Dokumen - Tips - Irrinet M Ac Rtu Owners Manual The Property of Their Respective Owners in

Owner’s Manual
IRRInet-M AC
Remote Terminal Unit ab
6802984C35-D
MOTOROLA and the Stylized M Logo are registered in the U.S.

Patent and Trademark Office. All other product or service names
6802984C35-D
are the property of their respective owners.
Copyright © Motorola 2010 All Rights Reserved @6802984C35@

COMMERCIAL WARRANTY (STANDARD)
Motorola radio communications products are warranted to be free from defects in material and workmanship for a period of
ONE (1) YEAR, (except for crystals and channel elements which are warranted for a period of ten (10) years), from the date
of shipment. Parts, including crystals and channel elements, will be replaced free of charge for the full warranty period but
the labor to replace defective parts will only be provided for one Hundred-Twenty (120) days from the date of shipment.
Thereafter purchaser must pay for the labor involved in repairing the product or replacing the parts at the prevailing rates
together with any transportation charges to or from the place where warranty service is provided. This express warranty is
extended by Motorola Communications and Electronics Inc., 1301 E. Algonquin Road, Schaumburg, Illinois 60196, to the
original purchaser only, and only to those purchasing for purpose of leasing or solely for commercial, industrial, or
governmental use.
THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED WHICH ARE
SPECIFICALLY EXCLUDED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES TO THE
FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW.
In the event of a defect, malfunction or failure to conform to specifications established by seller, or if appropriate, to
specifications accepted by Seller in writing, during the period shown, Motorola, at its option, will either repair or replace the
product or refund the purchase price thereof, and such action on the part of Motorola shall be the full extent of Motorola’s
liability hereunder.
This warranty is void if:
a. the product is used in other than its normal and customary manner;
b. the product has been subject to misuse, accident neglect or damage;
c. unauthorized alterations or repairs have been made, or unapproved parts used in the equipment.
This warranty extends only to individual products, batteries are excluded, but carry their own separate limited warranty.
Because each radio system is unique, Motorola disclaims liability for range, coverage, or operation of the system as a whole
under this warranty except by a separate written agreement signed by an officer of Motorola.
Non-Motorola manufactured products are excluded from this warranty, but subject to the warranty provided by their
manufacturers, a copy of which will be supplied to you on specific written request.
In order to obtain performance of this warranty, purchaser must contact its Motorola salesperson or Motorola at the address
first above shown, attention Quality Assurance Department.
This warranty applies only within the United States.
COMPUTER SOFTWARE COPYRIGHTS
The Motorola products described in this instruction manual may include copyrighted Motorola computer programs stored in
semi conductor memories or other media. Laws in the United States and other countries preserve for Motorola certain
exclusive rights for copyrighted computer programs including the exclusive right to copy or reproduce in any form the
copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola
products described in this instruction manual may not be copied or reproduced in any manner without the express written
permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by
implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for
the normal non-exclusive, royalty free license to use that arises by operation of law in the sale of a product.
CONTENTS
CONTENTS ................................................................................................................................................................. I
DESCRIPTION ...........................................................................................................................................................1
PRODUCT OVERVIEW .................................................................................................................................................1
GENERAL DESCRIPTION ..............................................................................................................................................2
COMMUNICATION PORTS ............................................................................................................................................3
CONNECTORS .............................................................................................................................................................3
CONTROLS AND INDICATORS ......................................................................................................................................4
LED Control ..........................................................................................................................................................4
System Software Downloading ..............................................................................................................................4
CPU Reset (Cold Restart)/Power Off ....................................................................................................................5
CPU Fail ...............................................................................................................................................................5
Application Download...........................................................................................................................................5
LED DISPLAY INDICATIONS .......................................................................................................................................6
CPU Page LED Functions ....................................................................................................................................6
IO1 Page LED Functions ......................................................................................................................................8
IO2 Page LED Functions ......................................................................................................................................9
IO3 Page LED Functions ....................................................................................................................................10
User Page LED Functions...................................................................................................................................13
Hardware Test Page LED Functions ..................................................................................................................14
I/OS (INCLUDING AC EXPANSION BOARD)...............................................................................................................15
I/OS (INCLUDING MIXED I/O EXPANSION BOARD) ...................................................................................................18
AI (x4)..................................................................................................................................................................18
AO (x1) ................................................................................................................................................................19
DI (x3) .................................................................................................................................................................21
BOX-SPECIFIC THEORY ......................................................................................................................................23
GENERAL..................................................................................................................................................................23
SYSTEM ARCHITECTURE...........................................................................................................................................24
INSTALLATION ......................................................................................................................................................25
GENERAL..................................................................................................................................................................25
IRRInet-M AC SAFETY SUMMARY....................................................................................................................25
WALL MOUNTING ....................................................................................................................................................26
Wall Mounting with Screws .................................................................................................................................26
Wall Mounting on DIN Rail.................................................................................................................................27
CONNECTIONS ..........................................................................................................................................................29
Ground Connections............................................................................................................................................29
Power Connections..............................................................................................................................................32
External Radio Connection .................................................................................................................................32
Line Communication Connection ........................................................................................................................33
INSTALLATION OF IRRINET-M WITH WARIS EXTERNAL RADIO ...............................................................................34
MISCELLANEOUS ......................................................................................................................................................34
Open the Case Door ............................................................................................................................................34
Close the Case Door............................................................................................................................................34
Fixed Site Antennas .............................................................................................................................................34
i
Contents
CONFIGURATION ..................................................................................................................................................35
GENERAL..................................................................................................................................................................35
PORT CONFIGURATION .............................................................................................................................................35
I/O CONFIGURATION ................................................................................................................................................35
ADVANCED PARAMETER CONFIGURATION ...............................................................................................................35
CONFIGURING USING HARDWARE TEST ....................................................................................................................36
APPENDIX A: CABLES AND ADAPTERS ..........................................................................................................37
GENERAL..................................................................................................................................................................37
RTU-TO-COMPUTER/TERMINAL CONNECTIONS .......................................................................................................37
RTU-TO-MODEM CONNECTIONS ..............................................................................................................................38
RTU-to-Modem Asynchronous Connection.........................................................................................................38
RTU-TO-RADIO CONNECTION ..................................................................................................................................40
RTU-TO-RTU CONNECTION ....................................................................................................................................41
RTU-to-RTU Asynchronous Communications Connection .................................................................................41
RTU-to-RTU Line Connection.............................................................................................................................42
APPENDIX B: MODELS, OPTIONS AND ACCESSORIES ..............................................................................43
GENERAL..................................................................................................................................................................43
IRRINET-M INSTALLATION KIT FOR GP320/GP328/HT750/PRO5150 RADIOS ......................................................45
INSTALLATION OF IRRINET-M WITH GP320/GP328/HT750/PRO5150 RADIO .......................................................45
Installing the Volume Knob Retainer on the GP/HT/PRO Radio........................................................................46
Mounting the GP/HT/PRO Radio on the Wall/DIN Rail.....................................................................................47
Wire Connections ................................................................................................................................................47
APPENDIX C: SPECIFICATIONS ........................................................................................................................49
SPECIFICATIONS .......................................................................................................................................................49
Environmental .....................................................................................................................................................49
Mechanical ..........................................................................................................................................................49
Basic Board .........................................................................................................................................................49
AC I/O Expansion Board.....................................................................................................................................50
Mixed I/O Expansion Board ................................................................................................................................50
Communication Ports ..........................................................................................................................................52
Power...................................................................................................................................................................52
Regulatory ...........................................................................................................................................................54
APPENDIX D: MOUNTING A PLASTIC BOX....................................................................................................57
GENERAL..................................................................................................................................................................57
MOUNTING THE PLASTIC BOX ..................................................................................................................................57
DIN Rail Mount ...................................................................................................................................................57
Wall Mount ..........................................................................................................................................................58
REMOVING THE PLASTIC BOX ..................................................................................................................................59
ii
DESCRIPTION
Product Overview
The IRRInet-M AC RTU is a remotely located unit used for monitoring and control of local
irrigation equipment. The unit can operate in stand-alone mode, or as an intelligent RTU or
node on a distributed control system. This manual describes both basic and expanded I/O
models.
The IRRInet-M AC RTU is enclosed in an indoor plastic case and is intended for indoor or
outdoor use (either wall or DIN rail mounting.) The installer must make sure that the
installation meets the requirements of the standard and protects the unit from weather hazards.
For outdoor installation, a suitable enclosure (such as UL certified NEMA box) must be
provided. The antenna must be physically secured at a permanent outdoor location.
The IRRInet-M AC RTU has two power options: main power option (24V AC) and external
backup batteries (9-16V DC).
Configuration of the IRRInet-M AC RTU is performed using the ACE3600 System Tools Suite
(STS).
Figure 1 provides a general view of the IRRInet-M AC RTU.
Figure 1 IRRInet-M AC RTU –General View with Case
1
Description
General Description
The IRRInet-M AC RTU (shown below) contains power connections, line communication
ports, external radio interfaces, radio modem and I/Os.
RS485/
RS232
RS232
External Radio
Aux PWR OUT

Line Communication
24VAC PWR IN
Push-
LED button
Panel
Cable Plastic
Cover Case
(wing) Cable I/O I/O I/O I/O Cover
Hole (TB2) (TB2) (TB2)(TB2) (wing)
Figure 2 IRRInet-M Unit
2
Description
Communication Ports
The IRRInet-M AC RTU has three ports available:
 Port 1: RS232 Configuration Port (for programming and monitoring the unit),
RS232 External Dialup Modem, RS232 External Modem, User Protocol,
PIU for Piccolo XR, RTU to RTU Communication (MDLC)
RS485 Multi-drop Communication
 Port 2: RS232 Configuration Port (for programming and monitoring the unit),
RTU to RTU Communication (MDLC), User Protocol, or PIU for Piccolo XR
 Port 3: External Radio interface: A variety of radios can be attached for RTU to RTU
Communication (MDLC), using DPSK (1200 bps), FSK (2400 bps), dual-binary (9600
bps) (HDLC), INTRAC; or Communication (User Protocol) with Remote I/Os using
FSK 900 Hz & 1500 Hz (450 bps).
For details on the available external radio models, see Appendix B. For instructions on
radio connection to the RTU, see Installation of IRRInet-M with Waris External Radio
below.
OR
Line Interface: RTU to RTU Communication (MDLC), using DPSK (1200 bps).
Connectors
The IRRInet-M AC RTU has the following connectors available (see Figure 2):
 RS485/RS232 (RJ45, 8 pin)
 RS232 (RJ45, 8 pin)
 External Radio (RJ45, 8 pin)
 Aux PWR OUT (2 pin)
(for external radio power supply)
 Line communication (3 pin)
 12V DC PWR IN (2 pin)
 24V AC PWR IN (3 pin)
 AC SOL OUT 1-10 (10 pin)
 AC SOL OUT 11-12/ (10 pin)
DIG. INPUTS 1-4 (Dry contact)
The AC I/O Expansion Model (12DO/4DI) also includes the following connectors:
 AC SOL OUT 13-22 (10 pin)
 AC SOL OUT 23-24/ (10 pin)
DIG. INPUTS 5-8 (Dry contact)
3
Description
The Mixed I/O Expansion Model also includes the following connectors:
 DIG. INPUTS 5-7 (Wet contact) (10 pin)
ANALOG OUTPUT 1
 ANALOG INPUTS 1-4 (10 pin)
The IRRInet-M AC RTU has the following internal connector.

 I/O Expansion connector (30 pin)
Controls and Indicators

The push-button is used to activate the LED panel, to toggle the LED panel so that it displays
the status of the CPU or of the I/Os, to initiate software downloading to the CPU, and to erase
User Flash memory and RAM.
LED Control
Display On/Advance
When the display is off, pressing the push-button once, momentarily, activates the display.
Every consecutive momentary depression of the push-button advances the display to the next
page, in the following order: CPU > IO1 (I/O Page 1-DI) > IO2 (I/O Page 2-DO) > IO3
(I/O Page 3-DO) > Page 4 (User Application Controlled). The next depression of the push-
button returns the display to the CPU.
Display Off
The display can be programmed using the STS site configuration to turn off automatically after
a predefined period of time if the push-button has not been pressed.
LED Test
When the push-button is pressed continuously for a few seconds, all LEDs light up
simultaneously. When the push-button is released, the LEDs turn off.
User Flash Erase
After power-up, all LEDs light up. To erase the User Flash, press the push-button while the
LEDs are lit. All the LEDs flash three times. Now, release the push-button.
Alternatively, press the push-button continuously for at least 40 seconds at any time to erase
the User Flash.
System Software Downloading

During power up, press the push-button continuously. This will cause the unit to enter
bootstrap downloading mode, in which the FLASH is programmed from a PC connected to
Port 1 of the IRRInet-M. The CPU LED will begin to blink at 1 Hz, indicating that the CPU
has entered bootstrap downloading mode. If after 120 seconds no bootstrap software is loaded
and executed, the normal power-up procedure is performed.
4
Description
CPU Reset (Cold Restart)/Power Off

To reset the CPU, turn the power supply to the unit off and on again. When the power supply
is turned off, all data stored in RAM will be erased ("cold restart").
CPU Fail
When a serious failure is found during the initialization of the unit, LED 3, the ERR LED, will
blink (CPU LED OFF) and LEDs in columns 3 and 4 will contain the error code indicating the
CPU error. See the list of errors below and the LEDs which will light.
Failure Type LEDs
RAM FAIL CM3

ROM FAIL RX3
FLASH FAIL CM3+RX3
CREATE FAIL TX3
REAL TIME CLOCK FAIL CM3+TX3
INTERNAL CLOCK FAIL RX3+TX3
BREAKPOINT FAIL CM3+RX3+TX3
XTAL RATE CHANGE FAIL MON
USER REQUEST FAIL CM3+MON
APPL_VER_LT_SYSTEM_VER RX3 + MON
(Application version less than System version)
CONF_VER_LT_SYSTEM_VER RX3+CM3+MON
(Configuration version less than System version)
GENERAL_HEAP_CRT_FAIL MON+TX3
(Heap- create failed)
GENERAL_ADAP_CRT_FAIL MON+TX3+RX3
(Adaptor- create failed)
GENERAL_LINK_CRT_FAIL MON+TX3+RX3+CM3
(Link- create failed)
GENERAL_MTE_ALLOC_FAIL CM2+MON
(MTE Allocate failed- not enough memory)
Application Download
For information on downloading an application to the IRRInet-M unit, see the ACE3600 STS
User Guide.
5
Description
LED Display Indications

A 5  4 matrix of LEDs is used for diagnostics and testing of the unit (see Figure 3). The top
row indicates to which page or toggle (CPU, IO1, IO2, IO3, Page 4) the LED panel is set. To
advance from one page to another, press the push-button once quickly. The first depression of
the push-button activates the display. Subsequent short depressions of the push-button advance
the display to the next page: CPU > IO1 (I/O Page 1-DI) > IO2 (I/O Page 2-DO) > IO3
(I/O Page 3-DO) > IO4 (I/O Page 4-AI) > IO5 (I/O Page 5-AO) > Page 6 (User Application
Controlled).
Note that Page 7 (Hardware Test Controlled) can only be accessed via the Hardware Test
utility of the STS, and not by pressing the push-button.
In each page, the LEDs have different functions, as described in the charts below.
Not all LEDs are relevant in all IRRInet-M models.
CPU IO1 IO2 IO3
1 5 9 13
2 6 10 14
3 7 11 15
4 8 12 16
Figure 3 LED Panel
CPU Page LED Functions

The following table describes the functions of the diagnostic LEDs when set to the initial CPU
(Page 0) toggle or display (CPU LED on).
Name On/Off Function/Indication
CPU On: Display is in CPU mode.

Flashing: CPU is in bootstrap mode OR FPGA is not loaded
correctly.
IO1 Off
IO2 Off
IO3 Off
LED 1 On A file (e.g. configuration, application program) is being
LOAD downloaded to FLASH memory.
LED 5 On A Site configuration definition has been loaded into
CONF FLASH memory.
LED 9 On An application program has been loaded into FLASH
APPL memory.
LED 13 On Controlled by application for user use.
6
Description

MON
LED 2 On The CPU is in Reset mode.
RST
LED 3 On An error has occurred.
ERR
LED 4 Off
LED 6 On The RTU is transmitting data via Port 1.
TX1
LED 7 On The RTU is receiving data via Port 1.
RX1
LED 8 On The communication channel used by Port 1 is busy.
CM1
TX2
RX2
CM2
TX3
RX3
CM3
7
Description
IO1 Page LED Functions

The following table describes the functions of the diagnostic LEDs when set to the IO1
(Page 1) toggle or display (IO1 LED on).
CPU Off
Flashing: FPGA is not loaded correctly.
IO1 On Display is in IO1 page.
IO2 Off
IO3 Off
LED 1 On DI1 is on.
LED 2 On DI2 is on.
LED 3 On DI3 is on.
LED 4 On DI4 is on.
LED 5 On DI5 is on. (Models with expansion board only)
LED 8 On DI8 is on. (Models with AC expansion board only)
LED 9 Off Not used.
LED 10 Off Not used.
The LED is not updated after each change in DI status, but rather after the
user performs a scan. Thus, the status of the DI reflects the status as of
the last software scan.
8
Description

CPU Off
IO1 Off
IO3 Off
LED 1 On DO1 is set.
LED 13 On DO13 is set. (Models with AC expansion board only)
9
Description

CPU Off
IO1 Off
IO2 Off
LED 9 Off Not used.
10
Description

(Page 4) toggle or display (CPU and IO1 LEDs on). Relevant for Mixed I/O expansion board
only.
CPU On
IO1 On Display is in IO4 (AI) page.
IO2 Off
IO3 Off
LED 1 On AI1 Overflow.
LED 5 On AI1 Underflow.
LED 9 On AI1 is uncalibrated.
LED 13 Off AI1 measures Current. (If AI1 is On, it measures
Voltage.)
Voltage.)
Voltage.)
Voltage.)
11
Description

(Page 5) toggle or (CPU and IO2 LEDs on). Relevant for Mixed I/O expansion board only.
CPU On
IO1 Off
IO2 On Display is in IO5 (AO) page.
IO3 Off
LED 1 On AO1 Current.
LED 2 Off
LED 3 Off
LED 4 Off
LED 5 On AO1 Voltage.
LED 6 Off
LED 7 Off
LED 8 Off
LED 9 On AO1 is uncalibrated.
LED 10 Off
LED 11 Off
LED 12 Off
LED 13 Off
LED 14 Off
LED 15 Off
LED 16 Off
12
Description
User Page LED Functions

The following table describes the functions of the diagnostic LEDs when set to the User
(Page 6) toggle or display (CPU and IO3 LEDs on). The LEDs are controlled by the user ‘C’
Application.
CPU On
IO1 Off
IO2 Off
IO3 On
LED 1 On User Controlled
LED 3 On User Controlled - Alarm
The user may choose to define the functions of the diagnostic LEDs in an application program.
The display returns from a user-defined toggle to the CPU toggle when the push-button is
pressed or as a result of a ‘C’ command. (See ‘C’ Toolkit for MOSCAD Family RTUs
manual.)
13
Description
Hardware Test Page LED Functions

The following table describes the functions of the diagnostic LEDs when set to the Hardware
Test (Page 7) display (CPU, IO1, IO2 and IO3 LEDs on). The LEDs are controlled by the
Hardware Test utility of the STS.
Note that Page 7 (Hardware Test Controlled) can only be accessed via the Hardware Test
utility of the STS, and not by pressing the push-button.
CPU On
IO1 On
IO2 On
IO3 On
LED 1 On Hardware Test Controlled
14
Description
I/Os (Including AC Expansion Board)

The IRRInet-M AC RTU can control up to 24 AC Solenoids (twelve outputs in the basic model
and another twelve outputs in the expanded model.)
The operating voltage is 24V AC.
The IRRInet-M also responds to back indication signals from eight different field input
sensors, four inputs on the basic model and four additional inputs on the expanded model.
USER PGND
COM OUT
DO WET
COM DI
DO10
DO12
DO11
DO1
DO3
DO4
DO5
DO6
DO7
DO8
DO9
DO2
DI1
DI2
DI3
DI4
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Figure 4 AC Main Board I/O Connection with Internal Wetting
The IRRInet-M AC has an over-current mechanism on the 24VAC. It is limited to 8A, and the
total allowed current for operation of all the solenoids is 6A. The unit consumes 150mA from
the 24VAC with no load. If a radio (e.g. HT750) is connected, it consumes 1A (during
transmission) from the 24VAC.
15
Description
USER PGND
COM OUT
DO WET
COM DI
DO10
DO12
DO11
DO1
DO3
DO4
DO5
DO6
DO7
DO8
DO9
DO2
DI1
DI2
DI3
DI4
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
~
~
0
Figure 5 AC Main Board I/O Connection with External Wetting
The DO Wetting connection is only active if configured as such in the STS.

See the ACE3600 STS User Guide. There is no over-current mechanism in
the external wetting configuration.
16
Description
USER PGND
COM OUT
DO WET
COM DI
DO13
DO15
DO16
DO17
DO18
DO19
DO20
DO21
DO22
DO23
DO24
DO14
DI5
DI6
DI7
DI8
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Figure 6 AC Expansion Board I/O Connection with Internal Wetting

USER PGND
COM OUT
DO WET
COM DI
DO13
DO15
DO16
DO17
DO18
DO19
DO20
DO21
DO22
DO23
DO24
DO14
DI5
DI6
DI7
DI8
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
~
~
0
Figure 7 AC Expansion Board I/O Connection with External Wetting
17
Description
The DO Wetting connection is only active if configured as such in the STS.

See the ACE3600 STS User Guide.
I/Os (Including Mixed I/O Expansion Board)

The IRRInet-M AC RTU with the Mixed I/O expansion board can control up to 12 AC
Solenoids (twelve outputs in the basic model.)
The operating voltage is 24V AC.
The IRRInet-M with the Mixed I/O expansion board responds to back indication signals from
seven different field input sensors, four inputs on the basic model (dry contact) and three
additional inputs (wet contact) on the expanded model.
AI (x4)
Four Analog Inputs are connected to the rightmost I/O terminal block on the expansion board.
(See Figure 8.) The AIs are 4-20mA or 0-5V. Each AI has a jumper which determines the
measurement. If the jumper is placed (closed), the AI is set up to measure current (4-20mA).
If it is not placed (removed), it measures voltage (0-5V).
Note: If the status of the jumpers is changed, the AI Type must be changed accordingly using
the STS Hardware Test utility.
Four options are available for the AI expansion configuration. The default setup of each AI
will be 4-20mA.
Options AI1 AI2 AI3 AI4

V580AC 4-20mA 4-20mA 4-20mA 4-20mA
If, for some reason, the jumpers need to be changed, the RTU must be disassembled. For
instructions, see Appendix D. Figure 8 shows how the AIs are to be connected.
18
Description
Figure 8 Mixed I/O Expansion Board Analog Input (Voltage/Current) I/O Connection
AO (x1)
One Analog Output is connected to the leftmost I/O terminal block on the expansion board.
(See Figure 9.) The AO is 0-20mA or 0-5V. The AO type (current or voltage) is determined
by connecting to the proper pin on the TB and by selecting the proper AO type in the software
(either via the Configurator Hardware Test utility or the user software application.)
The minimum output resistance for voltage output is 5KΩ.
In the case of current output, the AO can be driven by an internal or external power supply.
The maximum output resistance for current is as shown below:
Power Supply Current Output Maximum Output

Resistance
Internal 7.5V DC 120 Ω
External (24VDC) 24V DC 750 Ω
When using an internal power supply of 12V, do not attach an external

power supply to the AO. The resultant output resistance could damage
the components.
19
Description
Figure 9 below shows how the AO is to be connected.
Figure 9 AC Mixed I/O Expansion Board Analog Output I/O Connection
If the auxiliary radio power supply is set to 5V, the analog inputs of the
Mixed I/O expansion board will not be operational. If the auxiliary radio
power supply is set to 5V, 9.5V or 12V, the analog output of the Mixed I/O
expansion board will not be operational.
Working with an analog output when the auxiliary radio power supply is
set to 9.5V or 12V, may harm the unit.
20
Description
DI (x3)
An additional three wet Digital Inputs are connected via the leftmost I/O terminal block on the
expansion board. Figure 10 shows how the DIs are to be connected.
Figure 10 AC Mixed I/O Expansion Board Wet Digital Input I/O Connection
21
Description
This page left intentionally blank.
22
BOX-SPECIFIC THEORY
General
The IRRInet-M RTU includes the following main components:
 Logic board - with CPU for processing power and data storage
 I/O connections – to connect to on-site sensors, such as water meters, pressure meters,
general digital input, or outputs such as irrigation valves, pump starters, general relays, etc.
 Communication ports – enabling the RTU communication to/from the ICC, to/from other
PLC’s and to an on-site programming tool (such as the Pocket Terminal).
23
Box Specific Theory
System Architecture
In an irrigation system, the IRRInet-M unit can operate as remote irrigation device, or as
irrigation field unit that connects between the IRRInet Control Center (ICC) and the remote
irrigation devices. The unit can act as a router between the ACE3600 unit and legacy devices
(e.g. Scorpio, Impact, IRRIcom.)
The IRRInet-M is initially configured by an ICC computer. In the field, the IRRInet-M
operates and monitors the irrigation systems and periodically sends data to the ICC. Once in
the field, it can be reprogrammed using an IRRInet Pocket Terminal (e.g. to set the field unit
clock or field unit parameters) with all changes being automatically updated in the ICC.
The IRRInet-M unit can operate local I/Os or remote irrigation devices such as the Scorpio and
IMPACT remote I/O (RIO).
The IRRInet-M units (sites) in the system can communicate among themselves or with the ICC
central computers using a variety of communication, including IP networks, two-way
conventional radio, trunked radio systems, GPRS, wire line or any other communication
network.
<Significant interfaces to the rest of the system. Perspective should be from the box looking out onto the system.>
Figure 11 IRRInet-M AC System View
24
INSTALLATION
General
IRRInet-M AC SAFETY SUMMARY
Installation of the IRRInet-M AC unit should be done only by authorized

and qualified service personnel in accordance with the US National
Electrical Code. Only UL Listed parts and components will be used for
installation. Use UL Listed devices having an environmental rating equal
to or better than the enclosure rating to close all unfilled openings.
The IRRInet-M should be installed by qualified and authorized technicians.

If the installation involves high-voltage connections, technicians must be
specifically qualified to handle high voltage.
This equipment was tested with cables 3 meters in length. If longer cables
and/or cabinets are used, the installer is responsible for making sure that
the installation complies with the requirements of the relevant standard.
When using an RS485 communication cable longer than 140 feet, the
customer must supply the appropriate wire protection (against lightning or
other massive power spikes).
The product is a radio accessory. The installer must make sure that the
radio connected to the system has all required approvals and that the
installation meets the requirements of the standard. This equipment is a
base station unit and complies with the FCC base station requirements.
The antenna must be installed outdoors.
The IRRInet-M AC unit can be mounted on the wall, either with screws or on a DIN rail.
25
Installation
Wall Mounting
The dimensions of the unit are: width – 8.48" (215.4 mm), height – 7.28" (185 mm), depth –
3.35" (85 mm), weight – 3.3Lb (1.5kg) maximum (see Figure 12).
Figure 12 Dimensions of IRRIcom RTU AC Plastic Case
The unit can be installed on screws or on DIN rail mounting. Before installing the IRRInet-M
AC RTU, verify that there is sufficient space around the unit. Allow 7.87" (200 mm) from the
bottom of the box for the TB connectors. For models with external radios, allow 3.15"
(80 mm). In order for the two wings of the IRRInet-M to open properly, be sure to leave 2.4"
(60 mm) to the left of the unit and 1.6" (4 cm) to the right of the unit.
Wall Mounting with Screws

The IRRInet-M AC unit can be mounted on the wall using screws, as shown in Figure 13.
1. Secure two screws (maximum head size 0.37” (9.5 mm)) on the wall, 4.1” (105 mm) apart.
2. Hang the unit on the screws, fitting the two cavities on the back cover of the unit over the
screws (see Figure 13).
The screws used should not protrude from the wall surface by more than 0.23” (6 mm) or by
less than 0.16” (4 mm).
26
Installation
Figure 13 Installation of IRRInet-M – Screw Mount
It is also possible to attach the IRRInet-M to the wall using the small screw hole at the bottom
of case, though this requires dismantling the RTU, which is generally discouraged. Consult
Motorola service personnel before opening the IRRInet-M casing. To mount the RTU:
1. Open the case and dismantle the parts of the IRRInet-M.
2. Secure the back of the case against the wall using a screw whose diameter is less than 0.14”
(3.5 mm) and head size is at least 0.22” (5.5 mm).
3. Reassemble the parts of the IRRInet-M.
Before beginning any disassembly or reassembly procedures, you should

be adequately grounded to prevent damage to static sensitive devices in
the unit.
Wall Mounting on DIN Rail

For mounting the RTU on a DIN rail, two universal foot elements (Phoenix Connectors MFC
PIN UMK-FE) are required. To mount the unit, proceed as follows:
27
Installation
1. Slide the two foot elements into the recesses on the back cover of the unit as shown in
Figure 14. Press until they click behind the snaps that secure their placement. (See
zoomed image in Figure 15.)
Figure 14 DIN Rail Attachment
Figure 15 DIN Rail Attachment-Foot Element Snap-in (Enlarged)
2. Press the unit onto the DIN rail, using both universal foot elements. The elements can be
used on DIN rail 35 mm and G rails. (See Figure 16).
28
Installation
Figure 16 IRRInet-M Mounted on DIN Rail
Connections
Verify that all power and ground connections are made in accordance with
local standards.
Ground Connections
Figure 17 illustrates the IRRInet-M AC ground connections. The pin number (e.g. 1, 2) of
each pin to be connected to ground is shown next to the TB.
The following table lists the connector pins which must be connected to ground. For a more
detailed depiction of each terminal block (TB), see Figure 12.
Terminal Block (TB) Pin #

24V AC (TB0) Pin 2, Pin 3
12V DC (TB1) Pin 2
Main Board IO connector (lower Pin 5
right TB)
Expansion Board IO connector Pin 5
(upper right TB)
Line comm. Pin 2
29
Installation
+ 1
- 2
~ 1
PGND
0 3
DC Cable
with 3A Fuse
(not supplied)
+ -
24V AC
~ 0
110V/220V AC
Transformer
(not supplied)
* Note:
If the unit is contained in a closed NEMA box, a fuse of up to 7A may be used.
Only the AC Connection cable FKN8xxx is supplied, with a 3A fuse.
Figure 17 IRRInet-M AC Ground and Power Connections
30
Installation
+ 1
- 2
~ 1
PGND
0 3
DC Cable
with 3A Fuse
(not supplied) connection
to solenoid
+ -
24V AC
~ 0
24V AC
AC Cable
~ 0 with 3A Fuse*
110V/220V AC (not supplied)
Transformer
(not supplied)
* Note:
If the unit is contained in a closed NEMA box, a fuse of up to 7A may be used.
Only the AC Connection cable FKN8xxx is supplied, with a 3 fuse.
Figure 18 IRRInet-M AC Ground and Power Connections with External Wetting
31
Installation
Power Connections
The IRRInet-M AC is powered by 24V AC (± 20%) and will work in normal operating mode
with 24V AC PWR IN. The RTU may also be powered by external (12V DC) battery sources,
but will only work in partial mode. For full mode, use an external wetting connection.
External Battery DC Power Connection
When the external battery DC power is used, the RTU will continue to work. The solenoids
will not be powered unless an external wetting connection is used. Overcurrent protection will
not be functional.
The main power supply must be connected to the unit using a 3A fuse (see
Figure 17).
When connecting the unit via a 3A fuse to a 12V DC source through the 12VDC PWR IN
Connector (see Figure 2) note that Pin #1 is + (positive) and Pin #2 is – (negative). The 12V
battery is not supplied.
Connect the unit only to a LISTED Direct plug-in Unit, to a Class II power
source as defined by the National Electrical Code (NEC) and the Canadian
Electrical Code (CEC) or to a power source complying with Clause 2.11 of
UL1950 or Clause 2.5 of UL60950.
External Wetting Connection

This connection may be used to provide power to solenoids (connected to the Main and/or I/O
Expansion boards), whether the RTU is powered by 24V AC or by an external 12V DC power
source.
External Radio Connection

Connect the external radio to the External Radio port (see Figure 2). Verify that the radio is
powered on. The radio power is driven from the Auxiliary Power Out connector in Figure 2.
For radio installation instructions, see Installation of IRRInet-M with Waris External Radio
below.
It is recommended to replace the external radio only when the unit is

powered off.
If the external radio is connected to an outside power supply, first power

on the unit, and then power on the radio.
32
Installation
Line Communication Connection

Multi drop communication using internal DPSK can be performed between IRRInet-M units.
Connect a two-wire cable (not supplied) to the Line Comm connector in the IRRInet-M (see
Figure 19.)
Figure 19 IRRInet-M Line Communication Connection
In a wire line system, the installer must pay close attention to the following
material and installation details:
 The direct burial cable should meet or exceed the requirements of

a #14-2 underground feeder (UF) cable, with solid copper
conductors.
 Burial of the cable must be no less than 30" below finished grade.
 The cable shell is only spliced in the field unit enclosure. Where
splices between field units are necessary, an aboveground
weather-tight junction box should be used.
33
Installation
Installation of IRRInet-M with Waris External Radio

IRRInet-M models, which are equipped with external radios (GP320/GP328/HT750/
PRO5150), should be connected as described in Installation of IRRInet-M with
GP320/GP328/HT750/PRO5150 Radio in Appendix B below.
The IRRInet-M Radio Kit Assembly enables users to install a GP320, GP328, HT750,
PRO5150 radio (externally) to the IRRInet-M.
Before connecting the radio, verify that the IRRInet-M has been configured
for the proper radio type.
Portable radios are powered from 7.5V DC only.
Miscellaneous
Open the Case Door

To open the case door properly, press the two clips (latches) and pull the wing to an open
position.
Close the Case Door

To close the case door properly, press until the latch clicks. If the cable connections are not
threaded properly through the cable holes, the cable cover may not close.
Fixed Site Antennas

The antenna installation must comply with the following requirements in order to assure
optimal performance and make sure human exposure to radio frequency electromagnetic
energy is within the guidelines set forth by the local regulations.
The antenna must be mounted outside the building.
Mount the antenna on a tower if at all possible.
If the antenna is to be mounted on a building, then it must be mounted on the roof.
As with all fixed site antenna installations, it is the responsibility of the licensee to manage the
site in accordance with applicable regulatory requirements. This may require additional
compliance actions such as site survey measurements, signage, and site access restrictions in
order to ensure that exposure limits are not exceeded.
34
CONFIGURATION
General
The IRRInet-M AC unit can be configured using the ACE3600 System Tools Suite (STS). A
default configuration is provided when the RTU is shipped from the factory. If any changes to
the configuration are made by the user (e.g. updating the site ID), this new configuration is
downloaded to the unit. If a user-defined configuration is downloaded and then erased, the
default configuration will be used.
For information on changing the RTU configuration and downloading it to the unit, see the
ACE3600 RTU STS User Guide.
Port Configuration
The default port configurations are:
 Port 1: RS232 57,600 bps
 Port 2: RS232 RTU to RTU, 9600 bps
 Port 3: Radio DPSK, 1200 bps with Auxiliary DC power level of 7.5V
To change the default port configuration, use the STS. For information on configuring the
ports, see the ACE3600 RTU STS User Guide.
For general radios with positive PTT polarity, change the ‘Radio PTT
Polarity’ advanced parameter in the STS site configuration before using
the radio.
I/O Configuration
The default I/O configuration includes Main board I/Os only (4DI/12DO). To add Expansion
board I/Os or modify I/O parameter settings, use the STS. For information on configuring the
I/Os, see the ACE3600 RTU STS User Guide.
Advanced Parameter Configuration

A set of advanced parameters can be configured and downloaded to the IRRInet-M RTU using
the STS. These relate primarily to the communication and I/Os. To change the default settings
for advanced parameters, use the STS. For information on configuring the advanced
parameters, see the ACE3600 RTU STS User Guide.
35
Configuration
Configuring using Hardware Test

For information on using the Hardware Test utility, see the ACE3600 RTU STS User Guide.
36
APPENDIX A: CABLES AND ADAPTERS
General
This appendix provides supplementary data on cables and adapters used in various IRRInet-M
systems. The following applications are covered:
 RTU-to-Computer/Terminal Connections
 RTU-to-Modem Connections
 RTU-to-Radio Connections
 RTU-to-RTU Connections
RTU-to-Computer/Terminal Connections
For a 9-pin D-type connector, use the FLN6457B cable kit, in order to connect one of the RTU
RS232 ports to a computer or terminal. The kit includes a cable with RJ45 modular jacks on
both ends and an RJ45 to 9-pin D-Type adapter.
When the connector is facing upwards, the left-hand pin is Pin No. 1, and
the right-hand pin is Pin No. 8.
RJ45
Connector
J1 J2
(RJ45) (9-Pin (25-Pin
D-Type) D-Type)
2 (3) 2
Tx DATA Tx DATA
1 (2) 3
Rx DATA Rx DATA
5 (7) 4
RTS RTS
8 (8) 5
CTS CTS
7 (6) 6
DSR DSR
4 (5) 7
GND GND
3 (4) 20
DTR DTR
6 (1) 7
Rec Line (DCD) Rec Line (DCD)
Figure 20 RJ45-to-D-Type Female Connector Adapter
37
Appendix A: Cables and Adapters
RTU-to-Modem Connections
Only R&TTE approved modems should be used to connect the RTU to the
PSTN.
RTU-to-Modem Asynchronous Connection

For a 9-pin connection, use the FLN6458B cable kit to connect one of the IRRInet-M RTU
RS232 ports asynchronously to a modem. (The RTU serves as DTE.) The kit includes a cable
with RJ45 modular jacks on both ends and an RJ45 to 9-pin male D-Type adapter (see Figure
22 for RS232 and Figure 23 for RS232E). The possible RTU configurations are detailed below:
Port No. STS Definition

1 RS232 External Dialup Modem
1 RS232 External Modem
1. Before transmitting, the RTU sends an RTS=on signal to the modem,

and will not transmit unless it receives a feedback CTS=on signal from
the modem.
2. The RTU will not receive unless it receives a DCD=on signal from the
modem.
3. When using a modem in auto-answer mode (connected to a computer

port) for remote service, the RTU does not support the RTS/CTS
protocol, as the port is designed to operate with a local computer as
well as with a modem.
38
RJ45
Connector
J1 J2
(RJ45) (9-Pin
D-Type)
1 3
Tx DATA Tx DATA
2 2
Rx DATA Rx DATA
6 7
RTS RTS
3 8
CTS CTS
4 5
GND GND
8 4
DTR DTR
5 1
7
+12V NOT USED
Figure 21 RJ45-to-D-Type Female Connector Adapter
RJ45
Connector
J1 J2
(RJ45) (9-Pin
D-Type)
1 3
Tx DATA Tx DATA
2 2
Rx DATA Rx DATA
7 4
RTS RTS
3 8
CTS CTS
4 5
GND GND
8 7
DTR DTR
5 1
6
+12V NOT USED
Figure 22 RJ45-to-D-Type Male Connector Adapter RS232E
39
There are newer commercial modems which support RS232E, for which the RS232E+ adapter
should be used. To connect the RTU (via Port 1) to such a radio modem, use the FTN6359B
(RS232E+) adapter, which ends with the male 9-pin, D-type connector.
RJ45
Connector
J1 J2
(RJ45) (9-Pin
D-Type)
1 3
Tx DATA Tx DATA
2 2
Rx DATA Rx DATA
6 4
RTS RTS
3 8
CTS CTS
4 5
GND GND
8 7
DTR DTR
5 1
7
+12V NOT USED
Figure 23 RJ45-to-D-Type Male Connector Adapter RS232E+
RTU-to-Radio Connection
If the radio was not purchased with the RTU, a separate installation kit, including bracket and
cables can be ordered. For information on kits, see Appendix B: Models, Options, and
Accessories. For installation instructions, see Installation of IRRInet-M with
GP320/GP328/HT750/ PRO5150 Radio in Appendix B.
3 Radio, External Radio Type, Max No. of Repeaters, Modem
40
RTU-to-RTU Connection
RTU-to-RTU Asynchronous Communications Connection

This section provides data on the cable (not supplied) recommended for the RTU-to-RTU
RS232/RS485 asynchronous interconnection (refer to Figure 24 and Figure 25). The following
table defines the RTU port for this connection type.
1 RS485 RTU-to-RTU
1 RS232 RTU-to-RTU
2 RS232 RTU-to-RTU
RJ45
Connector
J1 J2
(RJ45) (RJ45)
1 1
Tx DATA Tx DATA
2 2
Rx DATA Rx DATA
3 3
CTS CTS
4 4
GND GND
5 5
DCD DCD
6 6
RTS RTS
7 7
+12V NOT CONNECTED NOT +12V
CONNECTED
8 8
DTR DTR
Figure 24 RTU-to-RTU RS232 Asynchronous Communications Cable
41
RJ45
Connector
J1 J2
(RJ45) (RJ45)
1 1
B (RX/TX-) B (RX/TX-)
2 2
NOT USED NOT USED
3 3
NOT USED NOT USED
4 4
NOT USED NOT USED
5 5
NOT USED NOT USED
6 6
NOT USED NOT USED
7 7
NOT USED NOT USED
A (RX/TX+)
8 8 A (RX/TX+)
Figure 25 RTU-to-RTU RS485 Asynchronous Communications Cable
RTU-to-RTU Line Connection

This section provides data on the cable (not supplied) recommended for the RTU-to-RTU line
interconnection (refer to Figure 26). The following table defines the RTU port for this
connection type.
3 Line
Site 1 Site 2
1 1
2 2
LPGND LPGND
3 3
Figure 26 RTU-to-RTU Line Communications Cable
42
APPENDIX B: MODELS, OPTIONS AND ACCESSORIES
General
The charts below describe the models, options, parts and accessories available.
Some parts are region-specific.
Entering a frequency is mandatory for all models with radio.
Models F4863 and F4864 require ordering option V95x (radio type by
region)
IRRInet-M AC Models Model
IRRInet-M AC Stand Alone F4860A

IRRInet-M AC with 4W UHF Portable Radio (430-512 F4864A
MHz)
IRRInet-M AC with 5W VHF Portable Radio (136- F4863A
174MHz)
IRRInet-M Options Option
ADD: AC 4DI/12DO I/O expansion V314AS

FLN3965A
ADD: 4AI/1AO/3DI I/O expansion V580AC
FCN6110G
Pocket PC Software V1.70 CD F4050B
IRRInet Control Center (ICC) Software Version 14.3 F2000D
VHF HT750 Radio (NAG/ISR) 136-174Mhz V951AM
FUD1011A
UHF HT750 R1 Radio (NAG/ISR) 403-470Mhz V951AN
FUE1050A
UHF HT750 R2 Radio (NAG/ISR) 450-527Mhz V951AP
FUE1047A
VHF GP320 radio (EMEA) 136-174Mhz V952AM
FUD1012A
UHF GP320 radio (EMEA) 403-470Mhz V952AN
FUE1051A
43
Appendix B: Models, Options, and Accessories
IRRInet-M Options Option
VHF GP328 radio (APAC) 136-174Mhz V953AM

FUD1013A
UHF GP328 radio (APAC) 403-470Mhz V953AN
FUE1052A
VHF PRO5150 radio (LAG) 136-174Mhz V954AM
FUD1010A
UHF PRO5150 radio for (LAG) 403-470Mhz V954AN
FUE1046A
DIN Rail option V020AC
IMPORTANT: Only model F4860A and all its options, including radio installation kits, may be shipped
to European Union (EU) countries. The installer must confirm that there are no emissions or harmful
interference to the spectrum due to integrating the radio into this model.
IRRInet-M Accessories Option
GP320/GP328/HT750/PRO5150 Radio installation kit FLN3944A

without radio
IRRInet-ACE CPU 3610 (this CPU is identified with the V450AC
irrigation application – fascinator option) *
FLN3963A
IRRInet-ACE CPU 3640 (this CPU is identified with the V451AC
irrigation application - fascinator option) FLN3964A*
ACE3600 System Tools Suite (V 13.60) F7500F/
FVN5567G
IRRInet-M Parts Kit No.
IRRInet-M AC Main Board FCN6200A

IRRInet-M AC 4/12 I/O Expansion Board FCN6176A
GP320/GP328/HT750 DC Adapter FCN5516B
Power Cable Main Board to Radio FKN8433A
Main Board to Radio Comm Cable FKN8431A
BNC Adapter FTN6045B
IRRInet-M Housing Kit FHN7108A
IRRInet-M DIN Rail Kit FLN9812A
IRRInet-M to Computer Cable FLN6457B
IRRInet-M AC TB User Connector kit FTN7468A
IRRINET-M Expansion TB User Connector kit FTN7465A
*
This option can only be ordered with ACE3600 models, not with an IRRInet-M model.
44
Appendix B: Models, Options and Accessories
IRRInet-M Installation Kit for GP320/GP328/HT750/PRO5150 Radios

The IRRInet-M Installation Kit (FLN3944A) for GP320/GP328/HT750/PRO5150 Radios (136-174
MHz 5W, 403-470 MHz 4W, 470-512 MHz 4W) enables users to install a GP320, GP328, HT750 or
PRO5150 radio (externally) to the IRRInet-M. The Installation Kit includes:
 Mounting Bracket with DC Adapter (FCN5516B)
 Radio Hardware Kit (FHN6265B)
 DC Power Cable (FKN8433A)
 Audio Communication Cable (FKN8431A)
 BNC Adapter (FTN6045B)
 Audio Accessory Adapter (HLN9716D)
 DIN Rail Radio Connectors (Part #0786144U08)
See Figure 27 below for connection details.
Installation of IRRInet-M with GP320/GP328/HT750/PRO5150 Radio

Connect IRRInet-M models with GP320/GP328/HT750/PRO5150 radios as shown below.
GP320/GP328/HT750/PRO5150 Radio
BNC Adapter (FTN6045B)
Audio Accessory Adapter (HLN9716D)
Mounting Bracket (FCN5516B)
DIN Rail Radio

Connectors
Part # 0786144U08
Audio Communication
Cable (FKN8431A) DC Power Cable
(FKN8433A)
Figure 27 Connection of IRRInet-M to GP320/GP328/HT750/PRO5150 Radio
45
Installing the Volume Knob Retainer on the GP/HT/PRO Radio

The volume knob retainer (p/n 0787502V66) sets a fixed position for the volume knob on the
GP320/GP328/ HT750/PRO5150 radios, for optimal operation in an IRRInet-M RTU installation. To
implement this option, follow the procedure below.
1. Remove the original plastic volume knob

cover from the radio by pulling it out
with pliers.
2. Place the hole of the volume knob

retainer (Item 1) over the exposed metal 1
volume rod on the radio (Item 2.)
2
3
3. Fasten the bottom of the volume knob
retainer to the radio body (Item 3.)
4. Attach the radio with volume knob 4

retainer to the DC radio adapter
FCN5516B (Item 4.)
46
Appendix B: Models, Options and Accessories
Mounting the GP/HT/PRO Radio on the Wall/DIN Rail

Fit radio to
3 chassis
base and
1. Connect the Audio Accessory Adapter press radio
(Item 1) to the radio. to chassis
2. Insert the audio communication cable
(FKN8431A) (Item 2) into the Audio 2
Accessory Adapter. 4
3. Insert the BNC Antenna Adapter into the
radio (Item 3). 1
4. Snap the radio into the DC Adapter
(FCN5516B) (Item 4).
5. Insert the DC cable (FKN8433A) into the
DC Connector of the DC Adapter (Item
4).
6. Wall mount: Using the holes on the Mounting Bracket (Kit FCN5516B) and two screws
(not provided), mount the radio near the installed IRRInet-M, to the left of the unit.
7. DIN Rail mount: Using the two screws, connect the two DIN rail radio connectors (#
0786144U08) to the Mounting Bracket (Kit FCN5516B). Then use these connectors to
attach the radio to the DIN rail near the installed IRRInet-M, to the left of the unit.
Wire Connections
Perform wire connections as shown in Figure 27.
1. Connect the audio communication cable (FKN8431A) from the Audio Adapter (attached to the
radio) to the Port 3 communication connector of the IRRInet-M.
2. Connect the DC power cable (FKN8433A) from the DC Adapter (attached to the radio/Mounting
Bracket) to the Aux PWR OUT connector of IRRInet-M. Make sure the AUX power is set to
7.5V DC. Set the middle knob (channel select knob) to Channel 1.
3. Connect an antenna cable (FKN8434A or equivalent, not provided) to the BNC Adapter
(FTN6045B) on the radio.
4. Use the clamps provided in the kit to route and secure the audio communication and DC power
cables.
47
48
APPENDIX C: SPECIFICATIONS
Specifications
Environmental
Operating Temperature -30 C to +60 C
Storage Temperature -55 C to +85 C
Relative Operating Humidity 0 to 95% without condensation @ +50 C
Operating Altitude -400 m to +4000 m above sea level
Mechanical
Dimensions 21.50 x 17.50 x 8.50 cm (max.)
Weight 1.50 kg (max.)
User Connection 4*10 Terminal Blocks (including I/O Expansion)
Wire Gauge 14 #AWG (2.5 mm square)
Basic Board
INPUTS
Number of Inputs 4
Dry Contact Inputs Ratings Open: > 50 k (OFF)
Closed: 0-4 k (ON)
Number of Terminals 5: 4 DI, DI_COM
Input Isolation 1500 VAC between user connector and logic
DI Counter DI counter capability supported: Input #4
Dry Input Input Signal Level = Low (Led ON) if < 4.0 k
Input Signal Level = High (Led OFF) if > 50.0 k
Min Recognizable Pulse Width 20mSec
DIs do not operate when I/O power supply is OFF.
OUTPUTS (AC Solenoids)
Number of Outputs 12
Output Drive Voltage Internal: 24V RMS ± 20%
External: Up to 30VAC or 48VDC
Output Short Circuit Indication ≥ 8A RMS
Max Current per Output 1A RMS
Max Current for Internal
Power Source Outputs 6A
Max Current for External
49
Appendix C: Specifications
Number of Terminals 14: REL_1 – REL_12, Common, External Power

Isolation 1500 VAC between user connector and logic in case of
external output drive only
LEDs CPU, IO1, IO2, IO3, LOAD, CONF, APPL, MON,
RST, ERR, Alarm (User Page)
AC I/O Expansion Board

INPUTS
Number of Inputs 4
Dry Contact Inputs Ratings Open: > 50 k (OFF)
Closed: 0-4 k (ON)
Number of Terminals 5: 4 DI, DI_COM
Input Isolation 1500 VAC between user connector and logic
DI Counter DI counter capability supported: Input #8
Dry Input Input Signal Level = Low (Led ON) if < 4.0 k
Input Signal Level = High (Led OFF) if > 50.0 k
Min Recognizable Pulse Width 20mSec
DIs do not operate when I/O power supply is OFF.
OUTPUTS (AC Solenoids)
Number of Outputs 12
Output Drive Voltage Internal: 24V RMS ± 20%
External: Up to 30VAC or 48VDC
Output Short Circuit Indication ≥ 8A RMS
Max Current per Output 1A RMS
Max Current for Internal
Max Current for External
Number of Terminals 14: REL_13 – REL_24, Common, External Power
Isolation 1500 VAC between user connector and logic in case of
external output drive only
Mixed I/O Expansion Board

DIGITAL INPUTS (DI)
Number of inputs 3
Maximum input voltage 30V DC
Input voltage “On” status DI voltage >6V<>“Off” status DI voltage
<3V
Digital input minimum ON to Off 1 msec, <>Off to ON 200 µsec
detection time
Input isolation Insulation resistance per IEC 255-5: 100M Ω @
500V, <>Insulation impulse 5kV. <>Isolation per
IEC255-5: 2.5kV between input and logic.
50
ANALOG INPUTS (AI)

Number of optically 4
isolated inputs
Input types 0-5V DC or 4-20mA (factory setting)
Overall temperature ±200 PPM 1C
stability
Resolution 12 bit ± LSB
Overall accuracy ± 0.1% full scale @ +25 C (± 5mV or ± 20µA)
Time for stability of reading Max 6 seconds
Input scan Adaptive to application requirements
Input calibration Automatic, software-controlled hardware calibration
(no potentiometer)
Input isolation Insulation resistance per IEC 255-5 100M Ω @
500V, Insulation impulse 5kV Isolation per IEC255-5:
2.5kV between input and logic
180V isolation between AI channels
ANALOG OUTPUT (AO)

Number of optically 1
isolated outputs
Outputs types 0-5V or 0 -20mA
Overall temperature ±100 PPM 1C
stability
Resolution 8 bit ± LSB
Overall accuracy ± 0.5% full scale @ +25 C
Maximum output resistance Internal Power supply
Max 120Ω @7.5VDC;
External Power Supply (24VDC)
750Ω @ 23-30VDC; Max 700Ω @22VDC; Max
600Ω @20VDC
Output calibration Manual hardware calibration (no potentiometer)
Output isolation Insulation resistance per IEC 255-5 100MΩ @ 500V,
Insulation impulse 5kV
Isolation per IEC255-5: 2.5kV between input and
logic
51
Communication Ports
RS232/RS485 (PC Connection) Serial Asynch RS232 (MDLC),
RS485 Multi Drop 2 Wire,
MDLC/User port capability,
RS232 external dial up modem
RS232 (PC Connection) Serial Asynch RS232 (MDLC)
Radio DPSK 1200 bps; FSK 2400 bps; COS 9600 bps
(HDLC); INTRAC;
FSK 900/1500 Hz (450 Baud) (User application)
Line DPSK 1200 bps (HDLC)
Radio Tx Level STS Adjustable (No Load)
Radio Rx Level 100 – 800 mVrms
Line Tx Level 1100 – 1300 mVrms (load = 600 )
STS Adjustable, Default: 0DB
Line Rx Level 60 – 1500 mVrms
Power
Input Voltage
AC External Source (PWR IN) 24VAC RMS ± 20%
DC External Source (PWR IN) 9.00 to 16.00 VDC
Auxiliary Voltage (PWR OUT) 5V, 7.5V, 9.5V, 12V DC ±10% VDC, 15W max.,
2.00A max.
Minimum Main Voltage required to
supply Aux Voltage of 5V 10.8V
supply Aux Voltage of 7.5V 10.8V
supply Aux Voltage of 9.5V 12V
supply Aux Voltage of 12V 14V
Power Modes
AC Normal Operating 24VAC RMS ± 20%
DC Operating 9.00 to 16.00 VDC
AC Power Fail < 19VAC RMS

Power Consumption
AC External (PWR IN):
Normal Operating Mode:
Radio Standby  150 mA @ 14VDC RMS
52
Radio Transmit  2.50 A RMS during transmission

DC External (PWR IN):
Operating Mode:
Radio Standby  80.00 mA
Radio Transmit  2.50 A during transmission
Power Monitors
Power Input Reports Tolerance 1V
External (PWR IN):
Power OK Voltage STS Adjustable
Power Switches Auxiliary Voltage Power Supply ON/OFF
Reverse Input Voltage Connection

Protection
Over Voltage Input Power Protection Up to 40VDC
53
Regulatory
EN55022: 2006, Class B
EN55024: 1998 Amendments A1: 2001; A2: 2003
EN61000-3-2: 2006, Class A
EN61000-3-3: 1995 Amendments A1: 2001; A2: 2005
IEC61000-4-2: 1995 Air Discharge, 8kv
Contact Discharge, 4kv
IEC61000-4-3: 1995 (80-1000 MHz), 3V/m
80% A.M. by 1kHz
IEC61000-4-4: 1995 1kV Power Lines, 0.5kV, Signal Lines
IEC61000-4-5: 1995 COM. Mode; 2kV, Dif. Mode; 1kV
IEC61000-4-6: 1996 (0.15-80 MHz), 3VRMS, 80% A.M. by 1kHz
Power and Signal Lines
IEC61000-4-8: 1993 1A/m, 50Hz
IEC61000-4-11: 1994 V reduc >95%, 30%, >95%
Duration 0.5per, 25 per, 250 per
FCC Part 15, Sub-part B, Class B
AZ/NZS CISPR 22: 2006 Class B
ICES-003, Issue 4: 2004 Class B

CAN/CSA – CEI/IEC CISPR 22: 02
Safety:
EN/IEC 60950-1
UL60950-1
CSA C22.2 60950-1
AS/NZS 60950.1-2003 + A1
EN 60950-1:2001 + A11:2004
54
Conformity for RoHS Compliance

This Motorola product is in compliance with the essential requirements and other relevant
provisions of Directive 2002/95/EC, Restriction of the use of certain Hazardous Substances
(RoHS) in electrical and electronic equipment.
55
56
APPENDIX D: MOUNTING A PLASTIC BOX
General
This chapter describes how to mount a plastic box, used to house components such as the
RS485 Connection Box (V186AD/FLN3641A.) The box can be mounted on a DIN Rail or on
the wall.
The mounting kit is not supplied with basic models, but can be ordered as Bracket + Clips
(FHN6337B). The kit includes:
 two screws (Motorola Part #0308390Y81)
 two DIN Rail clips (Motorola Part #0786144U08)
 one mounting bracket (Motorola Part #0789422V94)
Mounting the Plastic Box
DIN Rail Mount

1. Use the two screws to attach the two DIN Rail clips
to the mounting bracket, as shown in Figure 28.
Figure 28 Attaching DIN Rail Clips
2. Insert the tab at the bottom of the plastic box

into the bottom groove of the bracket. Insert
the rest of the plastic box into the bracket,
fitting the two round pegs into the two holes
and the upper tab into the upper groove.
Press until the upper tab clicks in the groove.
(See an example of a plastic box in Figure
29.)
Figure 29 Connecting Plastic Box to

Bracket
57
Appendix D: Changing the Analog Input Measurement Type
3. Finally, press the bracket firmly onto the DIN

Rail.
Figure 30 Attaching Plastic Box to

Wall
Wall Mount
1. Use the two screws to attach the mounting
bracket to the wall.
2. Insert the tab at the bottom of the plastic

box into the bottom groove of the bracket.
Insert the rest of the plastic box into the
bracket, fitting the two round pegs into the
two holes and the upper tab into the upper
groove. Press until the upper tab clicks in
the groove. (See Figure 29 above.)
Figure 31 Attaching Bracket to Wall
58
Appendix D: Mounting a Plastic Box
Removing the Plastic Box

1. Insert screwdriver in top groove of the
bracket. Press down on tab until the plastic
box separates from the bracket.
2. Gently pull the plastic box away from the

bracket. Lift slightly to remove the lower
tab from the lower groove.
Figure 32 Detaching Plastic Box

from Bracket
3. If the bracket is mounted on a DIN Rail,

insert a screwdriver in the groove behind
the white DIN Rail clip.
4. Press down until the tab of the DIN Rail

clip is released from the DIN Rail.
5. Repeat for the second DIN Rail clip.
6. Gently pull the bracket to remove it from

the DIN Rail.
Figure 33 Detaching Bracket from
DIN Rail
59
aB
1301 E. Algonquin Road,
Schaumburg, IL 60196
Visit our Web site at

http://www.motorola.com
MOTOROLA and the Stylized M Logo are registered in the

U.S. Patent and Trademark Office. All other product or service
names are the property of their respective owners.
Copyright © 2010 Motorola All Rights Reserved.

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Owner’s Manual

MOTOROLA and the Stylized M Logo are registered in the U.S.

Copyright © Motorola 2010 All Rights Reserved @6802984C35@

This warranty is void if:

b. the product has been subject to misuse, accident neglect or damage;

This warranty applies only within the United States.

COMPUTER SOFTWARE COPYRIGHTS

Figure 1 IRRInet-M AC RTU –General View with Case

Aux PWR OUT

The IRRInet-M AC RTU has the following internal connector.

Controls and Indicators

System Software Downloading

CPU Reset (Cold Restart)/Power Off

Failure Type LEDs

RAM FAIL CM3

LED Display Indications

CPU IO1 IO2 IO3

Figure 3 LED Panel

CPU Page LED Functions

Name On/Off Function/Indication

CPU On: Display is in CPU mode.

Name On/Off Function/Indication

IO1 Page LED Functions

Name On/Off Function/Indication

IO2 Page LED Functions

Name On/Off Function/Indication

IO3 Page LED Functions

Name On/Off Function/Indication

IO4 Page LED Functions

Name On/Off Function/Indication

IO5 Page LED Functions

Name On/Off Function/Indication

User Page LED Functions

Name On/Off Function/Indication

Hardware Test Page LED Functions

Name On/Off Function/Indication

I/Os (Including AC Expansion Board)

Figure 4 AC Main Board I/O Connection with Internal Wetting

Figure 5 AC Main Board I/O Connection with External Wetting

The DO Wetting connection is only active if configured as such in the STS.

Figure 6 AC Expansion Board I/O Connection with Internal Wetting

Figure 7 AC Expansion Board I/O Connection with External Wetting

The DO Wetting connection is only active if configured as such in the STS.

I/Os (Including Mixed I/O Expansion Board)

Options AI1 AI2 AI3 AI4

Power Supply Current Output Maximum Output

When using an internal power supply of 12V, do not attach an external

Figure 9 below shows how the AO is to be connected.

Figure 9 AC Mixed I/O Expansion Board Analog Output I/O Connection

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Figure 11 IRRInet-M AC System View

IRRInet-M AC SAFETY SUMMARY

Installation of the IRRInet-M AC unit should be done only by authorized

The IRRInet-M should be installed by qualified and authorized technicians.

Figure 12 Dimensions of IRRIcom RTU AC Plastic Case

Wall Mounting with Screws

Figure 13 Installation of IRRInet-M – Screw Mount

Before beginning any disassembly or reassembly procedures, you should

Wall Mounting on DIN Rail

Figure 14 DIN Rail Attachment

Figure 15 DIN Rail Attachment-Foot Element Snap-in (Enlarged)

Figure 16 IRRInet-M Mounted on DIN Rail

Terminal Block (TB) Pin #