Exterior Trim Honda Civic 2016

Exterior Trim Component Location Index 9626 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/...
Exterior Trim Component Location Index
Front (2/4-door Except Si, 5-door Except Type-R)
cardiagn.com
Front (2/4-door Si)
1 of 7 1/24/2019 6:04 AM
cardiagn.com
Front (5-door Type-R)
2 of 7 1/24/2019 6:04 AM
cardiagn.com
Rear (2-door)
3 of 7 1/24/2019 6:04 AM
cardiagn.com
Rear (4-door)
4 of 7 1/24/2019 6:04 AM
cardiagn.com
Rear (5-door Except Type-R)
5 of 7 1/24/2019 6:04 AM
cardiagn.com
Rear (5-door Type-R)
6 of 7 1/24/2019 6:04 AM
cardiagn.com
7 of 7 1/24/2019 6:04 AM
Center Pillar Outer Panel Replacement 3495 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD...
Center Pillar Outer Panel Replacement
NOTE:
High-strength steel is defined as any steel with a tensile strength of 340 MPa or higher. If a part is constructed of, or
includes high-strength steel observe the important guidelines.
Welding symbols (The welding symbols with dashed lines have a meaning of the spot welding of the part which is not
visible)
( ) and ( )*: The number of welds
1. Mass Production Body Welding Positions and Numbers - Remove
Outer Panel
cardiagn.com
Side Sill Reinforcement Complete and Center Pillar Stiffener
1 of 17 12/19/2018 11:32 PM
NOTE: When replacing the center pillar stiffener, cut the center pillar upper portion of the outer panel as shown.
cardiagn.com
2. Construction - Check
Outer Panel
NOTE:
2 of 17 12/19/2018 11:32 PM
This section explains the procedures after removal of all related parts. For the related parts' removal procedure, refer to the
appropriate Service Manual.
The component replacement procedure described here is only for new Honda-supplied parts, as needed, according to the
area and the degree of damage on the body.
If there is any damage to the center pillar outer panel, cut the outer panel at the [A] section, pry off the outer panel, and
replace it.
Replace the front pillar outer separator, the center pillar outer separator and the rear wheel arch separator.
Check the center pillar stiffener position for damage. If necessary, replace it.
NOTE: Select the cutting positions in consideration of the front side outer panel repair part.
When replacing the center pillar stiffener, cut the outer panel at the [B] and [C] positions.
cardiagn.com
3 of 17 12/19/2018 11:32 PM
Replace the front pillar lower stiffener, the side sill reinforcement, and the side sill reinforcement extension as an assembly.
Replace the front pillar inner separator and the center pillar inner separator.
NOTE:
Confirm the sheet thickness, tensile strength, and existence of the zinc treatment of both sides, and set the welder to
conform to the welding conditions by referring to Front Body Construction, Roof and Side Panel Construction, and Floor
cardiagn.com
and Rear Body Construction.
visible)
1. Body Dimensions - Check
4 of 17 12/19/2018 11:32 PM
Positioning the replacement parts.

Clamp or tack weld the new parts into position.
Check the body dimensions:
Front damper extension position

－
－ Door hinge positions
Passenger's compartment
－
－ Inner panel positions
－ Windshield and door openings

Inside sill positions
－
2. External Parts Fitting Positions - Check
Temporarily install the related parts, then check for differences

in level and clearance. Check the external parts fitting
positions. Make sure the body lines flow smoothly. Remove the
clamped part.
cardiagn.com
3. Side Sill Reinforcement Complete - Install
1. Remove the wheelhouse upper member extension (A) from

the new side sill reinforcement complete (B).
5 of 17 12/19/2018 11:32 PM
2. Install the new front pillar inner separator (A).

Apply the sealer (B) without a gap all the way around the
separator and the front inner lower pillar (C).
cardiagn.com
3. Clamp the side sill reinforcement complete (A) on the body.
4. Install the center pillar inner separator (B).
6 of 17 12/19/2018 11:32 PM
5. From the passenger's compartment, weld front pillar lower

bulkhead A, B and the inner lower pillar (C).
( )*: Welding positions with high-strength steel (except 1500

MPa) parts. Confirm the plug welding conditions.
cardiagn.com
6. Do the main welding.
Weld the side sill reinforcement complete (A).
( )*: Welding positions with high-strength steel (except 1500 MPa) parts. Confirm the plug welding conditions.
(■)*: Welding positions with the front pillar upper stiffener (B) and the side sill reinforcement, the ultra high-strength steel
(1500 MPa) part. Perform the spot welding on the conditions of No. 12, No. 13 and No. 14 in the table shown below. Confirm
the spot welding specifications.
(■)*: Welding positions with the front pillar upper stiffener and the side sill reinforcement, the ultra high-strength steel (1500
MPa) part. Confirm the MIG brazing specifications.
Spot Welding Conditions

Condition Welding Welding Applied force
No. current (A) time (ms) (N (kgf))
No. 12 7500 600 3432 (350)
No. 13 8000 600 3432 (350)
No. 14 8500 600 3432 (350)
7 of 17 12/19/2018 11:32 PM
cardiagn.com
8 of 17 12/19/2018 11:32 PM
cardiagn.com
9 of 17 12/19/2018 11:32 PM
7. Weld the wheelhouse upper member extension (A).

4. Center Pillar Stiffener - Install
1. Weld the center pillar stiffener (A) to the roof side stiffener (B) and the side sill stiffener (C).
cardiagn.com
(■)*: Welding positions with the center pillar stiffener, the ultra high-strength steel (1500 MPa) part. Perform the spot welding
on the conditions of No. 14 in the table shown below. Confirm the spot welding specifications.
(■)*: Welding positions with the center pillar stiffener, the ultra high-strength steel (1500 MPa) part. Confirm the MIG brazing
specifications.

No. 14 8500 600 3432 (350)
10 of 17 12/19/2018 11:32 PM
2. From the passenger's compartment, weld the side sill

reinforcement (A) and the center inner pillar (B) to the front
inside sill (C).
cardiagn.com
(■)*: Welding positions with the side sill reinforcement, the
ultra high-strength steel (1500 MPa) part. Confirm the MIG
brazing specifications.
3. From the passenger's compartment, insert the nozzle

through the hole of the center inner pillar (A), and apply the
sealer (B) without a gap between the center pillar stiffener
(C) and the side sill reinforcement (D).
5. Outer Panel Repair Part (Side Sill Rear Portion) - Install
11 of 17 12/19/2018 11:32 PM
1. Because the adhesive between the outer panel (A) and the
rear inside panel (B) may burn when welding the outer
panel, scrape out the sealer (C) between the outer panel
and the rear inside panel with a pick tool (D).
cardiagn.com
2. Grinding for better adhesive adherence:
Grind the wheel arch portion of the rear inside panel

(A), the rear wheel arch reinforcement extension (B),
and the outer panel repair part (C) with a belt sander
using P80－P120 sand paper.
Air blow the grinding surfaces, then degrease with a
wax and grease remover.
12 of 17 12/19/2018 11:32 PM
3. Put the cartridge in a caulking gun, and run a continuous

bead of the adhesive (A) on all ground surfaces of the rear
inside panel (B), the rear wheel arch reinforcement
extension (C), and the outer panel repair part (D).
NOTE: Use care to make sure the adhesive is not applied

in areas that will be butt welded when the outer panel is
installed.
Adhesive: 3M AUTO MIX Panel Bonding 8115, or

equivalent, commercially available
NOTE: See the adhesive manufacturer's instructions for

details.
cardiagn.com
13 of 17 12/19/2018 11:32 PM
4. Even out the applied adhesive (A) with a spatula (B).
NOTE:
Use care to make sure the adhesive is not applied in
areas that will be butt welded when the outer panel is
installed.
Be careful not to entrap air in adhesive.
cardiagn.com
5. Body side: Reapply the adhesive (A) on the rear inside
panel (B) and the rear wheel arch reinforce extension (C).

installed.
14 of 17 12/19/2018 11:32 PM
6. Install the new rear wheel arch separator (A). Apply the
sealer (B) without a gap all the way around the separator.
7. Clamp the outer panel repair part.
NOTE: Never touch the adhesive surfaces with your hands.
cardiagn.com
8. Make a gap evenly with the rear inside panel (A) 1.5 mm
(0.059 in) while pushing the wheel arch portion of the outer
panel repair part (B).
NOTE: Use a commercially available adhesive remover to

remove any excess adhesive.
9. Weld the outer panel reused part (A).
15 of 17 12/19/2018 11:32 PM
10. Apply the sealer (A) to the gap between the outer panel (B)
and the rear inside panel (C) beside the butt welding area
of the rear wheel arch.
11. Drying adhesive.
NOTE: Do not move the body until the adhesive is dry.
Drying time (Reference)

Force drying 60°C (140°F) 90 minutes
Natural drying 25°C (77°F) 24 hours
6. Outer Panel Repair Part - Install
cardiagn.com
1. Install the new front pillar outer separator to the front pillar lower stiffener.
2. Install the new center pillar outer separator to the center pillar stiffener.

Weld the outer panel repair part (A).
Front pillar outer panel welding points

Side sill outer panel welding points
(■)*: Welding positions with the center pillar stiffener, the ultra high-strength steel (1500 MPa) part. Perform the spot welding
on the conditions of No. 14 and No. 26 in the table shown below. Confirm the spot welding specifications.
specifications.

No. 14 8500 600 3432 (350)
No. 26 8000 800 3432 (350)
16 of 17 12/19/2018 11:32 PM
cardiagn.com
17 of 17 12/19/2018 11:32 PM
Center Pillar Outer Panel Replacement
NOTE:
visible)
Outer Panel
cardiagn.com
1 of 17 12/19/2018 11:32 PM
cardiagn.com
Outer Panel
NOTE:
2 of 17 12/19/2018 11:32 PM
If there is any damage to the center pillar outer panel, cut the outer panel at the [A] section, pry off the outer panel, and
replace it.
Replace the front pillar outer separator, the center pillar outer separator and the rear wheel arch separator.
Check the center pillar stiffener position for damage. If necessary, replace it.
When replacing the center pillar stiffener, cut the outer panel at the [B] and [C] sections.
cardiagn.com
3 of 17 12/19/2018 11:32 PM
NOTE:
conform to the welding conditions by referring to Front Body Construction, Roof and Side Panel Construction, and Floor
cardiagn.com
and Rear Body Construction.
visible)
4 of 17 12/19/2018 11:32 PM


－
Passenger's compartment
－
－ Inner panel positions

Inside sill positions
－

clamped part.
cardiagn.com

5 of 17 12/19/2018 11:32 PM

cardiagn.com
6 of 17 12/19/2018 11:32 PM
5. From the passenger's compartment, weld front pillar

stiffener lower bulkhead A, B and the front inner lower pillar
(C).

cardiagn.com
(1500 MPa) part. Perform the spot welding on the conditions of No. 12, No. 13 and No. 14 in the table shown below. Confirm

No. 12 7500 600 3432 (350)
No. 13 8000 600 3432 (350)
No. 14 8500 600 3432 (350)
7 of 17 12/19/2018 11:32 PM
cardiagn.com
8 of 17 12/19/2018 11:32 PM
cardiagn.com
9 of 17 12/19/2018 11:32 PM

1. Clamp the center pillar stiffener (A), and tighten the
cardiagn.com
mounting bolt.
2. Weld the center pillar stiffener (A) to the roof side stiffener (B) and the center pillar stiffener lower (C) to the side sill
reinforcement (D).
(■)*: Welding positions with the center pillar stiffener, the roof side stiffener and the side sill reinforcement, the ultra
high-strength steel (1500 MPa) part. Perform the spot welding on the conditions of No. 14 in the table shown below. Confirm
(■)*: Welding positions with the center pillar stiffener, the roof side stiffener and the side sill reinforcement, the ultra
high-strength steel (1500 MPa) part. Confirm the MIG brazing specifications.

No. 14 8500 600 3432 (350)
10 of 17 12/19/2018 11:32 PM
cardiagn.com
reinforcement (A) and the center inner pillar (B) to the front
inside sill (C).

11 of 17 12/19/2018 11:32 PM

lower (C) and the side sill reinforcement (D).
5. Outer Panel Repair Part (Side Sill Rear Portion) - Install
1. Because the adhesive between the outer panel (A) and the
cardiagn.com
rear inside panel (B) may burn when welding the outer
panel, scrape out the sealer (C) between the outer panel
and the rear inside panel with a pick tool (D).
12 of 17 12/19/2018 11:32 PM
Grind the wheel arch portion of the rear inside panel

(A), the rear wheel arch reinforcement extension (B),
and the outer panel repair part (C) with a belt sander
cardiagn.com
inside panel (B), the rear wheel arch reinforcement
extension (C), and the outer panel repair part (D).

installed.


details.
13 of 17 12/19/2018 11:32 PM
cardiagn.com
NOTE:
installed.
14 of 17 12/19/2018 11:32 PM

panel (B) and the rear wheel arch reinforcement extension
(C).

installed.
cardiagn.com
6. Install the new rear wheel arch separator (A).
separator.
7. Clamp the outer panel repair part.

15 of 17 12/19/2018 11:32 PM
9. Weld the outer panel reused part (A).
10. Apply the sealer (A) to the gap between the outer panel (B)
cardiagn.com
and the rear inside panel (C) beside the butt welding area
of the rear wheel arch.

1. Install the new front pillar outer separator to the front pillar lower stiffener.
2. Install the new center pillar outer separator to the center pillar stiffener.

Weld the outer panel repair part (A).
Front pillar outer panel welding points

Side sill outer panel welding points
(■)*: Welding positions with the center pillar stiffener and the roof side stiffener, the ultra high-strength steel (1500 MPa) part.
Perform the spot welding on the conditions of No. 14 and No. 26 in the table shown below. Confirm the spot welding
specifications.
16 of 17 12/19/2018 11:32 PM
specifications.

No. 14 8500 600 3432 (350)
No. 26 8000 800 3432 (350)
cardiagn.com
17 of 17 12/19/2018 11:32 PM
Cowl Cover Removal and Installation 4663 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
Cowl Cover Removal and Installation
1. Windshield Wiper Arms - Remove
2. Cowl Cover - Remove
cardiagn.com
3. All Removed Parts - Install
1. Install the parts in the reverse order of removal.
1 of 1 12/20/2018 2:21 PM
C-Pillar Corner Trim Removal and Installation 6839 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
C-Pillar Corner Trim Removal and Installation
1. C-Pillar Corner Trim - Remove
1. Remove the C-pillar corner trim (A).
cardiagn.com
2. If necessary, remove the C-pillar corner trim seal (A) from
the C-pillar corner trim (B).
1 of 2 12/20/2018 12:32 PM
C-Pillar Corner Trim Removal and Installation 6839 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
cardiagn.com
2 of 2 12/20/2018 12:32 PM
Emblem/Sticker Removal and Installation 9627 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
Emblem/Sticker Removal and Installation
1. Front Grille - Remove (Front ‘‘H’’ Emblem)
2. Rear License Trim - Remove (Rear ‘‘H’’ Emblem)
3. Emblem/Sticker - Remove
NOTE: The emblems vary according to the model and trim.
2-door
cardiagn.com
1 of 6 12/20/2018 9:40 PM
cardiagn.com
2-door
2 of 6 12/20/2018 9:40 PM
4-door
cardiagn.com
3 of 6 12/20/2018 9:40 PM
cardiagn.com
5-door (Except Type-R)
4 of 6 12/20/2018 9:40 PM
cardiagn.com
5-door (Type-R)
5 of 6 12/20/2018 9:40 PM
cardiagn.com
NOTE:
Clean the body surfaces where the emblems are
applied with a shop towel dampened with isopropyl
alcohol. After cleaning, keep oil, grease, and water from
getting on the surface.
Temperature when installing the side TURBO sticker
shall be between 68 °F (20 °C) and 86 °F (30 °C).
6 of 6 12/20/2018 9:40 PM
Exterior Seal Removal and Installation 9576 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
Exterior Seal Removal and Installation
Front Bumper Seal

1. Front Bumper Seal - Remove
cardiagn.com
Side Sill Panel Seal
1. Side Sill Panel Seal - Remove
1 of 6 12/20/2018 10:39 PM
cardiagn.com
Rear Bumper Seal
1. Rear Bumper Seal - Remove
Front Bumper Seal
2 of 6 12/20/2018 10:39 PM
1. Front Bumper Seal - Install
1. From under the front bumper (A), place a mark on the middle of the front bumper.
cardiagn.com
2. Clean the front bumper bonding surface with a sponge dampened with isopropyl alcohol. After cleaning, keep oil, grease, and
water from getting on the surface.
3 of 6 12/20/2018 10:39 PM
3. Install the front bumper seal (A) to the front bumper (B) from the mark placed in step 1 as shown.
NOTE:
Do not use an adhesive primer.
Do not run off the edges (C). If necessary, cut the excess front bumper seal.
After attaching the front bumper seal, press the front bumper seal firmly.
Side Sill Panel Seal

1. Side Sill Panel Seal - Install
1. Clean the side sill panel bonding surface with a sponge dampened with isopropyl alcohol. After cleaning, keep oil, grease,
and water from getting on the surface.
cardiagn.com
2. Install the side sill panel seal (A) to the side sill panel (B) from the edge as shown.
NOTE:
Do not run off the edge (C). If necessary, cut the excess side sill panel seal.
Rear Bumper Seal

1. Rear Bumper Seal - Install
1. From under the rear bumper (A), place a mark on the middle of the rear bumper.
4 of 6 12/20/2018 10:39 PM
cardiagn.com
2. Clean the rear bumper bonding surface with a sponge dampened with isopropyl alcohol. After cleaning, keep oil, grease, and
water from getting on the surface.
3. Install the rear bumper seal (A) to the rear bumper (B) from the mark placed in step 1 as shown.
NOTE:
5 of 6 12/20/2018 10:39 PM

Do not run off the edges (C). If necessary, cut the excess rear bumper seal.
cardiagn.com
6 of 6 12/20/2018 10:39 PM
Fenderwell Component Location Index 6845 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/...
Fenderwell Component Location Index
Front
cardiagn.com
Rear (2/4-door)
1 of 2 1/24/2019 6:04 AM
Fenderwell Component Location Index 6845 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/...
cardiagn.com
Rear (5-door)
2 of 2 1/24/2019 6:04 AM
Frame Component Location Index 5458 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/...
Frame Component Location Index
cardiagn.com
1 of 1 2/8/2019 12:06 AM
Frame Component Location Index
2-door
cardiagn.com
4-door, 5-door Except Type-R
1 of 3 1/24/2019 6:03 AM
cardiagn.com
5-door Type-R
2 of 3 1/24/2019 6:03 AM
cardiagn.com
3 of 3 1/24/2019 6:03 AM
Frame Repair Chart 3513 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD...
Frame Repair Chart
NOTE: To measure the body dimensions, refer to the Body dimensional drawings Information.
1. Frame Repair Chart - Top View
cardiagn.com
1 of 2 2/8/2019 12:07 AM
2. Frame Repair Chart - Side View
cardiagn.com
2 of 2 2/8/2019 12:07 AM
Frame Repair Chart
NOTE: To measure the body dimensions, refer to the Body dimensional drawings Information.
1. Frame Repair Chart - Top View
Without Center Silencer
cardiagn.com
1 of 4 2/8/2019 12:08 AM
With Center Silencer
cardiagn.com
2. Frame Repair Chart - Side View
Without Center Silencer
2 of 4 2/8/2019 12:08 AM
cardiagn.com
With Center Silencer
3 of 4 2/8/2019 12:08 AM
cardiagn.com
4 of 4 2/8/2019 12:08 AM
Front Brace Removal and Installation 9374 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
Front Brace Removal and Installation
NOTE: How to read the torque specifications.
Front Brace (Front Side)

1. Vehicle - Lift
2. Front Brace (Front Side) - Remove
Front Brace A 1. Front brace A: Remove the bolts (A).
2. Loosen the bolts (B) until they engage the inside threads of
the collar bolts (C). The thread lock on the bolts makes the
bolts and the collar bolts turn together.
cardiagn.com
3. Continue to loosen the bolts to turn the collar bolts into the
fixed space adjusters (D). This creates a gap (E) between
the collar bolts and the body.
4. Remove the bolts B, then remove the front brace (F).
1 of 5 12/22/2018 12:40 AM
Front Brace B
cardiagn.com
2 of 5 12/22/2018 12:40 AM
Front Brace A 1. Install the parts in the reverse order of removal.
NOTE:
Before installing the front brace (A), be sure the collar
bolt (B) can be screwed/unscrewed lightly by hand, and
then screw them into the space adjuster (C) fully by
hand. Do not tighten them with any tools.
Before installing the front brace, screw the special bolt
into the collar bolts, and check that they turn together. If
they do not turn together, replace the bolts.
After setting the front brace in the body, install all of the
mounting bolts but do not tighten them. First tighten the
bolt (D). Next, tighten the bolt (E). Then tighten the
bolts (F) (front brace A). As you tighten the bolts, the
collar bolts screw out of the space adjuster until they
contact the body. Continue tightening the bolts to the
specified torque.
cardiagn.com
Front Brace B
3 of 5 12/22/2018 12:40 AM
cardiagn.com
4 of 5 12/22/2018 12:40 AM
Front Brace (Rear Side) (For Some Models)

1. Vehicle - Lift
2. Front Brace (Rear Side) - Remove
cardiagn.com
5 of 5 12/22/2018 12:40 AM
Front Bulkhead Replacement 3489 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD...
Front Bulkhead Replacement
NOTE:
visible)
Front Bulkhead
cardiagn.com
NOTE:
1 of 3 1/24/2019 6:07 AM
The front bulkhead is constructed from a synthetic resin with steel sheet reinforcements. The front bulkhead is serviced as an
assembly only.
If necessary, replace the front bumper beam extension flange, the front subframe front bracket, the front subframe front plate,
and the front bulkhead extension.
cardiagn.com
NOTE:
conform to the welding conditions by referring to Front Body Construction.
visible)

Front bulkhead position

－
2 of 3 1/24/2019 6:07 AM
Engine compartment
－
－
Engine compartment and front floor, under view
－
Repair chart, top view
－
Repair chart, side view
－

positions. Make sure the body lines flow smoothly.
3. Front Bulkhead-Install
1. Install the front bulkhead assembly (A).
cardiagn.com
3 of 3 1/24/2019 6:07 AM
Front Fender Fairing Removal and Installation 4673 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
Front Fender Fairing Removal and Installation
1. Front Inner Fender - Remove
2. Front Fender Fairing - Remove
1. Remove the clips (A).
2. Release the hook (B).
cardiagn.com
1 of 2 1/15/2019 4:25 AM
Front Fender Fairing Removal and Installation 4673 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
3. Remove the front fender fairing (A).
cardiagn.com
2 of 2 1/15/2019 4:25 AM
Front Fender Partition Pad Removal and Installation 4907 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
Front Fender Partition Pad Removal and Installation
1. Front Fender Partition Pad - Remove
cardiagn.com
1 of 1 1/15/2019 4:25 AM
Front Fender Rear Outlet Removal and Installation 9310 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
Front Fender Rear Outlet Removal and Installation
1. Front Inner Fender - Remove
2. Front Fender Rear Outlet - Remove
1. Remove the screw (A) and the clip (B).
cardiagn.com
2. Remove the front fender rear outlet (A).
1 of 2 1/15/2019 4:25 AM
Front Fender Rear Outlet Removal and Installation 9310 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
cardiagn.com
NOTE : If you are reusing the original front fender rear

outlet seal (A), apply the adhesive primer to the area where
the new double-sided adhesive tape (B) will be applied, and
then attach the new double-sided adhesive tape to the front
fender rear outlet seal as shown.
Adhesive tape Thickness 0.2 mm (0.008 in)

requirements:
Width 3 mm (0.12 in)
Length 555 mm (21.85 in)
2 of 2 1/15/2019 4:25 AM
Front Pillar Outer Panel Replacement 7354 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD...
Front Pillar Outer Panel Replacement
NOTE:
Welding symbols: (The welding symbols with dashed lines indicate that a part which is not visible is being spot welded)
1. Front Wheelhouse Upper Member - Remove
Outer Panel
cardiagn.com
1 of 7 1/24/2019 6:07 AM
cardiagn.com
NOTE:
Cut and pry off the outer panel at the front pillar and side sill portions.
2 of 7 1/24/2019 6:07 AM
Replace the front pillar outer separator.
cardiagn.com
NOTE:

－ Front damper extension position

Door hinge positions
－
3 of 7 1/24/2019 6:07 AM

clamped part.
1. Install the new front pillar outer separator (A).
cardiagn.com
2. Weld the outer panel repair part (A).
(■)*: Welding positions with the front pillar upper stiffener (B), the roof side stiffener (C) and the side sill reinforcement (D), the
ultra high-strength steel (1500 MPa) part. Perform the spot welding on the conditions of No. 26 and No. 30 in the table shown
below. Confirm the spot welding specifications.
(■)*: Welding positions with the front pillar upper stiffener, the roof side stiffener, and the side sill reinforcement, the ultra
high-strength steel (1500 MPa) part. Confirm the MIG brazing specifications.

No. 26 8000 800 3432 (350)
No. 30 8500 1200 3432 (350)
Windshield Opening
4 of 7 1/24/2019 6:07 AM
cardiagn.com
Door Opening and Side Sill Areas
Front Pillar Upper Area (2-Door)
5 of 7 1/24/2019 6:07 AM
cardiagn.com
Front Pillar Upper Area (4-Door)
6 of 7 1/24/2019 6:07 AM
cardiagn.com
4. Front Wheelhouse Upper Member - Install
7 of 7 1/24/2019 6:07 AM
Front Side Frame Replacement 3492 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD...
Front Side Frame Replacement
NOTE:
visible)
1. Front Bulkhead - Remove
Front Side Frame and Front Side Backplate
cardiagn.com
1 of 8 1/24/2019 6:06 AM
cardiagn.com
NOTE:
Replace the front side frame and the front side backplate as an assembly. The front portion of the front side frame cannot be
sectioned.
If necessary, replace the front bumper extension bracket, the front bumper beam extension flange, the front subframe front
bracket, the front subframe front plate, the front side frame support, and the front damper extension gusset.
2 of 8 1/24/2019 6:06 AM
cardiagn.com
NOTE:
visible)

Front bulkhead position

－
－ Engine compartment
Engine and transmission mount positions
－
－ Front damper extension position
－ Engine compartment and front floor, under view
－ Repair chart, top view
－ Repair chart, side view
3 of 8 1/24/2019 6:06 AM

clamped part.
Front Side Frame and Backplate Set

3. Front Side Frame and Front Side Backplate - Install
1. Weld the front side frame (A) to the front side frame extension (B).
(■)*: Welding positions with the front side frame extension, the ultra high-strength steel (1500 MPa) part. Confirm the MIG
(■)*: Welding positions with the front side frame extension, the ultra high-strength steel (1500 MPa) part. Perform the spot
welding on the conditions of No. 13, No. 14, and No. 15 in the table shown below. Confirm the spot welding specifications.

Condition Welding Welding Applied
No. current time force
(A) (ms) (N (kgf))
No. 13 8000 600 3432 (350)
No. 14 8500 600 3432 (350)
cardiagn.com
No. 15 9000 600 3432 (350)
4 of 8 1/24/2019 6:06 AM
2. Clamp the front side backplate (A) to the front side frame
(B).
3. From the passenger's compartment, weld the front side

frame (A) and the front side backplate (B) to the side frame
cardiagn.com
extension (C) and the dashboard lower (D).

4. Weld the front damper housing set (A), the front side frame (B), the front side frame extension (C), and to the front side
backplate (D).
( )*: Welding positions with the front side frame extension, the high-strength steel (except 1500 MPa) parts. Confirm the plug
welding conditions.
(■)*: Welding positions with the front side frame extension, the ultra high-strength steel (1500 MPa) part. Confirm the MIG
Left side
5 of 8 1/24/2019 6:06 AM
cardiagn.com
Right side
6 of 8 1/24/2019 6:06 AM
Front Subframe Front Bracket and Front Plate

4. Front Subframe Front Bracket and Front Plate - Install
cardiagn.com
1. Weld the front subframe front bracket (A) and the front subframe front plate (B) to the front side frame (C) and the front side
backplate (D).
Front Bumper Beam Extension Flange and Front Side Frame Support
5. Bumper Beam Extension Flange and Front Side Frame Support - Install
1. Weld the front side frame (A), the front side backplate (B), the front damper extension gusset (C), and front bumper extension
bracket (D) to the front side frame support (E), the front subframe front bracket (F), the front subframe front plate (G), and the
front bumper beam extension flange (H).
7 of 8 1/24/2019 6:06 AM
cardiagn.com
6. Front Bulkhead - Install
8 of 8 1/24/2019 6:06 AM
Front Strake Removal and Installation 4853 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
Front Strake Removal and Installation
1. Front Strake - Remove
cardiagn.com
1 of 1 1/15/2019 5:57 AM
Rear Side Outer Panel Replacement 7326 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD...
Rear Side Outer Panel Replacement
NOTE:
Outer Panel, Rear Gutter Upper and Rear Combi Adapter
cardiagn.com
1 of 21 2/8/2019 4:50 AM
cardiagn.com
2 of 21 2/8/2019 4:50 AM
cardiagn.com
3 of 21 2/8/2019 4:50 AM
cardiagn.com
Outer Panel and Rear Gutter Complete
NOTE:
Cut and pry off the rear side outer panel, and replace it.
NOTE: Select the cutting positions in consideration of the rear side outer panel repair part.
When removing the outer panel, bend the wheel arch flange, and cut the sealer with a putty knife.
Check the rear gutter upper and the rear combi adapter for damage. If necessary, replace it at the same time.
Replace the rear wheel arch separator, the center pillar stiffener separator and the side sill reinforcement extension separator.
4 of 21 2/8/2019 4:50 AM
cardiagn.com
When replacing the center pillar stiffener, cut the roof side portion of the outer panel at the [A], [B], and [C] positions.
5 of 21 2/8/2019 4:50 AM
cardiagn.com
NOTE:
conform to the welding conditions by referring to Roof and Side Panel Construction and Floor and Rear Body Construction.
6 of 21 2/8/2019 4:50 AM

－ Rear window and trunk lid openings

Inner panel positions
－

clamped part.
cardiagn.com
7 of 21 2/8/2019 4:50 AM

cardiagn.com
8 of 21 2/8/2019 4:50 AM
5. From the passenger's compartment, weld front pillar lower

bulkhead A, B and the inner lower pillar (C).

cardiagn.com
(1500 MPa) part. Perform the spot welding on the conditions of No. 12, No. 13, No. 14 and No. 21 in the table shown below.
Confirm the spot welding specifications.

No. 12 7500 600 3432 (350)
No. 13 8000 600 3432 (350)
No. 14 8500 600 3432 (350)
No. 21 9000 800 3432 (350)
9 of 21 2/8/2019 4:50 AM
cardiagn.com
10 of 21 2/8/2019 4:50 AM
cardiagn.com
11 of 21 2/8/2019 4:50 AM

1. Clamp the center pillar stiffener (A), and tighten the
cardiagn.com
mounting bolts.
2. Weld the center pillar stiffener (A) to the roof side stiffener (B) and the side sill reinforcement (C).
(■)*: Welding positions with the roof side stiffener, the ultra high-strength steel (1500 MPa) part. Perform the spot welding on
the conditions of No. 14 in the table shown below. Confirm the spot welding specifications.
(■)*: Welding positions with the roof side stiffener and the side sill reinforcement, the ultra high-strength steel (1500 MPa)
part. Confirm the MIG brazing specifications.

No. 14 8500 600 3432 (350)
12 of 21 2/8/2019 4:50 AM
cardiagn.com
reinforcement (A) and the center inner pillar (B) to the rear
floor frame complete (C).

13 of 21 2/8/2019 4:50 AM

(C) and the side sill reinforcement (D).
5. Outer Panel and Rear Gutter Upper and Rear Combi Adapter - Install
cardiagn.com
Grind the wheel arch portion of the rear inside panel (A)
and the outer panel repair part (B) with a belt sander
14 of 21 2/8/2019 4:50 AM

inside panel (B) and the outer panel repair part (C).

installed.


details.
cardiagn.com
NOTE:
installed.
15 of 21 2/8/2019 4:50 AM
cardiagn.com
panel (B).

installed.
16 of 21 2/8/2019 4:50 AM
5. Apply the sealer (A) to the fuel fill door adapter mating
surface of the rear inside panel (B).
6. Install the new rear wheel arch separator (A), the center
pillar stiffener separator (B), and the side sill reinforcement
extension separator (C) on the body.
Apply the sealer (D) without a gap all the way around the
cardiagn.com
separator.
7. Clamp the outer panel repair part, and recheck the

clearance and alignment of the rear door and the trunk lid.

17 of 21 2/8/2019 4:50 AM
cardiagn.com
18 of 21 2/8/2019 4:50 AM

Weld the outer panel repair part (A) and the rear gutter upper (B) and the rear combi adapter (C).
(■)*: Welding positions with the side sill reinforcement (D), the ultra high-strength steel (1500 MPa) part. Confirm the MIG
In case of outer panel replacement only
cardiagn.com
In case of center pillar stiffener replacement
19 of 21 2/8/2019 4:50 AM
cardiagn.com
Outer panel rear area
Rear gutter upper and rear combi adapter
20 of 21 2/8/2019 4:50 AM
Rear window opening
cardiagn.com

21 of 21 2/8/2019 4:50 AM
NOTE:
visible)
Outer Panel, Rear Gutter Upper and Rear Combi Adapter
cardiagn.com
1 of 11 2/8/2019 4:50 AM
cardiagn.com
NOTE:
2 of 11 2/8/2019 4:50 AM
Replace the wheel arch outer separator.
cardiagn.com
NOTE:
3 of 11 2/8/2019 4:50 AM
visible)


Windshield and door openings
－
－ Rear window and trunk lid openings
－
cardiagn.com
clamped part.
3. Outer Panel and Rear Gutter Upper and Rear Combi Adapter - Install
4 of 11 2/8/2019 4:50 AM
cardiagn.com

installed.


details.
5 of 11 2/8/2019 4:50 AM
NOTE:
installed.
cardiagn.com
panel (B).

installed.
6 of 11 2/8/2019 4:50 AM
cardiagn.com
7 of 11 2/8/2019 4:50 AM
6. Install the new wheel arch outer separator (A). Apply the
cardiagn.com

8 of 11 2/8/2019 4:50 AM

Weld the outer panel repair part (A) and the rear gutter set (B).
cardiagn.com
Outer Panel Rear Area
9 of 11 2/8/2019 4:50 AM
cardiagn.com
10 of 11 2/8/2019 4:50 AM
Rear Gutter Upper and Rear Combi Adapter
Rear Window Opening
cardiagn.com

11 of 11 2/8/2019 4:50 AM
NOTE:
visible)
cardiagn.com
1 of 11 2/8/2019 4:51 AM
cardiagn.com
NOTE:
2 of 11 2/8/2019 4:51 AM
Replace the wheel arch outer separator.
cardiagn.com
NOTE:
3 of 11 2/8/2019 4:51 AM
visible)


Windshield and door openings
－
－ Tailgate openings
－
cardiagn.com
clamped part.
3. Outer Panel and Rear Combi Adapter - Install
1. Remove the rear pillar upper gutter (A) from the new rear
gutter complete (B).
4 of 11 2/8/2019 4:51 AM
cardiagn.com

installed.


details.
5 of 11 2/8/2019 4:51 AM
cardiagn.com
NOTE:
installed.
6 of 11 2/8/2019 4:51 AM

panel (B).

installed.
cardiagn.com
7 of 11 2/8/2019 4:51 AM
7. Install the new wheel arch outer separator (A). Apply the
cardiagn.com

8 of 11 2/8/2019 4:51 AM

Weld the outer panel repair part (A) and the new rear gutter complete (B).
cardiagn.com
Outer Panel Rear Area
9 of 11 2/8/2019 4:51 AM
cardiagn.com
10 of 11 2/8/2019 4:51 AM
Rear Gutter Complete
Tailgate Opening
cardiagn.com

11 of 11 2/8/2019 4:51 AM
Subframe Removal and Installation 9692 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...
Subframe Removal and Installation
Special Tool Required
Image Description/Tool Number

Subframe Alignment Pin 070AG-SJAA10S
cardiagn.com
Front Subframe
1. Front Subframe - Tightening Torque
NOTE:
How to read the torque specifications.
Align the front subframe with the subframe alignment pin.
Align the front subframe in the following sequence.
1. Lift the front subframe (A) up to the body, and loosely install the new subframe mounting bolts (B) and the new front subframe
rear stay mounting bolts (C).
1 of 3 1/18/2019 7:43 AM
cardiagn.com
2. Insert the subframe alignment pin (D) through the positioning hole (E) on the right rear subframe, and into the positioning hole
(F) on the body, then loosely tighten the subframe right rear mounting bolt.
3. Insert the subframe alignment pin through the positioning hole on the left rear subframe, and into the positioning hole on the
body, then loosely tighten the subframe left rear mounting bolt.
4. Tighten the subframe mounting bolts to the specified torque in the numbered sequence as shown. Use the subframe
alignment pin when tightening the rear side subframe mounting bolts.
5. Check all of the subframe mounting bolts, and retighten if necessary.
6. Tighten the front subframe rear stay mounting bolts to the specified torque.
7. After reinstalling all removed parts, check and adjust the front wheel alignment.
Rear Subframe
2 of 3 1/18/2019 7:43 AM
1. Rear Subframe - Tightening Torque
NOTE: During installation, align both positioning holes on the rear subframe with the positioning holes on the body using the
subframe alignment pin as a guide. First align the right positioning hole, and next align the left positioning hole.
1. Install the rear subframe.
cardiagn.com
2. After reinstalling all removed parts, check and adjust the rear wheel alignment.
3 of 3 1/18/2019 7:43 AM

Exterior Trim Honda Civic 2016

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Exterior Trim Honda Civic 2016

Uploaded by

Copyright:

Available Formats

Exterior Trim Component Location Index 9626 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/...

Exterior Trim Component Location Index

Front (2/4-door Except Si, 5-door Except Type-R)

Center Pillar Outer Panel Replacement

1. Mass Production Body Welding Positions and Numbers - Remove

Side Sill Reinforcement Complete and Center Pillar Stiffener

Side Sill Reinforcement Complete and Center Pillar Stiffener

1. Body Dimensions - Check

Positioning the replacement parts.

Front damper extension position

－ Windshield and door openings

2. External Parts Fitting Positions - Check

Temporarily install the related parts, then check for differences

1. Remove the wheelhouse upper member extension (A) from

2. Install the new front pillar inner separator (A).

4. Install the center pillar inner separator (B).

5. From the passenger's compartment, weld front pillar lower

( )*: Welding positions with high-strength steel (except 1500

Spot Welding Conditions

7. Weld the wheelhouse upper member extension (A).

( )*: Welding positions with high-strength steel (except 1500

4. Center Pillar Stiffener - Install

Spot Welding Conditions

2. From the passenger's compartment, weld the side sill

3. From the passenger's compartment, insert the nozzle

5. Outer Panel Repair Part (Side Sill Rear Portion) - Install

Grind the wheel arch portion of the rear inside panel

3. Put the cartridge in a caulking gun, and run a continuous

NOTE: Use care to make sure the adhesive is not applied

Adhesive: 3M AUTO MIX Panel Bonding 8115, or

NOTE: See the adhesive manufacturer's instructions for

4. Even out the applied adhesive (A) with a spatula (B).

NOTE: Use care to make sure the adhesive is not applied

7. Clamp the outer panel repair part.

NOTE: Never touch the adhesive surfaces with your hands.

NOTE: Use a commercially available adhesive remover to

9. Weld the outer panel reused part (A).

11. Drying adhesive.

NOTE: Do not move the body until the adhesive is dry.

Drying time (Reference)

6. Outer Panel Repair Part - Install

3. Do the main welding.

Front pillar outer panel welding points

Spot Welding Conditions

Center Pillar Outer Panel Replacement

1. Mass Production Body Welding Positions and Numbers - Remove

Side Sill Reinforcement Complete and Center Pillar Stiffener

Side Sill Reinforcement Complete and Center Pillar Stiffener

1. Body Dimensions - Check

Positioning the replacement parts.

Front damper extension position

－ Windshield and door openings

2. External Parts Fitting Positions - Check

Temporarily install the related parts, then check for differences

1. Remove the wheelhouse upper member extension (A) from

2. Install the new front pillar inner separator (A).

4. Install the center pillar inner separator (B).

5. From the passenger's compartment, weld front pillar

( )*: Welding positions with high-strength steel (except 1500

Spot Welding Conditions

7. Weld the wheelhouse upper member extension (A).

( )*: Welding positions with high-strength steel (except 1500