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LogForum 2022, 18 (1), 77-96

> Scientific Journal of Logistics < http://doi.org/10.17270/J.LOG.2022.645

http://www.logforum.net p-ISSN 1895-2038 e-ISSN 1734-459X


ORIGINAL PAPER

FUZZY FAILURE MODE AND EFFECT ANALYSIS MODEL FOR


OPERATIONAL SUPPLY CHAIN RISKS ASSESSMENT: AN
APPLICATION IN CANNED TUNA MANUFACTURER IN THAILAND

Detcharat Sumrit, Sirima Srisawad


Faculty of Engineering, Mahidol University, Nakhon Pathom, Thailand

ABSTRACT. Background: This study proposes a multi-criterion decision-making (MCDM) framework for operational
supply chain risks assessment based on fuzzy failure mode effect analysis model. The proposed framework attempts to overcome
some weaknesses and disadvantages of the traditional FMEA in many aspects such as (i) considering “degree of difficulty to
eliminate risks” in the assessment process, (ii) using MCDM ranking methodology instead of a risk priority number, (iii) taking
both subjective and objective weights of risk criteria into account. Application of the proposed framework used canned tuna
production in Thailand as a case study.
Methods: In this study, the operational supply chain risks assessment is treated as fuzzy MCDM problem. Subjective weights
of risk criteria are determined by experts’ judgements. Objective weights are derived by Shannon entropy method. VIKOR
approach is employed to prioritize the failure modes. A sensitivity analysis is performed to examine the robustness of the
proposed framework.
Results and conclusions: The findings from this study indicates that the most three critical FMs are “risk of product
deterioration” followed by “risk of volatility raw materials supplied” and “risk of variabilities in production processes”,
respectively. It recommends that the practitioners in canned tuna industry should give the priority to mitigate these risks.
Although the present study focuses on canned tuna industry, the other similar industries can apply this proposed framework to
assess their operational supply chain risks in the same way.

Keywords: Operational supply chain risks; FMEA; MCDM; Shannon entropy; VIKOR

INTRODUCTION efficiency of supply chain operations but also the


desired performance outcomes of manufactures.
Organizations that seek only high performance
The rapidly changing business environment and neglect risk management are doomed to
causes manufacturers to encounter various risks failure in today’s turbulent business environment
and uncertainties in managing their supply chain [Fan et al. 2016]. Risks may arise from natural
activities, such as variations in the lead time of disasters or man-made problems and it should
incoming raw materials, demand volatility, have a negative impact on industries in the form
unexpected machines and equipment breakdown, of financial and operational difficulties that could
labour shortage and IT disruption [Wu et al. lead to business disruption [da Silva et al. 2020].
2019]. These risks adversely affect not only the

Copyright: Wyższa Szkoła Logistyki, Poznań, Polska


Citation: Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain
risks assessment: an application in canned tuna manufacturer in Thailand. LogForum, 18(1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645
Received: 26.08.2021, Accepted: 24.09.2021, on-line: 01.03.2022
Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

Principally, the sources of supply chain risks basic concept of FMEA is to determine risk
can arise from both inside and outside of priority number (RPN). There are three quantified
organizations [Moktadir et al. 2018]. However, risks criteria as severity (S), probability of
most manufacturers have internal risk occurrence (O), and probability of detection (D),
management and often overlook significant risks then multiply them as a risk priority number
throughout their supply chains. Although some (RPN) [Yazdi 2019]. Eliminating or mitigating
risks are inevitable, organizations should seek potential risks will be planned and implemented
proactive mechanisms to monitor, control and based on RPN prioritization manner [Liu et al.,
manage them to alleviate their affection 2018]. The FMEA calculation procedure can be
[Mohamed and Youssef 2017]. Hence, supply divided into three main components: (i)
chain risk management (referred as SCRM) determining the critical risk threshold, (ii)
becomes an essential part of operations calculating the RPN, and (iii) capturing data
management [Shan et al. 2020]. SCRM can be uncertainty [Scheu et al. 2019]. As can be seen
described as the identification, assessment of risks from various studies in literature, the risk
and development of an effective risk mitigation assessment and failure modes prioritization
plan [Butdee and Phuangsalee 2019]. Proper risk procedures for FMEA can be considered as multi-
management has a positive effect on supply chain criteria decision making (MCDM) problem
efficiency and it can help manufactures be more [Fattahi and Khalilzadeh 2018]. In addition, fuzzy
resilient in the face of major disruptions. Supply set theory (FST) is commonly used to deal with
chain risks can be classified by the source of risk imprecise information in decision-making
as (i) disruption risk and (ii) operational risk. processes [Shaker et al. 2019]. A recent example
Disruption risks come from human-made and of the application of MCDM-based FST
natural disasters such as terrorist attacks, approaches in FMEA are summarized in Table 1.
economic crises, earthquakes, pandemics, storms,
and floods [Nakandala et al.2017]. While, Although FMEA technique is applied in
operation risks arise from the execution of many real-world decision-making problems,
business processes or activities in supply chain there has been little research on supply chain risk
[Heckmann et al. 2015]. Major sources of assessment, especially in seafood supply chain
operational risks are demand uncertainties, supply such as tuna industry. The tuna industry has a
chain volatility, market price fluctuation, and complex supply chain and is highly volatile in
machine and equipment breakdown [Shen et al. both demand and supply. This could increase the
2020]. These risks pose a disturbance in the operational risk of the supply chain.
supply chain and require an appropriate Comprehensive operational supply chain risk
assessment to develop risk mitigation strategies assessment in tuna industry has not been fully
[Junaid et al. 2020]. In order to prevent the explored from existing literature. To the best of
deterioration in profitability, supply chains the author’s knowledge, no studies so far have
management is able to accurately assess risks and assessed the operational risk of the supply chain
fast respond to the risk events. Hence, risk in tuna industry. To bridge the gap, this study
assessment is one of the important processes in proposes a new multi-criteria decision-making
risk management [Fan et al. 2016]. There are framework based on FMEA model to assess
many risk assessment approaches reported in the operational supply chain risk under uncertain
literature. Failure Mode and Effect Analysis environment. To validate the proposed
(FMEA) is one of the most wildly used tools in framework, canned tuna industry in Thailand is
risk management [Panchal et al. 2018]. The aim therefore used as a case study.
of the FMEA method is to proactively manage
risks against potential future risk events. The

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

Table 1. Recent examples of the application of MCDM-based FST approaches in FMEA

No. Authors and year of FMEA problems MCDM Methodology used


publication
1 Karatop et al. (2021) Renewable energy investment Fuzzy AHP-EDAS
2 Rathore et al. (2021) Evaluation of risks in foodgrains supply chain Fuzzy VIKOR
3 Yener and Can (2021) Risk assessment of air insulated metal shielded Fuzzy AHP- MABAC
cells production
4 Nabizadeh and Khalilzadeh Health, safety and environment risks Fuzzy goal
(2021) assessment Programming-VIKOR
5 Pourmadadkar et al. (2020) Healthcare services risk assessment and quality Fuzzy TOPSIS
enhancement
6 Sagnak et al. (2020) Evaluation of manufacturing equipment failure Fuzzy AHP-TODIM
in hot-dip galvanizing production process
7 Yazdi et al. (2020) Risk analysis on a supercritical water Fuzzy best-worst method-
gasification Data Envelopment Analysis
8 Yan et al. (2019) Risk assessment for construction of urban rail Fuzzy matter-element model
transit projects
9 Wang et al. (2019) Evaluating and prioritizing risk the potential Fuzzy Choquet integral-
failure modes of steam valve system TODIM
10 Mete (2019) Assessing occupational risks in pipeline Fuzzy AHP- MOORA
construction

KOmpromisno Resenje (VIKOR) approach is


RESEARCH HIGHLIGHTS AND used instead of RPN values to assess the
CONTRIBUTIONS operational supply chain risk. The main reasons
for using VIKOR in this study are that (i) it is able
This study attempts to overcome some to assess and identify gaps of FMs performance
weaknesses and drawbacks of the traditional leading to further improvements (ii) it is
FMEA method by proposing a new approach to straightforward and uncomplicated in
operational supply chain risk assessment. The computation.
highlights of this paper and the contributions to - The classical FMEA assumes risk criteria
the literature on supply chain risk assessment and have equal important weights in risk criteria
FMEA model can be summarized as follows: rating which may not be realistic in various
problems in the real-world problems. The
advantage of using VIKOR method is that the
- The conventional FMEA is restricted to
important weight of risk criteria can be altered in
using only three risk criteria as S, O and D for the
the assessment process.
FMs rating, lacking consideration of the
- Most of the previous research used either
difficulties in eliminating any risk exposure. In
subjective weights (purely based on the opinion
this study, a new risk factor namely “degree of
of decision-makers) or objective weights (based
difficulty to eliminate risks” (E) is included to
on information gathered from criteria but ignoring
analyze FMEA.
opinions from decision-makers) to determine the
- RPN values are normally used to measure
important weights of risk criteria. In this study,
FMs risks level in traditional FMEA. However,
the subjective and objective weights are
the mathematical foundation for computing RPN
combined to make the important weights of risk
(S*O*D) is controversial because it is not rational
criteria more reliable.
and highly sensitive to variations in results.
- The proposed framework of this paper
Because the different combination values of S, O,
will help the practitioners and managers in canned
and D may produce the same RPN values, but the
tuna industry to effectively assess the operational
different FMs can have different risk levels. In
risks and prioritize the failure modes in supply
this study, a compromise programming (CP)
chain. Although this study focuses on the canned
approach as VIsekriterijumska optimizacija i

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

tuna industry, the proposed framework can be where 𝜇𝑁 (𝑥) is a degree of membership within
applied to other industries in a similar procedure. the range [0,1].

The present study is organized as follows: a TRAPEZOIDAL FUZZY NUMBERS


brief of mathematical preliminaries is included in (TrFN)
the second part. The proposed framework for
operational supply chain risks assessment is There are different types of fuzzy numbers
presented in the third part of the study. The fourth such as Triangular Fuzzy Number (TFN),
part illustrates the application of the proposed Trapezoidal Fuzzy Number (TrFN), and Gaussian
framework of this study. Finally, the conclusions Fuzzy Number (GFN). In this study, TrFN is used
and future research are drawn in the fifth part. to address uncertain and imprecise information
because it is a comprehensive computation and
MATHEMATICAL PRELIMINARIES broadly used in various problems. A pictorial
FUZZY SET THEORY TrFN is shown in figure 1 and the mathematical
membership function can be denoted as follows
Fuzzy set theory (FST) was proposed by [Wang et al. 2019]:
Zadeh [1965] to logically map linguistic variables
to crisp variables in the decision-making (𝑥 − 𝑙)/(𝑚1 − 𝑙), 𝑥 ∈ [𝑙, 𝑚1 ]
processes of human judgement. FST is wildly 1 𝑥 ∈ [𝑚1 , 𝑚2 ]
used to deal with uncertain and imprecise 𝜇𝑁 (𝑥) = {
(𝑟 − 𝑥)/ (𝑟 − 𝑚2 ) , 𝑥 ∈ [𝑚2 , 𝑟]
information in fuzzy multi-criteria decision- 0 ; 𝑜𝑡ℎ𝑒𝑟𝑤𝑖𝑠𝑒
making (FMCDM) problems. The main concept (1)
of FST is defined as linguistic variables based on
a specific type of fuzzy set. A fuzzy set is *where {(𝑙, 𝑚1 , 𝑚2 , 𝑟)|𝑙, 𝑚1 , 𝑚2 , 𝑟 ∈ 𝑅; 𝑙 ≤
generally represented by a membership function 𝑚1 ≤ 𝑚2 ≤ 𝑟}.
that assigns a degree of membership within the
range [0,1] known as fuzzy number to each
linguistic variable belonging to the fuzzy set. A
fuzzy set can be mathematically defined in terms
of fuzzy numbers as: N = {(𝑥), 𝜇𝑁 (𝑥), 𝑥 ∈ 𝑅};

𝜇𝑁 (𝑥)

𝑥
𝑥1 𝑥2 𝑥3 𝑥4

Fig. 1 Trapezoidal fuzzy number

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

𝑥11 𝑥12 ⋯ 𝑥1𝑛


⋯ 𝑥2𝑛
COMPUTING THE SUBJECTIVE ̃ = [ 𝑥21
𝐷
𝑥22
] (4)
WEIGHTS OF RISK ⋮ ⋮ ⋱ ⋮
𝑥𝑚1 𝑥𝑚2 ⋯ 𝑥𝑚𝑛
The fuzzy rating for subjective weight of 𝑗 𝑡ℎ
𝑠 *where 𝑥𝑖𝑗 = (𝑥𝑖𝑗1, 𝑥𝑖𝑗2, 𝑥𝑖𝑗3, 𝑥𝑖𝑗4 )
criterion is given by the expert 𝑘 𝑡ℎ be 𝑤 ̃𝑗𝑘 =
𝑠 𝑠 𝑠 𝑠
{(𝑤𝑗𝑘1 , 𝑤𝑗𝑘2 , 𝑤𝑗𝑘3 , 𝑤𝑗𝑘4 )|𝑗 = 1,2, . . , 𝑛}. Hence,
DEFUZZIFY THE AGGREGATED
the fuzzy rating for subjective weights (𝑤𝑗𝑠 ) from
FUZZY RATING MATRIX
all experts are aggregated into group as
[Shemshadi et al. 2011]: Each element in the aggregated fuzzy rating
𝑠 𝑠
matrix (𝑅̃ ) is defuzzified into crisp values as
𝑤𝑗1 = min{𝑤𝑗𝑘1 } [Shemshadi et al. 2011]:
𝑘
𝑠 1
𝑤𝑗2 = ∑𝑘𝑘=1 𝑤𝑗𝑘2
𝑠
𝑘
𝑤𝑗𝑠 = 1 (2) Defuzz(𝑥𝑖𝑗 ) =
∫ 𝜇(𝑥).𝑥𝑑𝑥
(5)
𝑠
𝑤𝑗3 = ∑𝑘𝑘=1 𝑤𝑗𝑘3
𝑠
∫ 𝜇(𝑥)𝑑𝑥
𝑘
𝑠 𝑠
{ 𝑤𝑗4 = max
𝑘
{𝑤𝑗𝑘4 }
𝑥 𝑥−𝑥𝑖𝑗1 𝑥 𝑥 𝑥𝑖𝑗4 −𝑥
∫𝑥 𝑖𝑗2(𝑥 )∙𝑥𝑑𝑥+ ∫𝑥 𝑖𝑗3 𝑥𝑑𝑥+∫𝑥 𝑖𝑗4( )∙𝑥𝑑𝑥
𝑖𝑗1 𝑖𝑗2 −𝑥𝑖𝑗1 𝑖𝑗2 𝑖𝑗3 𝑥𝑖𝑗4 −𝑥𝑖𝑗3
= 𝑥−𝑥𝑖𝑗1 𝑥𝑖𝑗4 −𝑥
*where 𝑤𝑗𝑠 = [𝑤𝑗1 𝑠 𝑠 𝑠 𝑠
, 𝑤𝑗2 , 𝑤𝑗3 , 𝑤𝑗4 ] is the 𝑥 𝑥 𝑥
∫𝑥 𝑖𝑗2 (𝑥 −𝑥 )𝑑𝑥+ ∫𝑥 𝑖𝑗3 𝑑𝑥+∫𝑥 𝑖𝑗4(𝑥 −𝑥 )𝑑𝑥
𝑖𝑗1 𝑖𝑗2 𝑖𝑗1 𝑖𝑗2 𝑖𝑗3 𝑖𝑗4 𝑖𝑗3
subjective weight of 𝑗 𝑡ℎ risk criterion.
1 2 1 2
CONSTRUCT AGGREGATED FUZZY −𝑥𝑖𝑗1 𝑥𝑖𝑗2 + 𝑥𝑖𝑗3 𝑥𝑖𝑗4 + (𝑥𝑖𝑗4 − 𝑥𝑖𝑗3 ) − (𝑥𝑖𝑗2 − 𝑥𝑖𝑗1 )
= 3 3
RATING MATRIX −𝑥𝑖𝑗1 −𝑥𝑖𝑗2 + 𝑥𝑖𝑗3 +𝑥𝑖𝑗4

The fuzzy rating score collected from expert SHANNON ENTROPY APPROACH
𝑘 𝑡ℎ for 𝑖𝑡ℎ alternative regarding 𝑗 𝑡ℎ criterion is
denoted as 𝑥̃𝑖𝑗𝑘 = (𝑥𝑖𝑗𝑘1 , 𝑥𝑖𝑗𝑘2 , 𝑥𝑖𝑗𝑘3 , 𝑥𝑖𝑗𝑘4 ). Shannon [2001] introduced the entropy
Then, the fuzzy rating scores from all experts are approach to measure the uncertainty inherited in
aggregated into a group as [Shemshadi et al. information and explain it with probability theory.
2011]: In this study, entropy is employed to determine
the objective weights of risk criteria. The entropy
𝑥𝑖𝑗1 = min{𝑥𝑖𝑗𝑘1 } procedure is presented as follows [Lee and
𝑘 Chang, 2018]:
1 𝐾
𝑥𝑖𝑗2 = ∑ 𝑥
𝐾 𝑘=1 𝑖𝑗𝑘2
𝑋̃𝑖𝑗 = 1 𝐾 Step 1: Normalize the evaluation of the
𝑥𝑖𝑗3 = ∑ 𝑥
𝐾 𝑘=1 𝑖𝑗𝑘3 decision matrix
{ 𝑥𝑖𝑗4 = max
𝑘
{𝑥𝑖𝑗𝑘4 }
(3) Based on the defuzzify aggregated fuzzy
rating matrix, all elements are normalized to
Thus, the aggregated fuzzy rating matrix render the evaluation criteria become
(𝑅̃ ) is constructed as: dimensionless as:

𝑃𝑖𝑗
𝑃𝑖𝑗 = ∑𝑗 𝑃𝑖𝑗
(6)

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

Step 2: Calculate entropy measuring values of Step 1: Normalize the aggregated fuzzy rating
criteria matrix

The entropy measuring values (𝑒𝑗 ) of the Based on the aggregated fuzzy rating matrix
evaluation criteria are calculated as: ̃
(𝑅 ), all elements are normalized to make them
can be comparable. Then, the normalized the
𝑒𝑗 = −𝑘 ∑𝑛𝑗=1 𝑃𝑖𝑗 ln (𝑃𝑖𝑗 ) (7) aggregated fuzzy rating matrix (𝑈 = [𝑢𝑖𝑗 ]𝑚×𝑛 )
is constructed as:
*where k = (ln (𝑚))−1 and m is the
number of alternatives. 𝑥𝑖𝑗1 𝑥𝑖𝑗2 𝑥𝑖𝑗3 𝑥𝑖𝑗4
𝑢𝑖𝑗 = {( − , 𝑥 − , 𝑥 − , 𝑥 − )} for cost criterion
𝑥𝑖𝑗1 𝑖𝑗1 𝑖𝑗1 𝑖𝑗1
Step 3: Determine the divergence values (10)

The divergence values (𝑑𝑗 ) of evaluation 𝑥𝑖𝑗1 𝑥𝑖𝑗2 𝑥𝑖𝑗3 𝑥𝑖𝑗4


𝑢𝑖𝑗 = {( + , + , + , + )}for benefit
criteria are determined as: 𝑥𝑖𝑗4 𝑥𝑖𝑗4 𝑥𝑖𝑗4 𝑥𝑖𝑗4
criterion (11)
𝑑𝑗 = 1 − 𝑒𝑗 (8)
+
*where 𝑥𝑖𝑗4 = max{𝑥𝑖𝑗4 } for benefit
𝑖
Step 4: Compute the normalized weights of −
criterion, while 𝑥𝑖𝑗1 = min{𝑥𝑖𝑗1 } for cost
criteria 𝑖
criterion.
The normalized weights of evaluation
Step 2: Calculate the overall performance
criteria are computed as:
rating
𝑑𝑖𝑣𝑗
𝑤𝑗 = ∑𝑗 𝑑𝑖𝑣𝑗
(9) The overall performance ratings values of
alternatives (𝑓𝑖𝑗 ) are calculated as [Shemshadi et
FUZZY VIKOR al. 2011]:

VIKOR is one of MCDM techniques that 𝐹 = [𝑓𝑖𝑗 ]𝑚×𝑛


help decision-makers prioritize the alternatives
with respect to assessment criteria. The basic 𝑓𝑖𝑗 = 𝑑𝑒𝑓𝑢𝑧𝑧(𝑢𝑖𝑗 ⨂𝑤𝑗𝑠 ) (12)
concept of this technique is that the location of the
best alternative is close to the ideal solution. In
other words, the best one has the shortest distance
from the ideal solution. In this study, fuzzy
VIKOR is employed to prioritize the failure
modes. The computation procedure of fuzzy
VIKOR is illustrated as follows [Shemshadi et al.
2011]:

∫ 𝜇(𝑥). 𝑥𝑑𝑥
𝑓𝑖𝑗 =
∫ 𝜇(𝑥)𝑑𝑥

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

𝑠 𝑠
𝑠
𝑢𝑖𝑗2 𝑤𝑗2 𝑥 − 𝑤𝑗1 𝑠
𝑢𝑖𝑗3 𝑤𝑗3 𝑠
𝑢𝑖𝑗4 𝑤𝑗4 𝑢𝑖𝑗4 𝑤𝑗4 −𝑥
∫𝑢 𝑠 ( 𝑠 𝑠 ) ∙ 𝑥𝑑𝑥 + ∫𝑢 𝑤 𝑠 𝑥𝑑𝑥 + ∫𝑢 𝑤 𝑠 ( 𝑠 𝑠 ) ∙ 𝑥𝑑𝑥
𝑖𝑗1 𝑤𝑗1 𝑢𝑖𝑗2 𝑤𝑗2 − 𝑢𝑖𝑗1 𝑤𝑗1 𝑖𝑗2 𝑗2 𝑖𝑗3 𝑗3 𝑢𝑖𝑗4 𝑤𝑗4 − 𝑢𝑖𝑗3 𝑤𝑗3
𝑓𝑖𝑗 = 𝑠 𝑠
𝑠
𝑢𝑖𝑗2 𝑤𝑗2 𝑥 − 𝑢𝑖𝑗1 𝑤𝑗1 𝑠
𝑢𝑖𝑗3 𝑤𝑗3 𝑠
𝑢𝑖𝑗4 𝑤𝑗4 𝑢𝑖𝑗4 𝑤𝑗4 −𝑥
∫𝑢 𝑤 𝑠 ( 𝑠 𝑠 ) 𝑑𝑥 + ∫𝑢 𝑤 𝑠 𝑑𝑥 + ∫𝑢 𝑤 𝑠 ( 𝑠 𝑠 ) 𝑑𝑥
𝑖𝑗1 𝑗1 𝑢 𝑤
𝑖𝑗2 𝑗2 − 𝑢 𝑤
𝑖𝑗1 𝑗1 𝑖𝑗2 𝑗2 𝑖𝑗3 𝑗3 𝑢 𝑤
𝑖𝑗4 𝑗4 − 𝑢 𝑖𝑗3 𝑤𝑗3

1 2 1
𝑠 𝑠 𝑠 𝑠 𝑠 𝑠 𝑠 𝑠 2
−(𝑢𝑖𝑗1 𝑢𝑖𝑗2 )(𝑤𝑗1 𝑤𝑗2 )+(𝑢𝑖𝑗3 𝑢𝑖𝑗4 )(𝑤𝑗3 𝑤𝑗4 )+3(𝑢𝑖𝑗4 𝑤𝑗4 −𝑢𝑖𝑗3 𝑤𝑗3 ) −3(𝑢𝑖𝑗2 𝑤𝑗2 −𝑢𝑖𝑗1 𝑤𝑗1 )
𝑓𝑖𝑗 = 𝑠 −𝑢 𝑤 𝑠 +𝑢 𝑤 𝑠 +𝑢 𝑤 𝑠
−𝑢𝑖𝑗1 𝑤𝑗1 𝑖𝑗2 𝑗2 𝑖𝑗3 𝑗3 𝑖𝑗4 𝑗4

𝑠 𝑠 𝑠 𝑠
where 𝑤 𝑠 = [𝑤𝑗1 , 𝑤𝑗2 , 𝑤𝑗3 , 𝑤𝑗4 ] is the subjective weights of risk criterion.

Step 3: Determine the best ideal and the worst Step 5: Compute the values of 𝑸𝒊 for failure
ideal values modes

The best ideal value (𝑓𝑗∗ ) and the worst ideal The value of 𝑄𝑖 for each failure mode can be
values (𝑓𝑗− ) of the overall performance rating computed as:
values of alternatives (𝑓𝑖𝑗 ) can be defined as:
𝜐(𝑆 −𝑆 ∗ ) (1−𝜐)(𝑅𝑖 −𝑅∗ )
𝑄𝑖 = −𝑖 ∗ +
𝑆 −𝑆 𝑅− −𝑅∗
𝑓𝑖∗ = max{𝑓𝑖𝑗 } (13) (18)
𝑖

𝑓𝑖− = min{𝑓𝑖𝑗 } (14)


𝑖
*where
Step 4: Calculate the values of utility measure
𝑺𝒊 and regret measure 𝑹𝒊 for each alternative 𝑆 − = max{𝑆𝑖 } (19)
𝑖

The value of 𝑆𝑖 and 𝑅𝑖 for each alternative


𝑆 ∗ = min{𝑆𝑖 } (20)
can be calculated by using LP-matric (𝐿𝑃,𝑖 ) as an 𝑖
aggregating function to determine the
compromise raking of the alternative. According 𝑅 − = max{𝑅𝑖 } (21)
𝑖
to LP-matric, 𝐿1,𝑖 and 𝐿∞,𝑖 are used to compute 𝑆𝑖
and 𝑅𝑖 as follows: 𝑅 ∗ = min{𝑅𝑖 } (22)
𝑖

𝐿𝑃,𝑖 = {∑𝑛𝑗=1[𝑤𝑗 (𝑟𝑗∗ − 𝑟𝑖𝑗 )/(𝑟𝑗∗ − 𝜐 stands for weight for the strategy of
1
𝑝 ⁄𝑝 maximum group utility, while 1 − 𝜐 stands for the
𝑟𝑗− )] } (15) weight of the individual regret. In this study, the
𝜐 value is 0.5.
𝑤𝑗𝑜 (𝑓𝑖∗−𝑓𝑖𝑗 )
𝑆𝑖 = ∑𝑛𝑗=1
(𝑓𝑖∗ −𝑓𝑖− ) Step 6: Prioritize the failure modes
(16)
The failure modes are prioritized based on
𝑤𝑗𝑜 (𝑓𝑖∗−𝑓𝑖𝑗 )
𝑅𝑖 = max ( ) (17) 𝑆𝑖 , 𝑅𝑖 , and 𝑄𝑖 in ascending order.
𝑖 (𝑓𝑖∗ −𝑓𝑖− )

*where 𝑤𝑗𝑜 the objective weight of risk


criterion obtained from Shannon entropy.

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
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Step 7: Examine the condition of the Construct aggregated fuzzy rating matrix of FMs,
compromise solution Phase V- Defuzzify the aggregated fuzzy rating
matrix of FMs, Phase VI-Compute the objective
In this step, the condition of the compromise weights of risk criteria, Phase VII-Prioritize the
solution is examined. Considering the minimum FMs, and Phase VIII-Perform a sensitivity
value of 𝑄𝑖 , the failure mode 𝐹𝑀(1) is the first analysis. The schematic diagram of the proposed
ranked if the following two conditions are framework is illustrated in figure 2.
fulfilled.
APPLICATION OF THE PROPOSED
Condition #1: Acceptable advantage: FRAMEWORK
𝑄(𝐹𝑀(2) − 𝐹𝑀(1) ) ≥ 𝐷𝑄 where 𝐹𝑀(2) is the
second-ranked list by 𝑄𝑖 and 𝐷𝑄 = 1⁄𝐽 − 1. CASE STUDY

The proposed framework is validated by


Condition #2: Acceptable stability in the using one of the leading canned tuna
decision making. The failure mode 𝐹𝑀(1) must be manufacturers in Thailand. This manufacturer is
the first priority ranked by 𝑆𝑖 or/and 𝑅𝑖 . It regarded as the largest producer of ready-to-eat
indicates that the compromise solution is stable in canned tuna products in Southeast Asia with
decision-making process (when 𝜐 > 0.5 is annual sales exceeding US$ 3.2 billion in the year
required, or “by experts’ consensus” 𝜐 ≈ 0.5, or 2020. The company operates as an original brand
“by veto” 𝜐 < 0.5). manufacturer (OBM). In the past few years, this
company encounters various risks causing an
If one of the conditions cannot be met, then interruption in the supply chain. Company
a set of compromise solutions is assigned as executive staffs need to proactively develop an
follows: effective plan to mitigate those risks. To do this,
a panel of experts consists of six experts with
- Failure mode 𝐹𝑀(1) and 𝐹𝑀(𝑚) if only if more than ten years of experience including plant
“Condition# 2” is not met, or manager, logistics manager, quality assurance
- Failure mode 𝐹𝑀(1). , 𝐹𝑀(2). ,… , 𝐹𝑀(𝑚). manager, risk management manager,
If only if “Condition# 1” is not met; 𝐹𝑀(𝑚) is procurement manager and academician.
Therefore, the proposed framework in this study
defined by the relation 𝑄(𝐹𝑀(m) − 𝐹𝑀(1) ) ≥
is used as a tool to assist a panel of experts to
𝐷𝑄 for maximum 𝑀.
identify, assess and prioritize the risks inherited in
supply chain operations.
PROPOSED FRAMEWORK FOR
OPERATIONAL SUPPLY CHAIN RESULTS
RISKS ASSESSMENT
Phase I: Identify potential operational supply
This study proposed eight phases framework chain risks based on FMEA
for operational supply chain risks assessment
based on fuzzy FMEA as: Phase I-Identify The experts are invited to investigate the
potential operational supply chain risks based on potential failure modes (FMs) of operation supply
FMEA, Phase II-Define risk criteria and chain risks for case manufacturing. After several
measuring scale, Phase III-Compute the rounds of discussions, eleven FMs are identified
subjective weights of risk criteria, Phase IV: as presented in Table 2.

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

Phase I

Identify potential operational supply chain risks based on FMEA

Phase II

Define risk criteria and measuring scale

Phase III

Compute the subjective weights of risk criteria

Phase IV

Construct aggregated fuzzy rating matrix of FMs

Phase V

Defuzzify the aggregated fuzzy rating matrix of FMs

Phase VI

Compute the objective weights of risk criteria

Phase VII

Prioritize the FMs

Phase VIII

Perform a sensitivity analysis

Fig. 2. The proposed framework

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

Table 2. The identification of potential FMs for case manufacturing

Code Failure Mode of operational supply Effect


chain risks
FM1 Risk of volatility raw materials Manufacturers face a shortage of raw materials and/or raw materials that do
supplied not meet the requirements. This results in excess lead times and
unacceptable quality levels of the raw materials supplied.
FM2 Risk of relying on a few major Manufacturers have low bargaining power with suppliers as their
suppliers dependence on a few major suppliers results in high raw material costs.
FM3 Risk of product deterioration Manufacturers face deterioration and spoilage of tuna products caused by
the use of improper temperatures. Disease and contamination in transport
activities This results in higher cost of quality and loss of business
reputation.
FM4 Risk of variabilities in production Manufacturers face variability in the production process, resulting in higher
processes. production costs, loss of productivity and non-conforming finished
products.
FM5 Risk of improper inventory Manufacturers face higher inventory costs, inventory shortage and obsolete
management inventory due to keeping too low or too high inventory.
FM6 Risk of failing to comply with Manufactures face revocation of required industry standard certificates
industrial standard such as Good Manufacturing Practice: GMP, Hazard Analysis and Critical
Control Point: HACCP resulting in production halts and damage to
business reputation.
FM7 Risk of inefficient traceability system Manufacturers do not meet the security requirements for record storage and
across supply chain processes. counterfeit detection. This results in ongoing problems that are difficult for
manufactures to deal with in the event of a nonconforming product recall.
FM8 Risk of a shortage of skilled workers Manufacturers face a shortage of skilled workers. This can lead to a
competitive disadvantage in the seafood market.
FM9 Risk of products damage and Manufacturers face damage and product contamination during
contamination during transportation. transportation. This results in higher reverse logistics costs for
nonconforming products and customer complaints.
FM10 Risk of technological innovation Manufacturers cannot keep up with the rapid changes of technological
change. innovations. This could lead to a competitive disadvantage in the seafood
market.
FM11 Risk of failure in information Manufacturers face disruptions in their businesses including sales,
technology (IT) system production and cash flow in the supply chain due to IT system failure.

Phase II: Define risk criteria and measuring Phase III: Compute the subjective weights of risk
scale. criteria

Through brainstorming session, the experts The experts evaluate the subjective weights
define the four risks of FMs as “severity” (S), of risk criteria (S, O, D, E) by using linguistics
“probability of occurrence” (O), “probability of terms in Table 3 and the results are shown in
detection” (D) and “degree of difficulty to Table 5. The linguistic terms are converted to
eliminate risks” (E). Also, the measurement their corresponding fuzzy numbers as shown in
scales in linguistic terms for subjective important Table 6. The subjective weights of risk criteria
weights of risk criteria, and for assessment of FMs (𝑤𝑗𝑠 ) are computed by aggregating the fuzzy
are provided in Table 3 and Table 4, respectively. numbers by equation (2) and the results are shown
in Table 7.

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
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Table 3. The measurement scales for subjective important weights of risk criteria

Linguistic terms Abbreviation Fuzzy number


Very low VL (0.0,0.0,0.1,0.2)
Low L (0.1,0.2,0.2,0.3)
Medium low ML (0.2,0.3,0.4,0.5)
Medium M (0.4,0.5,0.5,0.6)
Medium high MH (0.5,0.6,0.7,0.8)
High H (0.7,0.8,0.8,0.9)
Very high VH (0.8,0.9,1.0,1.0)

Table 4. The measurement scales for assessment FMs

Severity Occurrence Detection Degree of difficulty to Trapezoidal


(S) (O) (D) eliminate risks fuzzy numbers
(E) (TFN)
No (N) Almost Never (AN) Almost Certain (AC) Almost no difficulty (N) (0,0,1,2)
Very Slight (VS) Remote (RS) Very High (VH) Remote (R) (0,1,2,3)
Slight (S) Very Slight (VS) High (H) Low (L) (1,2,3,4)
Minor (M) Slight (S) Moderately High (MH) Relative Low (RL) (2,3,4,5)
Moderate (MO) Low (L) Medium (M) Moderate (M) (3,4,5,6)
Significant (SI) Medium (M) Low (L) Moderate High (MH) (4,5,6,7)
Major (M) Moderate High (MH) Slight (S) High (H) (5,6,7,8)
Extreme (E) High (H) Very Slight (VS) Very High (VH) (6,7,8,9)
Serious (SE) Very High (VH) Remote (R) Extremely High (EH) (7,8,9,10)
Hazardous (H) Almost Certain (AC) Almost Impossible (AI) Almost Impossible (AI) (8,9,10,10)

Table 5: The evaluation of subjective weights in linguistic terms

Experts S O D E

𝐸1 VH MH M H

𝐸2 VH H ML MH

𝐸3 H MH M H

𝐸4 VH MH M H

𝐸5 VH MH ML MH

𝐸6 H MH M H

Table 6. The evaluation of subjective weights in fuzzy numbers

Experts Risk criteria


S O D E
𝐸1 0.8 0.9 1.0 1.0 0.5 0.6 0.7 0.8 0.4 0.5 0.5 0.6 0.7 0.8 0.8 0.9
𝐸2 0.8 0.9 1.0 1.0 0.7 0.8 0.8 0.9 0.2 0.3 0.4 0.5 0.5 0.6 0.7 0.8
𝐸3 0.7 0.8 0.8 0.9 0.5 0.6 0.7 0.8 0.4 0.5 0.5 0.6 0.7 0.8 0.8 0.9
𝐸4 0.8 0.9 1.0 1.0 0.5 0.6 0.7 0.8 0.4 0.5 0.5 0.6 0.7 0.8 0.8 0.9
𝐸5 0.8 0.9 1.0 1.0 0.5 0.6 0.7 0.8 0.2 0.3 0.4 0.5 0.5 0.6 0.7 0.8
𝐸6 0.7 0.8 0.8 0.9 0.5 0.6 0.7 0.8 0.4 0.5 0.5 0.6 0.7 0.8 0.8 0.9

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

Table 7. The subjective weights of risk criteria (𝑤𝑗𝑠 )

Subjective S O D E
weights
𝑤𝑗𝑠 0.700 0.867 0.933 1.000 0.500 0.633 0.717 0.900 0.200 0.433 0.467 0.600 0.500 0.733 0.767 0.900

Phase IV: Construct aggregated fuzzy rating Phase V: Defuzzify the aggregated fuzzy rating
matrix of FMs matrix of FMs into crisp numbers

The experts employ the linguistic terms in According to the aggregated fuzzy rating
Table 4 to evaluate eleven FMs with respect to matrix Table 9, all elements are defuzzified into
risk criteria and the results are shown in Table 8. crisp numbers by using equation (5). The
The elements in Table 8 are then converted into subjective weights can be obtained from Phase
corresponding fuzzy numbers. Using equations III. Table 10 shows the crisp numbers of FMs
(3)-(4), the aggregated fuzzy rating matrix of FMs rating matrix.
is constructed as shown in Table 9.
Table 8. The evaluation of eleven FMs in linguistic terms

No. S O D E
FM1 SE,SE,SE,SE,SE,E H,VH,H,VH,H,VH M,MH,MH,MH,M,MH H,MH,MH,M,M,MH
FM2 E,MA,MA,SI,SI,MA M,M,MH,H,H,MH H,H,H,VH,VH,H MH,MH,H,H,MH,VH
FM3 SE,SE,SE,SE,SE,E H,VH,H,VH,H,VH H,H,H,MH,H,MH VH,EH,EH,VH,VH,EH
FM4 SI,MA,MA,SI,MA,MA H,VH,H,VH,H,VH H,MH,H,MH,MH,H H,MH,MH,M,MH,H
FM5 SI,MA,MA,MA,MA,SI M,M,L,L,M,MH H,H,MH,H,MH,MH H,H,MH,MH,M,M
FM6 SE,SE,SE,SE,SE,E M,L,L,L,M,L H,H,H,VH,H,VH H,H,MH,H,VH,VH
FM7 SI,SI,MA,MA,SI,MA MH,MH,M,H,MH,M H,M,MH,MH,M,MH MH,MH,H,H,MH,M
FM8 E,E,SE,MA,MA,E H,H,VH,MH,H,MH H,VH,H,VH,H,VH H,H,H,VH,MH,MH,H
FM9 E,SE,SE,E,E,SE M,L,L,L,L,M L,L,S,VS,S,M H,VH,VH,MH,H,MH
FM10 MA,MA,E,MA,MA,MA M,H,MH,MH,MH,MH H,H,H,VH,M,VH H,MH,MH,H,MH,MH
FM11 E,E,MA,MA,E,MA L,L,S,M,M,M H,H,VH,MH,V,M MH,MH,M,M,MH,H

Table 9. The aggregated evaluation decision matrix of FMs

S O D E
𝑥1 𝑥2 𝑥3 𝑥4 𝑥1 𝑥2 𝑥3 𝑥4 𝑥1 𝑥2 𝑥3 𝑥4 𝑥1 𝑥2 𝑥3 𝑥4
FM1 6.000 7.833 8.833 10.000 6.000 7.500 8.500 10.000 6.000 7.500 8.500 10.000 5.000 6.167 7.167 9.000
FM2 4.000 5.833 6.833 9.000 4.000 6.000 7.000 9.000 4.000 6.000 7.000 9.000 4.000 5.667 6.667 9.000
FM3 6.000 7.833 8.833 10.000 6.000 7.500 8.500 10.000 6.000 7.500 8.500 10.000 5.000 6.167 7.167 9.000
FM4 4.000 5.667 6.667 8.000 6.000 7.500 8.500 10.000 6.000 7.500 8.500 10.000 5.000 6.167 7.167 9.000
FM5 4.000 5.667 6.667 8.000 3.000 4.833 5.833 8.000 3.000 4.833 5.833 8.000 3.000 5.000 6.000 8.000
FM6 6.000 7.833 8.833 10.000 3.000 4.333 5.333 7.000 3.000 4.333 5.333 7.000 4.000 6.167 7.167 9.000
FM7 4.000 5.500 6.500 8.000 4.000 5.500 6.500 8.000 4.000 5.500 6.500 8.000 3.000 5.167 6.167 8.000
FM8 5.000 6.833 7.833 10.000 5.000 7.167 8.167 10.000 6.000 7.500 8.500 10.000 5.000 6.167 7.167 9.000
FM9 6.000 7.500 8.500 10.000 3.000 4.333 5.333 7.000 4.000 6.000 7.000 9.000 4.000 5.667 6.667 9.000
FM10 5.000 6.167 7.167 9.000 4.000 6.000 7.000 9.000 6.000 7.500 8.500 10.000 5.000 6.167 7.167 9.000
FM11 6.000 7.833 8.833 10.000 6.000 7.500 8.500 10.000 6.000 7.500 8.500 10.000 5.000 6.167 7.167 9.000

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http://doi.org/10.17270/J.LOG.2022.645

Table 10. The crisp numbers of FMs rating matrix

Failure mode S O D E
FM1 8.133 8.000 5.438 6.867
FM2 6.435 6.500 2.067 6.370
FM3 8.133 8.000 5.933 6.867
FM4 6.067 8.000 5.933 6.867
FM5 6.067 5.435 3.000 5.500
FM6 8.133 4.933 2.067 6.565
FM7 6.000 6.000 3.565 5.565
FM8 7.435 7.565 2.000 6.500
FM9 8.000 4.933 6.000 6.500
FM10 6.867 6.500 2.810 5.933
FM11 7.000 4.630 2.937 5.435

performance rating (𝑓𝑖𝑗 ) of each FM with respect


Phase VI: Compute the objective weights of risk to risk criteria is calculated using equation (12),
criteria as shown in Table 13. Based on Table 13, the best
ideal value (𝑓𝑗∗) and the worst ideal value (𝑓𝑗− ) of
In this study, Shannon entropy method is FMs are determined by using equation (13) and
employed to compute the objective weights of equation (14), respectively. The values of utility
risk criteria. Based on Table 10, the elements in measure 𝑆𝑖 , and regret measure 𝑅𝑖 for each FM
FMs rating matrix are normalized using equation are obtained using equations (15)-(17),
(6). The entropy measuring values (𝑒𝑗 ) the respectively. Based on the objective weights
divergence values (𝑑𝑗 ) of risk criteria are obtained from Phase VI, the 𝑄𝑖 value for each FM
computed using equation (7) and equation (8), is computed by using equations (18)-(22). In this
respectively. The objective weights (𝑤𝑗 ) of risk study, the 𝜐 value is defined as 0.5. Table 1 shows
criteria can be obtained by using equation (9). the values of 𝑆𝑖 , 𝑅𝑖 and 𝑄𝑖 . Two conditions of
Table 11 shows the results of objective weights compromise solution are examined and the results
computation. It can be seen that the objective of both conditions are satisfied as shown in Table
weights of risk criteria be S (0.253) = E (0.253)> 14. Based on the results from Table 13 and Table
O (0.251)>D (0.242). 14, FMs are ranking, according to their 𝑄𝑖 values
in ascending order (the smaller value is the higher
Phase VII: Prioritize the FMs the ranking). The results show that 𝐹𝑀3 >
𝐹𝑀1 > 𝐹𝑀4 > 𝐹𝑀9 > 𝐹𝑀8 > 𝐹𝑀10 >
In this study, fuzzy VIKOR is applied to 𝐹𝑀6 > 𝐹𝑀2 > 𝐹𝑀7 > 𝐹𝑀11 > 𝐹𝑀5.
prioritize the FMs. Based on aggregated fuzzy Therefore, FM3 is the most critical failure mode
rating matrix in Table 9, the elements are and the tuna industry should give the first priority
normalized using equation (10) for cost criterion to proactively manage risks.
(S, O, E) and equation (11) for benefit criterion
(D). Table 12 shows the normalized aggregated
fuzzy rating matrix. Then, the overall
Table 11. The object weights of risk criteria

S O D E
𝑒𝑗 5.733 5.703 5.538 5.741
𝑑𝑗 -4.733 -4.703 -4.538 -4.741
𝑤𝑗 0.253 0.251 0.242 0.253

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
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http://doi.org/10.17270/J.LOG.2022.645

Table 12. The normalized aggregated fuzzy rating matrix

S O D E
𝑥1 𝑥2 𝑥3 𝑥4 𝑥1 𝑥2 𝑥3 𝑥4 𝑥1 𝑥2 𝑥3 𝑥4 𝑥1 𝑥2 𝑥3 𝑥4
1.500 1.958 2.208 2.500 3.000 3.750 4.250 5.000 0.222 0.537 0.648 1.000 1.667 2.056 2.389 3.000
FM1
1.000 1.458 1.708 2.250 2.000 3.000 3.500 4.500 0.000 0.185 0.296 0.444 1.333 1.889 2.222 3.000
FM2
1.500 1.958 2.208 2.500 3.000 3.750 4.250 5.000 0.444 0.593 0.704 0.889 1.667 2.056 2.389 3.000
FM3
1.000 1.417 1.667 2.000 3.000 3.750 4.250 5.000 0.444 0.593 0.704 0.889 1.667 2.056 2.389 3.000
FM4
1.000 1.417 1.667 2.000 1.500 2.417 2.917 4.000 0.111 0.278 0.389 0.556 1.000 1.667 2.000 2.667
FM5
1.500 1.958 2.208 2.500 1.500 2.167 2.667 3.500 0.000 0.185 0.296 0.444 1.333 2.056 2.389 3.000
FM6
1.000 1.375 1.625 2.000 2.000 2.750 3.250 4.000 0.111 0.352 0.463 0.667 1.000 1.722 2.056 2.667
FM7
1.250 1.708 1.958 2.500 2.500 3.583 4.083 5.000 0.000 0.167 0.278 0.444 1.333 2.000 2.333 3.000
FM8
1.500 1.875 2.125 2.500 1.500 2.167 2.667 3.500 0.333 0.611 0.722 1.000 1.333 2.000 2.333 3.000
FM9
1.250 1.542 1.792 2.250 2.000 3.000 3.500 4.500 0.000 0.222 0.333 0.667 1.333 1.778 2.111 2.667
FM10
1.250 1.625 1.875 2.250 1.000 2.167 2.667 3.500 0.000 0.259 0.370 0.667 1.000 1.611 1.944 2.667
FM11

Table 13. The overall performance rating (𝑓𝑖𝑗 ) of each FM

Failure mode S O D E 𝑆𝑖 𝑅𝑖 𝑄𝑖 Prioritization


𝑆𝑖 𝑅𝑖 𝑄𝑖
FM1 1.817 2.812 0.338 1.729 0.060 0.060 0.153 2 2 2
FM2 1.457 2.316 0.124 1.631 0.626 0.240 0.829 7 4 8
FM3 1.817 2.812 0.410 1.729 0.000 0.000 0.000 1 1 1
FM4 1.367 2.812 0.410 1.729 0.245 0.245 0.622 3 6 3
FM5 1.367 1.916 0.184 1.423 0.880 0.245 0.983 11 6 11
FM6 1.817 1.721 0.124 1.678 0.530 0.250 0.794 6 7 7
FM7 1.352 2.115 0.217 1.438 0.802 0.253 0.955 9 8 9
FM8 1.674 2.718 0.121 1.662 0.394 0.242 0.703 5 5 5
FM9 1.787 1.721 0.385 1.662 0.340 0.250 0.686 4 7 4
FM10 1.539 2.316 0.172 1.506 0.639 0.199 0.757 8 3 6
FM11 1.569 1.713 0.178 1.407 0.833 0.253 0.973 10 8 10

Table 14. The condition of compromise solution

Condition Check Result


Condition I Acceptable advantage 𝑄 (𝐹𝑀1) − 𝑄(𝐹𝑀3) ≥ 1⁄(𝑚 − 1)
0.153 − 0.000 ≥ 1⁄10 Satisfied
0.153 ≥ 0.1
Condition II Acceptable stability in FM3 is the best ranking indicated by 𝑄𝑖 , 𝑆𝑖 and 𝑅𝑖 Satisfied
decision making

different eleven scenarios are analyzed by varying


Phase VIII: Perform a sensitivity analysis 𝜈 values to 0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8,
0.9, and 1.0. The results of sensitivity analysis are
To evaluate the robustness of the proposed shown in Table 15 and figure 3. It can be seen that
FMEA model, the sensitivity analysis of the FM3 is the most critical failure mode followed by
decision is conducted by altering the different FM2 in all scenarios. Moreover, the overall
values of weights for the strategy of maximum ranking of FMs is remained unchanged when ν =
group utility (𝜈). The objective is to examine 0.4, 0.5 and 0.6, but it is sensitive at other 𝜈
whether the FMs changes (according 𝑄𝑖 values) values. It implies that the selection of 𝜈 values is
when the 𝜈 value changes. In this study, a total of necessary to balance between utility measure (𝑆𝑖 )

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

and regret measure (𝑅𝑖 ) plays an important role should apply 𝜈 = 0.5, which means the failure
for implementing the proposed model. Thus, the modes are evaluated in a consensus way.
implementation of the proposed framework
Table 15. The results of sensitivity analysis

𝑄𝑖
Scenario 1 2 3 4 5 6 7 8 9 10 11
𝜐 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
FM1 0.238 0.221 0.204 0.187 0.170 0.153 0.136 0.119 0.102 0.086 0.069
FM2 0.946 0.923 0.899 0.876 0.852 0.829 0.806 0.782 0.759 0.735 0.712
FM3 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
FM4 0.966 0.897 0.828 0.760 0.691 0.622 0.553 0.484 0.416 0.347 0.278
FM5 0.966 0.969 0.973 0.976 0.980 0.983 0.986 0.990 0.993 0.997 1.000
FM6 0.985 0.947 0.909 0.870 0.832 0.794 0.755 0.717 0.679 0.640 0.602
FM7 0.998 0.990 0.981 0.972 0.964 0.955 0.946 0.937 0.929 0.920 0.911
FM8 0.957 0.906 0.855 0.804 0.753 0.703 0.652 0.601 0.550 0.499 0.448
FM9 0.985 0.925 0.865 0.806 0.746 0.686 0.626 0.566 0.506 0.446 0.386
FM10 0.787 0.781 0.775 0.769 0.763 0.757 0.751 0.745 0.739 0.733 0.726
FM11 1.000 0.995 0.989 0.984 0.979 0.973 0.968 0.963 0.957 0.952 0.947

Table 16. The priority of FMs in each scenario

Priority of FMs
Scenario 1 2 3 4 5 6 7 8 9 10 11
𝜐 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
FM1 2 2 2 2 2 2 2 2 2 2 2
FM2 4 6 7 8 8 8 8 8 8 8 7
FM3 1 1 1 1 1 1 1 1 1 1 1
FM4 6 4 4 3 3 3 3 3 3 3 3
FM5 6 9 9 10 11 11 11 11 11 11 11
FM6 8 8 8 7 7 7 7 6 6 6 6
FM7 10 10 10 9 9 9 9 9 9 9 9
FM8 5 5 5 5 5 5 5 5 5 5 5
FM9 8 7 6 6 4 4 4 4 4 4 4
FM10 3 3 3 4 6 6 6 7 7 7 8
FM11 11 11 11 11 10 10 10 10 10 10 10

Fig. 3. Sensitivity analysis of eleven scenarios

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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

ACKNOWLEDGMENTS AND
CONCLUSIONS AND FUTURE FUNDING SOURCE DECLARATION
RESEARCH
This research received no specific grant
In this study, a new FMEA based on MCDM from any funding agency in the public,
approach is proposed to assess operational supply commercial, or not-for-profit sectors.
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Sumrit D., Srisawad S., 2022. Fuzzy failure mode and effect analysis model for operational supply chain risks
assessment: an application in canned tuna manufacturer in Thailand, LogForum 18 (1), 77-96.
http://doi.org/10.17270/J.LOG.2022.645

Detcharat Sumrit ORCID ID: https://orcid.org/0000-0003-3157-6697


The Cluster of Logistics and Rail Engineering,
Faculty of Engineering, Mahidol University,
Nakhon Pathom, Thailand
e-mail: dettoy999@gmail.com

Sirima Srisawad
The Cluster of Logistics and Rail Engineering,
Faculty of Engineering, Mahidol University,
Nakhon Pathom, Thailand
e-mail: pijiro69@gmail.com

96

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