Information Sheet 10.

1-3

I. General recommendations

1) Always check the technical manual for the vehicle.

2) Check that you have the correct tools to carry out the fitment of the disc hub to the
manufactures specifications.
3) Make sure all fitment tools are in good condition, and the working area is clean and safe
4) Make sure you have purchased the correct kit for the vehicle prior to fitment, parts
should not be removed from their packaging until they are ready to be fitted.
5) It is strongly recommended that both rear disc hubs are replaced at the same time to
avoid any safety issues, when replacing any disc, it is also recommended that new brake
pads are always fitted.
6) The kit is supplied with all the new nuts bolts and caps required to fit the disc to
manufactures specifications. Old nuts bolts and caps should never be reused.
7) Never disassemble or separate the components of a hub disc.
8) If any abnormal noise’s are heard during the fitment process, the disc must be removed
and the bearing checked for cracks or other damage, if any damage is found the disc
must not be fitted.
9) To avoid damage to the encoder, keep it away from magnetic fields. The plastic
protection cap should only be removed just before fitment.
10) The correct tightening torque setting can be found on the label of the disc hub outer
box.
11) Apply the tightening torques specified by the manufacturer, remember to turn the disc
whilst applying the torque setting.

II. Required tools

Brake piston wind back tool (part no. OE KM-6237-C)

 III. Disassemble

1.Dismantle in the following sequence

-Rear wheel

-Brake caliper followed by the carrier and the brake pads

-Dust cap

-Wheel hub nut

-Brake disc hub

2.Before installing the new brake disc hub:

-Clean the stub axle

-Take care not to damage the ABS sensor

-Push while turning the brake caliper piston back

In with brake piston wind back tool (OE KM-6237-C)

 IV. Assemble

3. It is important to replace all of the components supplied in the kit. The

components are necessary for the correct operation of the brake disc hub.

4. Before fitting the new brake disc hub Remove the plastic ASB® protective cover.

Take care to protect the magnetic encoder from impacts.

Avoid all contact with dirty or magnetic surfaces.

Check that the magnetic poles are not damaged using the ASB® testing card.
5. Install the new components in the reverse

Order to that in which they were removed:

- Install the new brake disc hub on the stub axle

- Take care not to damage the ABS sensor
- Install the new nut
- Use a torque wrench to tighten the nut to the correct tightening torque specified by

the manufacturer, the torque setting can be found on the product label.

- Install the new grease cap

6. Final steps:

• Re-install the caliper carrier

• Install the new brake pads

• Re-install the brake caliper

• Re-mount the wheel

Reference:
https://www.youtube.com/watch?v=MWfSaZorWAw

Self Check 10.1-3

Encircle the letter of the correct answer.

1.It is book used as reference in repairing a car.

A .Technical manual B. Booklet

C. Checklist D. Tools

2. What is the special tools needed in overhauling caliper?

A. Vise grip B. KM-6237-C

C. Pliers D. Adjustable

3. Old bolts and nuts are never?

A. Throw B. Sell

C. Res-used D. Clean

4. It is important to replace all of the components supplied in?

A. Let B.Net

C. Bet D. Kit

5.___________is a wrench used to tighten the nut to the correct tightening torque specification?

A. Torque wrench B. Open wrench

C. Box wrench D. Combination wrench

Answer key:

1. A
2. B
3. C
4. D
5. A
 Information sheet 10.1-4

1. Prepare the vehicle for road test to verify if the costumer concern is fixed properly

Learning Objectives:
After reading this INFORMATION sheet, you must be able to:
 Prepare the vehicle for road test
 Know what is BLOWBAGETS
 Apply safety measures when driving a car.
 Observed traffic signs.

After you finished the job you must road test the vehicle in order to verify if the costumer concern is
properly addressed.

1. Double check the parts and components if it is properly fixed.

2. Check if there is lacking bolts and nuts.
3. Tighten properly the loosen parts and components.

2.Before anything else prior to conduct road test you must check the following:
3.Make sure to follow the safety guidelines in driving.
4.Follow the traffic rules and regulations while conducting road test.

Don’t drive too fast while conducting road test because it’s a safety precautions while checking the job if
well done. After all while conducting the road test check for any signs of abnormalities while driving.
When the car is already fixed clean everything remove all unnecessary things before you indorse to the
owner.

Self Check 10.1-4

Encircle the letter of the correct answer.

1.__________ is the term when checking if the costumer concern is fixed?

A. Tricking B. Braking

C. Driving D. Conduct road test

2. What is meant by S in BLOWBAGETS?

A. Safety B. Security

C. Self D. Stop

3. Why conduct road test is necessary?

A. Safety B. To verify the fix

D. Security D. Correctively

4. What do you mean by this sign ?

A. No left turn B.Turn left

C. No right turn D.Turn right

5. What do you mean by this sign?

A. Give back B. Back on track

C. Crossing D. Give way

Answer key:

1.D

2.C

3.B

4.A

5.D
Figure 10.1-2.6

Self Check 10.1-2

Answer the following questions write in the blank provided, T if the statement is true and F if the
statement is false.

____1. Brake is very important when the car is running.

____2.When the brake fluid level is below minimum it is still safe to drive.

____3.Check regularly the brake condition of your car.

____4.Never replace brake pads.

____5.It is very necessary to perform bleeding the system after overhauling brake caliper.

Answer key:

1.T

2.F

3.T

4.F

5.T