 45
113 110
21
122
53
1 30
21
109 88
87
89
28 26
24 25
97 96
21 21
2
2 23
2 86 15 29
16
3 14
5
13 27
6 4
11
19 10
149
21 9
8
40
REPAIR PARTS
MOWER DECK
KEY PART KEY PART

1 170280 Mower Housing Assembly 67 106932X Knob
2 72140506 Bolt Carriage 5/16-18 x 3/4 68 144200 V-Belt, 42" Mower
3 138017 Bracket Asm Fr. Sway Bar 69 76020312 Pin, Cotter 3/32 x 3/4
4 169970 Bracket Deck Sway Bar 38"/42" 86 7631J Runner, LH
5 4939M Retainer Spring 87 128772 Runner, RH
6 178024 Bar Sway Deck 88 19111216 Washer 11/32 x 3/4 x 16 Ga
8 850857 Bolt 3/8-24 x 1.25 Grade 8 89 19131612 Washer 13/32 x 1 x 12 Ga.
9 10030600 Washer, Lock 3/8 96 74930620 Bolt 3/8-16 x 1-1/4 Mulcher
10 140296 Washer, Hardened 97 73930600 Nut Centerlock 3/8-16 Unc
11 138497 Blade Mower 107 133502 Spacer Retainer
13 137645 Shaft Assembly, Mandrel, Vented 108 133503 Stiffener, Idler Arm
(Includes Key Number 6) 109 74760640 Bolt, Hex Hd 3/8-16 x 2-1/2
14 128774 Housing, Mandrel, Vented 110 142587 Upstop Deck Front 38"
15 110485X Bearing, Ball, Mandrel 113 17060512 Screw 5/16-1/ x 3/4
16 174493 Stripper, Vented Mower Deck 122 131289 Rod, Brake LH
19 132827 Bolt, Shoulder 123 169971 Rod, Brake RH
21 73680500 Nut 146 165891 Bolt Carriage Idler
23 137607 Bracket, Mower Deflector 148 169022 Spring Return Idler
24 105304X Cap, Sleeve 149 165898 Retainer Spring Yellow
25 123713X Spring, Torsion, Deflector 150 19091216 Washer 9/32 x 3/4 x 16 Ga.
26 110452X Nut, Push 151 169670 Bracket Clutch Cable
27 106736X428 Shield, Deflector 152 172758 Clutch Cable 38"/46"
28 19111016 Washer 11/32 x 5/8 x 16 Gauge 153 169674 Washer Flat 3/8" Type B
29 106735X Rod, Hinge 154 169675 Spring Retainer
30 173984 Screw Thdrol. 155 169671 Spring Retention LVR CLTCH CAB
31 129963 Washer, Spacer 156 169672 Spacer Clutch Cable
32 153532 Pulley, Mandrel 157 169669 Rod Clutch Cable 3/8"
33 178342 Nut, Toplock 158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2
36 131494 Pulley, Idler, Flat -- 130794 Mandrel Assembly (Includes Hous-
40 73680600 Nut, Crownlock 3/8-16 Unc ing, Shaft and Shaft Hardware Only
45 4497H Retainer - Pulley Not Included)
53 130840 Brake Assembly -- 170317 Replacement Mower, Complete
54 178515 Washer, Hardened
55 133840 Idler Arm Assembly NOTE: All component dimensions given in U.S. inches
56 165723 Spacer, Retainer 1 inch = 25.4 mm
41
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from
the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the
date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-
er.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. In Canada contact:

Outdoor Products Customer Service Dept. Electrolux Canada Corp.
250 Bobby Jones Expressway 7075 Ordan Drive
Augusta, GA 30909 USA Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
42
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

F OL
D AL
THIS ONG
IS A DOT
15 D TED
E GR LINE
EE S
L OP
E
ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL
43
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.

Parts and Service Manual for 15 HP 38 Inch Lawn Tractor

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For Parts Call K&T 606-678-9623 or 606-561-4983

MODEL NO. PO1538D

I. GENERAL OPERATION DO NOT:

PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor.

Steering (1) Bolt

(1) Oil Drain Tube

(1) Large Flat Washer (1) Locknut 1/2-20

(1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28

TOOLS REQUIRED FOR ASSEMBLY INSERT

BEFORE REMOVING TRACTOR FROM 1/4 LOCKNUT

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

DANGER indicates a hazard which, if not avoided,

CAUTION when used without the alert symbol,

CLUTCH/BRAKE MOWER DECK

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

"DISENGAGED" TO MOVE FORWARD AND BACKWARD

CAUTION: Do not operate the mower

R Clean Battery and Terminals

Change Engine Oil (without oil filter)

N Clean Air Filter 2

Replace Spark Plug

Replace Fuel Filter

BEFORE EACH USE

SERVICE AND ADJUSTMENTS

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

SMALL RETAINER SPRING ENGINE PULLEY

ANTI-SWAY BAR RETAINER SPRINGS

HOUSING GUIDE LARGE RETAINER DEFLECTOR SHIELD

SERVICE AND ADJUSTMENTS

SERVICE AND ADJUSTMENTS

WITH PARKING BRAKE “ENGAGED”

SERVICE AND ADJUSTMENTS

SERVICE AND ADJUSTMENTS

Will not start 1. Out of fuel. 1. Fill fuel tank.

Hard to start 1. Dirty air filter. 1. Clean/replace air filter.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

TRACTOR - - MODEL NUMBER PO1538D

BLACK BLACK BLACK

CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

NOTE: All component dimensions given in U.S. inches

KEY PART KEY PART

1 140044X428 Wheel Steering

NOTE: All component dimensions given in U.S. inches

KEY PART KEY PART

1 170551 Control Th/ch Flag 33 123487X Clamp Hose

KEY PART KEY PART

KEY PART KEY PART

WHEELS & TIRES KEY PART

151 153 155 89

KEY PART KEY PART

Electrolux Home Products, Inc. In Canada contact:

For Parts Call K&T 606-678-9623 or 606-561-4983

ONLY RIDE UP AND DOWN HILL,

WARNING: To avoid serious injury, operate your tractor up and

1. Fold this page along dotted line indicated above.

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