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Printed in Gnat Britain. 0 1989 Pergamon Press plc
Abstract-A conventional pressure swing adsorption cycle is analyzed for an arbitrary feed composition of a
binary mixture where both components may have nonlinear equilibrium isotherms. The method of
characteristics is used to solve the equilibrium-based continuity relationships resulting in an algebraic
expression for the recovery of the less strongly adsorbed component.. For the case of linear isotherms, the
nonlinear expression reduces properly to the previbusly developed and experimentally verified binary linear
isotherm theory. A case study examines the separation of oxygen from air at 0.0-C and pressures up to
6.0atm on zeolite 13X. At these conditions, the oxygen isotherm is essentially linear, but nitrogen has a
concave downward equilibrium isotherm. That curvature reduces recovery compared with that expected
based on purely linear isotherms, which are approached at low absolute pressures. Specifically, for constant
pressure ratios the recovery decreases as either the purge pressure or feed pressure increases. Conversely,
operation in the linear isotherm domain yields no indep+dent effect of those pressures (i.e. only the pressure
ratio is of consequence). In addition, when the purge pressure is fixed, there exists an intermediate pressure
ratio at which maximum rkcovery is achieved. In contrast, recovery increases monotonically with pressure
ratio in the linear isotherm region.
1
isotherms is a logical extension of this work and will be
the subject of a future report.
Zf
Prior developments of equilibrium-based theories
for PSA with nonlinear isotherms have been reported
by Flores Fernandez and Kenney (1983), Doong and z=o r
Yang (1986) and Underwood (1986). In each case the
governing equations were integrated numerically,
T
hence little advantage was gained over comparable Pressurization
with Product
simulations that incorporated dissipative effects. NPR
Mathematical models of PSA for several classes of
Fig. 1. Basic steps in the pressure swing adsorption cycle,
effects have been fully reviewed by Wankat (1986) and
flow orientation convention, and molar flows that are per-
Yang (1987). tinent to the process performance.
The equations derived in the subsequent section are
applicable, in general, to isothermal sorption steps and
are not restricted to PSA cycles. In that vein, the
current development resembles the recent work on
equilibrium sorption processes by Basmadjian and
Coroyannakis (1987) and Davis and LeVan (1987).
Both employ hodograph transformations for adsorp-
tion step and cycle analysis. In the former, a non-
adsorbing carrier bearing two solutes is treated. That
permits veloeity variation to be neglected, whereas it is
taken into account in the present work. Furthermore,
accumulation of material in the interstitial fluid is
neglected in the former, while it is included here. That
term is not negligible when adsorbent selectivity is low
to moderate, as in separation of oxygen from air with
zeolite 13X, which is considered as a case study later in
Step
this paper. Finally, Davis and LeVan (1987) have
examined gas separations by thermal swing cycles Fig. 2. Pressureswing patternduring a typical cycle: 1 refers
comprised of adsorption, heating and (optionally) to the pressurizationstep, 2 refersto the feed step, 3 refersto
-cooling steps. Their analysis of adiabatic cycles in- the blowdown step, and 4 refersto the purge step (cf. Fig. 1).
corporated wave phenomena that were discerned by
mapping between hodograph and physical planes.
That approach may improve PSA simulations when The assumptions and constraints of the theory are
both thermal effects and nonlinear isotherms are listed below.
relevant.
(1) Two component, ideal gas mixture.
(2) Local equilibrium between the gas and solid
2. DEVELOPMENT OF THE BINARY NONLINEAR
phases.
ISOTHERM THEORY
(3) Uncoupled adsorption equilibrium isotherms.
2.1. Basic concepts (4) Negligible axial dispersion.
The underlying principles of the present devel- (5) Negligible axial pressure gradients.
opment are virtually identical to those presented in the (6) Constant pressure during feed and purge steps.
earlier papers (Knaebel and Hill, 1985; Kayser and (7) Isothermal operation.
Knaebel, 1988). Consequently, the similar details are (8) No radial dependence of velocity or composition.
only summarized here, but the distinctions are empha-
sized in the subsequent derivation of the working 2.2. Material balance relationships
equations. The analysis begins with the following component
The basic steps of the PSA cycle studied in this molar balances:
paper as well as conventions of position and direction
+RT(l-E)+
are shown in Fig. 1. The pressures during the respect-
ive steps are shown in Fig. 2. (
&--
3PYA
at +
d@Y*
dz >
(1)
Pressure swing adsorption 3
dz BAU
-= (12)
dt Cl +(P- I)Y,I
There are, of course, physical constraints on these and
functions. For example, as the adsorbate approaches
zero coverage, the relationship must follow Henry’s dy, (B- l)(l -YY,)Y,
(13)
law. By convention, the more strongly adsorbed df’ C~+~P-~)YAIP'
component is identified as component A. At fixed The former yields characteristic trajectories in the z, t-
temperature, the partial derivatives with time of eqs (3) plane. The latter dictates the interdependence of com-
and (4) are of the form: position and pressure along those characteristics. It is
clear from eq. (13) that, when pressure is constant,
composition is also constant along each characteristic.
Although eqs (6j(13) are identical in form to those
Therefore, substitution of eqs (3) and (4) into eqs (1) in the BLI theory, the present relations are inherently
and (2), respectively, yields: more complicated because of the composition (and
pressure) dependence of p. Furthermore, at constant
apYA
-+pa-= aupy, o
pressure it is possible to rearrange eq. (9) to evaluate
at az the composition dependence of the velocity which is
and valid when y, and u are continuous differentiable
functions of t and z. The result is simply
aph aupyl3 = o
-+A- 1-B
at aZ dy, . (14)
1 +(B- l)YA
Analytic integrals of the right-hand-side exist only for
some rather simple isotherm forms. A subsequent
the componentpartial pressure. Note that in the BLI
relation is valid when discontinuities are present.
theory this parameter was constant, while here it is
defined locally. 2.3. Wave phenomena
The remaining derivation revolves around ma-
Before proceeding with analysis of the steps in a
nipulation of eqs (6) and (7). First of all, adding eqs (6)
PSA cycle, it is essential to establish the basis by which
and (7) generates:
the more subtle steps can be understood. Specifically,
the feed step and purge step are critical to the analysis
Pg+(I-B)f$+8*$=0 (8) because of their impact on performance. Furthermore,
it has been learned that the wave phenomena associ-
where P = PA l&3, which is also locally defined. ated with these steps provide keys to experimental
dPY* evaluation and operation of PSA systems (Kayser and
Eliminating - between eqs (6) and (8) gives
at. Knaebel, 1986; Matz and Knaebel, 1987).
Rhee et al. (1986) have discussed wave phenomena
aupyA aup
;g+tB-l)-+l
B
=o (9)
at length. The only drawback is that, in their examples
that focus on chromatographic applications, velocity
is presumed to be independent of composition, which
which will be of considerable use later. In addition, eqs
is not the case here. Despite that, the elementary
au
(6)and (8) may also be combined by eliminating -: concepts that are employed here are explained more
aZ fully there.
W- l)(l -YA)YA 1 dp Formation and propagation of a composition
aYA BAU aYA
shock wave dominates the feed step. The condition
at+[l+(,?-l)~Al az 1 +(B-- l)y, P dt
necessary for this occurrence is that the feed be
(10)
enriched in the more strongly adsorbed component as
Equilibrium-based theories have been successful compared with the initial column contents. For sys-
and facile because eq. (10) is of a form that can be tems described by linear isotherms, the analysis is
4 JOHN C. KAYSER and KENT S. KNAEBW
simple: eq. (1) or (2) is solved in difference form by When the influent contains more of the less strongly
exploiting the nil accumulation at the shock front. adsorbed component than ir$tial contents of the
For systems that have nonlinear isotherms, how- column, as occurs during the purge step, character-
ever, a balance of component A around the shock istics that describe the respective composition paths
front yields a more involved expression for the velocity diverge, as given by eq. (12). This also results in a so-
called simple wave, comprised of material having
compositions between those of the initial column
contents and the influent. The characteristics of the
influent, having constant composition, are parallel. As
where a result, imminent breakthrough of the influent de-
pends only on its composition and velocity, not on the
initial column contents.
and the subscripts 1 and 2 refer to the leading and 3. STEPWISE CYCLE ANALYSIS-
trailing edges of the shock front, respectively, and
The performance of the cycle illustrated in Figs 1 and 2
&, =L(PYA,/RV, as specified by eq (3).
involves, principally, eqs (8), (12), (13) and (15). Gen-
Similarly, in such systems the compositions that
erally, these equations are manipulated to obtain
bound the shock front are subject to a uniqueness
expressions for the numbers of moles of influent
condition. Uniqueness must be determined because of
and/or efRuent during each step. The following devel-
the multiplicity of solutions that could arise from the
opment presumes complete bed utilization and that
nonlinear equations. One that is useful for the gas
the cycle is started at cyclic steady state, which always
adsorption applications described here is the gen-
connotes production of the pure, less strongly adsorb-
eralized entropy condition suggested by Oleinik
ed component during the feed step.
(1963). That condition is expressed as the following
inequalities based on eq. (10):
3.1. Pressurization
ti YA\I (16)
Since the influent during this step has the same
y~,-y..+, - YA, -YA, - J’&-yAa composition as that used to purge the bed, viz. yAl. = 0
where YAW ) eq. (13) becomes trivial. Thus, despite the
Gessure change, composition remains constant, and
J/Y-4, =
s
Y%
0
BAU
l+(b-l)YA
1.
5
&Yi2
--Yil
pEl
1-a A,-..& RT
where&=1 l+----
r*)-(!&) .
3.3. Low pressure purge
During the constant pressure purge step, eq. (13) them case: m1 = m2 = K,, while m3 = KB.
indicates that y, is constant along each characteristic.
The characteristic velocity, given by eq. (12) is mini- 3.4. Product recovery
mized when yA1 = 0 so that other characteristics The most significant scale of performance of a PSA
diverge from those of the influent. Therefore, a simple system is the recovery of the less strongly adsorbed
wave is formed, as discussed earlier, and the analysis of component. Notwithstanding, the purity of that prod-
the purge step involves the integration of eq. (12) to uct is also significant, along with the productivity (i.e.
obtain the purge step duration: the flow rate per unit mass of adsorbent). These,
however, depend heavily on dissipative effects that
t,= WAoUL (24) may influence the separation, e.g. at high flow rates or
and subsequently the number of moles required: short cycle times. Therefore, the latter scales of per-
formance must generally be evaluated experimentally.
N,=
s
where PA0= PAlyA= o.
1L
0
PL
.z A,,uLFTdt = ~
~4s PL
BAA RT
(25)
The pure component B recovery is:
R=
N HP-NL-NPR
c1 -YYAF)NH -
Note that the purge requirement is dictated by the
Henry’s law slope of the isotherm of the more strongly For conditions in which isotherm curvature is slight, it
adsorbed component. For many adsorbates (e.g. those is possible to combine eqs (20), (22), (23), (25) and (26)
represented by Freundlich isotherms) this term can be to get an explicit expression for product recovery. For
extremely large and may be sufficient to preclude linear isotherms, those equations reduce to the exper-
complete purging. In fact, a shift to a higher tempera- imentally verified recovery equation of the BLI theory
ture may then be necessary, leading to a combined that applies for pressurization with product.
temperature and pressure swing cycle.
As implied earlier, the analysis of the purge step is 4. CASE STUDYl SEPARATION OF OXYGEN FROM AIR
independent of the initial column contents as long as 4.1. Basis and approach
y, > 0 at the purge inlet prior to purge. Consequently, To gain insight into the properties of eq. (26), the
detailed analysis of the depressurization step is not system of nitrogen (A) and oxygen (B) on zeolite 13X at
needed. If partial purge is desired, however, analysis of O.O”C is considered. For simplicity, the feed is assumed
the depressurization step may be needed in order to to be free of argon and other minor components. As a
6 JOHN CKAYSER and KENT SKNAEBEL
result, the feed is comprised of 79 mole% nitrogen and velocities. Specifically, Kayser and Knaebel(l986) and
21 mole% oxygen. Matz and Knaebel (1988) found close agreement for
Both isotherms have been measured using a mano- separation of oxygen from air with zeolite 5A. They
metric technique and are presented in Fig. 4. The used adsorbent productvities of up to about 0.04 m3
nitrogen isotherm data were correlated with a second (0, at STP)/kg (adsorbent) h and column L/d ratios of
order polynomial that satisfies Henry’s law at the about 25 to 1.
origin and fits the data well over the entire range of Before estimating the product recovery, it is necess-
measurement (i.e. up to about 6 atm). The oxygen ary to ensure that yAF = 0.79 = yAL2and yA,_ = 0 = yAl
isotherm data were fitted to a linear equation. Neither satisfy eq. (16) or (18). Based on eqs. (9), (12), (27) and
equation should be extrapolated much beyond the (28), it is possible to evaluate the mole fraction, yX , at
region of measurement since neither exhibits the satu- which the characteristic velocity is maximized.
ration plateau known to exist for these gases on
zeolites. The isotherm relationships are: yx = f (K.;K;)RT+ 1
(30)
[. A 1
(27) If the maximum allowable pressure is 6.0 atm due to
limited equilibrium data, then yX = 0.854 which is
greater than yAF = 0.79. A pressure of 6.84 atm is
necessary to maximize the characteristic velocity for
PYB
nB = KB= yX = 0.79. Therefore, pressures below 6.84 atm (with
y,, = 0.79) satisfy the restriction of moderate non-
with Tin K, P in atm, R = 82.057 mol cm3/atm K, and linearity for these components, and uniqueness of the
ni has units of mol/cm3 (solid). At O.O”C, we have found shock wave is assured.
K, = 15.013, Ke = 4.7542 and M, = - 2.457 In this case study both the purge step pressure, P,,
x lo4 cm3/mol. In addition, to obtain the values of and the feed step pressure, P,, have been varied
K*, K, and M,, a particle density of 1.50 g/cm” (solid) systematically in order to examine their effect on
and a bulk density of 0.780 g/cm” were used. Conse- recovery. As either P, or P, decreases, the operation
quently, the bed voidage used in the calculations was moves toward the linear region of the isotherms and
0.480, consistent with the particle and bulk densities. the recovery approaches the limit given by the BLI
Note that the bed voidage incorporates the interstitial theory. Consequently, recovery based on BLI theory
voids and at least some of the intraparticle pores. It for the Henry’s law slopes of the isotherms is also
can be shown that, when consistent values of particle considered. The calculated recoveries as a function of
density and porosity are employed in the material pressure ratio are presented in Figs 5 and 6.
balance equations and in evaluating the isotherm
parameters, these individual values have no ultimate 4.2. Discussion of case study results
effect on the results. Only the value of bulk density, The effects of curvature of the nitrogen isotherm
which is easily measured, affects the outcome. have been examined for the PSA cycle described in
It should be noted that previous experimental Figs 1 and 2. Since the nitrogen adsorption isotherm
studies have shown that the equilibrium theory ap- exhibits significant nonlinearity under these con-
pears to be valid for low to moderate interstitial ditions, the effects on the performance of the PSA
P (atm)
I-O
1
0.0 I. 12 2.24 3.36 4.48 5.60 6.72
0.003
x BLI THEORY
E P
H
s
4 0.002 0.6
1.0
;;
9
i=
e
$ 0.001
i*
P vi/ R T [mcl/cucm(s))
Fig. 5. Recovery of oxygen from air at O.O”C as a function of
Fig. 4. Isotherm data and correlations for oxygen and pressure ratio for various values of Pa, with P, approaching
nitrogen on zeolite 13X at O.O”C. zero as a limit.
Pressureswing adsorption 7
Figs 5 and 6, several observations are made that are in -43 cross-sectional area of bed, cm’
contrast to observations based on linear isotherms: x function of concentration of species i, mol/cm3
(solid)
(4 At a fixed pressure ratio, recovery of light product fi” first derivative of J with respect to concen-
invariably decreases as either the purge step press- tration of species i
ure or the feed step pressure is increased, whereas 9 pertains to gas phase
for linear isotherms recovery remains constant. Ki slope of equilibrium isotherm of component i in
(b) Larger pressure ratios are required to ensure net Henry’s Law region
positive recovery as the feed step pressure is L length of packed bed, cm
increased, while for linear isotherms the minimum MA second order coefficient for equilibrium iso-
pressure ratio that yields positive recovery is therm of component A, cm3/mol
constant. ni moles of component i adsorbed per volume of
w The maximum recovery obtained as P, ap- solid, mol/cm3 (solid)
proaches 0 decreases with increasing feed step moles of gas in stream j during a step
Nj
pressure, though for linear isotherms it is constant. P pressure, atm
(d) There is a maximum purge step pressure beyond PH pressure of feed step, atm
which positive recovery is impossible, regardless PL pressure of purge step, atm
of the pressure ratio. R gas constant, 82.057 mol cm3/atm K
(e) For a low to moderate purge step pressure, there is R recovery of light product, ratio of moles of B
a pressure ratio at which recovery is maximized produced to moles of B fed
that corresponds to a feed step pressure well below S pertains to solid phase
the saturation limit. t time, s
T temperature, K
5. CONCLUSIONS IL interstitial velocity, cm/s
The effects of isotherm nonlinearity in an equilib- uj
interstitial velocity at location j, cm/s
rium-based model of a specific PSA cycle have been shock-front velocity, cm/s
examined. The resultant theoretical equations are Yi mole fraction of component i
algebraic and explicit. In addition, the equations Yij mole fraction of component i at location j
reduce to the experimentally verified equations of the Y.2 mole fraction of gas with maximum character-
binary linear isotherm theory (Knaebel and Hill, 1985; istic velocity
Kayser and Knaebel, 1986). Z axial position within adsorbent bed, cm
The theory is applied in a case study to the separ-
ation of oxygen from air with zeolite 13X at O.O”C. The Greek letters
structure of Figs 5 and 6 demonstrates that the farther B separation factor based on tangents of iso-
the purge step pressure (PL) or the feed step pressure therms, flA/BB
(P,) is removed from the linear region, the lower the Bi column isotherm parameter of component i, E/(E
recovery for a given pressure ratio. Moreover, when +(I --E)fi)
P, is fixed there is a pressure ratio that maximizes & void fraction of adsorbent bed
recovery. Conversely, when P, is fixed, higher press- e separation factor based on chords of isotherms,
ure ratios are required to obtain positive recovery, and 8, iea
8 JOHN C. KAYSER and KENT S. KNAEBEL
1
l--E.&-& RT Kayser, J. C. and Knaebel, K. S., 1988, Integrated steps in
ei 1 l+ pressure swing adsorption cycles. Chem. Engng Sci. 43,
I[ & Yi*-Yil pH 3015-3022.
* integral characteristic velocity, defined by eq. Knaebel, K. S. and Hill, F. B., 1985, Pressure swing adsorp-
y*r (17) tion: development of an equilibrium theory for gas separ-
ations. Chem. Engng Sci. 40, 2351-2360.
Matz, M. J. and Knaebel, K. S., 1987, Temperature front
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